JPS6347322Y2 - - Google Patents
Info
- Publication number
- JPS6347322Y2 JPS6347322Y2 JP1982044913U JP4491382U JPS6347322Y2 JP S6347322 Y2 JPS6347322 Y2 JP S6347322Y2 JP 1982044913 U JP1982044913 U JP 1982044913U JP 4491382 U JP4491382 U JP 4491382U JP S6347322 Y2 JPS6347322 Y2 JP S6347322Y2
- Authority
- JP
- Japan
- Prior art keywords
- valve
- scale
- orifice
- valve seat
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Sliding Valves (AREA)
- Flow Control (AREA)
Description
この考案はボイラ特に超臨界圧ボイラの水壁管
への給水管路に設ける流量制御弁に付着するスケ
ールをボイラの運転中にも除去可能な構造とした
可変調整弁の構造に関する。
高温高圧ボイラ特に超臨界圧ボイラとしては貫
流型が採用されていることから給水中の微量含有
成分によるスケール発生を防止せねばならず、
ppmオーダーより一段厳しいppb(1トンの水内
の溶質1mgの単位)(例えば約10ppb Fe)オーダ
ーの数値に規制されている。また水壁管は入口側
ヘツダと出口側ヘツダとを接続する単位の水壁の
複数を一の流れに沿い配置した単位水壁群の複数
群より構成されている。これを模式に第1図に示
し説明する。水壁管への給水は、主給水管路1よ
り分岐する水壁入口連絡管2を経由し、その管路
に設けた各水壁管群への給水流量を制御するバリ
アブルオリフイス弁(以下VO弁と称す)3a,
3b,3c,3dを通り各水壁入口管寄せ4a,
4b,4c,4dに流入し水壁5a,5b,5
c,5d、ついで水壁出口管寄6a,6b,6
c,6d、水壁出口連絡管7より送出される。こ
の場合ボイラのバーナ配置、高温燃焼ガスの流
れ、管の屈曲流路の形状、伝熱負荷の諸条件によ
りVO弁3a,3b,3c,3dを流れる給水流
量には差異を生ずることとなる。またこれらVO
弁の抵抗が適正でないとき即ちその管壁への給水
流量によつては水壁管に損傷を生ずる。このため
主として火炉熱吸収量配分をVO弁の調節により
行なつている。このVO弁としては従来第2図に
その部分断面を示すYグローブ型バリアブルオリ
フイス弁(YVO弁)を使用してきた。
しかし超臨界圧ボイラにおいてはppbオーダー
の厳しい給水含有成分の制御をしていても給水中
の極めて微量の鉄分が集中的にVO弁のスロート
部近傍(第2図に短斜線で示す)に付着してボイ
ラ全体のシステムロスを上昇させることが運転並
びに定検時の調査で判つた。このスケール付着は
圧力上昇を伴い3〜6ケ月の運転期間で給水圧力
が「給水配管設計圧力」以上になり、プラントを
停止させ、その都度化学洗浄又は弁の分解を行つ
てスケール除去をするなどして一時的な処置をす
る運用を必要とした。しかし目標とするプラント
の2年連続運転、並びに省エネルギー対策等の見
地よりもスケール堆積を防止するかまたは自動的
にこの堆積スケールが除去される自浄バリアブル
オリフイス付き流量制御弁(以下自浄VO弁と称
す)の開発が強く要望されてきた。
この考案は考案者等が提案したスケール自浄型
の可変調整弁(特開昭58−170975号公報)でもな
おスケール堆積が長期運転の間に生ずると予測さ
れるので、さらに一歩すゝめ運転中においても弁
オリフイス(開口部)に堆積するスケールを弁体
を外部より操作して機械的に除去しボイラの連続
運転期間を更に延長させる可変調整弁の構造を提
案することを目的とする。
要するにこの考案は弁座内壁より突出しかつオ
リフイス上縁に対向する面をもつ突起部材を弁座
に設けたオリフイススケール除去部材付き可変調
整弁であることを特徴とする。
まずこのような微量の不純物は通常蒸発管の蒸
発点付近に堆積すると予測されているのに、なぜ
給水の速度が20数m/sもあるVO弁に堆積する
のだろうかということを考察する必要がある。そ
の検討のためにするスケール成分分析の結果を第
1表に示す。即ちFe3O4が主成分であることが判
つた。
This invention relates to the structure of a variable regulating valve that can remove scale adhering to a flow control valve installed in a water supply pipe to a water wall pipe of a boiler, particularly a supercritical pressure boiler, even during operation of the boiler. Since once-through type boilers are used for high-temperature, high-pressure boilers, especially supercritical pressure boilers, it is necessary to prevent scale formation due to trace components contained in the feed water.
