JPS635200Y2 - - Google Patents
Info
- Publication number
- JPS635200Y2 JPS635200Y2 JP12417384U JP12417384U JPS635200Y2 JP S635200 Y2 JPS635200 Y2 JP S635200Y2 JP 12417384 U JP12417384 U JP 12417384U JP 12417384 U JP12417384 U JP 12417384U JP S635200 Y2 JPS635200 Y2 JP S635200Y2
- Authority
- JP
- Japan
- Prior art keywords
- insulating refractory
- induction heating
- heating coil
- heat insulating
- optical fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010438 heat treatment Methods 0.000 claims description 21
- 230000006698 induction Effects 0.000 claims description 18
- 239000013307 optical fiber Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本発明は、金属などの電気良導体を加熱する誘
導加熱コイルの保護装置に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a protection device for an induction heating coil that heats a good electrical conductor such as metal.
熱間圧延工程において、圧延材の端部の温度降
下に起因する耳割れなどの表面欠陥や耳波などの
形状不良の発生を防止するために、圧延機入側で
圧延材の耳端部を誘導加熱装置により加熱する方
法が従来から行われている。該装置に使用する誘
導加熱コイルはたとえば特開昭57−21088号公報
に記載のような、電磁鋼板を積層した鉄芯に導線
を巻回したコイルが用いられる。そして誘導加熱
コイルは温度上昇による鉄芯の機能低下、巻線の
絶縁低下などを防止するために、鉄芯及び巻線の
冷却を行つている。また誘導加熱コイルの少なく
とも被加熱材に対向する側を断熱耐火物で覆つて
ある。
In the hot rolling process, in order to prevent the occurrence of surface defects such as edge cracks and shape defects such as ear waves due to temperature drop at the edges of the rolled material, the edges of the rolled material are removed at the entrance of the rolling mill. Conventionally, a heating method using an induction heating device has been used. The induction heating coil used in the apparatus is, for example, a coil such as that described in Japanese Patent Application Laid-Open No. 57-21088, in which a conducting wire is wound around an iron core made of laminated electromagnetic steel plates. The induction heating coil cools the iron core and the windings in order to prevent functional deterioration of the iron core and deterioration of the insulation of the windings due to temperature rise. Further, at least the side of the induction heating coil facing the material to be heated is covered with a heat insulating refractory.
ところで誘導加熱コイルと被加熱材との間隔
は、加熱効率を高めるため出来るだけ小さく設定
されるが、その結果として、加熱中に被加熱材の
曲り、そり、振動、蛇行等により被加熱材が誘導
加熱コイルの断熱耐火物に接触して該断熱耐火物
が損傷し、誘導加熱コイルの温度が上昇して機能
低下や絶縁低下を起こすことがある。この断熱耐
火物の損傷を検知するのに、従来は、誘導加熱コ
イルの巻線及び鉄芯を冷却している冷却水の温度
を検出しての冷却水の温度上昇で損傷を検知して
いた。しかしこのような従来の方法では、損傷の
有無を判定する温度レベルの設定が難かしく、ま
た安定した温度検出信号が得にくい上に感度が悪
く、さらに応答が遅い等で損傷を検知できた時点
では誘導加熱コイルの焼損防止策を有効に実施し
にくいという問題点があつた。
By the way, the distance between the induction heating coil and the material to be heated is set as small as possible in order to increase heating efficiency, but as a result, the material to be heated may bend, warp, vibrate, meander, etc. during heating. The heat insulating refractory of the induction heating coil may come into contact with the heat insulating refractory and be damaged, and the temperature of the induction heating coil may rise, resulting in a decrease in function and insulation. Conventionally, damage to this insulating refractory was detected by detecting the temperature of the cooling water that cools the windings and iron core of the induction heating coil, and then detecting damage by detecting the temperature rise of the cooling water. . However, with these conventional methods, it is difficult to set the temperature level to determine the presence or absence of damage, it is difficult to obtain a stable temperature detection signal, the sensitivity is poor, and the response is slow, making it difficult to detect damage. However, there was a problem in that it was difficult to effectively implement measures to prevent burnout of the induction heating coil.
