JPS6284101A - Refining of pulp - Google Patents

Refining of pulp

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Publication number
JPS6284101A
JPS6284101A JP22268785A JP22268785A JPS6284101A JP S6284101 A JPS6284101 A JP S6284101A JP 22268785 A JP22268785 A JP 22268785A JP 22268785 A JP22268785 A JP 22268785A JP S6284101 A JPS6284101 A JP S6284101A
Authority
JP
Japan
Prior art keywords
pulp
cellulose
blasting
pressure
hemicellulose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP22268785A
Other languages
Japanese (ja)
Other versions
JPH0653761B2 (en
Inventor
Takamasa Higuchi
樋口 隆昌
Mitsuhiko Tanahashi
光彦 棚橋
Shiro Saka
志朗 坂
Katsunori Funaki
船木 克典
Kazuki Ishitani
石谷 和樹
Hiroyuki Nakamura
洋之 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daicel Corp
Original Assignee
Daicel Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daicel Chemical Industries Ltd filed Critical Daicel Chemical Industries Ltd
Priority to JP60222687A priority Critical patent/JPH0653761B2/en
Publication of JPS6284101A publication Critical patent/JPS6284101A/en
Publication of JPH0653761B2 publication Critical patent/JPH0653761B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To effectively remove hemicellulose, etc., which are impurities and produce pulp of high cellulose purity, by blasting pulp obtained from a lignocellulosic material. CONSTITUTION:Pulp with >=80% cellulosic content obtained from a lignocellulosic material, preferably bleached pulp is refined by blasting. The blasting is carried out by, e.g. steaming raw material pulp in a pressure-resistant vessel with steam at a high temperature (100-300 deg.C) under a high pressure (5-200kg/cm<2>) in a short time (10sec-1hr), preferably at about 220 deg.C under 30kg/cm<2> for several minutes, rapidly releasing the steamed material into the air under reduced pressure and subsequently extracting the resultant material with water and an organic solvent, e.g. dioxane.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、リグノセルロース材料より得たパルプより不
純物である残留へミセルクースなどを爆砕処理により効
果的に除去し純度の高いセルロース繊維を得るパルプの
精製法に関するものである。
Detailed Description of the Invention (Industrial Field of Application) The present invention provides a method for producing pulp obtained from lignocellulose material by effectively removing impurities such as residual hemicellulose by blasting to obtain highly pure cellulose fibers. This relates to a method for purifying.

(従来の技術及び問題点) セルロース含量として木材バルプパやリン・ターといっ
たリグノセルロースが用いられる。
(Prior Art and Problems) Lignocellulose such as wood barpupa and lin tar is used as the cellulose content.

木材パルプは、yンターバルプに比し−1一般に残留ヘ
ミセルロースが多いためセルロース純度が低く、セルロ
ース含量として利用する場合には、問題が多い。
Wood pulp generally has -1 more residual hemicellulose than interbulp, and therefore has a low cellulose purity, which poses many problems when used as a cellulose content.

我々は、最近の研究で二酢酸セルローヌの1アセトン溶
液をガラスピーズ製GPCカヲムを用いて分析をおこな
い、図−1に示すような4つのピークが現われることを
確認した。
In recent research, we analyzed a 1-acetone solution of Cellulone diacetate using a Glass Peas GPC column and confirmed that four peaks as shown in Figure 1 appeared.

便宜上これらのピークを、溶出時間の短いものから順に
、プレハンプ!、プレハンプ■、メインハンプ、ポスト
ハンプと名づけると、メインハングはアセトン可溶の二
酢酸セルロースであり、プレハンプIは、超遠心分離機
を用いた詳細な実験によりゲルで構成されているという
ことが判明した。
For convenience, pre-hump these peaks in order of elution time starting from the shortest! , pre-hump ■, main hump, and post-hump.The main hang is acetone-soluble cellulose diacetate, and pre-hump I was found to be composed of gel through detailed experiments using an ultracentrifuge. found.

