KR19980056772A - Elution device for manufacturing non-woven artificial leather - Google Patents

Elution device for manufacturing non-woven artificial leather Download PDF

Info

Publication number
KR19980056772A
KR19980056772A KR1019960076042A KR19960076042A KR19980056772A KR 19980056772 A KR19980056772 A KR 19980056772A KR 1019960076042 A KR1019960076042 A KR 1019960076042A KR 19960076042 A KR19960076042 A KR 19960076042A KR 19980056772 A KR19980056772 A KR 19980056772A
Authority
KR
South Korea
Prior art keywords
elution
solvent
artificial leather
tank
elution tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
KR1019960076042A
Other languages
Korean (ko)
Other versions
KR100393479B1 (en
Inventor
김금곤
한영조
Original Assignee
김인환
주식회사 효성티엔씨
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 김인환, 주식회사 효성티엔씨 filed Critical 김인환
Priority to KR1019960076042A priority Critical patent/KR100393479B1/en
Publication of KR19980056772A publication Critical patent/KR19980056772A/en
Application granted granted Critical
Publication of KR100393479B1 publication Critical patent/KR100393479B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/28Artificial leather

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

본 발명은 부직포 인공피혁의 제조과정중 용출공정에 있어서, 가용성성분과 반응하지 않는 비용제를 사용하는 탈용제영역(B'), 입출구의 함침욕조(1, 2, 3)와 3개의 용출조 (C', D', E')를 포함하는 용출조영역(A')으로 구성된 용출장치를 제공하는 것으로 피용출물내의 용제의 양을 감소시키고 강한 독성의 용제 가스가 외부로 누출되지 않도록 방지하여 용제 로스(Loss)절감과 환경오염 방지, 작업 안정성 향상 등을 꾀할 수 있는 효과가 있다.The present invention relates to a desolvent zone (B ') using a non-solvent that does not react with a soluble component, an impregnation bath (1, 2, 3) and three elution tanks in a dissolution step during the manufacturing process of the nonwoven artificial leather. Providing an elution device consisting of the elution tank area (A ') containing (C', D ', E') to reduce the amount of solvent in the eluate and prevent the strong toxic solvent gas from leaking to the outside It is effective in reducing solvent loss, preventing environmental pollution, and improving work stability.

Description

부직포 인공피혁 제조용 용출장치Elution device for manufacturing non-woven artificial leather

도1는 종래의 부직포 인공피혁 제조용 용출장치의 공정 개략도1 is a process schematic diagram of a conventional dissolution apparatus for manufacturing nonwoven artificial leather

도2는 본 발명에 따른 부직포 인공피혁 제조용 용출장치의 공정개략도Figure 2 is a process schematic diagram of the dissolution apparatus for manufacturing nonwoven artificial leather according to the present invention

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

A : 용출조 영역 B : 열풍건조 영역A: Elution drying zone B: Hot air drying zone

C : 강제 배기용 휀 (Fan) A' : 용출조 영역C: Fan for forced exhaust A ': Elution tank area

B' : 탈용제 영역 C' : 제 1 용출조B ': desolvent zone C': first elution tank

D' : 제 2 용출조 E' : 제 3 용출조D ': 2nd dissolution tank E': 3rd dissolution tank

1 : 비용제 함침욕조 투임부 2 : 비용제 함침욕조 배출부1: Cost Impregnated Bathtub Part 2: Cost Impregnated Bathtub Part

3 : 비용제 함침욕조 중간부 4 : 용제 분사장치3: middle part of non-impregnation bath 4: solvent injector

