JPS6188865A - Continuous production of fruit juice such as data, or the like - Google Patents
Continuous production of fruit juice such as data, or the likeInfo
- Publication number
- JPS6188865A JPS6188865A JP59210439A JP21043984A JPS6188865A JP S6188865 A JPS6188865 A JP S6188865A JP 59210439 A JP59210439 A JP 59210439A JP 21043984 A JP21043984 A JP 21043984A JP S6188865 A JPS6188865 A JP S6188865A
- Authority
- JP
- Japan
- Prior art keywords
- juice
- dates
- hot water
- separated
- fruits
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000015203 fruit juice Nutrition 0.000 title claims abstract description 11
- 238000010924 continuous production Methods 0.000 title claims description 3
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims 1
- 238000000605 extraction Methods 0.000 abstract description 4
- 102000004190 Enzymes Human genes 0.000 abstract description 3
- 108090000790 Enzymes Proteins 0.000 abstract description 3
- 230000009849 deactivation Effects 0.000 abstract description 2
- 239000000706 filtrate Substances 0.000 abstract description 2
- 150000001720 carbohydrates Chemical class 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- 235000000346 sugar Nutrition 0.000 description 9
- 239000002994 raw material Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 244000141353 Prunus domestica Species 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000021022 fresh fruits Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000010987 pectin Nutrition 0.000 description 2
- 229920001277 pectin Polymers 0.000 description 2
- 239000001814 pectin Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 235000015256 Chionanthus virginicus Nutrition 0.000 description 1
- 235000019750 Crude protein Nutrition 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- 241000234271 Galanthus Species 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 244000223014 Syzygium aromaticum Species 0.000 description 1
- 235000016639 Syzygium aromaticum Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000000287 crude extract Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- -1 fructose and glucose Chemical class 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000013014 purified material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Landscapes
- Non-Alcoholic Beverages (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、デーツ（なつめやし）、プルーンなどの核果
実類から果実汁を製造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing fruit juice from stone fruits such as dates and prunes.
核果実、特にデーツ果実を水または熱水で抽出処理して
得られる粗抽出液（粗汁液）に懸濁している、繊維質、
粗蛋白質、ペクチン質などの混濁物、その他の不純物を
、一般の濾過器で工業的に炉別することが大変困難であ
り、また限外濾過膜を使用した濾過テスト報告があるが
経済的でない。Fibrous, suspended in a crude extract (crude juice) obtained by extracting stone fruits, especially date fruits, with water or hot water.
It is very difficult to industrially separate turbid substances such as crude protein, pectin, and other impurities using a general filter, and there are reports of filtration tests using ultrafiltration membranes, but they are not economical. .
また、デーツ果実はイラクが主産国であって、これら外
国産のデーツ果実を原料として、一連に果実汁を製造す
る場合、該デーツ果実は、一般にポリ袋に２５ｋｇまた
は５０ｋｇ宛詰め５れた荷姿で輸入されるため、多数個
のデーツ果実が、それらが含有する高濃度の糖分によっ
て袋内で団塊状（ブロック）にかたく固結（糖分６５〜
７０のセミドライフルーツ状態）されているので、糖分
抽出処理に適した状態に破砕し、該破砕物を抽出処理す
ることは工業的に困難であった。即ち、デーツブロック
を破砕するのに、破石機や人力等を用いている実情で大
変非能率的であり、また該破砕物（デーツクロブ）を抽
出処理に適した状態ＯＣするのに、生蒸気を使用して長
時間（１〜２時間）高圧高温加熱処理するため、生蒸気
使用による製品のｐＨの移動を生じ、また高圧高温長時
間加熱によるメラード反応を生じて、品質に悪影響を来
たし、かつ歩留面でも好ましくなかったのである。In addition, date fruits are mainly produced in Iraq, and when producing a series of fruit juices using these foreign date fruits as raw materials, the date fruits are generally packed in 25 kg or 50 kg in plastic bags. Because they are imported in packaged form, the large number of date fruits harden into blocks inside the bag due to the high concentration of sugar they contain (sugar content of 65 to 65%).
70 semi-dried fruits), it was industrially difficult to crush the fruit into a state suitable for sugar extraction and to extract the crushed product. In other words, it is extremely inefficient to use stone crushers or manual labor to crush date blocks, and it is difficult to use live steam to OC the crushed material (date cloves) to a state suitable for extraction. Because the product is heated at high pressure and high temperature for a long time (1 to 2 hours) using live steam, the pH of the product changes due to the use of live steam, and the Mellard reaction occurs due to the high pressure, high temperature, and long time heating, which has a negative impact on quality. Moreover, it was not favorable in terms of yield.
