JPS62779B2 - - Google Patents

Info

Publication number
JPS62779B2
JPS62779B2 JP56037586A JP3758681A JPS62779B2 JP S62779 B2 JPS62779 B2 JP S62779B2 JP 56037586 A JP56037586 A JP 56037586A JP 3758681 A JP3758681 A JP 3758681A JP S62779 B2 JPS62779 B2 JP S62779B2
Authority
JP
Japan
Prior art keywords
reinforcing
resin layer
bead
panel
reinforcing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56037586A
Other languages
Japanese (ja)
Other versions
JPS57151359A (en
Inventor
Yukio Okada
Masao Osada
Toshikatsu Miura
Tsutomu Yoshioka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP56037586A priority Critical patent/JPS57151359A/en
Publication of JPS57151359A publication Critical patent/JPS57151359A/en
Publication of JPS62779B2 publication Critical patent/JPS62779B2/ja
Granted legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Body Structure For Vehicles (AREA)

Description

【発明の詳細な説明】 本発明は、軽量化に寄与する補強材に関する。[Detailed description of the invention] The present invention relates to a reinforcing material that contributes to weight reduction.

例えば自動車において、省資源、省エネルギの
ため軽量化が進められている。材料の板厚を下
げ、あるいは構造部材を減らして軽量化を進める
と、強度が落ち、自動車のドアを例にとると、諸
部位の強度の低下、外板面の剛性なかんずく張り
剛性の不足、はたまた操作感不良等の問題があら
われる。
For example, automobiles are being made lighter to save resources and energy. If we reduce the thickness of the material or reduce the number of structural members to reduce the weight, the strength will decrease, and if we take a car door as an example, the strength of various parts will decrease, the rigidity of the outer panel surface will be insufficient, especially the tension rigidity, In addition, problems such as poor operational feel may occur.

このために別の観点からの補強が必要になる。
重い金属板による補強は軽量化に逆行するもので
あるから軽い樹脂板によりドア外板の全面あるい
は局部を強化するものが提案されたりしている。
This requires reinforcement from another perspective.
Since reinforcing with heavy metal plates runs counter to weight reduction, some proposals have been made to strengthen the entire or local part of the outer door panel with light resin plates.

しかし、従来提案されている樹脂板による補強
は、単に薄い樹脂板をドア外板内面に貼着するだ
けであるため、厚さが無いので補強効果が悪く、
肉厚を厚くすれば重量増を招き、厚みを出すため
に樹脂板とドア外板内面との間に充填材を入れた
ものでは、形状に対する追従性が悪かつたり、硬
質発泡材の場合割れてガサガサ音を発したり、構
造が複雑で実用性の無いものであつた。
However, the conventionally proposed reinforcement using resin plates simply involves attaching a thin resin plate to the inner surface of the door outer panel, so the reinforcing effect is poor due to the lack of thickness.
Increasing the wall thickness will increase the weight, and if a filler is inserted between the resin plate and the inner surface of the door outer panel to increase the thickness, it will not be able to follow the shape, and if it is made of hard foam, it will crack. They made a rustling sound and had a complicated structure, making them impractical.

本発明は上記問題点に着目してなされたもの
で、使用前は未硬化で可撓性があるので補強すべ
き部位の形状への追従性が良く、ビード状膨出部
が形成されて装着後は硬化し、十分な厚みを以つ
て対象部位を補強し、しかも、割れ防止のために
繊維強化された硬質発泡材の使用により剛性が高
まり僅少の材料で効果的に補強する補強材を提供
するものである。
The present invention has been made in view of the above-mentioned problems, and since it is uncured and flexible before use, it has good ability to follow the shape of the part to be reinforced, and a bead-shaped bulge is formed to allow installation. After that, it hardens and reinforces the target area with sufficient thickness. Furthermore, by using a hard foam material reinforced with fibers to prevent cracking, the stiffness increases and provides a reinforcing material that can be effectively reinforced with a small amount of material. It is something to do.

以下、図示実施例に基づき本発明を説明する。
なお、同一部位には同一符号を付する。
The present invention will be explained below based on illustrated embodiments.
Note that the same parts are given the same reference numerals.

