JPS61219366A - Drying of tobacco leaves and mushroom - Google Patents
Drying of tobacco leaves and mushroomInfo
- Publication number
- JPS61219366A JPS61219366A JP60063013A JP6301385A JPS61219366A JP S61219366 A JPS61219366 A JP S61219366A JP 60063013 A JP60063013 A JP 60063013A JP 6301385 A JP6301385 A JP 6301385A JP S61219366 A JPS61219366 A JP S61219366A
- Authority
- JP
- Japan
- Prior art keywords
- drying
- pressure
- air
- drying chamber
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims description 70
- 241000208125 Nicotiana Species 0.000 title claims description 18
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims description 18
- 235000001674 Agaricus brunnescens Nutrition 0.000 title 1
- 238000000034 method Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 240000000599 Lentinula edodes Species 0.000 claims description 4
- 238000001291 vacuum drying Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
Landscapes
- Storage Of Fruits Or Vegetables (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、葉たばこ、椎茸等の乾燥方法に係り、詳しく
は、従来の加温除湿による乾燥と減圧による乾燥とを平
行して行う乾燥方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for drying leaf tobacco, shiitake mushrooms, etc., and more specifically to a drying method in which drying by conventional heating and dehumidification and drying by reduced pressure are carried out in parallel. It is.
従来の葉九ばC1椎茸等の乾燥法としては循環式バルク
乾燥が挙げられる。A conventional drying method for leaf Kuba C1 shiitake mushrooms, etc. includes circulating bulk drying.
これは、バーナーで加熱した温風をファンによゆ乾燥室
内に強制送風し、乾燥室内の空気が虜たばこ等の水分を
充分に吸収して飽和となった状感において、ダンパーか
ら強制的に温湿気を排出するものである。This is done by forcibly blowing hot air heated by a burner into the drying chamber using a fan, and when the air in the drying chamber has absorbed enough moisture from the tobacco, etc. It discharges heat and humidity.
M環式バルク乾燥は、生産性、省力性及び経済性の面で
大変すぐれた乾燥法であるが、その反面、温風の過剰な
加熱の九め葉たばこが青枯れしたり、温風の強制送風及
び温l11jaの強制排出により、たばこの香喫味を左
右する香りや油噌分の放出が大赤い等の問題があった。M-ring bulk drying is an excellent drying method in terms of productivity, labor-saving, and economic efficiency, but on the other hand, excessive heating of hot air causes the nine-leaf tobacco to wilt, and the hot air is forced to dry. Due to the blowing of air and the forced discharge of warm l11ja, there were problems such as the release of aroma and oil components that affect the aroma and taste of cigarettes, which turned out to be very red.
本発明は上記問題点に鑑みてなされたものであり、その
目的は、比較的低温の温風を用い、且つ、温風の分布を
均等にして乾燥効率をさらに向上させると共に、青枯れ
、片上り乾燥及び香喫味の低下を防止する乾燥方法の提
供にある。The present invention was made in view of the above-mentioned problems, and its purpose is to further improve drying efficiency by using relatively low-temperature hot air and uniformly distributing the hot air, and to prevent green wilt and flaking. To provide a drying method that prevents overdrying and deterioration of aroma and taste.
上述の問題点を解決する本発明の要旨は、乾燥室に減圧
機構と加熱機構とを接続し、前記減圧機構を必要時に作
動させて乾燥室内の空気を排出することにより室内の差
圧が所定の圧力まで下がった時点で加熱機構により加熱
された温風を乾燥室内に吸入し、乾燥室内の気圧を一定
の高さまで上げた後に温風の吸入を停止して、乾燥室内
の温湿気を温風と入れ替えながら再び所定の気圧に下が
るまで乾燥室の111m気を排出して室内を減圧し、減
圧乾燥を行いながら平行して空気の温度を下げる一連の
工程を反復することにより乾燥させる葉たばこ、椎茸等
の乾燥方法にある。The gist of the present invention, which solves the above-mentioned problems, is to connect a pressure reduction mechanism and a heating mechanism to a drying chamber, and to operate the pressure reduction mechanism when necessary to exhaust the air in the drying chamber, thereby maintaining a predetermined differential pressure in the chamber. When the pressure drops to , warm air heated by the heating mechanism is sucked into the drying chamber, and after raising the pressure inside the drying chamber to a certain level, the intake of hot air is stopped to reduce the temperature and humidity inside the drying chamber. Leaf tobacco is dried by expelling 111 m of air from the drying chamber to reduce the pressure in the drying chamber until the pressure drops to the predetermined pressure again while replacing it with wind, and repeating a series of steps in which the temperature of the air is lowered in parallel while drying under reduced pressure. This is in the method of drying shiitake mushrooms, etc.
