KR100972798B1 - Socket integrated light wire and manufacturing method - Google Patents

Socket integrated light wire and manufacturing method Download PDF

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Publication number
KR100972798B1
KR100972798B1 KR1020070097766A KR20070097766A KR100972798B1 KR 100972798 B1 KR100972798 B1 KR 100972798B1 KR 1020070097766 A KR1020070097766 A KR 1020070097766A KR 20070097766 A KR20070097766 A KR 20070097766A KR 100972798 B1 KR100972798 B1 KR 100972798B1
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South Korea
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socket
wire
light
power cable
electric
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KR20090032476A (en
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방동환
방일환
정철성
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방동환
방일환
정철성
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/08—Devices for easy attachment to any desired place, e.g. clip, clamp, magnet
    • F21V21/088—Clips; Clamps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00—Lighting devices intended for fixed installation
    • F21S8/04—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures
    • F21S8/06—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures by suspension
    • F21S8/061—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures by suspension with a non-rigid pendant, i.e. a cable, wire or chain
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/002—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips making direct electrical contact, e.g. by piercing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/008—Suspending from a cable or suspension line
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/40—Lighting for industrial, commercial, recreational or military use

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

본 발명은 전등선소켓부재를 분할형성하여 융착조립하고 전선탈피가 불필요한 클립형 결선단자를 이용하므로 생산성을 획기적으로 향상시켜 제조원가를 절감하며, 과부하 발생시 전류가 자동차단되는 안전스위치가 별도로 구비됨으로써 온/오프 조작이 용이하고 안전성이 확보되도록 하는 소켓일체형 전등선 및 그 제조방법에 관한 것이다.The present invention uses a clip-type connection terminal, which is formed by fusion and assembly of the light wire socket member, which eliminates the need for wire stripping, thereby significantly improving productivity and reducing manufacturing costs, and providing a safety switch that cuts off the current when an overload occurs. It relates to a socket-integrated light wire and a method of manufacturing the same to ensure easy operation and safety.

이를 실현하기 위한 본 발명에 따른 소켓일체형 전등선은 전등을 설정간격으로 설치하기 위한 전원케이블에 전선의 분기가 이루어지는 분기부와, 타이홀이 형성된 고정부와, 상기 분기부와 전기적으로 연결되며 전등이 끼워지는 소켓부가 하나의 몸체로 형성되는 전등선소켓을 포함하여 구성되는 현장가설용 소켓 일체형 전등선에 있어서, 설정간격으로 외피 탈피공정이 이루어진 전원케이블의 소켓설치부 (+)(-)선에 전등과 전기적으로 연결되는 내부소켓의 전선이 결선되고, 상기 전원케이블의 소켓설치부 및 내부소켓이 분할 사출형성된 두 전등선소켓부재 내에 끼워지고 두 전등선소켓부재가 초음파 융착 조립되어 전등선소켓이 이루어지며, 상기 전원케이블 일측에는 과부하시 전원을 자동차단하는 안전스위치가 구비됨을 특징으로 한다.The socket-integrated lamp wire according to the present invention for realizing this is a branching part of the electric wire to the power cable for installing the light at the set interval, the fixing portion formed with a tie hole, the branch is electrically connected to the electric light In the field-type socket-integrated light cable comprising a light socket, the socket portion is formed of a single body, the electric light and socket on the socket installation portion (+) (-) line of the power cable in which the outer shell peeling process is performed at a set interval The wires of the inner socket are electrically connected, the socket mounting portion and the inner socket of the power cable are fitted in two light wire socket members which are formed by injection molding, and the two light wire socket members are ultrasonically fused and assembled to form a light wire socket. One side of the cable is characterized in that the safety switch for shutting off the power when overloaded.

또한, 본 발명에 따른 소켓일체형 전등선 제조방법은 전등을 설정간격으로 설치하기 위한 전원케이블에 전선의 분기가 이루어지는 분기부와, 타이홀이 형성된 고정부와, 상기 분기부와 전기적으로 연결되며 전등이 끼워지는 소켓부가 하나의 몸체로 형성된 전등선소켓(20)을 포함하여 구성되는 현장가설용 소켓 일체형 전등선 제조방법에 있어서, 상기 전등선소켓은 전등선소켓부재로 분할 사출성형하고, 외피 탈피공정이 이루어진 전원케이블의 소켓설치부 (+)(-)선에 전등과 전기적으로 결합하는 내부소켓의 전선을 클립형 결선단자를 이용하여 결선한 다음 상기 분할 사출된 전등선소켓부재를 양측에서 맞대어 초음파 융착공법으로 조립결합하는 것을 특징으로 한다.In addition, the socket-integrated light wire manufacturing method according to the present invention, the branching portion of the electric wire to the power cable for installing the light at a predetermined interval, the fixed portion formed with a tie hole, and the electric connection is electrically connected to the branch portion In the field-type socket-integrated light-wire manufacturing method comprising a light-wire socket (20) formed of a body to be inserted into the socket portion, the light cable socket is divided into injection-molded socket cable member, the power cable made of the shelling process The wires of the internal sockets electrically connected to the lamp (+) (-) wires of the sockets are connected by using a clip-type connection terminal, and then assembled by ultrasonic welding with the split-injected light wire socket members facing each other. It is characterized by.

