JPS6150896B2 - - Google Patents

Info

Publication number
JPS6150896B2
JPS6150896B2 JP15423978A JP15423978A JPS6150896B2 JP S6150896 B2 JPS6150896 B2 JP S6150896B2 JP 15423978 A JP15423978 A JP 15423978A JP 15423978 A JP15423978 A JP 15423978A JP S6150896 B2 JPS6150896 B2 JP S6150896B2
Authority
JP
Japan
Prior art keywords
alkali
dust
solution
silicofluoride
materials
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP15423978A
Other languages
Japanese (ja)
Other versions
JPS5585455A (en
Inventor
Takashi Ishikawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP15423978A priority Critical patent/JPS5585455A/en
Publication of JPS5585455A publication Critical patent/JPS5585455A/en
Publication of JPS6150896B2 publication Critical patent/JPS6150896B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/027Lightweight materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【発明の詳細な説明】 本発明はケイ酸質産業廃棄物のフエロシリコン
ダスト等のフエロアロイダスト及びケイ酸アルカ
リ又は強アルカリ物質を主材料とし、これに副材
料として、カリ明ばん、消石灰及びホウ酸アルカ
リ、アルミン酸ソーダ、水酸化アルミ、ベントナ
イト並びにリン酸塩のうち、1種又は2種以上の
溶液を加え、混練してなる高粘性混練物をペレツ
ト化した後、2段階の加熱発泡させ、さらに外表
面にケイ弗化物の溶液を含浸させてなる無機軽量
骨材に係り、広範囲の比重及び圧縮強度を有する
構造材料が容易に製造できる無機軽量骨材を提供
することを目的とする。
DETAILED DESCRIPTION OF THE INVENTION The present invention uses ferroalloy dust such as ferrosilicon dust of silicic acid industrial waste and an alkali silicate or a strong alkaline substance as main materials, and as an auxiliary material, potassium alum, After adding and kneading a solution of one or more of slaked lime and alkali borate, sodium aluminate, aluminum hydroxide, bentonite, and phosphate, a highly viscous kneaded product is pelletized, and then a two-stage process is carried out. The purpose of the present invention is to provide an inorganic lightweight aggregate that is formed by heating and foaming and further impregnating the outer surface with a silicofluoride solution, which can be easily manufactured into structural materials having a wide range of specific gravity and compressive strength. shall be.

近年建築様式の高層化に伴い、建材の軽量化が
要求されるようになり、構造材料、内装材共にこ
の傾向が著しくなつており、この要求に合うもの
として、軽量骨材として、パーライト、石炭ガ
ラ、黒曜石の焼成体等が砂利の代りとして考えら
れているが、いづれも構造材料の充填剤としては
圧縮強度が低く、吸水率大で、使用に際してはか
なりの問題があつた。
In recent years, as architectural styles have become more high-rise, there has been a demand for lighter building materials, and this trend has become remarkable for both structural and interior materials.Perlite and coal are being used as lightweight aggregates to meet this demand. Fired bodies of glass, obsidian, etc. have been considered as alternatives to gravel, but they all have low compressive strength and high water absorption as fillers for structural materials, and there have been considerable problems in their use.

本発明はこれらの欠点を解消すべく研究の末、
完成した無機軽量骨材である。主材料の一である
フエロアロイダストは、フエロシリコンを製造す
る際に電気炉から排出される粉塵の一種であり、
商品名を「シリカフラワー」(上越電炉工業)と
いい、従来は産業廃棄物として処分に困つていた
ものである。
The present invention was developed after research to eliminate these drawbacks.
It is a completed inorganic lightweight aggregate. Ferroalloy dust, one of the main materials, is a type of dust emitted from the electric furnace when manufacturing ferrosilicon.
The product name is ``Silica Flower'' (Joetsu Denko Kogyo), and in the past it was difficult to dispose of as industrial waste.

主成分は無定形二酸化ケイ素SiO291%,
Fe2O31%,Al2O31%であり、白色乃至黒色の微
細な砂状物である。
The main component is amorphous silicon dioxide SiO 2 91%,
It contains 1% Fe 2 O 3 and 1% Al 2 O 3 , and is a white to black fine sand-like substance.