第1図乃至第3図は本発明に係る補強材の第1
実施例を示し、第1図および第2図の使用前の状
態では、補強材1は、補強樹脂層2の下に、補強
樹脂層より巾が狭いビード形成材3を添わせて成
り、ビード形成材3の巾より広く張り出した補強
樹脂層2の裾部21の下面が装着面22をなして
いる。
FIGS. 1 to 3 show the first reinforcing material according to the present invention.
An example is shown, and in the state before use shown in FIGS. 1 and 2, the reinforcing material 1 is made up of a bead forming material 3 having a width narrower than the reinforcing resin layer under the reinforcing resin layer 2. The lower surface of the hem 21 of the reinforcing resin layer 2, which extends wider than the width of the forming member 3, forms a mounting surface 22.

補強樹脂層2としては、熱硬化性の樹脂、特に
エポキシ系が適しているが、メラミン系、フエノ
ール系、ウレア系等でも良い。これらは加熱によ
り硬化するものの他、常温硬化するものでも良
く、さらに、使用温度では十分な強度を維持でき
る熱可撓性樹脂でも良い。そして、補強樹脂層2
は、使用前には未硬化丈態で可撓性を有するプリ
プレグ状態に調製され、装着面22は、第2図に
示すように、立面等に使用する場合は、粘着性を
持たせ、あるいは接着剤により接着力を持たせて
貼着できるようにする。
As the reinforcing resin layer 2, thermosetting resins, particularly epoxy resins, are suitable, but melamine resins, phenol resins, urea resins, etc. may also be used. These resins may be cured by heating, or may be cured at room temperature, and may also be thermoflexible resins that can maintain sufficient strength at the operating temperature. Then, the reinforcing resin layer 2
is prepared in an uncured and flexible prepreg state before use, and the mounting surface 22 is made sticky when used on an vertical surface, etc., as shown in FIG. Alternatively, it can be attached by providing adhesive strength with an adhesive.

ビード形成材3としては、発泡ポリエチレンシ
ート等の発泡性シート等が用いられ、発泡前には
可撓性を有しており、加熱により硬質発泡材とな
るように発泡する。発泡性シートとしては熱可塑
性樹脂、熱硬化性樹脂いずれでも良く、常温発泡
性の発泡材でも良い。発泡後の発泡材の割れ防止
のため、割れ防止用繊維31が埋設され内部を強
化している。強化する繊維は低強度のもので良
く、ガラス繊維、麻、ナイロン、紙等が適するが
カーボン繊維や金属線でも良く、有機質、無機質
の各種繊維を用いることができ、織布、不織布、
単繊維が埋設される。これらの繊維は発泡前の発
泡性シート等に埋設しておけば良い。
As the bead forming material 3, a foamable sheet such as a foamed polyethylene sheet is used, which is flexible before foaming, and foams to become a rigid foaming material when heated. The foamable sheet may be either a thermoplastic resin or a thermosetting resin, and may also be a foaming material that is foamable at room temperature. In order to prevent the foamed material from cracking after foaming, crack-preventing fibers 31 are embedded to strengthen the inside. The reinforcing fibers may be of low strength, such as glass fiber, hemp, nylon, paper, etc., but carbon fibers and metal wires may also be used. Various organic and inorganic fibers can be used, such as woven fabrics, non-woven fabrics,
Single fibers are buried. These fibers may be buried in a foamable sheet or the like before foaming.

補強材1は第2図に示すように、装着面22を
パネルAに当接し、貼付装着される。このとき、
補強樹脂層2とビード形成材3とは可撓性を有す
るからパネルAの形状に対する追従性は良好であ
り、しかも、ビード形成材3は発泡前の発泡性シ
ートであるから特に追従性が良く、装着面22は
パネルAに確実に密着する。この状態からパネル
Aと補強材1とを加熱すると、補強樹脂層2は一
時的に粘度が下がつてパネルAとさらに密着し、
一方ビード形成材3は発泡して断面が大きくな
り、補強樹脂層2は押し上げられ、硬化する前に
ビード状膨出部23が形成される。さらに時間を
経て加熱が進むと補強樹脂層2は硬化し、パネル
Aの形状に追従し密着して第3図に示す状態の補
強材1となる。またビード状膨出部23の内部の
ビード形成材3は割れ防止用繊維31で強化され
た硬質発泡材である。
As shown in FIG. 2, the reinforcing material 1 is pasted and mounted with its mounting surface 22 in contact with the panel A. At this time,
Since the reinforcing resin layer 2 and the bead forming material 3 have flexibility, they have good followability to the shape of the panel A, and since the bead forming material 3 is a foamed sheet before foaming, the followability is particularly good. , the mounting surface 22 is firmly attached to the panel A. When panel A and reinforcing material 1 are heated from this state, the viscosity of reinforcing resin layer 2 temporarily decreases and it becomes more closely attached to panel A.
On the other hand, the bead forming material 3 foams to have a larger cross section, and the reinforcing resin layer 2 is pushed up, forming a bead-shaped bulge 23 before hardening. As the heating progresses over time, the reinforcing resin layer 2 hardens and follows the shape of the panel A to form a reinforcing material 1 as shown in FIG. 3. Furthermore, the bead forming material 3 inside the bead-shaped swollen portion 23 is a hard foam material reinforced with crack-preventing fibers 31.