またパルプ中に存在するヘミセルロースの大部分がこの
ゲル中に集中していることもわかった。プレひンプ■に
関しては、ガラヌ系及びビニール系充填剤を用いたカラ
ムでのプレハンプ■の出現状況から、アニオン性の分重
合物と考えられている。ここで、二酢酸セルロースとは
平均酢化度が53〜57%の酢酸セルロースを意味する
It was also found that most of the hemicellulose present in the pulp was concentrated in this gel. Regarding pre-hump (■), it is thought to be an anionic fractional polymer based on the appearance of pre-hump (2) in columns using galanic and vinyl-based packing materials. Here, cellulose diacetate means cellulose acetate having an average degree of acetylation of 53 to 57%.

これまで、酢酸セルロース製造用に用いてきたセルロー
ス含量は、α−セルロース含量が95%以上と高く比較
的低α−セルロース含量の含量を使いこなすことは困難
であった。
Up to now, the cellulose content used for cellulose acetate production has a high α-cellulose content of 95% or more, making it difficult to fully utilize a relatively low α-cellulose content.

これはα−セルロース含量が低くなるほど、二酢酸セル
ロースのアセトン溶液中にできるゲル量、すなわちプレ
ハンプIが増加するためでゲルによるフィルターやノヅ
ルの目づまり、紡糸の際の糸切れを引きおこすと考えら
れてきた。また色相に関しても酢化触媒として用いられ
る硫酸がエステルとして存在するため色相に悪影響を及
ぼし、GPC曲線上では、プレハンプ■に溶出すると推
定されている。
This is thought to be because the lower the α-cellulose content, the more the amount of gel formed in the acetone solution of cellulose diacetate, that is, the pre-hump I, which causes the gel to clog filters and nozzles and cause thread breakage during spinning. It's here. Regarding the hue, since sulfuric acid used as an acetylation catalyst exists as an ester, it has an adverse effect on the hue, and is estimated to elute at the pre-hump ■ on the GPC curve.

図−1−こ示されるような4つのピークのうちプレハン
プエと■は木材パルプのようにα−セルロース含量の低
いものに、顕著に現われる一方、綿などを含量とした酢
酸セルロースにおいては、非常に少ないことも知られて
いる。従って実用上、さまざまな問題をおこ1しうる異
種成分(プレハンプ!及びn)の少ない酢酸セルロース
を木材パルプのような低α−セルロース含量の材料より
つくり得るならば酢酸セルロース製造上大きなメリット
となる。さらにこれらの実用物性上の諸問題解決は、酢
酸セルロースのみならず他のセルローヌ誘導体の製造に
おいても大きなメリットとなる。
Of the four peaks shown in Figure 1, pre-hampere and ■ appear prominently in materials with low α-cellulose content, such as wood pulp, while they are extremely pronounced in cellulose acetate with a content such as cotton. It is also known that there are few Therefore, if cellulose acetate with less foreign components (pre-hump! and n), which can cause various practical problems, can be made from a material with a low α-cellulose content such as wood pulp, it would be a great advantage in the production of cellulose acetate. . Furthermore, solving these practical physical property problems will be of great benefit not only in the production of cellulose acetate but also in the production of other cellulone derivatives.

従ってセルロース含量よりヘミセルロース等の一不純物
を除去できればセルロース誘導体の実用物性に関する諸
問題の解決につながる。
Therefore, if one impurity such as hemicellulose can be removed from the cellulose content, it will lead to solving various problems regarding the practical physical properties of cellulose derivatives.

ところが、これまで、セルロース純度を上げる精製法と
しては漂白精製が採用されているが、セルロースの解重
合や変質があり、高度に漂白しても木材パルプを用いた
場合は3%程度のヘミセルロースが残存する。
However, although bleach purification has been adopted as a purification method to increase cellulose purity, it causes depolymerization and alteration of cellulose, and even with a high degree of bleaching, when wood pulp is used, about 3% hemicellulose remains. remain.

