JPS63209443A - Winding coil of motor and its end processing method - Google Patents
Winding coil of motor and its end processing methodInfo
- Publication number
- JPS63209443A JPS63209443A JP3994287A JP3994287A JPS63209443A JP S63209443 A JPS63209443 A JP S63209443A JP 3994287 A JP3994287 A JP 3994287A JP 3994287 A JP3994287 A JP 3994287A JP S63209443 A JPS63209443 A JP S63209443A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- wire
- lead wire
- motor
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 title claims description 11
- 238000003672 processing method Methods 0.000 title description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 abstract description 5
- 230000004927 fusion Effects 0.000 abstract 2
- 230000000717 retained effect Effects 0.000 abstract 1
- 238000005476 soldering Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Landscapes
- Windings For Motors And Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
【発明の詳細な説明】
（イ）竜業上の利用分野
本発明はモータの巻線コイル並びにその端末処理方法に
関する。詳説すれば、ステッピングモータのコイルボビ
ンに収納した巻線コイル並びにその端末処理方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION (a) Field of industrial application The present invention relates to a motor winding coil and a terminal processing method thereof. More specifically, the present invention relates to a winding coil housed in a coil bobbin of a stepping motor and a terminal processing method thereof.
（ロ）従来の技術
従来よりモータのコイルボビンのコイル枠ニ巻回した巻
線コイルの端末処理として次の様な方法が採用されてい
た。(b) Prior Art Conventionally, the following method has been adopted for terminal treatment of a coil wound around a coil frame of a motor coil bobbin.
先スコイルボビンのコイル枠に巻回したコイルワイヤと
リード線と全必要な長さに切断して、その一端部に被覆
用端子を組付けて、これをコネクタへ嵌挿する。−万リ
ード線の他端部とコイルボビンのコイル枠に巻回したコ
イルワイヤの他端部とはんだ付結合し、この結合部をテ
ープ等で被覆保護し、コイルワイヤをコイル枠内に引き
込みコイルワイヤとリード線とを帯状テープでコイルボ
ビン内に固定する。The coil wire and lead wire wound around the coil frame of the coil bobbin are cut to the required length, a covering terminal is attached to one end, and this is inserted into the connector. - Solder the other end of the 10,000-lead wire and the other end of the coil wire wound around the coil frame of the coil bobbin, cover and protect this joint with tape, etc., and pull the coil wire into the coil frame. and the lead wire are fixed inside the coil bobbin with tape.
次にこの様に処理されたコイルワイヤとリード線とを組
付けたコイルゼビンを、磁極板等より形成した固定子と
組み合わせて後、更にロータを支承するだめの軸受部材
とロータを組付けることによりモータが完成する。Next, the coil wire assembled with the coil wire and lead wire treated in this way is combined with a stator formed from magnetic pole plates, etc., and then the rotor is assembled with a bearing member that supports the rotor. The motor is completed.
（ハ）発明の解決しようとする問題点
ところが前述の従来例においては、（イ）、リード線と
コイルワイヤとをはんだ付けしてテープ被覆による絶縁
をなしているので、はんだ付は不良に起因して耐圧不良
等の不具合が発生し易いと共にコイルワイヤとリード線
の端部における結合保持が充分でなく、結合の信頼性に
乏しい（ロ）、リード線の長さを予めきめておき、その
一端部に予めコネクタ等を装着した状態で、その他端部
にはんだ付等の作業を実施するので作業が慎重であり且
つ非能率的である等の問題点があった。そこで本発明は
前記の問題点を解決することを°目的とするもので、以
下その手段等を開示する。(c) Problems to be solved by the invention However, in the above-mentioned conventional example, (b) the lead wire and the coil wire are soldered and insulated by tape coating, so the soldering may be caused by defects. (b) Determine the length of the lead wire in advance, and avoid problems such as poor withstand voltage. Since a connector or the like is attached to one end in advance and soldering or the like is performed on the other end, the work is careful and inefficient. Therefore, an object of the present invention is to solve the above-mentioned problems, and the means thereof will be disclosed below.
