JPS63236372A - Photoelectric conversion device - Google Patents
Photoelectric conversion deviceInfo
- Publication number
- JPS63236372A JPS63236372A JP62070896A JP7089687A JPS63236372A JP S63236372 A JPS63236372 A JP S63236372A JP 62070896 A JP62070896 A JP 62070896A JP 7089687 A JP7089687 A JP 7089687A JP S63236372 A JPS63236372 A JP S63236372A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- photoelectric conversion
- thin film
- film
- colorless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/548—Amorphous silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
Landscapes
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Photovoltaic Devices (AREA)
- Light Receiving Elements (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
Abstract
Description
【発明の詳細な説明】
(a) 産業上の利用分野
本発明は基板に無色透明なポリイミドフィルムを用い、
該基板側から光を照射することにより光電変換効率を向
上させた光電変換装置に関する。Detailed Description of the Invention (a) Industrial Application Field The present invention uses a colorless and transparent polyimide film as a substrate,
The present invention relates to a photoelectric conversion device that improves photoelectric conversion efficiency by irradiating light from the substrate side.
(b) 従来の技術
非晶質シリコン薄膜等を用いて光エネルギーを電気エネ
ルギーに変換する光電変換装置は、低コストの太陽電池
(本発明では太陽電池も光電変換装置に含める)や光セ
ンサー等に応用されている。(b) Prior art A photoelectric conversion device that converts light energy into electrical energy using an amorphous silicon thin film or the like is a low-cost solar cell (solar cells are also included in the photoelectric conversion device in the present invention), optical sensors, etc. It is applied to.
光電変換装置、例えば太陽電池は、従来、ステンレス箔
等の金属板上にp形、i形、n形の非晶質シリコン薄膜
を順次堆積し、更に光透過性の導電性薄膜を積層した構
造のもの、及びガラス板上に光透過性の導電性薄膜とp
形、i形、n形の非晶質シリコン薄膜を順次堆積し、更
にアルミニムム等の導電性薄膜を積層した構造のもの等
が実用化されている。Photoelectric conversion devices, such as solar cells, conventionally have a structure in which p-type, i-type, and n-type amorphous silicon thin films are sequentially deposited on a metal plate such as stainless steel foil, and a light-transmitting conductive thin film is further laminated. and a light-transmitting conductive thin film on a glass plate.
A structure in which amorphous silicon thin films of type, i-type, and n-type are sequentially deposited and a conductive thin film of aluminum or the like is further laminated has been put into practical use.
ステンレス等の金属基板の場合、基板のシート抵抗が十
分に低いので、−基板上に単一の太陽電池と形成でき、
一定面積の基板から大出力の電流を得ることができる。In the case of a metal substrate such as stainless steel, the sheet resistance of the substrate is low enough that a single solar cell can be formed on the substrate.
A large output current can be obtained from a board with a fixed area.
一方ガラス等の絶縁基板を用いる場合には、2以上の光
電変換素子を互に隣接させて配置し、これを導電体で容
易に直列接続して2倍以上の電圧を得るのに都合がよい
。On the other hand, when using an insulating substrate such as glass, it is convenient to arrange two or more photoelectric conversion elements adjacent to each other and easily connect them in series with a conductor to obtain more than twice the voltage. .
ところで現在、非晶質シリコン太陽電池に関してその光
電変換効率の改善と共に材料面及び生産工程面の改善に
より低コスト化の努力がなされている。この−環として
ポリイミドフィルム等の耐熱性プラスチックフィルム上
にステンレス等の薄膜を設け、その上に非晶質シリコン
薄膜を堆積し、その上に酸化インジウム−酸化錫(以下
、IT04成性薄膜と略記する)又は酸化錫等の透明導
電性薄膜を付したものが提案されている(例えば、特開
昭54−149489号公報、同55−4994号公報
、同55−29154号公報及び同57−103839
号公報など)。これらは材料コストが低く、シかも基板
が可撓性でロール状に巻回して連続処理できるため生産
コスト面上で大きな利点があり、更に形状を任意に選択
できることから広範にわたる応用、用途が期待されてい
る。Currently, efforts are being made to reduce the cost of amorphous silicon solar cells by improving their photoelectric conversion efficiency as well as improving materials and production processes. As this ring, a thin film of stainless steel or the like is provided on a heat-resistant plastic film such as a polyimide film, an amorphous silicon thin film is deposited on it, and an indium oxide-tin oxide (hereinafter abbreviated as IT04 thin film) is deposited on top of it. ) or with a transparent conductive thin film of tin oxide etc. have been proposed (for example, JP-A No. 54-149489, JP-A No. 55-4994, JP-A No. 55-29154, and JP-A No. 57-103839).
Publications, etc.). These materials have low material costs, and the substrate is flexible and can be rolled into a roll for continuous processing, which has great advantages in terms of production costs.Furthermore, since the shape can be selected arbitrarily, a wide range of applications and applications are expected. has been done.
しかし、現在ポリイミドフィルムを基板とする非晶質シ
リコン太陽電池は多くの可能性を期待されながらも実用
化されるに至っていない。これは、ステンレス箔ヤガラ
ス板を基板とするものに比して、一般に光電変換効率が
大幅に低いこと、経日安定性及び曲げ応力に対する安定
性に欠けるためである。However, although amorphous silicon solar cells using a polyimide film as a substrate are currently expected to have many possibilities, they have not yet been put into practical use. This is because the photoelectric conversion efficiency is generally much lower than that of a substrate made of a stainless steel foil glass plate, and it lacks stability over time and stability against bending stress.
これらの欠点の理由の一つは、温度250 ’C〜35
0°Cの条件下、基板上に非晶質シリコン薄膜を堆積す
る際に、当該基板に吸着されている水分やポリイミドフ
ィルム中の残留溶媒、更に残留未反応部の縮合により発
生する水分等が不純物として膜中に取り込まれること、
又他の理由は非可逆的な熱収縮性(薄膜を堆積後室温に
戻したときに初期の寸法よりも収縮していること)によ
り基板フィルムと電極用ステンレス箔膜等との界面に歪
が残留している点にある。これらの改良策として、非晶
質シリコン薄膜を堆積する前に基板を予め加熱処理して
おく方法が提案されている(特公昭59−53178号
公報)Q
(C) 発明が解決しようとする問題点上述の基板を
予熱処理する方法は当該基板が有する本質的な問題を緩
和した点で極めて優れているが、太陽電池の光電変換効
率を向上させる方法とU7ては本質的な改善策にはなっ
ていない。One of the reasons for these drawbacks is that the temperature between 250'C and 35
When depositing an amorphous silicon thin film on a substrate under conditions of 0°C, moisture adsorbed on the substrate, residual solvent in the polyimide film, and moisture generated by condensation of residual unreacted parts, etc. Incorporated into the film as an impurity,
Another reason is that distortion occurs at the interface between the substrate film and the stainless steel foil film for electrodes due to irreversible heat shrinkage (when the thin film is returned to room temperature after deposition, it shrinks more than its initial size). The point is that it remains. As a method to improve these, a method has been proposed in which the substrate is preheated before depositing an amorphous silicon thin film (Japanese Patent Publication No. 59-53178) Q (C) Problems to be Solved by the Invention Although the above-mentioned method of preheating a substrate is extremely superior in that it alleviates the essential problems of the substrate, it is not a method for improving the photoelectric conversion efficiency of solar cells and is not an essential improvement measure. is not.
