KR101932242B1 - Aqueous epoxy coating agent and manufacturing method thereof and waterproof method using thereof - Google Patents

Aqueous epoxy coating agent and manufacturing method thereof and waterproof method using thereof Download PDF

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KR101932242B1
KR101932242B1 KR1020180090883A KR20180090883A KR101932242B1 KR 101932242 B1 KR101932242 B1 KR 101932242B1 KR 1020180090883 A KR1020180090883 A KR 1020180090883A KR 20180090883 A KR20180090883 A KR 20180090883A KR 101932242 B1 KR101932242 B1 KR 101932242B1
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062Copolymers with monomers not covered by C09D133/06
    • C09D133/068Copolymers with monomers not covered by C09D133/06 containing glycidyl groups
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    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/08Damp-proof or other insulating layers; Drainage arrangements or devices ; Bridge deck surfacings
    • E01D19/083Waterproofing of bridge decks; Other insulations for bridges, e.g. thermal ; Bridge deck surfacings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging

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Abstract

본 발명에 의하면, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되는 주제와; 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 생성되는 경화제를 포함하는 수성 에폭시 코팅제가 제공된다.According to the present invention, 80 to 90 parts by weight of an ethylene-N-bromomaleimide copolymer and 100 to 100 parts by weight of poly (4-vinylpyridine) Nitroxy-3-nitrostyrene), and then reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature. 100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 was added to 100 parts by weight of 2-phenoxyethylmethacrylate based on 100 parts by weight of the emulsion. 60 to 80 parts by weight of aminomethyl propanol, 50 to 70 parts by weight of dimethylbutanetoacid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment and 5 to 8 parts by weight of defoamer There is provided an aqueous epoxy coating agent comprising a curing agent added and produced.

Description

수성 에폭시 코팅제, 그 제조방법 및 이를 이용한 방수공법{Aqueous epoxy coating agent and manufacturing method thereof and waterproof method using thereof}Technical Field [0001] The present invention relates to an aqueous epoxy coating agent, a method of preparing the same, and a waterproofing method using the same.

본 발명은 수성 에폭시 코팅제, 그 제조방법 및 이를 이용한 방수공법에 관한 것으로서, 보다 상세하게는, 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)를 혼합한 주제와 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트를 혼합한 에멀젼에 2-페녹시에틸메타아크릴레이트, 아미노메틸프로파놀, 다이메틸뷰타노익에시드, 3-메톡시뷰틸아세테이트, 안료 및 소포제를 첨가하여 얻어진 경화제로 구성된 2액형의 수성 에폭시를 혼합하여 완결되는 수성 에폭시 코팅제의 내마모성을 향상시켜 내수성과 방식성 등을 개선시킬 수 있는 수성 에폭시 코팅제, 그 제조방법 및 이를 이용한 방수공법에 관한 것이다. More particularly, the present invention relates to an aqueous epoxy coating agent, a method for producing the same, and a waterproofing method using the same. More particularly, the present invention relates to a poly (4-hydroxypyridine) 3-nitrostyrene), and an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate were added 2-phenoxyethyl methacrylate, aminomethyl propanol, di Which can improve the water resistance and anti-corrosiveness by improving the abrasion resistance of the completed aqueous epoxy coating composition by mixing two-liquid type aqueous epoxies composed of methylbutanoic acid, 3-methoxybutyl acetate, a pigment and a curing agent obtained by adding a defoaming agent An aqueous epoxy coating agent, a method for producing the same, and a waterproofing method using the same.

콘크리트 구조물의 수분에 의한 부식이나 파손 등을 방지하기 위해서는 콘크리트 구조물 표면에 방수 또는 방식 처리를 하는 것이 요구된다. 이러한 방수 처리는 일반적으로 방수용 수지를 콘크리트 구조물의 표면에 도포함으로서 이루어진다.In order to prevent corrosion or damage caused by moisture of concrete structure, it is required to waterproof or treat the surface of concrete structure. Such waterproofing treatment is generally performed by applying a waterproof resin to the surface of a concrete structure.

종래 일반적인 콘크리트 구조물 표면의 방수 공법은, 등록특허 10-1215403호 등에 개시된 바와 같이, 방수하고자 하는 구조물의 표면에 묻은 오염물을 제거하고 평탄화하는 전처리 단계와, 상기 전처리된 표면에 프라이머를 코팅하여 프라이머층을 형성하는 단계 및 상기 프라이머층 상에 에폭시 코팅제를 도포하는 단계를 포함하여 이루어진다.A conventional waterproofing method for a concrete structure surface includes a pretreatment step of removing contaminants on the surface of a waterproofing structure and planarizing the surface of the waterproofing structure as disclosed in Japanese Patent Application No. 10-1215403 and the like, And applying an epoxy coating agent on the primer layer.

이러한 에폭시 수지 조성물은, 얻어지는 경화물의 기계적 성질, 내식성, 밀착성 등이 뛰어나기 때문에 도료, 접착제, 적층판, 전자 부품 용도 등의 각 분야에서 널리 사용되고 있으나, 대부분 유기 용제에 희석한 조성물로 사용되는 실정이므로, 최근 환경 문제가 부각됨에 따라 수성화가 기대되고 있다. Such epoxy resin compositions are widely used in various fields such as paints, adhesives, laminated plates, and electronic parts because they have excellent mechanical properties, corrosion resistance and adhesiveness, but they are mostly used as compositions diluted with organic solvents Recently, as the environmental problems become more prominent, water-based improvement is expected.

여기서, 수성 에폭시 수지는, 예를 들면, 계면활성제를 사용하여 호모 믹서로 고속 교반하여 제조되는 에폭시 수지 에멀젼이 널리 알려져 있는 상태이지만, 계면활성제의 영향으로 내수성과 접착성 등의 물성이 저하되는 등의 문제점이 있다. Here, the aqueous epoxy resin is an epoxy resin emulsion prepared by, for example, using a surfactant and stirring at a high speed with a homomixer. However, since the properties such as water resistance and adhesiveness are lowered due to the influence of the surfactant .