5 : 응축장치 6 : 혼합탱크5: condenser 6: mixing tank

본 발명은 용융 혼합방사를 통한 부직포 인공피혁의 제조장치, 보다 상세하게는 폴리아미드 또는 폴리에스테르를 섬유성분(분산성분) 으로 하고 폴리에틸렌 또는 폴리스타이렌을 가용성분(분산매성분) 으로 하는 극세 집속형 섬유를 만들고 니들펀칭에 의해 3차원적으로 교락 시킨뒤 퍼클로로에틸렌 혹은 톨루엔으로 가용성분을 용출시켜 구성섬유를 극세화 시키는 단계에서 강한 휘발성과 독성을 갖는 퍼클로로에틸렌 이나 톨루엔이 용출과정에서 액체 및 가스 상태로 외부로 누출 되지 않드록 하여 작업 안정성을 한층 강화 할 뿐만아니라 휘발에 마른 용제 로스(Loss)를 최대한 줄일 수 있도록 특수하게 설계되어 있는 부직포 인공피혁 제조용 용출장치에 관한 것이다.The present invention relates to an apparatus for manufacturing nonwoven artificial leather through melt mixed spinning, and more particularly, to an ultrafine focused fiber comprising polyamide or polyester as a fiber component (dispersion component) and polyethylene or polystyrene as a soluble component (dispersion medium component). After pulsing three-dimensionally by needle punching, eluting the soluble component with perchloroethylene or toluene to make the constituent fibers fine, the liquid and gaseous state of perchlorethylene or toluene, which have strong volatility and toxicity, are in the elution process. The present invention relates to a dissolution apparatus for manufacturing non-woven artificial leather, which is specially designed to not only leak outside, but also to enhance work stability and to reduce volatilized solvent loss as much as possible.

종래 인공피혁의 제조방법으로써 일반적으로 알려져 있는 공정은국내 특허공개 제 90-10138호, 90-11937호 및 93-6245호 등이 제안되어 있는데, 여기서는 나일론 흑은 폴리에스터와 이용성 폴리머를 사용하여 복합방사를 통해 해도형 극세사 스테이플 섬유를 제조하여 니들펀칭으로 부직포 펠트를 만든뒤 알칼리 수용액으로 이용성 폴리머를 제거하여 구성섬유를 극세화 한 후 에스테르타입 혹은 에테르타입의 폴리우레탄 수지를 함침시켜 부직포에 탄성을 부여하고 염색, 고착처리 및 버핑등의 최종 표면 마무리 작업을 하게되는데, 이때 해도형 극세사를 극세화하는 용출공정은 알칼리 수용액을 사용함에 따라 이때 발생하는 이용성 폴리머가 녹아있는 알칼리 수용액 폐액의 회수처리에 많은 문제점이 제기되고 있고 최근에 관심이 고조되고 있는 환경문제와 관련하여 신속한 해결책이 요구되고 있다Conventionally known processes for manufacturing artificial leather have been proposed in Korea Patent Publication Nos. 90-10138, 90-11937, and 93-6245, where nylon black is a composite using a polyester and a usable polymer. Spin-fiber-produced island-in-the-sea microfiber staple fibers are made by needle punching to make nonwoven felts, and alkaline polymer solution is used to remove usable polymers to make microfibers of fibers, impregnating ester- or ether-type polyurethane resins to give elasticity to non-woven fabrics. The final surface finishing works such as dyeing, fixing and buffing are performed.In this case, the elution process for miniaturizing island-in-the-sea microfibers is used to recover the waste solution of alkaline aqueous solution in which the usable polymer is dissolved by using an aqueous alkali solution. Many issues have been raised and environmental issues have recently been rising. The quick solution is demanded by the relevant

일반적으로 알려져 있는 부직포 인공피혁의 용출장치로는 국내특허 출원 95-23449 에 용지를 이용한 무직포 용출장치를 제시한 바가 있으나 이는 도1와 같이 용출과정에서 발생하는 강한 독성의 용제 가스를 설비상부에 배치된 배기용 휀(Fan) (C) 에 의해 용출조영역(A) 에서 외부로 강제 배기시키는 단순구조를 갖고 있으며 열풍건조 영역(B)에서 발생하는 가스 또한 강제 배기되는 구조를 갖고 있다. 따라서 많은 양의 용제가 외부로 빠져 나가게 되어 환경오염의 문제를 야기시킬 뿐만아니라 생산단가의 상승을 초래하여 제품경쟁력이 떨어지는 결과를 초래하게 된다.Generally known non-woven artificial leather elution apparatus has been proposed in the domestic patent application 95-23449 non-woven fabric elution apparatus using paper, which is a strong toxic solvent gas generated in the dissolution process as shown in FIG. It has a simple structure which forcibly exhausts it from the elution tank area A to the outside by the exhaust fan (C) arrange | positioned, and the gas which generate | occur | produces in the hot air drying area B is also forced | emitted. Therefore, a large amount of solvent is to go out, not only to cause environmental pollution problems, but also to increase the production cost, resulting in a drop in product competitiveness.