Description

소켓일체형 전등선 및 그 제조방법{A COMBINATION SOCKET ELECTRIC LAMP CABLE AND IT'S MANUFACTURING METHOD}Socket integrated light wire and manufacturing method thereof {A COMBINATION SOCKET ELECTRIC LAMP CABLE AND IT'S MANUFACTURING METHOD}

본 발명은 전등선에 관한 것으로서, 전등선소켓부재를 분할형성하여 융착조립하고 전선탈피가 불필요한 클립형 결선단자를 이용하므로 생산성을 획기적으로 향상시켜 제조원가를 절감하며, 과부하 발생시 전류가 자동차단되는 안전스위치가 별도로 구비됨으로써 온/오프 조작이 용이하고 안전성이 확보되도록 하는 소켓일체형 전등선 및 그 제조방법에 관한 것이다.The present invention relates to a light wire, by fusion and assembling the shape of the light wire socket member, using a clip-type connection terminal that does not require wire stripping, thereby significantly improving productivity, reducing manufacturing costs, and safety switch that cuts off the current when an overload occurs. The present invention relates to a socket-integrated light wire and a method of manufacturing the same, which are provided to facilitate on / off operation and ensure safety.

일반적으로 건설현장 특히 지하건설현장 등에 가설되는 조명장치는 전원케이블에 일정 간격으로 다수의 전등용 소켓이 배열 형성된 전등선이 사용되고 있다.In general, a lighting device installed on a construction site, especially an underground construction site, is used a light wire in which a plurality of light sockets are arranged at regular intervals on a power cable.

이와 같이 다수의 소켓 및 전등이 설치되는 전등선의 길이는 수십에서 수백 미터에 이르도록 길게 형성되는 만큼 생산성과 함께 설치와 수거 등의 관리가 용이할 것, 안전성이 양호할 것 등이 요구된다.As described above, the length of light wires in which a plurality of sockets and lamps are installed is long enough to reach tens to hundreds of meters, so that productivity, management of installation and collection, etc. should be easy and safety should be good.

종래 기술의 현장 가설용 전등선(100)은 도 6에 도시된 바와 같이, 전원케이 블(110)에 분기가 이루어지고 이 분기선(130) 끝에 소켓(120)이 설치된다. 그리고 전원케이블의 분기지점에는 전원케이블(110)과 분기선(130)을 결속 지지하는 티이(T) 상부에 타이홀(145a)이 형성된 고정부(145)가 일체로 형성되어 대략 열십자(十)자 형태로 이루어지는 분기부재(140)가 결합되어 있다.As shown in FIG. 6, the conventional temporary light fixture 100 for the field fixture is branched to the power cable 110, and the socket 120 is installed at the end of the branch line 130. At the branch point of the power cable, a fixing part 145 having a tie hole 145a is integrally formed on the upper part of the tie T for binding and supporting the power cable 110 and the branch line 130. Branch member 140 is formed in the shape of a child is coupled.

그리고, 상기 분기부재(140)에 형성된 타이홀(145a)에 밴드 또는 철사와 같은 밴딩부재를 꿰어서 현장에 설치된 구조물에 묶어 고정함으로 고정이 이루어지며, 수거시에는 반대로 밴딩고정을 하나하나 해제한다.Then, the banding member, such as a band or wire, is sewn into the tie hole 145a formed on the branch member 140 and tied to a structure installed on the site to fix the banding member. .