即ち、ポリイミドフィルムを基板とする太陽電池は、従
来非透光性のポリイミドフィルム上にステンレスのスパ
ッタ薄膜を設け、この上に非晶質シリコン薄膜を順次堆
積させ、次いでITO導電性薄膜を積層した構造を有す
る。そして、光を基板と反対側、つまりITO膜側から
照射させて光エネルギーを醒気エネルギーに変換させて
いる。That is, solar cells using a polyimide film as a substrate have conventionally been produced by sputtering a stainless steel thin film on a non-light-transmitting polyimide film, sequentially depositing an amorphous silicon thin film on this, and then laminating an ITO conductive thin film. Has a structure. Then, light is irradiated from the side opposite to the substrate, that is, from the ITO film side, and the light energy is converted into air energy.
ところで、非晶質シリコン薄膜の堆積状態は、下地基板
の平滑性に対応して、換言すると、表面の微細な凹凸V
CGってドメインを形成しながら成長し、この結果上記
非晶質シリコン薄膜の膜厚が1〜2μm程度までは膜厚
が厚くなる程、一般に構造欠陥の多い膜が形成される。Incidentally, the deposition state of the amorphous silicon thin film depends on the smoothness of the base substrate, in other words, the fine unevenness V on the surface.
CG grows while forming domains, and as a result, as the thickness of the amorphous silicon thin film increases to about 1 to 2 μm, a film with more structural defects is generally formed.
又、王として真性層中で発生した電子と正孔は薄膜の構
造欠陥の多い箇所で再結合しfすく、当該箇所で光電流
の損失が大であると思われる。したがって、光電変換効
率は基板から遠い箇所、つまり基板側の面とは反対側の
表面に近い程劣悪になると推考されるから、上述の如く
、光を基板と反対側、つまりIT04電性薄膜側から照
射させた場合、基板としてポリイミドフィルムを用いた
ものと鏡面ステンレス箔を用いたものとではポリイミド
フィルムの表面粗さが犬であることから光電変換効率が
ポリイミドフィルムの方が劣悪になると考えられる(ポ
リイミドフィルムの表面平滑性には限界がある)。Furthermore, electrons and holes generated in the intrinsic layer are more likely to recombine at locations where there are many structural defects in the thin film, and it is thought that the loss of photocurrent is large at such locations. Therefore, it is assumed that the photoelectric conversion efficiency becomes worse the farther from the substrate, that is, closer to the surface opposite to the surface on the substrate side. When irradiated from the substrate, the surface roughness of the polyimide film is the same between those using a polyimide film as the substrate and those using mirror-finished stainless steel foil, so it is thought that the photoelectric conversion efficiency will be worse with the polyimide film. (There is a limit to the surface smoothness of polyimide film.)
(d) 問題点を解決するだめの手段そこで、本発明
者らは耐熱性に優れるポリイミドフィルムであって、し
かも無色透明なポリイミドフィルムを開発し、これを基
板に用いた光電変換装#を作成し、光をこの基板側から
照射させて光電変換効率を調査した結果、この種の光電
変換装置ではその基板による光の吸収は避けられないが
、驚くべきことにそれにも拘わらず、従来のポリイミド
基板型の太陽電池に比較して大幅な光電変換効率の向上
が認められることを見い出し、本発明を完成するに至っ
たものである。(d) Means to solve the problem Therefore, the present inventors developed a colorless and transparent polyimide film that has excellent heat resistance, and created a photoelectric conversion device # using this as a substrate. However, as a result of investigating the photoelectric conversion efficiency by irradiating light from the substrate side, it was found that in this type of photoelectric conversion device, absorption of light by the substrate is unavoidable, but surprisingly, despite this, conventional polyimide The present invention was completed based on the discovery that photoelectric conversion efficiency is significantly improved compared to substrate-type solar cells.
即ち、本発明は基板上に光エネルギーを電気エネルギー
に変換する光電変換素子を設けた光電変換装置において
、該基板が一般式
%式%
で示される繰返し単位を有するポリイミドを主成分とす
るポリイミドフィルムで形成されていることを特徴とす
るものである。That is, the present invention provides a photoelectric conversion device in which a photoelectric conversion element for converting light energy into electrical energy is provided on a substrate, in which the substrate is a polyimide film mainly composed of polyimide having repeating units represented by the general formula %. It is characterized by being formed of.
以下、本発明の詳細な説明する。The present invention will be explained in detail below.
本発明において光電変換装置とは光エネルギーを電気エ
ネルギーに変換する装置のことであって、基板に光電変
換素子を設けたものであれば総てのものに適用でき、具
体的には、例えば太陽電池や光センサー等が挙げられる
。In the present invention, the photoelectric conversion device refers to a device that converts light energy into electrical energy, and can be applied to any device provided with a photoelectric conversion element on a substrate. Examples include batteries and optical sensors.
そして、本発明の最も大きな特徴は、上記基板として無
色透明な光透過性のポリイミドフィルムを採用した点に
ある。The most significant feature of the present invention is that a colorless and transparent light-transmitting polyimide film is used as the substrate.
そして、この無色透明とは、膜厚50±5μmのポリイ
ミドフィルムに対する可視光線(500nm)透過率が
70%以上であって、且つ黄色度(イエローネスインデ
ックス)が40以下のことをいう。Colorless and transparent means that the visible light (500 nm) transmittance for a polyimide film having a thickness of 50±5 μm is 70% or more and the yellowness index is 40 or less.
ポリイミドフィルムは耐熱性であるが、従来無色透明な
ポリイミドフィルムは存在せず、本発明者らの研究の結
果、完成されたものである。Although polyimide film is heat resistant, there has never been a colorless and transparent polyimide film, and this film was completed as a result of research by the present inventors.
本発明に用いる無色透明なポリイミドフィルムは、一般
式
%式%
で示される繰返し単位を有するポリイミドを主成分とす
る。The colorless and transparent polyimide film used in the present invention has as its main component a polyimide having a repeating unit represented by the general formula %.
本発明に用いられる無色透明なポリイミドは、一般式(
1)
%式%
で示されるビフェニルテトラカルボン酸二無水物と一般
式(IY)及び(V)
で表される芳香族ジアミノ化合物との反応によつて得ら
れる。The colorless and transparent polyimide used in the present invention has the general formula (
1) Obtained by reacting biphenyltetracarboxylic dianhydride represented by formula % with aromatic diamino compounds represented by general formulas (IY) and (V).
上記ビフェニルテトラカルボン酸二無水物としては、下
記の3.3’、 4.4’−ビフェニルテトラカルボ
ン酸二無水物と
2、 3.3’、 4’−ビフェニルテトラカルボン酸
二無水物
す
とが挙げられる。The above-mentioned biphenyltetracarboxylic dianhydride includes the following 3.3', 4.4'-biphenyltetracarboxylic dianhydride and 2, 3.3', 4'-biphenyltetracarboxylic dianhydride. can be mentioned.
又、上記メタ位置にアミノ基?有する芳香族ジアミノ化
合物のうち、一般式(1’V)で表される芳香族1核体
ジアミンの代表例としては下記のものが挙げられる。Also, is there an amino group at the above meta position? Among the aromatic diamino compounds, the following are representative examples of the aromatic mononuclear diamine represented by the general formula (1'V).
H2N−o−NF2
m−フェニレンジアミン
2.4−トルエンジアミン
4.6−:/メチルーm−フェニレンジアミン2.4−
ジアミノメシチレン
4−クロル−m−フェニレンジアミン
3.5−ジアミノ安息香酸
5−ニトロ−m−フェニレンジアミン
また。一般式(V)で表される芳香族3核体ジアミンの
代表例としては、下記のものが挙げられる。H2N-o-NF2 m-phenylenediamine 2.4-toluenediamine 4.6-:/methyl-m-phenylenediamine 2.4-
Diaminomesitylene 4-chloro-m-phenylenediamine 3.5-diaminobenzoic acid 5-nitro-m-phenylenediamine also. Representative examples of the aromatic trinuclear diamine represented by the general formula (V) include the following.