It is regulated to a value on the order of ppb (unit of 1 mg of solute in 1 ton of water) (for example, about 10 ppb Fe), which is even stricter than ppm order. Further, the water wall pipe is constituted by a plurality of unit water wall groups in which a plurality of unit water walls connecting an inlet side header and an outlet side header are arranged along one flow. This is schematically shown in FIG. 1 and will be explained. Water is supplied to the water wall pipes via a water wall inlet connecting pipe 2 that branches from the main water supply pipe 1, and a variable orifice valve (hereinafter referred to as VO (referred to as valve) 3a,
3b, 3c, 3d to each water wall inlet header 4a,
4b, 4c, 4d and water walls 5a, 5b, 5
c, 5d, then water wall outlet header 6a, 6b, 6
c, 6d, and are sent out from the water wall outlet connecting pipe 7. In this case, the flow rate of water flowing through the VO valves 3a, 3b, 3c, and 3d will vary depending on the conditions of the burner arrangement of the boiler, the flow of high-temperature combustion gas, the shape of the bent flow path of the pipe, and the heat transfer load. Also these VO
Damage to the water wall pipe can occur if the resistance of the valve is not adequate, i.e., due to the water supply flow rate to that pipe wall. For this reason, the heat absorption amount in the furnace is mainly distributed by adjusting the VO valve. As this VO valve, a Y-globe type variable orifice valve (YVO valve), a partial cross section of which is shown in FIG. 2, has conventionally been used. However, in a supercritical pressure boiler, even if the feedwater content is strictly controlled on the order of ppb, extremely small amounts of iron in the feedwater concentrate and adhere to the vicinity of the throat of the VO valve (indicated by short diagonal lines in Figure 2). During operation and periodic inspections, it was found that this increased the system loss of the entire boiler. This scale build-up is accompanied by a rise in pressure, and the water supply pressure exceeds the "water supply piping design pressure" during an operating period of 3 to 6 months, and the plant must be shut down and scale removed by chemical cleaning or valve disassembly each time. necessitated a temporary measure. However, from the viewpoint of the target of continuous operation of the plant for two years and energy saving measures, it is necessary to prevent scale accumulation or to automatically remove the accumulated scale using a flow control valve with a self-cleaning variable orifice (hereinafter referred to as a self-cleaning VO valve). ) development has been strongly requested. This idea was taken a step further because it was predicted that scale accumulation would still occur during long-term operation even with the scale self-cleaning variable regulating valve proposed by the inventors (Japanese Patent Application Laid-open No. 170975/1983). The present invention also aims to propose a structure for a variable regulating valve that mechanically removes scale deposited in the valve orifice (opening) by operating the valve body from the outside, thereby further extending the continuous operation period of the boiler. In short, this invention is characterized by a variable adjustment valve equipped with an orifice scale removing member, in which the valve seat is provided with a protrusion member that protrudes from the inner wall of the valve seat and has a surface facing the upper edge of the orifice. First, we will consider why such small amounts of impurities are usually deposited near the evaporation point of the evaporation tube, but why do they deposit in the VO valve where the water supply speed is over 20 m/s? There is a need. Table 1 shows the results of scale component analysis performed for this study. That is, it was found that Fe 3 O 4 was the main component.