반면, 계면활성제를 함유하지 않는 수성 에폭시 수지는, 비스디페놀의 디글리시딜에테르, 비스디페놀 및 폴리옥시알킬렌글리콜의 디글리시딜에테르를 반응시킨 것과 비스디페놀의 디글리시딜에테르, 비시드페놀, 폴리옥시알킬렌글리콜의 디글리시딜에테르 및 디이소시아네이트를 반응시킨 것 등이 있다. 또한, 2관능 이상의 에폭시 수지, 다가 페놀 및 지방족 폴리올로 이루어지는 축합 생성물과 2관능 이상의 에폭시 주지, 모노 및 폴리이소시아네이트로 이루어지는 축합 생성물 등이 있다.On the other hand, the aqueous epoxy resin containing no surfactant is obtained by reacting diglycidyl ether of bisdiphenol, bisdiphenol and diglycidyl ether of polyoxyalkylene glycol with diglycidyl of bisdiphenol Ether, uncapped phenol, diglycidyl ether of polyoxyalkylene glycol, and diisocyanate. Further, condensation products of bifunctional or higher-functional epoxy resins, polyhydric phenols and aliphatic polyols, and condensation products of bifunctional or higher epoxy resins, mono- and polyisocyanates, and the like are available.

그러나 상기와 같은 계면활성제를 함유하지 않는 수성 에폭시 수지는, 모두 폴리에틸렌글리콜의 1급 수산기가 일부 조성물 중에 남아서 가교 밀도가 오르지 않는 등의 원인으로 내마모성, 내수성, 방식성, 내알칼리성, 수분산성 및 에멀젼 안정성이 저하되는 문제점이 있다.However, the above-mentioned surfactant-free water-based epoxy resins all exhibit abrasion resistance, water resistance, anticorrosion, alkali resistance, water dispersibility, and emulsion resistance due to the fact that primary hydroxyl groups of polyethylene glycol remain in some compositions, There is a problem that stability is lowered.

따라서 본 발명의 목적은 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)를 혼합한 주제와 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트를 혼합한 에멀젼에 2-페녹시에틸메타아크릴레이트, 아미노메틸프로파놀, 다이메틸뷰타노익에시드, 3-메톡시뷰틸아세테이트, 안료 및 소포제를 첨가하여 얻어진 경화제로 구성된 2액형의 수성 에폭시를 혼합하여 완결되는 수성 에폭시 코팅제의 내마모성을 향상시켜 내수성과 방식성 등을 개선시킬 수 있는 수성 에폭시 코팅제, 그 제조방법 및 이를 이용한 방수공법을 제공하는 것이다. Accordingly, an object of the present invention is to provide a process for producing a poly (4-vinylpyridine) comprising mixing a mixture of an ethylene-N-bromomaleimide copolymer and poly (4-hydroxy-3-nitrostyrene) 2-phenoxyethyl methacrylate, aminomethyl propanol, dimethyl butanoic acid, 3-methoxybutyl acetate, a pigment and a defoaming agent were added to an emulsion obtained by mixing methacrylate and dicyclopentyloxyethyl methacrylate And a waterproofing method using the same, and to provide an aqueous epoxy coating agent capable of improving water resistance and anti-corrosiveness by improving the abrasion resistance of an aqueous epoxy coating agent which is completed by mixing two-component aqueous epoxies composed of the obtained curing agent.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.The objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood by those skilled in the art from the following description.

이를 위하여, 본 발명에 의하면, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되는 주제와; 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 생성되는 경화제를 포함하는 수성 에폭시 코팅제가 제공된다.To this end, 80 parts by weight of an ethylene-N-bromomaleimide copolymer and 100 parts by weight of poly (4-vinylpyridine) are added to 100 parts by weight of poly (4-vinylpyridine) 4-hydroxy-3-nitrostyrene), and then reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature. 100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 was added to 100 parts by weight of 2-phenoxyethylmethacrylate based on 100 parts by weight of the emulsion. 60 to 80 parts by weight of aminomethyl propanol, 50 to 70 parts by weight of dimethylbutanetoacid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment and 5 to 8 parts by weight of defoamer There is provided an aqueous epoxy coating agent comprising a curing agent added and produced.

여기서, 상기 수성 에폭시 코팅제는, 상기 주제와 경화제가 5:2의 부피비로 혼합되는 것이 바람직하다.Here, it is preferable that the above-mentioned water-based epoxy coating agent is mixed with the above-mentioned base and the curing agent in a volume ratio of 5: 2.

또한, 본 발명에 의하면, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되는 단계와; 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 경화제가 생성되는 단계를 포함하는 수성 에폭시 코팅제 제조방법이 제공된다.Further, according to the present invention, 80 to 90 parts by weight of an ethylene-N-bromomaleimide copolymer and 80 to 90 parts by weight of poly (4-vinylpyridine) are mixed with 100 parts by weight of poly (4-vinylpyridine) -Hydroxy-3-nitrostyrene) is reacted at an elevated temperature of 130 to 150 ° C. for 10 to 13 hours, and then cooled to room temperature to produce a mottled product; 100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 was added to 100 parts by weight of 2-phenoxyethylmethacrylate based on 100 parts by weight of the emulsion. 60 to 80 parts by weight of aminomethyl propanol, 50 to 70 parts by weight of dimethylbutanetoacid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment and 5 to 8 parts by weight of defoamer To form a curing agent. ≪ Desc / Clms Page number 3 >

여기서, 상기 수성 에폭시 코팅제 제조방법은, 상기 주제와 경화제가 5:2의 부피비로 혼합되는 단계를 포함하는 것이 바람직하다. Here, it is preferable that the method for preparing an aqueous epoxy coating agent includes mixing the above-mentioned subject and the curing agent at a volume ratio of 5: 2.

