JPS623597B2 - - Google Patents

Info

Publication number
JPS623597B2
JPS623597B2 JP52145332A JP14533277A JPS623597B2 JP S623597 B2 JPS623597 B2 JP S623597B2 JP 52145332 A JP52145332 A JP 52145332A JP 14533277 A JP14533277 A JP 14533277A JP S623597 B2 JPS623597 B2 JP S623597B2
Authority
JP
Japan
Prior art keywords
solvent
coating composition
titanium oxide
film
boron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP52145332A
Other languages
Japanese (ja)
Other versions
JPS5476629A (en
Inventor
Nobuo Nishimura
Takayuki Minamimori
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sharp Corp
Original Assignee
Sharp Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sharp Corp filed Critical Sharp Corp
Priority to JP14533277A priority Critical patent/JPS5476629A/en
Publication of JPS5476629A publication Critical patent/JPS5476629A/en
Publication of JPS623597B2 publication Critical patent/JPS623597B2/ja
Granted legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Paints Or Removers (AREA)
  • Photovoltaic Devices (AREA)

Description

【発明の詳細な説明】 本発明は塗布体組成物に関するものであり、特
に太陽電池のp−n接合形成用ならびに反射防止
膜形成用塗布体組成物として有効なものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a coating composition, and is particularly effective as a coating composition for forming a pn junction of a solar cell and an antireflection film.

従来、太陽電池が高価格となるのは、その製造
工程数が多く、また製作に際し熟練技術を要する
点に1つの原因がある。たとえば反射防止膜形成
工程は一般に一酸化珪素等を用いた真空蒸着法が
採用されており、このため大型設備を要し、作業
効果が悪い等の欠点を有している。この欠点を解
決する手段として、反射防止膜材料に優れた特性
を呈する酸化チタン膜を簡便な塗布法で得る方法
が本発明者の1人によつて見い出されている。
(特願昭52−62306参照) しかし、この方法においても緻密な酸化チタン
膜を得るには副次工程として熱処理が必要とな
り、製造工程が多岐工程となる。
Conventionally, one of the reasons for the high price of solar cells is that they require a large number of manufacturing steps and require skilled technology to manufacture. For example, the process of forming an antireflection film generally employs a vacuum evaporation method using silicon monoxide or the like, which has disadvantages such as requiring large equipment and poor working efficiency. As a means to solve this drawback, one of the inventors of the present invention has discovered a method of obtaining a titanium oxide film exhibiting excellent properties as an antireflection film material by a simple coating method.
(See Japanese Patent Application No. 52-62306.) However, even with this method, heat treatment is required as a secondary step in order to obtain a dense titanium oxide film, and the manufacturing process involves a wide variety of steps.

本発明は上記欠点を一挙に解決するために、p
−n接合形成と反射防止膜形成を同一の熱処理に
より行なうための塗布体組成物を提供することを
目的とするものである。即ち、半導体基板に本発
明による組成物を塗布した後、熱処理を行なうこ
とによつてp−n接合が形成され、同時に反射防
止膜としての酸化チタン膜が形成される。
In order to solve the above-mentioned drawbacks all at once, the present invention aims at p.
An object of the present invention is to provide a coating composition for forming a -n junction and an antireflection film by the same heat treatment. That is, after applying the composition according to the present invention to a semiconductor substrate, heat treatment is performed to form a pn junction, and at the same time, a titanium oxide film as an antireflection film is formed.

