KR101119047B1 - method for manufacturing fire-proof processed working clothes to be prevented from an electric shock - Google Patents

method for manufacturing fire-proof processed working clothes to be prevented from an electric shock Download PDF

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KR101119047B1
KR101119047B1 KR1020090010873A KR20090010873A KR101119047B1 KR 101119047 B1 KR101119047 B1 KR 101119047B1 KR 1020090010873 A KR1020090010873 A KR 1020090010873A KR 20090010873 A KR20090010873 A KR 20090010873A KR 101119047 B1 KR101119047 B1 KR 101119047B1
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fabric
flame
flame retardant
phosphate ester
work clothes
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KR20100091597A (en
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조용규
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H42/00—Multi-step production lines for making clothes
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08—Heat resistant; Fire retardant
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/26—Electrically protective, e.g. preventing static electricity or electric shock
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00—Fireproofing materials
    • C09K21/06—Organic materials
    • C09K21/12—Organic materials containing phosphorus
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2600/00—Uses of garments specially adapted for specific purposes
    • A41D2600/20—Uses of garments specially adapted for specific purposes for working activities

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Fireproofing Substances (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)

Abstract

본 발명은 원단을 방염처리 한 후 재단하여 봉제함으로써 작업복을 만들며, 이러한 작업복에 감전 방지를 위한 코팅액을 코팅하는 방염처리된 감전 방지용 작업복의 제조방법에 관한 것이다. The present invention relates to a method of manufacturing a flame-retardant electric shock prevention work clothes to fabricate the work clothes by cutting and sewing the fabric after flame-retardant, and coating a coating liquid for electric shock prevention on such work clothes.

본 발명에서의 제조방법은 원단을 준비하는 단계와, 인산에스테르계 방염제는 인산에스테르 화합물을 물 100중량부에 대하여 30 ~ 40 중량부 혼합하여 만들고, 원단을 상기 인산에스테르계 방염제에 담근 후, 인산에스테르 화합물 100 중량부에 대하여 비이온성 계면활성제 10 ~ 40 중량부 첨가하여 침지한 후 연신하고, 다시 배스 연신한 후에 180-190℃의 온도로 고화시킴으로써 이루어지는 방염처리 단계와, 방염 처리된 원단을 재단기를 이용하여 일정한 형태로 재단하는 단계와, 공업용 봉제기로 재단한 방염처리된 원단에 작업복의 형태에 맞게 봉제를 행하는 단계를 포함한다. The production method in the present invention comprises the steps of preparing the fabric, the phosphate ester flame retardant is made by mixing 30 to 40 parts by weight of the phosphate ester compound with respect to 100 parts by weight of water, and immersed the fabric in the phosphate ester flame retardant, phosphoric acid Flame retardant treatment step made by adding 10 to 40 parts by weight of a nonionic surfactant to 100 parts by weight of an ester compound, immersing and stretching, solidifying to a temperature of 180-190 ° C after stretching the bath, and cutting the flame-resistant fabric It comprises the steps of cutting to a predetermined form using, and sewing according to the shape of the work clothes on the flame-treated fabric cut with an industrial sewing machine.

방염처리, 방염처리 작업복, 감전 방지, 감전방지 작업복 Flame Retardant, Flame Retardant Workwear, Electric Shock Prevention, Electric Shockproof Workwear

Description

방염처리된 감전 방지용 작업복의 제조방법{method for manufacturing fire-proof processed working clothes to be prevented from an electric shock}Method for manufacturing fire-proof processed working clothes to be prevented from an electric shock}

본 발명은 작업복의 제조방법에 관한 것으로서, 더욱 상세하게는 방염처리되고 감전 방지액이 코팅된 작업복을 제조하는 방법에 관한 것이다.The present invention relates to a method of manufacturing work clothes, and more particularly, to a method of manufacturing work clothes coated with a flameproof and an electric shock prevention liquid.

일반적으로 제조업체의 공정 라인에서 작업 환경에 따라 신체를 보호하기 위한 특수 작업복이 사용되고 있다.In general, special work clothes are used to protect the body according to the working environment in the manufacturer's process line.

