KR102042239B1 - Cationic urethane curing agent and electro-deposition paint composition comprising the same - Google Patents

Cationic urethane curing agent and electro-deposition paint composition comprising the same Download PDF

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KR102042239B1
KR102042239B1 KR1020170100363A KR20170100363A KR102042239B1 KR 102042239 B1 KR102042239 B1 KR 102042239B1 KR 1020170100363 A KR1020170100363 A KR 1020170100363A KR 20170100363 A KR20170100363 A KR 20170100363A KR 102042239 B1 KR102042239 B1 KR 102042239B1
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curing agent
cationic urethane
diisocyanate
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KR20190016303A (en
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김태호
최수정
박지호
유선옥
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주식회사 케이씨씨
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/4419Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
    • C09D5/443Polyepoxides
    • C09D5/4453Polyepoxides characterised by the nature of the curing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/4419Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
    • C09D5/443Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/4419Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
    • C09D5/443Polyepoxides
    • C09D5/4457Polyepoxides containing special additives, e.g. pigments, polymeric particles

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
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  • Molecular Biology (AREA)
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  • Wood Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)

Abstract

본 발명은 양이온성 우레탄 경화제 및 이를 포함하는 전착 도료 조성물에 관한 것이다.The present invention relates to a cationic urethane curing agent and an electrodeposition coating composition comprising the same.

Description

양이온성 우레탄 경화제 및 이를 포함하는 전착 도료 조성물{CATIONIC URETHANE CURING AGENT AND ELECTRO-DEPOSITION PAINT COMPOSITION COMPRISING THE SAME}Cationic urethane curing agent and electrodeposition coating composition comprising the same {CATIONIC URETHANE CURING AGENT AND ELECTRO-DEPOSITION PAINT COMPOSITION COMPRISING THE SAME}

본 발명은 양이온성을 갖는 우레탄 경화제 및 이를 포함하는 전착 도료 조성물에 관한 것이다.The present invention relates to a urethane curing agent having a cationicity and an electrodeposition coating composition comprising the same.

자동차 생산공장에서 전착 도장 시 대부분의 에너지는 도장된 전착 도료를 경화시키는 오븐에서 소비된다. 이때, 오븐 설비 공간과 경화효율은 한정되어 있는데 반해 자동차의 차체는 점차 커지고 있어 경화취약부가 발생하는 문제점이 대두되고 있다. 즉, 자동차의 차체가 커지면서 두꺼워지는 것으로 인해 차체 위에 도장된 전착 도료가 경화에 필요한 온도에 도달하기까지 걸리는 시간, 즉, PMT(Peak Metal Temperature)이 길어져 기존 경화 시스템에서의 경화 효율이 떨어진다.Most of the energy used for electrodeposition coatings in automotive production plants is spent in ovens that cure the painted electrodeposition paints. At this time, the oven installation space and the curing efficiency is limited, whereas the vehicle body of the car is gradually increasing, the problem that the hardened weak portion occurs. That is, due to the thickening of the car body, the time required for the electrodeposition paint coated on the car body to reach the temperature required for curing, that is, PMT (Peak Metal Temperature) is long, and the curing efficiency in the existing curing system is reduced.

이에 따라 경화에 소비되는 에너지 절감과 한정된 오븐 설비 공간 안에서 큰 차체의 경화성을 확보하기 위해 자동차 업계에서는 보다 낮은 온도에서 경화가 이루어질 수 있는 전착 도료의 개발이 요구되고 있다.Accordingly, in order to save energy consumed for hardening and to secure hardenability of a large vehicle body in a limited oven space, development of electrodeposition paints capable of curing at lower temperatures is required in the automotive industry.

이러한 요구에 따라 전착 도료에 포함되는 경화 촉진제 또는 경화제의 함량을 증가시키는 방향으로 대응하는 움직임이 있었다. 그러나 경화 촉진제의 함량을 증가시키는 경우에는 도막의 외관(광택 및 조도)이 저하되고, 경화제의 함량을 증가시키는 경우에는 주제의 함량 저하로 인해 내부도장성, 내식성 등이 저하되는 문제점이 발생하였다.In response to this demand, there has been a corresponding movement in the direction of increasing the content of the curing accelerator or the curing agent contained in the electrodeposition paint. However, when the content of the curing accelerator is increased, the appearance (gloss and roughness) of the coating film is decreased, and when the content of the curing agent is increased, the internal coating resistance, corrosion resistance, etc. are deteriorated due to the decrease in the content of the subject matter.

이외에도 해리 온도가 낮은 알코올, 페놀, 옥심, 락탐 등의 차단제가 결합된 경화제를 사용하여 전착 도료의 경화성을 확보하고자 하는 시도가 이루어진 바 있다. 특히, 차단제로 옥심이 결합된 경화제는 경화성이 향상된다는 사례가 다수 보고되고 있다. 그러나 옥심은 해리 온도가 매우 낮아 경화제로 사용되는 방향족 이소시아네이트와의 조합 시에는 전착 수지의 안정성을 매우 떨어뜨려 지방족 이소시아네이트에만 한정적으로 사용할 수 있었다.In addition, attempts have been made to ensure the hardenability of the electrodeposition paint using a curing agent combined with a low dissociation temperature of alcohol, phenol, oxime, lactam and the like. In particular, many cases have been reported that the curing agent bonded to the oxime as a blocking agent improves the curing property. However, the oxime has a very low dissociation temperature and, when combined with an aromatic isocyanate used as a curing agent, greatly reduces the stability of the electrodeposition resin, and thus can be used only for aliphatic isocyanates.

이에 따라 도막의 물성을 저하시키지 않으면서 비교적 저온에서도 경화성을 확보할 수 있는 기술의 개발이 요구되고 있는 실정이다.Accordingly, there is a demand for development of a technology capable of securing curability even at a relatively low temperature without deteriorating the physical properties of the coating film.

대한민국 공개특허공보 제1998-080601호Republic of Korea Patent Publication No. 1998-080601

본 발명은 비교적 저온에서도 전착 도료 조성물의 경화성을 확보시킬 수 있는 양이온성 우레탄 경화제를 제공한다.The present invention provides a cationic urethane curing agent that can secure the curability of the electrodeposition coating composition even at a relatively low temperature.

또한 본 발명은 물성이 우수한 도막을 형성할 수 있는 전착 도료 조성물을 제공한다.Moreover, this invention provides the electrodeposition coating composition which can form the coating film excellent in physical property.

본 발명은, 히드록시기를 갖는 3급 아민 화합물과 이소시아네이트 화합물의 반응물을 산 중화제로 중화시켜 얻어진 것인 양이온성 우레탄 경화제를 제공한다.The present invention provides a cationic urethane curing agent obtained by neutralizing a reactant of a tertiary amine compound having a hydroxy group with an isocyanate compound with an acid neutralizer.

또한 본 발명은, 전착 수지부, 안료부, 상기 양이온성 우레탄 경화제를 포함하는 경화 첨가제부, 및 용매부를 포함하는 전착 도료 조성물을 제공한다.Moreover, this invention provides the electrodeposition coating composition containing an electrodeposition resin part, a pigment part, the hardening additive part containing the said cationic urethane hardening | curing agent, and a solvent part.