따라서 본 발명에 의하면, 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)를 혼합한 주제와 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트를 혼합한 에멀젼에 2-페녹시에틸메타아크릴레이트, 아미노메틸프로파놀, 다이메틸뷰타노익에시드, 3-메톡시뷰틸아세테이트, 안료 및 소포제를 첨가하여 얻어진 경화제로 구성된 2액형의 수성 에폭시를 혼합하여 완결되는 수성 에폭시 코팅제의 내마모성을 향상시켜 내수성과 방식성 등을 개선시킬 수 있다. Thus, according to the present invention, there is provided a process for producing a poly (4-vinylpyridine) comprising mixing a mixture of an ethylene-N-bromomaleimide copolymer and poly (4-hydroxy-3-nitrostyrene) 2-phenoxyethyl methacrylate, aminomethyl propanol, dimethyl butanoic acid, 3-methoxybutyl acetate, a pigment and a defoaming agent were added to an emulsion obtained by mixing methacrylate and dicyclopentyloxyethyl methacrylate It is possible to improve the water resistance and the anti-corrosive property by improving the abrasion resistance of the completed aqueous epoxy coating agent by mixing the two-part type aqueous epoxy composed of the obtained curing agent.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned can be clearly understood by those skilled in the art from the description of the claims.

이하, 본 발명의 바람직한 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명의 바람직한 실시예에 따른 수성 에폭시 코팅제는, 기본적으로, 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)를 혼합한 주제와, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트를 혼합한 에멀젼에 2-페녹시에틸메타아크릴레이트, 아미노메틸프로파놀, 다이메틸뷰타노익에시드, 3-메톡시뷰틸아세테이트, 안료 및 소포제를 첨가하여 얻어진 경화제로 구성된 2액형의 수성 에폭시를 혼합하여 완결되는 수성 에폭시 코팅제이다. The aqueous epoxy coating agent according to a preferred embodiment of the present invention basically comprises a mixture of an ethylene-N-bromomaleimide copolymer and poly (4-hydroxy-3-nitrostyrene) in poly (4-vinylpyridine) Phenoxyethyl methacrylate, aminomethyl propanol, dimethyl butanoleic acid, 3- (2-phenoxyethyl) methacrylate, and the like were added to an emulsion prepared by mixing one subject, ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate, And a two-component aqueous epoxy composed of a curing agent obtained by adding a pigment and an antifoaming agent.

보다 바람직하게는, 상기 주제는, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성된다.More preferably, the subject matter relates to a composition comprising 80 to 90 parts by weight of an ethylene-N-bromomaleimide copolymer in 100 parts by weight of poly (4-vinylpyridine) based on 100 parts by weight of the poly (4-vinylpyridine) (4-hydroxy-3-nitrostyrene) are mixed and then reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature.

또한, 상기 경화제는, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 생성된다. The curing agent was prepared by mixing 100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 to 2 parts by weight of 2-phenoxy 70 to 90 parts by weight of ethylmethacrylate, 60 to 80 parts by weight of aminomethylpropanol, 50 to 70 parts by weight of dimethylbutanoleic acid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment, 5 to 8 parts by weight of a defoaming agent is added.

또한, 상기 수성 에폭시 코팅제는, 2액형의 주제와 경화제가 5:2의 부피비로 혼합되어 완결 또는 생성된다.In addition, the aqueous epoxy coating agent is completed or produced by mixing two-component type of a base and a curing agent in a volume ratio of 5: 2.

상기 폴리(4-비닐피리딘)는, 수성 에폭시 코팅제 시공시 방수성과 내마모성을 제공하여 투수비와 흡수비를 낮추기 위한 것으로, 과산화물, 빛, 열 등에 의해 쉽게 중합을 일으키고 중합사슬 사이의 다리 걸침을 일으켜 혼합물의 결합 및 반응이 이루어지도록 한다.The poly (4-vinylpyridine) is intended to lower water permeability and absorption ratio by providing waterproof and abrasion resistance in the construction of an aqueous epoxy coating, and easily causes polymerization by peroxide, light, heat, etc., Allowing the binding and reaction of the mixture to take place.

상기 에틸렌-N-브로모말레이이미드코폴리머는, 상기 경화제와 혼합시 상용화제로 작용하는 반응형 수지로, 내구성, 내열성, 내화학성, 내마모성, 자외선안전성 등 물성이 뛰어나고, 햇빛 등의 날씨 및 기후에 견디는 성질인 내후성이 우수하며 외부 환경 변화에 의한 부식 등을 억제함과 동시에 구조물의 표면에 침투하여 일체화를 가능하게 하여 부착강도 및 인성을 개선하고 안료 등에 의한 착색성을 좋게 하는 기능을 제공한다.The ethylene-N-bromomaleimide copolymer is a reactive resin that acts as a compatibilizer when mixed with the curing agent, and is excellent in properties such as durability, heat resistance, chemical resistance, abrasion resistance, ultraviolet safety, It is excellent in weatherability, which is resistant to weathering, and is capable of inhibiting corrosion due to changes in the external environment and penetrating into the surface of the structure so as to be integrated, thereby improving the adhesion strength and toughness and improving the coloring property by the pigment and the like.

