JPS5977343A - Method for measuring amount of application of anti-corrosive oil - Google Patents
Method for measuring amount of application of anti-corrosive oilInfo
- Publication number
- JPS5977343A JPS5977343A JP18787882A JP18787882A JPS5977343A JP S5977343 A JPS5977343 A JP S5977343A JP 18787882 A JP18787882 A JP 18787882A JP 18787882 A JP18787882 A JP 18787882A JP S5977343 A JPS5977343 A JP S5977343A
- Authority
- JP
- Japan
- Prior art keywords
- light
- amount
- oil
- receiving device
- light receiving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/55—Specular reflectivity
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は鋼板または銅帯の表面に塗布された防錆油を
オンフィンでしかも正確に計量し得る防錆油塗布量測定
方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for measuring the amount of rust preventive oil coated on the surface of a steel plate or copper strip, which can accurately measure the amount of rust preventive oil applied to the surface of a steel plate or copper strip.
圧延を終えた鋼板または銅帯はその発錆を防止するため
、表面に防錆油が塗付される。この防錆油は少なすぎる
と防錆効果が不足するが、多すぎても経済的不利を招い
たりその除去の際に洗浄液を必要以上に汚したシするの
で、塗布量の厳密な管理が要求てれる。After rolling, the surface of the steel plate or copper strip is coated with anti-corrosion oil to prevent rust from forming. If the amount of this anti-rust oil is too small, the rust-preventing effect will be insufficient, but if it is too large, it will cause economic disadvantage or cause the cleaning solution to be contaminated more than necessary when removing it, so strict control of the amount applied is required. I can see it.
この塗布量は、従来はサンプル上乗せ法、サンプル切出
し法等によって測定でれていた。前者は第1図(a)に
示す如く塗油装置(3)の入側で測定しようとする材料
(1)の上に平板(8)を載せ、塗油装置(3)通過後
にこの平板(8)の重量を測定して塗油装置(3)通過
前の重量と比較する方法でめり、後者は第1図(b)に
示す如く塗油装置(3)通過後の材料(1)からサンプ
ル(9ンを直接切出してその重量を測定し、脱脂後に測
定した重量と比較して塗油量を求める方法でるる。Conventionally, this coating amount has been measured by a sample loading method, a sample cutting method, etc. In the former method, as shown in Figure 1(a), a flat plate (8) is placed on the material (1) to be measured on the entrance side of the oil applicator (3), and after passing through the oil applicator (3), the flat plate (8) is placed on top of the material (1) to be measured. The weight of the material (8) is measured and compared with the weight before passing through the oil applicator (3), and the latter is the weight of the material (1) after passing through the oil applicator (3) as shown in Figure 1 (b). The method is to directly cut out a sample (9 mm) and measure its weight, and then compare it with the weight measured after degreasing to determine the amount of oil applied.
これらの方法は精度的には問題がないものの、重量測定
、サンフ”ル切り出し、更には脱脂といったオフライン
作柴ヲ必要とするため、測定に非常に多くの手数と時間
を要する欠点があり、また材料の全長あるいは金山にわ
たって測定を行うといったことは到底不可能で、結果的
に塗布量を正確に把握できない欠点もるる。Although these methods have no problems with accuracy, they require offline production such as weight measurement, sample cutting, and degreasing, so they have the drawback of requiring a large amount of labor and time for measurement. It is simply impossible to measure the entire length of the material or the gold mine, and as a result, there is also the drawback that the amount of application cannot be accurately determined.
本発明にこれらの欠点を解消した防錆油塗布面。The present invention provides a rust-preventing oil-coated surface that eliminates these drawbacks.
測定方法を提供するものである。すなわち、本発明の方
法によれば防錆油の塗付量が、オンラインで材料の全長
または金山もしくはその双方にわたって正確かつ簡単に
測定でき、更に必要な箇所を選択的にし刀・も極めて短
時間で計量することもできるのである。以下、詳細に説
明する。It provides a measurement method. That is, according to the method of the present invention, it is possible to accurately and easily measure the amount of rust preventive oil applied online over the entire length of the material, the gold mine, or both, and furthermore, it is possible to selectively measure the required areas and the amount of rust preventive oil applied can be measured in an extremely short time. It can also be measured with . This will be explained in detail below.
