JPS6128435A - Apparatus for preparing ceramics pellet - Google Patents
Apparatus for preparing ceramics pelletInfo
- Publication number
- JPS6128435A JPS6128435A JP15099184A JP15099184A JPS6128435A JP S6128435 A JPS6128435 A JP S6128435A JP 15099184 A JP15099184 A JP 15099184A JP 15099184 A JP15099184 A JP 15099184A JP S6128435 A JPS6128435 A JP S6128435A
- Authority
- JP
- Japan
- Prior art keywords
- die
- binder
- cylinder
- ceramic powder
- kneading cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 claims abstract description 38
- 239000011230 binding agent Substances 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000004898 kneading Methods 0.000 claims abstract description 14
- 239000008188 pellet Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000007796 conventional method Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Glanulating (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、セラミックスペレット製造装置に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a ceramic pellet manufacturing apparatus.
（従来技術とその問題点）
従来、セラミックス粉末とバインダを一定の比率となる
よう計量した後容器に入れ、そこで一定時間攪拌した後
取出すバンチ処理を主方式とじてセラミックスペレット
を製造していた。(Prior art and its problems) Ceramic pellets have traditionally been produced mainly through a bunching process in which ceramic powder and binder are weighed to a certain ratio, placed in a container, stirred there for a certain period of time, and then taken out.
しかし、この従来方式では、別々に入れられたセラミッ
クス粉末とバインダを容器内で単に攪拌するだけである
ため、高粘度のバインダに微細なセラミックス粉末を均
一に分散させることは仲々容易でなかった。しかも容器
からペレタイザへセラミックスペレット材料を移し変え
るのに手間と時間がかか、った。However, in this conventional method, the ceramic powder and binder, which were placed separately, were simply stirred in a container, so it was not easy to uniformly disperse the fine ceramic powder in the highly viscous binder. Moreover, it took time and effort to transfer the ceramic pellet material from the container to the pelletizer.
従って、セラミックスペレットの生産性を低下させる一
原因となっていた。また、セラミックス粉末が攪拌時飛
散すると共に、一部はバインダと混練されずに容器内に
残り、容器からの排出時飛散するなどの問題もあった。Therefore, this was one of the causes of lowering the productivity of ceramic pellets. In addition, there were also problems in that the ceramic powder was scattered during stirring, and a portion remained in the container without being kneaded with the binder, causing it to scatter when discharged from the container.
そこで、押出シリンダにセラミックス粉末とバインダを
別々に供給し、連続的に混練する方式も従来考えられて
いるが、この従来方式では、セラミックス粉末とバイン
ダを一定比率となるよう連続的に正確に計量することが
困難であった。また高粘度のバインダに微細なセラミッ
クス粉末を均一に分散させる均一混練の確実性に欠けて
いた。Therefore, conventional methods have been considered in which ceramic powder and binder are supplied separately to an extrusion cylinder and kneaded continuously, but in this conventional method, ceramic powder and binder are continuously and accurately measured to maintain a fixed ratio. It was difficult to do so. Furthermore, there is a lack of reliability in uniformly kneading fine ceramic powders into a highly viscous binder.
（発明の目的）
本発明は、前記従来の問題点を解決するために創案され
たもので、セラミックス粉末とバインダを一定の比率で
飛散なく連続的にかつ均一に混練できるようにすること
を目的とする。(Object of the Invention) The present invention was devised to solve the above-mentioned conventional problems, and its purpose is to enable continuous and uniform kneading of ceramic powder and binder at a fixed ratio without scattering. shall be.
（発明の構成）
本発明のセラミックスペレット製造装置は、バインダ押
出シリンダの先端部に、押出方向と交差する方向に絞っ
て開口させたダイスを設け、該ダイス内に、セラミック
ス粉末ホッパーの出口に連結されたノズルを挿設し、該
ノズル先端部と前記ダイスの開口部を同芯配置すると共
に、該ダイスの開口部に混線シリンダの材料供給口を連
結したことを特徴とする。(Structure of the Invention) The ceramic pellet manufacturing apparatus of the present invention is provided with a die having an opening narrowed in a direction intersecting the extrusion direction at the tip of a binder extrusion cylinder, and connected to an outlet of a ceramic powder hopper within the die. The present invention is characterized in that a tip of the nozzle and an opening of the die are arranged concentrically, and a material supply port of a cross-conductor cylinder is connected to the opening of the die.
（実施例） 以下本発明の一実施例を図面により説明する。(Example) An embodiment of the present invention will be described below with reference to the drawings.