본 발명의 양이온성 우레탄 경화제는 전착 도료 조성물의 경화에 참여할 수 있는 반응기(이소시아네이트기)를 원활히 제공할 수 있어 비교적 저온(예를 들어, 150 ℃ 이하)에서도 안정적으로 도막의 경화가 이루어지도록 할 수 있다. 또한 본 발명의 양이온성 우레탄 경화제는 단분자이면서 양이온성으로 인해 전착 도료 조성물에 적용 시 전착 도료 조성물의 전기전도도를 증가시켜 전착 도료 조성물의 내부도장성을 높일 수 있다.The cationic urethane curing agent of the present invention can smoothly provide a reactor (isocyanate group) that can participate in the curing of the electrodeposition coating composition, so that the coating film can be stably cured even at a relatively low temperature (for example, 150 ° C. or less). have. In addition, the cationic urethane curing agent of the present invention can increase the electrical conductivity of the electrodeposition coating composition when applied to the electrodeposition coating composition due to the monomolecular and cationic properties to increase the internal coating properties of the electrodeposition coating composition.

이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

1. One. 양이온성Cationic 우레탄 경화제 Urethane curing agent

본 발명의 양이온성 우레탄 경화제는 히드록시기를 갖는 3급 아민 화합물과 이소시아네이트 화합물을 1차적으로 반응시켜 얻어진 반응물을 2차적으로 산 중화제로 중화시켜 얻어진 것으로, 각 반응에 사용되는 성분에 대해 구체적으로 설명하면 다음과 같다.The cationic urethane curing agent of the present invention is obtained by first neutralizing a reactant obtained by first reacting a tertiary amine compound having a hydroxy group with an isocyanate compound with an acid neutralizer, and the components used in each reaction will be described in detail. As follows.

상기 반응물을 얻기 위해 사용되는 3급 아민 화합물은 히드록시기(OH)가 결합된 것으로, 양이온성 우레탄 경화제에 수용성, 양이온성 등의 성질을 부여하며 양이온성 우레탄 경화제의 경화반응성을 차단하는 역할을 한다. 구체적으로 3급 아민 화합물에 결합된 히드록시기가 이소시아네이트 화합물에 결합된 이소시아네이트기(NCO)와 우레탄 결합을 형성하여 이소시아네이트기의 반응성을 차단함으로써 양이온성 우레탄 경화제의 경화반응성을 차단하는 것이다.The tertiary amine compound used to obtain the reactant is a hydroxy group (OH) is bonded, imparts water-soluble, cationic properties to the cationic urethane curing agent and serves to block the curing reactivity of the cationic urethane curing agent. Specifically, the hydroxyl group bonded to the tertiary amine compound forms a urethane bond with an isocyanate group (NCO) bonded to the isocyanate compound to block the reactivity of the isocyanate group to block the curing reactivity of the cationic urethane curing agent.

이러한 3급 아민 화합물로는 2-디메틸아미노에탄올, 1-디메틸아미노-2-프로판올, 3-디메틸아미노-1-프로판올, 2-디에틸아미노에탄올, 4-디메틸아미노-1-부탄올, 2-디메틸아미노-2-메틸프로판올, 및 4-디메틸아미노-1-부탄올로 이루어진 군에서 선택된 1종 이상이 사용될 수 있다.Such tertiary amine compounds include 2-dimethylaminoethanol, 1-dimethylamino-2-propanol, 3-dimethylamino-1-propanol, 2-diethylaminoethanol, 4-dimethylamino-1-butanol, 2-dimethyl One or more selected from the group consisting of amino-2-methylpropanol, and 4-dimethylamino-1-butanol may be used.

또한 3급 아민 화합물로는 1급 아민 화합물, 또는 2급 아민 화합물을 모노에폭사이드(monoepoxide)와 반응시켜 얻어진 화합물이 사용될 수 있다. 상기 1급 아민 화합물, 또는 2급 아민 화합물은 활성수소가 존재하여 후술되는 이소시아네이트 화합물과 원하지 않는 부반응이 유발될 수 있기 때문에, 이들을 직접적으로 사용하기 보다 모노에폭사이드와 반응시켜 얻어진 화합물을 사용할 수 있다.As the tertiary amine compound, a compound obtained by reacting a primary amine compound or a secondary amine compound with a monoepoxide may be used. Since the primary amine compound or the secondary amine compound may have an active hydrogen present and cause unwanted side reactions with the isocyanate compound described below, a compound obtained by reacting with a monoepoxide may be used rather than using them directly. have.

상기 1급 아민 화합물과 상기 모노에폭사이드의 반응 시 반응비율은 1:2.0 내지 2.5의 당량비일 수 있고, 구체적으로는 1:2.01 내지 2.1의 당량비일 수 있다. 또한 상기 2급 아민 화합물과 상기 모노에폭사이드의 반응 시 반응비율은 1:1.0 내지 1.5의 당량비일 수 있고, 구체적으로는 1:1.01 내지 1.1의 당량비일 수 있다.The reaction ratio in the reaction of the primary amine compound and the monoepoxide may be an equivalent ratio of 1: 2.0 to 2.5, specifically, the equivalent ratio of 1: 2.01 to 2.1. In addition, the reaction ratio in the reaction of the secondary amine compound and the monoepoxide may be an equivalent ratio of 1: 1.0 to 1.5, specifically, may be an equivalent ratio of 1: 1.01 to 1.1.

상기 1급 아민 화합물로는 에탄올아민, 3-아미노-1-프로판올, 아미노-2-프로판올, 2-아미노-2-메틸-1-프로판올, 2-아미노-3-메틸-1-부탄올, 및 5-아미노-1-펜탄올로 이루어진 군에서 선택된 1종 이상이 사용될 수 있다.The primary amine compounds include ethanolamine, 3-amino-1-propanol, amino-2-propanol, 2-amino-2-methyl-1-propanol, 2-amino-3-methyl-1-butanol, and 5 One or more selected from the group consisting of -amino-1-pentanol can be used.

상기 2급 아민 화합물로는 2-메틸아미노에탄올, 2-에틸아미노에탄올, 3-메틸아미노-1-프로판올, 및 2-이소프로필아미노에탄올로 이루어진 군에서 선택된 1종 이상이 사용될 수 있다.As the secondary amine compound, at least one selected from the group consisting of 2-methylaminoethanol, 2-ethylaminoethanol, 3-methylamino-1-propanol, and 2-isopropylaminoethanol may be used.

상기 모노에폭사이드로는 1가산의 글리시딜 에스테르, 또는 글리시딜 에테르가 사용될 수 있다. 구체적으로 모노에폭사이드로는 글리시딜 아크릴레이트, 글리시딜 메타크릴레이트, 글리시딜 아세테이트, 글리시딜 부티레이트, 글리시딜 팔미테이트, 글리시딜 라우레이트, 부틸 글리시딜 에테르, 2-에틸헥실 글리시딜 에테르, 페닐 글리시딜 에테르, 및 P-(3급부틸)페닐 글리시딜 에테르로 이루어진 군에서 선택된 1종 이상이 사용되거나 하기 화학식 1로 표시되는 화합물이 사용될 수 있다.As the monoepoxide, glycidyl ester of monohydric acid or glycidyl ether may be used. Specifically, monoepoxide includes glycidyl acrylate, glycidyl methacrylate, glycidyl acetate, glycidyl butyrate, glycidyl palmitate, glycidyl laurate, butyl glycidyl ether, 2 At least one selected from the group consisting of -ethylhexyl glycidyl ether, phenyl glycidyl ether, and P- (tert-butyl) phenyl glycidyl ether may be used, or a compound represented by the following Chemical Formula 1 may be used.