本考案は上記のような従来法による問題点を解
決し、断熱耐火物の損傷を早期に検知することの
可能な誘導加熱コイルの保護装置を提供すること
を目的とする。 The present invention aims to solve the problems of the conventional methods as described above and to provide a protection device for an induction heating coil that can detect damage to an insulating refractory at an early stage.
このための本考案装置は、被加熱物に近接配置
される誘導加熱コイルの少なくとも被加熱材に対
向する側を断熱耐火物で覆い、該断熱耐火物内に
光フアイバを埋設して該光フアイバの一方の端を
発光部に接続し他方の端を受光部に接続したこと
を特徴とする誘導加熱コイルの保護装置である。
The device of the present invention for this purpose covers at least the side facing the material to be heated of an induction heating coil placed close to the material to be heated with a heat insulating refractory material, and embeds an optical fiber in the heat insulating refractory material. A protection device for an induction heating coil is characterized in that one end of the coil is connected to a light emitting section and the other end is connected to a light receiving section.
以下本考案を図示の実施例にもとずき説明す
る。第1図は本考案の実施例における保護装置の
構造を示す正面断面図であり、第2図は第1図の
A−A矢視図である。図において1は電磁鋼板を
積層した鉄芯であつて冷却用の水冷ジヤケツトを
複数枚はさんだ構造である。2は巻線であつて冷
却用の水を通すため中空導線を巻いた構造であ
る。3は断熱耐火物である。4は断熱耐火物3は
埋設した光フアイバであり、光フアイバ4の一方
の端は発光部5に接続され、他方の端は受光部6
に接続されている。 The present invention will be explained below based on the illustrated embodiments. FIG. 1 is a front sectional view showing the structure of a protection device according to an embodiment of the present invention, and FIG. 2 is a view taken along the line A--A in FIG. In the figure, reference numeral 1 denotes an iron core made of laminated electromagnetic steel plates, and has a structure in which a plurality of water cooling jackets for cooling are sandwiched between the cores. 2 is a winding, which has a structure in which a hollow conducting wire is wound to pass cooling water. 3 is a heat insulating refractory. 4 is a heat insulating refractory 3 which is a buried optical fiber, one end of the optical fiber 4 is connected to a light emitting section 5, and the other end is connected to a light receiving section 6.
It is connected to the.
断熱耐火物3内の光フアイバ4は直接配置でも
よいが、第2図のようにジグザグに配置すれば断
熱耐火物の損傷検知を広い面で行えるのでより好
ましい。また発光部、光フアイバ、受光部の組を
複数組設ければ損傷部の位置を検知することもで
きる。光フアイバを断熱耐火物3内に埋設する方
法そしては、耐火モルタルを塗るとき同時に埋め
こむ方法、耐火レンガ内に光フアイバを通す小径
パイプ又は溝を設けこれに入れる方法などがあ
る。 The optical fibers 4 within the heat insulating refractory 3 may be placed directly, but it is more preferable to arrange them in a zigzag pattern as shown in FIG. 2, since damage to the heat insulating refractory can be detected over a wide area. Furthermore, if a plurality of sets of a light emitting part, an optical fiber, and a light receiving part are provided, the position of the damaged part can also be detected. There are methods of embedding the optical fiber in the heat insulating refractory 3, a method of embedding it at the same time as applying refractory mortar, a method of providing a small diameter pipe or groove for passing the optical fiber in the refractory brick, and inserting it therein.