本発明はこのフエロアロイダストとケイ酸アル
カリ又は強アルカリ物質とを主材料とし、これに
副材料として、カリ明ばん、消石灰及びホウ酸ア
ルカリ、アルミン酸ソーダ、水酸化アルミ、ベン
トナイト並びにリン酸塩のうち、いづれか1種又
は2種以上の溶液を加えて均一に混練し、高粘度
の混練物を造る。しかる後これを球状、棒状等の
任意の形状にペレツト化し、高周波加熱炉にて
200〜400℃で5〜10分間焼成して発泡させ、つい
でロータリーキルン等の焼結炉で2次加熱発泡さ
せて、そのあとその外表面にケイ弗化マグネシウ
ム等のケイ弗化物溶液を含浸させ軽量で表面ち密
な無機軽量骨材を得る。
The present invention uses this ferroalloy dust and an alkali silicate or strong alkaline substance as main materials, and also contains potassium alum, slaked lime, alkali borate, sodium aluminate, aluminum hydroxide, bentonite, and phosphoric acid as auxiliary materials. A solution of one or more salts is added and kneaded uniformly to produce a highly viscous kneaded product. This is then pelletized into any shape, such as a sphere or a rod, and heated in a high-frequency heating furnace.
It is fired at 200 to 400℃ for 5 to 10 minutes to foam, then secondary heating and foaming is performed in a sintering furnace such as a rotary kiln, and then the outer surface is impregnated with a silicofluoride solution such as magnesium silicofluoride to make it lightweight. to obtain a surface-dense inorganic lightweight aggregate.

次いで本発明を更に詳細に説明すると、カリ明
ばん、消石灰及びホウ酸アルカリ、アルミン酸ソ
ーダ、水酸化アルミ、ベントナイト並びに各種リ
ン酸塩(Na,K,Al,Mg,Ca塩等)のうち、い
づれか1種又は2種以上の溶液を前記フエロアロ
イダスト及びケイ酸アルカリの中に混練して均一
なるもち状の高粘性物を造る。又はフエロアロイ
ダストに水酸化ナトリウム又は水酸化カリと水を
加えて混合し、常温で十数分放置すると、反応生
成物を得る。この反応生成物にカリ明ばん、消石
灰、ホウ酸アルカリ、アルミン酸ソーダ、水酸化
アルミ、ベントナイト、各種リン酸塩のうち、い
づれか1種又は2種以上の溶液を加えもち状の高
粘性物を造る。続いてかくして得られたもち状の
高粘性物を任意の大きさの球状、棒状等のペレツ
トとし、高周波加熱炉中で200〜400℃にて5分間
焼成して発泡させる。
Next, to explain the present invention in more detail, among potassium alum, slaked lime, alkali borate, sodium aluminate, aluminum hydroxide, bentonite, and various phosphates (Na, K, Al, Mg, Ca salts, etc.), One or more kinds of solutions are kneaded into the ferroalloy dust and alkali silicate to produce a uniform, sticky, highly viscous material. Alternatively, a reaction product can be obtained by adding sodium hydroxide or potassium hydroxide and water to ferroalloy dust, mixing the mixture, and allowing it to stand at room temperature for more than ten minutes. A solution of one or more of potassium alum, slaked lime, alkali borate, sodium aluminate, aluminum hydroxide, bentonite, and various phosphates is added to this reaction product to form a sticky, highly viscous material. make. Subsequently, the glutinous highly viscous material thus obtained is made into spherical, rod-shaped, etc. pellets of arbitrary size, and is fired in a high-frequency heating furnace at 200 to 400°C for 5 minutes to foam.

この際、主材料と副材料とに含有された水分が
気化して微細な気泡をペレツト内に作り、ペレツ
トは膨張し1次発泡物がえられる。この場合、高
周波加熱によりペレツトの中心部も外周部も均一
に加熱されるので、一般のオーブン加熱の時のよ
うに表皮がまず硬くなり、逐次加熱が中心部に及
び、このため膨張が押えられるという欠点がな
く、膨張率がよい。
At this time, the moisture contained in the main material and the auxiliary material evaporates to form fine air bubbles within the pellet, and the pellet expands to obtain a primary foam. In this case, the high frequency heating uniformly heats both the center and the outer periphery of the pellet, so the outer layer first becomes hard, just like when heating in a general oven, and then heating gradually reaches the center, which suppresses expansion. It does not have this drawback and has a good expansion rate.

