JPS6216201Y2 - - Google Patents
Info
- Publication number
- JPS6216201Y2 JPS6216201Y2 JP1982180251U JP18025182U JPS6216201Y2 JP S6216201 Y2 JPS6216201 Y2 JP S6216201Y2 JP 1982180251 U JP1982180251 U JP 1982180251U JP 18025182 U JP18025182 U JP 18025182U JP S6216201 Y2 JPS6216201 Y2 JP S6216201Y2
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- arm
- main arm
- auxiliary arm
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000007751 thermal spraying Methods 0.000 claims description 10
- 239000000446 fuel Substances 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 229910001882 dioxygen Inorganic materials 0.000 claims description 3
- 230000008439 repair process Effects 0.000 description 9
- 239000011819 refractory material Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 238000009849 vacuum degassing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Nozzles (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Description
【考案の詳細な説明】
本考案は、溶射装置の改良に関し、特に溶融金
属の真空脱ガス装置の真空槽やトピードカーのよ
うな容器本体に比して開口部が狭く、かつ開口部
から内壁面までの距離が部位によつて異なるよう
な容器類の内張りを溶射によつて補修するのに好
適な溶射装置に関するものである。[Detailed description of the invention] The present invention relates to an improvement of a thermal spraying device, in particular, the opening is narrower than the vacuum chamber of a vacuum degassing device for molten metal or the container body such as a torpedo car, and The present invention relates to a thermal spraying apparatus suitable for repairing the lining of a container or the like by thermal spraying, the distance of which varies depending on the location.
溶融金属容器の内張りを吹付けによつて補修す
ることが知られている。従来、この吹付補修には
泥しよう状の耐火材が用いられているが、水分の
介在によつて高気孔率化、炉壁温度の低下、接着
力の劣化などの欠点があつた。 It is known to repair the lining of molten metal containers by spraying. Conventionally, a plaster-like refractory material has been used for this spray repair, but it has had drawbacks such as high porosity due to the presence of moisture, a decrease in furnace wall temperature, and deterioration of adhesive strength.
そこで最近、高温火炎中を通過させて溶融した
耐火材を吹付ける溶射補修が提案された。この方
法は耐火材そのものが溶融によつて付着するため
緻密性に富み、耐食性、熱間強度などが格段に向
上し、さらに材料が高温であることによつて炉壁
温度や接着力の低下がない。 Recently, a method of thermal spray repair has been proposed in which molten refractory material is sprayed through a high-temperature flame. In this method, the refractory material itself is adhered by melting, so it is highly dense, and corrosion resistance and hot strength are greatly improved.Furthermore, because the material is at a high temperature, there is no decrease in furnace wall temperature or adhesive strength. do not have.
溶射によつて例えばRH式、あるいはDH式の真
空脱ガス装置の真空槽の内張りを補修する場合
は、第1図に示すように、真空槽1の下部に位置
するシユノーケル2から、ノズル3を挿入し、溶
損部に向けて耐火材を溶射している。ここでいう
シユノーケル2は、真空脱ガス装置がRH式の場
合は浸漬管、環流管であり、DH式では吸上管で
ある。なお、図はRH式を例示している。 When repairing the lining of the vacuum chamber of a RH type or DH type vacuum degassing device by thermal spraying, for example, as shown in Fig. It is inserted and fireproofing material is sprayed onto the damaged area. The synorkel 2 here is an immersion tube or a reflux tube when the vacuum degassing device is an RH type, and is a suction tube when it is a DH type. Note that the figure illustrates the RH equation.
しかし、この方法で溶射補修を行なうと、シユ
ノーケル2内部の補修には問題ないが、上部の真
空槽1を補修するときは、A図のX−X線断面図
であるB図に示すように、シユノーケル2孔と離
れたa部の壁面に吹付ける場合、ノズル3と壁面
の距離が大きくなり、溶融した耐火材が壁面に到
達するまでに冷却固化し、緻密性、付着性が極端
に低下するという問題があつた。 However, when performing thermal spray repair using this method, there is no problem in repairing the inside of the snorkel 2, but when repairing the upper vacuum chamber 1, as shown in Figure B, which is a cross-sectional view taken along the line X-X of Figure A, , when spraying on the wall of part a, which is far from the 2 holes of the synorkel, the distance between the nozzle 3 and the wall becomes large, and the molten refractory material cools and solidifies before it reaches the wall, resulting in an extremely low density and adhesion. There was a problem.
本考案は、容器の開口部から容器内壁面までの
距離が部位によつて異なるような容器の内張りを
溶射補修にあたつて、ノズルと壁面とを常に適当
な距離をもつて吹付けることができる装置を得る
ことを目的とする。 The present invention makes it possible to always maintain an appropriate distance between the nozzle and the wall surface when repairing the lining of a container by thermal spraying, where the distance from the opening of the container to the inner wall surface of the container varies depending on the location. The purpose is to obtain a device that can.