に）問題点を解決するための手段、作用コイルワイヤの
コイル枠に巻回したコイルワイヤの一端部とリード線の
端部とを自己溶着により結合し、この結合部に熱収縮チ
ューブ等の被覆部材を装着したモータの巻線コイルを提
供する。又コイルワイヤの他端部とリード線との端末処
理においては、モータ組立て後に、リード線の長さを調
整し、このリード線にコネクタを装着する工程を採用す
るものである。この巻線コイルは、結合保持が充分であ
シ、絶縁性が完全であると共にモータ組立て後にリード
線の長さ調整等の工作を実施するから、作業の容易性と
能率向上を実現できる。2) A means to solve the problem is to connect one end of the coil wire wound around the coil frame of the working coil wire to the end of the lead wire by self-welding, and cover this joint with heat shrink tube or the like. A winding coil for a motor equipped with a member is provided. Further, in the terminal processing of the other end of the coil wire and the lead wire, a process is adopted in which the length of the lead wire is adjusted after the motor is assembled, and a connector is attached to the lead wire. This wire-wound coil has sufficient connection and retention, perfect insulation, and the length adjustment of the lead wires can be performed after the motor is assembled, making it easier to work and improving efficiency.
（ホ）実施例 本発明に係る一実施例を添付図面を参照して説明スル。(e) Examples An embodiment of the present invention will be described with reference to the accompanying drawings.
コイルゼビン２のコイル枠４にコイ／ｌ／ １フイヤで
あるマグネットワイヤ６を所定回数巻回し、このワイヤ
の端部８と被覆リード線１０の裸端部１２とを相互溶融
によシ結合するために例えば溶接１４する。更に溶接部
１４に熱収縮チューブ１６を外嵌してこの溶接部１４を
被覆保護する。その後リード線１０の一端部１８を移動
して、マグネットワイヤ６とリード線１０をコイル枠４
内に引き込んで収容保持する。A magnet wire 6 of Coil/l/1 wire is wound a predetermined number of times around the coil frame 4 of the coiled wire 2, and the end 8 of this wire and the bare end 12 of the covered lead wire 10 are bonded by mutual melting. For example, welding 14 is performed. Further, a heat shrink tube 16 is fitted over the welded portion 14 to cover and protect the welded portion 14. After that, one end 18 of the lead wire 10 is moved, and the magnet wire 6 and the lead wire 10 are connected to the coil frame 4.
Pull it inside and store it.
この様にマグネットワイヤとリード線とを組付けたコイ
ル枠４を有するコイルゼビン２（通常は複数個）を、磁
極板す等より形成した固定子ａに両側でサンドウィッチ
した状態で固定する。The coiled wire 2 (usually a plurality of coiled wires) having the coil frame 4 assembled with the magnet wire and the lead wire in this manner is fixed to the stator a formed of magnetic pole plates or the like in a sandwiched state on both sides.
更にモータの回転子Ｃと共に回転自在のシャフトｆを内
嵌固定した軸受部材ｄを取付板ｅに嵌合する。従って回
転子Ｃは固定子ａの空洞内に、シャフトｆ、軸受部材ｄ
と共に回転自在に収容される。前述の様なモータＭを形
成後に、リード線１０の長さを任意に決め、リード線端
部１８の先端２０に圧着端子２２を取りつけてコネクタ
ノーウジング２６に圧入してリード線１０とコネクタ２
４とを接続する。Furthermore, a bearing member d, in which a shaft f which is rotatable together with a rotor C of the motor is fitted and fixed, is fitted into the mounting plate e. Therefore, the rotor C has a shaft f and a bearing member d in the cavity of the stator a.