[화학식 1][Formula 1]

Figure 112017076389173-pat00001
Figure 112017076389173-pat00001

상기 화학식 1에서, R1 및 R2는 서로 동일하거나 상이하고, 각각 독립적으로 탄소수 1 내지 10의 알킬기이다.In Formula 1, R 1 and R 2 are the same as or different from each other, and each independently an alkyl group having 1 to 10 carbon atoms.

상기 반응물을 얻기 위해 사용되는 이소시아네이트 화합물은 경화반응에 참여하는 이소시아네이트기를 제공하는 역할을 한다.The isocyanate compound used to obtain the reactant serves to provide an isocyanate group participating in the curing reaction.

이러한 이소시아네이트 화합물로는 4,4'-메틸렌비스(페닐이소시아네이트)(MDI), 4-메틸-1,3-페닐렌 디이소시아네이트, 폴리머릭 메틸렌디페닐 디이소시아네이트(폴리머릭 MDI), 헥사메틸렌디이소시아네이트(HDI), 크실릴렌디이소시아네이트(XDI), 2,4,6-트리이소프로필페닐디이소시아네이트(TIDI), 디페닐에테르디이소시아네이트, 이소포론디이소시아네이트(IPDI), 4,4'-디시클로헥실메탄디이소시아네이트(MDI), 테트라메틸크실렌디이소시아네이트(TMXDI), 2,2,4-트리메틸헥사메틸렌디이소시아네이트(TMHDI), 및 2,4,4-트리메틸헥사메틸렌디이소시아네이트(TMDI)로 이루어진 군에서 선택된 1종 이상이 사용될 수 있다.Such isocyanate compounds include 4,4'-methylenebis (phenylisocyanate) (MDI), 4-methyl-1,3-phenylene diisocyanate, polymeric methylenediphenyl diisocyanate (polymeric MDI), hexamethylene diisocyanate (HDI), xylylene diisocyanate (XDI), 2,4,6-triisopropylphenyl diisocyanate (TIDI), diphenyl ether diisocyanate, isophorone diisocyanate (IPDI), 4,4'-dicyclohexyl In the group consisting of methane diisocyanate (MDI), tetramethylxylene diisocyanate (TMXDI), 2,2,4-trimethylhexamethylene diisocyanate (TMHDI), and 2,4,4-trimethylhexamethylene diisocyanate (TMDI) One or more selected may be used.

상기 이소시아네이트 화합물과 상기 3급 아민 화합물의 반응 시 반응비율(이소시아네이트기:히드록시기)은 1:1.0 내지 1.1의 당량비일 수 있고, 구체적으로는 1:1.01 내지 1.05의 당량비일 수 있다.The reaction ratio (isocyanate group: hydroxy group) in the reaction of the isocyanate compound and the tertiary amine compound may be an equivalent ratio of 1: 1.0 to 1.1, and specifically, may be an equivalent ratio of 1: 1.01 to 1.05.

이와 같은 3급 아민 화합물과 이소시아네이트 화합물의 반응을 통해 얻어진 반응물은 산 중화제와의 중화반응(구체적으로 3급 아민 화합물에서 유래된 아민기의 중화)을 거쳐 본 발명의 양이온성 우레탄 경화제가 얻어지게 된다.The reactant obtained through the reaction of the tertiary amine compound and the isocyanate compound is neutralized with the acid neutralizing agent (specifically, neutralization of the amine group derived from the tertiary amine compound) to obtain the cationic urethane curing agent of the present invention. .

상기 산 중화제로 중화되지 않은 반응물을 전착 도료 조성물의 경화제 성분으로 사용할 경우, 전착 도료 조성물 내에서 경화제 성분의 적절한 혼합이 이루어지지 않고 침전될 수 있다. 그러나 본 발명의 양이온성 우레탄 경화제는 상기 반응물을 상기 산 중화제로 중화시켜 얻어진 것이기 때문에 전착 도료 조성물의 경화제 성분으로 사용할 경우 침전되지 않으면서 혼합이 잘 이루어질 수 있다.When the reactant that is not neutralized with the acid neutralizer is used as a curing agent component of the electrodeposition coating composition, it may be precipitated without proper mixing of the curing agent components in the electrodeposition coating composition. However, since the cationic urethane curing agent of the present invention is obtained by neutralizing the reactant with the acid neutralizing agent, the cationic urethane curing agent may be mixed well without being precipitated when used as a curing agent component of the electrodeposition coating composition.

상기 반응물을 중화시키기 위한 산 중화제로는 초산, 젖산, 개미산, 술폰산, 및 메탄술폰산으로 이루어진 군에서 선택된 1종 이상이 사용될 수 있다.As the acid neutralizer for neutralizing the reactants, one or more selected from the group consisting of acetic acid, lactic acid, formic acid, sulfonic acid, and methanesulfonic acid may be used.

상기 반응물과 상기 산 중화제의 중화율은 하기 수학식 1로 정의될 수 있다. 이때, 하기 수학식 1에 의해 얻어진 중화율은 5 내지 150 %일 수 있고, 구체적으로는 70 내지 120 %일 수 있다. 상기 중화율이 5 % 미만일 경우에는 수분산성이 저하될 수 있고, 150 %를 초과할 경우에는 산 함량이 많아져 전착 도료 조성물의 pH를 낮춤에 따라 도막 재용해 등과 같은 외관 불량이 초래될 수 있다.The neutralization rate of the reactant and the acid neutralizer may be defined by Equation 1 below. In this case, the neutralization rate obtained by the following Equation 1 may be 5 to 150%, specifically 70 to 120%. When the neutralization rate is less than 5%, the water dispersibility may be lowered. When the neutralization rate is higher than 150%, the acid content may increase, thereby lowering the pH of the electrodeposition coating composition, thereby causing appearance defects such as re-dissolution of the coating film. .

[수학식 1][Equation 1]

(산 중화제의 산 당량/반응물의 아민 당량)×100(Acid equivalent of acid neutralizer / amine equivalent of reactant) × 100

이러한 중화반응을 거쳐 얻어진 본 발명의 양이온성 우레탄 경화제는 경화반응에 참여할 수 있는 이소시아네이트기가 증가되어 이를 전착 도료 조성물에 사용할 경우 보다 낮은 온도에서도 안정적인 경화성을 확보할 수 있고 도막의 가교밀도를 높여 내식성 등의 물성이 우수한 도막을 형성시키는데 기여할 수 있다. 또한 중화반응에 의해 3급 아민 화합물이 양이온성을 띠게 되고 이로 인해 수용성의 성질도 갖게 되어 본 발명의 양이온성 우레탄 경화제를 전착 도료 조성물에 사용할 경우 전착 도료 조성물의 전기전도도가 상승되어 내부도장성도 높일 수 있다.The cationic urethane curing agent of the present invention obtained through such a neutralization reaction increases isocyanate groups that can participate in the curing reaction, and when used in the electrodeposition coating composition, it is possible to secure stable curing properties even at a lower temperature and to increase the crosslinking density of the coating film to increase corrosion resistance. It can contribute to forming a coating film excellent in physical properties. In addition, the tertiary amine compound is cationic due to the neutralization reaction, and thus has a water-soluble property. When the cationic urethane curing agent of the present invention is used in the electrodeposition coating composition, the electrical conductivity of the electrodeposition coating composition is increased, thereby improving the internal coating property. Can be.