すなわち、本考案は主アームと、この主アーム
の先端に関節により角度を可変自在に取付けた補
助アームと、この補助アームの先端に設け、かつ
耐火粉末、燃料、酸素ガスおよび冷却水の供給管
を接続したノズルと、前記主アームの回転・進退
機構からなる溶射装置である。 That is, the present invention consists of a main arm, an auxiliary arm attached to the tip of the main arm with a joint so that the angle can be changed freely, and supply pipes for refractory powder, fuel, oxygen gas, and cooling water provided at the tip of the auxiliary arm. This thermal spraying device consists of a nozzle connected to the main arm, and a mechanism for rotating and moving the main arm.
次に、本考案の実施例を図面に基づいて説明す
る。 Next, embodiments of the present invention will be described based on the drawings.
第2図は本考案実施例の要部を示し、4は主ア
ーム、5は補助アームであつて、図には示してい
ないが、いずれも並例している補助アーム5は枢
軸で係止した関節6により、主アーム4に対して
角度が可変自在となつている。アーム4、5の長
さは被補修容器の大きさに合せて定める関節6
は、図のように油圧シリンダ13でケーブル7の
牽引、その他任意の手段で折り曲げられる。補助
アーム5の先端には枢軸によつて設けられるノズ
ル3は、例えば実開昭52−113822号、実開昭52−
113823号、実開昭52−117517号、実開昭52−
139320号公報に示されているように、微粉の耐火
材をプロパンガス、アセチレンガス等の気体燃
料、灯油等の液体燃料、またはコークス粉等の固
体燃料による火炎で溶融させつつ噴出させるよう
になつている。従つて、このノズル3には耐火粉
末、燃料および酸素ガスの供給管8、9、10が
接続される。また、ノズル3は火炎と炉内の高温
雰囲気にさらされるので冷却が必要であり、その
ための冷却水供給管11が接続される。これらの
供給管はいずれもフレキシブルとする。 Figure 2 shows the main parts of the embodiment of the present invention, 4 is a main arm, 5 is an auxiliary arm, and although not shown in the figure, the auxiliary arm 5, which is similar in both cases, is locked by a pivot. The angle with respect to the main arm 4 is freely variable through the joint 6. The length of arms 4 and 5 is determined according to the size of the container to be repaired.Joint 6
is bent by pulling the cable 7 with a hydraulic cylinder 13 as shown in the figure, or by any other arbitrary means. The nozzle 3 provided by a pivot at the tip of the auxiliary arm 5 is disclosed in, for example, Utility Model Application No. 52-113822 and Utility Model Application No. 52-11382.
No. 113823, No. 117517, No. 117517, No. 52-
As shown in Publication No. 139320, fine powder refractory materials are melted and ejected using a flame using gaseous fuel such as propane gas or acetylene gas, liquid fuel such as kerosene, or solid fuel such as coke powder. ing. Therefore, supply pipes 8, 9, and 10 for refractory powder, fuel, and oxygen gas are connected to this nozzle 3. Further, since the nozzle 3 is exposed to the flame and the high-temperature atmosphere inside the furnace, it needs to be cooled, and a cooling water supply pipe 11 for this purpose is connected. All of these supply pipes shall be flexible.
10は炉内の高温雰囲気から保護と、吹付け時
に炉壁からはねかえつた材料が、アームや各種の
供給管に付着するのを防ぐためのジヤケツトであ
り、補助アーム5に合わせて折れ曲がるように、
関節部分を蛇腹状にしてある。主アーム4の回
転・進退機構は、従来の溶射装置あるいは吹付装
置の回転・昇降装置を用いることができる。図示
しないが、例えば、実開昭53−24304号、実開昭
55−73265号公報に示されるように、回転をスイ
ベルジヨイント、昇降をラツクギヤーあるいは液
体圧シリンダーなどで行う。 Reference numeral 10 denotes a jacket for protecting the furnace from the high-temperature atmosphere and preventing material splashed off the furnace wall during spraying from adhering to the arm and various supply pipes, and is bent to fit the auxiliary arm 5. To,
The joints are bellows-shaped. As the rotation/advance/retreat mechanism of the main arm 4, a rotation/elevating device of a conventional thermal spraying device or spraying device can be used. Although not shown, for example, Utility Model Application No. 53-24304, Utility Model Application No.
As shown in Japanese Patent No. 55-73265, rotation is performed by a swivel joint, and lifting and lowering is performed by a rack gear or a hydraulic cylinder.
このように構成されたノズルは、第1図に示し
た回転・昇降機構14によつて、シユノーケル2
の下部から挿入し、先端が直空槽1内に入るとケ
ーブル7の操作などによつて補助アーム5を折り
曲げ、ノズル3を壁面に近づける。 The nozzle configured in this way is connected to the snorkel 2 by the rotation/elevating mechanism 14 shown in FIG.
When the tip enters the direct air tank 1, the auxiliary arm 5 is bent by operating the cable 7, and the nozzle 3 is brought closer to the wall surface.