예컨대, 세차장 등 물을 접하는 작업장이나 식품회사의 재료가공 작업장 등과 같이 의복이 오염될 장소, 또는 용접이나 유리 가공 공장 같이 가열 물질을 다루는 곳이나 석재 가공 공정 같이 분진이나 입자에 의한 오염이나 혹은 상해를 입을 우려가 있는 곳 등에서 신체를 보호하기 위한 특수 작업복을 착용하고 있다.
이러한 특수 작업복은 작업 환경에 따라 재질이 결정되고, 용접이나 유리 가공 공정에서는 내열성 재질로 된 원단으로 제조되고 있으며, 특히 전기공사현장 등에서는 작업자들의 안전을 위해 필수적으로 작업복을 착용하고 있다.For example, in places where clothing may be contaminated, such as in workshops where water is encountered, such as in car washes, or in materials processing workshops in food companies, or where there are dust or particles such as welding or glass processing plants, or in stone processing processes. Special work clothes are worn to protect the body in places where people may wear them.
These special work clothes are made of materials according to the working environment, and are made of fabrics made of heat-resistant materials in the welding or glass processing process, and in particular, in the electrical construction site, workers are essentially wearing work clothes for the safety of workers.

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하지만, 전기공사현장 등에서 근접하고 있는 전선의 전기 존재 여부를 작업자가 전혀 알 수 없는바, 이로 인해 작업자의 부주의로 인하여 작업복을 착용한 상태에서도 전선에 감전되는 등 전기사고의 위험에 직면해 있다.However, the operator does not know whether there is electricity in the electric wire in close proximity to the electrical construction site, etc. As a result, the electric shock is in danger of electric accident, such as electric shock to the wire even when wearing work clothes due to the carelessness of the worker.

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그리하여 본 발명은 상기 문제점을 해결하기 위하여 창작한 것으로서, 원단에 방염처리를 행한 후 재단 및 봉제를 함으로써 소정의 작업복을 만들고, 이후 감전 방지를 위한 코팅액을 코팅하는 방염처리된 감전 방지용 작업복의 제조방법을 제공하는 것이 목적이다.Thus, the present invention was created to solve the above problems, and after manufacturing the flame retardant treatment to the fabric to make a predetermined work clothes by cutting and sewing, and then a method of manufacturing a flame-retardant work clothes for preventing electric shock coating the coating liquid for electric shock prevention. The purpose is to provide.

본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법은, 원단을 준비하는 단계와, 인산에스테르계 방염제는 아래 식과 같은 인산에스테르 화합물을 According to the present invention, there is provided a method of manufacturing a flame-retardant protective clothing for electric shock, comprising preparing a fabric, and a phosphate ester flame retardant using a phosphate ester compound such as

Figure 112009008328059-pat00001
Figure 112009008328059-pat00001

Figure 112009008328059-pat00002
Figure 112009008328059-pat00002

물 100중량부에 대하여 30 ~ 40 중량부 혼합하여 만들고, 원단을 인산에스테르계 방염제에 담근 후에, 인산에스테르 화합물 100 중량부에 대하여 비이온성 계면활성제 10 ~ 40 중량부 첨가하여 침지한 후 연신하고, 다시 배스 연신한 후에 180-190℃의 온도로 고화시킴으로써, 원단에 방염처리를 행하는 단계:와, 방염처리된 원단을 재단기를 이용하여 일정한 형태로 재단하는 단계와, 공업용 봉제기로 재단한 방염처리된 원단에 작업복의 형태에 맞게 봉제를 행하는 단계를 포함한다.It is made by mixing 30 to 40 parts by weight with respect to 100 parts by weight of water, and after dipping the fabric in a phosphate-based flame retardant, 10 to 40 parts by weight of a nonionic surfactant is added to 100 parts by weight of the phosphate ester compound, soaked and stretched, After stretching the bath again, solidifying at a temperature of 180-190 ° C., performing flame retardant treatment on the fabric: and cutting the flame-retardant fabric into a predetermined shape using a cutting machine, and flame-retardant trimmed with an industrial sewing machine. And sewing the fabric according to the shape of the work clothes.

또한, 건조시 원단의 배면층 및 표면층의 두께가 0.3 ~ 0.5mm가 되도록 하기 위하여, 상기 방염처리 단계에서 방염 혼합물의 습식 상태로 원단에 배면층 및 표면층을 이루도록 인산에스테르계 방염제에 원단을 반복적으로 담가 피복을 행하는 것을 특징으로 한다. In addition, in order to make the thickness of the back layer and the surface layer of the fabric during drying to be 0.3 ~ 0.5mm, the fabric is repeatedly applied to the phosphate ester flame retardant to form the back layer and the surface layer on the fabric in the wet state of the flame retardant mixture in the flame retardant treatment step. It is characterized by performing soak coating.