그러나, 이와 같은 종래 기술(100)은 분기부재(140)와 분기선(130) 및 소켓(120)이 각각 별도로 구성됨으로써 부품비 및 조립제작에 따른 비용낭비가 커서 제조원가를 상승시키게 되는 등 생산성이 저하되는 문제점이 있었다. 뿐만 아니라 소켓(120)이 분기선(130)을 경유하여 분기부재(140)에 연결됨으로써 바람 또는 스쳐가는 물체에 의한 휘둘림이 커서 손상염려가 있으며, 전등선의 권취 보관시에는 소켓(120)이 전원케이블(110)에 대롱대롱 매달려 있음으로 권취상태가 산만하며 부피도 크게 되어 취급 관리가 번거로운 문제점이 있었다. However, since the branching member 140, the branch line 130, and the socket 120 are separately configured, the conventional technology 100 may increase productivity due to a large cost of components and assembly cost. There was a problem. In addition, the socket 120 is connected to the branch member 140 via the branch line 130, so that the swing due to the wind or the passing object is large, which may damage the socket 120 when the winding of the light wire is stored. Hanging on the long (110), the winding state is distracting and bulky, there was a problem that handling management is cumbersome.

또한, 설치작업시 상기와 같이 밴딩부재를 사용하여 많은 수의 분기부재(140)를 일일히 묶어주어야 되고 수거시 역시 이를 일일히 해제해야 됨으로 인력과 시간 손실이 크고 작업이 번거로운 문제점이 있었다.In addition, when the installation work using the banding member as described above, a large number of branch members 140 must be bundled daily, and when the collection must be released one by one, there is a problem in that labor and time are large and the work is cumbersome.

또한, 설치작업시 먼저 전원케이블을 현장바닥에 늘어 놓은 후 밴딩작업이 이루어지고 수거시 역시 현장바닥으로 내려진 후 거두어지게 되는데 건설현장 바닥은 때로는 물바닥이거나 진흙탕일 수도 있어 전등 및 전등선보호에 어려움이 많고 시간이 많이 소요되는 문제점이 있었다.In addition, when the installation work, the power cables are laid down on the floor first, then the banding work is done, and when collected, they are also lowered to the site floor and then reaped. There were many and time-consuming problems.

본 출원인은 이러한 문제점에 대한 대안으로서, 등록번호 제20-0355926호로서 전원케이블(10)에 전등선소켓이 일체로 형성된 현장가설용 소켓 일체형 전등선을 제안한바 있다.As an alternative to this problem, the present applicant has proposed a field-type socket-integrated light wire for which a light wire socket is integrally formed on the power cable 10 as the registration number 20-0355926.

상기 선등록 기술(200)은 도 1 및 도 2에 도시된 바와 같이, 전원케이블 해당위치에 (＋)(－)선을 탈피한 상태에서 소켓의 전선을 결선한 다음 이중 사출방식으로 전원케이블(10) 상에서 전선의 분기가 이루어지는 분기부(21)와, 타이홀(25a)이 형성된 고정부(25)와, 상기 분기부(21)와 상기 소켓을 감싸는 소켓부(23)가 하나의 몸체로 몰딩성형된 전등선소켓(20)이 구비된 것이다. 미설명 부호 '2'는 전등, '3'은 줄, '4'는 전등보호망, '40'은 콘센트, '50'은 플러그이다.1 and 2, the pre-registration technique 200 connects the wires of the socket in a state in which the (+) (-) line is stripped at the corresponding position of the power cable, and then the power cable ( 10, a branch 21 in which a branch of the wire is formed, a fixing portion 25 having a tie hole 25a, and a socket portion 23 surrounding the branch portion 21 and the socket are formed in one body. The molded light wire socket 20 is provided. '2' is a light, '3' is a cord, '4' is a light protection net, '40' is an outlet, and '50' is a plug.

이러한 구성에 의하여 그 종래기술에 비하여 전등선의 관리 및 취급이 용이하고 견고성이 향상되며, 부품 수의 감축 및 이에 따른 생산성이 향상되어 제조원가를 현저히 절감토록 하는 효과가 있었다.By this configuration, compared to the prior art, the management and handling of light wires are easy and robustness is improved, and the number of parts and the productivity thereof are improved, thereby reducing the manufacturing cost.

또한, 걸고리(25b)가 구비됨으로써 설치 및 수거작업이 간편하고 용이하며 안정적으로 수행할 수 있어 작업시간을 단축시키고 취급 및 관리가 용이하도록 하는 효과가 있다.In addition, since the hook 25b is provided, the installation and collection operations can be performed easily, easily and stably, thereby reducing the working time and facilitating the handling and management.

그런데 이와 같은 선등록 기술은 해당부위가 일정 간격으로 탈피된 수십 내지 수백 미터의 전원케이블을 금형 내에 삽입한 상태로 일체형 몰딩이 이루어지는 이중사출방식으로 제조되고, 거기에 (+)(-) 전선 탈피공정이 수반되어 인력과 시간이 막대하게 낭비되는 등 생산성이 따르지 못하는 문제점이 있었다.However, such a pre-registration technology is manufactured by a double injection method in which integral molding is performed while inserting a power cable of several tens to hundreds of meters, in which a corresponding part is stripped at regular intervals, into a mold, and stripping (+) (-) wires therein. There was a problem that productivity is not followed, such as a waste of manpower and time due to the process.