본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로 부직포 인공피혁의 제조에 있어 가용성분을 제거하여 극세화 하는 과정에서 유용한 신규한 용출장치를 제공하는 것이다.The present invention has been made to solve the above problems to provide a novel elution device useful in the process of removing soluble components in the manufacture of non-woven artificial leather to fine.

통상 섬도가 0.0005 내지 0.01 데니어인 초극세사로 구성된 천연피혁과 유사한 부직포 인공피혁을 제조하기 위해서는 폴리아미드 혹은 폴리에스테르중 한 성분을 섬유성분(분산성분) 으로 하고 폴리에틸렌 혹은 폴리스타이렌중 한 성분을 가용성분(분산매 성분) 으로 하여 40 내지 60% : 60 내지 40%의 중량비율로 용융 혼합방사하여 극세 집속형 극세사 섬유를 만들어 카아딩, 크로스래핑 및 니들펀칭을 통해 부직포 펠트를 제조하고 수용성 고분자로 형태를 고정시킨 후 폴리우레탄 수지로 함침시킨 본 발명은 상기한 용출설비 단계에 적용하는 신규한 용출장치에 관한것으로, 용출 설비를 통해 초극세사의 가용성분(분산매성분)을 제거한다.In order to manufacture non-woven artificial leather similar to natural leather composed of ultra-fine fibers having a fineness of 0.0005 to 0.01 denier, one component of polyamide or polyester is made of fiber component (dispersion component) and one component of polyethylene or polystyrene is soluble component (dispersion medium). Component) and melt mixed spinning at a weight ratio of 40 to 60%: 60 to 40% to produce micro-focused microfiber fibers to produce nonwoven felt through carding, cross-lapping and needle punching, and to fix the shape with water-soluble polymer. The present invention impregnated with a polyurethane resin after the present invention relates to a novel elution apparatus applied to the above-described dissolution equipment step, to remove the soluble component (dispersion medium component) of the ultra-fine microfibers through the dissolution equipment.

도2를 참조하여 상세히 설명하면 다음과 같다.A detailed description with reference to FIG. 2 is as follows.

먼저 본 발명을 개략하여 설명하면 본 발명은 용융혼합방사에의한 초극세사 부직포 인공피혁의 제조장치에 있어서, 가용성 성분을 제거하는 용출과정에서의 용출장치가 용출조영역(A')과 탈용제영역(B')으로 구분되어있고, 용출장치 입출부에 비용제함침욕조(1,2,3)가 설비되어 있는 것을 특징으로 하는 부직포 인공피혁 제조용 용출장치이다.First, the present invention will be briefly described. In the present invention, in the apparatus for producing ultra-fine micro-woven nonwoven artificial leather by melt mixed spinning, the elution apparatus in the elution process for removing the soluble component is the elution tank area (A ') and the desolvent area. An elution device for manufacturing nonwoven artificial leather, which is classified as (B '), and is provided with a cost-impregnation bath (1, 2, 3) at the elution unit.

설비는 부직포 입, 출 과정에서 내부의 강한 독성가스가 외부로 누출되지 않도록 하기위하여 비용제 함침욕조(1,2)를 설치하고 기존 설비에서 문제가 되어왔던 용출의 효율성을 높이기 위하여 각 용출조를 빠져 나가는 피용출물의 상하를 강한 압력의 용제로 충격을 주도록 용제분사 장치(4)를 설치하여 잔존하는 가용성분을 효과적으로 제거한다.In order to prevent strong toxic gas from leaking into the outside during the process of entering and exiting nonwoven fabrics, the installation of non-woven impregnation baths (1, 2) is carried out and each elution tank is used to increase the efficiency of elution which has been a problem in the existing facilities. The solvent spraying device 4 is installed so as to impact the upper and lower parts of the effluent to be discharged with a solvent of a strong pressure to effectively remove the remaining soluble component.