第2図は補助アーム5を折り曲げた状態であ
り、点線は伸ばした状態を示す。ノズル3は図の
ように補時アーム5を伸ばした状態でも、ある程
度壁面に向くようにしておくと、シユノーケル2
の内部の吹付補修にも利用できる。また、ノズル
3を枢着した場合は、壁面方向に正確に指向させ
ることができる。 FIG. 2 shows the auxiliary arm 5 in a bent state, and the dotted line shows the extended state. Even with the synorkel arm 5 extended as shown in the figure, if you keep the nozzle 3 facing the wall to some extent, the synorkel 2
It can also be used for spraying repairs on the inside of. Furthermore, when the nozzle 3 is pivotally mounted, it can be oriented accurately toward the wall surface.
第3図は主アームと補助アームをさらに堅固な
構造にした例(主アーム、補助アーム、ノズル以
外は省略)で、折曲げ方向に対して前後にアーム
4、5を設け、主アーム5、5′のいずれかを上
下に動かすことにより折曲げの角度、あるいはノ
ズルの方向を定めるものである。また、図には示
していないが、ノズルを壁面に自動的に向くよう
にするには、この他にも例えばノズルを補助アー
ムに揺動自在に取付け、ウエイトによつてノズル
下部に重心がくるようにし、ノズルが重心の作用
で常に壁に向くようにしてもよい。 Fig. 3 shows an example in which the main arm and the auxiliary arm have a more rigid structure (other than the main arm, the auxiliary arm, and the nozzle are omitted). The angle of bending or the direction of the nozzle is determined by moving either one of 5' up or down. Although not shown in the figure, in order to automatically orient the nozzle toward the wall, it is possible to attach the nozzle to an auxiliary arm so that it can swing freely, and use a weight to bring the center of gravity to the bottom of the nozzle. The center of gravity may cause the nozzle to always face the wall.
以上に説明したように、溶射補修はノズルと壁
面の距離が適切でないと粒子の非溶融、リバウン
ドロスの増加、組織の多孔質化などの欠点ある
が、本考案はノズルを取付けた補助アームを主ア
ームに対して角度を可変自在に取付けたことによ
り、ノズルを容器開口部から容器内に挿入して、
容器内壁面に吹付ける溶射の補修において、開口
部から離れた壁面に対しても、ノズルを適切な距
離に保つことができる。 As explained above, thermal spray repair has disadvantages such as non-melting of particles, increased rebound loss, and porous structure if the distance between the nozzle and the wall is not appropriate. By attaching the nozzle to the main arm so that its angle can be changed, the nozzle can be inserted into the container from the container opening.
When repairing the inner wall surface of a container by thermal spraying, the nozzle can be kept at an appropriate distance from the wall surface far from the opening.
従つて、本考案装置を用いると、溶射による効
果がいかんなく発揮され、補修による真空脱ガス
装置容器内張りの耐用寿命延長は著しいものがあ
る。 Therefore, when the device of the present invention is used, the effects of thermal spraying are fully exhibited, and the service life of the vacuum degassing device container lining can be significantly extended by repair.
第1図Aは、従来の補修装置による補修の状
態、Bは第1図X−X線断面図、第2図は本考案
実施例の要部側面断面図、第3図は他の本考案実
施例の要部側面図である。
3……ノズル、4,4′……主アーム、5,
5′……補助アーム、9……供給管、11……回
転・昇降機構。
Figure 1A is a state of repair using a conventional repair device, B is a sectional view taken along the line X-X in Figure 1, Figure 2 is a side sectional view of the main part of an embodiment of the present invention, and Figure 3 is another example of the present invention. FIG. 3 is a side view of main parts of the embodiment. 3... Nozzle, 4, 4'... Main arm, 5,
5'...Auxiliary arm, 9...Supply pipe, 11...Rotation/elevating mechanism.
Claims (1)
角度を可変自在に取付けた補助アームと、この補
助アームの先端に設け、かつ耐火粉末、燃料、酸
素ガスおよび冷却水の供給管を接続したノズル
と、前記主アームの回転・昇降機構からなる溶射
装置。 A main arm, an auxiliary arm attached to the tip of the main arm with a joint so that the angle can be changed freely, and a nozzle provided at the tip of the auxiliary arm and connected to supply pipes for refractory powder, fuel, oxygen gas, and cooling water. , a thermal spraying device comprising a rotating/elevating mechanism for the main arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1982180251U JPS5982566U (en) | 1982-11-29 | 1982-11-29 | Thermal spray equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1982180251U JPS5982566U (en) | 1982-11-29 | 1982-11-29 | Thermal spray equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5982566U JPS5982566U (en) | 1984-06-04 |
| JPS6216201Y2 true JPS6216201Y2 (en) | 1987-04-23 |
Family
ID=30390875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1982180251U Granted JPS5982566U (en) | 1982-11-29 | 1982-11-29 | Thermal spray equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5982566U (en) |
-
1982
- 1982-11-29 JP JP1982180251U patent/JPS5982566U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5982566U (en) | 1984-06-04 |
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