JPS621645B2 - - Google Patents
Info
- Publication number
- JPS621645B2 JPS621645B2 JP174883A JP174883A JPS621645B2 JP S621645 B2 JPS621645 B2 JP S621645B2 JP 174883 A JP174883 A JP 174883A JP 174883 A JP174883 A JP 174883A JP S621645 B2 JPS621645 B2 JP S621645B2
- Authority
- JP
- Japan
- Prior art keywords
- ethylene
- polymerization
- catalyst
- polymer
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 65
- 239000005977 Ethylene Substances 0.000 claims description 65
- 238000006116 polymerization reaction Methods 0.000 claims description 65
- 239000003054 catalyst Substances 0.000 claims description 41
- 229920001577 copolymer Polymers 0.000 claims description 29
- -1 acrylic ester Chemical class 0.000 claims description 27
- 239000002904 solvent Substances 0.000 claims description 27
- 150000002430 hydrocarbons Chemical class 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 20
- 229920000573 polyethylene Polymers 0.000 claims description 16
- 239000004215 Carbon black (E152) Substances 0.000 claims description 14
- 229930195733 hydrocarbon Natural products 0.000 claims description 14
- 239000000178 monomer Substances 0.000 claims description 14
- 150000002902 organometallic compounds Chemical class 0.000 claims description 13
- 238000012718 coordination polymerization Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000002685 polymerization catalyst Substances 0.000 claims description 10
- 150000003623 transition metal compounds Chemical class 0.000 claims description 9
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 claims description 7
- 229920001897 terpolymer Polymers 0.000 claims description 5
- 229920002959 polymer blend Polymers 0.000 claims description 4
- 125000004185 ester group Chemical group 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 230000000415 inactivating effect Effects 0.000 claims 1
- 229920000642 polymer Polymers 0.000 description 35
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 26
- 238000000034 method Methods 0.000 description 24
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 18
- 239000011949 solid catalyst Substances 0.000 description 18
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 13
- 239000004698 Polyethylene Substances 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 12
- 239000011541 reaction mixture Substances 0.000 description 11
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 239000010936 titanium Substances 0.000 description 9
- 150000003609 titanium compounds Chemical class 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000007795 chemical reaction product Substances 0.000 description 8
- 125000005395 methacrylic acid group Chemical group 0.000 description 8
- 239000004711 α-olefin Substances 0.000 description 8
- 238000000746 purification Methods 0.000 description 7
- 230000002411 adverse Effects 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 6
- 150000003682 vanadium compounds Chemical class 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 229910052796 boron Inorganic materials 0.000 description 5
- 125000002734 organomagnesium group Chemical group 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 230000009849 deactivation Effects 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229920001038 ethylene copolymer Polymers 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 3
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- YZCKVEUIGOORGS-NJFSPNSNSA-N Tritium Chemical compound [3H] YZCKVEUIGOORGS-NJFSPNSNSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000005234 alkyl aluminium group Chemical group 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052790 beryllium Inorganic materials 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- DEFMLLQRTVNBOF-UHFFFAOYSA-K butan-1-olate;trichlorotitanium(1+) Chemical compound [Cl-].[Cl-].[Cl-].CCCCO[Ti+3] DEFMLLQRTVNBOF-UHFFFAOYSA-K 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 150000002901 organomagnesium compounds Chemical class 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 125000004434 sulfur atom Chemical group 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 2
- 239000005052 trichlorosilane Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- UWSMKYBKUPAEJQ-UHFFFAOYSA-N 5-Chloro-2-(3,5-di-tert-butyl-2-hydroxyphenyl)-2H-benzotriazole Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O UWSMKYBKUPAEJQ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 1
- PNVJTZOFSHSLTO-UHFFFAOYSA-N Fenthion Chemical compound COP(=S)(OC)OC1=CC=C(SC)C(C)=C1 PNVJTZOFSHSLTO-UHFFFAOYSA-N 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L Zinc chloride Inorganic materials [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- SOGAXMICEFXMKE-UHFFFAOYSA-N alpha-Methyl-n-butyl acrylate Natural products CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminum chloride Substances Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000011074 autoclave method Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 238000006471 dimerization reaction Methods 0.000 description 1
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012685 gas phase polymerization Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 230000002779 inactivation Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 229920003146 methacrylic ester copolymer Polymers 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- ZCYXXKJEDCHMGH-UHFFFAOYSA-N nonane Chemical compound CCCC[CH]CCCC ZCYXXKJEDCHMGH-UHFFFAOYSA-N 0.000 description 1
- BKIMMITUMNQMOS-UHFFFAOYSA-N normal nonane Natural products CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 125000005287 vanadyl group Chemical group 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、ポリエチレン及びエチレン〜α−オ
