JPS6123864B2 - - Google Patents
Info
- Publication number
- JPS6123864B2 JPS6123864B2 JP58235011A JP23501183A JPS6123864B2 JP S6123864 B2 JPS6123864 B2 JP S6123864B2 JP 58235011 A JP58235011 A JP 58235011A JP 23501183 A JP23501183 A JP 23501183A JP S6123864 B2 JPS6123864 B2 JP S6123864B2
- Authority
- JP
- Japan
- Prior art keywords
- iron
- nickel
- nickel based
- uneven streaks
- shadow mask
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
- Heat Treatment Of Sheet Steel (AREA)
Description
【発明の詳細な説明】
本発明はカラーテレビブラウン管のシヤドウマ
スク素材用鉄−ニツケル基合金、特にエツチング
時のスジむらの発生を抑制したシヤドウマスク用
鉄−ニツケル基合金の製造法に関するものであ
る。
カラーテレビブラウン管用シヤドウマスク材と
しては一般に軟鋼が知られている。カラーテレビ
ブラウン管内では3個の電子銃から出る電子ビー
ムがシヤドウマスクにあけた微小孔を通過して蛍
光スクリーン上の所定の一点に精密に照射され
て、特定の色調を与えるものである。ところが、
この様なブラウン管を連続使用すると、電子ビー
ムが照射されるガラス体に支持された蛍光面やシ
ヤドウマスクの温度が次第に高くなつてくる。特
にシヤドウマスクは前記ガラス体に支持された蛍
光面に比べ相当高温になり、しかもシヤドウマス
ク材の方がガラス体に比べ熱膨張係数がはるかに
大きいため相互に位置ずれが起つて電子ビームの
照射が正確に行われず、画像が不鮮明となる。
このためシヤドウマスクの懸架装置となる支持
体の構造を工夫して、それを補償することも行わ
れているが十分ではない。従つて、シヤドウマス
ク材としてアンバーのような鉄−ニツケル基合金
の低熱膨張材料を用いることが提案された。
しかしながら、このような鉄−ニツケル基合金
は画像の鮮明度の点で好結果が得られるはずであ
つたが、このシヤドウマスク素材からシヤドウマ
スクを製造する工程で、フオトエツチング穿孔時
に良好な孔形状が得られず、エツチングされたシ
ヤドウマスクを表面から目視観察するとスジむら
と称する欠陥が残ることが分つた。このスジむら
については軟鋼の場合には、鋼中の非金属介在
物、あるいは炭化物(Fe3C)がその原因である
ことが知られている。(特開昭55−62123)しか
し、アンバーのような鉄−ニツケル基合金でおこ
るスジむらはこれらの非金属介在物を減少させて
も消失せず、鉄−ニツケル基合金固有の原因があ
ると考えられ、この改善が望まれていた。
本発明者らは、鉄−ニツケル基合金のスジむら
については種々研究を行つた結果、スジむらの原
因はニツケルの成分偏析であり、ニツケル偏析部
と母材部とでエツチング性に差があるため、孔形
状が悪くなつていることが判明した。そしてこの
スジむらの発生はニツケルが20重量%以上になる
と特に顕著になる。
本発明はかかる点に鑑み、従来の鉄−ニツケル
基合金のもつエツチング時のスジむら発生という
欠点を改良し、エツチング時のスジむらの発生を
抑制したシヤドウマスク用鉄−ニツケル基合金の
製造方法を提供しようとするものである。
本発明は、鉄−ニツケル基合金インゴツトを
850℃以上、融点以下の温度で加熱し1ヒート又
は2ヒート以上で、断面減少率40%以上の条件で
鍛造することにより、エツチング時のスジむらの
発生を抑制したシヤドウマスク用鉄−ニツケル基
合金の製造方法に関するものである。
次に本発明合金を構成する条件の限定理由を説
明する。
鍛造の為の加熱温度を850℃以上、融点以下と
する理由は、850℃未満では鍛造性が悪く、又ニ
ツケル偏析を解消する事ができず、逆に融点を越
えると鍛造ができなくなる為である。鍛造の断面
減少率を40%以上とする理由は、40%未満では鍛
造によるニツケル偏析の解消が十分に行えない為
である。
このように鉄−ニツケル基合金のインゴツトを
特定の鍛造条件で鍛造することにより、ニツケル
の偏析を解消することができる為、エツチング時
のスジむらの発生を抑制でき、しかも低熱膨張率
であるこれらの材料の特性により画像は一段と鮮
明になる極めて優れた特長を有する。
以下に本発明合金を実施例で説明する。
実施例
第1表に示される本発明合金のインゴツトをエ
レクトロスラグ溶解炉あるいは真空脱ガス炉等で
溶製後、第1表に示す各種条件で鍛造を行い、し
かる後に1150℃で熱間圧延し、厚さ5mmの板とし
た。
次にこの板を通常の酸洗処理した後、冷間圧延
で厚さ1.0mmとした。さらに650℃にて1時間の焼
鈍を施した後、冷間圧延で厚さ0.145mmの板とし
た。この冷間圧延材をさらに650℃にて1時間の
焼鈍を施した後、冷間圧延で厚さ0.13mmの板とし
た。このように調整された試料の評価として実際
のフオトエツチング穿孔を行いスジむら発生の有
無を調査した。この結果を比較合金とともに第1
表に示した。
第1表に示すごとく本発明に係る合金は従来の
鉄−ニツケル基合金にくらべエツチング時のスジ
むらの発生がなく、シヤドウマスク用素材として
優れた合金であることが明らかである。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an iron-nickel based alloy for use as a material for shadow masks of color television cathode ray tubes, and more particularly to a method for producing an iron-nickel based alloy for use in shadow masks that suppresses the occurrence of uneven streaks during etching. Mild steel is generally known as a shadow mask material for color television cathode ray tubes. In a color television cathode ray tube, electron beams emitted from three electron guns pass through microscopic holes in a shadow mask and are precisely irradiated onto a predetermined point on a fluorescent screen, giving a specific color tone. However,