このあとロータリーキルン等を用いて500〜
1000℃の高温にて5分〜10分加熱すると、主材料
と副材料成分とが高温により三次元的な重合反応
を起こして高分子化し、分解ガスによる第2次的
発泡が行われて膨張し、表面硬度の硬い、発泡の
均質な軽量骨材となる。この骨材の外表面にケイ
弗化マグネシウム等のケイ弗化物の飽和溶液を噴
霧、又は浸漬等により含浸せしめ乾燥すると、骨
材表面に残留したアルカリとケイ弗化物とが中和
したケイ弗化物の皮膜ができ、これが骨材内部の
遊離アルカリ分の外部への溶出を防止できる。
After this, using a rotary kiln etc., 500~
When heated for 5 to 10 minutes at a high temperature of 1000°C, the main material and sub-material components undergo a three-dimensional polymerization reaction due to the high temperature and become polymerized, and secondary foaming occurs due to decomposition gas and expands. It becomes a foamed, homogeneous lightweight aggregate with a hard surface. When the outer surface of the aggregate is impregnated with a saturated solution of silicofluoride such as magnesium silicofluoride by spraying or immersion and dried, the alkali and silicofluoride remaining on the surface of the aggregate are neutralized to form a silicofluoride. A film is formed, which prevents the free alkaline content inside the aggregate from leaching to the outside.

更に本発明の無機軽量骨材は各原料の配合比及
び焼成温度、焼成時間を変えるだけで広範囲の比
重及び圧縮強度を有するものがえられ、さらにシ
リコン樹脂の添加量によつて耐水性、はつ水性に
すぐれたものがえられる。
Furthermore, the inorganic lightweight aggregate of the present invention can be obtained with a wide range of specific gravity and compressive strength by simply changing the blending ratio of each raw material, firing temperature, and firing time, and furthermore, depending on the amount of silicone resin added, water resistance and A product with excellent water repellency can be obtained.

又、ペレツト化する際のペレツトの形状により
任意の形状、粒径のものが得られ、この点でも従
来の骨材に比べて大きな利点がある。
Furthermore, pellets of any desired shape and particle size can be obtained depending on the shape of the pellets when pelletized, and this point also has a great advantage over conventional aggregates.

さらに、主材料はきわめて安価な産業廃棄物の
フエロアロイダストを使用しており、工程も簡単
であるので、非常に安価に提供できる。
Furthermore, the main material is ferroalloy dust, which is extremely cheap industrial waste, and the process is simple, so it can be provided at a very low price.

〔実施例 1〕 シリカフラワー(上越電炉工業) 120重量部 水ガラス(ケイ酸ソーダ1号) 100 〃 消石灰飽和溶液 10 〃 ホウ砂飽和溶液 10 〃 カリ明ばん飽和溶液 10 〃 上記原料を混合し、均一に混練してモチ状の高
粘性物となし、これを粒径2m/mの粒状にペレ
ツト化し、高周波加熱炉(出力600W)中におい
て200〜400℃で5分間焼成する。ついでロータリ
ーキルンによつて600℃×10分間焼成する。この
あとケイ弗化マグネシウム飽和溶液中に浸漬し、
乾燥する。
[Example 1] Silica flour (Joetsu Denko Kogyo) 120 parts by weight Water glass (sodium silicate No. 1) 100 Slaked lime saturated solution 10 Borax saturated solution 10 Potash alum saturated solution 10 Mix the above raw materials, The mixture is kneaded uniformly to form a sticky, highly viscous material, which is then pelletized into particles with a particle size of 2 m/m and fired at 200 to 400° C. for 5 minutes in a high frequency heating furnace (output 600 W). Then, it is fired in a rotary kiln at 600°C for 10 minutes. After this, it is immersed in a saturated magnesium silicofluoride solution,
dry.

焼成物は粒径5m/m、比重0.3〜0.4、圧縮強度
23.2Kg/cm2であつた。この粒子を煮沸水で30分間
抽出し、溶出アルカリ量を測定したところ0.01%
であつた。
The fired product has a particle size of 5 m/m, a specific gravity of 0.3 to 0.4, and a compressive strength.
It was 23.2Kg/ cm2 . The particles were extracted with boiled water for 30 minutes, and the amount of alkali eluted was 0.01%.
It was hot.

〔実施例 2〕 シリカフラワー(上越電炉工業) 100重量部 水ガラス(ケイ酸ソーダ1号) 100 〃 消石灰飽和溶液 10 〃 メタホウ砂飽和溶液 10 〃 リン酸アルミニユーム飽和溶液 10 〃 以上を実施例1と同様に粒径2m/mの粒状に
ペレツト化し、高周波加熱炉(出力600W)中で
約5分間焼成し、ついでロータリーキルンにて
600℃、5分間焼成した。このあとケイ弗化マグ
ネシウム飽和溶液中に浸漬し風乾する。
[Example 2] Silica flower (Joetsu Denko Kogyo) 100 parts by weight Water glass (sodium silicate No. 1) 100 Slaked lime saturated solution 10 Metaborax saturated solution 10 Aluminum phosphate saturated solution 10 The above is the same as Example 1 Similarly, it was pelletized into particles with a particle size of 2m/m, fired in a high frequency heating furnace (output 600W) for about 5 minutes, and then in a rotary kiln.
It was baked at 600°C for 5 minutes. After that, it is immersed in a saturated magnesium silicofluoride solution and air-dried.

