JPS5942016A - Manufacture of filtering element - Google Patents
Manufacture of filtering elementInfo
- Publication number
- JPS5942016A JPS5942016A JP15237282A JP15237282A JPS5942016A JP S5942016 A JPS5942016 A JP S5942016A JP 15237282 A JP15237282 A JP 15237282A JP 15237282 A JP15237282 A JP 15237282A JP S5942016 A JPS5942016 A JP S5942016A
- Authority
- JP
- Japan
- Prior art keywords
- groove
- mold
- synthetic resin
- resin
- filtering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001914 filtration Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 claims abstract description 12
- 229920003002 synthetic resin Polymers 0.000 abstract description 16
- 239000000057 synthetic resin Substances 0.000 abstract description 16
- 239000000463 material Substances 0.000 abstract description 5
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 235000007516 Chrysanthemum Nutrition 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 abstract 3
- 239000011347 resin Substances 0.000 abstract 3
- 241000723353 Chrysanthemum Species 0.000 abstract 2
- 238000000465 moulding Methods 0.000 description 5
- 241000257465 Echinoidea Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 244000189548 Chrysanthemum x morifolium Species 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
Landscapes
- Filtering Materials (AREA)
Abstract
Description
【発明の詳細な説明】
本願１１、自動車エンジン１ｒ用い゛られるエアクリー
プ−の濾過エレメント特に合成樹脂製端板分有−４る濾
過エレメントの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing an air creep filtration element used in an automobile engine 1r, particularly a filtration element having a synthetic resin end plate portion.
Ｒ来、合成樹脂製端板を有する濾過エレメントの製造方
法とｉ、で、９；ＩＪ板の成形後濾過エレメントの真円
１ｕル確ｆｌｉコするため、例えば第２図に示ずＴｆＪ
のル゛１造方法か行わ４］ている。すなわち、多孔円筒
２のｌ／１． ｆｉｌｌに菊花状（Ｊた折りＰ月３（以
下炉材と称す）を配設してなる濾過部材１の一端面１ζ
、合成樹脂製端板を成形するのに前記濾過部材１の幅よ
りやや幅広の円環状の溝Ｎ２を有する端板成形用のモー
ルトド・１□に合成樹脂面ネ１１０′を注入しノ、−後
、前記モールドの溝Ｎ２に多孔円筒２と炉材３り固定４
る固定バンド４を捲回し！、−濾過部材１を載７１１７
、真円矯正治具２０４多孔円筒２と・・モールド内部８
１こ種酢１７、図示１７ない荷重を加λ、モールドの溝
Ｎ２内の合成樹脂片Ｆｉｌ（１’の固化により喘枦を成
形するものである。In order to ensure the perfect roundness of the filtration element after molding the IJ plate, for example, TfJ (not shown in FIG. 2) is used.
There are 1 methods for creating the 4 rules. That is, l/1 of the porous cylinder 2. One end surface 1ζ of the filtration member 1 in which a chrysanthemum-shaped (J folded P month 3 (hereinafter referred to as furnace material) is arranged in the fill)
In order to mold a synthetic resin end plate, a synthetic resin surface screw 110' is injected into a mold 1□ for molding the end plate having an annular groove N2 slightly wider than the width of the filter member 1. After that, the porous cylinder 2 and the furnace material 3 are fixed in the groove N2 of the mold 4.
Wind up the fixed band 4! , - Mounting filter member 1 7117
, the perfect circle correction jig 204, the porous cylinder 2, and the inside of the mold 8
1. Applying a load λ (not shown) to the vinegar 17 and solidifying the synthetic resin piece Fil (1') in the groove N2 of the mold, the paneer is molded.