レフイン共重合体の製造法に関し、特にエチレン
とα−オレフイン類の重合に使用される配位重合
触媒の不活性化に関する。
配位重合触媒によつて重合されたポリエチレン
及びエチレン〜α−オレフイン共重合体は、通常
0.850〜0.975g/cm3の巾広い密度の範囲を有し、
例えばフイルム、中空成形品、繊維、押出成形品
等、多種多様な用途に大量に使用されている。
エチレンあるいはエチレンとα−オレフインの
混合物を重合する触媒としては、配位重合触媒が
公知である。配位重合触媒には、チタンやバナジ
ウムの化合物に代表される周期律表の−族に
属する遷移金属化合物と、有機アルミニウム化合
物等の有機金属化合物が、主要構成成分として含
まれる。
エチレンやエチレンとα−オレフイン混合物の
重合の方法としては、種々のプロセスが知られて
いるが、重合温度130℃以上の高温で重合する溶
媒重合法や溶媒を使用しない高温高圧重合法は、
エチレンを断熱的に重合させることが可能で、ス
ラリー重合法、気相重合法と異なり、重合熱の除
去にエネルギーを必要としないことから優れた省
エネルギープロセスである。
近年、高活性の配位重合触媒が開発され、重合
体中の触媒残渣をアルコールやカセイソーダで抽
出あるいは中和除去しなくとも、重合体中の触媒
残渣の量が極めて少なく、重合体のカラーや熱安
定性が、触媒除去を施した従来の重合体に比べ
て、そん色のないものが得られている。触媒除去
プロセスがあると、回収した重合溶媒や未反応モ
ノマー類がアルコール等の極性化合物と接触して
いるため、重合にそのまま使用することは不可能
で、精製工程でこれら極性化合物を分離する必要
がある。一方、高活性触媒を用いた場合には、ア
ルコール等の極性化合物を使用しないため重合溶
媒や未反応モノマー類の一部又は全量を全く精製
しないか又は、極く簡単な精製工程(たとえばモ
レキユラーシーブを通すこと)で処理するだけで
再使用が可能であり、蒸留精製に必要とされる膨
大なスチーム等のエネルギーを節約することが可
能となる。
しかしながら、触媒除去工程を省略すると、触
媒が不活性化しないため、重合器を出た後での重
合、いわゆる後重合が生じる。後重合は一般に重
合温度が重合器内の平均温度より高いため、好ま
しくない低分子量オリゴマー、ワツクス、グリー
ス等の生成の原因となる。ブテン−1、ヘキセン
−1等のオリゴマーは、エチレンホモ重合体製造
時、密度の低下を引き起す。
又、高温高圧法では、エチレンの重合転化率が
10〜30%と低いため、触媒が不活性化していない
と重合器を出た反応重合物中に多量の未反応モノ
マーが存在し、これが重合し、反応がコントロー
ルされていないため暴走反応を引き起すという大
きな危険性をはらんでいる。
触媒の不活性化に、アルコールのような従来の
旧触媒の除去に使用されていた化合物を失活剤と
して使用すると、アルコールは揮発性であるた
め、未反応モノマー類や溶媒とともに重合体溶液
から蒸発し、モノマー類や溶媒を汚染し、結局モ
ノマー類や溶媒の精製が必要となる。
本発明者らは、それ自身が揮発性でなく、しか
も触媒と反応した後にも重合系に悪影響を与える
揮発性の反応生成物を生じず、回収モノマー類や
溶媒の汚染の恐れのない失活剤の開発について、
鋭意努力を続けた結果、本発明に到達した。もち
ろん、失活剤は重合体中に残るため、重合体の性
質、たとえば色熱安定性に悪影響を及ぼしてはな
らないことは言うまでもない。
すなわち、本発明は、不活性炭化水素溶媒の存
在下又は不存在下において、遷移金属化合物と有
機金属化合物を含む配位重合触媒を用いて、エチ
レン又はエチレンと炭素数3ないし18のα−オレ
フインの混合物を、平均重合温度130℃以上の条
件で重合させること、得られた重合体混合物に、
失活剤として、エチレンとメタアクリル酸エステ
ル類の共重合体又はエチレンとメタアクリル酸エ
ステル類とアクリル酸エステル類の三元共重合体
を、不活性炭化水素の溶液状態又は懸濁状態の形
で、あるいは純粋な固体又は溶融状態などで添加
することにより該触媒を不活性化すること、得ら
れた重合体混合物より、未反応のモノマー類ある
いは未反応モノマー類と不活性炭化水素溶媒の存
在下重合を行つた場合はその溶媒とを分離し、前
記失活剤及び前記失活剤と前記触媒の反応生成物
を含有する重合体を得ることを特徴とするエチレ
ン系重合体の製造方法に係るものである。
本発明に使用される配位重合触媒には、遷移金
属化合物と有機金属化合物が主要構成成分として
含まれる。遷移金属化合物としては、たとえばハ
ロゲン化チタン、ハロゲン化バナジウム、バナジ
ウムオキシハライドなどのような第〜族の遷
移金属ハロゲン化物が使用される。有機金属化合
物としては、アルキルアルミニウム、アルキルア
ルミニウムクロライド等のような有機アルミニウ
ム化合物、あるいはアルキルアルミニウム−マグ
ネシウム錯体、アルキルアルコキシアルミニウム
−マグネシウム錯体などの有機アルミニウム−マ
グネシウム錯体等が使用される。
本発明に使用される配位重合触媒は、充分高活
性で、触媒の除去の不要なものでなければなら
ず、又本発明の失活剤と急速に反応して、不活性
化するものでなければならない。これらの要求に
合致する本発明に使用される好ましい触媒の一例
としては、特開昭56−47409及び特開昭56−59806
に示される有機マグネシウム化合物とチタン化合
物又はバナジウム化合物を反応させて得られる固
体反応生成物と、有機アルミニウム化合物からな
る触媒がある。
すなわち、特開昭56−47409では、
(A) (i)一般式MαMgβR1 pR2 qX1 rX2 s(式
中Mは
Al,Zn,B,Be,Liであり、βは1以上の
数、α,p,q,r,sは0または0より大き
い数であり、p+q+r+s=mα+2β,0
≦(r+s)/(α+β)≦1.0の関係を有し、
mはMの原子価、R1,R2は同一でも異なつて
いても良い炭素原子数1〜20の炭化水素基、
X1,X2は同一または異なる基で、水素原子、
OR3,OSiR4R5R6,NR7R8,SR9なる基を示
し、R3,R7,R8,R9は炭素原子数1〜20の炭
化水素基を表わし、R4,R5,R6は水素原子ま
たは炭素原子数1〜20の炭化水素基をあらわ
す)で示される炭化水素溶媒に可溶の有機マグ
ネシウム成分と、(ii)式Ti(OR10)o・X4-o〔式
中R10は炭素原子数1〜20の炭化水素基であ
り、Xはハロゲン、0≦n≦3である〕のチタ
ン化合物を、(i)の有機マグネシウム成分に対し
て(ii)のチタン化合物をモル比1.1〜4.0で反応せ
しめて得られる固体反応生成物と
(B) 有機アルミニウム化合物
から成る触媒が開示されている。
又、特開昭56−59806には、
(A) (i)一般式MαMgβR1 pR2 qX1 rX2 s(式
中Mは
Al,Zn,B,Be,Liであり、βは1以上の
数、α,p,q,r,sは0または0より大き
い数であり、p+q+r+s=mα+2β,0
(r+s)/(α+β)1.0の関係を有
し、mはMの原子価、R1,R2は同一でも異な
つていても良い炭素原子数1〜20の炭化水素
基、X1,X2は同一または異なる基で、水素原
子、OR3,OSiR4R5R6,NR7R8,SR9なる基を
示し、R3,R7,R8,R9は炭素原子数1〜20の
炭化水素基をあらわし、R4,R5,R6は水素原
子または炭素原子数1〜20の炭化水素基をあら
わす)で示される炭化水素溶媒に可溶の有機マ
グネシウム成分と、(ii)少くとも1個のハロゲン
原子を含有するチタン化合物との固体反応生成
物を、(iii)一般式TiXa(OR10)4-a,VOXb
(OR10)3-bおよびVXc(OR10)4-c(式中Xはハ
ロゲン原子、R10は炭素原子数1〜20の炭化水
素基をあらわし、aは1〜4、bは1〜3、c
は1〜4の数である)で示されるチタンおよび
バナジウム化合物から選ばれた少くとも1種の
化合物とを反応させることにより得られる固体
触媒と、
(B) 有機アルミニウム化合物、
から成る触媒が開示されている。
本発明に使用される好ましい触媒の他の一例と
しては、特開昭56−26905,28206,32504,
45910,47408,59805及び特開昭57−16005に記載
の触媒があげられる。
その一例は、
(i)一般式M〓MgR1 pR2 qX1 rX2 sDt(式
中Mは周
期律表第族〜第族の金属原子、α,p,q,
rは0または0以上、sは0より大きく1以下、
tは0又は0より大きい数で、p+q+r+s=
mα+2,0<(r+s)/(α+1)≦1.0,s
≦tの関係を有し、mはMの原子価、R1,R2は
同一でも異なつてもよい炭素原子数1〜20の炭化
水素基、X1は水素原子もしくは酸素、窒素また
は硫黄原子を含有する陰性な基を示し、X2はハ
ロゲン原子、Dは電子供与性有機化合物を表わ
す)で示される炭化水素溶媒に可溶の有機マグネ
シウム化合物および(ii)塩化水素、有機ハロゲン化
物、ホウ素、アルミニウム、ケイ素、ゲルマニウ
ム、スズ、鉛、リン、ヒ素、アンチモン、ビスマ
ス、亜鉛、カドミウム、水銀のハロゲン化物より
選ばれた1種もしくは2種以上の混合物、の反応
物に、(iii)チタン化合物または/およびバナジウム
化合物を接触させて成る触媒成分〔A〕及び有機
金属化合物〔B〕からなる触媒である。
他の一例は、下記成分〔A〕と有機金属化合物
〔B〕からなる触媒である。
成分〔A〕下記に示す(3)の存在下(4)と(5)を反応
させて成る固体触媒
(1) 一般式M〓MgR′pX′q・Dr(式中Mは周期律
表第族〜第族の金属原子、α,p,q,r
は0以上の数で、p+q=mα+2,0≦q/
(α+1)<2の関係を有し、mはMの原子価、
R′は炭素原子数1〜20個の炭化水素基の1種
もしくは2種以上の混合物、X′は水素原子も
しくは酸素、窒素または硫黄原子を含有する陰
性な基の1種もしくは2種以上の混合物、Dは
電子供与性有機化合物を表わす)で示される有
機マグネシウム化合物
(2) ホウ素、ケイ素、ゲルマニウム、スズ、リ
ン、アンチモン、ビスマス、亜鉛のハロゲン化
物または塩化水素より選ばれた1種もしくは2
種以上の混合物
(3) (1)および(2)の反応による固体成分
(4) 有機金属化合物
(5) 下記(a)〜(d)のいずれかの遷移金属化合物
(a)チタン化合物、(b)バナジウム化合物、(c)チ
タン化合物およびバナジウム化合物、(d)チタン
化合物およびジルコニウム化合物
他の一例は、
(i)一般式M〓MgβR1 pR2 qX1 rX2 sDt(式
中Mは
周期律表第族〜第族の金属原子、α,p,
q,r,sは0または0以上の数、βは0より大
なる数で、p+q+r+s=mα+2β,0≦
(r+s)/(α+β)≦1.0の関係を有し、mは
Mの原子価、tは0または0より大きい数であ
り、R1,R2は同一でも異なつてもよい炭素原子
数1〜20の炭化水素基、X1,X2は同一または異
なる基で、水素原子もしくは酸素、窒素または硫
黄原子を含有する陰性な基を示し、Dは電子供与
性有機化合物を表わす)で示される炭化水素溶媒
に可溶の有機マグネシウム化合物および(ii)塩化水
素、有機ハロゲン化物、ホウ素、アルミニウム、
ケイ素、ゲルマニウム、スズ、鉛、リン、ヒ素、
アンチモン、ビスマス、亜鉛、カドミウム、水銀
のハロゲン化物より選ばれた1種もしくは2種以
上の混合物、の反応物に、(iii)チタン化合物また
は/およびバナジウム化合物を接触させてなる触
媒成分〔A〕および有機金属化合物〔B〕からな
る触媒である。
本発明に使用されるα−オレフインとしては、
炭素数が3から18のものであつて、例えば、プロ
ピレン、ブテン−1、ペンテン−1、ヘキセン−
1、4−メチルペンテン−1、ヘプテン−1、オ
クテン−1、ノネン−1、デセン−1等であり、
単独でも混合物としても使用可能である。
本発明に使用される重合方法は、重合温度130
℃以上の高温の条件で行うもので、代表的なもの
としては、不活性炭化水素溶媒の存在下、130゜
〜300℃の重合温度、10〜500気圧の重合圧力でエ
チレン又はエチレンとα−オレフインの混合物の
重合を行う溶液重合法、従来のラジカル重合の低
密度ポリエチレンプラントにラジカル触媒のかわ
りにチーグラー型触媒を供給して、エチレンある
いはエチレンとα−オレフインの混合物を130〜
300℃の重合温度、200〜3000気圧の重合圧力で重
合する高温高圧重合法がある。
溶液重合法に使用される不活性炭化水素溶媒と
しては、ブタン、ペンタン、ヘキサン、シクロヘ
キサン、ヘプタン、オクタン、イソオクタン、ノ
ナン、デカン、ドデカン等が挙げられる。これら
は、単独でも又混合物としても使用可能である。
溶液重合法の具体的一例としては、C.T.