When such a cathode ray tube is used continuously, the temperature of the phosphor screen and shadow mask supported by the glass body onto which the electron beam is irradiated gradually increases. In particular, the shadow mask becomes considerably hotter than the phosphor screen supported by the glass body, and since the shadow mask material has a much larger coefficient of thermal expansion than the glass body, mutual positional deviation occurs, making it difficult to accurately irradiate the electron beam. The image is not clear and the image is not clear. For this reason, efforts have been made to compensate for this by devising the structure of the support that serves as a suspension device for the shadow mask, but this is not sufficient. Therefore, it has been proposed to use a low thermal expansion material such as an iron-nickel based alloy such as invar as a shadow mask material. However, although such iron-nickel based alloys were supposed to give good results in terms of image clarity, in the process of manufacturing shadow masks from this shadow mask material, it was difficult to obtain good hole shapes during photoetching. When the etched shadow mask was visually observed from the surface, it was found that defects called uneven streaks remained. In the case of mild steel, it is known that nonmetallic inclusions or carbides (Fe 3 C) in the steel are the cause of this uneven streaking. (Japanese Patent Laid-Open No. 55-62123) However, the uneven streaks that occur in iron-nickel based alloys such as amber do not disappear even if these nonmetallic inclusions are reduced, and it is believed that the cause is unique to the iron-nickel based alloy. This improvement was desired. The inventors of the present invention have conducted various studies on uneven streaks in iron-nickel based alloys, and have found that the cause of uneven streaks is the segregation of nickel components, and that there is a difference in etching performance between the nickel segregation area and the base material. As a result, it was found that the pore shape had deteriorated. The occurrence of uneven streaks becomes particularly noticeable when the nickel content exceeds 20% by weight. In view of these points, the present invention improves the drawback of conventional iron-nickel based alloys, such as the occurrence of uneven streaks during etching, and provides a method for producing an iron-nickel based alloy for shadow masks, which suppresses the occurrence of uneven streaks during etching. This is what we are trying to provide. The present invention provides iron-nickel based alloy ingots.
