JPS62201217A - Stopping of color changeover or resin changeover in injection molder - Google Patents
Stopping of color changeover or resin changeover in injection molderInfo
- Publication number
- JPS62201217A JPS62201217A JP4338286A JP4338286A JPS62201217A JP S62201217 A JPS62201217 A JP S62201217A JP 4338286 A JP4338286 A JP 4338286A JP 4338286 A JP4338286 A JP 4338286A JP S62201217 A JPS62201217 A JP S62201217A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- changeover
- plasticizing
- total
- strokes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 title claims abstract description 43
- 229920005989 resin Polymers 0.000 title claims abstract description 43
- 238000002347 injection Methods 0.000 title abstract description 5
- 239000007924 injection Substances 0.000 title abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000001746 injection moulding Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1753—Cleaning or purging, e.g. of the injection unit
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、射出成形機における色替え、樹脂替えの停止
方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for stopping color change and resin change in an injection molding machine.
(従来の技術)
射出成形機にて使用する樹脂の種類及び色は多種多用で
あるため、生産して行く上で、色替え、樹脂替えは必要
であり、1日に数回行なう場合もある。従来も色替え、
樹脂替えを自動的に行なう方法があり、またその動作を
停止させる方法も色々あるので、その1例について説明
すると、第2図は従来の色替え、樹脂替えの停止方法の
システムを示す。(Prior art) Since there are many types and colors of resin used in injection molding machines, it is necessary to change colors and resins during production, and this may be done several times a day. . Conventionally, color change,
There are various methods for automatically changing the resin, and there are also various methods for stopping the operation. To explain one example, FIG. 2 shows a system of a conventional method for stopping the color change and resin change.
第2図において高トルクモーフ5に油圧源から圧油が供
給されると、スクリュ2が回転し、制御装置7にあらか
じめ記憶されている可塑化ストローク量まで樹脂が可塑
化され、その樹脂はスクリュ2の先端の空間部lに押し
出され、位置検出器6により可塑化完了の信号が制御装
置7へ送られる。次に射出シリンダ4に図示しない油圧
源より圧油が供給され、スクリュ2が前進し、溶融樹脂
がエアショットされる。以りの動作を図示しない選択ス
イッチをONさせることにより、自動的に繰り返し行な
う。次に生産する為の原料をホッパ3に投入しておき、
その投入された樹脂が、エアショットされて来るまで前
記動作を行なう(オペレータが原料交換が終了したこと
を目視で確認している)。そして色が替ったか、又は樹
脂が替ったかが確認された段階で、選択スイッチをOF
Fさせることにより、色替え、樹脂替えが終了する。In FIG. 2, when pressure oil is supplied from the hydraulic source to the high torque morph 5, the screw 2 rotates and the resin is plasticized to the plasticizing stroke amount that is stored in advance in the control device 7, and the resin is transferred to the screw 2. is pushed out into the space l at the tip of the plasticizer, and the position detector 6 sends a signal indicating the completion of plasticization to the control device 7. Next, pressure oil is supplied to the injection cylinder 4 from a hydraulic source (not shown), the screw 2 moves forward, and the molten resin is air-shot. The following operations are automatically repeated by turning on a selection switch (not shown). The raw materials for the next production are put into hopper 3,
The above operation is performed until the charged resin is air shot (the operator visually confirms that the raw material exchange has been completed). Then, when it is confirmed that the color or resin has changed, turn the selection switch OFF.
By F, the color change and resin change are completed.
(発明が解決しようとする問題点)
従来は色替え及び樹脂替えの終了は、オペレータの目視
確認が必要であ−2だ為、作業性が悪く、かつ作業時間
の短縮が図れないなどの問題があった。本発明は、これ
らの問題点を解決しようとするもので、色替え、樹脂替
えのスイッチをONするだけでよい色替え、樹脂替えの
停止方法を提供しようとするものである。(Problems to be Solved by the Invention) Conventionally, the end of color change and resin change required visual confirmation by the operator, resulting in poor work efficiency and problems such as being unable to shorten work time. was there. The present invention attempts to solve these problems and provides a method for stopping color change and resin change, which requires only turning on a switch for color change and resin change.