Elstonの1975年12月28日付カナダ特許第980498号
に記載のプロセスがある。
高温高圧重合法としては、オートクレーブ反応
器を使用するオートクレーブ法、チユーブラー反
応器を使用するチユーブラー法、あるいはオート
クレーブとチユーブラー反応器を組み合せて重合
する各種多段重合法が含まれる。高温高圧重合法
の一例としては、BP932231,BP1205635,
USP1161737等があげられる。
重合終了後、重合反応容器から出てくる反応混
合物には、ポリマー、未反応モノマー類、一部が
活性の状態のままである配位重合触媒、および不
活性炭化水素溶媒を使用した時は不活性炭化水素
溶媒が含まれている。後重合を防止し、触媒を不
活性化するために、失活剤を反応混合物と混合す
る。失活剤と反応混合物を混合する場所として
は、重合器とポリマー分離器の中間の減圧バルブ
の前後のどちらでもよい。混合する方法として
は、単に二つの配管の流れを合流混合してもよい
し、スタテイツクミキサーやインラインミキサー
等の混合器で混合する方法等、触媒と失活剤が迅
速に接触するものであればいずれの方法でもかま
わない。
添加される失活剤の量は、触媒を確実に不活性
化させるのに充分な量でなければならない。かか
る触媒の不活性化は、触媒の構成成分、すなわち
遷移金属化合物と有機金属化合物のうちの少くと
も1種を不活性化することにより行われる。しか
しながら、好ましくは、失活剤の量は、両方の触
媒の構成成分と反応するのに充分な量を用いるこ
とが好ましい。
本発明に使用される失活剤の量は、遷移金属化
合物と有機金属化合物の合計分子数の0.4〜20倍
のエステル基の数を有することで規定され、具体
的な失活剤の量は当然失活剤中のメタアクリル酸
エステル含有量あるいはメタアクリル酸エステル
とアクリル酸エステルの合計の含有量に依存す
る。エステル基の数が触媒分子の数の0.4倍未満
では失活が十分でなく、又20倍以上入れることは
経済的でない。本発明の失活剤はエチレン系共重
合体のため、ポリエチレン重合体との相溶性にす
ぐれ、ポリエチレン中に残つてもその性能に悪影
響を与えないという特長を持つている。
本発明に使用される失活剤は、エチレンとメタ
アクリル酸エステル類の共重合体あるいはエチレ
ンとメタアクリル酸エステル類及びアクリル酸エ
ステル類の共重合体である。
メタアクリル酸エステル類及びアクリル酸エス
テル類とは、それぞれH2C=CCH3COOR,H2C
=CHCOORで表わされ、ここで、Rは炭素数1
〜30の脂肪族炭化水素、脂環族炭化水素あるいは
芳香族炭化水素である。これらは、単独あるいは
混合物としてエチレンと共重合される。
エチレンとメタクリル酸エステル類の共重合体
の一例としては、エチレン・メチルメタアクリレ
ート共重合体、エチレン・エチルメタアクリレー
ト共重合体、エチレン・ブチルメタアクリレート
共重合体、エチレン・イソブチルメタアクリレー
ト共重合体、エチレン・ペンチルメタアクリレー
ト共重合体、エチレン・ヘプチルメタアクリレー
ト共重合体、エチレン・オクチルメタアクリレー
ト共重合体、エチレン・ノニルメタアクリレート
共重合体、エチレン・デシルメタアクリレート共
重合体、エチレン・ドデシルメタアクリレート共
重合体、エチレン・シクロヘキシルメタアクリレ
ート共重合体、エチレン・ベンジルメタアクリレ
ート共重合体、エチレン・トリルメタアクリレー
ト共重合体、エチレン・メチルメタアクリレー
ト・エチルメタアクリレート共重合体が上げられ
る。このうち、モノマー価格が安い、エチレン・
メチルメタアクリレート共重合体が工業的に好ま
しい。
エチレン・メタアクリル酸エステル共重合体中
のメタアクリル酸エステルの含有量は、3重量%
以上が好ましい。3重量%未満では、失活剤の量
が多くなり、高密度ポリエチレン製造時密度の低
下を招くことがある。
エチレンとメタアクリル酸エステル類及びアク
リル酸エステル類の三元共重合体の一例として
は、エチレン・メチルメタアクリレート・エチル
アクリレート三元共重合体、エチレン・エチルメ
タアクリレート・メチルアクリレート三元共重合
体、エチレン・エチルメタアクリレート・エチル
アクリレート三元共重合体が上げられる。
該三元共重合体中のメタアクリル酸エステル類
及びアクリル酸エステル類の含有量はそれぞれ2
重量%以上が好ましい。2重量%未満では失活剤
の量が多くなり不経済であり、高密度ポリエチレ
ン製造時密度の低下を招くことがある。
上記の共重合体あるいは三元共重合体の製造に
は公知のすべての方法が使用できる。その一例と
しては、高圧法のポリエチレン重合装置にエチレ
ンとメタアクリル酸エステルあるいはアクリル酸
エステルの混合物を供給し、重合圧力1000〜4000
気圧、150゜〜300℃の条件下でラジカル重合して
該共重合体を得る方法が上げられる。上記よりも
低い圧力で、乳化重合方式を用いてラジカル重合
させる方法も使用できる。
失活剤は、不活性炭化水素溶媒に溶解又は懸濁
させて、あるいは純粋な固体又は溶融状態で反応
混合物に添加される。不活性炭化水素溶媒を使用
する場合には、重合溶媒と同一のものであること
が好ましい。もし異なる場合には、重合溶媒の循
環使用になんら悪影響を及ぼさないものでなけれ
ばならない。
失活剤を添加された反応混合物は、ポリマー分
離器で、揮発性のモノマー類あるいは不活性炭化
水素溶媒とポリマーが分離される。揮発性物質は
ガス状態でポリマー分離器より回収される。失活
剤は、ポリマー分離器では、ガス化せず、ポリマ
ー中に残る。得られたポリマーには酸化防止剤
や、又必要に応じて触媒の中和剤、滑剤等の添加
剤が添加され、最終的には押出機によりペレツト
化される。
本発明の失活剤を用いることにより、(1)触媒は
不活性化され、重合反応はすみやかに停止され
る。これにより、ポリマー分離器での未反応モノ
マーのコントロールされない暴走重合反応が防止
され、又後重合による低分子量ポリマー(ワツク
ス、グリース等)の生成が抑制される。(2)好まし
くない副反応、たとえばエチレンの2量化による
ブテン−1の生成が抑制される。ブテン−1が生
成するとエチレンのホモ重合体の密度が低下す
る。(3)反応混合物から回収されたモノマー類及び
不活性炭化水素溶媒を精製工程なしで、あるいは
簡単な精製工程を通すことにより再循環使用が可
能となる。(4)ポリマー中に残る失活剤あるいは失
活剤と触媒の反応生成物は、ポリマーの特性に悪
影響を及ぼすことなく、カラー、熱安定性の優れ
たポリマーが得られる。
本発明のエチレン共重合体には、勿論通常の安
定剤、紫外線吸収剤、帯電防止剤、ブロツキング
防止剤、滑剤、顔料、無機または有機の充てん
剤、ゴムその他の少量のポリマーなど通常ポリオ
レフインに添加される物質を添加することができ
る。これらの添加物質の例としては、BHT、シ
エル社アイオノツクス330、グツドリツチ社製グ
ツドライト3114、チバガイギー社製イルガノツク
ス1010,1076、チヌビン327、三共製薬社製
LS770,LS622,DMTP,DLTP、ステアリン酸
カルシウム、ハイドロタルサイト、塩基性炭酸マ
グネシウム、エルカ酸アミド、オレイン酸アミ
ド、チタンホワイト、炭酸カルシウム、カーボン
ブラツク、タルク、スチレン−ブタジエンラバ
ー、エチレン−酢ビ共重合体、高圧法ポリエチレ
ン、エチレン−プロピレンゴム、ポリプロピレン
等があげられる。
つぎに実施例をあげて本発明の方法を説明する
が、これらの実施例は本発明をなんら制限するも
のではない。
(固体触媒Aの合成)
オートクレーブ内部の酸素と水分を乾燥窒素に
よつて除去したのち、トリクロルシラン、
0.5mol/のヘキサン溶液1.6およびヘキサン
1.2を仕込み、70℃に昇温した。次にAl0.15Mg
(n−Bu)1.75(On−Bu)0.7(金属濃度0.9mol/
なるオクタン溶液)0.45とヘキサン0.35を70
℃で1時間かけて導入した。
更にTiCl40.7gを含むヘキサン0.6を導入し
70℃で1時間反応を行なつた。生成した不活性固
体を触媒Aとする。触媒A中のチタン(Ti)含
有量を測定したところ0.5重量%であつた。
なお、Al0.15Mg(n−Bu)1.75(On−Bu)0.7の
製造は特開昭57−5709号によつた。
(固体触媒Bの合成)
Aと同様にしてAl0.15Mg(n−Bu)1.75(On−
Bu)0.7400mmolとトリクロルシラン400mmolと三
塩化バナジル8.8mmol、四塩化チタン12mmolに
より合成を行なつた。触媒B中のバナジウム
(V)とチタン(Ti)の合計含有量は2.0%であつ
た。
(固体触媒Cの合成)
2個の滴下ロートを取り付けた容量500mlのフ
ラスコの内部の酸素と水分を乾燥窒素置換によつ
て除去し、160mlのヘキサンを加え−10℃に冷却
した。次にAlMg5.8(n−C4H9)14.5・(On−
C4H9)0.4の組成の有機マグネシウム・アルミニウ
ム化合物を有機マグネシウム成分として40mmol
を含有するヘプタン溶液80mlとn−ブトキシチタ
ントリクロライド60mmolを含有するヘキサン溶
液80mlを各々の滴下ロートに秤取し、−10℃で撹
拌下に両成分を同時に1時間かけて滴下し、さら
にこの温度で3時間熟成反応させた。生成した炭
化水素不溶性固体を単離し、n−ヘキサンで洗浄
し、乾燥し、11.2gの固体生成物を得た。Tiの含
有量は21重量%であつた。なおAlMg5.8(n−
C4H9)14.5・(On−C4H9)0.4は特開昭56−47409の
実施例1に従つて合成した。
(固体触媒Dの合成)
AlMg3(C2H5)1.5(nC4H9)6(OSiH・CH3・
C2H5)1.5の組成を有する有機マグネシウム・アル
ミニウム化合物を有機マグネシウム成分として
40mmolを含有するヘプタン溶液80mlと四塩化チ
タン40mmolを含有するヘプタン溶液80mlを各々
の滴下ロートに秤取し、160mlのヘキサンが入つ
た容量500mlの窒素置換されたフラスコに0℃で
撹拌下に両成分を同時に1時間かけて滴下し、さ
らにこの温度で3時間熟成反応させた。生成物を
過し、ヘプタンで洗浄し、固体生成物を得た。
続いてこの固体反応生成物を含有するオクタンス
ラリー100mlに組成TiCl3.5(On−C4H9)0.5のチタ
ン化合物300mmolを加え、130℃にて3時間反応
せしめ12.2gの固体触媒〔D〕を得た。Tiの含有
量は19.8重量%であつた。上記有機マグネシウ
ム・アルミニウム化合物は特開昭56−59806の実
施例に従つて合成した。
(失活剤)
使用した失活剤の特性を第1表に示す。
実施例1〜7、比較例1〜4
100の容量を有する撹拌器付重合器に、固体