近時、レーザー光がその高いコヒーレント性を生かして
各種の測定、計量に使用されており、鋼板、銅帯の製造
においては圧延後の材料の探傷等に用いられている。本
発明者はこのレーザー光による冷延鋼帯の探偽作業中利
料に疵がないにもかかわらずレーザー光の投射部位によ
って反射光が変化する現象が認められた。したがって本
発明者はこの反射光の変動要因を探るべく調査研究した
ところ、冷延鋼帯の表面に塗布された防錆油が浮び上り
、この防錆油塗布量とレーザー反射光との関係について
更に調査研究を続けた結果、防錆油塗布量とレーザー反
射光との間に極めて明瞭な関係が成立し、レーザー反射
光から正確に防錆油塗布量が測定芒れること全知見しだ
。BACKGROUND ART Recently, laser light has been used for various measurements and weighing by taking advantage of its high coherence, and in the production of steel plates and copper strips, it is used for flaw detection in materials after rolling. The inventor of the present invention observed a phenomenon in which the reflected light changes depending on the area on which the laser beam is projected, even though there are no defects on the steel strip during detection of cold-rolled steel strips using this laser beam. Therefore, the inventor of the present invention investigated and researched the causes of variation in this reflected light, and found that the rust preventive oil applied to the surface of the cold-rolled steel strip surfaced, and the relationship between the amount of this rust preventive oil applied and the laser reflected light was found. As a result of further investigation and research, a very clear relationship was established between the amount of anti-rust oil applied and the laser reflected light, and it became clear that the amount of anti-rust oil applied could be accurately measured from the laser reflected light.
そして、このレーザー光によれば正確な測定を行なえる
ばかシでなく、レーザー光の投射部位の塗油量が即座に
判明するから、測定が極めて容易で、投射部位の移動も
容易でるり、しだがって従来の方法でに到底笑施し得な
かったオンラインでの測定と、材料の金山、全長にわた
る連続測定とが可能になるのでろる。Moreover, this laser beam does not allow for accurate measurements, and the amount of oil applied to the area where the laser beam is projected can be immediately determined, making measurement extremely easy and moving the area where the laser beam is projected. Therefore, it becomes possible to perform online measurements, which were impossible to perform using conventional methods, and to perform continuous measurements over the entire length of the material.
本発明は上記知見に基づきなδれたもので、鋼板または
銅帯の防錆油塗布面にレーザー光を投射踵その反射光の
強度および/または分布よυ前記防錆油の塗布量を測定
する防錆油塗布量測定方法を要旨とする。The present invention was developed based on the above knowledge, and involves projecting a laser beam onto the rust-preventing oil-coated surface of a steel plate or copper strip, and measuring the amount of the rust-preventing oil applied based on the intensity and/or distribution of the reflected light. The gist of this paper is how to measure the amount of anti-rust oil applied.
以下、図面を参照して本発明の方法を更に詳しく説明す
る。Hereinafter, the method of the present invention will be explained in more detail with reference to the drawings.
第2図は、防錆油(鉱物油+防錆済添加)の塗付された
冷延鋼帯(厚み1.2 m )にレーザー光(波長Q、
5323Pln1強度1mW)’e距離200m1l+
75−ら投射したときの反射光を受光強度、水平受光角
、垂直受光角の三次元座標上に表示したもので、細筒2
図(a)は塗油量が多い1.2 g/m’の場合、第2
図(′b)は塗油量が少ない0.3 g/m”の場合を
それぞれ示している。銅帯そのものに疵はないから、反
射光の特性の相違は銅帯表面に塗付芒れた防錆油の塗布
量の違いに起因すると断定される。そして、両図を比較
すると、塗油量の多い第2図(a)では正反射光が極端
Vこ強くなる反面、周囲の反射光は大きく減少し、塗油
量の少ない第2図(至)では逆に正反射光が減少して周
囲の反射光が強くなるという現象を示すことがわかる。Figure 2 shows a laser beam (wavelength Q,
5323Pln1 intensity 1mW)'e distance 200ml+
The reflected light when projected from the narrow tube 2 is displayed on the three-dimensional coordinates of the received light intensity, horizontal receiving angle, and vertical receiving angle.