そして真円矯正冶具２０の一例（、ｌ第２図ＩＣ示１１
−ように例λば円板状プレート９の下面に位置決め貝１
１と弾性を有する固定爪１２と苓ポルＩ・１３で固着し
たものであり、位置決め具ＩＩの先端１４１１円筒状の
モールド内部８に挿１所され、同時に固定爪１２は多孔
円筒２を内部から外方向に抑圧しθゴ過部手」１の真円
４猫゛イ〒する。１：うにＩｆツている。An example of the perfect circle correction jig 20 (Fig. 2 IC 11)
- Position the shell 1 on the lower surface of the disc-shaped plate 9, for example λ.
The tip 1411 of the positioning tool II is inserted into the interior 8 of the cylindrical mold, and at the same time, the fixing claw 12 fixes the porous cylinder 2 from the inside. Suppress it outwards and make a perfect circle 4 cat. 1: If there is a sea urchin.
この工程に、１： ＋１成形さｔする合成樹脂製端板１
０′１）
（モールトノｌ＾’７ Ｎ２）２点鎖１ｉ１内）１，１
、前記ノ濾過部材１が、モール］゛の溝Ｎ、のＬｌ １
．Ｉ中央に位ｒ７するのでＰ月３の夕１側１５．！：、
多孔円筒２の内側１６には合成樹脂製端板の余剰分かて
きる。In this process, the synthetic resin end plate 1 is molded by 1: +1.
0'1) (Mold no l^'7 N2) 2-point chain 1i1) 1,1
, the filtration member 1 has a groove N in the molding 1
．． Since position r7 is in the center of I, it is on the evening 1st side of P month 3rd 15. ! :,
On the inner side 16 of the perforated cylinder 2, there is a surplus of the synthetic resin end plate.
この工程による製造方法１１一端面に合成樹脂製鎖０２
ｙＬ成形゛４るときたけ１１円矯正治具２０が必°ｌ
）°てあり、仙９ｉ１ｊ ｒｒｌｉ Ｉ’合成樹脂製端
板を成形するときはＩ！ｆ ＋’貞真円ｆ′代たれてい
るのて前記矯正治具２０１１不要であるが、この製造方
法は該治具の（１，％守、作業の複維性および部材３の
外側１５と多孔円筒２の内側１６１ｒ余刺の合成樹脂原
本１を要しているという欠点があった。Manufacturing method 11 using this process Synthetic resin chain 02 on one end surface
yL forming ゛4 and 11 circles correction jig 20 is required.
)°, and when molding synthetic resin end plates, I! Since the straightening jig 2011 is replaced by f + 'seishin round f', this manufacturing method requires (1,% protection of the jig, multi-filament nature of the work, and outer side 15 of the member 3). There was a drawback that the synthetic resin original 1 of the inner side 161r of the porous cylinder 2 was required.
本願１ｔ−ｔｚ記欠点を解消するため真円矯正治具２０
６仲用（ず、しかもｒ材３の列側１５の合成樹脂原料を
要【７ない製造方法を提４Ｊ１．０んとするもＯ）て以
下実施例を図面により説明する。In order to eliminate the defects mentioned in the present application 1t-tz, a perfect circle correction jig 20 is provided.
Examples will be described below with reference to the drawings.
第１図１１Ｊ本願による合成樹脂製端板を有する濾過ニ
レメンｌの製造方法であり、従来品の場合と同しく濾過
部材１の一端面１こ合成樹脂製端板を成形する工程を示
したものである。Figure 1 11J is a method of manufacturing a filtering elm having a synthetic resin end plate according to the present application, and shows the process of molding a synthetic resin end plate on one end surface of the filter member 1, as in the case of conventional products. It is.
図示のように本願の工程は、従来と異なり固定バンド４
を捲回したｐ過部祠１とモール１！Ｍ１とからなる。As shown in the figure, the process of the present application differs from the conventional method in that the fixing band 4
P Kabureki 1 and Mole 1 rolled up! It consists of M1.
