JPS60940A - Molding device of floor panel for built-up pool - Google Patents

Abstract

PURPOSE:To obtain the titled device capable of molding panels, whose sizes of standing pieces are different from each other, by one die without necessitating manufacture and preparation of various kinds of molding dies separately, by providing a movable molding die frame on a molding surface of the standing piece of a molding die of the panel under a state capable of making a tilting and up-and-down motions. CONSTITUTION:A movable molding frame D of a flange is provided on a molding surface C of a standing piece of a molding die A of a panel under a state capable of making a tilting and up-and-down motions, and the movable die frame D is fixed to a position corresponding to the upper part of a standing piece 102 of a floor panel 100 to be molded through a supporting device F. As a gelcoate layer 200, a first FRP layer 201, a urethane slab layer 202 and a second FRP layer 203 are formed in order on a flange molding surface E, a bottom plate molding surface B and standing piece molding surface C by a hand lay-up method and the molding die is released after curing, the floor panel 100 having the standing piece 102 whose height is desirable and a flange piece 104 is tllted on the top of the standing piece 102 is obtained.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a floor panel for an assembled swimming pool, and more particularly, a floor panel having an elongated bottom plate and a rising piece for connecting side wall panels on the side edge of the bottom plate. Regarding the molding equipment, which is integrally formed using the hand lay-up method, its purpose is not only for various floor panels with different heights of rising pieces, but also for forming the upper surface of the rising pieces. The present invention aims to provide a method that can mold floor panels having slanted flanges, eliminates the need to separately manufacture and prepare several types of molds, and molds and injects panels with different rising dimensions using a single mold. .

In order to achieve this purpose, a similar structure is necessary because a movable formwork of JI9 In, which has a flange formed on the molding surface of the rising piece of the panel mold, is designed to be able to tilt and move up and down.

Hereinafter, several examples of the implementation of the present invention will be described based on Drawing I (Xτμm brighter, Figures 1 to 8 [J, elongated shape/<the short side of the flannel bottom plate - the side wall at the edge) < flannel) 11! This is a general-purpose funnel forming device having a rising piece for connection, and as shown in FIGS. A mold (A) showing the cedar device for a corner floor panel with a corner floor panel.
is of a form and structure that is well known in this type of technical competition, and has a bottom plate molding surface (B) with two rectangular surfaces and a rising piece molding surface (C) on one side of its λO side (1111). ) with a flat surface of 7Jj shape, and its rising piece forming surface (C
) (1) Tilt the movable formwork (D) whose -h surface is the Norange molding surface (13) via the support means (1-).
Moreover, it is installed so that it can be moved up and down.

The bottom plate molding surface (B) is for molding the bottom plate part (ioi) of the 70 tour panel (100).
tlJ corresponding to 11] on the short side of ) is formed by recessing the recessed part (1) on the upper surface of the mold (△), and the bottom plate molding surface (B) is A positioning member (2) for determining the length of the floor panel is removably placed at the midway point in the longitudinal direction f, and on both sides of the molded surface (B) there are provided projecting edges for connecting the panels. Form a step.

The rising piece molding surface (C) is the flat plate part (1oo) of the panel (1oo).
This is for forming a rising piece (102) on the edge of the edge of the mold (1 old), and it is molded on one side of the short side of the mold (Δ) continuously from the bottom plate molding surface (B). Formed by recessing the same concave portion (1) continuously with the surface (B), and also on both sides thereof, a stepped portion that communicates with and covers the stepped portion formed on the bottom plate molding surface (B). form. Further, a movable form <D) for molding and covering the flange piece (104) is provided on this vertical-1 piece molding surface (B) so as to be tiltable and vertically movable.

The movable formwork (D) has a flange piece (104) on which a side wall panel (not shown) is placed on the upper surface of the rising piece (102).
It is equipped with a flange molding surface (E) for forming a flange, and is shaped like a flat plate slightly longer than the width of the rising piece molding surface (0), or has a cross-sectional shape approximately like an inverted box. This becomes the molding surface (E), and an appropriate number of lining reinforcing pipes (d) are fixed to the back surface to protrude from both ends, and these protrusions are raised up through the support means (F) and run along the molding surface (C). Provided so that it can be tilted and moved up and down.

The support means (1:) includes a pair of support frames (4) fixed on both sides of the rising piece molding surface (C) and having seven positioning holes (4') formed in a vertical multi-stage manner; Hole 4')
It can be moved up and down with Pole 1~, Nara 1~(5)(6).
=I A pair of mounting U plates (7) on both sides to be IJ and lining reinforcing pipes (d) protruding from both sides of the movable formwork (D)
Place the adjustment poles I~ (8) that are hanging down more on the U plates on both sides (
7)] No (consisting of an adjustment free nut (9) and a lock nut (10) that can be fixed in and out freely, and the mounting position of the pair of mounting plates (7) relative to the support frame (4) is displaced in parallel. In this case, the flange forming surface (D> is also displaced to χ plane (i) along the rising piece forming surface (C), and one mounting plate (
7)! a Loosen the alignment free nut 9) and the lock nut (10) to displace the locking point.The flange molding surface <E) is a hole in the mounting plate (7) through which the adjustment pole 1-(8) is inserted. It is possible to make it slanted within the first range of the hole (7゛).