Figure (a) shows that when the amount of oil applied is 1.2 g/m', the second
Figure ('b) shows the case where the amount of oil applied is small, 0.3 g/m''.There are no flaws in the copper strip itself, so the difference in the characteristics of reflected light is due to the amount of oil applied to the surface of the copper strip. It is concluded that this is due to the difference in the amount of anti-rust oil applied.Comparing the two figures, it is found that in Fig. 2 (a) where the amount of oil applied is large, the specularly reflected light is extremely V-strong, while the reflection from the surroundings is It can be seen that the light decreases greatly, and in the case of FIG. 2 (to) where the amount of oil applied is small, the specularly reflected light decreases and the surrounding reflected light becomes stronger.
したがって、レーザー反射光の強度を測定し、これを、
材料の種類、防錆油の種類別に予め求めた反射光強度と
塗油量との関係に照合すれば塗油量がわか9、またその
分布や強度および分布からも塗油量がわかるのである。Therefore, the intensity of the laser reflected light is measured, and this is
The amount of oil applied can be determined by comparing the relationship between the reflected light intensity and the amount of oil applied, which are determined in advance for each type of material and type of rust preventive oil9, and the amount of oil applied can also be determined from its distribution, intensity, and distribution. .
第3図に、冷延鋼板に90%鉱物油+5%酸化ワツクヌ
エステル化合物+5%塩基性Baヌルフオネートの防錆
油を塗布した場合の、塗油量とレーザー反射光強度との
関係を示しておく。FIG. 3 shows the relationship between the amount of oil applied and the intensity of laser reflected light when a rust preventive oil of 90% mineral oil + 5% oxidized hydrogen ester compound + 5% basic Ba nulphonate is applied to a cold rolled steel sheet.
第4図に本発明の方法全実施するのに適した装置を例示
したもので、(1)は冷延鋼帯、(2)は巻取υリール
、(3)は塗油装置、(4)はレーザー投光器、(5)
は受光器、(6〕にデータ処理部、(7)は表示部を示
している。ここで、レーザー投光器(4)としては例え
’t’l He −Neレーザー投光器、アルゴンレー
ザー投光器等があり、受光器(5)としては作えばフォ
トマルチプライヤ−、フォトダイオード等がある。Fig. 4 shows examples of equipment suitable for carrying out the entire method of the present invention, in which (1) is a cold-rolled steel strip, (2) is a take-up reel, (3) is an oil application device, and (4) is a winding reel. ) is a laser projector, (5)
indicates a light receiver, (6) a data processing section, and (7) a display section. Here, examples of the laser projector (4) include a 't'l He-Ne laser projector, an argon laser projector, etc. The photoreceiver (5) may be a photomultiplier, a photodiode, etc.