焼成物は粒径5m/m、比重0.3〜0.4、圧縮強度
20.1Kg/cm2であつた。
The fired product has a particle size of 5 m/m, a specific gravity of 0.3 to 0.4, and a compressive strength.
It was 20.1Kg/ cm2 .

この粒子を実施例1と同一条件にもとづく水溶
出アルカリ量は0.01%であつた。
The amount of alkali eluted in water was 0.01% when these particles were subjected to the same conditions as in Example 1.

〔実施例 3〕 フエロシリコンダスト(商品名シリカフラワ
ー)50部と50%苛性ソーダ溶液20部を混合し、ポ
テイターにて常温において十数分反応させ反応生
成物を作る。
[Example 3] 50 parts of ferrosilicon dust (trade name: Silica Flower) and 20 parts of 50% caustic soda solution are mixed and reacted in a potator at room temperature for more than 10 minutes to produce a reaction product.

反応生成物 70重量部 ホウ砂飽和溶液 5 〃 リン酸カリ飽和溶液 5 〃 カリ明ばん飽和溶液 5 〃 上記原料を混合した液を撹拌すると、粘ちうな
もち状物がえられる。
Reaction product 70 parts by weight Borax saturated solution 5 Potassium phosphate saturated solution 5 Potassium alum saturated solution 5 When the mixture of the above raw materials is stirred, a sticky sticky substance is obtained.

このあと実施例2と同様の処理を施して焼成し
たのち、ケイ弗化カルシウム飽和溶液中に浸漬し
乾燥した。
Thereafter, it was subjected to the same treatment as in Example 2 and fired, and then immersed in a saturated calcium fluorosilicate solution and dried.

えられた骨材は比重0.2、圧縮強度3Kg/cm2
沸騰水30分後における溶出アルカリ量は0.01%で
あつた。
The obtained aggregate has a specific gravity of 0.2, a compressive strength of 3Kg/cm 2 ,
The amount of alkali eluted after 30 minutes of boiling water was 0.01%.

Claims (1)

【特許請求の範囲】[Claims] 1 フエロシリコンダスト等のフエロアロイダス
ト及びケイ酸アルカリ又は強アルカリ物質を主材
とし、これに副材料として、カリ明ばん、消石灰
及びホウ酸アルカリ、アルミン酸ソーダ、水酸化
アルミ、ベントナイト並びにリン酸塩のうち、1
種又は2種以上の溶液を加えこれらを混練してな
る高粘性混練物をペレツト化した後、高周波加熱
により1次加熱発泡させ、ついで焼結炉で2次加
熱発泡させたのち、その外表面にケイ弗化物の溶
液を含浸させてなることを特徴とする無機軽量骨
材。
1 The main materials are ferroalloy dust such as ferrosilicon dust and alkali silicate or strong alkali substances, and as subsidiary materials, potassium alum, slaked lime, alkali borate, sodium aluminate, aluminum hydroxide, bentonite and Of phosphates, 1
A highly viscous kneaded product obtained by adding seeds or two or more solutions and kneading them is pelletized, firstly heated and foamed by high frequency heating, then secondarily heated and foamed in a sintering furnace, and then the outer surface is An inorganic lightweight aggregate characterized by being impregnated with a solution of silicofluoride.
JP15423978A 1978-12-15 1978-12-15 Inorganic light weight aggregate Granted JPS5585455A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15423978A JPS5585455A (en) 1978-12-15 1978-12-15 Inorganic light weight aggregate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15423978A JPS5585455A (en) 1978-12-15 1978-12-15 Inorganic light weight aggregate

Publications (2)

Publication Number Publication Date
JPS5585455A JPS5585455A (en) 1980-06-27
JPS6150896B2 true JPS6150896B2 (en) 1986-11-06

Family

ID=15579875

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15423978A Granted JPS5585455A (en) 1978-12-15 1978-12-15 Inorganic light weight aggregate

Country Status (1)

Country Link
JP (1) JPS5585455A (en)

Also Published As

Publication number Publication date
JPS5585455A (en) 1980-06-27

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