그리고, 봉제 단계를 마친 작업복의 세라믹 표면층에 두 어깨 라인, 등 라인 및, 허리 라인을 따라 구리 알갱이를 띠 줄의 형태로 스프레이하여 폭 3 ~ 5mm 및 두께 1mm로 작업복에 코팅을 행하는 단계를 더 포함하는 것을 특징으로 한다.The method further includes the step of coating the coveralls with a width of 3 to 5 mm and a thickness of 1 mm by spraying copper grains in the form of a stripe line along the waist line and the two shoulder lines, the back line, and the ceramic surface layer of the coverall after the sewing step. Characterized in that.

본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법에 의하면, 작업능률을 향상시키고 인명을 구조할 수 있는 효과를 발휘할 수 있다. According to the manufacturing method of the flame-resistant work clothes for preventing electric shock according to the present invention, the work efficiency can be improved and the life can be saved.

이하, 첨부된 도면에 의거하여 본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법의 구성과 그에 의하여 발휘되는 효과를 상세히 설명한다.Hereinafter, on the basis of the accompanying drawings will be described in detail the configuration and the effect exerted by the method of manufacturing a flame-resistant electric shock prevention work clothes according to the present invention.

도 1은 본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법을 설명하기 위한 공정 흐름도이다.1 is a process flow chart for explaining a method of manufacturing a flame-retardant electric shock prevention work clothes according to the present invention.

도 1에 도시된 바와 같이, 본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법은 방염처리된 감전 방지용 작업복을 만들기 위하여 원단을 준비한다(단계 100). 원단을 준비한 후, 상기 원단을 인산에스테르계 화합물들로 만든 인산에스테르계 방염제에 담가 방염처리를 행하게 된다(단계 200). 여기에서 인산에스테르계 화합물들로 만든 인산에스테르계 방염제은 다음과 같이 만든다. As shown in Figure 1, the manufacturing method of the flame-resistant electric shock prevention work clothes according to the present invention prepares the fabric to make the flame-resistant electric shock prevention work clothes (step 100). After preparing the fabric, the fabric is immersed in a phosphate ester flame retardant made of phosphate ester compounds to perform flame retardant treatment (step 200). Here, a phosphate ester flame retardant made of phosphate ester compounds is made as follows.


참고로, 인산에스테르계 화합물들은 내가수분해성, 열안전성이 양호하여 각종 섬유류의 방염제로 널리 사용되고 있으며, 이러한 인산에스테르계 화합물들로 만든 인산에스테르계 방염제는 방염 효과가 탁월하고 내구성이 우수하며, 또한 그 제조방법이 극히 능률적이고 경제성이 뛰어날 뿐만 아니라, 내세탁성이 우수하고 유연한 촉감을 부여할 수 있는 특징이 있다.
For reference, the phosphate ester compounds are widely used as flame retardants of various fibers because they have good hydrolysis resistance and thermal safety. Not only is the manufacturing method extremely efficient and economical, it also has the characteristics of providing excellent washing resistance and flexible touch.

공지의 인산에스테르 화합물을 우레아, 멜라민, 우레탄(RCOONH 2 R : 알킬기), 모노아민류(RNH2 , R : 알킬기), 디아민류(H2NRNH2 , R : (CH2) n- 및 페닐렌기)등과 같은 함질소 화합물과, 질소가스를 주입하여 반응계내에서 부생하는 기체상 부산물을 주입한 불활성 가스와 함께 반응계 밖으로 배출시킴으로써, 아래와 같은 식을 지닌 인산에스테르 화합물을 얻을 수 있다.Known phosphate ester compounds include nitrogen compounds such as urea, melamine, urethane (RCOONH 2 R: alkyl group), monoamines (RNH2, R: alkyl group), diamines (H2NRNH2, R: (CH2) n- and phenylene groups). The phosphate ester compound having the following formula can be obtained by injecting nitrogen gas into the reaction system together with the inert gas injecting the gaseous by-products generated in the reaction system into the reaction system.