한편, 종래 도1의 장치에서 배기용 휀 (C)을 제거하그 용출조 영역(A')과 탈용제 영역(B') 사이에 비용제함침욕조(3)를 설치하여 용출설비 내부에서의 가스유동을 막고 탈용제영역(B')에서 효과적으로 용제를 제거할 수 있도록 하고 탈용제영역(B')은 비용제로 채우고 피용출물에 일부 묻어 있는 소량의 용제와 비용제를 함께 가열하여 휘발성이 강한 용제를 피용출물에서 완전제거한 뒤 증발되는 용제와 비용제의 혼합가스는 응축장치(5)를 통해 액화시켜 혼합탱크(6)로 모으고 이때 비용제와 용제는 각 용제간의 비중차이로 인해 층분리가 생기게 되어 층별로 두 용제를 분리할 수 있다.On the other hand, in the conventional apparatus shown in Fig. 1, the exhaust fin C is removed, and a non-impregnation bath 3 is provided between the elution tank region A 'and the desolvent region B' to provide a gas inside the elution facility. To prevent the flow and to effectively remove the solvent in the desolvent zone (B '), the desolvent zone (B') is filled with a non-solvent, and a small amount of solvent and non-solvent, which is partially buried in the eluate, are heated together to make a highly volatile solvent. Is completely removed from the eluate, and the mixed gas of the solvent and the non-solvent evaporated is liquefied through the condenser 5 to be collected into the mixing tank 6, where the non-solvent and the solvent are separated due to the difference in specific gravity between the solvents. The two solvents can be separated by layer.

한편, 용출조 영역(A')은 3개의 용출조로 구성되어 있어 제 1 용출조(C'), 제 2용출조(D'), 그리고 제3 용출조(E,)순으로 연속적으로 피 용출물이 지나가면서 가용성분이 완전히 제거되며 제 3용출조(E')의 용제는 다시 제2 용출조(D')르 오버 플로우(Over flow)되며, 제 2용출조(D')의 용제는 다시 제 1용출조(C')로 오버 플로우 되어 각 용출조내의 용제에 대한 가용성분의 농도를 단계적으로 낮게 유지시켜 용출 효과를 극대화 시킨다.On the other hand, the elution tank area A 'is composed of three elution tanks so that the first elution tank C', the second elution tank D ', and the third elution tank E, are successively avoided. As the eluate passes, the soluble component is completely removed and the solvent of the third elution tank E 'is overflowed again to the second elution tank D', and the solvent of the second elution tank D 'is It is overflowed again to the first elution tank (C ') to maximize the elution effect by keeping the concentration of soluble components for the solvent in each elution tank step by step low.

이러한 과정을 거쳐 용출이 완료된 피 용출물에는 인체에 무해한 비용제만 잔류하게 되고 이를 열풍으로 건조시키게 된다. 이후에 염색 및 버핑 등의 표면처리를 거쳐 천연피혁과 유사한 초극세사 부직포 인공피혁을 제조하게 된다.In this process, the eluted eluate is left with only a cost-effective harmless body and dried by hot air. After that, through the surface treatment such as dyeing and buffing to produce a microfiber non-woven artificial leather similar to natural leather.

본 발명에 의한 특수 용출 장치를 이용함으로써 혼합방사를 이용한 초극세사 부직포 인공피혁의 제조에 있어서 0.0005 내지 0.01 데니어수준의 초 극세사 제조가 가능하게 되어 천연피혁과 같은 부직포 인공피혁을 제조할 수 있게 되고, 종래의 이용성 폴리머를 이용한 해도형 극세사의 알칼리감량법에 따른 환경오염을 막을 수 있을 뿐만 아니라 기존 혼합방사섬유의 가용성분을 용출하는 과정에서 강한 독성의 용제가스가 외부로 누출되지 않도록 방지함에 따라 용제 로스(Loss) 절감과 환경오염방지, 작업안정성 향상 등을 꾀할 수 있는 효과가 있다.By using the special elution device according to the present invention in the manufacture of ultra-fine microfibre nonwoven artificial leather using mixed spinning can be made of ultra-fine fibers of 0.0005 to 0.01 denier level can be produced non-woven artificial leather, such as natural leather, It is not only possible to prevent environmental pollution by alkali reduction method of island-in-the-sea microfiber using usable polymer, but also to prevent strong toxic solvent gas from leaking to the outside in the process of eluting the soluble component of existing mixed spinning fiber. It is effective in reducing losses, preventing environmental pollution, and improving work stability.

이하 실시예 및 비교예를 들어 본 발명에 대하여 상세히 설명하고자 한다.Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples.