濾過部材１は〃ざ【！、Ｃる孔明きの薄板鉄υ・ｉを直
径ｌ）なる円筒に成形しノー多孔円筒２の外側に、折−
〕φｊ晶Ｗなる菊花状ひ／、ｊ’ ４１１）Ｉ Ｑゴ手
（３（以下Ｆｌと称Ｊ）を配Ｒ９シたものてあ番）、固
定バンド１１は作業中多孔円筒２とｆＩｉ＋、ｆ ３の
離脱を防止するための４．のである。The filter member 1 is [! , C perforated thin plate iron υ・i is formed into a cylinder with a diameter l), and folded on the outside of the non-perforated cylinder 2.
] φj crystal W is a chrysanthemum-shaped h/, j' 411) I Q grip (3 (hereinafter referred to as Fl) is placed on R9), and the fixing band 11 is attached to the perforated cylinder 2 and fIi+ during work. 4. To prevent f3 from leaving. It is.
本ｍ１のモールドＮ・Ｉ、 １１従来品と類似」２てい
るが、合成樹脂製Ｊ！ｆｊ Ｉｌｇを成形する溝Ｎ１を
有Ｉ７、該溝Ｎ。This M1 mold N/I, 11 is similar to the conventional product, but is made of synthetic resin J! There is a groove N1 forming the fj Ilg I7, and the groove N.
（４図示のようには１汗中央部１（円環状の突起部５を
有【５、該突起部５と夕１ Ｆ、’、Ｉ縁部６、前記突
起部５と内周部７で形成さ４する円環状の溝１７．１８
からなる。(4) As shown in the figure, 1 central part 1 (having an annular protrusion 5); Annular groove 17.18 formed 4
Consisting of
モールドＭ１の特徴目溝Ｎ、の夕１周縁部６の直径が前
ｆｔｒ！ 濾過部材１の直径Ｔ’） ｌ−２（ｔ ｉ−
Ｗ）と同寸法か僅かに大にしであることて、外周縁部６
の」一部１〔は２濾過部祠１の挿入時のガイドとして切
欠き部６′を設）Ｊである。The diameter of the groove N and the peripheral edge 6 of the mold M1 is the front ftr! Diameter T') l-2(t i-
The outer peripheral edge 6 should be the same size or slightly larger than W).
A notch 6' is provided as a guide when inserting the filtration part 1.
本願の工程（Ｊ１モールＦ ｈ・ＩＩの溝Ｎ、Ｉｃ適徂
の合成樹脂原本・１１０を注入した後、前記の固定バン
ド４を捲回り、 ｆ、： 濾過部材ＩＡ溝Ｎの名局縁部
６に設置Ｉたり欠き部６゛より濾過部材１の底辺が突起
部５に接するまで欅大する。そして図示しない適当ｔｌ
’６ηｉｆｆを濾過部材１に加え満Ｎ１内の合成樹脂
１＋；ｉ Ｆｌの固化後離型するのである。The process of the present application (J1 mall F h/II groove N, after injecting the Ic appropriate synthetic resin original 110, wrap around the fixing band 4, 6, or from the notch 6', enlarge the filtration member 1 until the bottom side touches the protrusion 5.
'6ηiff is added to the filter member 1, and after solidification of the synthetic resin 1+;i Fl within N1, the mold is released.
この場合多孔円筒２の直径Ｉ）と板厚ｔ、（Ｓ材幅＼、
〜’ ＩＪ １１とんと一定寸法ｆｆので、モールドＭ
に■
濾過部材１を挿入すると濾過部材１の列周が円形１ε制
御９１シさＪＩ；！、のて沖（４′３の外周、多孔円筒
２０強制的に円形４作つのである。さらに成形さ〕＋／
・端板１へ”’ ”Ｙ Ｎ ＋の二点鎖線内ＩＣ示ずＪ
、うに夕１周縁部に端１１ｊのけ・部分が存在し４１い
。In this case, the diameter I) of the porous cylinder 2, the plate thickness t, (S material width\,
~' IJ 11 Since the dimension is ff, mold M
■ When the filter member 1 is inserted, the circumference of the row of the filter member 1 becomes circular 1ε control91SJI;! , Noteki (outer circumference of 4'3, porous cylinder 20 is forcibly made into 4 circular shapes.Further molded) +/
・To end plate 1 ”' ”Y N + IC not shown in chain double-dashed line J
, there is an edge 11j on the periphery of the sea urchin.