【表】
第3図に考案者等がさきに提案したバリアブル
オリフイス弁(VO弁)を部分断面した構造を示
し、第6図に弁主要部を断面しかつ拡大して示
す。VO弁8には弁座9がねじ込み固定してあり
その内側に弁体10が摺動自由に位置する。その
弁体10の底部は開放され下部は筒状をなしその
側壁10aには一以上の開口11が設けられてい
る。その斜視図を第4図に示す。また弁体10の
上部外面が摺動し得る内面をもちかつ前記開口1
1より送出する給水を一時受け入れする空所12
を設けたケージ13がフランジ14で直接または
押え15を介してその下端がフランジ上面に接触
するように保持され、ケージ13と弁座9で筒状
体を形成する。
このケージ13には第5図(ケージの斜視図)
に示すごとく孔13a,13bが複数個設けられ
ており、開口11から流量制御されて噴出する高
速の給水流れが直接VO弁本体と衝突しこれをエ
ロージヨンにより損傷することを防止している。
給水はVO弁8の左方矢印に示す方向より流入
し弁体10の下方より上昇流れとなり開口11よ
り屈曲して流れ空所12に流入しケージ9の13
a,13bより送出され図面右方の矢印方向に流
れ夫々の水壁入口管寄に入り各水壁管を上昇して
水壁出口連絡管に流れる。第7図に実験的に使用
した最初のVO弁である第3図に示すもののAA
断面を示す。開口11の縁面は弁体外周面と図示
の如く直交する単純な断面形状の開口である。そ
の場合におけるスケールの堆積14は第8図に示
すように弁体10の下部肉厚Tを基部にもつ開口
形状に応じた環状かつ断面「かまぼこ」型のもの
となつており堆積が成長して開口を塞いでしまつ
たものもあつた。調査ではスケールは気孔率約60
%で破断強度約0.32Kg/mm2であつた。また付着面
は腐食されている形跡はなかつた。このため開口
断面は流れが円滑でかつ縮流となるようにし、ス
ケールの基礎となる面積を少くする必要がある。
またVO弁開口(オリフイス)111の形状は
考案者等が提案する頂部を逆V字状にするほぼ5
角形の開口にするとスケール堆積防止に効果があ
り第12図に示すような小量のスケールの成長と
なつた。
第13図のような頂部水平の四角形開口は好ま
しい結果を生じなかつた。
このようなスケール堆積は超臨界圧のボイラ等
に使用する可変調整弁においては不可避であると
すれば、そのスケールをボイラの運転を停止する
ことなく除去できる弁の構造の提案は強く要望さ
れる処である。
第14〜第16図に考案者等の提案するオリフ
イス頂部を平坦にする長方形オリフイスにおける
オリフイススケール除去部材付き可変調整弁の構
造を示す。
スケール16は第13図に示すごとく主として
オリフイス上縁に付くのでこれに機械的な力を加
えるとスケールにクラツクが入り高速のボイラ給
水流により流し去ることができる。このため2つ
に分割した弁座109a,109bの上縁部に突
起部材15又は17を開口(オリフイス)に対応
する個所に設ける。2つに弁座を分割するのは突
起部材15を開口内に位置させるための組上立不
可避な構造として採用するものである。
第17図はスケール16がオリフイスに付着し
た状態を示し第18図はスケール16が突起部材
15と接触し折れ曲り流される直前の状態を示
す。突起部材15の上面は弁座軸心側に向け傾斜
した斜面17aとするスケールの折れ曲りは一層
容易となる。スケール除去操作は低負荷でスケー
ル除去する弁の分担する水壁管のバーナの一時消
火時又はボイラの短時間停止時にすることが水壁
の焼損防止上好ましいことである。
なお弁座には2つ割りした弁座の組付けをする
ためのボルト孔18が設けられ組付けボルト19
が使用される。
第2の実施例としてオリフイス頂部縁が逆V字
形のもので5辺形(第21図)をしている場合に
は突起部材17は弁座109b′上面より上部上方
にのびかつ全体としては弁座軸心側にその内面よ
り突出した突起部材となり、その斜視図は第20
図に示すものとなる。
この考案を実施することにより可変調整弁のオ
リフイスにスケールの付着した場合においても弁
体10を下降させスケールと突起部材を接触させ
スケール除去を容易にさせることができ、ボイラ
の連続長期運転を可能とするという効果を奏する
ものである。[Table] Figure 3 shows a partial cross-section of the variable orifice valve (VO valve) proposed earlier by the inventors, and Figure 6 shows a cross-section and enlarged view of the main parts of the valve. A valve seat 9 is screwed and fixed to the VO valve 8, and a valve body 10 is slidably positioned inside the valve seat 9. The bottom of the valve body 10 is open, the lower part is cylindrical, and one or more openings 11 are provided in the side wall 10a. A perspective view thereof is shown in FIG. Further, the upper outer surface of the valve body 10 has an inner surface on which it can slide, and the opening 1
A space 12 that temporarily receives the water supplied from 1.
The cage 13 provided with the valve seat 9 is held by the flange 14 directly or via a presser 15 so that its lower end is in contact with the upper surface of the flange, and the cage 13 and the valve seat 9 form a cylindrical body. This cage 13 is shown in Figure 5 (perspective view of the cage).
As shown in the figure, a plurality of holes 13a and 13b are provided to prevent the high-speed water supply flow ejected from the opening 11 under flow control from directly colliding with the VO valve body and damaging it due to erosion. The supplied water flows in from the direction shown by the left arrow of the VO valve 8, flows upward from below the valve body 10, bends through the opening 11, flows into the flow space 12, and flows into the flow space 13 of the cage 9.