第4図は補強材の第2実施例を示し、補強樹脂
層2は、上層のガラス繊維で強化された強化樹脂
層24と、硬化時に発泡し、所定の弾性で硬化す
る軟質樹脂層25との二層で構成され、しかも、
表面にポリエステル等のフイルム26が添着され
ている。したがつて、装着面22には軟質樹脂層
25の下面があらわれる。一方、パネルAには、
防錆膜5が施こしてある。ビード形成材3は第1
実施例と同様である。
FIG. 4 shows a second embodiment of the reinforcing material, and the reinforcing resin layer 2 includes a reinforcing resin layer 24 reinforced with upper glass fibers and a soft resin layer 25 that foams when hardened and hardens with a predetermined elasticity. It is composed of two layers, and
A film 26 made of polyester or the like is attached to the surface. Therefore, the lower surface of the soft resin layer 25 appears on the mounting surface 22. On the other hand, in panel A,
A rust preventive film 5 is applied. The bead forming material 3 is the first
This is similar to the example.

強化樹脂層24は、補強樹脂層2を繊維で強化
し補強効果を向上させるもので、ガラス繊維の他
にカーボン繊維、金属線、麻、ナイロン、紙な
ど、有機質、無機質の各種繊維を用いることがで
き、織布、不織布、単繊維混練、埋設、添着等の
強化手段がとり得る。
The reinforcing resin layer 24 improves the reinforcing effect by reinforcing the reinforcing resin layer 2 with fibers, and may use various organic and inorganic fibers such as carbon fiber, metal wire, hemp, nylon, and paper in addition to glass fiber. It can be strengthened by woven fabric, non-woven fabric, single fiber kneading, embedding, attachment, etc.

軟質樹脂層25は、樹脂の膨張収縮を原因とす
るパネルA表面のヒケを防止するためであつて少
なくとも装着面22にあれば効果はある。軟質樹
脂層25の弾性は低すぎれば補強材1の補強効果
が低くなるが、ヒケの発生の程度はパネルAの板
厚等により異なるので、あらかじめ設定して所定
の弾性になるようにする。また、軟質樹脂層25
は、繊維に補強されない硬質樹脂層とともに用い
ることもできる。
The soft resin layer 25 is provided to prevent sink marks on the surface of the panel A caused by expansion and contraction of the resin, and is effective if it is provided at least on the mounting surface 22. If the elasticity of the soft resin layer 25 is too low, the reinforcing effect of the reinforcing material 1 will be reduced, but since the degree of occurrence of sink marks varies depending on the thickness of the panel A, etc., it is set in advance so that it has a predetermined elasticity. In addition, the soft resin layer 25
can also be used with a hard resin layer that is not reinforced with fibers.

フイルム26は、補強樹脂層2に粘着性があつ
た場合、取扱時に付着しないようにして取り扱い
易くするもので粉でも同様の目的を達することが
できる。
The film 26 makes it easier to handle by preventing adhesion to the reinforcing resin layer 2 when it becomes sticky, and the same purpose can be achieved using powder.

防錆膜5は、パネルAが鋼板であつた場合に、
塗料のつき回りが特に界面等で悪くなつて発錆す
るのを防止するため、亜鉛処理膜、塗膜等をパネ
ルAの表面に施こすものである。第2実施例にお
いて付加した各構成は適宜選択的に第1実施例に
付加適用して用いることができる。
When the panel A is a steel plate, the antirust film 5 is
In order to prevent rust from occurring due to poor paint coverage, especially at interfaces, a zinc-treated film, paint film, etc. is applied to the surface of panel A. Each configuration added in the second embodiment can be selectively added to and used in the first embodiment as appropriate.

次に補強材1により効果的に補強された補強パ
ネルについて第5図および第6図により説明す
る。
Next, a reinforcing panel effectively reinforced by the reinforcing material 1 will be explained with reference to FIGS. 5 and 6.