」ユ記の」゛うｉｒ本願は、モールド溝の外周縁と濾過
部４（の夕１周を当接するＪ“うにしたので、ｐ、円矯
正治具も不要と４（り治具使用による繁緒な工程かｌＩ
（ｆ、（ｊ’ｌ工数削鯖にＪ：る作業効率の向」−か８
１’ Ｊ ｌ 、 ｐＷ板の外周部分の余剰原本１も削
鉱でき乙効果を有１ろのである。In this application, the outer circumferential edge of the mold groove and the filtration part 4 are brought into contact with each other, so there is no need for a circular correction jig. Is it a prosperous process?
(f, (j'l reduction of man-hours, J: direction of work efficiency) - or 8
1' J l , the surplus original 1 on the outer periphery of the pW plate can also be excavated and the effect can be achieved.
【図面の簡単な説明】
７ｉ’！ ｌ ｌ’Ｚｌ （：＋本発明の製造方法によ
るセット工程の説明用縦断面図、第２り１は従来Ｔ■？
の説明用縦断面図。
１・・・・・濾過部材 ２・・・・・多孔円筒３・・
・・・菊花状ｒトに折り部材
４・・・・・固定バンド ６・・・・・外周縁部ＮＩ
Ｎｌ１ｚａａ＊＊ｅ モー ／Ｌ／ド Ｎ１．Ｎ２−
…・モールドの溝Ｉ
２０・・・・・・真円矯正治具[Brief explanation of the drawing] 7i'! l l'Zl (:+Longitudinal cross-sectional view for explaining the setting process according to the manufacturing method of the present invention, 2nd line 1 is conventional T■?
FIG. 1...Filtering member 2...Porous cylinder 3...
... Fold into a chrysanthemum shape R member 4 ... Fixing band 6 ... Outer peripheral edge NI
Nl1zaa**e Mo /L/Do N1. N2-
...Mold groove I 20...Perfect circle correction jig
Claims (1)
１１νＩをＹｆする９；１Ｊ板成形用のモールドと、多
孔円筒の外側に菊花状ひた折＋） Ｉ′戸（イを配設し
て１（る濾過部（４とにＪ）いて、前記モールドのｉ’
１ｖｔの外周縁に、前記濾過部材の夕１周が当接するセ
ット工程り有することイ特徴と４゛る濾過エレメントの
製造方法。[Scope of claims] Synthetic 46 oil 1j) +) There is a filtration section (4 and J) in which I' is arranged, and
4. A method for manufacturing a filtration element, characterized in that the method includes a setting step in which the last circumference of the filtration member comes into contact with the outer circumferential edge of the filtration element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15237282A JPS5942016A (en) | 1982-08-31 | 1982-08-31 | Manufacture of filtering element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15237282A JPS5942016A (en) | 1982-08-31 | 1982-08-31 | Manufacture of filtering element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5942016A true JPS5942016A (en) | 1984-03-08 |
Family
ID=15539083
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15237282A Pending JPS5942016A (en) | 1982-08-31 | 1982-08-31 | Manufacture of filtering element |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5942016A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0414703A (en) * | 1990-05-09 | 1992-01-20 | Kokan Kogyo Kk | Conductive filler |
| US5114508A (en) * | 1984-12-24 | 1992-05-19 | Tokuya Miyagi | Filter element and its production |
-
1982
- 1982-08-31 JP JP15237282A patent/JPS5942016A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5114508A (en) * | 1984-12-24 | 1992-05-19 | Tokuya Miyagi | Filter element and its production |
| JPH0414703A (en) * | 1990-05-09 | 1992-01-20 | Kokan Kogyo Kk | Conductive filler |
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