(問題点を解決するための手1′3t)このため本発明
は、射出成形機の色替え、樹脂替え動作を停止1−させ
る方法において、あらかじめ設定された色替え、樹脂替
え重量を、総可塑化ス)・ローフ分に換算し、そのスト
ロークに達した時点で、色替え、樹脂替えを自動的に停
止1−する機能を備えてなるもので、これを問題点解決
のための手段とするものである。(Measures 1' and 3t for solving the problem) For this reason, the present invention provides a method for stopping the color changing and resin changing operations of an injection molding machine, in which the total weight of color changing and resin changing that has been set in advance is It is equipped with a function that automatically stops the color change and resin change when the plasticization stroke is reached, and this is used as a means to solve the problem. It is something to do.
(作用)
本発明は、色替え、樹脂替えの停止方法に於いて、あら
かじめ設定された樹脂重量を、必要な総可塑化ストロー
ク分に換算し、その総可塑化ストローク分を、1シヨツ
トに要するストロークで割り、その回数分のエアシジソ
l−が終了した時点で、自動的に色替え、樹脂替え動作
を停止させる機能を備え、設定された樹脂重量を色替え
、樹脂替えに必要な可塑化ストロークに自動的に換算す
るため、オペレータは色替え、樹脂替えのスイッチをO
Nさせるだけで良く、作業時間が短縮出来る。(Function) In the method of stopping color change and resin change, the present invention converts a preset resin weight into the required total plasticizing stroke, and calculates the total plasticizing stroke required for one shot. Equipped with a function that automatically changes the color and stops the resin change operation when the air sizing is completed for the number of times divided by the stroke, and the plasticizing stroke required for changing the color and changing the resin by changing the set resin weight. The operator turns the switch for color change and resin change to O.
All you have to do is turn it down to N, and the work time can be shortened.
(実施例)
以下本発明を図面の実施例について説明すると、第1I
211は本発明の方法を実施する為のシステム図を示す
。なお、第1図において符号1〜6で示す各部材は、第
2図と同じ機能を有するので、ここではこれらの詳細な
説明は省略する。(Embodiments) The present invention will be described below with reference to embodiments of the drawings.
211 shows a system diagram for implementing the method of the invention. In addition, since each member shown by the code|symbol 1-6 in FIG. 1 has the same function as FIG. 2, these detailed description is abbreviate|omitted here.
さて8は色替え、樹脂替えに必要な樹脂重量を予め設定
する樹脂重量設定器(例えば実績データにより設定する
)である。Reference numeral 8 denotes a resin weight setting device (for example, it is set based on actual performance data) for setting in advance the resin weight required for color change and resin change.
次に第1図について作用を説明すると、樹脂重量設定器
8により設定された重量Wが、制御装置9へ送られ、制
御装置9内にて、同設定重量Wをスクリュ断面積A(ス
クリュ径が記憶されている為、断面積も算出出来る)で
割り、総可塑化ストロークSTを算出する。Next, to explain the operation with reference to FIG. 1, the weight W set by the resin weight setting device 8 is sent to the control device 9. is stored, so the cross-sectional area can also be calculated) to calculate the total plasticizing stroke ST.
次に図示しない選択スイッチをONすると、可塑化と射
出を繰り返す動作に入り、位置検出器6による可塑化完
了の位置信号が、制御装置9のストローク積算計(図示
せず)へ送られ、算出された総可塑化ストロークSTと
順次比較され、総可塑化ストロークSTに達するまで、
動作は繰り返し行なわれる。そして総可望化ス1−ロー
クSTに達すると、選択スイッチは自動的にOFFとな
り、色替え、樹脂替えが終了したことになる。なお、終
了した時点でブザー等の警報を発し、オペレータに知ら
せることもできる。Next, when a selection switch (not shown) is turned on, the operation starts repeating plasticization and injection, and the position signal indicating the completion of plasticization by the position detector 6 is sent to the stroke totalizer (not shown) of the control device 9, and the calculation is performed. is sequentially compared with the total plasticizing stroke ST, until the total plasticizing stroke ST is reached.
The action is repeated. When the total visualization level ST is reached, the selection switch is automatically turned off, and the color change and resin change are completed. Furthermore, when the process is finished, a warning such as a buzzer can be emitted to notify the operator.