여기서, 상기 에틸렌-N-브로모말레이이미드코폴리머는, 상기 폴리(4-비닐피리딘) 100 중량부에 대하여 80~90 중량부가 첨가되는데, 80 중량부 보다 적게 첨가되면 구조물의 표면과의 부착강도가 저하되어 내마모성 및 내후성 등이 크게 저하되고, 90 중량부 보다 많이 첨가되면 빠른 시간에 경화가 이루어져 구조물의 표면 깊숙이 침투하지 못하게 되어 오히려 부착강도가 저하되고 내마모성 및 내후성 등이 크게 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다. The ethylene-N-bromomaleimide copolymer is added in an amount of 80 to 90 parts by weight based on 100 parts by weight of the poly (4-vinylpyridine). When less than 80 parts by weight of the copolymer is added, And when it is added in an amount of more than 90 parts by weight, curing takes place in a short period of time, so that it can not penetrate deeply into the surface of the structure, so that the adhesion strength is lowered and abrasion resistance and weather resistance are greatly deteriorated , And it is preferable to have such a limited weight portion as described above.

상기 폴리(4-하이드록시-3-니트로스타이렌)는, 상기 조성물들의 혼합물인 에폭시 코팅층의 표면이 코팅되도록 하는 기능을 제공한다. The poly (4-hydroxy-3-nitrostyrene) provides the function of coating the surface of the epoxy coating layer, which is a mixture of the above compositions.

여기서, 폴리(4-하이드록시-3-니트로스타이렌)는, 상기 폴리(4-비닐피리딘) 100 중량부에 대하여 70~80 중량부가 첨가되는데, 70 중량부 보다 적게 첨가되면 에폭시 코팅층의 코팅에 따른 피복 효과가 저하되고, 80 중량부 보다 많이 첨가되면 에폭시 코팅층의 건조시 코팅 입자들이 커지거나 혹은 엉기는 현상이 발생되어 에폭시 코팅층의 표면이 고르지 못하게 되어 내구성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.Herein, 70 to 80 parts by weight of poly (4-hydroxy-3-nitrostyrene) is added to 100 parts by weight of the poly (4-vinylpyridine). When less than 70 parts by weight is added, coating of the epoxy coating layer And if it is added in an amount of more than 80 parts by weight, the coating particles become large or coarse at the time of drying of the epoxy coating layer, resulting in unevenness of the surface of the epoxy coating layer, resulting in poor durability. It is preferable to have a limited weight portion.

한편, 상기 주제의 제조시, 상기와 같이 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)가 소정의 중량비를 가지면서 혼합된 상태에서 교반 또는 반응온도를 130~150℃로 한정하는 것은, 교반온도가 130℃ 보다 낮으면 팽윤율이 저하되고, 교반온도가 150℃ 보다 높으면 과팽윤이 되는 문제점이 있으므로, 상기와 같은 한정된 범위의 교반온도가 유지되는 것이 바람직하다.On the other hand, in the production of the above-mentioned subject, when the ethylene-N-bromomaleimide copolymer and the poly (4-hydroxy-3-nitrostyrene) are mixed in the poly (4-vinylpyridine) When the stirring temperature or the stirring temperature or the reaction temperature is in the range of 130 to 150 ° C., the swelling rate is lowered when the stirring temperature is lower than 130 ° C. and the swelling is caused when the stirring temperature is higher than 150 ° C. Therefore, It is preferred that a limited range of agitation temperatures be maintained.

또한, 상기 주제의 제조시, 상기와 같이 폴리(4-비닐피리딘)에 에틸렌-N-브로모말레이이미드코폴리머와 폴리(4-하이드록시-3-니트로스타이렌)가 소정의 중량비를 가지면서 혼합된 상태에서 교반 또는 반응시간을 10~13시간으로 한정하는 것은, 교반시간이 10시간 보다 짧으면 팽윤이 잘 안되고, 교반시간이 13시간 보다 길면 고증점이 되는 문제점이 있으므로, 상기와 같은 한정된 범위의 교반시간이 유지되는 것이 바람직하다. Further, in the production of the above-mentioned subject, it is preferable that the poly (4-vinylpyridine) has an ethylene-N-bromomaleimide copolymer and poly (4-hydroxy-3-nitrostyrene) The stirring or the reaction time in the mixed state is limited to 10 to 13 hours because if the stirring time is shorter than 10 hours, the swelling is poor and when the stirring time is longer than 13 hours, It is preferred that the agitation time be maintained.

상기 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전은, 에폭시 코팅제의 방수막 시공시 부착력 증대와 보관시 층분리 현상을 방지하여 방수성을 제공하는 혼합물이다. The emulsion in which the ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate are mixed in a volume ratio of 8: 2 prevents the layer separation during the deposition of the waterproof film of the epoxy coating agent It is a mixture that provides water resistance.

여기서, 상기 에멀전은 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합되는데, 상기 에톡시레이티드비스페놀A디메타아크릴레이트가 8 부피비를 초과하는 경우에는 상기 혼합물들의 반응속도가 너무 빨라지게 되어 교반성 및 시공성이 저하되고, 8 부피비를 미만하는 경우에는 상기 혼합물들의 반응속도가 너무 느려지게 되어 작업 시간이 증가하게 되는 문제점이 있으며, 상기 디사이클로펜틸옥시에틸메타아크릴레이트가 2 부피비를 초과하는 경우에는 점성이 너무 커지게 되어 상기 혼합물들과의 교반 작업이 불편해지고, 2 부피비를 미만하는 경우에는 혼합물의 저장 안정성이 저조하게 되어 도막의 접착 강도가 저하되는 문제점이 있다. Wherein the emulsion is prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2, wherein the ethoxylated bisphenol A dimethacrylate is in an amount greater than 8 parts by volume The reaction speed of the mixture becomes too fast to degrade the crosslinkability and the workability. When the ratio is less than 8, the reaction speed of the mixture becomes too slow, which increases the working time. When the cyclopentyloxyethylmethacrylate exceeds the volume ratio of 2, the viscosity becomes too large and the stirring operation with the mixtures becomes inconvenient. When the volume ratio is less than 2, the storage stability of the mixture becomes poor, There is a problem that the strength is lowered.