触媒Aを1.0g/Hr、濃度0.1mmol/のトリエ
チルアルミニウムのシクロヘキサン溶液を200
/Hr、(トリエチルアルミニウム20mmol/
Hr)、エチレンを25Kg/Hr、水素を1Kg/Hrそ
れぞれ連続的に供給し、重合温度200℃、圧力80
Kg/cm2で重合を行つた。エチレンの重合転化率は
約80%、ポリエチレンの生成量は約20Kg/Hrで
あつた。
失活剤はシクロヘキサンの2wt%の溶液又はス
ラリー溶液にして、反応混合物が重合器を出た後
に連続的に加えた。失活させた反応混合物は、熱
交換器によりいつたん250℃まで加熱し、その後
ステンレス製ニードルバルブを用いて、圧力1
Kg/cm2まで下げて、これを分離器に導入した。分
離器上部より、ガス状の未反応エチレンやシクロ
ヘキサンを連続的に回収し、分離器底部より室温
まで冷却されたポリマーのシクロヘキサンスラリ
ーを連続的に抜き出した。ポリマースラリーは遠
心分離器でポリマーとシクロヘキサンと分離した
後、ベント型押出機にフイードし、ペレツト化し
た。得られたペレツトは粉砕し、真空乾燥し揮発
分を完全に除去した後、ポリマーの基本特性を測
定した。
又重合開始し、重合が安定したところで、分離
器から回収したエチレンとシクロヘキサンを蒸留
精製することなく、再び重合に使用する連続的な
循環使用を開始し、これを4時間連続に行つた。
回収したエチレンとシクロヘキサンでは不足する
分については、フレツシユなものを必要量メイク
アツプした。
重合開始後の重合安定時及びそれから4時間後
の、固体触媒Aのプロダクテイビイテイ(固体触
媒1g当りのポリマー生成量(g))を測定した。
これにより、失活剤がエチレン、シクロヘキサ
ンの循環使用にどの程度悪影響を及ぼすかが判定
できる。
又、重合安定時と4時間後のポリエチレンの密
度を測定した。副反応により、ブテン−1が生成
すると密度が低下するので、密度の変化より、ブ
テン−1の副生の程度が判定できる。7種の失活
剤のテスト結果を第2表に示す。
第2表の結果から明かなように、失活剤を使用
しないと(比較例1)、低重合体の生成量が増加
し、分子量分布(MW/MN)が広くなり、循環
使用4時間後のプロダクテイビイテイと密度が低
下した。
又、メタノールを失活剤として用いると(比較
例2)、重合安定時は正常な特性を有する重合体
が得られるが、未反応エチレンと溶媒シクロヘキ
サンの循環を開始すると、活性が急激に低下し、
循環使用4時間後には、全く重合が停止してしま
つた。
一方、本発明のエチレンとメタアクリル酸エス
テル類の共重合体、又はエチレンとメタアクリル
酸エステルとアクリル酸エステル共重合体を失活
剤として用いた場合(実施例1〜7)は、分子量
分布のシヤープでカラー良好なポリマーが得ら
れ、又未反応エチレンと溶媒シクロヘキサンの循
環使用後も、密度とプロダクテイビイテイの低下
は認められなかつた。又失活剤が少ないと(比較
例3)、分子量分布が広くなり、失活剤が多いと
(比較例4)、レジンの密度が低くなる。
実施例 8
100の容量を有する撹拌器付重合器に、固体
触媒Aを1.3g/Hr、濃度0.1mmol/のトリエ
チルアルミニウムのシクロヘキサン溶液を200
/Hr(トリエチルアルミニウム20mmol/
Hr)、エチレンを20Kg/Hr、ブテン−1を10Kg/
Hrそれぞれ連続的に供給し、重合温度200℃、圧
力80Kg/cm2で重合を行つた。エチレンの重合転化
率は約85%、エチレン−ブテン−1共重合体の生
成量は約18Kg/Hrであつた。重合した反応混合
物の処理は実施例1と同様に行つた。得られた結
果を第3表に示す。
実施例 9
ブテン−1のかわりにオクテン−1を12Kg/
Hrを供給すること以外は実施例8と同様にし
て、エチレン−オクテン−1共重合体を得た。得
られた結果を第3表に示す。
実施例 10
固体触媒Aのかわりに、固体触媒Bを使用する
こと以外は実施例1と同様に重合して、ポリエチ
レンを得た。得られた結果を第3表に示す。
実施例 11
固体触媒Aのかわりに、固体触媒Cを使用する
こと以外は実施例8と同様に重合して、エチレン
−ブテン−1共重合体を得た。得られた結果を第
3表に示す。
実施例 12
固体触媒Aのかわりに、固体触媒Dを使用する
こと以外は実施例9と同様に重合して、エチレン
−オクテン−1共重合体を得た。得られた結果を
第3表に示す。
実施例 13
内容積2の撹拌機付オートクレーブを用い
て、エチレンの重合を行つた。重合圧力1200Kg/
cm2、反応温度220℃で、エチレンを40Kg/Hr、固
体触媒〔A〕を0.15g/Hr、トリエチルアルミ
ニウムを3.0mmol/Hrの供給速度でそれぞれ反
応器へ供給した。ポリエチレンの生成量は3.8
Kg/Hrであつた。失活剤を、平均沸点150℃のミ
ネラル・オイルに混合した液の形で、反応混合物
が重合器を出た後に連続的に加えた。失活させた
反応混合物は、250Kg/cm2に保たれた中圧分離器
と圧力10Kg/cm2に保たれた低圧分離器をシリーズ
に連結した分離系に導き、未反応エチレンとポリ
マーを分離した。重合安定時及び未反応エチレン
循環使用4時間後に得られたポリエチレンの特性
を第3表に示す。
比較例 5
失活剤を使用しないこと以外は実施例13と同様
にしてポリエチレンを得た。得られたポリエチレ
ンの特性を第3表に示す。
実施例 14
内径5mm、長さ40mの管状反応器を用いて圧力
1000Kg/cm2、温度260℃で行つた。
エチレンを16Kg/Hr、ブテン−1 24Kg/
Hr、固体触媒〔B〕を0.15g/Hr、トリエチル
アルミニウム3.0mmol/Hrの供給速度でそれぞ
れ反応器へ供給した。ポリエチレンの生成量は
3.5Kg/Hrであつた。失活剤の添加以後の工程は
実施例13と同じ方法で行つた。得られた結果を第
3表に示す。
なお、実施例で用いられている用語の意味は下
記の通りである。
(1) MI:メルト・インデツクスを表わし、
ASTM D−1238にしたがい、温度190℃、荷
重2.16Kgの条件下で測定した。
(2) 密度:JIS K−6760にしたがつて測定した。
(3) MW/MN:ウオーターズ社GPC−150Cで測
定した。
(4) 分子量5000以下の割合:ウオーターズ社
GPC−150Cで測定した。
(5) レジン・カラー:カラーマシーン社製色差計
によりHunter法のL値、b値を測定した。
The present invention relates to a method for producing polyethylene and an ethylene-α-olefin copolymer, and particularly to inactivation of a coordination polymerization catalyst used in the polymerization of ethylene and α-olefins. Polyethylene and ethylene-α-olefin copolymers polymerized using coordination polymerization catalysts are usually
It has a wide density range of 0.850 to 0.975g/ cm3 ,
For example, they are used in large quantities in a wide variety of applications, such as films, blow molded products, fibers, and extrusion molded products. Coordination polymerization catalysts are known as catalysts for polymerizing ethylene or a mixture of ethylene and α-olefin. The coordination polymerization catalyst contains as main constituents a transition metal compound belonging to group - of the periodic table, such as titanium and vanadium compounds, and an organometallic compound such as an organoaluminum compound. Various processes are known for the polymerization of ethylene or mixtures of ethylene and α-olefins, but the solvent polymerization method that polymerizes at a high polymerization temperature of 130°C or higher and the high-temperature high-pressure polymerization method that does not use a solvent are known.