Figure 112009008328059-pat00003
Figure 112009008328059-pat00003

Figure 112009008328059-pat00004
Figure 112009008328059-pat00004

물 100중량부에 대하여 상기 위 식을 지닌 인산에스테르 화합물을 30 ~ 40 중량부 혼합하여 인산에스테르계 방염제를 만든다. A phosphate ester flame retardant is prepared by mixing 30 to 40 parts by weight of a phosphate ester compound having the above formula with respect to 100 parts by weight of water.


원단을 상기 인산에스테르계 방염제에 담근 후, 인산에스테르 화합물 100 중량부에 대하여 비이온성 계면활성제 10 ~ 40 중량부 첨가하여 침지한 후 연신하고, 다시 배스 연신한 후에 180-190℃의 온도로 고화시킨다.
After immersing the fabric in the phosphate ester flame retardant, 10 to 40 parts by weight of a nonionic surfactant is added to 100 parts by weight of the phosphate ester compound to be immersed and stretched, and the bath is stretched and then solidified at a temperature of 180 to 190 ° C. .


그리고, 건조시 원단의 배면층 및 표면층의 두께가 0.3 ~ 0.5mm이 되도록 하기 위하여, 상기 방염처리 단계에서 방염 혼합물의 습식 상태로 원단에 배면층 및 표면층을 이루도록 인산에스테르계 방염제에 원단을 반복적으로 담가 피복을 행한다.
And, in order to make the thickness of the back layer and the surface layer of the fabric during drying to be 0.3 ~ 0.5mm, the fabric is repeatedly added to the phosphate ester flame retardant to form the back layer and the surface layer on the fabric in the wet state of the flame retardant mixture in the flameproof treatment step. Immersion coating is performed.

이어서, 상기와 같이 방염처리된 원단을 재단기를 이용하여 일정한 형태로 재단한다(단계 300). Subsequently, the flameproofed fabric is cut into a predetermined shape using a cutting machine (step 300).


상기에서 공업용 봉제기를 통해 재단이 완료되면, 방염처리된 원단에 작업복의 형태에 맞게 봉제를 행하게 된다(단계 400).
When the cutting is completed through the industrial sewing machine in the above, the sewing is performed to suit the shape of the work clothes to the flame-resistant fabric (step 400).


또한, 봉제를 마친 작업복의 세라믹 표면층에 두 어깨 라인, 등 라인 및, 허리 라인을 따라 구리 알갱이를 띠 줄의 형태로 스프레이하여 폭 3 ~ 5mm 및 두께 1mm로 작업복에 코팅을 행하게 되면(단계 500) 세라믹 표면층에 띠 줄의 형태로 감전 방지 코팅층이 형성된다.
In addition, the coating of the coverall with a width of 3-5 mm and a thickness of 1 mm is performed by spraying copper granules in the form of two shoulder lines, the back line, and the waist line on the ceramic surface layer of the finished coverall (step 500). An electric shock prevention coating layer is formed on the ceramic surface layer in the form of a band.


이와 같은 과정으로 형성된 감전 방지 코팅층은 전선을 통하여 작업자의 작업화의 밑바닥과 연결되어 순간 임펄스 전하들이 구리 도금된 감전 방지 코팅층 및 전선을 통하여 대지로 빠져나가게 되므로 감전시에 인명이 구조되는 효과를 부여할 수 있다.
The electric shock prevention coating layer formed by the above process is connected to the bottom of the worker's work shoes through the electric wire, and the impulse electric charges escape to the ground through the copper plated electric shock prevention coating layer and the electric wire. Can be.

도 1은 본 발명에 따른 방염처리된 감전 방지용 작업복의 제조방법을 설명하기 위한 공정 흐름도이다.1 is a process flow chart for explaining a method of manufacturing a flame-retardant electric shock prevention work clothes according to the present invention.