この発明では、減圧愼構の作動時において乾燥室内の空
気を排出し、室内の気圧を減少させることにより真空乾
燥作用を生じせしめ、さらに、室内を所定の気圧まで減
圧した時点で温風を吸入して内部気圧を上昇させると共
に、室内に均等に温風を分布、充満させて加温除湿を反
復して行って香喫味の生成を助長する方法と、従来の乾
燥方法とを平行して行うことにより乾燥効率を高めるも
のである。In this invention, when the depressurization mechanism is activated, the air in the drying chamber is exhausted and the atmospheric pressure in the chamber is reduced to create a vacuum drying effect, and when the pressure in the chamber is reduced to a predetermined atmospheric pressure, warm air is sucked in. The conventional drying method is carried out in parallel with a method in which the interior air pressure is increased, and warm air is evenly distributed and filled in the room to repeatedly perform heating and dehumidification to promote the production of aromatic flavor. This increases drying efficiency.
′141図乃至第7図は本発明の方法による葉たばこ乾
燥装置の一例を示したものである。図中(1)は乾燥室
、(2)は乾燥室(1)の下部に連設してなるボイラ室
、(3)は乾燥室(1)の上gK設けた手m操作の排気
弁、(4)は乾燥室(1)とボイラ室(2)とを連絡す
る給気弁、(5)は乾燥室(1)内の空気を排出、減圧
する真空ポンプ、(6)はボイラ室(2)内の空気を加
熱するバーナー、(7)は乾燥室(1)内壁に対向して
設けた某内枠、(8)は某内枠(7)間に一定間隔をお
いて架設される復致本の41@欅、(9)は條理欅(8
)相互間に横架されろ間隔、叫は乾燥室(1)のボイラ
室(2)との境界面の上部及び乾燥室(1)の中間部に
形成された多孔床板、(ロ)は乾lth室(1)に形成
した開閉扉、@はボイラ室(2)K設けたダンパ、(至
)は排気弁(3)の開閉時に操作される積杆、味尋はス
プリング、四はスプリングu4により引張されて給気弁
(4)を閉鎖方向に押圧する押圧杆、a呻は乾燥室(1
)内に配置される葉たばこである。Figures '141 to 7 show an example of a leaf tobacco drying apparatus according to the method of the present invention. In the figure, (1) is a drying room, (2) is a boiler room connected to the bottom of the drying room (1), and (3) is a hand-operated exhaust valve installed above the drying room (1). (4) is an air supply valve that connects the drying room (1) and the boiler room (2), (5) is a vacuum pump that discharges and depressurizes the air in the drying room (1), and (6) is the boiler room ( 2) A burner that heats the air inside, (7) is a certain inner frame installed opposite the inner wall of the drying chamber (1), and (8) is a certain inner frame installed at a certain interval between the inner frames (7). The restored book 41@Keyaki, (9) is Jori Keyaki (8
) The gap between each other is the perforated floor plate formed at the upper part of the interface between the drying room (1) and the boiler room (2) and the middle part of the drying room (1). The opening/closing door formed in the lth room (1), @ is the damper installed in the boiler room (2) K, (to) is the stack that is operated when opening and closing the exhaust valve (3), the taste is the spring, and 4 is the spring U4 The pressure rod, a, which is pulled by and presses the air supply valve (4) in the closing direction, is connected to the drying chamber (1).
) Leaf tobacco is placed within.