本発明者は、上記欠点を排除して、効率的経済的に、品
質良好なデーツ、ブルーンなどの果実から果実性を工業
的に製産できる方法について研究した結采、本発明を達
成したのである。The present inventor has achieved the present invention as a result of research on a method for industrially producing fruits from fruits such as dates and bruins of good quality efficiently and economically, eliminating the above-mentioned drawbacks. be.
本発明は、飲料、発酵原料または調味料などの諸原料と
して優れた、デーツ、プルーン等の果汁やピユーレ−の
連続製造法を提供することを目的とする。An object of the present invention is to provide a method for continuous production of fruit juices such as dates and prunes and piure, which are excellent as raw materials for beverages, fermentation raw materials, seasonings, and the like.
本発明は、デーツ等の原料果実を、ミクロレーダーで水
または熱水を加水しながら破砕して泥状（マグマ状）と
なした後、ジャケット型クツカーで間接加熱（８０℃〜
９５℃）して酵素失活処理すると共に糖分等の抽出処理
してから、これなシードパルパーで種子その他の夾雑物
を分別し、フィニッシャ−で粗パルプを分別して得た汁
液を振動分離機、スパイラルデカンタ−、デスジージャ
ー、で順次処理して、微細パルプその他夾雑物を分離゛
した後、チェックフィルターでｐ過処理してから濃縮殺
菌することを特徴とする溶縮デーツ等の果実性を製造す
る方法である。In the present invention, raw fruits such as dates are crushed into a mud-like (magma-like) state by adding water or hot water using a micro radar, and then indirectly heated (from 80°C to 80°C) using a jacket-type cutter.
After deactivating enzymes (95°C) and extracting sugar, etc., seeds and other impurities are separated using a seed pulper, and the crude pulp is separated using a finisher, and the resulting juice is passed through a vibration separator, Fruits such as melted dates are manufactured by sequentially processing them in a spiral decanter and a dessicator to separate fine pulp and other impurities, and then P over-treating them in a check filter and then concentrating and sterilizing them. This is the way to do it.
本発明でのデーツ等果実は、デーツ、プルーンその他同
様な果実を意味し、該原料果実が生鮮果実または荷姿に
基因し、かつ果実自体が含有する高濃度の糖分により互
に固着して団塊状（ブロック状）に固結した果実である
ことを意味する。ポリ袋等から取り出した、団塊状に固
結した果実を出発物質（原料）とする場合には、これを
超合金からなる刃等を備えたカッターで細粒状とする前
処理を施してからミクロレーダーに送入し、生鮮果実は
そのままミクログーダンに送入するのが好ましい。また
、本発明で得られるデーツ等の果実性とは、デーツ等の
果実性、ピユーレを意味する。Fruits such as dates in the present invention refer to dates, prunes, and other similar fruits, and the raw fruits are fresh fruits or based on the packaging, and the fruits themselves stick to each other due to the high concentration of sugar contained in them and form clumps. It means that it is a fruit that is consolidated into a shape (block shape). When the starting material (raw material) is fruit that has been taken out of a plastic bag and has solidified into nodules, it is pretreated to make it into fine particles using a cutter equipped with a superalloy blade, etc. It is preferable to feed the fruit into the radar and feed the fresh fruit directly into the microgoudan. In addition, the fruit such as dates obtained in the present invention means fruit such as dates and piure.
次に、本発明の実施態様を記載する。Next, embodiments of the invention will be described.
実施例１
デーツ果実を破砕機（ミクログレーダ−）に連続的に供
給すると共に、該デーツ果実に対し温水（約８０℃）を
重量比１；１の割合で加水しつつ破砕して、これをジャ
ナツト型フルーツクツカ−に連続的に送入し、該破砕物
を約９２℃の温度に１５分間程度保持して、酵素失活と
抽出との処理を怖じた後、該処理物から種子の分別を好
適にするために、その糖濃度を３３〜３５°ＢＸ程度に
調整してから、これを温水と共に横型ジートノくルバー
（ふるい目５ｍ径、７０ｏｒｐｍ）に送入し。Example 1 Date fruits were continuously fed to a crusher (micro grader), and the dates were crushed while adding hot water (approximately 80°C) at a weight ratio of 1:1. The crushed material is continuously fed into a Janut type fruit extractor and kept at a temperature of about 92°C for about 15 minutes to prevent enzyme deactivation and extraction, and then the seeds are separated from the processed material. In order to make the sugar concentration suitable, the sugar concentration was adjusted to about 33 to 35 degrees BX, and then this was sent together with hot water to a horizontal geat nokluver (sieve diameter 5 m, 70 orpm).
