JPS5961003A - Method of forming electric part - Google Patents
Method of forming electric partInfo
- Publication number
- JPS5961003A JPS5961003A JP57169626A JP16962682A JPS5961003A JP S5961003 A JPS5961003 A JP S5961003A JP 57169626 A JP57169626 A JP 57169626A JP 16962682 A JP16962682 A JP 16962682A JP S5961003 A JPS5961003 A JP S5961003A
- Authority
- JP
- Japan
- Prior art keywords
- slider
- plate
- electrical component
- component
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 10
- 125000006850 spacer group Chemical group 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000009751 slip forming Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Landscapes
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Manufacture Of Switches (AREA)
- Details Of Resistors (AREA)
- Adjustable Resistors (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は、ｎ３袈抵抗器やスイッチ等の電子機器を構成
する電気部品の形成方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for forming electrical components constituting electronic equipment such as N3 pedestal resistors and switches.
以下、本発明をｔｌｆ、子機器の一例たる可変抵抗器に
つき説明する。Hereinafter, the present invention will be explained with reference to TLF and a variable resistor which is an example of a child device.
第１啄１は従来のｏＪ変抵抗器の分解斜視図であり、１
は摺動子、２はＭ３縁ヌペーサ、３は金り製の駆動板、
−３３は摺動子１の切欠き１ａに係合する突片で、絶縁
スペーサ２は、小判形突起（後に詳述する）を抵抗基板
４の小′＋４１形孔４ａに嵌合して固定される。５は抵
抗基板４の上面に形成された抵抗体、６は抵抗基板４に
埋めこま」した抵抗体５の両端の端子、７は抵抗基板４
の背面に軸８によって固定される中間端子で、これ等の
部品は、東！１８を上記各部品の軸孔に挿ガ■し、軸８
の先ν高を、駆！！、ｊｊｌ板３上νこ絞めることによ
って組立てられ１．町１１・ワ板３と摺動子１とは軸８
と共に回転し、抵抗体５上を摺動する摺動子１の回転に
よって担抗仙が可変される。The first volume 1 is an exploded perspective view of a conventional oJ resistor.
is a slider, 2 is an M3 edge nupesa, 3 is a metal drive plate,
-33 is a protrusion that engages with the notch 1a of the slider 1, and the insulating spacer 2 is fixed by fitting an oval-shaped protrusion (described in detail later) into the small +41-shaped hole 4a of the resistance board 4. be done. 5 is a resistor formed on the upper surface of the resistor board 4, 6 is a terminal at both ends of the resistor 5 embedded in the resistor board 4, and 7 is a resistor board 4.
These parts are the intermediate terminals fixed by the shaft 8 on the back side of the East! 18 into the shaft holes of each of the above parts, and
Drive the high point ahead! ! , jjl plate 3 is assembled by tightening the upper parts 1. Town 11, Wa board 3 and slider 1 are axis 8
The resistance is varied by the rotation of the slider 1 which rotates together with the slider 1 and slides on the resistor 5.
従来、上述の如ぎ可変抵抗器の摺動子１．絶縁スペーサ
等の異形の電気部品は、各々個々の金型によってつくら
れており、作業性が悪く、量産性に乏しいど℃・５欠点
があった。Conventionally, a slider 1 of a variable resistor as described above has been used. Irregularly shaped electrical parts such as insulating spacers were each made using individual molds, which had disadvantages such as poor workability and poor mass production.
本発明は、かかて）イメｒ来の欠点を改良心んどず４）
ものであり、本発明の目的は、異形の電気部品を自４．
ＩＩ機等を利用し、て連れ的につくれる（・０にして１
１１゜産性と経済性の向−トを旧らんとするものである
。The present invention aims to improve the previous drawbacks4)
Therefore, it is an object of the present invention to 4.
You can use a II machine, etc. to create it as you like (-0 to 1)
11. It aims to obsolete the direction of productivity and economy.
Ｊ−Ｊ、下水弁明の実施例を、可変抵抗器の摺動子と、
絶縁スペーサの形成方法につき説明する。J-J, Example of sewage defense, variable resistor slider,
A method for forming an insulating spacer will be explained.
第２図は、帯状金属板に打抜きにより摺動子余所定間隔
をおいて連続的に形成し、各摺１Ｉｉ１４子−トに絶縁
スペーサをアウトサート成型した状態を示す平面図、第
３図は第２図のｘ −ｘ’線に於ける断面図であり、第
１図と同一部分は同一番月を伺した。Fig. 2 is a plan view showing a state in which sliders are continuously formed at predetermined intervals by punching on a band-shaped metal plate, and insulating spacers are outsert-molded on each slider. It is a sectional view taken along the line x-x' in FIG. 2, and the same parts as in FIG. 1 are taken at the same first month.
図面に於て、９は帯状の金属板、１０は該金属板９上に
所定のピッチをもって形成された送り孔、１は打抜きに
よって連続的に形成された第１の眠気部品たる前述のｔ
％？動子であり、１ｂは板体部、ＩＣは一対の接触アー
ムで、摺動子１と金属板９とは一対の接続片１ｄによっ
て接続されている。In the drawing, 9 is a band-shaped metal plate, 10 is a perforation hole formed at a predetermined pitch on the metal plate 9, and 1 is a first drowsy part continuously formed by punching.