It is an excellent energy-saving process because it is possible to polymerize ethylene adiabatically and, unlike slurry polymerization and gas phase polymerization, no energy is required to remove the polymerization heat. In recent years, highly active coordination polymerization catalysts have been developed, and the amount of catalyst residue in the polymer is extremely small, without the need to extract or neutralize the catalyst residue in the polymer with alcohol or caustic soda, and the color and color of the polymer can be improved. The thermal stability of this polymer is similar to that of conventional polymers from which the catalyst has been removed. If there is a catalyst removal process, the recovered polymerization solvent and unreacted monomers are in contact with polar compounds such as alcohol, so it is impossible to use them as is for polymerization, and it is necessary to separate these polar compounds in the purification process. There is. On the other hand, when a highly active catalyst is used, since polar compounds such as alcohols are not used, some or all of the polymerization solvent and unreacted monomers are not purified at all, or only a very simple purification process (for example, molecular It can be reused simply by processing it (by passing it through a sieve), and it is possible to save the enormous amount of energy such as steam required for distillation and purification. However, if the catalyst removal step is omitted, the catalyst is not inactivated, so that polymerization after leaving the polymerization vessel, so-called post-polymerization, occurs. Postpolymerization generally results in the formation of undesirable low molecular weight oligomers, waxes, greases, etc., since the polymerization temperature is generally higher than the average temperature within the polymerization vessel. Oligomers such as butene-1 and hexene-1 cause a decrease in density during the production of ethylene homopolymer. In addition, in the high temperature and high pressure method, the polymerization conversion rate of ethylene is
If the catalyst is not inactivated, there will be a large amount of unreacted monomer in the reaction polymer that exits the polymerization vessel, which will polymerize and cause a runaway reaction because the reaction is not controlled. There is a huge risk of this happening. When deactivating catalysts, compounds traditionally used to remove old catalysts, such as alcohols, are used as quenching agents; alcohols are volatile and can be removed from the polymer solution along with unreacted monomers and solvents. It evaporates and contaminates the monomers and solvents, eventually requiring purification of the monomers and solvents. The present inventors have developed a deactivation method that is not volatile itself, does not produce volatile reaction products that adversely affect the polymerization system even after reacting with the catalyst, and does not cause the risk of contaminating recovered monomers or solvents. Regarding the development of the agent,
As a result of continued efforts, we have arrived at the present invention. Of course, since the quencher remains in the polymer, it goes without saying that it must not adversely affect the properties of the polymer, such as color thermal stability. That is, the present invention relates to ethylene or ethylene and an α-olefin having 3 to 18 carbon atoms using a coordination polymerization catalyst containing a transition metal compound and an organometallic compound in the presence or absence of an inert hydrocarbon solvent. polymerizing the mixture at an average polymerization temperature of 130°C or higher, the resulting polymer mixture
As a deactivator, a copolymer of ethylene and methacrylic esters or a terpolymer of ethylene, methacrylic esters and acrylic esters is used in the form of a solution or suspension in an inert hydrocarbon. The presence of unreacted monomers or unreacted monomers and an inert hydrocarbon solvent is determined from the resulting polymer mixture. A method for producing an ethylene polymer, which comprises separating the solvent from the subpolymerization to obtain a polymer containing the deactivating agent and a reaction product of the deactivating agent and the catalyst. This is related. The coordination polymerization catalyst used in the present invention contains a transition metal compound and an organometallic compound as main components. As the transition metal compound, use is made of transition metal halides of groups 1 to 3, such as titanium halides, vanadium halides, vanadium oxyhalides, and the like. As the organometallic compound, an organoaluminum compound such as an alkyl aluminum or an alkyl aluminum chloride, or an organoaluminum-magnesium complex such as an alkyl aluminum-magnesium complex or an alkyl alkoxy aluminum-magnesium complex is used. The coordination polymerization catalyst used in the present invention must have sufficiently high activity that it does not require removal of the catalyst, and must not rapidly react with the deactivating agent of the present invention to be inactivated. There must be. Examples of preferred catalysts used in the present invention that meet these requirements include JP-A-56-47409 and JP-A-56-59806.