本発明の組成物は、適当な溶媒中にドーパント
と、チタン酸エステルとカルボン酸とを加えて混
合反応させることにより作製される。溶媒は、添
加物及び反応生成物が安定に存在し得るものであ
れば良い。またドーパント用原料として、五酸化
リン、酸化ホウ素、三酸化砒素等の酸化物あるい
はリン酸エステル、ボロンエステル等の有機化合
物が実施に供されこれらのドーパント用原材料は
いずれも溶媒に溶ける性質をもつ。
The composition of the present invention is prepared by adding a dopant, a titanate ester, and a carboxylic acid to a suitable solvent and causing a mixture reaction. The solvent may be any solvent as long as it allows the additives and reaction products to exist stably. In addition, oxides such as phosphorus pentoxide, boron oxide, and arsenic trioxide, and organic compounds such as phosphoric acid esters and boron esters are used as raw materials for dopants, and all of these raw materials for dopants have the property of being soluble in solvents. .

チタン酸エステルとカルボン酸とは反応した結
果としてチタン酸が生成されこの組成物を半導体
基板に塗布する。塗布方法は回転塗布、スプレイ
または浸漬法等であつて良い。その後溶媒等が蒸
発する温度にて速やかに熱処理を施す。この過程
で溶媒等は蒸発し、チタン酸は分解して酸化チタ
ン膜が形成される。この酸化チタン膜は先に加え
たドーパント即ち、リン、ホウ素又は砒素等を含
有しており不純物拡散源として用いられ得る。さ
らに不活性ガス雰囲気中で高温保持することによ
り不純物が半導体基板中に拡散し、基板と導電性
が反転している拡散層が形成される。即ち太陽電
池の光起電力効果に必要なp−n接合が形成され
る。また上記酸化チタン膜は反射防止膜として優
れた性質を有しており、そのまま反射防止膜とし
て用いられる。
Titanic acid is produced as a result of the reaction between the titanate ester and the carboxylic acid, and this composition is applied to a semiconductor substrate. The coating method may be spin coating, spraying, dipping, or the like. Thereafter, heat treatment is promptly performed at a temperature at which the solvent etc. evaporate. During this process, the solvent and the like evaporate, and the titanic acid decomposes to form a titanium oxide film. This titanium oxide film contains the previously added dopants, such as phosphorus, boron, or arsenic, and can be used as an impurity diffusion source. Further, by maintaining the semiconductor substrate at a high temperature in an inert gas atmosphere, impurities are diffused into the semiconductor substrate, and a diffusion layer having conductivity opposite to that of the substrate is formed. That is, a pn junction necessary for the photovoltaic effect of the solar cell is formed. Further, the titanium oxide film has excellent properties as an antireflection film, and can be used as it is as an antireflection film.

一般に太陽電池において、拡散層抵抗による直
列抵抗の増加が効率の低下をきたさない範囲でp
−n接合深さは浅い方が、光発生電流が大きくな
り望ましい。また不純物表面濃度が高いほど拡散
層抵抗は小さく、開放電圧が大きくなり望まし
い。このような不純物拡散層を得るための拡散源
として、適当なドーパントを含む酸化チタン膜は
非常に有効なものであることが判明した。即ち、
酸化チタン膜中での不純物の拡散係数は拡散層中
の不純物表面濃度が充分に高くなるほど大きく、
しかも酸化チタン膜から不純物が雰囲気中へ消散
するほどには大きくない。しかもチタンは酸素と
の結合エネルギーが非常に大きいために酸化チタ
ンが還元されてチタンが半導体基板中へ拡散し、
太陽電池の特性に悪影響を及ぼすことがない。
In general, in solar cells, p
The shallower the −n junction depth, the greater the photo-generated current, which is desirable. Further, the higher the impurity surface concentration, the lower the diffusion layer resistance and the higher the open circuit voltage, which is desirable. It has been found that a titanium oxide film containing an appropriate dopant is very effective as a diffusion source for obtaining such an impurity diffusion layer. That is,
The diffusion coefficient of impurities in a titanium oxide film increases as the impurity surface concentration in the diffusion layer becomes sufficiently high.
Moreover, it is not large enough to cause impurities to dissipate from the titanium oxide film into the atmosphere. Moreover, since titanium has a very large bonding energy with oxygen, titanium oxide is reduced and titanium diffuses into the semiconductor substrate.
It does not adversely affect the characteristics of solar cells.