第5図に示すものは自動車のドアであり、その
外板のパネル5は比較的平坦なので軽量化して鋼
板の板厚を下げると剛性が不足し、面の張り剛性
が不足してベコベコしたり、ドアとしての操作感
が悪くなりがちである。パネル5を見ると、上辺
51、下辺52、前辺53、後辺54は内板に支
持されて剛性が高く、キヤラクタライン55も断
面に厚さがあるため剛性が高い。剛性が低く補強
が必要なのは中央部とその周辺である。しかしな
がら、中央部だけに補強材を装着硬化してもあま
り効果は無い。なぜならば、その部位の荷重を分
担すべき基礎が無いからである。
The object shown in Fig. 5 is a car door, and the outer panel 5 is relatively flat, so if the weight is reduced and the thickness of the steel plate is reduced, the rigidity will be insufficient, and the surface tension will be insufficient and the rigidity will become uneven. , the operability of the door tends to be poor. Looking at the panel 5, the upper side 51, the lower side 52, the front side 53, and the rear side 54 are supported by the inner plate and have high rigidity, and the character line 55 also has high rigidity because it has a thick cross section. The center and surrounding areas have low rigidity and require reinforcement. However, attaching and hardening the reinforcing material only to the central portion does not have much effect. This is because there is no foundation to share the load of that part.

第5図に示す実施例では、高剛性部位である上
辺51とキヤラクタライン55との間に補強材1
をかけわたして装着硬化して、その間にある中央
部の低剛性部位を補強し、さらには、下辺52に
まで補強材1を延ばして下方の低剛性部位を補強
している。また、前辺53と後辺54との間に補
強材1をかけわたして上方の低剛性部位全体を補
強している。
In the embodiment shown in FIG.
The reinforcing material 1 is stretched over the parts and hardened to reinforce the low-rigidity part in the center between them, and furthermore, the reinforcing material 1 is extended to the lower side 52 to reinforce the lower low-rigidity part. Furthermore, the reinforcing material 1 is spread between the front side 53 and the rear side 54 to reinforce the entire upper low-rigidity region.

第6図に示す実施例では、上方のキヤラクタラ
イン56と下方のビード様のキヤラクタライン5
7との間に補強材1をかけわたして装着硬化して
中間の平坦面58を補強している。
In the embodiment shown in FIG. 6, there is an upper character line 56 and a lower bead-like character line 5.
A reinforcing material 1 is spread between the reinforcing material 7 and the reinforcing material 1, and the intermediate flat surface 58 is reinforced by being hardened.

補強材1を上記各実施例のように配設すれば、
低剛性部位への荷重は補強材1を介して高剛性部
位に伝達され支持されるから著しく補強効果は上
がる。
If the reinforcing material 1 is arranged as in each of the above embodiments,
Since the load on the low-rigidity portion is transmitted to and supported by the high-rigidity portion via the reinforcing member 1, the reinforcing effect is significantly improved.

なお、補強材1自体の形態あるいは装着時の配
置は直線状に限らず曲線状でも良く、格子状その
他の適宜なパターンに配設しても良い。
Note that the shape of the reinforcing material 1 itself or its arrangement at the time of attachment is not limited to a straight line, but may be curved, or may be arranged in a grid or other appropriate pattern.