There is a catalyst consisting of a solid reaction product obtained by reacting an organomagnesium compound shown in the following with a titanium compound or a vanadium compound, and an organoaluminum compound. That is, in JP-A-56-47409, (A) (i) General formula MαMgβR 1 p R 2 q X 1 r X 2 s (where M is
Al, Zn, B, Be, Li, β is a number greater than or equal to 1, α, p, q, r, s are 0 or a number greater than 0, p+q+r+s=mα+2β,0
≦(r+s)/(α+β)≦1.0,
m is the valence of M, R 1 and R 2 are hydrocarbon groups having 1 to 20 carbon atoms, which may be the same or different;
X 1 and X 2 are the same or different groups, hydrogen atom,
OR 3 , OSiR 4 R 5 R 6 , NR 7 R 8 , SR 9 groups, R 3 , R 7 , R 8 , R 9 represent hydrocarbon groups having 1 to 20 carbon atoms, R 4 , (R 5 , R 6 represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms); an organomagnesium component soluble in a hydrocarbon solvent; and (ii) a formula Ti (OR 10 ) o・X 4 -o [In the formula, R 10 is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen, and 0≦n≦3] is added to the organomagnesium component (i) in (ii) A catalyst comprising a solid reaction product obtained by reacting titanium compounds (B) at a molar ratio of 1.1 to 4.0 and (B) an organoaluminum compound is disclosed. Moreover, in JP-A-56-59806, (A) (i) General formula MαMgβR 1 p R 2 q X 1 r X 2 s (where M is
Al, Zn, B, Be, Li, β is a number greater than or equal to 1, α, p, q, r, s are 0 or a number greater than 0, p+q+r+s=mα+2β,0
(r+s)/(α+β) 1.0, m is the valence of M, R 1 and R 2 are hydrocarbon groups having 1 to 20 carbon atoms, which may be the same or different, X 1 and X 2 is the same or different group and represents a hydrogen atom, OR 3 , OSiR 4 R 5 R 6 , NR 7 R 8 , SR 9 group, and R 3 , R 7 , R 8 , R 9 have 1 to 1 carbon atoms. 20 hydrocarbon groups, R 4 , R 5 , and R 6 each represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms), an organomagnesium component soluble in a hydrocarbon solvent; ) a solid reaction product with a titanium compound containing at least one halogen atom, (iii) a solid reaction product with the general formula TiXa (OR 10 ) 4-a , VOXb
(OR 10 ) 3-b and VXc (OR 10 ) 4-c (in the formula, X represents a halogen atom, R 10 represents a hydrocarbon group having 1 to 20 carbon atoms, a represents 1 to 4, and b represents 1 to 3, c
is a number from 1 to 4); and (B) an organoaluminum compound. has been done. Other examples of preferable catalysts used in the present invention include JP-A-56-26905, 28206, 32504,
45910, 47408, 59805 and the catalysts described in JP-A-57-16005. An example is (i) the general formula M〓M g R 1 p R 2 q X 1 r
r is 0 or more than 0, s is greater than 0 and less than 1,
t is 0 or a number larger than 0, p+q+r+s=
mα+2,0<(r+s)/(α+1)≦1.0,s
≦t, m is the valence of M, R 1 and R 2 are hydrocarbon groups having 1 to 20 carbon atoms which may be the same or different, and X 1 is a hydrogen atom, oxygen, nitrogen or sulfur atom. ( X2 is a halogen atom, D is an electron-donating organic compound) which is soluble in a hydrocarbon solvent, and (ii) hydrogen chloride, an organic halide, boron. (iii) a titanium compound; or/and a catalyst comprising a catalyst component [A] and an organometallic compound [B] in contact with a vanadium compound. Another example is a catalyst consisting of the following component [A] and organometallic compound [B]. Component [A] Solid catalyst made by reacting (4) and (5) in the presence of (3) shown below (1) General formula M〓MgR' p X' q・D r (where M is a periodic law Table group to group metal atoms, α, p, q, r
is a number greater than or equal to 0, p+q=mα+2, 0≦q/
It has the relationship (α+1)<2, where m is the valence of M,
R' is one type or a mixture of two or more hydrocarbon groups having 1 to 20 carbon atoms; mixture, D represents an electron-donating organic compound) (2) One or two selected from halides of boron, silicon, germanium, tin, phosphorus, antimony, bismuth, zinc, or hydrogen chloride
Mixture of more than one species (3) Solid component resulting from the reaction of (1) and (2) (4) Organometallic compound (5) Any of the following transition metal compounds (a) to (d) (a) Titanium compound, ( b) Vanadium compound, (c) Titanium compound and vanadium compound, (d) Titanium compound and zirconium compound Another example is (i) General formula M〓MgβR 1 p R 2 q X 1 r X 2 s D t (Formula M in the middle is a metal atom from group to group of the periodic table, α, p,
q, r, s are 0 or a number greater than 0, β is a number greater than 0, p+q+r+s=mα+2β, 0≦
(r+s)/(α+β)≦1.0, m is the valence of M, t is 0 or a number larger than 0, and R 1 and R 2 have a carbon atom number of 1 to 1, which may be the same or different. 20 hydrocarbon groups, X 1 and X 2 are the same or different groups and represent a hydrogen atom or a negative group containing oxygen, nitrogen or sulfur atom, D represents an electron-donating organic compound) Organomagnesium compounds soluble in hydrogen solvents and (ii) hydrogen chloride, organic halides, boron, aluminum,
silicon, germanium, tin, lead, phosphorus, arsenic,
Catalyst component [A] formed by contacting a reactant of one or a mixture of two or more selected from antimony, bismuth, zinc, cadmium, and mercury halides with (iii) a titanium compound or/and a vanadium compound. and a catalyst consisting of an organometallic compound [B]. As the α-olefin used in the present invention,
Those having 3 to 18 carbon atoms, such as propylene, 1-butene, 1-pentene, and hexene-1.
1,4-methylpentene-1, heptene-1, octene-1, nonene-1, decene-1, etc.
They can be used alone or in mixtures. The polymerization method used in the present invention has a polymerization temperature of 130
It is carried out under high temperature conditions of ℃ or higher. Typically, ethylene or ethylene and α- A solution polymerization method for polymerizing a mixture of olefins, in which a Ziegler type catalyst is supplied instead of a radical catalyst to a conventional radical polymerization low-density polyethylene plant, to produce ethylene or a mixture of ethylene and α-olefins at
There is a high-temperature, high-pressure polymerization method in which polymerization is performed at a polymerization temperature of 300°C and a polymerization pressure of 200 to 3000 atmospheres. Examples of the inert hydrocarbon solvent used in the solution polymerization method include butane, pentane, hexane, cyclohexane, heptane, octane, isooctane, nonane, decane, dodecane, and the like. These can be used alone or as a mixture. A specific example of solution polymerization method is CT
There is a process described in Elston, Canadian Patent No. 980,498, dated December 28, 1975. The high temperature and high pressure polymerization method includes an autoclave method using an autoclave reactor, a tubular method using a tubular reactor, and various multistage polymerization methods in which an autoclave and a tubular reactor are combined for polymerization. Examples of high temperature and high pressure polymerization methods include BP932231, BP1205635,
Examples include USP1161737. After the polymerization is complete, the reaction mixture that comes out of the polymerization reaction vessel contains the polymer, unreacted monomers, coordination polymerization catalyst that remains partially active, and inactive when an inert hydrocarbon solvent is used. Contains an activated hydrocarbon solvent. A deactivator is mixed with the reaction mixture to prevent postpolymerization and to deactivate the catalyst. The quenching agent and the reaction mixture may be mixed either before or after the pressure reducing valve between the polymerization vessel and the polymer separator. The mixing method may be by simply merging the flows of two pipes, or by using a mixer such as a static mixer or an in-line mixer, which brings the catalyst and deactivator into quick contact. Either method is fine. The amount of deactivator added must be sufficient to ensure deactivation of the catalyst. Such deactivation of the catalyst is carried out by deactivating at least one of the constituent components of the catalyst, ie, the transition metal compound and the organometallic compound. However, preferably the amount of deactivator used is sufficient to react with both catalyst components. The amount of the quencher used in the present invention is defined by having the number of ester groups from 0.4 to 20 times the total number of molecules of the transition metal compound and the organometallic compound, and the specific amount of the quencher is Naturally, it depends on the methacrylic ester content or the total content of methacrylic ester and acrylic ester in the deactivator. If the number of ester groups is less than 0.4 times the number of catalyst molecules, deactivation will not be sufficient, and if the number is more than 20 times the number of catalyst molecules, it is not economical. Since the deactivator of the present invention is an ethylene copolymer, it has excellent compatibility with polyethylene polymers, and has the feature that even if it remains in polyethylene, it does not adversely affect its performance. The deactivator used in the present invention is a copolymer of ethylene and methacrylic esters or a copolymer of ethylene and methacrylic esters and acrylic esters. Methacrylic esters and acrylic esters are H 2 C=CCH 3 COOR, H 2 C, respectively.
=CHCOOR, where R is 1 carbon number
~30 aliphatic, alicyclic, or aromatic hydrocarbons. These are copolymerized with ethylene either alone or as a mixture. Examples of copolymers of ethylene and methacrylic acid esters include ethylene/methyl methacrylate copolymer, ethylene/ethyl methacrylate copolymer, ethylene/butyl methacrylate copolymer, and ethylene/isobutyl methacrylate copolymer. , ethylene/pentyl methacrylate copolymer, ethylene/heptyl methacrylate copolymer, ethylene/octyl methacrylate copolymer, ethylene/nonyl methacrylate copolymer, ethylene/decyl methacrylate copolymer, ethylene/dodecyl methacrylate copolymer Examples include acrylate copolymers, ethylene/cyclohexyl methacrylate copolymers, ethylene/benzyl methacrylate copolymers, ethylene/tolyl methacrylate copolymers, and ethylene/methyl methacrylate/ethyl methacrylate copolymers. Of these, ethylene and
Methyl methacrylate copolymers are industrially preferred. The content of methacrylic ester in the ethylene/methacrylic ester copolymer is 3% by weight.