第1図の実施例装置で、断熱耐火物3の損傷が
ないかまたは損傷が軽微な場合は、光フアイバの
断線はなく、発光部5からの光は受光部6で受光
されるので、この受光信号が有るときは耐火断熱
部の損傷は無いものと判定する。 In the example device shown in FIG. 1, if there is no damage to the heat insulating refractory 3 or the damage is slight, the optical fiber will not be broken and the light from the light emitting part 5 will be received by the light receiving part 6. When there is a light reception signal, it is determined that there is no damage to the fireproof insulation part.
被加熱材が断熱耐火物に接触して断熱耐火物が
剥ぎ取られるなどしたとき、また何らかの理由に
より断熱耐火物が欠落したときは、断熱耐火物に
埋設してある光フアイバ4が切断され、発光部5
からの光が断たれるので、受光部6の受光信号が
なくなり、これによつて断熱耐火物の損傷を検知
することができる。すなわち受光部6からの受光
信号がなくなつたことを図示しない信号検知回路
により検知し、この検知信号にもとずいて誘導加
熱コイルの速やかな退避動作、又は電源遮断を行
わしめることが出来る。 When the material to be heated comes into contact with the heat-insulating refractory and the heat-insulating refractory is stripped off, or when the heat-insulating refractory is missing for some reason, the optical fiber 4 buried in the heat-insulating refractory is cut. Light emitting part 5
Since the light from the refractory is cut off, the light reception signal of the light receiving section 6 disappears, and damage to the heat insulating refractory can thereby be detected. That is, a signal detection circuit (not shown) detects that the light reception signal from the light receiving section 6 is no longer present, and based on this detection signal, the induction heating coil can be quickly retracted or the power supply can be shut off.
本考案の誘導加熱コイル保護装置は以上のよう
な構成であるので、誘導加熱コイルに被覆した断
熱耐火物の損傷を確実に検知することができると
いう実用的に優れた効果がある。
Since the induction heating coil protection device of the present invention has the above-described configuration, it has a practically excellent effect of being able to reliably detect damage to the heat insulating refractory covering the induction heating coil.
第1図は本考案の実施例における保護装置の構
造を示す正面断面図、第2図は第1図のA−A矢
視図である。
1:鉄芯、2:巻線、3:断熱耐火物、4:光
フアイバ、5:発光部、6:受光部。
FIG. 1 is a front sectional view showing the structure of a protection device according to an embodiment of the present invention, and FIG. 2 is a view taken along the line A--A in FIG. 1. 1: iron core, 2: winding, 3: heat insulating refractory, 4: optical fiber, 5: light emitting section, 6: light receiving section.
Claims (1)
なくとも被加熱材に対向する側を断熱耐火物で覆
い、該断熱耐火物内に光フアイバを埋設して該光
フアイバの一方の端を発光部に接続し、他方の端
を受光部に接続したことを特徴とする誘導加熱コ
イルの保護装置。 At least the side facing the heated material of an induction heating coil placed close to the heated material is covered with a heat insulating refractory, an optical fiber is buried within the heat insulating refractory, and one end of the optical fiber is used as a light emitting part. 1. A protection device for an induction heating coil, characterized in that the coil is connected to a light receiving section, and the other end is connected to a light receiving section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12417384U JPS6138795U (en) | 1984-08-14 | 1984-08-14 | Induction heating coil protection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12417384U JPS6138795U (en) | 1984-08-14 | 1984-08-14 | Induction heating coil protection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6138795U JPS6138795U (en) | 1986-03-11 |
| JPS635200Y2 true JPS635200Y2 (en) | 1988-02-12 |
Family
ID=30682899
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12417384U Granted JPS6138795U (en) | 1984-08-14 | 1984-08-14 | Induction heating coil protection device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6138795U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20250163914A (en) * | 2023-04-13 | 2025-11-21 | 닛폰세이테츠 가부시키가이샤 | Equipment, equipment status monitoring device, equipment status monitoring method, and program |
-
1984
- 1984-08-14 JP JP12417384U patent/JPS6138795U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6138795U (en) | 1986-03-11 |
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