一方、爆砕処理法は、木材の酵素糖化に対する前処理法
として、開発されたが木材にこの処理を適用したのでは
、リグニンやヘミセルロース等の不純物を取りのぞける
ものの、セルロース誘導体製造用などの高純度セルロー
スパルプは得られずこれまでセルロース含量の精製法と
しては用いられていなかった。
On the other hand, the blasting treatment method was developed as a pretreatment method for enzymatic saccharification of wood, but when applied to wood, impurities such as lignin and hemicellulose can be removed, but it is not suitable for high-purity products such as those used in the production of cellulose derivatives. Since cellulose pulp cannot be obtained, this method has not been used as a method for purifying cellulose content.

(問題点を解決するための手段) 本発明者らはリグノセルロース材料より得たパルプ(セ
ルロース含量80%以上)を爆砕処理することにより、
これまでの蒸解及び漂白過程で取りのぞきえなかった残
留ヘミセルロースなどの不純物を効果的に除去しセルロ
ース純度の高いセルロース繊維が得られることを見い出
し、本発明を完成した。
(Means for Solving the Problems) The present inventors achieved the following by blasting pulp obtained from lignocellulose material (cellulose content: 80% or more).
The present invention was completed based on the discovery that cellulose fibers with high cellulose purity can be obtained by effectively removing impurities such as residual hemicellulose that could not be removed in the conventional cooking and bleaching processes.

即ち本発明は、リグノセルロース材料より得たセルロー
ス含量80%以上のパルプを爆砕処理することを特徴と
するパルプの精製法である。
That is, the present invention is a method for refining pulp, which is characterized by subjecting pulp obtained from lignocellulose material and having a cellulose content of 80% or more to a crushing treatment.

(出発物) 本発明に使用するパルプとしては°晒パルプ。(Starting material) The pulp used in the present invention is bleached pulp.

未晒パルプともに使用可能であるが、晒バルブでセルロ
ース含量80%以上が好ましい。
Although both unbleached pulp can be used, a bleached pulp with a cellulose content of 80% or more is preferred.

パルプ種は、木材、綿を含むすべてのリグノ。Pulp species include all lignos including wood and cotton.

セルロース材料に適用しうる。Applicable to cellulose materials.

;精製法) 本発明の爆砕処理としては含量パルプを耐圧容器中で高
温(100〜300℃)、高圧(5〜200%l)の水
蒸気で短時間(10秒〜1時間)、好ましくは220℃
前後、301程度で数分間蒸煮しその後急速に減圧大気
圧下に放出することにより精製を行うが急速に減圧大気
圧下に放出せずに徐々に水蒸気を除き常圧にもどすか、
蒸煮後、密閉して放冷によって徐々に冷却し、反応槽内
の水蒸気の凝縮によって大気圧にもどしてもよい。
; Purification method) The blasting treatment of the present invention involves blasting the high content pulp in a pressure vessel with steam at high temperature (100 to 300°C) and high pressure (5 to 200% l) for a short period of time (10 seconds to 1 hour), preferably at 220°C. ℃
Purification is carried out by steaming at around 301°C for a few minutes and then rapidly releasing it under reduced pressure and atmospheric pressure, but instead of releasing it rapidly into reduced pressure and atmospheric pressure, gradually remove the water vapor and return it to normal pressure.
After steaming, the reaction vessel may be closed and gradually cooled by air cooling, and the pressure may be returned to atmospheric pressure by condensation of water vapor in the reaction vessel.

処理試料は引き続き水抽出及びメタノール又はジオキサ
ンなどの有機溶媒で抽出処理することが好ましい。
Preferably, the treated sample is subsequently extracted with water and an organic solvent such as methanol or dioxane.

この抽出処理条件としては公知の処理条件を適用すれば
良い。
Known processing conditions may be applied as the extraction processing conditions.

(発明の効果) 本発明はリグノセルロース材料より得たパルプを爆砕処
理することによりセルロース純。
(Effects of the Invention) The present invention produces pure cellulose by blasting pulp obtained from lignocellulose material.

度の高いパルプを得ることができる。A high-quality pulp can be obtained.

(!!施例) 以下の実施例によって本発明を説明するが、これらによ
って本発明を限定するものではない。
(!!Example) The present invention will be explained by the following examples, but the present invention is not limited by these.