a, 13b, flows in the direction of the arrow on the right side of the drawing, enters each water wall inlet header, ascends each water wall pipe, and flows to the water wall outlet connecting pipe. Figure 7 shows the first VO valve used experimentally, AA of the one shown in Figure 3.
A cross section is shown. The edge surface of the opening 11 is an opening with a simple cross-sectional shape that is perpendicular to the outer circumferential surface of the valve body as shown. In this case, the scale deposit 14 has an annular shape and a "cylindrical fish cake" cross section in accordance with the shape of the opening having the lower wall thickness T of the valve body 10 at its base, as shown in FIG. 8, and the scale deposit has grown. Some of the openings were blocked. According to the survey, the porosity is approximately 60
%, the breaking strength was approximately 0.32 kg/mm 2 . There was also no evidence of corrosion on the adhesion surface. For this reason, the cross section of the opening must be designed so that the flow is smooth and condensed, and the area that forms the basis of the scale must be reduced. In addition, the shape of the VO valve opening (orifice) 111 is approximately 5 mm, with the top shaped like an inverted V, as proposed by the inventors.
The rectangular opening was effective in preventing scale accumulation, resulting in a small amount of scale growth as shown in FIG. A square aperture with a horizontal top such as in FIG. 13 did not produce favorable results. Given that such scale accumulation is unavoidable in variable regulating valves used in supercritical pressure boilers, there is a strong demand for proposals for valve structures that can remove scale without stopping boiler operation. It is a place. Figures 14 to 16 show the structure of a variable regulating valve with an orifice scale removing member for a rectangular orifice with a flat orifice top, as proposed by the inventors. As shown in FIG. 13, the scale 16 is mainly attached to the upper edge of the orifice, so when mechanical force is applied to it, the scale cracks and can be washed away by the high speed boiler feed water flow. For this purpose, a protrusion member 15 or 17 is provided on the upper edge of the two divided valve seats 109a and 109b at a location corresponding to the orifice. Dividing the valve seat into two is adopted as a structure that requires assembly in order to position the protruding member 15 within the opening. FIG. 17 shows the scale 16 attached to the orifice, and FIG. 18 shows the scale 16 just before it comes into contact with the projection member 15 and is bent and washed away. The upper surface of the protruding member 15 is formed into a slope 17a that is inclined toward the valve seat axis, thereby making it easier to bend the scale. In order to prevent burnout of the water wall, it is preferable to carry out the scale removal operation at a low load when the burner of the water wall pipe assigned to the valve is temporarily extinguished or when the boiler is stopped for a short time. The valve seat is provided with a bolt hole 18 for assembling the divided valve seat, and an assembly bolt 19 is provided in the valve seat.