第4図(a)の装@は、塗油装置(3)の出側に投光器
(4)を冷延鋼帯(1)の通過面に向けて設置するとと
もに、その反射光の進路上に受光器(5)を設置し、受
光器(5)の受けるレーザー反射光の強度や分布からレ
ーザー光投射部位の塗油量が表示部(7)に即座に表わ
れるようにしたものである。投光器(4)および受光器
(5)が固定の場合には、冷延鋼帯(1)の進行に伴っ
て塗油量が材料長手方向に連続的、間欠的に測定される
だけであるが、投光器(4)および受光器(5)を材料
巾方向に移動できるようにした場合には、材料巾方向の
測定が可能となシ、更に上記長手方向の測定と組合せれ
ば材料全体をむらなく測定することが可能となる。なお
、投光器(4)および受光器(5)を材料巾方向に移動
でせるかわりに同方向へ複数基並設することも可能でる
る。In the installation shown in Fig. 4(a), a floodlight (4) is installed on the exit side of the oil applicator (3) to face the passing surface of the cold-rolled steel strip (1), and the reflected light is placed on the path of the reflected light. A light receiver (5) is installed, and the amount of oil applied to the laser beam projection area is immediately displayed on the display section (7) from the intensity and distribution of the laser reflected light received by the light receiver (5). When the emitter (4) and receiver (5) are fixed, the amount of oil applied is only measured continuously and intermittently in the longitudinal direction of the material as the cold rolled steel strip (1) advances. If the emitter (4) and the receiver (5) are made movable in the width direction of the material, it is possible to measure the width of the material, and when combined with the measurement in the longitudinal direction described above, it is possible to measure the entire material evenly. This makes it possible to measure without any problems. In addition, instead of moving the light emitter (4) and the light receiver (5) in the width direction of the material, it is also possible to arrange a plurality of light emitters (4) and light receivers (5) in parallel in the same direction.
また、第4図(至)の装置に、材料長手方向の同一線上
に塗油装置(3)を挾んで2組の投光器(4)および受
光器(5)を設け、塗油装置(3)の入側の投光器(4
)および受光器(5)で塗油前の冷延鋼帯(1)の表面
性状(粗度、疵の有無等)を測定し、塗油装置(3)の
出側の投光器(4)および受光器(5)にて測定した塗
油量から上記表面性状による影響を差し引いて、塗油量
のより正確な測定を行うようにしだものである。In addition, in the apparatus shown in FIG. 4 (to), two sets of light projector (4) and light receiver (5) are installed on the same line in the longitudinal direction of the material with the oil application device (3) in between, and the oil application device (3) The floodlight on the entrance side (4
) and receiver (5) to measure the surface properties (roughness, presence or absence of flaws, etc.) of the cold rolled steel strip (1) before oil application, and The effect of the above-mentioned surface properties is subtracted from the amount of applied oil measured by the light receiver (5) to more accurately measure the amount of applied oil.
この装置においても投光器(4)および受光器(5)を
月利巾方向に移動させたシ複数基並列に設けたシするこ
とが可能でるる。In this device as well, it is possible to arrange a plurality of light emitters (4) and light receivers (5) in parallel by moving them in the monthly profit direction.
なお、本発明の方法において使用するレーザー光とげ波
長が0.5−0.7 μm 、強度1mW−1,5mW
の範囲とするが特に指定はない。その理由は、■ V−
ザー波長と同程度(1μm以下)の厚みで表面が鏡面の
場合にはレーザーのコヒーレント性による干渉とかの影
響がるる。The laser beam used in the method of the present invention has a wavelength of 0.5-0.7 μm and an intensity of 1 mW-1.5 mW.
However, there is no particular specification. The reason is ■ V-
If the surface is mirror-finished and has a thickness comparable to the laser wavelength (1 μm or less), there will be effects such as interference due to the coherent nature of the laser.
■ 今回の油量と反射光強度の相関現象は表面凹凸が油
でうまシ滑らかになると光の散乱が少なくなり正反射光
強度が強くなる事による。■ The correlation phenomenon between the amount of oil and the intensity of reflected light is due to the fact that when the surface unevenness becomes smooth with oil, light scattering decreases and the intensity of specularly reflected light becomes stronger.
■ 従ってレーザー光の特色の1つでるる細い(約1間
$)平行光線が簡単に得られるという性質だけを使って
いる為、特にレーザーの波長、出力等には依らないと考
えられる。■ Therefore, it is considered that it does not depend on the wavelength, output, etc. of the laser, as it uses only one of the characteristics of laser light, which is the ability to easily obtain a thin parallel beam (approximately 1 hour long).