本発明に係る補強材によれば、使用前は可撓性
を有するから補強対象物の形状に対し追従性良く
密着するので成形の必要が無い。しかも、装着硬
化後は十分な高さを持ち内部に剛性高い硬質発泡
材が充填されたビード状膨出部が形成され総合的
な高い剛性を示すから対象物を強力に補強するこ
とができ、平板を用いるものに比べ重量比の効果
が高く軽量化に寄与しコストも安い。しかも、硬
質発泡材は割れ防止のための繊維で強化されてい
るから、一時的に大きく変形しても割れることは
無く割れによつて起るガサガサ音は発生しない。
加熱硬化あるいは加熱発泡するものは、自動車生
産ラインの塗装工程の炉をそのまま利用すること
ができる。また、防錆対策、繊維強化、ヒケ対策
等を施こして実用性の高い補強材とすることがで
きる。
According to the reinforcing material according to the present invention, since it is flexible before use, it adheres closely to the shape of the object to be reinforced with good followability, so there is no need for shaping. Furthermore, after installation and curing, a bead-shaped bulge with sufficient height and filled with a highly rigid foamed material is formed, exhibiting overall high rigidity, and thus strongly reinforcing the object. Compared to those using flat plates, it has a higher weight-to-weight ratio, contributes to weight reduction, and is lower in cost. Moreover, since the hard foam material is reinforced with fibers to prevent cracking, it will not crack even if it is temporarily deformed significantly, and the rustling noise caused by cracking will not be generated.
For products that are cured or foamed by heat, the furnace used in the painting process of automobile production lines can be used as is. In addition, it can be made into a highly practical reinforcing material by applying anti-rust measures, fiber reinforcement, sink mark measures, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図乃至第3図は補強材の第1実施例を示
し、第1図は斜視図、第2図は硬化、発泡前の装
着状態の斜視図および横断面図、第3図は同様に
硬化発泡後を示す。第4図は補強材の第2実施例
を示し、装着状態の斜視図および横断面図を示
す。第5図は補強パネルの実施例を示す自動車の
ドアの正面図、第6図は補強パネルの他の実施例
を示す自動車のドアの垂直断面図である。 1……補強材、2……補強樹脂層、21……裾
部、22……装着面、23……ビード状膨出部、
24……強化樹脂層、25……軟質樹脂層、26
……フイルム、3……ビード形成材、4……防錆
膜、5……パネル。
1 to 3 show a first embodiment of the reinforcing material, FIG. 1 is a perspective view, FIG. 2 is a perspective view and cross-sectional view of the installed state before hardening and foaming, and FIG. 3 is a similar view. Shown after curing and foaming. FIG. 4 shows a second embodiment of the reinforcing member, and shows a perspective view and a cross-sectional view of the reinforcing member in the installed state. FIG. 5 is a front view of an automobile door showing an embodiment of the reinforcing panel, and FIG. 6 is a vertical sectional view of the automobile door showing another embodiment of the reinforcing panel. DESCRIPTION OF SYMBOLS 1... Reinforcing material, 2... Reinforcing resin layer, 21... Hem part, 22... Mounting surface, 23... Bead-shaped bulging part,
24... Reinforced resin layer, 25... Soft resin layer, 26
...Film, 3...Bead forming material, 4...Rust prevention film, 5...Panel.

Claims (1)

【特許請求の範囲】[Claims] 1 使用前は未硬化ないし半硬化状態で可撓性を
有する補強樹脂層の下に、該補強樹脂層より巾が
狭く、補強材の装着前は未発泡で可撓性を有し、
装着後に硬質発泡材となるように発泡して該補強
樹脂層にビード状膨出部を形成し、割れ防止用繊
維により強化されたビード形成材を添わせ、該ビ
ード形成材の巾より広く張り出した該補強樹脂層
の裾部の下面が装着面をなすことを特徴とする補
強材。
1. Below the reinforcing resin layer, which is flexible in an uncured or semi-cured state before use, is narrower in width than the reinforcing resin layer, and is unfoamed and flexible before the reinforcing material is attached,
After installation, it is foamed to become a hard foam material to form a bead-shaped bulge in the reinforcing resin layer, and a bead-forming material reinforced with crack-preventing fibers is attached, extending wider than the width of the bead-forming material. A reinforcing material characterized in that the lower surface of the hem of the reinforcing resin layer forms a mounting surface.
JP56037586A 1981-03-16 1981-03-16 Reinforcing material and reinforcing panel Granted JPS57151359A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56037586A JPS57151359A (en) 1981-03-16 1981-03-16 Reinforcing material and reinforcing panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56037586A JPS57151359A (en) 1981-03-16 1981-03-16 Reinforcing material and reinforcing panel

Publications (2)

Publication Number Publication Date
JPS57151359A JPS57151359A (en) 1982-09-18
JPS62779B2 true JPS62779B2 (en) 1987-01-09

Family

ID=12501635

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56037586A Granted JPS57151359A (en) 1981-03-16 1981-03-16 Reinforcing material and reinforcing panel

Country Status (1)

Country Link
JP (1) JPS57151359A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02105580U (en) * 1989-02-10 1990-08-22
WO2020216235A1 (en) * 2019-04-23 2020-10-29 华为技术有限公司 Vehicle-mounted gateway communication method, vehicle-mounted gateway, and smart vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02105580U (en) * 1989-02-10 1990-08-22
WO2020216235A1 (en) * 2019-04-23 2020-10-29 华为技术有限公司 Vehicle-mounted gateway communication method, vehicle-mounted gateway, and smart vehicle

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JPS57151359A (en) 1982-09-18

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