is used. As a second embodiment, when the top edge of the orifice is in an inverted V shape and has a pentagonal shape (FIG. 21), the protrusion member 17 extends upwardly from the upper surface of the valve seat 109b' and the valve as a whole is It becomes a protruding member protruding from the inner surface on the seat axis side, and its perspective view is shown in No. 20.
It will be as shown in the figure. By implementing this invention, even if scale adheres to the orifice of the variable regulating valve, the valve body 10 can be lowered to bring the scale and the protruding member into contact, making it easy to remove the scale, allowing continuous long-term operation of the boiler. This has the effect of
第1図は超臨界圧貫流ボイラの水壁管への給水
系統を模式に示す図面、第2図は従来のY型VO
弁の断面図とスケール付着の位置を示す図面、第
3図はVO弁の部分断面図、第4図は弁体10の
斜視図、第5図はケージの斜視図、第6図はケー
ジと弁体と弁座近傍の拡大断面図、第7図は第3
図の弁体のA−A断面図、第8図は第7図のC−
C断面図、第9図は第6図の弁体のB−B断面
図、第10図は第9図のD−D断面図、第11図
は第10図の開口拡大図、第12図は開口頂部へ
のスケール付着状態を示す図面、第13図は頂部
平坦な四角形開口のスケール付着を示す図面、第
14図はこの考案の第1実施例を示す可変調整弁
の縦断面図、第15図は上縁平坦なオリフイスと
突起部材15との関連を示す第14図のF−F矢
視部分図、第16図は第14図のE−E断面矢視
図、第17図はスケール16の付着を示す可変調
整弁の縦断面図、第18図は突起部材15とスケ
ールとが接触しスケールが除去される状態を示す
図面、第19図は2つ割り弁座109aの斜視
図、第20図は5辺形オリフイス用の突起部材1
7をもつ2つ割り弁座109bの斜視図、第21
図は5辺形オリフイス111bと突起部材17と
の関連を示す部分図である。
15,17……突起部材、109a,109
b,109b′……2つ割り弁座、19……組付け
ボルト。
Figure 1 is a diagram schematically showing the water supply system to the water wall tube of a supercritical pressure once-through boiler, and Figure 2 is a diagram showing a conventional Y-type VO
Figure 3 is a partial cross-sectional view of the VO valve, Figure 4 is a perspective view of the valve body 10, Figure 5 is a perspective view of the cage, and Figure 6 is a diagram showing the cage and the position of scale adhesion. An enlarged cross-sectional view of the valve body and the vicinity of the valve seat, Figure 7 is the third
Figure 8 is a sectional view taken along line A-A of the valve body shown in Figure 7.