また予め記憶されている1シヨツトに必要な可塑化スト
ロークSで、前記第1実施例の総可塑化ストロークST
を除して総可塑化スl−ローク回数NTを算出し、図示
しないストローク回数カウンクのストローク回数Nが、
前記回数NTに達した時点で、色替え、樹脂替えを終了
するようにしてもよい。更に前記両実施例において、可
塑化動作が途中でも、スクリュ先端の空間部1の樹脂は
、既に新しい色及び樹脂に更新されているので、なんら
支障はない。Furthermore, with the plasticizing stroke S required for one shot stored in advance, the total plasticizing stroke ST of the first embodiment is
The total plasticizing stroke l - number of strokes NT is calculated by dividing, and the number of strokes N of the stroke number counter (not shown) is
The color change and resin change may be completed when the number of times NT is reached. Furthermore, in both of the above embodiments, even if the plasticizing operation is in progress, the resin in the space 1 at the tip of the screw has already been updated to a new color and resin, so there is no problem.
(発明の効果)
以上詳細に説明した如く本発明は構成されているので、
色替え、樹脂替え作業は、生産する上でかかせない作業
であり、その頻度も多いが、本発明によると、これを自
動的に行なうことができ、従って作業時間の短縮が達成
できるとともに、オペレータはその時間内に別の段取作
業が出来る為、生産性も向上する。(Effects of the Invention) Since the present invention is configured as explained in detail above,
Color changing and resin changing operations are indispensable operations in production, and they occur frequently, but according to the present invention, this can be done automatically, and therefore, the working time can be shortened, and Since the operator can perform other setup work within that time, productivity also improves.
第1図は本発明の方法を実施できる装置のシステム図、
第2図は従来の射出成形機に於ける色替え、樹脂替えの
停止方法のシステム図であ図の主要部分の説明
6 位置検出器
8 色替え、樹脂替え重量設定器
9−制御装置FIG. 1 is a system diagram of an apparatus capable of carrying out the method of the present invention;
Figure 2 is a system diagram of a method for stopping color change and resin change in a conventional injection molding machine. Explanation of the main parts of the figure 6 Position detector 8 Color change and resin change weight setting device 9 - Control device
Claims (1)
おいて、あらかじめ設定された色替え、樹脂替え重量を
、総可塑化ストローク分に換算し、そのストロークに達
した時点で、色替え、樹脂替えを自動的に停止する機能
を備えたことを特徴とする射出成形機における色替え、
樹脂替えの停止方法。In the method of stopping the color change and resin change operation of an injection molding machine, the preset color change and resin change weight is converted to the total plasticizing stroke, and when that stroke is reached, the color change and resin change are stopped. Color change in an injection molding machine, characterized by having a function to automatically stop the
How to stop changing resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4338286A JPS62201217A (en) | 1986-02-28 | 1986-02-28 | Stopping of color changeover or resin changeover in injection molder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4338286A JPS62201217A (en) | 1986-02-28 | 1986-02-28 | Stopping of color changeover or resin changeover in injection molder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62201217A true JPS62201217A (en) | 1987-09-04 |
| JPH0576409B2 JPH0576409B2 (en) | 1993-10-22 |
Family
ID=12662262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4338286A Granted JPS62201217A (en) | 1986-02-28 | 1986-02-28 | Stopping of color changeover or resin changeover in injection molder |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62201217A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53101058A (en) * | 1977-02-15 | 1978-09-04 | Ube Ind Ltd | Changeover of material and color in injection molding machine |
| JPS6064817A (en) * | 1983-09-21 | 1985-04-13 | Fuji Electric Corp Res & Dev Ltd | Method of changing molding material in cylinder of injection molder |
| JPS6277913A (en) * | 1985-10-01 | 1987-04-10 | Toshiba Mach Co Ltd | Automatic color changing and resin changing method for injection molding machine |
-
1986
- 1986-02-28 JP JP4338286A patent/JPS62201217A/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53101058A (en) * | 1977-02-15 | 1978-09-04 | Ube Ind Ltd | Changeover of material and color in injection molding machine |
| JPS6064817A (en) * | 1983-09-21 | 1985-04-13 | Fuji Electric Corp Res & Dev Ltd | Method of changing molding material in cylinder of injection molder |
| JPS6277913A (en) * | 1985-10-01 | 1987-04-10 | Toshiba Mach Co Ltd | Automatic color changing and resin changing method for injection molding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0576409B2 (en) | 1993-10-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees | ||
| S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313111 |
|
| R360 | Written notification for declining of transfer of rights |
Free format text: JAPANESE INTERMEDIATE CODE: R360 |
|
| R360 | Written notification for declining of transfer of rights |
Free format text: JAPANESE INTERMEDIATE CODE: R360 |
|
| R371 | Transfer withdrawn |
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