以上の説明から明らかなように、本発明は従来オフライ
ンでしか行うことができず、しかも手数の非常にかかる
防錆油の塗布量測定をオンラインで極めて簡単に行い、
これにより測定に要する手数および時間を大巾に節減せ
しめるとともに、材料長手方向や巾方向、更には材料全
体の塗油量分布も測定し得、塗油状態を極めて正確に把
握し得るものとなる。As is clear from the above description, the present invention can extremely easily measure the amount of rust preventive oil applied online, which can only be done offline and is very time-consuming.
This greatly reduces the labor and time required for measurement, and also measures the distribution of the amount of oil applied in the longitudinal and width directions of the material, as well as the entire material, making it possible to grasp the oil application state extremely accurately. .
第1図(a)(b)ハ従来の塗油量測定方法を示す模式
図、第2図(a)(t))44塗油量の相違に起因する
レーザー反射光の違いを示す三次元グラフ、第3(2)
に塗油量とレーザー反射光強度との関係を示すグラフ、
第4図(a)Cb)は本発明の方法を火施するのに適し
た装置を示す模式図である。
図中、l:冷延鋼帯(被測定材料)、2:巻取シリール
、8:塗油装置、4:レーザー投光器、5:受光器、6
:データー処理部、7:表示部第 1 図
←239−
第 2 図
((1)
H−ANGLE(deg)
)−1−ANGLE(deg)
第 3 図
一一ンtう小量 (ml/、、、り
第 4 図
(G)Figures 1 (a) and (b) C are schematic diagrams showing the conventional method of measuring the amount of oil applied, Figure 2 (a) and (t)) 44 Three-dimensional diagram showing the difference in laser reflected light due to the difference in the amount of oil applied Graph, Part 3 (2)
A graph showing the relationship between the amount of oil applied and the laser reflected light intensity,
Figures 4(a) and 4(cb) are schematic diagrams showing an apparatus suitable for carrying out the method of the invention. In the figure, l: cold rolled steel strip (material to be measured), 2: winding reel, 8: oil application device, 4: laser projector, 5: light receiver, 6
: Data processing unit, 7: Display unit Fig. 1 ← 239- Fig. 2 ((1) H-ANGLE (deg) ) - 1-ANGLE (deg) Fig. 3 Small amount (ml/, ,,Figure 4 (G)
Claims (1)
則し、その反射光の強度および分布よシ前記防錆油の塗
布量を測定することを特徴とする防錆油塗布量測定方法
。(1) Amount of rust preventive oil applied, characterized in that a laser beam is projected onto the rust preventive oil coated surface of a steel plate or steel strip, and the amount of the rust preventive oil applied is measured based on the intensity and distribution of the reflected light. Measuring method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18787882A JPS5977343A (en) | 1982-10-25 | 1982-10-25 | Method for measuring amount of application of anti-corrosive oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18787882A JPS5977343A (en) | 1982-10-25 | 1982-10-25 | Method for measuring amount of application of anti-corrosive oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5977343A true JPS5977343A (en) | 1984-05-02 |
Family
ID=16213782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18787882A Pending JPS5977343A (en) | 1982-10-25 | 1982-10-25 | Method for measuring amount of application of anti-corrosive oil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5977343A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61247948A (en) * | 1985-04-26 | 1986-11-05 | Kawasaki Steel Corp | Detecting method for coating state of strip |
| JP2002365223A (en) * | 2001-06-08 | 2002-12-18 | Nissan Motor Co Ltd | Surface defect inspection equipment |
| JP2018172717A (en) * | 2017-03-31 | 2018-11-08 | Jx金属株式会社 | Copper or copper alloy strip, traverse coil and manufacturing method thereof |
-
1982
- 1982-10-25 JP JP18787882A patent/JPS5977343A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61247948A (en) * | 1985-04-26 | 1986-11-05 | Kawasaki Steel Corp | Detecting method for coating state of strip |
| JP2002365223A (en) * | 2001-06-08 | 2002-12-18 | Nissan Motor Co Ltd | Surface defect inspection equipment |
| JP2018172717A (en) * | 2017-03-31 | 2018-11-08 | Jx金属株式会社 | Copper or copper alloy strip, traverse coil and manufacturing method thereof |
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