%? In the slider, 1b is a plate body portion, IC is a pair of contact arms, and the slider 1 and metal plate 9 are connected by a pair of connecting pieces 1d.
次に、２は所定間隔をおいて複数個形成された摺動子１
上に合成（☆・ｊ脂により成型された第２の′電気部品
たる絶縁スペーサで、軸孔２ａを設けた軸受部２ｂ、半
円状のストッパ一部２Ｃ１小判型突起２ｄよりなり、こ
の絶縁スペーサ２を摺動子１の板体部１ｂ上に配設ずろ
には、第３図に示すように絶縁スペーサ２０半円状のス
トツノく一部２Ｃに対して金属板取細部２ｅからのびろ
接ＦＩ、体２ｆを設け、該金属板取細部２ｅは、帯状金
だミ板９に設けた孔９ａによって帯状金１０１板９の一
部を上下面から挟持する。Ｌうにアウトサート成型によ
り形成されろ。従って、１１シイ・１部２ｅと絶縁スペ
ーサ２の半円状ストッパーγｒｉｌ（２ｃとは、接続体
２ｆを介して一体し’Ｃ形成され、絶ｂ、スペーサ２は
、金属板取付部２ｅによってイｉｔ状金属板９に係止さ
牙しろ。Next, 2 is a plurality of sliders 1 formed at predetermined intervals.
An insulating spacer, which is a second electric component, is molded from synthetic (☆・j) resin, and consists of a bearing part 2b with a shaft hole 2a, a semicircular stopper part 2C1, an oval-shaped protrusion 2d, and this insulating spacer When the spacer 2 is arranged on the plate part 1b of the slider 1, as shown in FIG. , a body 2f is provided, and the metal plate part 2e holds a part of the metal band 101 plate 9 from above and below by a hole 9a provided in the metal band plate 9. It is formed by outsert molding. Therefore, the semicircular stopper γril (2c) of the insulating spacer 2 is integrally formed with the 11 part 2e and the insulating spacer 2 via the connecting body 2f, and the spacer 2 is It is locked to the IT-like metal plate 9.
この場合、摺動子１の板体部１１）には絶縁スペーサ２
の軸孔２ａに対応する軸孔１ｅが形成されており、板体
部１ｂは、絶縁スペーサ２を形成する際の金型の一部で
あるマスクを柘成する。In this case, an insulating spacer 2 is provided on the plate portion 11) of the slider 1.
A shaft hole 1e corresponding to the shaft hole 2a is formed, and the plate portion 1b forms a mask that is part of a mold for forming the insulating spacer 2.
この後、Ｉ冒動子１の接続片１ｄは第２図Ａ −Ａ’線
から、まブこ２１色九玄スペーサ２の」／会琴ン“５体
２ｆ＋工１３−Ｂ′線から切断され、摺動子１とｌ１１
２ＩＩＩスペーサ２とは独立した２つの電気部品と７．
Ｃろ。After this, the connecting piece 1d of the I propeller 1 is cut from the A-A' line in Figure 2, and from the Mabuko 21 color Kugen spacer 2'/Kaikin' 5 body 2f + G13-B' line. and slider 1 and l11
7. Two electrical components independent of the 2III spacer 2;
C.
なお、摺叫Ｉ子１の切１（Ｊｉど同時に１．仙（ｉす子
］の１．シ触アームＩＣの先端に括動部を形成−するた
めｊ−ｉ５３図の２点６’Ｅ紳にて示す如き曲げ加工か
ほどこさ第１、る。In addition, in order to form a bracket at the tip of the contact arm IC, two points 6'E in Fig. The first step is to perform the bending process as shown in Figure 1.
従来、本〜し明の実施例に示した摺動子と絶ｔ（スペー
サという異形の９ｈ １と第２の電気部品は、各々別々
に牛Ｐ（二さｉｔていたために量ｐ１４性１（乏しがっ
たが、本発明の形成方法によれば、イ（１−状金＃、’
ｉ板」二にｔ／Ｕ動子、 汗ｉ２糺スペーザの如き異形
の′１ｊｊ気↑゛、１５品を重畳且つ一体的に連設した
抜、最終的にこ」１拷各部品の接（、０部を（υ断する
だけで個々の部品かつくらｉｔ、゛自動（艷による連続
生産もｎ」能で２．す、本発明の方法は従来に比し量産
性の点で格段σ）゛飛屓・１が認めら、）する。Conventionally, the slider and spacer shown in the embodiments of the present invention and the 9H 1 and 2nd electrical components were each separately installed, so the quantity P14 1 ( However, according to the formation method of the present invention, a (1-like gold #,'
The t/U mover on the 2nd board, the 15 pieces of strange shapes like the 2nd spacers were superimposed and connected in an integrated manner, and the final result was the connection of each part (1). , 0 copies (υ) can be made into individual parts by simply cutting (υ), and it is possible to automatically (continuously produce by boat) 2. The method of the present invention is significantly more mass-producible than conventional methods. 1 is recognized, ).
