JPS60917B2 - 発泡合成樹脂積層版の成形方法 - Google Patents

発泡合成樹脂積層版の成形方法

Info

Publication number
JPS60917B2
JPS60917B2 JP55037045A JP3704580A JPS60917B2 JP S60917 B2 JPS60917 B2 JP S60917B2 JP 55037045 A JP55037045 A JP 55037045A JP 3704580 A JP3704580 A JP 3704580A JP S60917 B2 JPS60917 B2 JP S60917B2
Authority
JP
Japan
Prior art keywords
synthetic resin
foamed synthetic
resin laminate
molding
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55037045A
Other languages
English (en)
Other versions
JPS56133141A (en
Inventor
文一 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MUSASHI KASEI KOGYO KK
Original Assignee
MUSASHI KASEI KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MUSASHI KASEI KOGYO KK filed Critical MUSASHI KASEI KOGYO KK
Priority to JP55037045A priority Critical patent/JPS60917B2/ja
Publication of JPS56133141A publication Critical patent/JPS56133141A/ja
Publication of JPS60917B2 publication Critical patent/JPS60917B2/ja
Expired legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B29C66/1142—Single butt to butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
    • B29C66/93441—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed the speed being non-constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
    • B29C66/93451—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed by controlling or regulating the rotational speed, i.e. the speed of revolution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 この発明は発泡合成樹脂シート、就中熱可塑性発泡合成
樹脂シート類の湾曲ないいま波状積層版の成形方法の開
示に係わるものである。
而して「 この種の発泡合成樹脂シート類の波状物ない
いま湾曲成形品は概ね発泡成形型自体を波状ないいま湾
曲成形品型とし、あるいは肉厚の平板物として成形した
後に波状又は湾曲状の加熱加工型をもって再加工して成
形したものであり、又他の手法として波状に切削する成
形が予定されたものであるが、そのいずれに於いても成
形コストが高く、又加工表面が劣る、あるいは長尺物の
作出に不向き等の多くの欠点を有したものである。
しかるに、近時断熱、遮音、緩衝等を目的とした発泡合
成樹脂シート、フィルム等に於いて石油事情その他より
して更に低コストによる効率的な断熱ないいま遮音ある
いは緩衝等の諸機能を有する素材が要請されるに到った
ものである。本発明は斯かる事情を前提として、しかも
従前技術に於ける不都合を回避する目的に於いて開示さ
れたものであって、通例の樹脂フィルムないしは樹脂シ
ート等の積層フィルム、積層シートの成形装置と略同一
の装置を使用し、低コストによる波状ないいま湾曲した
発泡合成樹脂積層版を大量に供し得るようにしたもので
あって、成形品強度はもとより成形品の表面特性も在来
品に比し著しく優れたものとなすべく其の構成の要旨を
二なし、し複数葉の積層を予定される発泡合成樹脂版に
於いて夫々の予定される接着端面を加熱、可熔着面とし
、次いでこの夫々の可熔着面を密着接合して、回転速度
を異にした圧着ロール間に挿通せしめるようにした点に
置くと共に斯かる構成の要旨に附随した相当の設計変更
を予定したものである。
以下「本発明の詳細を図面に示す曲型的な一実施例につ
いて説明するに、ｌａ、ｌｂは発泡合成樹脂シート、特
に加熱、可熔着面の作出を可能とされる熱可塑性樹脂発
泡シートであって、これが肉薄のフィルム状、又は内厚
の発泡樹脂ボード等とされる場合に於いても同様の作用
、効果を期し得たものであり、又成形目的に即応して必
ずしも長尺物の連続成形品に限らず短尺物の、即ちそれ
自体に於いて最終部村となるような、例えば第４図に示
した筒物等の成形品にも適用し得たものであることは云
うまでもない。
又、発泡の態様に於いても加熱、熔着が可能とされる限
り連続気泡体であると又独立気泡体であると、更には両
者の混在した、いずれの態様の素材に対しても適応可能
であり、夫々の目的とされる素材の肉厚寸法、長さ寸法
、素材特性等によって夫々加熱範囲、圧着範囲等が勘案
決定されたものである。
尚、又可熔着艦面の作出の困難な素材に対しては、より
良好な可熔着面の作出の為に加熱、可熔着樹脂ェマルジ
ョン等の含浸前処理等が必要に応じて施されたものであ
って、そのいずれに於いても充分な加熱〜熔圧着〜冷却
保形を期すようにしたものである。
叙上に於いて特定されるシートｌａ，ｌｂ等の接着を予
定される端面を各種の手法をもって加熱したものであっ
て、図示例はヒートパイプ２を示したものであるが、シ
ート１等の形状、性状等によっては他の、例えば熱ガス
流加熱、高周波譲露加熱、超音波加熱あるいは一般的な
電熱ヒーターによる加熱手段が予定されたものである。
かくして、その接着端面を熔着可能に加熱されたシート
ｌａ，ｌｂを圧着ロール３ａ，３ｂ間に挿通し、該接着
面を密圧着して、積層シートａを作出せしめるようにし
たものであって、このロール３ａ，３ｂのいずれか一方
３ａを他方３ｂに比し低速駆動せしめることによってロ
ール３ｂによるシートｌｂの送り量がロール３ａによる
シートｌａの送り量より多くなり、又ロール３ａの低速
駆動によってシートｌａに於ける加熱面の圧着時間が相
対的に長くなり、該部の組成をより密なものとし、更に
又ロール３ｂによるシートｌｂの圧着時間を相対的に短
かくすることにより該部の組成を比較的粗として積層版
Ａの湾曲成形をなさしめるようにしたものである。次い
で第２図の実施例は斯かるシートｌａ，ｌｂが長尺物と
された場合を示し、又ロール３ａが。
ール３ｂより高速にセットされた場合を示したものであ
る。更に第３図の実施例に於いてはロール３ａとロール
３ｂとを交互に遠くした場合を示したものであって、こ
の場合、いずれか一方のロール３を他方のロール３に比
し高速又は低速に順次変攻することによっても同様の成
形品の作出を可能としたものである。
尚、又図示されていない他の種々のロール３の駆動シス
テムが考慮されたものであって、例えば一方のロール３
ａを他方のロール３ｂに対し、同一速度〜低高速いずれ
かの速度〜同一速度、の線返しをもって片波状の成形品
の作出をなすなど相当の設計変更が予定されたものであ
る。
本発明は叙上に於ける特長ある構成よりして波状物ない
いま湾曲した発泡合成樹脂成形品を極めて簡単な手法に
よって連続、量産し得たものであって、極めて低コスト
による成形品の提供を可能としたものである。
又、接着に際し、格別の接着剤の使用を必要とすること
なく、同素材による積層接着を内容とし、接着面に於け
る性状劣化の問題はもとより、接着剤による発泡粒子の
破壊の問題を一切無からしめ得たものである。
【図面の簡単な説明】
第１図は本発明の曲型的な一実施例である短尺物の成形
を示す側面図、第２図は同長尺物の成形を示す側面図、
第３図は波状物の成形を示す側面図、第４図は湾曲成形
した成形品の斜視図、第５図は波状成形した成形品の斜
視図である。 尚、図中１…シート、２…ヒートパイプ、３…ロールを
示したものである。 第１図 第２図 第３図 第４図 第５図