1.4−ビス(3−アミノフェノキシ)べ/セン1.3
−ビス(3−アミノフェノキシ)べ/セン上記芳香族1
核体ジアミンおよび芳香族3核体ジアミンはそれぞれ単
独で用いてもよいし、適宜組み合わせて用いてもよい。1.4-bis(3-aminophenoxy)ben/cene 1.3
-Bis(3-aminophenoxy)be/cene Aromatic 1 above
The nuclear diamine and the aromatic trinuclear diamine may be used alone or in appropriate combinations.
上記のようなビフェニルテトラカルボン酸二無水物とメ
タ位置にアミノ基を有する芳香族1核体ジアミン及び/
又は芳香族3核体ジアミンと金組み合わせることにより
初めて、上記一般式(1)及び/又は(n)で表される
繰返し単位を主成分とする無色透明なポリイミドが得ら
れるのである。A biphenyltetracarboxylic dianhydride as described above and an aromatic mononuclear diamine having an amino group at the meta position and/or
Alternatively, only by combining an aromatic trinuclear diamine with gold can a colorless and transparent polyimide whose main component is a repeating unit represented by the above general formula (1) and/or (n) be obtained.
ここで主成分とするとは、全体が上記の一般式(1)及
び/又は(l[)のみからなる場合も含める趣旨である
。Here, the term "main component" is intended to include cases where the entire component consists only of the above general formula (1) and/or (l[).
この場合、このようにして得られたポリイミドにおいて
、上記一般式(1)で表される繰返し単位及び/又は上
記一般式(11)で表される繰返し単位で示されるポリ
イミドの含有量が多いほど得られるポリイミドフィルム
の無色透明性が高まる。しかしながら、上記の一般式(
1)で表される繰返し単位及び/又は一般式(■)で表
される繰返し単位のポリイミドが、70モルチ以上含有
されていれば少なくともこの発明で求める無色透明性が
確保されるのでその範囲内において、上記ビフェニルテ
トラカルボン酸二無水物以外のその他の芳香族テトラカ
ルボン酸二無水物及び上記メタ位置にアミノ基を有する
芳香族1核体・3核体ジアミン以外の他のジアミノ化合
物を用いることができる。In this case, in the polyimide thus obtained, the higher the content of the polyimide represented by the repeating unit represented by the above general formula (1) and/or the repeating unit represented by the above general formula (11), the more The colorless transparency of the resulting polyimide film increases. However, the above general formula (
If the polyimide of the repeating unit represented by 1) and/or the repeating unit represented by general formula (■) contains 70 mol or more, at least the colorless transparency required by this invention is ensured, so it is within that range. In this method, use of an aromatic tetracarboxylic dianhydride other than the biphenyltetracarboxylic dianhydride and a diamino compound other than the aromatic mononuclear/trinuclear diamine having an amino group at the meta position. Can be done.
即ち、上記一般式(1)で表される繰返し単位及び/又
は一般式(■)で表される繰返し単位で表されるポリイ
ミドの好ましい範囲は70モルチ以上であり、最も好ま
しい範囲は95モル%以上である。That is, the preferred range of the polyimide represented by the repeating unit represented by the above general formula (1) and/or the repeating unit represented by the general formula (■) is 70 mol% or more, and the most preferred range is 95 mol%. That's all.
上記他の芳香族テトラカルボン酸二無水物としては、ピ
ロメリット酸二無水物、3.3’、 4.4’−ベン
ゾフェノンテトラカルボン酸二無水物、4゜4′−オキ
シシフタル酸二無水物、3.3’、 4.4’−ジフ
ェニルスルホンテトラカルボン酸二無水物、4.4′−
ビス(3,4−ジカルボキシフェノキシ)ジフェニルス
ルホンニ無水物、2,2−ビス(3゜4−ジカルボキシ
フェニル)へキサフルオロプロパンニ無水物、2. 3
. 6. 7−ナフタレンテトラカルボン酸二無水物、
1,2,5.6−ナフタレンテトラカルボン酸二無水物
、1. 4. 5. 8−ナフタレンテトラカルボン酸
二無水物ないしはそのエステル等の誘導体が挙げられ、
これらは単独で又は併せて用いることができる。Examples of the other aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride, 3.3', 4.4'-benzophenonetetracarboxylic dianhydride, 4°4'-oxycyphthalic dianhydride, 3.3', 4.4'-diphenylsulfone tetracarboxylic dianhydride, 4.4'-
Bis(3,4-dicarboxyphenoxy)diphenylsulfone dianhydride, 2,2-bis(3°4-dicarboxyphenyl)hexafluoropropani dianhydride, 2. 3
.. 6. 7-naphthalenetetracarboxylic dianhydride,
1,2,5.6-naphthalenetetracarboxylic dianhydride, 1. 4. 5. Examples include derivatives such as 8-naphthalenetetracarboxylic dianhydride or its ester,
These can be used alone or in combination.
また、その他のジアミノ化合物としては、4゜4′−ジ
アミノジフェニルエーテル、3.47−ジアミノジフェ
ニルエーテル、4.4’−ジアミノジフェニルスルホン
、4.4’−ジアミノジフェニルメタン、4.4’−ジ
アミノベンゾフェノン、4.4’−ジアミノジフェニル
プロパン、P−フェニレンジアミン、2.5−)リレン
ジアミン、2.5−ジアミノクロロベンゼン、ベンジジ
ン、3.3’−ジメチルベンジジン、4.4’−ジアミ
ノジフェニルチオエーテル、3,3′−ジメトキシ−4
,4’−ジアミノジフェニルメタン、3.3’−ジメチ
ル−4,47−ジアミノジフェニルメタン、ビス〔4−
(4−アミノフェノキシ)フェニルジスルホン、2.2
〜ビスC4−C4−アミノフェノキシ)フェニルジプロ
パン、2.2−ビス(:4−(4−アミノフェノキシ)
フェニル〕へキサフルオロプロパン、1.3−ビス(4
−アミノフェノキシ)ベンゼン、1.4−ビス(4−ア
ミノフェノキシ)ベンゼンが挙げられ、これらは単独で
、もしくは併せて用いることができる。In addition, other diamino compounds include 4゜4'-diaminodiphenyl ether, 3,47-diaminodiphenyl ether, 4,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylmethane, 4,4'-diaminobenzophenone, .4'-Diaminodiphenylpropane, P-phenylenediamine, 2.5-)lylenediamine, 2.5-diaminochlorobenzene, benzidine, 3.3'-dimethylbenzidine, 4.4'-diaminodiphenylthioether, 3,3' -dimethoxy-4
, 4'-diaminodiphenylmethane, 3,3'-dimethyl-4,47-diaminodiphenylmethane, bis[4-
(4-aminophenoxy)phenyldisulfone, 2.2
~BisC4-C4-aminophenoxy)phenyldipropane, 2.2-bis(:4-(4-aminophenoxy)
phenyl]hexafluoropropane, 1,3-bis(4
-aminophenoxy)benzene and 1,4-bis(4-aminophenoxy)benzene, which can be used alone or in combination.
本発明に用いる無色透明・なポリイミドフィルムは、上
記の芳香族テトラカルボン酸二無水物及びジアミノ化合
物を有機極性溶媒中において、温度80゛C以下で重合
させることによりポリイミド前駆体溶液をつくり、この
ポリイミド前駆体溶液を用いて流延、ロールコーティレ
グ等の方法で所望の形状の賦形体を形成し、この賦形体
を空気中又は不活性ガス中において、温度:50〜35
0”C。The colorless and transparent polyimide film used in the present invention is prepared by polymerizing the above-mentioned aromatic tetracarboxylic dianhydride and diamino compound in an organic polar solvent at a temperature of 80°C or less to prepare a polyimide precursor solution. A molded body of a desired shape is formed using a polyimide precursor solution by a method such as casting or roll coating, and the molded body is placed in air or an inert gas at a temperature of 50 to 35.