이와 같은 본 발명의 양이온성 우레탄 경화제는 전착 도료 조성물에 사용할 경우, 반응성이 차단되어 있던 이소시아네이트기가 일정 온도 이상에서 해리되어 전착 수지부 내에 존재하던 경화제와 함께 경화반응에 참여하게 된다. 구체적으로, 본 발명의 양이온성 우레탄 경화제를 포함하는 전착 도료 조성물을 설명하면 다음과 같다.When the cationic urethane curing agent of the present invention is used in the electrodeposition coating composition, the isocyanate group that has been blocked in reactivity is dissociated at a predetermined temperature or more to participate in the curing reaction together with the curing agent existing in the electrodeposition resin portion. Specifically, the electrodeposition coating composition comprising the cationic urethane curing agent of the present invention is as follows.

2. 전착 도료 조성물2. Electrodeposition Coating Composition

본 발명의 전착 도료 조성물은 전착 수지부, 안료부, 경화 첨가제부, 및 용매부를 포함한다.The electrodeposition coating composition of the present invention includes an electrodeposition resin portion, a pigment portion, a curing additive portion, and a solvent portion.

본 발명의 전착 도료 조성물에 포함되는 전착 수지부는 도막에 주요 물성(부착성, 내식성 등)을 부여하는 역할을 한다. 이러한 전착 수지부는 도막을 형성하기 위한 전착 수지, 경화를 위한 경화제, 보조 물성 조절을 위한 제1 용매, 및 기타 첨가제 등을 포함할 수 있다.The electrodeposition resin part included in the electrodeposition coating composition of the present invention plays a role of imparting main physical properties (adhesiveness, corrosion resistance, etc.) to the coating film. The electrodeposition resin part may include an electrodeposition resin for forming a coating film, a curing agent for curing, a first solvent for controlling auxiliary physical properties, and other additives.

상기 전착 수지로는 전착 도료 조성물 제조 시 통상적으로 사용되는 수지를 사용할 수 있다. 구체적으로 전착 수지로는 에폭시 당량이 180 내지 2,000인 에폭시 수지를 사용할 수 있다. 상기 에폭시 수지로는 폴리페놀의 폴리글리시딜 에테르 또는 비스페놀 A와 같은 아로마틱 폴리올의 폴리글리시딜 에테르 등을 들 수 있다.As the electrodeposition resin, a resin usually used in the preparation of the electrodeposition coating composition may be used. Specifically, an epoxy resin having an epoxy equivalent of 180 to 2,000 may be used as the electrodeposition resin. Examples of the epoxy resins include polyglycidyl ethers of polyphenols and polyglycidyl ethers of aromatic polyols such as bisphenol A.

상기 경화제로는 통상적으로 사용되는 우레탄 경화제를 사용할 수 있다.As the curing agent, a urethane curing agent which is usually used may be used.

상기 제1 용매로는 통상적으로 사용되는 탈이온수, 방향족계 용매, 알코올계 용매, 케톤계 용매 등을 사용할 수 있다.As the first solvent, deionized water, an aromatic solvent, an alcohol solvent, a ketone solvent, and the like, which are commonly used, may be used.

상기 기타 첨가제로는 통상적으로 사용되는 유분개선제, 소포제 등을 사용할 수 있다.As the other additives, a conventional oil-improving agent, antifoaming agent, and the like may be used.

이러한 전착 수지부는 전착 도료 조성물 100 중량부를 기준으로 40 내지 50 중량부로 포함될 수 있다. 상기 전착 수지부의 함량이 40 중량부 미만일 경우에는 도막의 물성이 저하될 수 있고, 50 중량부를 초과할 경우에는 저점도화로 인해 도장성이 저하될 수 있다.Such electrodeposition resin portion may be included in 40 to 50 parts by weight based on 100 parts by weight of the electrodeposition coating composition. When the content of the electrodeposition resin portion is less than 40 parts by weight, the physical properties of the coating film may be lowered, and when it exceeds 50 parts by weight, the paintability may be lowered due to the lower viscosity.

본 발명의 전착 도료 조성물에 포함되는 안료부는 도막의 기계적 강도를 높이거나 도막에 색상을 부여하는 역할을 한다. 이러한 안료부는 유무기 안료, 분산 수지, 촉매, 안정화를 위한 산 성분, 및 점도조절을 위한 제2 용매를 포함할 수 있다.The pigment part contained in the electrodeposition paint composition of the present invention serves to increase the mechanical strength of the coating film or to impart color to the coating film. This pigment portion may include an organic-inorganic pigment, a dispersion resin, a catalyst, an acid component for stabilization, and a second solvent for viscosity control.

상기 유무기 안료로는 통상적으로 사용되는 유무기 안료(예를 들어, 이산화티탄, 카본블랙, 실리케이트 등)를 사용할 수 있다.As the organic-inorganic pigments, organic-inorganic pigments commonly used (for example, titanium dioxide, carbon black, silicates, etc.) may be used.

상기 분산 수지로는 통상적으로 사용되는 안료 분산용 수지를 사용할 수 있다.As said dispersion resin, the resin for pigment dispersion normally used can be used.

상기 촉매로는 통상적으로 사용되는 주석계 촉매를 사용할 수 있다.As the catalyst, tin catalysts which are commonly used may be used.

상기 산 성분으로는 통상적으로 사용되는 산 성분(예를 들어, 아세트산 등)을 사용할 수 있다.As said acid component, the acid component normally used (for example, acetic acid etc.) can be used.

상기 제2 용매로는 통상적으로 사용되는 탈이온수, 방향족계 용매, 알코올계 용매, 케톤계 용매 등을 사용할 수 있다.As the second solvent, deionized water, an aromatic solvent, an alcohol solvent, a ketone solvent, and the like, which are commonly used, may be used.

이러한 안료부는 전착 도료 조성물 100 중량부를 기준으로 5 내지 10 중량부로 포함될 수 있다. 상기 안료부의 함량이 5 중량부 미만일 경우에는 도막의 기계적 강도가 저하되거나 요구되는 색상을 도막에 부여하기 어려울 수 있고, 10 중량부를 초과할 경우에는 경제성 및 도장성이 저하될 수 있다.Such a pigment part may be included in an amount of 5 to 10 parts by weight based on 100 parts by weight of the electrodeposition paint composition. When the content of the pigment portion is less than 5 parts by weight, the mechanical strength of the coating film may be lowered or it may be difficult to impart the required color to the coating film, and when it exceeds 10 parts by weight, economic efficiency and paintability may be lowered.