The above is preferable. If it is less than 3% by weight, the amount of the deactivator increases, which may lead to a decrease in density during production of high-density polyethylene. Examples of terpolymers of ethylene, methacrylic esters, and acrylic esters include ethylene/methyl methacrylate/ethyl acrylate terpolymers, and ethylene/ethyl methacrylate/methyl acrylate ternary copolymers. , ethylene/ethyl methacrylate/ethyl acrylate terpolymer. The contents of methacrylic esters and acrylic esters in the terpolymer are each 2
It is preferably at least % by weight. If it is less than 2% by weight, the amount of deactivator increases, which is uneconomical, and may lead to a decrease in density during production of high-density polyethylene. All known methods can be used to produce the above copolymers or terpolymers. For example, a mixture of ethylene and methacrylic ester or acrylic ester is supplied to a high-pressure polyethylene polymerization apparatus, and the polymerization pressure is 1000 to 4000.
A method for obtaining the copolymer by radical polymerization under conditions of atmospheric pressure and 150° to 300°C is mentioned. A method of radical polymerization using an emulsion polymerization method at a pressure lower than the above can also be used. The quencher is added to the reaction mixture dissolved or suspended in an inert hydrocarbon solvent or in pure solid or molten state. When an inert hydrocarbon solvent is used, it is preferably the same as the polymerization solvent. If different, it must not have any adverse effect on the recycling of the polymerization solvent. The reaction mixture to which the deactivator has been added is separated into volatile monomers or inert hydrocarbon solvent and polymer in a polymer separator. Volatile substances are recovered in gaseous form from the polymer separator. The quencher is not gasified in the polymer separator and remains in the polymer. Additives such as an antioxidant and, if necessary, a catalyst neutralizer and a lubricant are added to the obtained polymer, and the polymer is finally pelletized using an extruder. By using the deactivator of the present invention, (1) the catalyst is deactivated and the polymerization reaction is promptly stopped. This prevents uncontrolled runaway polymerization of unreacted monomers in the polymer separator, and also suppresses the formation of low molecular weight polymers (wax, grease, etc.) due to post-polymerization. (2) Undesirable side reactions, such as the formation of butene-1 due to dimerization of ethylene, are suppressed. The formation of butene-1 reduces the density of the ethylene homopolymer. (3) The monomers and inert hydrocarbon solvent recovered from the reaction mixture can be recycled and used without a purification step or by passing them through a simple purification step. (4) The deactivator remaining in the polymer or the reaction product of the deactivator and the catalyst does not adversely affect the properties of the polymer, and a polymer with excellent color and thermal stability can be obtained. The ethylene copolymer of the present invention contains, of course, the usual stabilizers, ultraviolet absorbers, antistatic agents, antiblocking agents, lubricants, pigments, inorganic or organic fillers, rubbers and small amounts of other polymers usually added to polyolefins. Substances that can be used can be added. Examples of these additives include BHT, Ionox 330 manufactured by Ciel, Gutudrite 3114 manufactured by Gutdoritsi, Irganox 1010, 1076 manufactured by Ciba Geigy, Tinuvin 327 manufactured by Sankyo Pharmaceutical Co., Ltd.
LS770, LS622, DMTP, DLTP, calcium stearate, hydrotalcite, basic magnesium carbonate, erucic acid amide, oleic acid amide, titanium white, calcium carbonate, carbon black, talc, styrene-butadiene rubber, ethylene-vinyl acetate copolymer Examples include coalescence, high-pressure polyethylene, ethylene-propylene rubber, and polypropylene. Next, the method of the present invention will be explained with reference to Examples, but these Examples are not intended to limit the present invention in any way. (Synthesis of solid catalyst A) After removing oxygen and moisture inside the autoclave with dry nitrogen, trichlorosilane,
0.5mol/hexane solution 1.6 and hexane
1.2 was added and the temperature was raised to 70°C. Then Al 0.15 Mg
(n-Bu) 1.75 (On-Bu) 0.7 (metal concentration 0.9mol /
Octane solution) 0.45 and hexane 0.35 70
The introduction was carried out over a period of 1 hour at ℃. Furthermore, 0.6 hexane containing 0.7 g of TiCl 4 was introduced.
The reaction was carried out at 70°C for 1 hour. The generated inert solid is designated as catalyst A. The titanium (Ti) content in Catalyst A was measured and found to be 0.5% by weight. The production of Al 0.15 Mg(n-Bu ) 1.75 ( On-Bu) 0.7 was according to Japanese Patent Application Laid - open No. 5709-1983. (Synthesis of solid catalyst B) Al 0.15 Mg(n-Bu ) 1.75 ( On-
Synthesis was carried out using 400 mmol of Bu) 0.7 , 400 mmol of trichlorosilane, 8.8 mmol of vanadyl trichloride, and 12 mmol of titanium tetrachloride. The total content of vanadium (V) and titanium (Ti) in catalyst B was 2.0%. (Synthesis of Solid Catalyst C) Oxygen and moisture inside a 500 ml flask equipped with two dropping funnels were removed by replacing the flask with dry nitrogen, and 160 ml of hexane was added thereto, followed by cooling to -10°C. Next, AlMg 5.8 (n− C 4 H 9 ) 14.5・( On−
40 mmol of an organomagnesium aluminum compound with a composition of C 4 H 9 ) 0.4 as an organomagnesium component
80 ml of a heptane solution containing n-butoxytitanium trichloride and 80 ml of a hexane solution containing 60 mmol of n-butoxytitanium trichloride were weighed into each dropping funnel, and both components were simultaneously added dropwise over 1 hour while stirring at -10°C. The mixture was aged for 3 hours at the same temperature. The resulting hydrocarbon-insoluble solid was isolated, washed with n-hexane, and dried to yield 11.2 g of solid product. The Ti content was 21% by weight. Note that AlMg 5.8 ( n-
C4H9 ) 14.5 . (On- C4H9 ) 0.4 was synthesized according to Example 1 of JP-A - 56-47409. (Synthesis of solid catalyst D) AlMg 3 (C 2 H 5 ) 1.5 ( nC 4 H 9 ) 6 (OSiH・CH 3・
C 2 H 5 ) An organomagnesium aluminum compound having a composition of 1.5 as an organomagnesium component .
80 ml of a heptane solution containing 40 mmol of titanium tetrachloride and 80 ml of a heptane solution containing 40 mmol of titanium tetrachloride were weighed into each dropping funnel, and both were added to a 500 ml nitrogen-purged flask containing 160 ml of hexane at 0°C with stirring. The components were added dropwise at the same time over a period of 1 hour, and the mixture was further aged and reacted at this temperature for 3 hours. The product was filtered and washed with heptane to give a solid product.
Subsequently, 300 mmol of a titanium compound having a composition of TiCl 3.5 (On- C 4 H 9 ) 0.5 was added to 100 ml of octane slurry containing this solid reaction product, and the mixture was reacted at 130°C for 3 hours to produce 12.2 g of solid catalyst. Obtained [D]. The Ti content was 19.8% by weight. The above organomagnesium-aluminum compound was synthesized according to the example of JP-A-56-59806. (Deactivating agent) Table 1 shows the characteristics of the used deactivating agent. Examples 1 to 7, Comparative Examples 1 to 4 A cyclohexane solution of triethylaluminum at a concentration of 0.1 mmol/h and solid catalyst A at 1.0 g/Hr was placed in a polymerization reactor with a stirrer having a capacity of 200 ml.
/Hr, (triethylaluminum 20mmol/
), ethylene was continuously supplied at 25 Kg/Hr, and hydrogen was continuously supplied at 1 Kg/Hr, at a polymerization temperature of 200°C and a pressure of 80°C.
Polymerization was carried out at Kg/cm 2 . The polymerization conversion rate of ethylene was about 80%, and the amount of polyethylene produced was about 20 Kg/Hr. The quencher was made into a 2 wt % solution or slurry solution of cyclohexane and was added continuously after the reaction mixture exited the polymerization vessel. The inactivated reaction mixture was heated to 250°C using a heat exchanger and then heated to 100°C using a stainless steel needle valve.
Kg/cm 2 and introduced into the separator. Gaseous unreacted ethylene and cyclohexane were continuously collected from the upper part of the separator, and a polymer cyclohexane slurry cooled to room temperature was continuously extracted from the bottom of the separator. After the polymer slurry was separated into polymer and cyclohexane using a centrifuge, it was fed into a vented extruder and pelletized. The obtained pellets were pulverized and vacuum dried to completely remove volatile components, and then the basic properties of the polymer were measured. Once the polymerization had started and the polymerization was stabilized, continuous circulation of the ethylene and cyclohexane recovered from the separator to be used in the polymerization again without distillation purification was started, and this was continued for 4 hours.