第1図乃至第3図に示す如く構成される葉たばこの乾燥
装置において、乾燥室(1)内の空気は真空4ンブ(5
)により常に排出、減圧されており、この状態がしばら
く続くと、給気弁(4)に働くスプリングα4による押
圧杆(至)の押圧力に対して、乾燥室(1)内の減圧に
より生じる吸引力が上回り、これに伴りて給気弁(4)
が開いて乾燥室U)内にボイラ室(2)から温風が吸入
される。さらに、該温風の吸入により乾燥室(1)内の
気圧がある程度上昇する“と、再び押圧杆(6)の押圧
力が上回って給気弁(4)が閉じ、温風の吸入が停止す
る。ここで、乾燥室(1)内に吸入されたd風は葉たば
こa時の水分を吸収し給気弁(4)から新たに吸入され
る温風と入れ替わりながら真空ポンプ(5)により排出
される。以上の一連の工程を反復させて行われる葉たば
こσ呻の乾燥作業において、ボイラ室(2)内の空気の
加熱はバーナー(6)により行われ、給気弁(4)が閉
じている場合において、バーナー(6)により加熱され
た温風はダンパ@から自然排出され、ボイラ室(2)内
の気圧は常に一定に保たれる。また、乾燥室(1)内の
減圧時の気圧は最低で0.9″AA圧程好ましく、ボイ
ラ室(2)内の温風は38℃乃至70℃程度が好ましい
。さらに、排気弁(3)及び給気弁(4)の開閉は、真
空ポンプ(5)を作動させていない通常乾燥時において
は手動で行い、真空−ンブ(5)を作動させている時に
おいて、排気弁(3)は閉じておき、給気弁(4)は前
述の如き乾燥室(1)とボイラ室(2)との気圧差によ
り開閉するようにしておく。In the leaf tobacco drying apparatus constructed as shown in Figs. 1 to 3, the air in the drying chamber (1) is
), and if this state continues for a while, the pressure in the drying chamber (1) will be reduced in response to the pressing force of the pressure rod (toward) caused by the spring α4 acting on the air supply valve (4). As the suction power exceeds, the air supply valve (4)
is opened and hot air is sucked into the drying room U) from the boiler room (2). Furthermore, when the air pressure inside the drying chamber (1) rises to some extent due to the intake of the hot air, the pressing force of the pressure rod (6) exceeds again and the air supply valve (4) closes, stopping the intake of hot air. Here, the air d sucked into the drying chamber (1) absorbs moisture from the tobacco a, and is replaced by hot air newly sucked in from the air supply valve (4) while being discharged by the vacuum pump (5). In the tobacco drying process, which involves repeating the above series of steps, the air in the boiler room (2) is heated by the burner (6), and the air supply valve (4) is closed. When the air pressure in the drying chamber (1) is reduced, the hot air heated by the burner (6) is naturally discharged from the damper@, and the pressure inside the boiler room (2) is always kept constant. The atmospheric pressure is preferably at least 0.9″AA pressure, and the hot air in the boiler room (2) is preferably about 38°C to 70°C. Further, the exhaust valve (3) and the air supply valve (4) are opened and closed manually during normal drying when the vacuum pump (5) is not operating, and when the vacuum pump (5) is operating. The exhaust valve (3) is kept closed, and the air supply valve (4) is opened and closed depending on the pressure difference between the drying chamber (1) and the boiler chamber (2) as described above.
次に、本実施例による乾燥装置への葉たばこ(至)の収
率手段についてAl1明する。Next, the means for yielding leaf tobacco to the drying apparatus according to this embodiment will be explained.
葉たばこO・の収線にあたっては、まず、乾燥室(1)
の開閉扉(6)を1き、乾燥室(1)内の多孔床板切の
奥の万から葉たばこ−の茎を前記多孔床板QQに直角に
収容する。こうして一定値を収容し終ったら案内枠(7
)の闇に壷理棒(8)を架設して区画すると同時に1間
隔枠(9)を横架して桝目のブロックに分割し、この作
業を繰り返し行って全ての集九ばこ1.LIを乾燥室(
1)内に収容することにより、温風が乾燥室(1)内に
均等に分布、充満し易くした後に開閉扉(ロ)を密閉す
る。When collecting leaf tobacco O., first, drying room (1)
The opening/closing door (6) of the drying room (1) is opened, and the stalks of leaf tobacco are stored in the drying chamber (1) at right angles to the perforated floor plate QQ. After accommodating a certain value in this way, the guide frame (7
) in the darkness, and divide it into blocks by setting up a pot-stick (8) and at the same time horizontally placing a one-spaced frame (9) to divide it into square blocks.This operation is repeated until all the 1. Place the LI in the drying room (
1) By storing the warm air inside the drying chamber (1), the hot air is easily distributed and filled inside the drying chamber (1), and then the opening/closing door (b) is sealed.
上述の如く不発明の方法は、温風の供給方法が強制送風
でなく吸入である丸め、温風が乾燥室内に均等に分、布
、充満して片上り乾燥を防ぎ、比較的低温の温風を効率
よく用いることにより、香喫味の低下を防ぎ、且つ、従
来と同等あるいはそれ以上の生産性を得ることができる
。As mentioned above, the uninvented method uses suction instead of forced air to supply warm air, which distributes hot air evenly into the drying chamber and fills the drying chamber to prevent uneven drying. By using wind efficiently, it is possible to prevent deterioration in flavor and aroma, and to obtain productivity equivalent to or higher than conventional methods.