種子その他の夾雑物を分別してデーツ果実汁液を得た。Seeds and other impurities were separated to obtain date fruit juice.
得られた汁液を温水と共に連続的にフィニッシャ−（０
，５団径スクリーン、ｙｏｏｒｐｌに送入し、粗パルプ
を分別した後、これを振動分＃機で微細パルプを、スパ
イラルデカンタ−（３，５００ｒｐｍ）でデカンタ−パ
ルプを、さらにデスジージャーでデスジージャーパルプ
を分別した汁液をタンクに収容して、浄上物を分別して
得た汁液を圧濾過器（チェックフィルター）にかけて炉
液（清澄デーツ果実汁液）を得た。得られた最終的汁液
はＢｘ ２３°になるように調整するのが好ましいＯ得
られた汁液を常法により薄膜減圧濃縮機で濃縮し、７０
°ＢｘＫ調整した後、段頂・包装処理して製品とした。The obtained juice is continuously passed through a finisher (0
, 5-diameter screen, yoorpl, and after separating the coarse pulp, it is divided into fine pulp with a vibrating separator, decanter pulp with a spiral decanter (3,500 rpm), and further decanter pulp with a dessiger. The juice obtained by separating the pulp was stored in a tank, and the juice obtained by separating the purified material was passed through a pressure filter (check filter) to obtain a furnace liquid (clarified date fruit juice). The obtained final juice is preferably adjusted to have a Bx of 23°.The obtained juice is concentrated using a thin film vacuum concentrator in a conventional manner,
After adjusting the °BxK, the product was subjected to step top and packaging processing.
なお、ミクロレーダー、シードパルパー、フィニッシャ
−への加熱水は同じ温水タンクから自動的に適宜量加え
るようにすることが好ましい。In addition, it is preferable to automatically add appropriate amounts of heated water to the micro radar, seed pulper, and finisher from the same hot water tank.
シードパルパーで分別された種子は温水で洗滌されて活
性炭の原料に供され、洗滌水はジートノ（ルバーで種子
等が分別された汁液に合体されることもでき、またフィ
ニッシャ−で分別された粗Ｉくルプは渇水で洗滌されて
飼料の原料に供され、洗滌水はフィニッシャ−で粗パル
プが分別された汁液に合体されることもでき、さらにス
ノくイラルデカンターで分別された微細な）くルブはジ
ャム加工用など食品用パルプに利用される。Seeds separated by the seed pulper are washed with hot water and used as a raw material for activated carbon, and the washing water can be combined with the sap from which the seeds have been separated by the ruber, and can also be combined with the sap from which the seeds have been separated by the finisher. The pulp is washed with drought water and used as feed material, and the washing water can be combined with the juice from which the coarse pulp has been separated in the finisher, and the fine pulp that has been separated by the snowdrop decanter. Lube is used to make pulp for food products such as jam processing.
なお、濾過工程（フィルターチェック）では、その被濾
過液のレフブリックスが２３°前後、約７０℃でｚＯは
当り５ｏｏｏｌ程度が好ましい０実施例２
高濃度含有する糖分とペクチンにより、多数個が固結さ
れて、団塊状（ブロック状）の姿になっているデーツ果
実を、ホッパに投入し、コンベヤーで連続的にカッター
に移送して、該カッターで、約８隋径の固形体に破砕し
た後、該固形体（デーツツクロツプ）をエレベータで破
砕１ｍ（ミクｐグレーダ−）に連続的に送入して、爾後
実施例１と同様に処理して清澄デーツ果実汁液を得た。In addition, in the filtration process (filter check), the Refbrix of the filtrate is around 23 degrees, and at about 70 degrees Celsius, the zO is preferably about 5oool/Example 2 Many particles are solidified due to the high concentration of sugar and pectin The tied date fruits in the form of nodules (blocks) were put into a hopper and continuously transferred to a cutter by a conveyor, where they were crushed into solid bodies with a diameter of about 8 mm. Thereafter, the solid (date crop) was continuously fed into a 1 m crusher (Miku P grader) using an elevator, and then treated in the same manner as in Example 1 to obtain a clear date fruit juice liquid.