C sectional view, FIG. 9 is a BB sectional view of the valve body in FIG. 6, FIG. 10 is a DD sectional view in FIG. 9, FIG. 11 is an enlarged view of the opening in FIG. 10, and FIG. 12 13 is a drawing showing scale adhesion to the top of the opening, FIG. 13 is a drawing showing scale adhesion to a rectangular opening with a flat top, and FIG. 14 is a longitudinal sectional view of a variable regulating valve showing the first embodiment of this invention. Fig. 15 is a partial view taken along the line FF in Fig. 14 showing the relationship between the orifice with a flat upper edge and the projection member 15, Fig. 16 is a sectional view taken along the line E-E in Fig. 14, and Fig. 17 is a scale view. 18 is a drawing showing a state in which the protruding member 15 and the scale are in contact and the scale is removed; FIG. 19 is a perspective view of the two-split valve seat 109a; Figure 20 shows protruding member 1 for pentagonal orifice.
Perspective view of the two-part valve seat 109b with 7, No. 21
The figure is a partial view showing the relationship between the pentagonal orifice 111b and the projection member 17. 15, 17... Projection member, 109a, 109
b, 109b'...Split valve seat, 19...Assembling bolt.
Claims (1)
部,拡大径の空所12の壁面に複数の孔13
a,13bをもつケージ13で押圧して一体の
筒状体を形成し、下端開放の筒状空間の壁面に
一以上の開口11を設けた弁体10を該筒状体
内で軸心方向に摺動変位させ流体の流れ抵抗を
変化させる高圧グローブ型VO弁において、弁
座内壁より突出しかつ前記開口上縁に対向する
面をもつ突起部材を弁座に設けたオリフイスス
ケール除去部材付き可変調整弁。 2 実用新案登録請求の範囲第1項記載のオリフ
イススケール除去部材付き可変調整弁におい
て、前記開口上縁に対向する突起部材の面を斜
面としたもの。 3 実用新案登録請求の範囲第1項記載のオリフ
イススケール除去部材付き可変調整弁におい
て、上縁を山形にする開口に対向した斜面をも
つ突起部材を弁座に設けたもの。[Scope of Claim for Utility Model Registration] 1. A valve seat 9 provided in the valve body, and a plurality of holes 13 in the wall of the enlarged-diameter cavity 12 below the valve seat.
A, 13b is pressed by a cage 13 to form an integral cylindrical body, and a valve body 10 having one or more openings 11 on the wall surface of a cylindrical space with an open bottom end is inserted in the axial direction within the cylindrical body. In a high-pressure globe-type VO valve that changes fluid flow resistance by sliding displacement, a variable adjustment valve with an orifice scale removal member is provided, in which a protrusion member is provided on the valve seat, protruding from the inner wall of the valve seat and having a surface facing the upper edge of the opening. . 2 Utility Model Registration Scope of the Claim The variable regulating valve with an orifice scale removing member according to claim 1, wherein the surface of the protruding member facing the upper edge of the opening is an inclined surface. 3. A variable regulating valve with an orifice scale removing member according to claim 1 of the utility model registration, in which a protruding member having a slope facing an opening having a chevron-shaped upper edge is provided on the valve seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4491382U JPS58149673U (en) | 1982-03-31 | 1982-03-31 | Variable regulating valve with orifice scale removal member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4491382U JPS58149673U (en) | 1982-03-31 | 1982-03-31 | Variable regulating valve with orifice scale removal member |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58149673U JPS58149673U (en) | 1983-10-07 |
| JPS6347322Y2 true JPS6347322Y2 (en) | 1988-12-07 |
Family
ID=30055956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4491382U Granted JPS58149673U (en) | 1982-03-31 | 1982-03-31 | Variable regulating valve with orifice scale removal member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58149673U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2005095834A1 (en) * | 2004-04-01 | 2008-02-21 | 株式会社小松製作所 | Valve device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54155639U (en) * | 1978-04-21 | 1979-10-29 |
-
1982
- 1982-03-31 JP JP4491382U patent/JPS58149673U/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2005095834A1 (en) * | 2004-04-01 | 2008-02-21 | 株式会社小松製作所 | Valve device |
| JP4641525B2 (en) * | 2004-04-01 | 2011-03-02 | 株式会社小松製作所 | Valve device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58149673U (en) | 1983-10-07 |
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