実施例及び比較例 木材パルプ(αセルロー7.945%)1009(絶乾
量)を2eの耐圧容器に入れ220℃、28’%lIの
水蒸気で、4分及び8分蒸煮したのち、急速に大気圧に
減圧した。この爆砕処理で得られた爆砕パルプを水抽出
、ジオキサン抽出したのち、アルジトールアセテート法
を用いて残留へミセルス ローへ量を測定した。厳密には、構成糖°からセルロー
ス及びキンニ、グルコマン ナンといったヘミセルロース量を算出シエないが、ここ
では構成糖比なもって、それらの化学成分比と考えるこ
とにする。
Examples and Comparative Examples Wood pulp (α cellulose 7.945%) 1009 (absolute dry weight) was placed in a 2e pressure vessel and steamed for 4 and 8 minutes at 220°C and 28'% lI steam, and then rapidly boiled. The pressure was reduced to atmospheric pressure. The blasted pulp obtained by this blasting treatment was extracted with water and dioxane, and then the amount of residual hemicellulose was measured using the alditol acetate method. Strictly speaking, it is not possible to calculate the amount of cellulose and hemicellulose such as glucomannan from the constituent sugars, but here we will consider the constituent sugar ratio to be the ratio of their chemical components.

図−2には、爆砕処理前と処理後試料の構成糖の分析結
果が示しである。爆砕処理前のパルプは、現在セルロー
ス含量パルプとして市場に出まわっているセルロース誘
導体用溶解パルプである。しかしながら、前述の通り2
.3%程度のヘミセルロースが存在する。ところが4分
及び8分処理をほどこすと効果的に残存ヘミセルロース
が除去される。その結果セルロース純度が処理前の97
.7%から99.2%に上った。
Figure 2 shows the analysis results of the constituent sugars of the sample before and after the blasting treatment. The pulp before blasting is a dissolving pulp for cellulose derivatives that is currently on the market as a cellulose-containing pulp. However, as mentioned above, 2
.. Approximately 3% hemicellulose is present. However, the residual hemicellulose is effectively removed by the 4 and 8 minute treatments. As a result, the cellulose purity was 97
.. The percentage rose from 7% to 99.2%.

砕処理4分、8分でそれぞれ抽出されている。このこと
は、これまで蒸解、漂白により得られる木材精製溶解パ
ルプの純度を飛躍的に上昇させえたことを意味する。
It was extracted after 4 minutes and 8 minutes of crushing, respectively. This means that it has been possible to dramatically increase the purity of wood refined dissolving pulp obtained by cooking and bleaching.

参考例 未処理パルプと爆砕パルプ4分、及び8分処理品を常法
に従い酢化処理し、二酢酸セルロースを調製した。得ら
れた二酢酸セルロースの酢化度は中和滴定法による\結
合酢酸量の定量により求めた。これより!・換度(DS
)を算出した。
Reference Example Untreated pulp and blasted pulp treated for 4 minutes and 8 minutes were acetylated according to a conventional method to prepare cellulose diacetate. The degree of acetylation of the obtained cellulose diacetate was determined by quantifying the amount of bound acetic acid using a neutralization titration method. Than this!・Conversion degree (DS
) was calculated.

二酢酸セルロースの性状を知るためHageと硫酸透過
率を測定した。ヘイズは、95%アセトン溶液をハンタ
ーモデルD25で測定硫酸透過率は66%濃硫酸中で3
時間溶解(20℃)後分光光度計スペクトロフォトメー
ター日立124を用い440nmで透過率を測定した。
In order to understand the properties of cellulose diacetate, Hage and sulfuric acid permeability were measured. Haze was measured using a Hunter model D25 using a 95% acetone solution. Sulfuric acid permeability was 3% in 66% concentrated sulfuric acid.
After time dissolution (20° C.), transmittance was measured at 440 nm using a spectrophotometer Hitachi 124.