本発明によれば、果糖、ブドウ糖などの糖分を豊富に含
むと共にビタミン、ミネラル等も多く含むデーツ等の果
実から、メラード反応を若起させることなく、かつ効率
的に果実汁やピユーレを連続的に製造することができる
のである。According to the present invention, fruit juice and piure can be continuously and efficiently extracted from fruits such as dates, which are rich in sugars such as fructose and glucose, as well as containing many vitamins and minerals, without causing the Melard reaction. It can be manufactured to
Claims (1)
等果実を、加熱水を加えてミクロレーダーで破砕してか
ら、これをジヤケツト型クツカーで加熱処理した後、こ
れに加熱水を加えシードパルパーで種子、夾雑物を分別
して汁液を得、これに加熱水を加えフイニツシヤーで粗
パルプを分別し、さらに振動分離機、デカンター、デス
ラージヤー、濾過器を順次使用して微細パルプ、微細夾
雑物を分別することを特徴とするデーツ等果実汁の連続
製造法。Fruits such as dates, which may or may not have been pre-treated for cutting, are crushed using a micro radar with the addition of heated water, then heat treated with a jacket-type chucker, then heated with water and crushed with a seed pulper. Seeds and impurities are separated to obtain juice, heated water is added to this, and a finisher separates the coarse pulp.Furthermore, a vibrating separator, decanter, deslarger, and filter are sequentially used to separate fine pulp and fine impurities. A continuous production method for fruit juice such as dates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59210439A JPS6188865A (en) | 1984-10-09 | 1984-10-09 | Continuous production of fruit juice such as data, or the like |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59210439A JPS6188865A (en) | 1984-10-09 | 1984-10-09 | Continuous production of fruit juice such as data, or the like |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6188865A true JPS6188865A (en) | 1986-05-07 |
| JPS6262144B2 JPS6262144B2 (en) | 1987-12-24 |
Family
ID=16589345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59210439A Granted JPS6188865A (en) | 1984-10-09 | 1984-10-09 | Continuous production of fruit juice such as data, or the like |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6188865A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2321841B (en) * | 1997-02-11 | 2001-05-02 | John Karkalas | Date processing method and apparatus |
| KR100761891B1 (en) | 2006-03-22 | 2007-10-04 | 김동일 | Method for producing Schisandra chinensis powder, which is widely used by increasing the screening of Schisandra chinensis using vibrator and color sorter. |
| CN103549602A (en) * | 2013-10-25 | 2014-02-05 | 合浦果香园食品有限公司 | Preparation method of red date juice |
| CN104939226A (en) * | 2015-05-20 | 2015-09-30 | 沈阳康合生物科技有限公司 | Deep processing technique for prolonging preservation time limit of excessive fruits and vegetables and extracting enzymes from fruits and vegetables |
| CN105795276A (en) * | 2014-12-30 | 2016-07-27 | 李志润 | Preparation of jujube concentrated solution and application method thereof |
| CN108990514A (en) * | 2018-09-29 | 2018-12-14 | 咸宁市农业科学院 | It is a kind of for harvesting the cropper of Trivhosantnes Kirilouii Manim |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL2039718B1 (en) | 2024-02-02 | 2025-08-12 | Nijburg Invest B V | Roof vent cover unit for a ventilation air exhaust duct outlet |
-
1984
- 1984-10-09 JP JP59210439A patent/JPS6188865A/en active Granted
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2321841B (en) * | 1997-02-11 | 2001-05-02 | John Karkalas | Date processing method and apparatus |
| KR100761891B1 (en) | 2006-03-22 | 2007-10-04 | 김동일 | Method for producing Schisandra chinensis powder, which is widely used by increasing the screening of Schisandra chinensis using vibrator and color sorter. |
| CN103549602A (en) * | 2013-10-25 | 2014-02-05 | 合浦果香园食品有限公司 | Preparation method of red date juice |
| CN105795276A (en) * | 2014-12-30 | 2016-07-27 | 李志润 | Preparation of jujube concentrated solution and application method thereof |
| CN104939226A (en) * | 2015-05-20 | 2015-09-30 | 沈阳康合生物科技有限公司 | Deep processing technique for prolonging preservation time limit of excessive fruits and vegetables and extracting enzymes from fruits and vegetables |
| CN108990514A (en) * | 2018-09-29 | 2018-12-14 | 咸宁市农业科学院 | It is a kind of for harvesting the cropper of Trivhosantnes Kirilouii Manim |
| CN108990514B (en) * | 2018-09-29 | 2021-08-06 | 咸宁市农业科学院 | A harvester for gathering trichosanthes kirilowii |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6262144B2 (en) | 1987-12-24 |
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