図中１はバインダ押出シリンダで、該シリンダ１内には
押出し用スクリュ２が図示しない回転装置により図示矢
印方向に回転可能に挿入されている。押出シリンダ１の
材料供給口にはバインダホッパー３が設けられ、かつ、
先端部には、押出方向を直角方向下向きに絞って開口さ
せたダイス４が装着されている。該ダイス４の展開口部
５側部には管挿通孔６と上部外面に開口したネジ孔７が
設けられている。In the figure, 1 is a binder extrusion cylinder, and an extrusion screw 2 is inserted into the cylinder 1 so as to be rotatable in the direction of the arrow shown in the figure by a rotating device (not shown). A binder hopper 3 is provided at the material supply port of the extrusion cylinder 1, and
A die 4 whose opening is narrowed downward in the extrusion direction at right angles is attached to the tip. A tube insertion hole 6 and a screw hole 7 opening on the upper outer surface are provided on the side of the deployment opening 5 of the die 4.
８は前記管挿通孔６に嵌挿されたセラミックス粉末供給
管で、該管一端部には、前記ダイス４の開口部５の径よ
り小径のノズル９が連設されている。ノズル９の先端部
外面とダイス４の開口部５の内面には同−或はほぼ同一
のテーパ部が設けられている。また前記管８の他端部に
は、複数のボルト道し孔１０とネジ孔１１を有するフラ
ンジ１２が設けられている。A ceramic powder supply tube 8 is inserted into the tube insertion hole 6, and a nozzle 9 having a diameter smaller than the diameter of the opening 5 of the die 4 is connected to one end of the tube. The outer surface of the tip of the nozzle 9 and the inner surface of the opening 5 of the die 4 are provided with the same or almost the same taper portion. Further, the other end of the tube 8 is provided with a flange 12 having a plurality of bolt guide holes 10 and screw holes 11.
１３は固定ボルト、１４は調整ボルトで１．前記ボルト
通し孔１０に挿通された固定ボルト１３はダイス５のネ
ジ孔１１に螺入され、これによりネジ孔１１に螺合され
た調整ボルト１４は、ダイス上面に押付は保持されてい
る。か（してノズル９とダイス４の開口部５が同芯配置
され、両者間のスリット１５が固定ボルト１３と調整ボ
ルト１４によりノズル９を人出調節することによって調
整される構成となっている。13 is a fixing bolt, 14 is an adjustment bolt, and 1. The fixing bolt 13 inserted into the bolt through hole 10 is screwed into the screw hole 11 of the die 5, so that the adjustment bolt 14 screwed into the screw hole 11 is held pressed against the upper surface of the die. (Thus, the nozzle 9 and the opening 5 of the die 4 are arranged concentrically, and the slit 15 between them is adjusted by adjusting the number of nozzles 9 using the fixing bolt 13 and the adjusting bolt 14. .
前記セラミックス粉末供給管８の上端にはセラミックス
粉末ホッパー１６が設けられ、かつ、該・管８内にはセ
ラミックス粉末ホッパー１６側から振動針１７が振動器
により振動力を付勢可能にして挿入されている。A ceramic powder hopper 16 is provided at the upper end of the ceramic powder supply tube 8, and a vibrating needle 17 is inserted into the tube 8 from the ceramic powder hopper 16 side so as to be biased by a vibrating force. ing.
１８は混練シリンダで、該シリンダ１８内には、螺旋翼
１９とダルメージ２０を備えた混線用スクリュ２１が図
示しない回転装置により図示矢印方向に回転可能に挿入
されている。混練シリンダ１８の材料供給口には、前記
押出シリンダーに装着したダイス４の開口部５が連結さ
れている。また、混線シリンダー８の先端部には、ペレ
ット径で形成された多数の押出孔２２を有するプレート
２３と、該プレート２３の表面に沿い往復動或は回転可
能なカッタブレード２４とが設けられている。Reference numeral 18 denotes a kneading cylinder, into which a mixing screw 21 equipped with a spiral blade 19 and a dullage 20 is inserted so as to be rotatable in the direction of the arrow shown in the figure by a rotating device (not shown). The material supply port of the kneading cylinder 18 is connected to the opening 5 of the die 4 mounted on the extrusion cylinder. Further, the tip of the mixing cylinder 8 is provided with a plate 23 having a large number of extrusion holes 22 formed with the pellet diameter, and a cutter blade 24 that can reciprocate or rotate along the surface of the plate 23. There is.