また光が透明媒質から単層膜に垂直に入射する
場合は次式の関係のとき反射はなくなる。
Furthermore, when light is perpendicularly incident on a single layer film from a transparent medium, there is no reflection when the following equation holds.

n1 2=n0n2 ……(1) n1d=1/4λ ……(2) ここでn0は透明媒質の屈折率、n1は単層膜の屈
折率、n2は基板の屈折率、λは光の波長、dは単
層膜厚である。周知の如く、これは単層干渉膜を
用いた場合の反射防止膜の原理である。
n 1 2 = n 0 n 2 ... (1) n 1 d = 1/4λ ... (2) where n 0 is the refractive index of the transparent medium, n 1 is the refractive index of the single layer film, and n 2 is the substrate , λ is the wavelength of light, and d is the monolayer thickness. As is well known, this is the principle of an antireflection film when a single-layer interference film is used.

上記酸化チタン膜を(1)式および(2)式に近い条件
に形成することにより太陽電池の反射防止膜とし
て用いることが可能となる。たとえば表面パツケ
ージ材料としてシリコン樹脂(n0=1.43)、基板
としてシリコン素子(n2=4.0)を用い、太陽光
スペクトル中最も光発生電流寄与の大きい波長を
600nmとすると、最適単層反射防止膜の屈折率は
2.39であり、膜厚は630Åである。本発明によれ
ばこれに近い条件に上記酸化チタン膜を形成する
ことが可能となる。以下実施例に従つて本発明を
さらに詳細に説明する。
By forming the titanium oxide film under conditions close to formulas (1) and (2), it becomes possible to use it as an antireflection film for solar cells. For example, by using a silicon resin (n 0 = 1.43) as the surface package material and a silicon element (n 2 = 4.0) as the substrate, the wavelength that contributes the most to the photogenerated current in the sunlight spectrum can be selected.
When the wavelength is 600nm, the refractive index of the optimal single-layer antireflection film is
2.39, and the film thickness is 630 Å. According to the present invention, it is possible to form the titanium oxide film under conditions close to this. The present invention will be explained in more detail below with reference to Examples.

〔実施例〕〔Example〕

溶媒としてのエチルアルコール100c.c.に、n型
ドーパントとしての五酸化リン10.5g、チタン酸
イソプロピル3.5c.c.、酢酸2.6c.c.を加え、撹拌す
る。上記撹拌によつて以下のような化学反応が起
こると考えられ、チタン酸Ti(OH)4を生成す
る。
10.5 g of phosphorus pentoxide as an n-type dopant, 3.5 cc of isopropyl titanate, and 2.6 cc of acetic acid are added to 100 cc of ethyl alcohol as a solvent, and the mixture is stirred. It is thought that the following chemical reaction occurs due to the above stirring, and titanic acid T i (OH) 4 is produced.

五酸化リンがエチルアルコール中の微量の水と
反応してリン酸が生成し、わずかな酸性を呈す
る。
Phosphorus pentoxide reacts with trace amounts of water in ethyl alcohol to produce phosphoric acid, which exhibits a slight acidity.

P2O5+3H2O→2H3PO4 (1) チタン酸イソプロピルがリン酸により分解し
て、リン酸エステルPO(OC3H73とチタン酸Ti
(OH)4が生じる。
P 2 O 5 +3H 2 O→2H 3 PO 4 (1) Isopropyl titanate decomposes with phosphoric acid to form phosphate ester PO(OC 3 H 7 ) 3 and titanate Ti
(OH) 4 is produced.

3Ti(OC3H74+4H3PO4 →3Ti(OH)4+4PO(OC3H73 (2) 上記反応によつて生じたチタン酸を含む溶液が
塗布体組成物である。
3T i (OC 3 H 7 ) 4 +4H 3 PO 4 →3T i (OH) 4 +4PO (OC 3 H 7 ) 3 (2) The solution containing titanic acid produced by the above reaction is the coating composition. .