<도면 부호의 간단한 설명>&Lt; Brief Description of Drawings &

200 : 원단 방염 처리 단계 500 : 감전 방지 코팅층 형성단계200: fabric flame retardant treatment step 500: electric shock prevention coating layer forming step

Claims (3)

원단을 준비하는 단계;와, Preparing a fabric; and, 인산에스테르계 방염제는 아래 식과 같은 인산에스테르 화합물을 Phosphate ester flame retardant is a phosphate ester compound
Figure 112011033956260-pat00005
Figure 112011033956260-pat00005
Figure 112011033956260-pat00006
Figure 112011033956260-pat00006
 물 100중량부에 대하여 30 ~ 40 중량부 혼합하여 만들고, 상기 인산에스테르계 방염제에 원단을 담근 후, 인산에스테르 화합물 100 중량부에 대하여 비이온성 계면활성제 10 ~ 40 중량부 첨가하여 침지한 후 연신하고, 다시 배스 연신한 후 180-190℃의 온도로 고화시킴으로써 원단에 방염처리를 행하는 단계;와, It is made by mixing 30 to 40 parts by weight based on 100 parts by weight of water, immersing the fabric in the phosphate ester flame retardant, and then immersed by adding 10 to 40 parts by weight of a nonionic surfactant to 100 parts by weight of the phosphate ester compound. , After the bath is stretched again, performing flame retardant treatment on the fabric by solidifying at a temperature of 180-190 ° C .; 상기 방염처리 단계에서 방염 처리된 원단을 재단기를 이용하여 재단하는 단계;와,Cutting the flame resistant fabric in the flame retardant step by using a cutting machine; and 상기 재단 단계 후 방염처리된 원단에 작업복의 형태에 맞게 봉제를 행하는 단계;를 포함하는 방염처리된 감전 방지용 작업복의 제조방법.After the cutting step, the step of sewing according to the shape of the work clothes to the flame-resistant fabric; manufacturing method of the flame-resistant treated electric shock prevention work clothes comprising a. 제1항에 있어서, The method of claim 1, 건조시 원단의 배면층 및 표면층의 두께가 0.3 ~ 0.5mm가 되도록 하기 위하여, 상기 방염처리 단계에서 방염 혼합물의 습식 상태로 원단에 배면층 및 표면층을 이루도록 인산에스테르계 방염제에 원단을 반복적으로 담가 피복을 행하는 것을 특징으로 하는 방염처리된 감전 방지용 작업복의 제조방법.In order to make the thickness of the back layer and the surface layer of the fabric during drying to be 0.3 ~ 0.5mm, the fabric is repeatedly coated with a phosphate ester flame retardant to form a back layer and a surface layer on the fabric in the wet state of the flame retardant mixture in the flame retardant treatment step. Method of producing a fire-resistant work clothes, characterized in that for performing a fire. 제1항에 있어서, The method of claim 1, 상기 봉제 단계를 마친 작업복의 세라믹 표면층에 두 어깨 라인, 등 라인 및, 허리 라인을 따라 구리 알갱이를 띠 줄의 형태로 스프레이하여 폭 3 ~ 5mm 및 두께 1mm가 되도록 작업복에 코팅을 행하는 단계를 더 포함하는 것을 특징으로 하는 방염처리된 감전 방지용 작업복의 제조방법.Coating the workwear to a width of 3 to 5 mm and a thickness of 1 mm by spraying copper granules in the form of a stripe line along the waist line and two shoulder lines, the back line, and the ceramic surface layer of the coverall completed the sewing step; The method of manufacturing a flame-retardant electric shock prevention work clothes, characterized in that.
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KR890014829A (en) * 1988-03-28 1989-10-25 서승률 Flame retardant treatment method of synthetic fiber
KR200367796Y1 (en) * 2004-08-11 2004-11-17 조남영 Flame retardant pants
JP2006070417A (en) * 2004-08-02 2006-03-16 Dai Ichi Kogyo Seiyaku Co Ltd Flame retardant processing agent for polyester fiber and flame retardant processing method
KR100665047B1 (en) * 2006-02-14 2007-01-19 박준웅 Flame retardant composition of textile fabric, flame retardant processing method using same and flame retardant textile fabric prepared by the above method

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Publication number Priority date Publication date Assignee Title
KR890014829A (en) * 1988-03-28 1989-10-25 서승률 Flame retardant treatment method of synthetic fiber
JP2006070417A (en) * 2004-08-02 2006-03-16 Dai Ichi Kogyo Seiyaku Co Ltd Flame retardant processing agent for polyester fiber and flame retardant processing method
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KR100665047B1 (en) * 2006-02-14 2007-01-19 박준웅 Flame retardant composition of textile fabric, flame retardant processing method using same and flame retardant textile fabric prepared by the above method

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