본 발명의 전착 도료 조성물에 포함되는 경화 첨가제부는 전착 수지부의 경화반응을 유도하는 역할을 한다. 이러한 경화 첨가제부는 양이온성 우레탄 경화제, 및 분산/점도 조절을 위한 제3 용매를 포함한다.The curing additive part included in the electrodeposition coating composition of the present invention serves to induce the curing reaction of the electrodeposition resin part. This curing additive portion includes a cationic urethane curing agent and a third solvent for dispersion / viscosity control.

상기 양이온성 우레탄 경화제에 대한 설명은 상기 '1. 양이온성 우레탄 경화제’항목에서 설명한 바와 동일하므로 생략하기로 한다.Description of the cationic urethane curing agent is described in the '1. It is the same as described in the section 'Cationic Urethane Curing Agent' and will be omitted.

상기 제3 용매로는 통상적으로 사용되는 탈이온수, 방향족계 용매, 알코올계 용매, 케톤계 용매 등을 사용할 수 있다.As the third solvent, deionized water, an aromatic solvent, an alcohol solvent, a ketone solvent, etc. which are commonly used may be used.

이러한 경화 첨가제부는 전착 도료 조성물 100 중량부를 기준으로 1 내지 5 중량부로 포함될 수 있다. 상기 경화 첨가제부의 함량이 1 중량부 미만일 경우에는 도막의 미경화가 유발될 수 있고, 5 중량부를 초과할 경우에는 과경화로 인해 도막의 물성이 저하될 수 있다.Such a curing additive part may be included in an amount of 1 to 5 parts by weight based on 100 parts by weight of the electrodeposition paint composition. When the content of the curing additive part is less than 1 part by weight, uncuring of the coating film may be caused. When the content of the curing additive part exceeds 5 parts by weight, the physical properties of the coating film may be reduced due to overcuring.

본 발명의 전착 도료 조성물에 포함되는 용매부는 전착 도료 조성물의 분산성 및 점도를 조절하는 역할을 한다. 이러한 용매부는 통상적으로 사용되는 제4 용매를 포함하는 것으로, 상기 제4 용매로는 탈이온수, 방향족계 용매, 알코올계 용매, 케톤계 용매 등을 사용할 수 있다.The solvent portion included in the electrodeposition coating composition of the present invention serves to adjust the dispersibility and viscosity of the electrodeposition coating composition. Such a solvent part includes a fourth solvent which is commonly used, and deionized water, an aromatic solvent, an alcohol solvent, a ketone solvent, and the like may be used as the fourth solvent.

이러한 용매부는 전착 도료 조성물 100 중량부를 기준으로 40 내지 50 중량부로 포함될 수 있다. 상기 용매부의 함량이 40 중량부 미만일 경우에는 저점도화로 인해 도장성이 저하될 수 있고, 50 중량부를 초과할 경우에는 도막의 물성이 저하되거나 경화에 장시간이 소비될 수 있다.Such a solvent part may be included in an amount of 40 to 50 parts by weight based on 100 parts by weight of the electrodeposition coating composition. When the content of the solvent portion is less than 40 parts by weight, paintability may decrease due to low viscosity, and when the content of the solvent portion exceeds 50 parts by weight, physical properties of the coating film may be reduced or a long time may be consumed for curing.

이와 같은 본 발명의 전착 도료 조성물은 고형분의 함량이 중량기준으로 15 내지 25 %일 수 있다.As such, the electrodeposition coating composition of the present invention may have a content of 15 to 25% by weight of solids.

본 발명의 전착 도료 조성물은 통상적인 전착 도장 방법을 통해 도장될 수 있다. 구체적으로 전착 도료 조성물을 음극 기재와 양극 기재에 각각 접촉시킨 후 수 V 내지 수백 V에 이르는 직류전압을 인가하여 전착 도장을 수행할 수 있다. 상기 전착 도장 후에는 수세 공정과 경화공정을 거쳐 경화된 도막을 형성할 수 있다.The electrodeposition coating composition of the present invention may be coated through a conventional electrodeposition coating method. Specifically, after the electrodeposition coating composition is contacted with the negative electrode substrate and the positive electrode substrate, respectively, electrodeposition coating may be performed by applying a DC voltage ranging from several V to several hundred V. After the electrodeposition coating, the cured coating film may be formed through a washing process and a curing process.

이하 본 발명을 실시예를 통하여 상세히 설명하면 다음과 같다. 단, 하기 실시예는 본 발명을 예시하는 것일 뿐, 본 발명이 하기 실시예에 의해 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail with reference to the following Examples. However, the following examples are merely to illustrate the invention, the present invention is not limited by the following examples.

[[ 실시예Example 1] 경화 첨가제부 1 제조 1] Preparation of the curing additive part 1

에탄올아민 62.7 g을 반응기에 투입하고 60 ℃로 승온시킨 후 글리시딜 에스테르(Shell사, Cardura E-10P) 498.0 g을 1-2시간 동안 천천히 적가하였다. 적가를 완료한 후 질소 분위기 하에서 반응기의 온도를 80 ℃로 승온시키고 4-8시간 동안 반응을 유지시킨 후 적정을 통하여 잔류 에폭시기의 유무를 확인하였다.62.7 g of ethanolamine were added to the reactor and heated to 60 ° C., and then 498.0 g of glycidyl ester (Shell, Cardura E-10P) was slowly added dropwise for 1-2 hours. After completion of the dropwise addition, the temperature of the reactor was raised to 80 ° C. under a nitrogen atmosphere, and the reaction was maintained for 4-8 hours.

잔류 에폭시기가 없는 것으로 확인되면 메틸 이소부틸 케톤 36.8 g을 추가한 후 온도를 80 내지 90 ℃로 유지시키면서 폴리머릭 메틸렌디페닐 디이소시아네이트(다우케미컬, PAPI2940) 139.3 g을 2시간에 걸쳐 적가하였다. 적가를 완료한 후 질소 분위기 하에서 반응물을 90 ℃에서 90분 이상 방치하여 NCO-가 전혀 남아있지 않도록 하였다.When it was confirmed that there was no residual epoxy group, 36.8 g of methyl isobutyl ketone was added and 139.3 g of polymeric methylenediphenyl diisocyanate (Dow Chemical, PAPI2940) was added dropwise over 2 hours while maintaining the temperature at 80 to 90 ° C. After completion of the dropwise addition, the reaction was allowed to stand at 90 DEG C for 90 minutes or more under nitrogen atmosphere so that no NCO- remained.

잔류 NCO-가 없는 것으로 확인되면 반응물의 온도를 60 ℃까지 냉각한 후 초산(99.5%) 49.3 g을 추가하고 30분 동안 교반시킨 후 부틸셀로솔브 86.7 g을 추가하여 반응물을 희석하고 탈이온수 127.2 g을 추가하여 수용화하는 과정을 거쳐 경화 첨가제부 1을 제조하였다(중화율: 80 %).If it is confirmed that there is no residual NCO-, the reaction is cooled to 60 ° C., and then 49.3 g of acetic acid (99.5%) is added and stirred for 30 minutes. Through the process of adding and g-solubilizing, the curing additive part 1 was prepared (neutralization rate: 80%).