It is rotatably housed together with the After forming the motor M as described above, the length of the lead wire 10 is arbitrarily determined, a crimp terminal 22 is attached to the tip 20 of the lead wire end portion 18, and the crimp terminal 22 is press-fitted into the connector nose 26 to connect the lead wire 10 and the connector 2.
Connect with 4.
（へ）効果
本発明は、自己融着による溶接をリード線裸端部とマグ
ネットワイヤとの結合に使用すると共に熱収縮チューブ
の採用による電気的絶縁の完全を期しているから、はん
だ付に起因する不具合の発生を防止し、マグネットワイ
ヤとリード線の結合上の信頼性を増し、又リード線の長
さをモータ組立て後に状況に応じて適宜に決定してその
後に接続作業の実施が可能であるから、作業が容易であ
り能率的であると共に従来例のようにリード線の長さを
予め切断してその端部にコネクタ等を取シつけた完成品
を在庫管理するのに比較すれば、少量の在庫品で各種の
状況に応じたモータの巻線コイルを製造できる等管理上
の長所もある。(F) Effect The present invention uses self-fusion welding to connect the bare end of the lead wire and the magnet wire, and uses a heat shrink tube to ensure complete electrical insulation. This prevents the occurrence of problems that may occur, increases the reliability of the connection between the magnet wire and the lead wire, and allows the length of the lead wire to be appropriately determined depending on the situation after the motor is assembled, and connection work can then be carried out. This makes the work easier and more efficient, as well as managing inventory of finished products in which the length of the lead wire is cut in advance and a connector, etc. is attached to the end, as in the conventional case. There are also advantages in terms of management, such as the ability to manufacture motor winding coils to suit various situations with a small amount of inventory.
第１図は本発明に係るモータの巻線コイルの分解斜視図
である。
第２図は第１図のモータの巻線コイルを組み込んだモー
タの断面図。
ａ・・・固定子、ｂ・・・磁極板、Ｃ・・・回転子、ｄ
・・・軸受部材、Ｍ・・・モータ、ｆ・・・シャフト、
２・・・コイルゼビン、４・・・コイル枠、６・・・コ
イルワイヤ、８・・・コイルワイヤ端部、１０・・・リ
ード線、１２・・・リード線裸端部、１４・・・溶接、
１６・・・熱収縮チューブ、１８・・リード線の一端部
、２２・・・圧着端子、２４・・・コネクタFIG. 1 is an exploded perspective view of a winding coil of a motor according to the present invention. FIG. 2 is a sectional view of a motor incorporating the winding coil of the motor shown in FIG. a...Stator, b...Magnetic pole plate, C...Rotor, d
...bearing member, M...motor, f...shaft,
2... Coil Zevin, 4... Coil frame, 6... Coil wire, 8... Coil wire end, 10... Lead wire, 12... Lead wire bare end, 14... welding,
16... Heat shrink tube, 18... One end of lead wire, 22... Crimp terminal, 24... Connector
Claims (1)
リード線との端部を自己融着結合し、この結合部に被覆
部材を装着してなるモータの巻線コイル。 ２、コイルワイヤ端部とリード線裸端部とを溶着した特
許請求の範囲第１項記載のモータの巻線コイル。 ３、前記溶着部に熱収縮チューブを嵌着した特許請求の
範囲第２項記載のモータの巻線コイル。 ４、コイルボビンのコイル枠に巻回したコイルワイヤと
リード線との一端部を自己融着により結合し、この結合
部に被覆部材を装着してリード線の位置を移動せしめ、
コイルワイヤをコイルボビン内に収納して後、コイルボ
ビンを磁極板等よりなる固定子に組付け、この固定子と
シャフトにより回転自在に支承されたロータとを組み合
せてモータを形成して後、リード線の長さを調整して、
その他端部に圧着端子を装着して、この端子をコネクタ
に連結する工程を採用したモータの巻線コイルの端末処
理方法。[Scope of Claims] 1. A winding coil for a motor, in which the ends of a coil wire wound around a coil frame of a coil bobbin and a lead wire are self-fused and connected, and a covering member is attached to this joint. 2. A winding coil for a motor according to claim 1, wherein the end of the coil wire and the bare end of the lead wire are welded. 3. The motor winding coil according to claim 2, wherein a heat shrink tube is fitted to the welded portion. 4. Joining one end of the coil wire wound around the coil frame of the coil bobbin and the lead wire by self-fusion, attaching a covering member to this joint and moving the position of the lead wire,