또한, 과부하 발생시 안전수단이 결여되어 오픈사고가 왕왕 발생되는 문제점이 있었다.In addition, there was a problem in that an open accident occurs because there is a lack of safety measures when an overload occurs.

본 발명은 상기한 문제점을 해소하기 위하여 안출된 것으로서,The present invention has been made to solve the above problems,

본 발명의 목적은 전등선소켓부재를 분할형성하여 융착조립하고 전선탈피가 불필요한 클립형 결선단자를 이용하므로 생산성을 획기적으로 향상시켜 제조원가를 절감하며, 과부하 발생시 전류가 자동차단되는 안전스위치가 별도로 구비됨으로써 온/오프 조작이 용이하고 안전성이 확보되도록 하는 소켓일체형 전등선 및 그 제조방법을 제공함에 있다.An object of the present invention is to use a clip-type connection terminal that is formed by fusion assembling the electric wire socket member by fusion and eliminating the need for wire stripping, thereby significantly improving the productivity and reducing the manufacturing cost, and is provided by a safety switch provided to separate the current when the overload occurs. It is to provide a socket-integrated light wire and a method of manufacturing the same so that the on / off operation is easy and the safety is ensured.

상기한 목적을 달성하는 본 발명에 따른 소켓일체형 전등선은Socket integrated light wire according to the present invention to achieve the above object is

전등을 설정간격으로 설치하기 위한 전원케이블에 전선의 분기가 이루어지는 분기부와, 타이홀이 형성된 고정부와, 상기 분기부와 전기적으로 연결되며 전등이 끼워지는 소켓부가 하나의 몸체로 형성되는 전등선소켓을 포함하여 구성되는 현장가설용 소켓 일체형 전등선에 있어서,Light cable socket, which consists of a branch part of which electric wire is branched to the power cable for installing the lamp at predetermined intervals, a fixing part having a tie hole, and a socket part electrically connected to the branch part and to which the lamp is fitted. In the field-type socket-integrated light wire configured to include,

설정간격으로 외피 탈피공정이 이루어진 전원케이블의 소켓설치부 (+)(-)선에 전등과 전기적으로 연결되는 내부소켓의 전선이 결선되고,The wires of the internal sockets, which are electrically connected to the lights, are connected to the (+) (-) wires of the socket installation part of the power cable where the shelling process is performed at the set intervals.

상기 전원케이블의 소켓설치부 및 내부소켓이 분할 사출형성된 두 전등선소켓부재 내에 끼워지고 두 전등선소켓부재가 초음파 융착 조립되어 전등선소켓이 이루어지며,The socket installation part and the inner socket of the power cable are fitted in two light wire socket members which are formed by injection molding, and the two light wire socket members are ultrasonically fused and assembled to make a light wire socket.

상기 전원케이블 일측에는 과부하시 전원을 자동차단하는 안전스위치가 구비됨을 특징으로 한다.One side of the power cable is characterized in that the safety switch for shutting off the power when overloaded.

상기한 목적을 달성하는 본 발명에 따른 소켓일체형 전등선 제조방법은Socket integrated light wire manufacturing method according to the present invention for achieving the above object is

전등을 설정간격으로 설치하기 위한 전원케이블에 전선의 분기가 이루어지는 분기부와, 타이홀이 형성된 고정부와, 상기 분기부와 전기적으로 연결되며 전등이 끼워지는 소켓부가 하나의 몸체로 형성된 전등선소켓(20)을 포함하여 구성되는 현장가설용 소켓 일체형 전등선 제조방법에 있어서,Light cable socket which consists of a single body which has a branch part of which electric wire is branched to the power cable for installing the lamp at predetermined intervals, a fixing part having a tie hole, and a socket part which is electrically connected to the branch part and to which the lamp is fitted. In the socket-type light wire manufacturing method for the field construction configured to include, 20),

상기 전등선소켓은 전등선소켓부재로 분할 사출성형하고,The light wire socket is divided injection molding into a light wire socket member,

외피 탈피공정이 이루어진 전원케이블의 소켓설치부 (+)(-)선에 전등과 전기적으로 결합하는 내부소켓의 전선을 클립형 결선단자를 이용하여 결선한 다음 상기 분할 사출된 전등선소켓부재를 양측에서 맞대어 초음파 융착공법으로 조립결합하는 것을 특징으로 한다.Connect the wire of the inner socket which is electrically coupled to the socket (+) (-) line of the power cable where the sheath stripping process has been carried out using the clip-type connection terminal, and then face the split-injected light socket member from both sides. It is characterized in that the assembly by ultrasonic fusion method.