比抵抗1Ω−cm、形状寸法20×20mmのP型単結
晶シリコンウエハーに上記塗布体を回転塗布機を
用いて塗布し、200℃にて20分間大気中にて熱処
理を行なう。この過程において上記塗布体組成物
中の不安定なチタン酸Ti(OH)4は分解し、 Ti(OH)4→TiO2+2H2O (3) によつてTiO2膜が生成される。このTiO2膜中に
ドーパントであるリンが含まれる。その後窒素雰
囲気中にて875℃、13分間熱処理してドーパント
の拡散処理を行なう。不純物表面濃度は2.5×
1020cm-3であり、p−n接合深さは約0.3μmとな
つた。この時の酸化チタン膜厚は630Åであり、
屈折率は2.15である。結晶シリコンウエハーの裏
面に、裏面エツチに続いて電極を形成し、太陽光
を垂直入射させる。入射エネルギーは139.6m
W/cm2、入射スペクトルはAM0に設定する。こ
のときの短絡電流は140mAであり、実効効率は
12.0%であつた。
The above coating material was applied to a P-type single crystal silicon wafer having a specific resistance of 1 Ω-cm and a shape size of 20×20 mm using a rotary coating machine, and heat-treated at 200° C. for 20 minutes in the air. In this process, the unstable titanate T i (OH) 4 in the coating composition is decomposed and a T i O 2 film is formed by T i (OH) 4 →T i O 2 +2H 2 O (3). is generated. This T i O 2 film contains phosphorus as a dopant. Thereafter, a heat treatment is performed at 875° C. for 13 minutes in a nitrogen atmosphere to perform a dopant diffusion treatment. Impurity surface concentration is 2.5×
10 20 cm -3 , and the pn junction depth was approximately 0.3 μm. The titanium oxide film thickness at this time was 630 Å,
The refractive index is 2.15. Electrodes are formed on the back side of a crystalline silicon wafer following backside etching, and sunlight is allowed to enter vertically. Incident energy is 139.6m
W/cm 2 and the incident spectrum is set to AM0. The short circuit current at this time is 140mA, and the effective efficiency is
It was 12.0%.

次に前記したドーパント原材料のうち、P型ド
ーパントとして酸化ホウ素を利用する場合は、同
様に溶媒としてのエチルアルコール100c.c.に、酸
化ホウ素8.2g、チタン酸イソプロピル10c.c.、酢
酸2c.c.を加えて撹拌する。この撹拌によつて酸化
ホウ素は水と反応して B2O3+3H2O→2H3BO3が生成され (4) アルコール存在下で H3BO3+3C2H5OH ←→B(OC2H53+3H2O (5) B(OC2H53+C2H5OH →〔(C2H5O)4B〕H (6) により酸性を呈し、チタン酸エステルを分解して
チタン酸Ti(OH)4を生じる。
Next, when using boron oxide as a P-type dopant among the dopant raw materials mentioned above, similarly, 8.2 g of boron oxide, 10 c.c. of isopropyl titanate, and 2 c. of acetic acid are added to 100 c.c. of ethyl alcohol as a solvent. Add c. and stir. By this stirring, boron oxide reacts with water to generate B 2 O 3 +3H 2 O→2H 3 BO 3 (4) In the presence of alcohol, H 3 BO 3 +3C 2 H 5 OH ←→B(OC 2 H 5 ) 3 +3H 2 O (5) B(OC 2 H 5 ) 3 +C 2 H 5 OH → [(C 2 H 5 O) 4 B] becomes acidic due to H (6) and decomposes the titanate ester. to produce titanate T i (OH) 4 .