0”C.
圧カニ常圧もしくは減圧の条件下で有機極性溶媒を蒸発
除去すると同時にポリイミド前駆体を脱水閉環して得ら
れる。It is obtained by evaporating and removing the organic polar solvent under normal or reduced pressure conditions and simultaneously dehydrating and ring-closing the polyimide precursor.
また、上記方法に代えて、上記ポリイミド前駆体をピリ
ジンと無水酢酸のベンゼン溶液等を用い、脱浴媒とイミ
ド化を行いポリイミドにすること等の方法によっても得
ることができる。Alternatively, instead of the above method, the polyimide precursor can be obtained by a method such as using a benzene solution of pyridine and acetic anhydride, and imidizing it with a debathing medium to form a polyimide.
上記の有機極性溶媒としては、N、N−ジメチルホルム
アミド、N、N−ジメチルアセトアミド、ジグライム、
クレゾール、ハロゲン化フェノール等が好適であるが、
特にN、N−ジメチルアセトアミドが良溶媒で、しかも
沸点が極めて低いから好ましい。これらの有機極性溶媒
は単独で用いてもよいし、或はこれに代えて2種以上を
混合して用いても支障はない。Examples of the above organic polar solvent include N,N-dimethylformamide, N,N-dimethylacetamide, diglyme,
Cresol, halogenated phenol, etc. are preferred, but
In particular, N,N-dimethylacetamide is preferred because it is a good solvent and has an extremely low boiling point. These organic polar solvents may be used alone, or alternatively, two or more of them may be used in combination without any problem.
有機極性溶媒として、上記に例示した各溶媒は、沸点が
低いため、加熱による脱水閉環の際に分解してその分解
物がポリイミド中に残留して当該ポリイミドが着色する
といった問題を生じないのである。As organic polar solvents, the above-mentioned solvents have low boiling points, so they do not cause problems such as decomposition during dehydration and ring closure by heating, and the decomposed products remain in the polyimide and color the polyimide. .
しかしながら、高沸点の重合用溶媒、例えばN−メチル
−2−ピロリドンを用い、ポリイミド前駆体合成後、溶
媒置換により、上記例示の好適な溶媒に生成ポリイミド
前駆体を溶解するようにすれば上記弊害を排除しつる。However, if a high boiling point polymerization solvent such as N-methyl-2-pyrrolidone is used to synthesize the polyimide precursor and the resulting polyimide precursor is dissolved in the above-mentioned suitable solvent by solvent substitution, the above-mentioned disadvantages can be avoided. Eliminate the vines.
この場合、上記例示の好適己溶媒は希釈溶媒となる。上
記ポリイミドフィルムの製造に際しては、このように、
重合溶媒と希釈溶媒とを別種のものにし、溶媒置換によ
って生成ポリイミド前駆体を希釈溶媒に溶解するように
してもよいのである。In this case, the preferred self-solvent exemplified above would be a diluting solvent. When manufacturing the above polyimide film, in this way,
It is also possible to use different types of polymerization solvent and dilution solvent, and to dissolve the produced polyimide precursor in the dilution solvent by solvent substitution.
なお、上記に例示した好適な有機極性溶媒を使用する際
に、この溶媒に、エタノール、トルエン、ベンゼン、キ
シレン、ジオキサン、テトラヒドロフラン、ニトロベン
ゼン等の溶媒を、ポリイミドフィルムの無色透明性を損
なわない範囲内において一種もしくは二種以上適宜混合
して用いてもよい0
上記のようにして、無色透明なポリイミドフィルムを製
造する際にポリイミド前駆体溶液の対数粘度(N、N−
ジメチルアセトアミド溶媒中0.59/100tttl
V:)濃度において30°Cで測定)が0.3〜5.0
のi1題になるように調整するのが好ましい。より好適
なのは0.4〜2.0である。この対数粘度が低すぎる
と得られるポリイミドフィルムの機械的強度が低くなる
ため好ましくない。逆に、対数粘度が高すぎるとポリイ
ミド前駆体溶液を適当な形状に賦形する際に流延させに
くく作業が困難となるため好ましくない。また、ポリイ
ミド前駆体溶液の濃度も、作業性等の観点から、5〜3
0重量%、好ましくは15〜255〜25重量%ること
が望ましいのである。When using the suitable organic polar solvents listed above, add solvents such as ethanol, toluene, benzene, xylene, dioxane, tetrahydrofuran, nitrobenzene, etc. to this solvent within a range that does not impair the colorless transparency of the polyimide film. One type or two or more types may be appropriately mixed and used in the above manner.
0.59/100tttl in dimethylacetamide solvent
V:) concentration measured at 30 °C) is 0.3 to 5.0
It is preferable to adjust the number of questions so that the number of questions is i1. More preferred is 0.4 to 2.0. If the logarithmic viscosity is too low, the resulting polyimide film will have low mechanical strength, which is not preferable. On the other hand, if the logarithmic viscosity is too high, it is not preferable because it becomes difficult to cast the polyimide precursor solution into an appropriate shape, making the work difficult. In addition, from the viewpoint of workability, the concentration of the polyimide precursor solution is 5 to 3.
It is desirable that the content be 0% by weight, preferably 15-255-25% by weight.
なお、上記対数粘度は次式で計算されるものであり、式
中の粘度は毛細管粘度計により測定されるものである。Note that the above-mentioned logarithmic viscosity is calculated by the following formula, and the viscosity in the formula is measured by a capillary viscometer.
ポリイミド前駆体溶液を用いての無色透明性に優れるポ
リイミドフィルムを得るにはガラス板、 ″ステンレ
ス板等の鏡面に上記ポリイミド前駆体溶液を一定の厚み
になるように流延し、100〜350゛Cの温度で徐々
に加熱して脱水閉環させ、これにポリイミド前駆体をイ
ミド化することにより行なわれる。ポリイミド前駆体溶
液からのポリイミドフィルム形成における有機極性溶媒
の除去及びポリイミド前駆体のイミド化のための加熱は
、連続して行ってもよく、又これらの工程を減圧下もし
くは不活性ガス雰囲気中で行ってもよい。更に短時間で
あれば400°C前後まで最終的に加熱することにより
生成ポリイミドフィルムの特性を向上させることができ
る。To obtain a polyimide film with excellent colorless transparency using a polyimide precursor solution, the polyimide precursor solution is cast onto a mirror surface such as a glass plate or a stainless steel plate to a certain thickness, and the thickness is 100 to 350°. This is carried out by gradually heating the polyimide precursor at a temperature of Heating may be carried out continuously, or these steps may be carried out under reduced pressure or in an inert gas atmosphere.Furthermore, for a short period of time, by final heating to around 400 °C, The properties of the resulting polyimide film can be improved.
また、ポリイミドフィルム形成の他の方法は、上記のポ
リイミド前駆体溶液をガラス板上等に流延して100〜
150°Cで30〜120分間加熱乾燥して皮膜金形成
し、この皮膜をピリジ/と無水酢酸のベンゼン溶液等に
浸漬して脱溶剤とイミド化反応を行い、上記皮膜をポリ
イミドフィルムとする方法であり、この方法によっても
無色透明なポリイミドフィルムを得ることができる。Another method for forming a polyimide film is to cast the above polyimide precursor solution onto a glass plate or the like.
A method of forming a gold film by heating and drying at 150°C for 30 to 120 minutes, and immersing this film in a benzene solution of pyridine and acetic anhydride to remove the solvent and perform an imidization reaction, thereby converting the film into a polyimide film. A colorless and transparent polyimide film can also be obtained by this method.