상기한 구성을 지닌 본 발명에 따른 소켓일체형 전등선 및 그 제조방법은 전등선소켓부재를 분할형성하여 융착조립하고 전선탈피가 불필요한 클립형 결선단자를 이용하므로 생산성을 획기적으로 향상시켜 제조원가를 절감하며, 과부하 발생시 전류가 자동차단되는 안전스위치가 별도로 구비됨으로써 온/오프 조작이 용이하고 안전성이 확보되는 뛰어난 효과가 있다.The socket-integrated light wire and the manufacturing method according to the present invention having the above-described configuration by using a clip-type connection terminal that is formed by fusion-splicing and fusion of the light-socket socket member, which eliminates the need for wire stripping, significantly improves the productivity and reduces the manufacturing cost, when overload occurs Since the safety switch to cut off the current is provided separately, there is an excellent effect that the on / off operation is easy and safety is secured.

이하, 본 발명의 소켓일체형 전등선 및 그 제조방법에 대한 실시예를 첨부도면을 참고하여 보다 상세히 설명한다.Hereinafter, with reference to the accompanying drawings an embodiment of the socket-integrated light wire and the manufacturing method of the present invention will be described in more detail.

도 3은 본 발명에 따른 일 실시예의 구성을 보이는 분해 사시도, 도 4는 도 3의 결합 사시도, 도 5는 도 4의 종단면도이다.Figure 3 is an exploded perspective view showing the configuration of an embodiment according to the present invention, Figure 4 is a combined perspective view of Figure 3, Figure 5 is a longitudinal cross-sectional view of FIG.

도 3 내지 도 5에 도시된 바와 같이, 본 발명에 따른 일 실시예의 소켓일체형 전등선(1)은 전등을 설정간격으로 설치하기 위한 전원케이블(10)에 전선(11)의 분기가 이루어지는 분기부(21)와, 타이홀(25a)이 형성된 고정부(25)와, 상기 분기부(21)와 전기적으로 연결되며 전등(2)이 끼워지는 소켓부(23)가 하나의 몸체로 형성되는 전등선소켓(20)을 포함하여 구성되는 현장가설용 소켓 일체형 전등선에 있어서, 설정간격으로 외피 탈피공정이 이루어진 전원케이블의 소켓설치부(10a) (+)(-)선에 전등(2)과 전기적으로 연결되는 내부소켓(30)의 전선(31)이 결선되고, 상기 전원케이블의 소켓설치부(10a) 및 내부소켓(30)이 분할 사출형성된 두 전등선소켓부재(20a)(20b) 내에 끼워지고 두 전등선소켓부재(20a)(20b)가 초음파 융착 조립되어 전등선소켓(20)이 이루어지며, 상기 전원케이블(10) 일측에는 과부하시 전원을 자동차단하는 안전스위치(60)가 구비되는 것이다.As shown in Figures 3 to 5, the socket-integrated lamp wire 1 of an embodiment according to the present invention is a branching portion (2) is made of the branch of the electric wire 11 in the power cable 10 for installing the lamp at a predetermined interval ( 21, a light socket having a fixing portion 25 having a tie hole 25a, and a socket portion 23 electrically connected to the branch portion 21 and into which the lamp 2 is fitted are formed in one body. In the field-type socket-integrated light wire for the construction of the field construction including the (20), the electrical connection with the light (2) to the socket installation portion (10a) (+) (-) of the power cable is made of the outer shell stripping process at a set interval The electric wire 31 of the inner socket 30 is connected, and the socket mounting portion 10a and the inner socket 30 of the power cable are inserted into two light wire socket members 20a and 20b formed by injection molding. The socket members 20a, 20b are ultrasonically fused and assembled to make the light wire socket 20, and the power source Cable 10 at one side will be provided with a safety switch 60 for the power supply during overload car stage.

여기서, 상기 안전스위치(60)는 전원케이블 일측에서 분기된 인출선(15)에 설치되며, 상기 인출선(15)은 선단부에 숫나사(16a)가 형성된 코드부싱(16)으로 피복되고, 상기 안전스위치(60)는 상기 코드부싱(16)에 대응하는 나사결합부(61a)가 구비된 스위치 하우징(61)에 내설됨이 바람직하다.Here, the safety switch 60 is installed on the lead wire 15 branched from one side of the power cable, the lead wire 15 is coated with a cord bushing 16 formed with a male screw 16a at the tip end, the safety The switch 60 is preferably installed in the switch housing 61 provided with a screw engaging portion 61a corresponding to the cord bushing 16.