上記反応によつて生じたチタン酸を含む溶液を
塗布体組成物として、N型単結晶シリコンウエハ
ーに回転塗布機で塗布し、200℃にて20分間大気
中で熱処理する。この過程でボロンを不純物とし
て含む酸化チタン膜がウエハー上に形成される。
その後1000℃、30分間ボロンの拡散処理を行な
う。不純物の表面濃度は約2×1020cm-3であり、
p−n接合の深さは約0.7μmであつた。反射防
止膜となるチタン膜厚は720Åであり、屈折率は
1.97であつた。
A solution containing titanic acid produced by the above reaction is applied as a coating composition to an N-type single crystal silicon wafer using a spin coater, and heat treated at 200° C. for 20 minutes in the air. In this process, a titanium oxide film containing boron as an impurity is formed on the wafer.
After that, a boron diffusion treatment is performed at 1000°C for 30 minutes. The surface concentration of impurities is approximately 2 × 10 20 cm -3 ,
The depth of the pn junction was approximately 0.7 μm. The titanium film thickness that serves as the anti-reflection film is 720 Å, and the refractive index is
It was 1.97.

他のドーパント原材料である三酸化砒素も同様
の反応によつて砒素がn型ドーパントになる。ま
たリン酸エステルやボロンエステルを用いた場合
は、前記(2)式或いは(5)式に示したエステルがこれ
らに相当し、同様にリンやボロンはドーパントに
なる。
Arsenic trioxide, another dopant raw material, undergoes a similar reaction to become an n-type dopant. Further, when a phosphoric acid ester or a boron ester is used, the ester shown in the above formula (2) or (5) corresponds to these, and similarly, phosphorus and boron become dopants.

以上詳説した如く、本発明に係る塗布体組成物
を用いることにより、太陽電池のp−n接合と反
射防止膜を同時形成することが可能となり、製造
工程が非常に簡素化される。従つて太陽電池を安
価に製作することができ、その産業的意義は非常
に大である。
As explained in detail above, by using the coating composition according to the present invention, it becomes possible to simultaneously form the pn junction and antireflection film of a solar cell, and the manufacturing process is greatly simplified. Therefore, solar cells can be manufactured at low cost and have great industrial significance.

Claims (1)

【特許請求の範囲】 1 溶媒中に混入されたチタン酸エステルと酸と
の反応により得られるチタン酸を主とする反応生
成物より成り、該反応生成物は、p−n接合形成
用ドーパントが前記溶媒に溶解する化合物のかた
ちで添加されていることを特徴とする塗布体組成
物。 2 溶媒がエチルアルコールを主として構成され
た特許請求の範囲第1項記載の塗布体組成物。 3 p−n接合形成用ドーパントがリン、ボロン
または砒素から成り、溶媒中にそれらの酸化物と
して付加されている特許請求の範囲第1項又は第
2項記載の塗布組成物。
[Claims] 1. Consists of a reaction product mainly consisting of titanic acid obtained by the reaction of a titanate ester mixed in a solvent with an acid, and the reaction product contains a p-n junction forming dopant. A coating composition characterized in that the solvent is added in the form of a compound soluble in the solvent. 2. The coating composition according to claim 1, wherein the solvent is mainly composed of ethyl alcohol. 3. The coating composition according to claim 1 or 2, wherein the p-n junction forming dopant comprises phosphorus, boron or arsenic and is added as an oxide thereof in the solvent.
JP14533277A 1977-11-30 1977-11-30 Coating composition Granted JPS5476629A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14533277A JPS5476629A (en) 1977-11-30 1977-11-30 Coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14533277A JPS5476629A (en) 1977-11-30 1977-11-30 Coating composition

Publications (2)

Publication Number Publication Date
JPS5476629A JPS5476629A (en) 1979-06-19
JPS623597B2 true JPS623597B2 (en) 1987-01-26

Family

ID=15382711

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14533277A Granted JPS5476629A (en) 1977-11-30 1977-11-30 Coating composition

Country Status (1)

Country Link
JP (1) JPS5476629A (en)

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