このようにして得られるポリイミドフィルムはその厚み
を7〜550μm程度に設定することが好ましい。この
厚さが550μmを超えると光の透過率が悪化すると共
に可撓性に欠けて連続的にロール状に巻回するのが困難
となり、つまり生産性に問題が生じるのであり、逆に厚
さが7μm未満になると充分な機械的強度が得られない
と共に非晶質シリコン薄膜全堆積する際の温度(250
°C〜350°C)に耐えることができず、この熱応力
によって基板が変形することがあるから好ましくない。The thickness of the polyimide film thus obtained is preferably set to about 7 to 550 μm. If the thickness exceeds 550 μm, the light transmittance will deteriorate and the flexibility will be lacking, making it difficult to continuously wind the film into a roll, which will cause problems in productivity. If it is less than 7 μm, sufficient mechanical strength will not be obtained, and the temperature (250
C to 350 C), and the substrate may be deformed by this thermal stress, which is not preferable.
このポリイミドフィルムは、無色透明であって従来のよ
うに黄色ないし黄褐色に着色していないため、比較的厚
膜であっても極めて無色透明性が良好である。This polyimide film is colorless and transparent and is not colored yellow or yellowish brown as in conventional films, so it has extremely good colorless transparency even if it is a relatively thick film.
以上のようにして、ポリイミド前駆体溶液をイミド化し
てポリイミドとする場合において、生成ポリイミドは、
特性の点から対数粘度(97重量%硫酸中0.597d
lの濃度で30°Cのもとて測定)tl−0,3〜5.
0の範囲内に設定することが好ましい。In the case where the polyimide precursor solution is imidized to form polyimide as described above, the generated polyimide is
From the point of view of properties, logarithmic viscosity (0.597 d in 97 wt% sulfuric acid)
tl-0,3~5.
It is preferable to set it within the range of 0.
最も好ましいのは0.4〜4.0である。The most preferred range is 0.4 to 4.0.
このようにして得られたポリイミドフィルムは、従来の
ものとは全く異なり、無色透明であって極めて透明度が
高いものである。The polyimide film obtained in this manner is completely different from conventional films, and is colorless and transparent, and has extremely high transparency.
このようにして得たポリイミドフィルム製基板上に光電
変換素子を堆積して光電変換装aを形成する。A photoelectric conversion device a is formed by depositing photoelectric conversion elements on the polyimide film substrate thus obtained.
本発明においては、先ず基板上にITO膜ヤ膜化酸化ス
ズ薄膜光透過型の導電性薄膜を蒸着法やスパッタリング
法で積層する工程Aを実施する。In the present invention, step A is first carried out in which an ITO film, a tin oxide film, and a light-transmitting conductive thin film are laminated on a substrate by a vapor deposition method or a sputtering method.
該導電性薄膜の厚みとしては0,01.〜1.0μ7n
とするのが好ましく、0.01μm未満では所望の導電
性(表面抵抗が1000Ω/口以下)が得られず、逆に
1.0μmを超えるとポリイミドフィルムの導電性薄膜
の透明性が損なわれるから好ましくない。The thickness of the conductive thin film is 0.01. ~1.0μ7n
If it is less than 0.01 μm, the desired conductivity (surface resistance of 1000 Ω/mouth or less) cannot be obtained, and if it exceeds 1.0 μm, the transparency of the conductive thin film of the polyimide film will be impaired. Undesirable.
本発明においては、次に上記導電性薄膜上に光電変換素
子を堆積する工程Bを実施する。In the present invention, next step B is performed in which a photoelectric conversion element is deposited on the conductive thin film.
該光電変換素子としては、上記導電性薄膜上に、例えば
p−1−n又はn−1−pの順序で堆積して成る非晶質
シリコン薄膜の他、上記導電性薄膜上に、p形弁晶質炭
化珪素薄膜、i形弁晶質シリコン薄膜及びn形弁晶質シ
リコン薄膜の順序で堆積して成る光電変換素子等の各種
のものが挙げられる。The photoelectric conversion element may include an amorphous silicon thin film deposited on the conductive thin film, for example, in the p-1-n or n-1-p order, or a p-type silicon thin film deposited on the conductive thin film. Examples include a variety of photoelectric conversion elements formed by depositing a valvus crystalline silicon carbide thin film, an i-type valvate silicon thin film, and an n-type valvate silicon thin film in this order.
そして、p形弁晶質シリコン薄膜、i形弁晶質シリコン
薄膜、n形弁晶質シリコン薄膜の堆積方法としては、ス
パッタリング法、グロー放電法、光CVD法、イオンブ
レーティング法等の各種の方法を採用しうる。The p-type valvus silicon thin film, i-type valvate silicon thin film, and n-type valvate silicon thin film can be deposited using various methods such as sputtering method, glow discharge method, photo-CVD method, and ion blating method. method can be adopted.
例えば、グロー放電法の場合、温度200〜350 ’
Cに加熱された基板ホルダーに、片面に透明導電性薄膜
を形成した基板を保持させ、核基板ホルダーを一方の電
極とし、これに対する対極との間に13.56 MHz
の高周波電力を供給する。For example, in the case of glow discharge method, the temperature is 200-350'
A substrate with a transparent conductive thin film formed on one side is held in a substrate holder heated to C, and the nuclear substrate holder is used as one electrode, and the opposite electrode is connected to the substrate at 13.56 MHz.
of high-frequency power.
そして、例えばp形弁晶質シリコン薄膜を形成するには
、シランにホスフィン(PH3)f:混入し、一方p形
非晶質シリコン薄膜を形成するには、シランにジボラン
(82H6)を導入すればよいのである。For example, to form a p-type crystalline silicon thin film, phosphine (PH3)f: is mixed into silane, while to form a p-type amorphous silicon thin film, diborane (82H6) is introduced into silane. It's okay.
又、上記の非晶質シリコン薄膜とは、水素化非晶質シリ
コンと、フッ素化非晶質シリコンをいう。Further, the above-mentioned amorphous silicon thin film refers to hydrogenated amorphous silicon and fluorinated amorphous silicon.
本発明においては、かくして得られた光電変換素子上に
アルミニウム、ニッケル、チタン、クロム、鉄、ステン
レス、ニッケルクロム合金等0金属薄膜を蒸着法、スパ
ッタリング法等の適宜の方法で形成するのである。例え
ば蒸着法では真空度10−4〜1 torr、蒸着源温
度は用いる材料の融点付近の条件下で行なわれる。In the present invention, a thin film of a metal such as aluminum, nickel, titanium, chromium, iron, stainless steel, or nickel-chromium alloy is formed on the thus obtained photoelectric conversion element by an appropriate method such as vapor deposition or sputtering. For example, in the vapor deposition method, the vacuum level is 10 -4 to 1 torr, and the temperature of the vapor deposition source is around the melting point of the material used.
(e) 作用
基板上に非晶質シリコン薄膜を堆積する場合、膜厚が1
〜2μm迄は、基板表面の平滑性の影響で膜厚が厚くな
る程膜質が悪くなる(構造欠陥が多くなる)。この傾向
は、基板と非晶質シリコン薄膜との境界の電極用金属薄
膜の有無には関係ない0
非透光性のプラスチックフィルム’t−基板とし、金属
薄膜電極を介して、光電変換素子と透明導電性薄膜を堆
積した構造の従来のアモルファスシリコン太陽電池では
膜質の良い基板とは反対側の表面より光を照射している
のに対し、換言すると、膜質の劣悪な方より光を照射し
ているのに対し、本発明による無色透明なポリイミドフ
ィルムを基板とするアモルファスシリコン太陽電池の場
合には、膜質が良好な基板側から光を照射させ、これに
よって、主として真性シリコン薄膜で発生した電子と正
孔が構造欠陥の多い箇所で再結合して損失する率を極力
抑制しているものと推考される。(e) When depositing an amorphous silicon thin film on a working substrate, the film thickness is 1
Up to 2 μm, the thicker the film, the worse the film quality (the more structural defects there are) due to the effect of the smoothness of the substrate surface. This tendency is independent of the presence or absence of a metal thin film for electrodes at the boundary between the substrate and the amorphous silicon thin film. In conventional amorphous silicon solar cells, which have a structure in which a transparent conductive thin film is deposited, light is irradiated from the surface opposite to the substrate with good film quality, but in other words, light is irradiated from the side with poor film quality. On the other hand, in the case of an amorphous silicon solar cell using a colorless and transparent polyimide film as a substrate according to the present invention, light is irradiated from the substrate side with good film quality, and as a result, the electrons mainly generated in the intrinsic silicon thin film are It is presumed that the rate at which holes and holes are recombined and lost at locations with many structural defects is suppressed as much as possible.