또한, 상기 안전스위치(60)는 전원케이블의 플러그(50) 일측에 구비됨이 바람직하다.In addition, the safety switch 60 is preferably provided on one side of the plug 50 of the power cable.

상기 안전스위치(60)는 전원케이블(10)에 직접 설치되어도 무방하다.The safety switch 60 may be installed directly to the power cable (10).

또한, 상기 내부소켓(30)의 전선(31)은 선단의 탈피부가 절곡되고 삼각핀(33a)이 돌출형성되는 클립형 결선단자(33)를 이용하여 전원케이블의 소켓설치부(10a) (+)(-)선에 결선됨이 바람직하다.In addition, the wire 31 of the inner socket 30 is a socket installation portion (10a) (+) of the power cable by using a clip-type connection terminal 33, the stripped portion of the tip is bent and the triangular pin (33a) is protruded It is preferable to connect to the (-) line.

상기 클립형 결선단자(33)는 만곡판체에 삼각핀(33a)이 돌출 형성되어 내부소켓의 전선 탈피부분을 파지한 상태에서 전원케이블의 전선(11a)(11b) 피복을 뚫고 들어가 결선을 수행한다. 상기 삼각핀(33a)은 도전체인 만곡판 자체에서 일부가 절개 형성됨이 바람직하다. The clip-type connection terminal 33 penetrates the wires 11a and 11b of the power cable while the triangular pins 33a protrude from the curved plate to grip the wire stripping portion of the inner socket to perform the connection. The triangular pin 33a is preferably formed by cutting a portion of the curved plate itself, which is a conductor.

따라서, 전원케이블의 외피(13) 탈피 후 (+)(-)전선(11a)(11b)은 탈피하지 않은 상태로 그대로 결선이 이루어진다.Therefore, after the outer shell 13 of the power cable is stripped, the (+) (-) wires 11a and 11b are connected as they are without being stripped.

상기 전등선소켓(20)의 분기부(21)에는 별도로 설치되는 줄(3)에 걸쳐 지지되기 위한 걸고리(25b)가 형성된다.At the branch portion 21 of the light line socket 20, a hook 25b is formed to be supported over the string 3 that is separately installed.

또한, 상기 전등선소켓의 소켓 피복층(23e)에 전등보호망(4)이 설치되기 위한 돌턱(23f)이 형성된다.In addition, a stepped portion 23f for installing the light protection net 4 on the socket coating layer 23e of the light wire socket is formed.

본 발명에 따른 소켓일체형 전등선 제조방법은 전등(2)을 설정간격으로 설치하기 위한 전원케이블(10)에 전선(11)의 분기가 이루어지는 분기부(21)와, 타이홀(25a)이 형성된 고정부(25)와, 상기 분기부(21)와 전기적으로 연결되며 전등(2)이 끼워지는 소켓부(23)가 하나의 몸체로 형성된 전등선소켓(20)을 포함하여 구성 되는 현장가설용 소켓 일체형 전등선 제조방법에 있어서, 상기 전등선소켓(20)은 전등선소켓부재(20a)(20b)로 분할 사출성형하고, 외피 탈피공정이 이루어진 전원케이블(10)의 소켓설치부(10a) (+)(-)선에 전등과 전기적으로 결합하는 내부소켓(30)의 전선을 클립형 결선단자(33)를 이용하여 결선한 다음 상기 분할 사출된 전등선소켓부재(20a)(20b)를 양측에서 맞대어 초음파 융착공법으로 조립결합하는 것이다.The socket-integrated lamp wire manufacturing method according to the present invention is a branch 21 and the tie hole 25a is formed in the power cable 10 for the installation of the lamp (2) at a predetermined interval and the tie hole (25a) On-site construction socket-integrated type comprising a light wire socket 20 formed of one body of the government unit 25, the socket portion 23 is electrically connected to the branch 21, the lamp unit 2 is fitted In the electric wire manufacturing method, the electric light socket 20 is injection molded into the electric light socket member (20a) (20b), the socket mounting portion (10a) (+) The wires of the inner socket 30 electrically coupled to the lamps by using the clip-type connection terminal 33, and then the split-injected light wire socket members 20a and 20b are opposed to each other by ultrasonic welding. To assemble.