To compensate for the insufficient amount of recovered ethylene and cyclohexane, we made up the necessary amount of fresh ethylene and cyclohexane. The productivity (polymer production amount (g) per 1 g of solid catalyst) of solid catalyst A was measured when the polymerization was stable after the start of polymerization and 4 hours later. This makes it possible to determine how much the deactivator adversely affects the cyclic use of ethylene and cyclohexane. In addition, the density of the polyethylene was measured when the polymerization was stable and after 4 hours. When butene-1 is produced due to a side reaction, the density decreases, so the degree of by-production of butene-1 can be determined from the change in density. The test results for seven quenchers are shown in Table 2. As is clear from the results in Table 2, if no deactivator is used (Comparative Example 1), the amount of low polymer produced increases, the molecular weight distribution (MW/MN) becomes broader, and after 4 hours of cyclic use, Productivity and density have decreased. Furthermore, when methanol is used as a quenching agent (Comparative Example 2), a polymer with normal properties can be obtained when polymerization is stable, but when circulation of unreacted ethylene and solvent cyclohexane is started, the activity rapidly decreases. ,
After 4 hours of circulating use, polymerization had completely stopped. On the other hand, when the copolymer of ethylene and methacrylic esters of the present invention or the copolymer of ethylene, methacrylic ester, and acrylic ester of the present invention is used as a deactivator (Examples 1 to 7), the molecular weight distribution A polymer with good color was obtained with a sharp sharpness of 100 mL, and no decrease in density and productivity was observed even after the unreacted ethylene and the solvent cyclohexane were recycled. Moreover, when the amount of quencher is small (Comparative Example 3), the molecular weight distribution becomes broad, and when the amount of quencher is large (Comparative Example 4), the density of the resin becomes low. Example 8 A cyclohexane solution of triethylaluminum with a concentration of 0.1 mmol/h and 1.3 g/Hr of solid catalyst A was placed in a polymerization reactor with a stirrer having a capacity of 200
/Hr (triethylaluminum 20mmol/
Hr), ethylene 20Kg/Hr, butene-1 10Kg/Hr
The polymerization was carried out at a polymerization temperature of 200° C. and a pressure of 80 Kg/cm 2 by continuously supplying Hr. The polymerization conversion rate of ethylene was about 85%, and the amount of ethylene-butene-1 copolymer produced was about 18 kg/hr. The polymerized reaction mixture was treated in the same manner as in Example 1. The results obtained are shown in Table 3. Example 9 12Kg/octene-1 instead of butene-1
An ethylene-octene-1 copolymer was obtained in the same manner as in Example 8 except that Hr was supplied. The results obtained are shown in Table 3. Example 10 Polyethylene was obtained by polymerization in the same manner as in Example 1 except that solid catalyst B was used instead of solid catalyst A. The results obtained are shown in Table 3. Example 11 Polymerization was carried out in the same manner as in Example 8 except that solid catalyst C was used instead of solid catalyst A to obtain an ethylene-butene-1 copolymer. The results obtained are shown in Table 3. Example 12 Polymerization was carried out in the same manner as in Example 9 except that solid catalyst D was used instead of solid catalyst A to obtain an ethylene-octene-1 copolymer. The results obtained are shown in Table 3. Example 13 Ethylene polymerization was carried out using an autoclave with an internal volume of 2 and equipped with a stirrer. Polymerization pressure 1200Kg/
cm 2 and a reaction temperature of 220° C., ethylene was supplied to the reactor at a rate of 40 Kg/Hr, solid catalyst [A] at 0.15 g/Hr, and triethylaluminum at 3.0 mmol/Hr, respectively. The amount of polyethylene produced is 3.8
It was Kg/Hr. The quencher was added continuously after the reaction mixture left the polymerization vessel, in the form of a liquid mixed in mineral oil with an average boiling point of 150°C. The deactivated reaction mixture is led to a separation system in which a medium pressure separator maintained at 250 kg/cm 2 and a low pressure separator maintained at 10 kg/cm 2 are connected in series to separate unreacted ethylene and polymer. did. Table 3 shows the properties of the polyethylene obtained during stable polymerization and after 4 hours of circulating unreacted ethylene. Comparative Example 5 Polyethylene was obtained in the same manner as in Example 13 except that no deactivator was used. The properties of the obtained polyethylene are shown in Table 3. Example 14 Using a tubular reactor with an inner diameter of 5 mm and a length of 40 m, pressure was
The test was carried out at 1000Kg/cm 2 and at a temperature of 260°C. Ethylene 16Kg/Hr, Butene-1 24Kg/Hr
The solid catalyst [B] was supplied to the reactor at a supply rate of 0.15 g/Hr and triethylaluminum 3.0 mmol/Hr, respectively. The amount of polyethylene produced is
It was 3.5Kg/Hr. The steps after adding the quencher were performed in the same manner as in Example 13. The results obtained are shown in Table 3. The meanings of terms used in the examples are as follows. (1) MI: stands for melt index,
Measurements were made in accordance with ASTM D-1238 at a temperature of 190°C and a load of 2.16 kg. (2) Density: Measured according to JIS K-6760. (3) MW/MN: Measured with Waters GPC-150C. (4) Percentage of molecular weight below 5000: Waters Co.
Measured with GPC-150C. (5) Resin color: The L value and b value of Hunter method were measured using a color difference meter manufactured by Color Machine Co., Ltd.
【表】【table】
【表】【table】
Claims (1)
おいて、遷移金属化合物と有機金属化合物を含む
配位重合触媒を用いて、エチレン又はエチレンと
炭素数3ないし18のα−オレフインの混合物を、
平均重合温度130℃以上の条件で重合させるこ
と、得られた重合体混合物に、失活剤として、エ
チレンとメタアクリル酸エステルの共重合体、又
はエチレンとメタアクリル酸エステル類とアクリ
ル酸エステル類の三元共重合体を添加することに
より該触媒を不活性化すること、得られた重合体
混合物より、未反応のモノマー類を分離すること
を特徴とするエチレン系重合体の製造方法。 2 加えた失活剤中のエステル基の数が、遷移金
属化合物と有機金属化合物の合計分子数の0.4〜
20倍であることを特徴とする特許請求の範囲第1
項記載のエチレン系重合体の製造方法。[Scope of Claims] 1. In the presence or absence of an inert hydrocarbon solvent, using a coordination polymerization catalyst containing a transition metal compound and an organometallic compound, ethylene or ethylene and a C3-C18 α- a mixture of olefins,
Polymerization is carried out at an average polymerization temperature of 130°C or higher, and a copolymer of ethylene and methacrylic ester, or ethylene, methacrylic ester, and acrylic ester is added to the resulting polymer mixture as a deactivator. A method for producing an ethylene polymer, comprising: inactivating the catalyst by adding a terpolymer; and separating unreacted monomers from the resulting polymer mixture. 2 The number of ester groups in the added deactivator is 0.4 to 0.4 of the total number of molecules of the transition metal compound and organometallic compound.
Claim 1 characterized in that it is 20 times
A method for producing an ethylene polymer as described in Section 1.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP174883A JPS59126410A (en) | 1983-01-11 | 1983-01-11 | Production of polyethylene |
| EP83307006A EP0112054B1 (en) | 1982-11-29 | 1983-11-16 | Process for producing polyethylene or an ethylene-alpha-olefin copolymer in which the coordination catalyst is deactivated by a deactivator copolymer |
| US06/552,564 US4525546A (en) | 1982-11-29 | 1983-11-16 | Process for producing polyethylene and an ethylene-α-olefin copolymer |
| DE8383307006T DE3366686D1 (en) | 1982-11-29 | 1983-11-16 | Process for producing polyethylene or an ethylene-alpha-olefin copolymer in which the coordination catalyst is deactivated by a deactivator copolymer |
| CA000442031A CA1222095A (en) | 1982-11-29 | 1983-11-28 | PROCESS FOR PRODUCING POLYETHYLENE AND AN ETHYLENE- .alpha.-OLEFIN COPOLYMER |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP174883A JPS59126410A (en) | 1983-01-11 | 1983-01-11 | Production of polyethylene |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59126410A JPS59126410A (en) | 1984-07-21 |
| JPS621645B2 true JPS621645B2 (en) | 1987-01-14 |
Family
ID=11510183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP174883A Granted JPS59126410A (en) | 1982-11-29 | 1983-01-11 | Production of polyethylene |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59126410A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2035461A2 (en) * | 2006-06-20 | 2009-03-18 | Dow Global Technologies Inc. | Polymer catalyst deactivation and acid neutralization using ionomers |
-
1983
- 1983-01-11 JP JP174883A patent/JPS59126410A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59126410A (en) | 1984-07-21 |
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