[실시예]EXAMPLE

상대점도 2.7 인 폴리아미드와 용융지수(MI) 70g/10min의 고유동성 폴리에틸렌을 혼합방사하여 섬도가 약 4 데니어, 강도가 약 3g/d, 신도가 약 85% 이고 길이는 약 55mm, 권축수는 단위길이(inch)당 약 20 개인스테이플 섬유를 카아딩, 크로스래핑한 후 게이지 40번 바늘을 이용하여 니들펀칭하여 650g/m2수준의 부직포 펠트를 제조하여 수용성 고분자(폴리올, 동양화학제조) 을 3% 처리하여 형태를 고정시키고 폴리우레탄 탄성체 (MP-105, 강남화성제조) 를 디메틸포름아마이드 용제에 희석시켜 12%용액을 만들어 함침시킨뒤 응고, 열수, 수세 및 건조시켜 함침율이 35%가 되도록 처리한다. 이어서 도2의 설비를 이용하여 피 용출물을 90℃ 퍼클로로에틸렌과 용출조 체류시간 30분의 조건으로 3개의 용출조를 연속적으로 통과 시켜 폴리에틸렌을 제거하고 탈용제 영역에서 끓는 물로 피용출물 내부의 소량의 용제를 완전분리 시키고 나서 함금속염료로 염색하고 고착처리, 버핑 및 유연제 처리를 하여 표면 입모의 기모상태가 치밀한 스웨드 타입의 부직포 인공피혁을 제조한후 특성을 표.1에 나타내었다.Polyamide with a relative viscosity of 2.7 and high melt polyethylene with a melt index (MI) of 70 g / 10 min. After carding and cross-lapping about 20 individual staple fibers per inch (inch), needle punching was performed using a needle of gauge 40 to produce 650 g / m 2 nonwoven felts to produce water-soluble polymers (polyols, Dongyang Chemical). 3% treatment is used to fix the shape, and the polyurethane elastomer (MP-105, Gangnam Chemical) is diluted in dimethylformamide solvent to form a 12% solution, which is impregnated, followed by coagulation, hot water, washing with water, and drying. Process as much as possible. Subsequently, the eluate was passed through three elution tanks continuously at 90 ° C. perchlorethylene and a elution tank residence time of 30 minutes using the equipment of FIG. After separating a small amount of solvent completely, dyeing with a metal dye, and fixing, buffing, and softening treatment to prepare a suede type nonwoven artificial leather with a high level of brushing of the surface hair, the characteristics are shown in Table 1.

[비교예][Comparative Example]

상대점도 2.7인 폴리아미드와 용융지수 (Ml) 70g/ 10min의 고 유동성 폴리에틸렌을 혼합방사 하여 섬도가 약 4데니어, 강도가 약 3g/d 신도가 약 85% 이고 길이는 약 55mm, 권축수는 단위길이(inch) 당 약 20개인 스테이플 섬유를 카아딩, 크로스래핑한 후 게이지 40번 바늘을 이용니들펀칭하여 650g/m2수준의 부직포 펠트를 제조하고 폴리우레탄 탄성체(MP-105, 강남화성제조)를 디메틸포름아마이드 용제에 희석시켜 12% 용액을 만들어 함침시킨뒤 응고, 열수 수세 및 건조시켜 함침율이 35% 가 되도록 처리한다. 이어서 도1의 설비를 이용하여 초극세사의 폴리에틸렌 성분을 90℃ 펴클로로에틸렌으로 1시간 처리하여 완전 제거한 뒤 함금속염료로 염색하고 고착처리, 버핑 및 유연제 처리를 하여 표면 입모의 기모상태가 치밀한 스웨드타입의 인공피혁을 제조한 후 특성을 표.1에 나타내었다.Polyamide with a relative viscosity of 2.7 and high flow polyethylene with a melt index (Ml) of 70 g / 10 min mixed and spun to about 4 denier, about 3 g / d elongation, about 85% elongation, about 55 mm in length, After carding and cross-lapping about 20 staple fibers per inch (inch), needle punched using gauge 40 needle to produce non-woven felt of 650g / m 2 level and polyurethane elastomer (MP-105, Gangnam Chemical) Was diluted in dimethylformamide solvent to impregnate a 12% solution, and then coagulated, hydrothermally washed and dried to treat the impregnation rate to 35%. Subsequently, the ultrafine polyethylene component is treated with 90 ° C. expanded chloroethylene for 1 hour using the equipment of FIG. 1, and then completely removed, dyed with a metal dye, and treated with a fixation, buffing, and softening agent. After the artificial leather was prepared, its characteristics are shown in Table 1.