본 발명은 이와 같이 전원케이블(10)에 설정간격으로 내부소켓(30)이 전기적으로 연결된 상태로 준비되고, 분할 몰딩사출성형된 상기 전등선소켓부재(20a)(20b)를 마주하여 초음파 융착결합함으로써 조립이 간편하게 완료되어 생산성을 획기적으로 향상시키고 제조원가를 절감시켜준다.The present invention is prepared in such a state that the inner socket 30 is electrically connected to the power cable 10 at predetermined intervals, and is ultrasonically fusion-coupled to face the light-line socket members 20a and 20b formed by injection molding. The assembly is easily completed, dramatically improving productivity and reducing manufacturing costs.

또한, 전원케이블에서 외피(13)만 탈피공정이 수행되고 외피 내에 위치하는 각각의 전선(11a)(11b)은 내부소켓 전선(31)과 클립형 결선단자(33)를 이용하여 결선됨으로써 탈피공정이 배제되어 인력과 시간을 절감시킨다.In addition, only the outer skin 13 is stripped from the power cable, and each of the wires 11a and 11b positioned in the outer skin is connected using the inner socket wire 31 and the clip-type connection terminal 33, thereby removing the stripped process. Excluded saves manpower and time

또한, 과부하 발생시 전류가 자동차단되는 안전스위치(60)가 별도로 구비됨으로써 온/오프 조작이 용이함과 아울러 안전성이 확보된다. In addition, since the safety switch 60 is provided to separate the current when the overload occurs, the on / off operation is easy and safety is ensured.

상기 본 발명은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하므로 전술한 실시예 및 도면에 한정되는 것은 아니다.The present invention can be variously substituted, modified, and changed within the scope without departing from the spirit of the present invention for those skilled in the art to which the present invention pertains is limited to the above-described embodiments and drawings no.

도 1은 본 출원인에 의한 선등록 기술 구성도1 is a preliminary registration technology configuration diagram by the applicant

도 2는 도 1의 설치상태도Figure 2 is an installation state of Figure 1

도 3은 본 발명에 따른 일 실시예의 구성을 보이는 분해 사시도Figure 3 is an exploded perspective view showing the configuration of an embodiment according to the present invention

도 4는 도 3의 결합 사시도4 is a perspective view of the combination of FIG.

도 5는 도 4의 종단면도5 is a longitudinal cross-sectional view of FIG.

도 6 종래 기술의 구성도6 is a block diagram of the prior art

*도면의 주요 부분에 대한 부호의 설명* Explanation of symbols for the main parts of the drawings

1: 본 발명의 소켓일체형 전등선 1: socket integrated light wire of the present invention

10: 전원케이블 10a: 소켓설치부 13: 외피10: power cable 10a: socket mounting portion 13: outer jacket

15: 스위치 인출선 16: 코드부싱 20: 전등선소켓15: switch lead wire 16: cord bushing 20: light socket

20a, 20b: 전등선소켓부재 30: 내부소켓 33: 결선단자20a, 20b: electric wire socket member 30: internal socket 33: connection terminal

40: 콘센트 50: 플러그 60: 안전스위치40: outlet 50: plug 60: safety switch

61: 하우징 61: housing

Claims (7)