[[ 실시예Example 2] 경화 첨가제부 2 제조 2] Preparation of the curing additive part 2

에탄올아민 대신에 2-메틸아미노에탄올을 사용한 것을 제외하고는 실시예 1과 동일한 과정을 거쳐 경화 첨가제부 2를 제조하였다(중화율: 80 %).Except that 2-methylaminoethanol was used instead of ethanolamine, the hardening additive part 2 was manufactured through the same process as Example 1 (neutralization rate: 80%).

[[ 실시예Example 3] 경화 첨가제부 3 제조 3] Preparation of curing additive part 3

에탄올아민과 글리시딜 에스테르를 반응시킨 것 대신에 2-디메틸 아미노에탄올을 사용한 것을 제외하고는 실시예 1과 동일한 과정을 거쳐 경화 첨가제부 3을 제조하였다(중화율: 80 %).Except for using 2-dimethyl amino ethanol instead of the reaction of ethanolamine and glycidyl ester through the same process as in Example 1 to prepare a curing additive part 3 (neutralization rate: 80%).

성분ingredient 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 에탄올아민Ethanolamine 62.762.7 -- -- 2-메틸아미노에탄올2-methylaminoethanol -- 116.0116.0 -- 2-디메틸 아미노에탄올2-dimethyl aminoethanol -- -- 229.8229.8 글리시딜 에스테르Glycidyl ester 498.0498.0 374.5374.5 -- 메틸 이소부틸 케톤Methyl isobutyl ketone 36.836.8 36.836.8 30.330.3 폴리머릭 메틸렌디페닐디이소시아네이트Polymeric Methylene Diphenyl Diisocyanate 139.3139.3 209.4209.4 346.1346.1 초산(99.5%)Acetic acid (99.5%) 49.349.3 74.274.2 124.1124.1 부틸셀로솔브Butyl Cellosolve 86.786.7 86.786.7 71.371.3 탈이온수Deionized water 127.2127.2 102.4102.4 198.4198.4 합계(g)Total (g) 1,0001,000 1,0001,000 1,0001,000

[[ 실시예Example 4]  4] 안료부Pigment part 제조 Produce

안료용 분산수지(KCC사. 양이온 안료 분산 수지) 227.3 g을 반응기에 투입하고, 초산(50%) 3.0 g, 카본블랙 3.0 g, 디부틸틴 옥사이드 49.6 g, 이산화티탄(케머러스사, R900) 226.5 g, 알루미늄 실리케이트(BASF사, Sationtone 5HB) 95.9 g을 교반하면서 순차적으로 첨가하였다. 다음, 점도를 조절하기 위해 탈이온수 150.0 g을 1차적으로 첨가하여 균일화되도록 교반한 후 탈이온수 244.7 g을 2차적으로 첨가하여 희석하였다. 다음, SL-703(BYK사) 분산기로 헤그만 번호 8+가 될 때까지 분산시켰다.227.3 g of a pigment dispersion resin (KCC, cationic pigment dispersion resin) was charged into a reactor, 3.0 g of acetic acid (50%), 3.0 g of carbon black, 49.6 g of dibutyltin oxide, and titanium dioxide (Kermerus, R900) 226.5 g and 95.9 g of aluminum silicate (BASF, Sationtone 5HB) were added sequentially with stirring. Next, 150.0 g of deionized water was first added to stir to adjust the viscosity, followed by stirring to homogenize, followed by dilution with 244.7 g of deionized water. Subsequently, dispersion was performed with a SL-703 (BYK company) disperser until Hegman number 8+.

[[ 실시예Example 5] 전착  5] electrodeposition 수지부Resin 제조 Produce

디글리시딜 에테르(국도화학, 에폰 828) 140.2 g, 비스페놀 A 59.7 g 및 프로필렌 글리콜 모노메틸 에테르 9.8 g을 반응기에 투입하고, 질소 분위기 하에 140 ℃로 가열한 후 벤질디메틸아민 0.7 g을 첨가하였다. 다음, 반응 혼합물을 약 185 ℃로 자연 발열시킨 후 환류시키고, 존재하는 물을 공비 제거한 후 20-40분 동안 방치하였다. 상기 반응 혼합물의 에폭시 당량이 900-950에 도달하면 충분히 교반시키면서 우레탄 경화제를 첨가하고 30분 동안 교반시키면서 온도가 100-110 ℃가 될 때까지 냉각하였다. 그 다음, 73% 메틸이소부틸케톤 용액(에어프로덕츠사, KT22) 14.9 g과 디에탄올아민 16.8 g을 첨가하면서 반응 혼합물을 발열시킨 후 온도를 120 ℃로 유지시켰다. 다음, 반응 혼합물에 진공을 걸어 고형분이 중량기준으로 96 %가 될 때까지 진공회수하여 용매를 제거(-41 g)한 후 70% 메탄 설포닉 에시드(BASF사) 12.4 g과 탈이온수 332.6 g을 첨가하여 분산시켰다. 그 다음, 분산액에 탈이온수 280 g을 서서히 첨가하여 희석시켜 고형분이 중량기준으로 36 %인 전착 수지부를 제조하였다.140.2 g of diglycidyl ether (Kukdo Chemical, EPON 828), 59.7 g of bisphenol A and 9.8 g of propylene glycol monomethyl ether were charged into a reactor, heated to 140 ° C. under a nitrogen atmosphere, and 0.7 g of benzyldimethylamine was added thereto. . The reaction mixture was then spontaneously heated to about 185 ° C. and refluxed, followed by azeotropic removal of water present and left for 20-40 minutes. When the epoxy equivalent of the reaction mixture reached 900-950, the urethane curing agent was added with sufficient stirring and cooled until the temperature reached 100-110 ° C. with stirring for 30 minutes. Then, the reaction mixture was exothermic while adding 14.9 g of 73% methyl isobutyl ketone solution (KT22, Air Products, Inc.) and 16.8 g of diethanolamine, and the temperature was maintained at 120 ° C. Then, the reaction mixture was evacuated and the solvent was removed by vacuum recovery until the solid content was 96% by weight (-41 g), followed by 12.4 g of 70% methane sulfonic acid (BASF) and 332.6 g of deionized water. Added and dispersed. Then, 280 g of deionized water was slowly added to the dispersion and diluted to prepare an electrodeposition resin part having a solid content of 36% by weight.

이때, 우레탄 경화제는 다음과 같이 제조된 것을 사용하였다.At this time, the urethane curing agent used was prepared as follows.