また、得られた二酢酸セルロースのGPCパターンを求
めるため以下の測定条件に従って測定をおこなった。
Further, in order to determine the GPC pattern of the obtained cellulose diacetate, measurements were performed according to the following measurement conditions.

装 置: GPC−LALLS (ウォター社  15
0 C型 ) カフム:GMPW(東洋ソーダ) インジェクVB :/ ”、α2%(wt/vd)op
e 溶 媒ニア七トン 流  量 :  I Mt/ min チャートスピード: 2 era / min表−1に
は得られた二酢酸セルロースの性状を示めし’jl’l
’P C/(タニ・(図−1)゛での全流出量に対する
プレハンプI及び■での流出量の割合を示した。得られ
た酢化度(又はDS値)はほぼ等しいにもかかわらず爆
砕処理した試料を用いることにより明らかにプレハンプ
I及び■の量が低減し、それに伴って硫酸透過率も上昇
した。
Equipment: GPC-LALLS (Water Co., Ltd. 15
0 C type) Kahum: GMPW (Toyo Soda) Inject VB:/”, α2% (wt/vd) op
e Solvent 7 ton flow rate: I Mt/min Chart speed: 2 era/min Table 1 shows the properties of the obtained cellulose diacetate.
'PC/(Tani・(Figure 1)) The ratio of the outflow amount at Pre-Hump I and ■ to the total outflow amount at '' is shown. Although the obtained acetylation degree (or DS value) is almost the same, By using the sample subjected to the blasting treatment, the amounts of pre-humps I and II were clearly reduced, and the sulfuric acid permeability increased accordingly.

表−1爆砕処理(4分、8分)及び未 処理バルブを用いて得た二酢酸 セルロースの性状Table-1 Explosive treatment (4 minutes, 8 minutes) and unprocessed Diacetic acid obtained using processing valve Properties of cellulose

【図面の簡単な説明】[Brief explanation of drawings]

図−1は二酢酸セルロース/アセトン溶液のGPC曲線
のパターンを示す。 図−2は実施例比較例におけるパルプの爆砕処理時間と
構成糖の相関を図示したものである。 イで埋入  冷■t−h  、i自11 隆1i1−3 38^th’1(arts) ≧44→    5
Figure 1 shows the GPC curve pattern of cellulose diacetate/acetone solution. FIG. 2 illustrates the correlation between pulp blasting treatment time and constituent sugars in Examples and Comparative Examples. Fill in with i cold ■ t-h, i self 11 Takashi 1i1-3 38^th'1 (arts) ≧44→ 5

Claims (1)

【特許請求の範囲】[Claims] リグノセルロース材料より得たパルプ(セルロース含量
、80%以上)を爆砕処理することを特徴とするパルプ
の精製法。
A method for purifying pulp, which comprises blasting pulp obtained from lignocellulose material (cellulose content: 80% or more).
JP60222687A 1985-10-08 1985-10-08 Pulp refining method Expired - Lifetime JPH0653761B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60222687A JPH0653761B2 (en) 1985-10-08 1985-10-08 Pulp refining method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60222687A JPH0653761B2 (en) 1985-10-08 1985-10-08 Pulp refining method

Publications (2)

Publication Number Publication Date
JPS6284101A true JPS6284101A (en) 1987-04-17
JPH0653761B2 JPH0653761B2 (en) 1994-07-20

Family

ID=16786337

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60222687A Expired - Lifetime JPH0653761B2 (en) 1985-10-08 1985-10-08 Pulp refining method

Country Status (1)

Country Link
JP (1) JPH0653761B2 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55152889A (en) * 1979-05-16 1980-11-28 Kikkoman Shoyu Co Ltd Pulp producing method
JPS60173001A (en) * 1984-02-20 1985-09-06 Jujo Pulp Kk Production of fine cellulose particle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55152889A (en) * 1979-05-16 1980-11-28 Kikkoman Shoyu Co Ltd Pulp producing method
JPS60173001A (en) * 1984-02-20 1985-09-06 Jujo Pulp Kk Production of fine cellulose particle

Also Published As

Publication number Publication date
JPH0653761B2 (en) 1994-07-20

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