전등을 설정간격으로 설치하기 위한 전원케이블(10)에 전선(11)의 분기가 이루어지는 분기부(21)와, 타이홀(25a)이 형성된 고정부(25)와, 상기 분기부(21)와 전기적으로 연결되며 전등(2)이 끼워지는 소켓부(23)가 하나의 몸체로 형성되는 전등선소켓(20)을 포함하여 구성되는 현장가설용 소켓 일체형 전등선에 있어서,A branch 21 in which the electric wire 11 is branched to the power cable 10 for installing the lamp at a predetermined interval, a fixing portion 25 in which a tie hole 25a is formed, and the branch portion 21 and In the field-type socket-integrated electric light wire that is electrically connected and includes a light wire socket 20 in which the socket portion 23 into which the lamp 2 is fitted is formed in one body, 설정간격으로 외피(13) 탈피공정이 이루어진 전원케이블의 소켓설치부(10a) (+)(-)선에 전등(2)과 전기적으로 연결되는 내부소켓(30)의 전선(31)이 결선되고,The wire 31 of the inner socket 30 electrically connected to the lamp 2 is connected to the socket installation part 10a (+) (-) line of the power cable in which the skin 13 is stripped at a set interval. , 상기 전원케이블의 소켓설치부(10a) 및 내부소켓(30)이 분할 사출형성된 두 전등선소켓부재(20a)(20b) 내에 끼워지고 두 전등선소켓부재(20a)(20b)가 초음파 융착 조립되어 전등선소켓(20)이 이루어지며,The socket mounting portion 10a and the internal socket 30 of the power cable are fitted into two light wire socket members 20a and 20b in which injection molding is formed, and the two light wire socket members 20a and 20b are ultrasonically fused and assembled. 20 is made, 상기 전원케이블(10) 일측에는 과부하시 전원을 자동차단하는 안전스위치(60)가 구비되어지고,One side of the power cable 10 is provided with a safety switch 60 for shutting off the power when overloaded. 상기 안전스위치(60)는 전원케이블 일측에서 분기된 인출선(15)에 설치되며,The safety switch 60 is installed on the lead wire 15 branched from one side of the power cable, 상기 인출선(15)은 선단부에 숫나사(16a)가 형성된 코드부싱(16)으로 피복되고,The lead wire 15 is coated with a cord bushing 16 having a male screw 16a formed at a tip end thereof. 상기 안전스위치(60)는 상기 코드부싱(16)에 대응하는 나사결합부(61a)가 구비된 스위치 하우징(61)에 내설되어지며,The safety switch 60 is built in the switch housing 61 is provided with a screw engaging portion (61a) corresponding to the cord bushing (16), 상기 안전스위치(60)는 전원케이블의 플러그(50) 일측 또는 전원케이블(10)에 직접 설치되어지며,The safety switch 60 is directly installed on one side of the plug 50 or the power cable 10 of the power cable, 상기 내부소켓(30)의 전선(31)은 선단의 탈피부가 절곡되고 삼각핀(33a)이 돌출형성되는 클립형 결선단자(33)를 이용하여 전원케이블의 소켓설치부(10a) (+)(-)선에 결선되어지고,The wire 31 of the inner socket 30 is a socket installation portion 10a (+) (-) of the power cable using a clip-type connection terminal 33 in which the stripped portion of the tip is bent and the triangular pin 33a protrudes. Wired to the wire, 상기 클립형 결선단자(33)는 만곡판체에 삼각핀(33a)이 돌출 형성되어 내부소켓의 전선(31) 탈피부분을 파지한 상태에서 가압시 전원케이블의 전선(11a)(11b) 피복을 뚫고 들어가 결선을 수행하는 것을 특징으로 하는 소켓일체형 전등선.The clip-shaped connection terminal 33 penetrates the wire 11a and 11b of the power cable when pressurized in a state in which a triangular pin 33a protrudes from the curved plate to hold the strip 31 of the inner socket. Socket integrated light wire, characterized in that for performing the wiring. 삭제delete 삭제delete 삭제delete 삭제delete 삭제delete 전등을 설정간격으로 설치하기 위한 전원케이블(10)에 전선(11)의 분기가 이루어지는 분기부(21)와, 타이홀(25a)이 형성된 고정부(25)와, 상기 분기부(21)와 전기적으로 연결되며 전등(2)이 끼워지는 소켓부(23)가 하나의 몸체로 형성된 전등선소켓(20)을 포함하여 구성되는 현장가설용 소켓 일체형 전등선 제조방법에 있어서,A branch 21 in which the electric wire 11 is branched to the power cable 10 for installing the lamp at a predetermined interval, a fixing portion 25 in which a tie hole 25a is formed, and the branch portion 21 and In the method of manufacturing a socket-type light wire for the construction of a field hypothesis comprising an electric light socket 20 which is electrically connected and the socket portion 23 into which the lamp 2 is fitted is formed in one body. 상기 전등선소켓(20)은 전등선소켓부재(20a)(20b)로 분할 사출성형하고, 외피 탈피공정이 이루어진 전원케이블(10)의 소켓설치부(10a) (+)(-)선에 전등과 전기적으로 결합하는 내부소켓(30)의 전선을 클립형 결선단자(33)를 이용하여 결선한 다음 상기 분할 사출된 전등선소켓부재(20a)(20b)를 양측에서 맞대어 초음파 융착공법으로 조립결합하는 것을 특징으로 하는 소켓일체형 전등선 제조방법.The electric light socket 20 is divided into electric light socket members (20a, 20b) injection molding, and the electric light and electrical to the socket installation portion (10a) (+) (-) wire of the power cable 10 is made of the shelling process After connecting the wires of the inner socket 30 to be bonded using a clip-type connection terminal 33, and then the light injection socket member (20a) (20b) divided by the injection from both sides to be assembled by ultrasonic fusion method Socket integrated light wire manufacturing method.
KR1020070097766A 2007-09-28 2007-09-28 Socket integrated light wire and manufacturing method Expired - Fee Related KR100972798B1 (en)

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