また、絶縁スペーサーを摺り、υ子上に配設する除、摺
！ＩＩｊ、１子が金酋りの一部であるマスクの役［ｉを
ずろので、摺動子の寸法がそのまま金型にし′：ｊ係し
、従って寸法鞘ＩＦＭ（’）設定が容易で、製品のばら
つきがない等桶々の効果を有する。Also, remove the insulating spacer and place it on the υ element! IIj, 1 child is the role of the mask that is part of the gold pickle [i is shifted, so the dimensions of the slider are directly related to the mold':j, so it is easy to set the dimension sheath IFM ('), It has the same effect as no product variation.
ノ゛よお、本発明はここでは摺動子と絶縁スペーサの形
成力法について説明（〜だが、これに限定されるもので
はなく、広く異形の電気部品の形成方法に応用出来るも
のである。Therefore, the present invention will be described here with respect to a method of forming a slider and an insulating spacer (although the present invention is not limited thereto, and can be applied to a wide range of methods for forming irregularly shaped electrical components).
４、図面のｆ７ｉ’ｉ ’：’−な説明第１図は、電子
イｊｔ器の一例たる可変抵抗器の分解斜視図、第２ Ｉ
舅１；ｌ：、本発明の電気部品の要部平面図、第３図は
第２図のｘ−ｘ’線に於ける断面図である。4. f7i'i':'- Explanation of the Drawings Fig. 1 is an exploded perspective view of a variable resistor, which is an example of an electronic input device, and Fig. 2
Figure 3 is a sectional view taken along the line xx' in Figure 2.
■・・・・・・摺動子、ｌｂ・・・・・板体部、ｌｃ・
・接触アーム、 ｌｄ ・・ｔ′：続片、 ｌｅ
・・ 軸孔、２・・・絶縁スペーサ、２１）・・・
・＋ｉ’ｉｌｌ受部、２ｃ・・・ ストッパ、Ｆ、２ｄ
・・−小判形突起、 ２ｅ ・・金属板取付部、
２ｆ ・・接続体、９・・ 帯状の金属板、 ９
ａ・・・・・・孔、１０・・・・・送り孔。■...Slider, lb...Plate body part, lc...
・Contact arm, ld ・・t′: Continued piece, le
... Shaft hole, 2... Insulating spacer, 21)...
・+i'ill receiving part, 2c... Stopper, F, 2d
・・・-Oval shaped protrusion, 2e ・・Metal plate mounting part,
2f... Connection body, 9... Band-shaped metal plate, 9
a...hole, 10...feeding hole.
Claims (2)
状の第１のＷｔ電気部品ｒ′９１定間隔金おいて複数個
形成し、上記第１の電気部品の各々の上に、上記帯状金
１．ｔｈ版にアウトサート成型された接続体を介して複
数個の第１の電気部品とは茜形の第２の％気部品を配設
し、上記第１．第２の各−気部品を切断し、第１の電気
部品を帯状金属板から分離すると共に、上記第２の電気
部品を接続体から分離したことをＩｌ’＋’敵とするＲ
Ｌ電気部品形成方法。(1) A plurality of first Wt electric parts r'91 of a desired shape are formed at regular intervals by punching on a 'Ff)-shaped metal Jj4≦ plate, and the above-mentioned strip-shaped electric parts are formed on each of the first electric parts. Gold 1. A madder-shaped second electrical component is connected to the plurality of first electrical components through a connection body that is outsert-molded on the th plate, and the first electrical component is connected to the first electrical component. The second electrical components are cut, the first electrical component is separated from the band-shaped metal plate, and the second electrical component is separated from the connecting body.
L Electrical component forming method.
、第２の１棧気ｉｔｓ品が絶縁スペーサであることを特
徴とする特許請求の範囲Ｗ（１＞項記載の′電気部品の
形成方法。(2) Claim W(1) characterized in that the first component is a slider of a variable resistor, and the second component is an insulating spacer. 'Methods for forming electrical components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57169626A JPS5961003A (en) | 1982-09-30 | 1982-09-30 | Method of forming electric part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57169626A JPS5961003A (en) | 1982-09-30 | 1982-09-30 | Method of forming electric part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5961003A true JPS5961003A (en) | 1984-04-07 |
| JPS6245682B2 JPS6245682B2 (en) | 1987-09-28 |
Family
ID=15889987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57169626A Granted JPS5961003A (en) | 1982-09-30 | 1982-09-30 | Method of forming electric part |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5961003A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52145021A (en) * | 1976-05-27 | 1977-12-02 | Sony Corp | Production of electronic instrument |
| JPS5526863U (en) * | 1978-08-10 | 1980-02-21 |
-
1982
- 1982-09-30 JP JP57169626A patent/JPS5961003A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52145021A (en) * | 1976-05-27 | 1977-12-02 | Sony Corp | Production of electronic instrument |
| JPS5526863U (en) * | 1978-08-10 | 1980-02-21 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6245682B2 (en) | 1987-09-28 |
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