이에, 상기 에멀전은, 상기와 같은 한정된 부피비를 가지는 것을 통하여 향상된 교반성, 안정성, 시공성 및 작업성 등의 효과가 제공되도록 하는 것이 바람직하다.Thus, it is desirable that the emulsion has such a limited volume ratio as to provide improved effects such as agility, stability, workability, and workability.

상기 2-페녹시에틸메타아크릴레이트는, 상기 에멀전에 혼합되는 혼합물들이 혼합되도록 하는 점도조절제 또는 결합제이다.The 2-phenoxyethylmethacrylate is a viscosity modifier or binder which allows the mixtures to be mixed with the emulsion to be mixed.

여기서, 상기 2-페녹시에틸메타아크릴레이트는, 상기 에멀전 100 중량부에 대하여 70~90 중량부가 첨가되는데, 70 중량부 보다 적게 첨가되면 결합력이 발휘되지 못하여 전반적인 방수성이 저하되고, 90 중량부 보다 많이 첨가되면 강한 결합력으로 인하여 점도가 증가되어 오히려 교반 혼합이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.The amount of the 2-phenoxyethylmethacrylate added is 70 to 90 parts by weight based on 100 parts by weight of the emulsion. If less than 70 parts by weight of the emulsion is added, If a large amount is added, there is a problem that the viscosity is increased due to the strong binding force and the stirring mixing is lowered. Therefore, it is preferable to have the limited weight portion as described above.

상기 아미노메틸프로파놀은, 상기 에멀전에 혼합되는 혼합물들이 소정의 경도를 가지도록 하여 내구성, 색상 보유성, 백아화저항성 및 내스크래치성 등의 기능을 제공한다.The aminomethylpropanol provides a function such as durability, color retention, whitening resistance and scratch resistance by allowing the mixtures to be mixed with the emulsion to have a predetermined hardness.

여기서, 상기 아미노메틸프로파놀은, 상기 에멀전 100 중량부에 대하여 60~80 중량부가 첨가되는데, 60 중량부 보다 적게 첨가되면 에폭시 코팅층의 경도가 저하되어 내구성 등이 저하되고, 80 중량부 보다 많이 첨가되면 에폭시 코팅층의 경도가 너무 강하게 되어 구조물의 표면으로부터 들뜸 현상에 따른 부착 강도가 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.When the amount of the aminomethylpropanol is less than 60 parts by weight, the hardness of the epoxy coating layer is lowered and the durability and the like are lowered. When the amount of the aminomethylpropanol is more than 80 parts by weight There is a problem that the hardness of the epoxy coating layer becomes too strong and the adhesion strength due to the lifting phenomenon is lowered from the surface of the structure. Therefore, it is preferable that the epoxy coating layer has a limited weight as described above.

상기 다이메틸뷰타노익에시드는, 상기 경화제를 생성하는 혼합물들의 접착 강도 향상 기능을 제공한다.Said dimethyl butanoidside provides the adhesive strength enhancing function of the mixtures that produce said curing agent.

여기서, 상기 다이메틸뷰타노익에시드는, 상기 에멀전 100 중량부에 대하여 50~70 중량부가 첨가되는데, 50 중량부 보다 적게 첨가되면 상기 혼합물들의 반응속도가 너무 느려지게 되어 작업시간이 증가하게 되고, 70 중량부 보다 많이 첨가되면 상기 혼합물들의 반응속도가 너무 빨라지게 되어 작업성이 오히려 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.In this case, 50 to 70 parts by weight of seed is added to 100 parts by weight of the emulsion. If less than 50 parts by weight is added, the reaction speed of the mixture becomes too slow, If it is added in an amount more than the weight part, the reaction rate of the mixture becomes too high, and the workability is rather lowered. Therefore, it is preferable to have the limited weight part as described above.

상기 3-메톡시뷰틸아세테이트는, 상기 주제와 경화제가 혼합되는 에폭시 코팅제의 기계적 강도를 향상시키는 기능을 제공한다.The 3-methoxybutylacetate provides the function of improving the mechanical strength of the epoxy coating agent in which the subject and the curing agent are mixed.

여기서, 상기 3-메톡시뷰틸아세테이트는, 상기 에멀전 100 중량부에 대하여 40~60 중량부가 첨가되는데, 40 중량부 보다 적게 첨가되면 상기 에폭시 코팅제의 기계적 강도 즉, 내구성이 저하되어 외부의 충격에 대하여 쉽게 파손 또는 박리되고, 60 중량부 보다 많이 첨가되면 상기 에폭시 코팅제의 기계적 강도가 너무 증가하게 되어 외부의 충격을 탄성적으로 흡수하는 기능이 저하되어 오히려 내구성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.When 40 parts by weight or less of the 3-methoxybutyl acetate is added to 100 parts by weight of the emulsion, the mechanical strength or durability of the epoxy coating is lowered, If the epoxy coating agent is added in an amount of more than 60 parts by weight, the mechanical strength of the epoxy coating agent is excessively increased, so that the function of elastically absorbing the external impact is lowered and the durability is lowered. It is preferable to have a weight part.

상기 안료는, 코팅층의 색상 기능을 제공한다.The pigment provides the color function of the coating layer.

여기서, 안료는, 상기 에멀전 100 중량부에 대하여 7~10 중량부가 첨가되는데, 상기 중량부를 가지지 않는 경우에는 코팅층 색상의 심미감이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.Here, the pigment is added in an amount of 7 to 10 parts by weight based on 100 parts by weight of the emulsion. When the pigment is not used, the color of the coating layer may deteriorate.

상기 소포제는, 상기 주제와 경화제의 조성물들의 교반시 발생되는 거품을 억제하여 교반성이 향상되도록 한다.The antifoaming agent suppresses the foaming that occurs during stirring of the composition of the subject and the curing agent, thereby improving the crosslinkability.