２５はバインダ、２５Ａは溶融バインダ、２６はセラミ
ックス粉末、２７は押出機、２８は混合機、２９はセラ
ミックスペレッ１ト、３０は容器である。25 is a binder, 25A is a molten binder, 26 is a ceramic powder, 27 is an extruder, 28 is a mixer, 29 is a ceramic pellet 1, and 30 is a container.
（作 用）
バインダホッパー３内のバインダ２５は、外部から温調
されている押出シリンダ１内を溶融しながらスクリュ２
によりダイス４内に押出される。(Function) The binder 25 in the binder hopper 3 is melted inside the extrusion cylinder 1 whose temperature is controlled from the outside while being melted by the screw 2.
is extruded into the die 4.
溶融バインダ２５Ａは、ダイス４とノズル９との間のス
リット１５を通って円筒状に連続的に押出される。The molten binder 25A is continuously extruded into a cylindrical shape through the slit 15 between the die 4 and the nozzle 9.
一方、ノズル９からは、セラミックス粉末ホッパー１６
内のセラミックス粉末２６が流下して前記ダイス４内に
押出された溶融バインダ２５Ａによって芯紐状に包まれ
て該溶融バインダ２５Ａと共に連続的に引出される。On the other hand, from the nozzle 9, the ceramic powder hopper 16
The ceramic powder 26 inside flows down, is wrapped in a core string shape by the molten binder 25A extruded into the die 4, and is continuously drawn out together with the molten binder 25A.
なお、ノズル９から流出しにくいセラミックス粉末の場
合は、内部に差込んである振動針１７を微小振動させ、
流出を促進すればよい。In addition, in the case of ceramic powder that is difficult to flow out from the nozzle 9, the vibrating needle 17 inserted inside is slightly vibrated.
All you have to do is encourage the outflow.
このように溶融バインダ２５Ａとセラミックス粉末２６
が中実円筒の紐状に押出される結果、押出材２７におけ
るその内外径比を決めるスリット１５をノズル９の位置
を調節することにより制御し、溶融バインダ２５Ａとセ
ラミックス粉末２６の混合比率を調整することができる
。In this way, the molten binder 25A and the ceramic powder 26
As a result, the slit 15 that determines the inner and outer diameter ratio of the extruded material 27 is controlled by adjusting the position of the nozzle 9, and the mixing ratio of the molten binder 25A and the ceramic powder 26 is adjusted. can do.
ダイス４からの押出材２７は、混練シリンダ１８とスク
リュ２１間に供給されて該混練シリンダ１８の先端側へ
移送され、ダルメージ２０とスクリュ２１の螺旋翼１９
間で強力に圧縮され、次いでダルメージ２０と混練シリ
ンダ１８との間に押出されて該ダルメージ２０により均
一に混練される。かくして溶融バインダ２５Ａとセラミ
ックス粉末２６は、均質な粘土状の混合体２８となる。The extruded material 27 from the die 4 is supplied between the kneading cylinder 18 and the screw 21 and transferred to the tip side of the kneading cylinder 18, and is then transferred to the tip side of the kneading cylinder 18 and the helical blade 19 of the dalmage 20 and the screw 21.
The mixture is strongly compressed between them, and then extruded between the dalmage 20 and the kneading cylinder 18, and uniformly kneaded by the dalmage 20. In this way, the molten binder 25A and the ceramic powder 26 become a homogeneous clay-like mixture 28.
この混合体２Ｂは、混線シリンダ１８の先端部に供給さ
れ、プレート２３の押出孔２２から連続的に押出され、
往復動或は回転するカッタブレード２４により切断され
てセラミックスペレット２９となり、容器３０内に落下
する。This mixture 2B is supplied to the tip of the mixing cylinder 18 and continuously extruded from the extrusion hole 22 of the plate 23.
The ceramic pellets 29 are cut by the reciprocating or rotating cutter blade 24 and fall into the container 30 .
（発明の効果）
以上の通り本発明は、バインダを溶融させて該バインダ
によってセラミックス粉末を包み込み、両者を中実円筒
の紐状として連続的に押出すから、溶融バインダとセラ
ミックス粉末を、押出材におけるその内外径比で定まる
一定の比率で正確かつ連続的に供給した後、均一に混練
して、均質なセラミックスベレットを能率良く自動製造
できる。(Effects of the Invention) As described above, the present invention melts a binder, wraps the ceramic powder in the binder, and continuously extrudes both in the form of a solid cylindrical string. After feeding accurately and continuously at a constant ratio determined by the ratio of the inner and outer diameters of the pellets, the pellets are uniformly kneaded to efficiently and automatically produce homogeneous ceramic pellets.