Then, the movable formwork (D) is installed via the support means (F) at a position corresponding to the upper part of the rising edge J"i' (102) of the floor panel (1oo) to be formed. (C) and the bottom plate molding surface (B) and the rising piece molding surface (C) are subjected to a predetermined process by hand lay-up method, for example, a gel coat layer (200), an 11'' RP layer (201),
Urethane slab layer (202), second FRP layer (203)
) are sequentially formed, and after curing, the mold has a rising piece (102) of a desired height, and the rising piece (102)
Flange on the top surface)'i (104) is a sloped floor.
A panel (1oo) can be formed.

Next, referring to FIGS. 8 to 12, the corner panel forming apparatus will be explained. This forming apparatus has two rising pieces on both sides of the short side and on the long side of the bottom plate forming surface (B). A mold (A) on which a molding surface (C) is formed is used, and an adjusting means (G) is provided on these molding surfaces to enable the movable mold (D) to tilt and move up and down.

The adjustment means (G) is a movable type (D> installed at both ends).
The same supporting means as above ([) and its movable formwork (
D) and a support tool (g) that assists.

The auxiliary support (g> is a base (12) on which the mold (Δ) is placed and fixed, and a receiving plate (G) installed on the lower surface of the movable mold (D).
13) When the adjustment port I-(14) is inserted between , Natsuto (
15) While displacing the movable mold (1) in parallel following the movement of the support means (F) by loosening (15),
To the adjustment port 1 drilled in the receiving plate (13) (13) (1
4) Movable type (
D) Right tilt function.

In addition, the positioning member (2) is arranged so as to be freely and slidably mounted (11) so as to cross the bottom plate molding surface (B) and the rising edge molding surface (C) on the long side. Single molded surface (
The part (2') that contacts C) is made removable and replaceable from the main body placed on the bottom plate molding surface (B) so that it can correspond to the height of the rising piece (102).

Thus, a floor panel (10
Attach the movable formwork (D) via the adjusting means (G) to a position corresponding to the upper part of the rising piece (102) of 0), and place it at a predetermined length from one of the short sides. The molding surfaces (B) (C) (
E), the same predetermined steps as described above, such as gel]-I.
J! '7 (200), 1st FRPFi (201)
, a urethane slab layer (202), and a second FRP layer (203) are successively formed, and by demolding, a rising piece (102) of a desired height is continuously provided on one edge of the long side and the short side. Accordingly, it is possible to form a lower panel (1oo) for a cofu in which a side wall panel connection flange (104) slopes on one side of these rising pieces (102).

In addition, Fig. 14 shows an example of the auxiliary support <a), which is moved by interposing the intermediate leg (16) between the receiving plates (13) (13) below the above-mentioned. Raise the mold (D) using the adjustment bolt (8) and the lug 1-(15), then press the molding surface (
It is effective when the height of the rising piece (102) is low because it can freely move up and down at the plate-mounted part of C), and compared to supporting it only with the adjustment bolt (8). There is also a sense of stability.

As described below, the present invention is provided with a movable formwork for flange forming on the forming surface of the rising piece of the panel forming mold so that it can be tilted and moved up and down. Not only various floor panels with different rising heights of the rising pieces can be formed, but also floor panels with flange portions inclined at the upper surface of the rising pieces can be formed.

Therefore, there is no need to separately manufacture and prepare a mold that covers each riser with a hole in the riser height, or a mold with a molding surface for a norange that is slanted on the upper surface of the riser, and the range of change in pool water depth is reduced. It is extremely economical to use a single mold to mold a variety of floor panels with different upright pieces to accommodate various types of floor panels.

In addition, since there is no need to prepare individual molds for forming each panel, maintenance and management are easy and the work space can be kept to a minimum, and of course it does not take up space when transported by truck, making it practical. It is highly effective.

Therefore, the intended purpose can be achieved.

[Brief explanation of drawings]

The drawings show an embodiment of the molding apparatus for assembled pool floor panels according to the present invention, and FIGS. 1 to 7 relate to a general floor panel molding apparatus, and FIG. 1 is a plan view of a part thereof. Cut out, Figure 2 is the same front view, Figure 3 is (2)
-(2) 1m cross section, Figure 4 is an enlarged view of the support means, Figure 5 is a (4>, -(4) sectional view, and Figure 6 is a perspective view of the molding device, not showing the molding state. FIG. 7 is a perspective view of a molded panel with a portion cut away, and FIGS. 8 to 14 are for corners.
Fig. 8 is a plan view of the same, with some parts not cut away, Fig. 9 is a front view thereof, Fig. 10 is a sectional view taken along line (8)-(8), and Fig. 11 is an enlarged sectional view of the auxiliary support part. , FIG. 12 is a perspective view of the forming apparatus showing the molding state, with a portion cut away, and FIG. 13 is an enlarged perspective view of the formed corner floor panel with a portion cut away. FIG. 14 is an enlarged sectional view of another embodiment of the auxiliary support portion of FIG. 11. In the figure, (A): Molding mold (B): Bottom plate molding surface (C): Rising piece molding surface (D): Moving formwork (E): Flange molding surface /figure

Claims (1)

[Claims] A movable form for flange forming is installed on the rising molding surface of a panel forming mold so that it can be tilted and moved up and down.This is a floor panel forming apparatus for a pool assembly.