여기서, 상기 소포제는, 상기 에멀전 100 중량부에 대하여, 5~8 중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 상기 조성물들의 반응이 억제되고, 상기 중량부를 미만하는 경우에는 거품의 억제 기능이 저하되어 결국 교반 효율이 저하되는 문제점이 있으므로, 상기와 같은 한정된 범위의 중량부를 가지는 것이 바람직하다.When the amount of the defoaming agent exceeds 100 parts by weight based on 100 parts by weight of the emulsion, the reaction of the compositions is inhibited. When the amount of the defoaming agent is less than the weight of the emulsion, And thus the stirring efficiency is deteriorated. Therefore, it is preferable to have the above-mentioned limited range of weight parts.

또한, 본 발명에 있어서, 상기 수성 에폭시 코팅제는, 2액형의 주제와 경화제가 5:2의 부피비로 혼합되어 완결되도록 하고 있는데, 상기 주제가 5 부피비를 초과하는 경우에는 코팅층의 경화에 너무 많은 시간이 소요되고, 5 부피비를 미만하는 경우에는 코팅층의 방수 및 내수 기능이 크게 저하되는 문제점이 있으며, 상기 경화제가 2 부피비를 초과하는 경우에는 코팅층의 경화시간이 빨라지게 되어 평탄화 작업 등과 같은 작업성이 저하되고, 2 부피비를 미만하는 경우에는 코팅층의 경화에 너무 많은 시간이 소요되는 문제점이 있다.Also, in the present invention, the aqueous epoxy coating agent is prepared by mixing two-part type of a base and a curing agent at a volume ratio of 5: 2. When the base is more than 5 parts by volume, If the amount of the curing agent is more than 2 parts by volume, the curing time of the coating layer is accelerated and the workability such as the flattening operation is deteriorated When the volume ratio is less than 2, the curing of the coating layer takes too much time.

한편, 본 발명의 바람직한 실시예에 따른 수성 에폭시 코팅제 제조방법은, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되는 단계와, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 경화제가 생성되는 단계와, 상기 주제와 경화제가 5:2의 부피비로 혼합되어 수성 에폭시 코팅제가 완결되는 단계를 포함한다.Meanwhile, in a method for producing an aqueous epoxy coating composition according to a preferred embodiment of the present invention, 100 parts by weight of poly (4-vinylpyridine) is blended with 100 parts by weight of ethylene (N-bromomaleimido) 80 to 90 parts by weight of a polymer and 70 to 80 parts by weight of poly (4-hydroxy-3-nitrostyrene) are mixed and reacted at an elevated temperature of 130 to 150 DEG C for 10 to 13 hours, And 100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 were added to 100 parts by weight of the emulsion, 2-phenoxy 70 to 90 parts by weight of ethylmethacrylate, 60 to 80 parts by weight of aminomethylpropanol, 50 to 70 parts by weight of dimethylbutanoleic acid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment, 5 to 8 parts by weight of an antifoaming agent is added, Wherein the topping agent and the curing agent are mixed in a volume ratio of 5: 2 to complete the aqueous epoxy coating agent.

이하, 본 발명의 바람직한 실시예에 따른 수성 에폭시 코팅제의 효과를 구체적인 실시예를 통해 설명하기로 한다. Hereinafter, the effects of the aqueous epoxy coating composition according to the preferred embodiment of the present invention will be described with reference to specific examples.

폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되고, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70 중량부, 아미노메틸프로파놀 60 중량부, 다이메틸뷰타노익에시드 50 중량부, 3-메톡시뷰틸아세테이트 40 중량부, 안료 7 중량부 및 소포제 5 중량부가 첨가되어 경화제가 생성된 상태에서, 상기 주제와 경화제를 5:2의 부피비로 혼합되어 수성 에폭시 코팅제의 시험편으로 제조한 후 물성을 측정하였다. To 100 parts by weight of poly (4-vinylpyridine), 80 parts by weight of ethylene-N-bromomaleimide copolymer and 100 parts by weight of poly (4-hydroxy-3-nitrostyrene) ) Was mixed at a temperature of 130 to 150 ° C. for 10 to 13 hours and then cooled to room temperature to produce a mottled product. Ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate Acrylate were mixed in a volume ratio of 8: 2 in an amount of 100 parts by weight based on 100 parts by weight of the emulsion, 70 parts by weight of 2-phenoxyethylmethacrylate, 60 parts by weight of aminomethylpropanol, 50 parts by weight of dimethylbutanoleic acid 40 parts by weight of 3-methoxybutyl acetate, 7 parts by weight of pigment, and 5 parts by weight of a defoaming agent were mixed to prepare a curing agent. The curing agent and the curing agent were mixed at a volume ratio of 5: 2, After manufacturing the piece was measured for physical properties.

폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 85 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 75 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되고, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 80 중량부, 아미노메틸프로파놀 70 중량부, 다이메틸뷰타노익에시드 60 중량부, 3-메톡시뷰틸아세테이트 50 중량부, 안료 8 중량부 및 소포제 6 중량부가 첨가되어 경화제가 생성된 상태에서, 상기 주제와 경화제를 5:2의 부피비로 혼합되어 수성 에폭시 코팅제의 시험편으로 제조한 후 물성을 측정하였다. To 100 parts by weight of poly (4-vinylpyridine), 85 parts by weight of ethylene-N-bromomaleimide copolymer and 100 parts by weight of poly (4-hydroxy-3-nitrostyrene) ) Were mixed and then reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature to produce a mottled product. Ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate 80 parts by weight of 2-phenoxyethylmethacrylate, 70 parts by weight of aminomethylpropanol, 60 parts by weight of dimethylbutanolic acid 60 parts by weight 50 parts by weight of 3-methoxybutyl acetate, 8 parts by weight of pigment, and 6 parts by weight of a defoaming agent were mixed to prepare a curing agent. The curing agent and the curing agent were mixed at a volume ratio of 5: 2, After manufacturing the piece was measured for physical properties.

폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되고, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 90 중량부, 아미노메틸프로파놀 80 중량부, 다이메틸뷰타노익에시드 70 중량부, 3-메톡시뷰틸아세테이트 60 중량부, 안료 10 중량부 및 소포제 8 중량부가 첨가되어 경화제가 생성된 상태에서, 상기 주제와 경화제를 5:2의 부피비로 혼합되어 수성 에폭시 코팅제의 시험편으로 제조한 후 물성을 측정하였다. To 100 parts by weight of poly (4-vinylpyridine), 90 parts by weight of ethylene-N-bromomaleimide copolymer and 100 parts by weight of poly (4-hydroxy-3-nitrostyrene) ) Was mixed at a temperature of 130 to 150 ° C. for 10 to 13 hours, and then cooled to room temperature to produce a main product. Ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate Acrylate were mixed in a volume ratio of 8: 2 in an amount of 100 parts by weight based on 100 parts by weight of the emulsion, 80 parts by weight of 2-phenoxyethylmethacrylate, 80 parts by weight of aminomethylpropanol, 70 parts by weight of dimethylbutanoleic acid 60 parts by weight of 3-methoxybutyl acetate, 10 parts by weight of a pigment and 8 parts by weight of a defoaming agent were mixed to prepare a curing agent. The curing agent and the curing agent were mixed at a volume ratio of 5: 2 to prepare a water- After manufacturing the piece was measured for physical properties.

한편, 상기 각각의 실시예의 수성 에폭시 코팅제의 성능을 평가하기 위하여, 시험편을 상기와 같이 제조한 다음, 시제품 A사, 시제품 B사와 비교하여 물성을 측정하였으며, 그 결과를 하기 표 1에 나타내었다. In order to evaluate the performance of the aqueous epoxy coating compositions of the respective examples, the test pieces were prepared as described above, and then the physical properties of the test pieces were compared with those of the prototype A and prototype B. The results are shown in Table 1 below.

Figure 112018077047301-pat00001
Figure 112018077047301-pat00001

따라서 본 발명의 바람직한 실시예에 따른 수성 에폭시 코팅제는, 상기 표 1에 나타낸 바와 같이, 에폭시 코팅층의 내마모성, 소재 밀착성, 내수성, 내화학성 등의 물성이 시제품에 비해 매우 우수한 것을 알 수 있으며, 특히, 메틸아크릴레이트 등의 화합물이 에폭시 구조 내에서 강하게 결합되어 내마모성이 매우 우수한 것을 알 수 있다.Accordingly, as shown in Table 1, the aqueous epoxy coating agent according to the preferred embodiment of the present invention shows excellent properties such as abrasion resistance, material adhesion, water resistance, and chemical resistance of the epoxy coating layer as compared with the prototype, Methyl acrylate and the like are strongly bonded in the epoxy structure, so that the abrasion resistance is remarkably excellent.

한편, 본 발명의 바람직한 실시예에 따른 내마모성이 향상된 수성 에폭시 코팅제를 이용한 방수공법은 다음과 같다.Meanwhile, a waterproofing method using an aqueous epoxy coating material having improved abrasion resistance according to a preferred embodiment of the present invention is as follows.

먼저, 작업자에 의해 상기와 같이 제조되는 수성 에폭시 코팅제가 시공되기 위한 콘크리트 표면이 청소 및 처리된다. 여기서, 콘크리트 표면의 청소 및 처리는, 콘크리트 표면에 붙어 있는 먼지, 오염물, 또는 오일을 제거하고 시공될 표면의 돌출부가 매끄럽게 처리되는 것을 포함한다.First, the concrete surface for the construction of the aqueous epoxy coating agent prepared as described above by an operator is cleaned and treated. Here, the cleaning and treatment of the concrete surface includes removing dust, contaminants, or oil adhering to the concrete surface and smoothly treating protrusions on the surface to be applied.

이후, 폴리(4-비닐피리딘) 100 중량부에 상기 폴리(4-비닐피리딘) 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 폴리(4-하이드록시-3-니트로스타이렌) 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되고, 에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 경화제가 생성된 상태에서, 상기 주제와 경화제가 5:2의 부피비로 혼합되어 수성 에폭시 코팅제가 완결된다.Then, 80 parts by weight of ethylene-N-bromomaleimide copolymer and 100 parts by weight of poly (4-hydroxypyridine) are added to 100 parts by weight of poly (4-vinylpyridine) -Nitrostyrene) is reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature to produce a main product, and ethoxylated bisphenol A dimethacrylate 100 parts by weight of an emulsion prepared by mixing dicyclopentyloxyethyl methacrylate in an amount of 8: 2 by volume, 70 to 90 parts by weight of 2-phenoxyethylmethacrylate, 60 to 80 parts by weight of aminomethylpropanol 50 to 70 parts by weight of dimethylbutanoic acid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment, and 5 to 8 parts by weight of a defoaming agent are added to the curing agent, And a curing agent were mixed at a volume ratio of 5: 2 The epoxy coating is completed.

이후, 도포수단에 의해 상기 표면 처리된 시공표면에 소정의 두께로 상기 수성 에폭시 코팅제가 도포된 후 건조되어 시공이 완료된다.Thereafter, the aqueous epoxy coating agent is applied to the surface-treated surface by a coating means to a predetermined thickness, followed by drying to complete the coating.

이상 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 변경이 가능하므로 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.While the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. It will be understood that the invention may be embodied otherwise. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive.