폴리머릭 메틸렌디페닐 디이소시아네이트(다우케미컬, PAPI2940) 382.6 g, 메틸 이소부틸 케톤 199.9 g, 및 디부틸주석 디라우레이트 0.1 g을 반응기에 투입하고, 질소 분위기 하에서 30 ℃로 가열하였다. 다음, 온도를 60-65 ℃로 유지하면서 2-(2-부톡시에톡시)에탄올 398 g을 서서히 첨가하였다. 그 다음, 반응 혼합물을 65 ℃에서 90분 동안 방치하였다. 다음, 트리메틸올 프로판 19.4 g을 첨가하고 110 ℃로 가열한 후 이 온도에서 3시간 동안 방치하고 적외선 분석에 의해 미반응 NCO-가 전혀 남아있지 않을 때까지 계속 110 ℃로 방치하는 과정을 거쳐 우레탄 경화제를 제조하였다.382.6 g of polymeric methylenediphenyl diisocyanate (Dow Chemical, PAPI2940), 199.9 g of methyl isobutyl ketone, and 0.1 g of dibutyltin dilaurate were added to a reactor and heated to 30 ° C. under a nitrogen atmosphere. Next, 398 g of 2- (2-butoxyethoxy) ethanol was slowly added while maintaining the temperature at 60-65 ° C. The reaction mixture was then left at 65 ° C. for 90 minutes. After adding 19.4 g of trimethylol propane and heating to 110 ° C., the mixture was allowed to stand at this temperature for 3 hours, and the mixture was kept at 110 ° C. until no unreacted NCO- remained by infrared analysis. Was prepared.

[[ 제조예Production Example 1 내지 3 및  1 to 3 and 비교제조예Comparative Production Example 1] 전착 도료 조성물 제조 1] Electrodeposition Coating Composition

하기 표 2의 조성으로 각 성분을 혼합하여 전착 도료 조성물을 제조하였다.Each component was mixed with the composition of Table 2 below to prepare an electrodeposition coating composition.

성분ingredient 제조예 1Preparation Example 1 제조예 2Preparation Example 2 제조예 3Preparation Example 3 비교제조예 1Comparative Production Example 1 실시예 4의 안료부Pigment part of Example 4 209209 209209 209209 209209 실시예 5의 전착 수지부Electrodeposition resin part of Example 5 12941294 12941294 12941294 13771377 용매부
(탈이온수)
Solvent part
(Deionized water)
14551455 14551455 14551455 14141414


경화 첨가제부




Curing additive part


실시예 1의 경화 첨가제부 1Curing additive part 1 of Example 1 4242 -- -- --
실시예 2의 경화 첨가제부 2Curing additive part 2 of Example 2 -- 4242 -- -- 실시예 3의 경화 첨가제부 3Curing additive part 3 of Example 3 -- -- 4242 -- 합계(g)Total (g) 3,0003,000 3,0003,000 3,0003,000 3,0003,000

[[ 실험예Experimental Example 1] One]

28 ℃ 조건에서 제조예 및 비교제조예 각각의 전착 도료 조성물에 180초 동안 일정한 전압을 인가하여 전착 도장을 실시하였다. 이때, 전착 도장 시편으로는 인산아연으로 전처리된 강판을 사용하였다. 다음, 전착 도장된 시편을 150-160 ℃의 오븐에 투입하고 25분 동안 경화시켜 도막을 형성하였다. 이후, 물성을 다음과 같은 방법으로 평가하였으며, 그 결과를 하기 표 3에 나타내었다.Electrodeposition coating was performed by applying a constant voltage for 180 seconds to each of the electrodeposition coating composition of the Preparation Example and Comparative Preparation Example at 28 ° C. At this time, the electrodeposited coating specimens were steel sheets pretreated with zinc phosphate. Next, the electrodeposited specimen was placed in an oven at 150-160 ° C. and cured for 25 minutes to form a coating film. Then, physical properties were evaluated in the following manner, and the results are shown in Table 3 below.

1. 내부침투성(cm): 10×30 ㎝ 시편 두 장 사이의 양끝에 PVC 막대를 대어 투명 테이프로 고정시키고, 전착 도료 조성물에 시편 25 ㎝를 담그고 상술한 과정으로 전착 도장을 실시한 후 앞 시편의 뒷면에 도장된 높이를 측정함.1. Infiltration: (cm): A PVC tape is applied to both ends of two 10 × 30 cm specimens, fixed with transparent tape, 25 cm of the specimen is immersed in the electrodeposition paint composition, and the electrodeposition coating is carried out in the above-described manner. Measure the height painted on the back.

2. 조도값(Ra): 테일러-홉슨(Taylor-Hobson)사의 surtronic3+를 이용하여 도막의 표면조도를 측정함.2. Roughness value (Ra): The surface roughness of the coating film was measured by using Taylor-Hobson surtronic3 +.

3. 기계적 물성(mm): 도장된 시편에 반경 1.5 ㎝의 구를 이용하여 압력을 가한 후 도막이 벗겨지거나 깨지는 시점에서 시편의 패인 깊이를 측정함.3. Mechanical properties (mm): After applying pressure using a 1.5 cm radius sphere on the painted specimen, measure the depth of the indentation of the specimen when the coating film is peeled off or broken.

4. 경화성: 1 ㎏의 하중을 가하면서 MIBK(Methyl isobutyl ketone)를 침지시킨 천을 10회 왕복하여 도막의 표면 변화, 또는 전착 도료 조성물이 천에 묻어나는지 여부를 확인함.4. Curability: Checking whether the surface change of the coating film or the electrodeposition coating composition is buried on the cloth by reciprocating the cloth immersed in methyl isobutyl ketone (MIBK) 10 times while applying a load of 1 kg.

×: 전착 도료 조성물이 천에 많이 묻어남X: Electrodeposition paint composition adheres a lot to cloth

△: 전착 도료 조성물이 천에 약하게 묻어남(Triangle | delta): The electrodeposition coating composition is a little burying in cloth

○: 전착 도료 조성물이 천에 묻어나지 않으나 도막의 표면 변화가 있음(Circle): Electrodeposition coating composition does not adhere to cloth, but there exists a surface change of coating film

◎: 전착 도료 조성물이 천에 묻어나지 않으며, 도막의 표면 변화가 없음(Double-circle): Electrodeposition coating composition does not adhere to cloth, and there is no surface change of coating film

5. 내식성(mm): 염수분무시험(Salt-fog) 기기를 이용하여 도장된 시편을 1,000시간 동안 시험한 후 투명테이프로 박리(peel-off) 테스트를 진행하여 도막박리 거리를 측정함.5. Corrosion resistance (mm): Test the coated specimen using a salt-fog apparatus for 1,000 hours, and then perform a peel-off test with a transparent tape to measure the peeling distance of the film.

구분division 제조예 1Preparation Example 1 제조예 2Preparation Example 2 제조예 3Preparation Example 3 비교제조예 1Comparative Production Example 1 도막두께(㎛)Coating thickness (㎛) 1717 1717 1717 1717 내부침투성(cm)Internal penetration (cm) 24.524.5 24.824.8 25.0 25.0 22.822.8 조도값(Ra)Roughness value (Ra) 0.170.17 0.170.17 0.170.17 0.180.18 기계적 물성(mm)Mechanical property (mm) 8.58.5 8.58.5 8.58.5 8.58.5 경화성Curable 경화온도150℃Curing temperature 150 ℃ ×× 경화온도160℃Curing temperature 160 ℃ 내식성(mm)Corrosion Resistance (mm) 1.11.1 0.80.8 0.80.8 1.21.2

상기 표 3을 참조하면, 본 발명의 양이온성 우레탄 경화제가 첨가된 전착 도료 조성물로 전착 도장을 실시함에 따라 비교적 저온에서도 경화성이 확보되면서 전착 도료 조성물의 내부도장성이 우수하고 내식성 및 강도 등이 우수한 도막이 형성되는 것을 확인할 수 있다.Referring to Table 3, as the electrodeposition coating composition is applied to the electrodeposition coating composition to which the cationic urethane curing agent of the present invention is added, the curing property is ensured even at a relatively low temperature, and the coating property of the electrodeposition coating composition is excellent, and the corrosion resistance and strength are excellent. It can be confirmed that a coating film is formed.