Claims (1)

  1. 【特許請求の範囲】 １ 二ないし複数葉の積層を予定される発泡合成樹脂版
    に於いて夫々の予定される接着端面を加熱、可熔着面と
    し、次いでこの夫々の可熔着面を密着接合して、回転速
    度を異にした圧着ロール間に挿通せしめるようにしたこ
    とを特徴とする発泡合成樹脂積層版の成形方法。 ２ 前記圧着ロールに於いて対をなすロール一方の回転
    を他方のロールの回転速度以上としたことを特徴とする
    特許請求の範囲第１項記載に係る発泡合成樹脂積層版の
    成形方法。 ３ 前記圧着ロールに於いて対をなすロールの速度を交
    互に変化せしめるようにしたことを特徴とする特許請求
    の範囲第１項記載に係る発泡合成樹脂積層版の成形方法
    。 ４ 前記圧着ロールに於いて対をなすロールの一方の速
    度を経時的に変化せしめるようにしたことを特徴とする
    登録請求の範囲第１項記載に係る発泡合成樹脂積層版の
    成形方法。
JP55037045A 1980-03-24 1980-03-24 発泡合成樹脂積層版の成形方法 Expired JPS60917B2 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP55037045A JPS60917B2 (ja) 1980-03-24 1980-03-24 発泡合成樹脂積層版の成形方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55037045A JPS60917B2 (ja) 1980-03-24 1980-03-24 発泡合成樹脂積層版の成形方法

Publications (2)

Publication Number Publication Date
JPS56133141A JPS56133141A (en) 1981-10-19
JPS60917B2 true JPS60917B2 (ja) 1985-01-10

Family

ID=12486618

Family Applications (1)

Application Number Title Priority Date Filing Date
JP55037045A Expired JPS60917B2 (ja) 1980-03-24 1980-03-24 発泡合成樹脂積層版の成形方法

Country Status (1)

Country Link
JP (1) JPS60917B2 (ja)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07121553B2 (ja) * 1987-12-28 1995-12-25 湘南積水工業株式会社 発泡ポリスチレン系シートの表面処理物の製造方法
JP2852184B2 (ja) * 1994-05-23 1999-01-27 太陽工業株式会社 熱可塑性樹脂製の膜材料溶着機
EP1981697A1 (en) * 2007-03-01 2008-10-22 P.R.S. Mediterranean Ltd Welding process and geosynthetic products thereof
US7462254B2 (en) 2007-03-01 2008-12-09 Prs Mediterranean Ltd. Welding process and geosynthetic products thereof

Also Published As

Publication number Publication date
JPS56133141A (en) 1981-10-19

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