After the coil wire is stored in the coil bobbin, the coil bobbin is assembled to a stator made of magnetic pole plates, etc., and the stator and the rotor rotatably supported by the shaft are combined to form a motor. Adjust the length of
A method for processing the ends of motor winding coils, which employs the process of attaching crimp terminals to the other ends and connecting these terminals to connectors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3994287A JPS63209443A (en) | 1987-02-23 | 1987-02-23 | Winding coil of motor and its end processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3994287A JPS63209443A (en) | 1987-02-23 | 1987-02-23 | Winding coil of motor and its end processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63209443A true JPS63209443A (en) | 1988-08-31 |
Family
ID=12567007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3994287A Pending JPS63209443A (en) | 1987-02-23 | 1987-02-23 | Winding coil of motor and its end processing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63209443A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0617348U (en) * | 1992-07-30 | 1994-03-04 | 株式会社三協精機製作所 | Thin coil holding substrate |
| US20130285776A1 (en) * | 2012-04-30 | 2013-10-31 | Honeywell International Inc. | High temperature electromagnetic coil assemblies including brazed braided lead wires and methods for the fabrication thereof |
| US9027228B2 (en) | 2012-11-29 | 2015-05-12 | Honeywell International Inc. | Method for manufacturing electromagnetic coil assemblies |
| US9508486B2 (en) | 2011-03-02 | 2016-11-29 | Honeywell International Inc. | High temperature electromagnetic coil assemblies |
| US9722464B2 (en) | 2013-03-13 | 2017-08-01 | Honeywell International Inc. | Gas turbine engine actuation systems including high temperature actuators and methods for the manufacture thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS559404A (en) * | 1978-07-05 | 1980-01-23 | Sanriyuushiya:Kk | Coil-end treating method |
| JPS5717242B2 (en) * | 1974-09-06 | 1982-04-09 |
-
1987
- 1987-02-23 JP JP3994287A patent/JPS63209443A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5717242B2 (en) * | 1974-09-06 | 1982-04-09 | ||
| JPS559404A (en) * | 1978-07-05 | 1980-01-23 | Sanriyuushiya:Kk | Coil-end treating method |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0617348U (en) * | 1992-07-30 | 1994-03-04 | 株式会社三協精機製作所 | Thin coil holding substrate |
| US9508486B2 (en) | 2011-03-02 | 2016-11-29 | Honeywell International Inc. | High temperature electromagnetic coil assemblies |
| US20130285776A1 (en) * | 2012-04-30 | 2013-10-31 | Honeywell International Inc. | High temperature electromagnetic coil assemblies including brazed braided lead wires and methods for the fabrication thereof |
| US9076581B2 (en) * | 2012-04-30 | 2015-07-07 | Honeywell International Inc. | Method for manufacturing high temperature electromagnetic coil assemblies including brazed braided lead wires |
| US9027228B2 (en) | 2012-11-29 | 2015-05-12 | Honeywell International Inc. | Method for manufacturing electromagnetic coil assemblies |
| US9653199B2 (en) | 2012-11-29 | 2017-05-16 | Honeywell International Inc. | Electromagnetic coil assemblies having braided lead wires and/or braided sleeves |
| US9722464B2 (en) | 2013-03-13 | 2017-08-01 | Honeywell International Inc. | Gas turbine engine actuation systems including high temperature actuators and methods for the manufacture thereof |
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