Claims (11)

히드록시기를 갖는 3급 아민 화합물과 이소시아네이트 화합물의 반응물을 산 중화제로 중화시켜 얻어진 것인 양이온성 우레탄 경화제.A cationic urethane curing agent obtained by neutralizing a reactant of a tertiary amine compound having a hydroxy group with an isocyanate compound with an acid neutralizer. 청구항 1에 있어서,
상기 3급 아민 화합물은 1급 아민 화합물, 또는 2급 아민 화합물을 모노에폭사이드와 반응시켜 얻어지는 것인 양이온성 우레탄 경화제.
The method according to claim 1,
The said tertiary amine compound is a cationic urethane hardening | curing agent obtained by reacting a primary amine compound or a secondary amine compound with a monoepoxide.
청구항 2에 있어서,
상기 1급 아민 화합물은 에탄올아민, 3-아미노-1-프로판올, 아미노-2-프로판올, 2-아미노-2-메틸-1-프로판올, 2-아미노-3-메틸-1-부탄올, 및 5-아미노-1-펜탄올로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 2,
The primary amine compounds are ethanolamine, 3-amino-1-propanol, amino-2-propanol, 2-amino-2-methyl-1-propanol, 2-amino-3-methyl-1-butanol, and 5- Cationic urethane curing agent is one or more selected from the group consisting of amino-1-pentanol.
청구항 2에 있어서,
상기 2급 아민 화합물은 2-메틸아미노에탄올, 2-에틸아미노에탄올, 3-메틸아미노-1-프로판올, 및 2-이소프로필아미노에탄올로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 2,
The secondary amine compound is a cationic urethane curing agent is one or more selected from the group consisting of 2-methylaminoethanol, 2-ethylaminoethanol, 3-methylamino-1-propanol, and 2-isopropylaminoethanol.
청구항 2에 있어서,
상기 모노에폭사이드는 글리시딜 아크릴레이트, 글리시딜 메타크릴레이트, 글리시딜 아세테이트, 글리시딜 부티레이트, 글리시딜 팔미테이트, 글리시딜 라우레이트, 부틸 글리시딜 에테르, 2-에틸헥실 글리시딜 에테르, 페닐 글리시딜 에테르, 및 P-(3급부틸)페닐 글리시딜 에테르로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 2,
The monoepoxide is glycidyl acrylate, glycidyl methacrylate, glycidyl acetate, glycidyl butyrate, glycidyl palmitate, glycidyl laurate, butyl glycidyl ether, 2-ethyl Cationic urethane curing agent which is at least one member selected from the group consisting of hexyl glycidyl ether, phenyl glycidyl ether, and P- (tertbutyl) phenyl glycidyl ether.
청구항 2에 있어서,
상기 모노에폭사이드가 하기 화학식 1로 표시되는 화합물인 것인 양이온성 우레탄 경화제.
[화학식 1]
Figure 112017076389173-pat00002

(상기 화학식 1에서, R1 및 R2는 서로 동일하거나 상이하고, 각각 독립적으로 탄소수 1 내지 10의 알킬기이다.)
The method according to claim 2,
Cationic urethane curing agent wherein the monoepoxide is a compound represented by the formula (1).
[Formula 1]
Figure 112017076389173-pat00002

(In Formula 1, R 1 and R 2 are the same as or different from each other, and each independently an alkyl group having 1 to 10 carbon atoms.)
청구항 1에 있어서,
상기 3급 아민 화합물은 2-디메틸아미노에탄올, 1-디메틸아미노-2-프로판올, 3-디메틸아미노-1-프로판올, 2-디에틸아미노에탄올, 4-디메틸아미노-1-부탄올, 2-디메틸아미노-2-메틸프로판올, 및 4-디메틸아미노-1-부탄올로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 1,
The tertiary amine compound is 2-dimethylaminoethanol, 1-dimethylamino-2-propanol, 3-dimethylamino-1-propanol, 2-diethylaminoethanol, 4-dimethylamino-1-butanol, 2-dimethylamino Cationic urethane curing agent which is at least one selected from the group consisting of 2-methylpropanol, and 4-dimethylamino-1-butanol.
청구항 1에 있어서,
상기 이소시아네이트 화합물은 4,4'-메틸렌비스(페닐이소시아네이트), 4-메틸-1,3-페닐렌 디이소시아네이트, 폴리머릭 메틸렌디페닐 디이소시아네이트, 헥사메틸렌디이소시아네이트, 크실릴렌디이소시아네이트, 2,4,6-트리이소프로필페닐디이소시아네이트, 디페닐에테르디이소시아네이트, 이소포론디이소시아네이트, 4,4'-디시클로헥실메탄디이소시아네이트, 테트라메틸크실렌디이소시아네이트, 2,2,4-트리메틸헥사메틸렌디이소시아네이트, 및 2,4,4-트리메틸헥사메틸렌디이소시아네이트로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 1,
The isocyanate compound is 4,4'-methylenebis (phenylisocyanate), 4-methyl-1,3-phenylene diisocyanate, polymeric methylenediphenyl diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, 2,4 , 6-triisopropylphenyl diisocyanate, diphenyl ether diisocyanate, isophorone diisocyanate, 4,4'-dicyclohexyl methane diisocyanate, tetramethyl xylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate And at least one selected from the group consisting of 2,4,4-trimethylhexamethylene diisocyanate.
청구항 1에 있어서,
상기 산 중화제는 초산, 젖산, 개미산, 술폰산, 및 메탄술폰산으로 이루어진 군에서 선택된 1종 이상인 것인 양이온성 우레탄 경화제.
The method according to claim 1,
The acid neutralizer is a cationic urethane curing agent is at least one selected from the group consisting of acetic acid, lactic acid, formic acid, sulfonic acid, and methanesulfonic acid.
청구항 1에 있어서,
상기 반응물과 상기 산 중화제의 중화율이 하기 수학식 1로 정의되며,
상기 중화율이 5 내지 150 %인 것인 양이온성 우레탄 경화제.
[수학식 1]
(산 중화제의 산 당량/반응물의 아민 당량)×100
The method according to claim 1,
The neutralization rate of the reactant and the acid neutralizer is defined by Equation 1 below,
Cationic urethane curing agent wherein the neutralization rate is 5 to 150%.
[Equation 1]
(Acid equivalent of acid neutralizer / amine equivalent of reactant) × 100
전착 수지부,
안료부,
청구항 1 내지 청구항 10 중 어느 한 항에 따른 양이온성 우레탄 경화제를 포함하는 경화 첨가제부, 및
용매부를 포함하는 전착 도료 조성물.
Electrodeposition resin part,
Pigment Part,
A hardening additive part containing the cationic urethane hardening | curing agent of any one of Claims 1-10, and
Electrodeposition coating composition containing a solvent part.
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