つまり、本発明の光電変換装置では膜質の良い方側(構
造欠陥の少ない方側)、換言すると基板側から光を照射
しているから光を受けて発生した電子と正孔が再結合す
る率が低くなって光電変換効率が大幅に高くなる作用を
有するものと考えられる。In other words, in the photoelectric conversion device of the present invention, since light is irradiated from the side with better film quality (the side with fewer structural defects), in other words, from the substrate side, there is a high rate of recombination of electrons and holes generated upon receiving light. This is thought to have the effect of lowering the photoelectric conversion efficiency and significantly increasing the photoelectric conversion efficiency.
(f) 実施例
実施例1
溶媒としてN、N−ジメチルアセトアミドを用いて、m
−フェニレンジアミン1molに対t、、3゜3’、4
.4’−ビフェニルテトラカルボン酸二無水物を1mo
1反応させ、ポリイミド前駆体の溶液を得た。この溶液
をガラス板上に流延して皮膜を形成し、この皮膜を熱風
乾燥し、最後には300°Cで5時間加熱してイミド化
反応を完全に行い、厚み50μmのポリイミドフィルム
、を得た。(f) Examples Example 1 Using N,N-dimethylacetamide as a solvent, m
-t for 1 mol of phenylenediamine, 3°3', 4
.. 1 mo of 4'-biphenyltetracarboxylic dianhydride
1 reaction to obtain a solution of a polyimide precursor. This solution is cast onto a glass plate to form a film, which is dried with hot air, and finally heated at 300°C for 5 hours to complete the imidization reaction, forming a polyimide film with a thickness of 50 μm. Obtained.
このフィルムの光線透過率(波長500 n m )は
82チ、又表面粗さは両面共に85A1温度350°C
での熱収縮率2%以下であった。The light transmittance (wavelength: 500 nm) of this film is 82 inches, and the surface roughness on both sides is 85A1 temperature: 350°C.
The heat shrinkage rate was 2% or less.
このようにして得られた無色透明なポリイミドフィルム
を基板として用いて、以下の手順によりアモルファスシ
リコン太陽電池を作製した。Using the thus obtained colorless and transparent polyimide film as a substrate, an amorphous silicon solar cell was produced according to the following procedure.
該基板の片面にはスパッタリング法によって厚み600
AのITO導電性薄膜を設け、このITO導電性薄膜付
き基板を、内部電極型の高周波(13,56MHz)グ
ロー放電装置内のヒーター付きホルダーに保持し、25
0°C前後に保った後、水素で10モルチに希釈したシ
ランと、水素で5,000 pPmに希釈したジボラン
を混合(82H6/ (5iHa + B2H6) =
0.5モルチ)し、グロー放電装置内に導入し、真空
度0,2Torrの雰囲気下でLOWの高周波電力を印
加して該基板上にtよう素をドーグした200Aのp形
弁晶質シリコン層を設けた。引き続いて上記の水素希釈
シランのみを導入し同様に反応を行いノンドープで厚み
4500Aのi形弁晶質シリコン薄膜を堆積し、更に水
素希釈シランと、水素で5. OOOppmに希釈した
フォスフイン(PHa)ta合(PHa/(S iH4
+PHa )=0.5モル%)し、グロー放電装置内に
導入してi形弁晶質シリコン薄膜上にリンをドープした
500Aのn形弁晶質シリコン薄膜を設けた。One side of the substrate is coated with a thickness of 600 mm by sputtering.
The ITO conductive thin film of A was provided, and the substrate with this ITO conductive thin film was held in a holder equipped with a heater in an internal electrode type high frequency (13,56 MHz) glow discharge device.
After keeping the temperature around 0°C, silane diluted with hydrogen to 10 molar and diborane diluted with hydrogen to 5,000 pPm were mixed (82H6/ (5iHa + B2H6) =
A 200A p-type crystalline silicon substrate was prepared by applying LOW high-frequency power under a vacuum of 0.2 Torr to dope t-iodine onto the substrate. Layers were provided. Subsequently, only the above hydrogen-diluted silane was introduced and the same reaction was carried out to deposit a non-doped i-type crystalline silicon thin film with a thickness of 4500A, and further hydrogen-diluted silane and hydrogen were added. Phosphine (PHa)ta combination (PHa/(S iH4
+PHa ) = 0.5 mol %) and introduced into a glow discharge device to provide a 500A n-type valvus silicon thin film doped with phosphorus on the i-type valvus silicon thin film.
即ち、無色透明のポリイミドフィルム製基板上に、IT
Oの導電性薄膜を介して、p形−1形−n形の非晶質−
771Jコン博膜から成る光電変換素子を形成した。That is, IT is placed on a colorless and transparent polyimide film substrate.
Through a conductive thin film of O, p-type, 1-type, n-type amorphous
A photoelectric conversion element consisting of a 771J film was formed.
次にこれを真空蒸着装置内に保持し、常法の蒸着によっ
て、n形弁晶質シリコン薄膜上に厚み0.1μmのアル
ミニウム製導電性薄膜を積層した。Next, this was held in a vacuum evaporation apparatus, and a conductive thin film made of aluminum having a thickness of 0.1 μm was laminated on the n-type crystalline silicon thin film by a conventional vapor deposition method.
かくして得られた太陽電池の光電変換効率をAM= 1
、 100 mW/ alのソーラーシミュレーター
で測定した。この場合、光を基板側から照射した。The photoelectric conversion efficiency of the solar cell thus obtained is AM=1
, measured with a 100 mW/al solar simulator. In this case, light was irradiated from the substrate side.
その結果を第1表に示した。The results are shown in Table 1.
実施例2
m−フェニレンジアミンに代え−c、1.3ビス(3−
アミノフェノキシ)ベンゼンを用いた以外は実施例1と
同様にして厚み50μmのポリイミドフィルムを得た。Example 2 -c, 1.3bis(3-
A polyimide film with a thickness of 50 μm was obtained in the same manner as in Example 1 except that aminophenoxy)benzene was used.
このフィルムの光線透過率(波長500nm)は85チ
、又表面粗さは両面共に70人、温度350℃での熱収
縮率は2%以下であった。The light transmittance (wavelength: 500 nm) of this film was 85 cm, the surface roughness was 70 cm on both sides, and the heat shrinkage rate at a temperature of 350°C was 2% or less.
コf/)ようにして得られた無色透明なポリイミドフィ
ルムを基板として用い、実施例1と同様の手順によりア
モルファス太陽電池基板を作製した。An amorphous solar cell substrate was produced in the same manner as in Example 1 using the colorless and transparent polyimide film obtained as described above as a substrate.
得られた太陽電池の光電変換効率を実施例1と同様に測
定し、第1表に示した。The photoelectric conversion efficiency of the obtained solar cell was measured in the same manner as in Example 1, and is shown in Table 1.