Claims (5)

4-비닐피리딘 100 중량부에 상기 4-비닐피리딘 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 4-하이드록시-3-니트로스타이렌 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되는 주제와;
에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 생성되는 경화제를 포함하는 것을 특징으로 하는 수성 에폭시 코팅제.
80 to 90 parts by weight of an ethylene-N-bromomaleimide copolymer and 70 to 80 parts by weight of 4-hydroxy-3-nitrostyrene are added to 100 parts by weight of 4-vinylpyridine based on 100 parts by weight of the 4-vinylpyridine And then reacted at an elevated temperature of 130 to 150 ° C for 10 to 13 hours and then cooled to room temperature;
100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 was added to 100 parts by weight of 2-phenoxyethylmethacrylate based on 100 parts by weight of the emulsion. 60 to 80 parts by weight of aminomethyl propanol, 50 to 70 parts by weight of dimethylbutanetoacid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment and 5 to 8 parts by weight of defoamer And a curing agent which is added and produced.
제1항에 있어서,
상기 주제와 경화제가 5:2의 부피비로 혼합되는 것을 특징으로 하는 수성 에폭시 코팅제.
The method according to claim 1,
Wherein the base and the curing agent are mixed in a volume ratio of 5: 2.
4-비닐피리딘 100 중량부에 상기 4-비닐피리딘 100 중량부를 기준으로 에틸렌-N-브로모말레이이미드코폴리머 80~90 중량부 및 4-하이드록시-3-니트로스타이렌 70~80 중량부가 혼합된 뒤 130~150℃의 승온된 온도에서 10~13시간 반응된 후 상온으로 냉각되어 생성되어 주제가 생성되는 단계와;
에톡시레이티드비스페놀A디메타아크릴레이트와 디사이클로펜틸옥시에틸메타아크릴레이트가 8:2의 부피비로 혼합된 에멀전 100 중량부에 상기 에멀전 100 중량부를 기준으로 2-페녹시에틸메타아크릴레이트 70~90 중량부, 아미노메틸프로파놀 60~80 중량부, 다이메틸뷰타노익에시드 50~70 중량부, 3-메톡시뷰틸아세테이트 40~60 중량부, 안료 7~10 중량부 및 소포제 5~8 중량부가 첨가되어 경화제가 생성되는 단계를 포함하는 것을 특징으로 하는 수성 에폭시 코팅제 제조방법.
80 to 90 parts by weight of an ethylene-N-bromomaleimide copolymer and 70 to 80 parts by weight of 4-hydroxy-3-nitrostyrene are added to 100 parts by weight of 4-vinylpyridine based on 100 parts by weight of the 4-vinylpyridine And then reacted at an elevated temperature of 130 to 150 ° C. for 10 to 13 hours and then cooled to room temperature to produce a mottled product;
100 parts by weight of an emulsion prepared by mixing ethoxylated bisphenol A dimethacrylate and dicyclopentyloxyethyl methacrylate in a volume ratio of 8: 2 was added to 100 parts by weight of 2-phenoxyethylmethacrylate based on 100 parts by weight of the emulsion. 60 to 80 parts by weight of aminomethyl propanol, 50 to 70 parts by weight of dimethylbutanetoacid, 40 to 60 parts by weight of 3-methoxybutyl acetate, 7 to 10 parts by weight of pigment and 5 to 8 parts by weight of defoamer ≪ / RTI > to form a curing agent.
제3항에 있어서,
상기 주제와 경화제가 5:2의 부피비로 혼합되는 단계를 포함하는 것을 특징으로 하는 수성 에폭시 코팅제 제조방법.
The method of claim 3,
And mixing the base and the curing agent in a volume ratio of 5: 2.
콘크리트 표면이 청소되는 단계와;
제3항 또는 제4항에 따른 수성 에폭시 코팅제 제조방법에 의해 수성 에폭시 코팅제가 제조되는 단계와;
상기 수성 에폭시 코팅제가 콘크리트 표면에 도포 또는 분사되어 도막 방수가 실시되는 단계를 포함하는 것을 특징으로 하는 수성 에폭시 코팅제를 이용한 방수공법.
A step of cleaning the concrete surface;
A process for producing an aqueous epoxy coating composition according to claim 3 or 4, wherein an aqueous epoxy coating composition is prepared;
Wherein the water-based epoxy coating agent is applied or sprayed on the surface of the concrete to thereby coat the water-resistant coating.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102237005B1 (en) * 2020-10-07 2021-04-07 유진건설 주식회사 Aqueous epoxy coating agent and construction method using thereof
CN113756605A (en) * 2021-09-13 2021-12-07 通号工程局集团有限公司 Construction method for waterproof renovation of railway concrete roof
KR102764330B1 (en) 2024-11-08 2025-02-10 페인트서플라이 주식회사 Inorganic-organic composite flooring agent with enhanced water resistance and non-slip finishing method for underground parking lot floor
KR102784053B1 (en) 2024-11-08 2025-03-19 페인트서플라이 주식회사 Floor coationg agent and coating method for underground parking lot floor using thereof

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JP2008138198A (en) 2006-11-29 2008-06-19 Hilti Ag Expandable multi-component epoxy resin coating agent for fire protection and method of use thereof

Patent Citations (1)

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JP2008138198A (en) 2006-11-29 2008-06-19 Hilti Ag Expandable multi-component epoxy resin coating agent for fire protection and method of use thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102237005B1 (en) * 2020-10-07 2021-04-07 유진건설 주식회사 Aqueous epoxy coating agent and construction method using thereof
CN113756605A (en) * 2021-09-13 2021-12-07 通号工程局集团有限公司 Construction method for waterproof renovation of railway concrete roof
KR102764330B1 (en) 2024-11-08 2025-02-10 페인트서플라이 주식회사 Inorganic-organic composite flooring agent with enhanced water resistance and non-slip finishing method for underground parking lot floor
KR102784053B1 (en) 2024-11-08 2025-03-19 페인트서플라이 주식회사 Floor coationg agent and coating method for underground parking lot floor using thereof

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