An iron-nickel based alloy for shadow masks that suppresses the occurrence of uneven streaks during etching by heating at a temperature of 850°C or higher and below the melting point and forging with a cross-section reduction rate of 40% or more over one or two heats. The present invention relates to a manufacturing method. Next, the reason for limiting the conditions constituting the alloy of the present invention will be explained. The reason why the heating temperature for forging is set to above 850℃ and below the melting point is that below 850℃, forgeability is poor and nickel segregation cannot be eliminated, and on the other hand, above the melting point, forging becomes impossible. be. The reason why the cross-section reduction rate of forging is set to 40% or more is that if it is less than 40%, nickel segregation cannot be sufficiently eliminated by forging. By forging iron-nickel based alloy ingots under specific forging conditions, it is possible to eliminate the segregation of nickel, thereby suppressing the occurrence of uneven streaks during etching. Due to the characteristics of this material, it has extremely excellent features that make images even clearer. The alloy of the present invention will be explained below using examples. Examples An ingot of the alloy of the present invention shown in Table 1 was melted in an electroslag melting furnace or a vacuum degassing furnace, then forged under various conditions shown in Table 1, and then hot rolled at 1150°C. , a plate with a thickness of 5 mm. Next, this plate was subjected to a conventional pickling treatment and then cold rolled to a thickness of 1.0 mm. After further annealing at 650°C for 1 hour, it was cold rolled into a plate with a thickness of 0.145 mm. This cold rolled material was further annealed at 650° C. for 1 hour, and then cold rolled into a plate having a thickness of 0.13 mm. As an evaluation of the sample prepared in this manner, actual photoetching was performed to examine the presence or absence of uneven streaks. This result, together with the comparative alloy, is
Shown in the table. As shown in Table 1, the alloy according to the present invention does not produce uneven streaks during etching compared to conventional iron-nickel based alloys, and is clearly an excellent alloy as a material for shadow masks. 【table】
Claims (1)
上、融点以下の温度で加熱し1ヒート又は2ヒー
ト以上で、断面減少率40%以上の条件で鍛造する
ことにより、エツチング時のスジむらの発生を抑
制したシヤドウマスク用鉄−ニツケル基合金の製
造方法。1. By heating the iron-nickel base alloy ingot at a temperature of 850°C or higher but below the melting point and forging it in 1 or 2 heats with a cross-section reduction rate of 40% or higher, the occurrence of uneven streaks during etching can be suppressed. A method for producing an iron-nickel based alloy for a shadow mask.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58235011A JPS60128253A (en) | 1983-12-15 | 1983-12-15 | Manufacture of iron-nickel alloy for shadow mask which inhibits streaking during etching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58235011A JPS60128253A (en) | 1983-12-15 | 1983-12-15 | Manufacture of iron-nickel alloy for shadow mask which inhibits streaking during etching |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60128253A JPS60128253A (en) | 1985-07-09 |
| JPS6123864B2 true JPS6123864B2 (en) | 1986-06-07 |
Family
ID=16979740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58235011A Granted JPS60128253A (en) | 1983-12-15 | 1983-12-15 | Manufacture of iron-nickel alloy for shadow mask which inhibits streaking during etching |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60128253A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03111006A (en) * | 1989-09-26 | 1991-05-10 | Bon:Kk | Opening/closing mechanism of frame material for picture frame |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1319589C (en) * | 1988-08-19 | 1993-06-29 | Masaomi Tsuda | Method of producing fe-ni series alloys having improved effect for restraining streaks during etching |
| JPH0778271B2 (en) * | 1988-08-19 | 1995-08-23 | 日本冶金工業株式会社 | Method for producing Fe-Ni based alloy excellent in streak unevenness suppressing effect during etching |
| FR2641796B1 (en) * | 1988-08-19 | 1993-01-08 | Nippon Yakin Kogyo Co Ltd | PROCESS FOR PRODUCING FE-NI-B SERIES ALLOYS HAVING IMPROVED MODERATOR EFFECT OF THE PRESENCE OF TRAILS DURING ENGRAVING |
| JPH0778270B2 (en) * | 1988-08-19 | 1995-08-23 | 日本冶金工業株式会社 | Method for producing Fe-Ni based alloy excellent in streak unevenness suppressing effect during etching |
| CA1331127C (en) * | 1988-10-07 | 1994-08-02 | Masaomi Tsuda | Method of producing fe-ni series alloys having improved effect for restraining streaks during etching |
| DE4447890B4 (en) * | 1993-09-28 | 2005-01-27 | Dai Nippon Printing Co., Ltd. | CRT slit mask production method - has steel plate from which mask is produced oriented so that direction of bridges coincides with rolling direction |
| EP1065291B1 (en) * | 1998-03-19 | 2005-12-28 | Toyo Kohan Co., Ltd | Material for aperture grill for color picture tube, process for making the same, aperture grill, and picture tube |
| CN109371345B (en) * | 2018-11-28 | 2020-12-04 | 中国航发沈阳黎明航空发动机有限责任公司 | A kind of preparation technology of GH4145 alloy strip |
| CN117965940A (en) * | 2023-12-28 | 2024-05-03 | 深圳市中金岭南鑫越新材料有限公司 | A composite metal porous body and preparation method thereof |
-
1983
- 1983-12-15 JP JP58235011A patent/JPS60128253A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03111006A (en) * | 1989-09-26 | 1991-05-10 | Bon:Kk | Opening/closing mechanism of frame material for picture frame |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60128253A (en) | 1985-07-09 |
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