また、混線シリンダへのセラミックス粉末の供給は溶融
バインダ内に包み込んだ状態で行なうため、セラミック
ス粉末が飛散することなく機械部品への悪影響の防止や
作業環境保全上有効である。Furthermore, since the ceramic powder is supplied to the cross-wire cylinder while being wrapped in the molten binder, the ceramic powder does not scatter, which is effective in preventing adverse effects on mechanical parts and preserving the working environment.
第１図は本発明の一実施例を示す概略的な正断面図、第
２図は第１図の要部拡大詳細図である。
１・・・押出シリンダ、２・・・押出し用スクリュ、３
・・・バインダホッパー、４・・・ダイス、５・・・開
口部、６・・・管挿通孔、７・・・ネジ孔、８・・・セ
ラミックス粉末供給管、９・・・ノズル、１０・・・ボ
ルト通し孔１．１１・・・ネジ孔、１２・・・フランジ
、１３・・・固定ボルト、１４・・・調整ボルト、１５
・・・スリット、１６・・・セラミックス粉末ホッパー
、１７・・・振動針、１８・・・混練シリンダ、１９・
・・螺旋翼、２０・・・ダルメージ、２１・・・スリク
ユ、２２・・・押出孔、２３・・・プレート、２４・・
・カッタブレード。FIG. 1 is a schematic front sectional view showing one embodiment of the present invention, and FIG. 2 is an enlarged detailed view of the main part of FIG. 1... Extrusion cylinder, 2... Extrusion screw, 3
... Binder hopper, 4... Dice, 5... Opening, 6... Tube insertion hole, 7... Screw hole, 8... Ceramic powder supply pipe, 9... Nozzle, 10 ... Bolt through hole 1.11 ... Screw hole, 12 ... Flange, 13 ... Fixing bolt, 14 ... Adjustment bolt, 15
... Slit, 16... Ceramic powder hopper, 17... Vibrating needle, 18... Kneading cylinder, 19...
...Spiral wing, 20...Dulmage, 21...Surikuyu, 22...Extrusion hole, 23...Plate, 24...
・Cutter blade.
Claims (1)
方向に絞って開口させたダイスを設け、該ダイス内に、
セラミックス粉末ホッパーの出口に連結されたノズルを
挿設し、該ノズル先端部と前記ダイスの開口部を同芯配
置すると共に、該ダイスの開口部に混練シリンダの材料
供給口を連結したことを特徴とするセラミックスペレッ
ト製造装置。A die with an opening narrowed in a direction intersecting the extrusion direction is provided at the tip of the binder extrusion cylinder, and inside the die,
A nozzle connected to the outlet of the ceramic powder hopper is inserted, the tip of the nozzle and the opening of the die are arranged concentrically, and the material supply port of the kneading cylinder is connected to the opening of the die. Ceramic pellet manufacturing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15099184A JPS6128435A (en) | 1984-07-20 | 1984-07-20 | Apparatus for preparing ceramics pellet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15099184A JPS6128435A (en) | 1984-07-20 | 1984-07-20 | Apparatus for preparing ceramics pellet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6128435A true JPS6128435A (en) | 1986-02-08 |
Family
ID=15508893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15099184A Pending JPS6128435A (en) | 1984-07-20 | 1984-07-20 | Apparatus for preparing ceramics pellet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6128435A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0776751A1 (en) * | 1995-11-30 | 1997-06-04 | Dow Corning Toray Silicone Company Ltd. | Method of manufacturing mixtures of polydiorganosiloxanes and silica |
| CN106987296A (en) * | 2017-04-22 | 2017-07-28 | 杨松 | One kind utilization adsorbs VOCs waste gas solid waste granulations and prepares generative fuel device |
| CN111482129A (en) * | 2020-06-08 | 2020-08-04 | 赵华星 | Elliptical ceramic particle granulator and preparation method |
-
1984
- 1984-07-20 JP JP15099184A patent/JPS6128435A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0776751A1 (en) * | 1995-11-30 | 1997-06-04 | Dow Corning Toray Silicone Company Ltd. | Method of manufacturing mixtures of polydiorganosiloxanes and silica |
| CN106987296A (en) * | 2017-04-22 | 2017-07-28 | 杨松 | One kind utilization adsorbs VOCs waste gas solid waste granulations and prepares generative fuel device |
| CN106987296B (en) * | 2017-04-22 | 2019-06-25 | 杨松 | A device for preparing regenerative fuel by granulating solid waste from adsorbed VOCs waste gas |
| CN111482129A (en) * | 2020-06-08 | 2020-08-04 | 赵华星 | Elliptical ceramic particle granulator and preparation method |
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