実施例3
m−フェニレンジアミンに代工て1,4−ビス(3−ア
ミノフェノキシ)ベンゼン&、N、N−ジメチルアセト
アミドに代えてN、N−ジメチルホルムアミドを用いた
以外は実施例1と同様にして厚み50μmのポリイミド
フィルムを得た。Example 3 Same as Example 1 except that m-phenylenediamine was substituted with 1,4-bis(3-aminophenoxy)benzene & N,N-dimethylformamide was used instead of N,N-dimethylacetamide. A polyimide film with a thickness of 50 μm was obtained.
このフィルムの光線透過率(波長500nm)は83%
、又表面粗さは両面共に80人、温度350℃での熱収
縮率は2%以下であった。The light transmittance of this film (wavelength 500nm) is 83%
Also, the surface roughness was 80 on both sides, and the heat shrinkage rate at a temperature of 350°C was 2% or less.
このようにして得られた無色透明なポリイミドフィルム
を基板として用い、実施例1と同様の手順によりアモル
ファスシリコン太陽電池基板を作製した。得られた太陽
電池の光電変換効率を実施例1と同様に測定し、第1表
に示した。Using the thus obtained colorless and transparent polyimide film as a substrate, an amorphous silicon solar cell substrate was produced in the same manner as in Example 1. The photoelectric conversion efficiency of the obtained solar cell was measured in the same manner as in Example 1, and is shown in Table 1.
比較例1
実施例1〜3と特性を比較するために、厚さが50μm
1表面粗さ80大の非透過性ポリイミドフィルム(デュ
ポン社製カプトンH)t−基板とする従来型のアモルフ
ァスシリコン太陽電池を作成した。Comparative Example 1 In order to compare the characteristics with Examples 1 to 3, the thickness was 50 μm.
A conventional amorphous silicon solar cell was prepared using a t-substrate made of a non-transparent polyimide film (Kapton H manufactured by DuPont) with a surface roughness of 80.
なお、この電池の基本的構造は実施例1と同様である。Note that the basic structure of this battery is the same as in Example 1.
その具体的作成方法は以下の通りである。The specific method for creating it is as follows.
即ち、上記基板の片面に、スパッタ蒸着法により厚み5
,0OOAのステンレス鋼製の導電性薄膜を設けた。次
に、実施例1と同様の装置、同様条件で、該導電性薄膜
上に、リンをドープした厚み500Aのn形弁晶質シリ
コン薄膜、ノンドープで厚み4SOO5−のi形弁晶質
シリコン薄膜及びほう素をドーグした厚み200Aのp
形弁晶質シリコン薄膜を順次堆積して光電変換素子を形
成した。更に、該p形弁晶質シリコン薄膜上に、スパッ
タ蒸着法により厚み600λのITO導電性薄膜を設け
た。次に、この電池の光電変換効率を実施例1と同様に
測定した。この場合、光を基板と反対側、つまりITO
導電性薄膜側から照射した。That is, a layer with a thickness of 5 mm was formed on one side of the substrate by sputter deposition.
,0OOA stainless steel conductive thin film was provided. Next, using the same apparatus and under the same conditions as in Example 1, a phosphorous-doped n-type valvus crystalline silicon thin film with a thickness of 500 A and a non-doped i-type valvus crystalline silicon thin film with a thickness of 4SOO5- were deposited on the conductive thin film. and p of thickness 200A doped with boron.
A photoelectric conversion element was formed by sequentially depositing crystalline silicon thin films. Furthermore, an ITO conductive thin film having a thickness of 600λ was provided on the p-type crystalline silicon thin film by sputter deposition. Next, the photoelectric conversion efficiency of this battery was measured in the same manner as in Example 1. In this case, the light is directed to the opposite side of the substrate, that is, to the ITO
Irradiation was performed from the conductive thin film side.
参考例1
基板として厚み1.00のパイレックスガラスを用いる
以外は、実施例1と同様の構造のアモルファスシリコン
太陽電池を製作し、実施例1と同様に光電変換効率を測
定した。Reference Example 1 An amorphous silicon solar cell having the same structure as in Example 1 was manufactured, except that Pyrex glass with a thickness of 1.00 mm was used as the substrate, and the photoelectric conversion efficiency was measured in the same manner as in Example 1.
実施例4
実施例1で得た無色透明なポリイミドフィルムを基板と
して用いて、以下の手順によりアモルファスシリコン太
陽電池を作製した。Example 4 Using the colorless and transparent polyimide film obtained in Example 1 as a substrate, an amorphous silicon solar cell was produced according to the following procedure.
該基板の片面に、実施例1と同様にITO導電性薄膜を
形成し、実施例1と同様にグロー放電装置内の温度を2
50 ’C前後に保った後、該グロー放電装置内に水素
で各々10モルチ、10モルチ及び5,000 ppm
に希釈したシラン、エチレン及びジボランの混合(82
H6/(SiHa+C2H4)=0.5モルチ、C2H
4/(SiH4+C2H*)=0.8モル%)ガスを導
入し、真空度0.2 Torrの雰囲気下でl0WO高
周波電力を印加して該基板上にほう素をドープした厚さ
200Aのp形弁晶質炭化珪素薄膜を設けた。An ITO conductive thin film was formed on one side of the substrate in the same manner as in Example 1, and the temperature in the glow discharge device was lowered to 2 as in Example 1.
After maintaining the temperature around 50'C, 10 molti, 10 molti and 5,000 ppm of hydrogen were added into the glow discharge device, respectively.
A mixture of silane, ethylene and diborane diluted to 82
H6/(SiHa+C2H4)=0.5molti, C2H
4/(SiH4+C2H*)=0.8 mol%) gas was introduced and 10WO high frequency power was applied in an atmosphere with a degree of vacuum of 0.2 Torr to form a 200A thick p-type substrate doped with boron. A crystalline silicon carbide thin film was provided.
次いで、実施例1と同様の操作により、ノンドープで厚
み4500Aのi形弁晶質シリコン薄膜及びリンをドー
プした厚み500Aのn形弁晶質シリコン薄膜を設けた
。Next, by the same operation as in Example 1, a non-doped i-type valvus silicon thin film having a thickness of 4500 Å and a phosphorus-doped n-type valvulite silicon thin film having a thickness of 500 Å were provided.
即ち、ITO導電性薄膜を介してp形弁晶質炭化珪素薄
膜、i形弁晶質シリコン薄膜及びn形弁晶質シリコン薄
膜から成る光電変換素子を形成した。次に、実施例1と
同様の方法により厚み0.1μmのアルミニウム製導電
性薄膜を設けた。That is, a photoelectric conversion element consisting of a p-type valvus silicon carbide thin film, an i-type valvus crystalline silicon thin film, and an n-type valvus crystalline silicon thin film was formed via an ITO conductive thin film. Next, an aluminum conductive thin film having a thickness of 0.1 μm was provided by the same method as in Example 1.
この太陽電池の光電変換効率t’AM=1.100mW
/dのソーラーシミュレーターで測定した。Photoelectric conversion efficiency of this solar cell t'AM=1.100mW
/d solar simulator.
この場合、光を基板側から照射した。In this case, light was irradiated from the substrate side.
その結果を第1表に示す。The results are shown in Table 1.
実施例5
実施例1で得た無色透明なポリイミドフィルムに代えて
、実施例2で得た無色透明なポリイミドフィルムを用い
た以外は実施例4と同様にしてアモルファスシリコン太
陽電池を作製した。得られた太陽電池の光電変換効率を
実施例4と同様に測定し、第1表に示した。Example 5 An amorphous silicon solar cell was produced in the same manner as in Example 4, except that the colorless and transparent polyimide film obtained in Example 2 was used instead of the colorless and transparent polyimide film obtained in Example 1. The photoelectric conversion efficiency of the obtained solar cell was measured in the same manner as in Example 4, and is shown in Table 1.