また、本発明の方法では温湿気の排出が強制的に行われ
るので、従来に比べて排湿効率を大幅に高くする仁とが
できる。In addition, in the method of the present invention, the temperature and humidity are forcibly discharged, so that the efficiency of moisture drainage can be significantly increased compared to the conventional method.
第1図は本発明に基づく葉たばこ乾燥装置の一実施例を
示す一部截断斜視図、第2図はJ1図に示す乾燥装置の
縦断面図、g3図は葉たばξを収容した状態の乾燥装置
を示す−sg断斜視図、第4図は乾燥室内における葉た
ばこの収容方法を示す要部断面図、第5図乃至第7図は
葉たばこ収容時に使用する補助具を示すdL−図である
。
(1):乾燥室 (2):ボイラ室(3):排気
弁 (4):給気弁(5):真空−ンブ (6
):バーナーOQ:葉九ばこ
持許出戚人 贋 RN 春
代 理 人 戸 島 省四部第3図
手続補正書(自発)
昭和60年4月グ日
3、 補正をする者
事件との関係 4許出諷人
第2 図
第3図
o41
第4sFig. 1 is a partially cutaway perspective view showing an embodiment of the leaf tobacco drying device according to the present invention, Fig. 2 is a vertical sectional view of the drying device shown in Fig. J1, and Fig. -sg sectional perspective view showing the drying device, Fig. 4 is a main part sectional view showing the method of storing leaf tobacco in the drying chamber, and Figs. 5 to 7 are dL-diagrams showing auxiliary tools used when storing leaf tobacco. . (1): Drying room (2): Boiler room (3): Exhaust valve (4): Air supply valve (5): Vacuum valve (6
): Burner OQ: Relative who has permission to possess leaf tobacco False RN Haruyo Osamu Tojima Ministry Department 4 Figure 3 Procedural Amendment (Voluntary) April 1985, April 3, Relationship with the case of the person making the amendment 4 Authorized Literary Figure 2 Figure 3 o41 4s
Claims (1)
機構を必要時に作動させて乾燥室内の空気を排出するこ
とにより室内の空気圧力を負圧とすると共に、前記乾燥
室内の気圧が所定の圧力まで下がった時点で加熱機構に
より加熱された温風を乾燥室内に吸入し、乾燥室内の気
圧を一定の高さまで上げた後に温風の吸入を停止して、
乾燥室内の温湿気を温風と入れ替えながら再び所定の気
圧に下がるまで乾燥室の温湿気を排出して室内を減圧し
、減圧乾燥を行いながら平行して空気の一度を下げる一
連の工程を反復することにより乾燥させることを特徴と
する葉たばこ、椎茸等の乾燥方法。1) A pressure reduction mechanism and a heating mechanism are connected to the drying chamber, and the pressure reduction mechanism is activated when necessary to discharge air from the drying chamber, thereby reducing the air pressure in the chamber to a negative pressure, and reducing the air pressure in the drying chamber. When the pressure has dropped to a predetermined level, hot air heated by the heating mechanism is sucked into the drying chamber, and after the air pressure inside the drying chamber has reached a certain level, the hot air intake is stopped.
While replacing the temperature and humidity in the drying room with warm air, the temperature and humidity in the drying room is discharged until the pressure drops to the specified level again, the pressure in the room is reduced, and a series of steps is repeated in which the air is lowered in parallel while performing vacuum drying. A method for drying leaf tobacco, shiitake mushrooms, etc., which is characterized by drying by drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60063013A JPS61219366A (en) | 1985-03-26 | 1985-03-26 | Drying of tobacco leaves and mushroom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60063013A JPS61219366A (en) | 1985-03-26 | 1985-03-26 | Drying of tobacco leaves and mushroom |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61219366A true JPS61219366A (en) | 1986-09-29 |
| JPS6437B2 JPS6437B2 (en) | 1989-01-05 |
Family
ID=13217009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60063013A Granted JPS61219366A (en) | 1985-03-26 | 1985-03-26 | Drying of tobacco leaves and mushroom |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61219366A (en) |
-
1985
- 1985-03-26 JP JP60063013A patent/JPS61219366A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6437B2 (en) | 1989-01-05 |
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