実施例6
実施例1で得た無色透明なポリイミドフィルムに代えて
実施例3で得た無色透明なポリイミドフィルムを用いた
以外は実施例4と同様にしてアモルファスシリコン太陽
電池を作製した。得られた太l@電池の光電変換効率を
実施例4と同様に測定し、第1表に示した。Example 6 An amorphous silicon solar cell was produced in the same manner as in Example 4, except that the colorless and transparent polyimide film obtained in Example 3 was used in place of the colorless and transparent polyimide film obtained in Example 1. The photoelectric conversion efficiency of the obtained thick battery was measured in the same manner as in Example 4, and is shown in Table 1.
比較例2
実施例4〜6と特性を比較するために、厚さが50μm
、表面粗さが80にの非透光性ポリイミドフィルムを基
板とする従来型のアモルファスシリコン太陽電池を作成
した。Comparative Example 2 In order to compare the characteristics with Examples 4 to 6, the thickness was 50 μm.
A conventional amorphous silicon solar cell was fabricated using a non-transparent polyimide film with a surface roughness of 80 as a substrate.
なお、この電池の基本的構造は実施例1と同様である。Note that the basic structure of this battery is the same as in Example 1.
この電池の具体的作成方法は以下の通りである。The specific method for making this battery is as follows.
比較例1と同様に基板上に厚み5,0OOAのステンレ
ス鋼製導電性薄膜、リンをドープした厚み500A(1
)n形弁晶質シリコン薄膜及びノンドープで厚み450
0^のi形弁晶質シリコン薄膜を各々堆積した。更にi
形弁晶質シリコン薄膜上に実施例4と同様に、はう素を
ドープした厚み200^のp形弁晶質炭化珪素薄膜を堆
積した後、該p形弁晶質炭化珪素薄膜上にITO導電性
薄膜を堆積した。Similarly to Comparative Example 1, a conductive thin film made of stainless steel with a thickness of 5,000A was placed on a substrate, and a conductive thin film made of stainless steel with a thickness of 500A (1
) Thickness 450 with n-type crystalline silicon thin film and non-doped
A 0^ i-type crystalline silicon thin film was deposited. Furthermore i
After depositing a 200^ thick p-type valvus silicon carbide thin film doped with boron in the same manner as in Example 4 on the p-type valvus silicon carbide thin film, ITO was deposited on the p-type valvus crystalline silicon carbide thin film. A conductive thin film was deposited.
この電池の光電変換効率を実施例4と同様に測定した結
果を第1表に示した。The photoelectric conversion efficiency of this battery was measured in the same manner as in Example 4, and the results are shown in Table 1.
参考例2
基板として厚み0.5j11mlのパイレックスガラス
を用いる以外は、実施例4と同様の構造のアモルファス
シリコン太陽電池を製作し、実施例4と同様に光電変換
効率を測定した。Reference Example 2 An amorphous silicon solar cell having the same structure as in Example 4 was manufactured, except that Pyrex glass with a thickness of 0.5×11 ml was used as the substrate, and the photoelectric conversion efficiency was measured in the same manner as in Example 4.
第 1 表
第1表より、基板として無色透明なポリイミドフィルム
を用い、且つ該基板側から光を照射するようにした太陽
電池は、非透光性のポリイミドフィルム基板を用い、該
基板と反対側から光を照射するようにしたものより極め
て高い光電変換効率を示すことが認められる。Table 1 From Table 1, solar cells that use a colorless and transparent polyimide film as a substrate and irradiate light from the substrate side use a non-transparent polyimide film substrate and irradiate light from the side opposite to the substrate. It is recognized that the photoelectric conversion efficiency is significantly higher than that of the one in which light is irradiated from the outside.
上記実施例は太陽電池について説明したが、本発明は、
これに代えて、光センサー等にも適用できるのである。Although the above embodiment described a solar cell, the present invention
Alternatively, it can also be applied to optical sensors, etc.
(g) 効果
本発明の光電変換装置はその基板に無色透明なポリイミ
ドフィルムを用い、該基板側、りまり膜質の優れた方何
より光を照射するようにしたから従来のものより光電変
換効率を著しく向上させることができるのである。(g) Effect The photoelectric conversion device of the present invention uses a colorless and transparent polyimide film as its substrate, and the substrate side is designed to irradiate light with excellent film quality, so it has higher photoelectric conversion efficiency than conventional devices. This can be significantly improved.
又、基板が無色透明なポリイミドフィルムで形成され、
該基板が可撓性であるからロール状に巻回した基板を連
続的に引き出しつつ連続的に光電変換装置を製造でき、
この結果、生産性が向上すると共に製造コストt−下げ
ることができるのであり、しかも材料が安価であり、こ
の点からも製造コストの低減を図ることができるのであ
る。In addition, the substrate is made of a colorless and transparent polyimide film,
Since the substrate is flexible, photoelectric conversion devices can be manufactured continuously by continuously pulling out the substrate wound into a roll,
As a result, productivity can be improved and the manufacturing cost t- can be lowered.Moreover, the materials are inexpensive, and from this point of view as well, the manufacturing cost can be reduced.
更に、基板にポリイミドフィルムを用いているから耐熱
性で熱収縮率が低いから温度変化に伴う歪みが小さく、
この結果、基板上に堆積した光電変換素子が温度変化に
よって割れたり、欠ける等の問題が少ないのである。Furthermore, since polyimide film is used for the substrate, it is heat resistant and has a low heat shrinkage rate, so distortion due to temperature changes is small.
As a result, there are fewer problems such as the photoelectric conversion elements deposited on the substrate cracking or chipping due to temperature changes.
特に、基板が無色透明なポリイミドフィルムで形成され
ており、該基板が電気絶縁性であるから、該基板上を用
いて太陽電池を形成するにあたり、同一基板上に複数の
太陽電池素子の直・並列の接続が可能となり、各種タイ
プの太陽電池を簡単に製造できる等の効果を奏するので
ある。In particular, since the substrate is made of a colorless and transparent polyimide film and is electrically insulating, when forming a solar cell using the substrate, it is difficult to directly connect multiple solar cell elements on the same substrate. Parallel connections are possible, and various types of solar cells can be manufactured easily.
Claims (1)
る光電変換素子を設けた光電変換装置において、該基板
が一般式 ▲数式、化学式、表等があります▼・・・( I ) 〔ただし、X_1〜X_4は、H、CH_3、C_2H
_5、NO_2;F、ClまたはCOOHであり、互い
に同じであっても異なっていてもよい。〕 および/または ▲数式、化学式、表等があります▼・・・(II) で示される繰返し単位を有するポリイミドを主成分とす
るポリイミドフィルムで形成されていることを特徴とす
る光電変換装置。(1) In a photoelectric conversion device that has a photoelectric conversion element that converts light energy into electrical energy on a substrate, the substrate has a general formula ▲ Numerical formula, chemical formula, table, etc. ▼ (I) [However, X_1 ~X_4 is H, CH_3, C_2H
_5, NO_2; F, Cl or COOH, which may be the same or different. ] and/or ▲ Numerical formulas, chemical formulas, tables, etc. ▼... (II) A photoelectric conversion device characterized by being formed of a polyimide film containing polyimide as a main component having a repeating unit represented by the following.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62070896A JPS63236372A (en) | 1987-03-24 | 1987-03-24 | Photoelectric conversion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62070896A JPS63236372A (en) | 1987-03-24 | 1987-03-24 | Photoelectric conversion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63236372A true JPS63236372A (en) | 1988-10-03 |
Family
ID=13444753
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62070896A Pending JPS63236372A (en) | 1987-03-24 | 1987-03-24 | Photoelectric conversion device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63236372A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0294760A (en) * | 1988-09-29 | 1990-04-05 | Nec Corp | Trunk line incoming call distribution system |
-
1987
- 1987-03-24 JP JP62070896A patent/JPS63236372A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0294760A (en) * | 1988-09-29 | 1990-04-05 | Nec Corp | Trunk line incoming call distribution system |
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