Claims (3)

용융혼합방사에의한 초극세사 부직포 인공피혁의 제조장치에 있어서, 가용성 성분을 제거하는 용출과정에서의 용출장치가 용출조영역(A')과 탈용제 영역(B')으로 구분되어 있고 용출장치 입 출부에 비용제 함침욕조(1,2,3)와 분사장치(4)가 설치되어 있는 것을 특징으로 하는 부직포 인공피혁 제조용 용출장치.In the apparatus for manufacturing ultra-microfibre nonwoven artificial leather by melt mixed spinning, the elution apparatus in the elution process to remove the soluble components is divided into the elution tank zone (A ') and the desolvent zone (B'), An elution apparatus for manufacturing nonwoven artificial leather, characterized in that the cost-impregnating baths (1, 2, 3) and the injection device (4) are provided at the outlet. 제 1항에 있어서, 상기 용출조영역(A')은 제 1용출조(C'), 제 2용출조(D'), 제 3용출조(E,) 로 구성되어 있고 피용출물이 이들을 단계적으로 거쳐 연속적인 용출이 어우러지도록 되어있는 것을 특징으로 하는 부직포 인공피혁 제조용 용출장치.2. The elution tank area A 'is composed of a first elution tank C', a second elution tank D ', and a third elution tank E, and the elution tank comprises the steps. Elution apparatus for manufacturing non-woven artificial leather, characterized in that the continuous dissolution through. 제 1항에 있어서, 상기 탈용제영역(B')과 비용제함침욕조(1,2,3)는 가용성분과 반응하지 않는 비용제를 사용하며, 탈용제영역(B')에서는 피용출물 내부에 잔존하는 소량의 용제가 비용제와 함께 가열되어 증류되면서 피용출물내부의 용제가 완전 제거되고 증류되는 가스는 액화응축장치(5)를 통해 응축되어 재사용이 가능 한 것을 특징으로 하는 부직포 인공피혁 제조용 용출장치.The non-solvent zone (B ') and the non-solvent-impregnated bath (1, 2, 3) use a non-solvent that does not react with the soluble component. As a small amount of the remaining solvent is heated and distilled together with the non-solvent, the solvent in the eluate is completely removed and the gas distilled is condensed through the liquefaction condenser 5 so that it can be reused. Device.
KR1019960076042A 1996-12-30 1996-12-30 Melt extractor for manufacturing nonwoven fabric artificial leather Expired - Fee Related KR100393479B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019960076042A KR100393479B1 (en) 1996-12-30 1996-12-30 Melt extractor for manufacturing nonwoven fabric artificial leather

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019960076042A KR100393479B1 (en) 1996-12-30 1996-12-30 Melt extractor for manufacturing nonwoven fabric artificial leather

Publications (2)

Publication Number Publication Date
KR19980056772A true KR19980056772A (en) 1998-09-25
KR100393479B1 KR100393479B1 (en) 2003-12-31

Family

ID=37422017

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019960076042A Expired - Fee Related KR100393479B1 (en) 1996-12-30 1996-12-30 Melt extractor for manufacturing nonwoven fabric artificial leather

Country Status (1)

Country Link
KR (1) KR100393479B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005133A (en) * 2023-09-19 2023-11-07 禾欣可乐丽超纤(海盐)有限公司 A kind of super fiber synthetic leather kneading cylinder type polyethylene removal device and its operating method

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS538828B2 (en) * 1974-06-05 1978-04-01
DE2459363C2 (en) * 1974-12-16 1983-08-18 Alfred 4420 Coesfeld Thies Jun. Device for wet treatment of a strand-like textile fabric
JPS5976962A (en) * 1982-10-20 1984-05-02 株式会社山東鉄工所 Continuous steam treating apparatus of fabric
JPS60139880A (en) * 1983-12-26 1985-07-24 Fujikura Rubber Ltd Washing of synthetic leather and device therefor
CH673855A5 (en) * 1987-06-19 1990-04-12 Benninger Ag Maschf
JPH01183570A (en) * 1988-01-19 1989-07-21 Sando Iron Works Co Ltd Apparatus for continuous liquid treatment of fabric
JP2596504B2 (en) * 1993-03-17 1997-04-02 宏 彦坂 Cloth foil cleaning equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005133A (en) * 2023-09-19 2023-11-07 禾欣可乐丽超纤(海盐)有限公司 A kind of super fiber synthetic leather kneading cylinder type polyethylene removal device and its operating method

Also Published As

Publication number Publication date
KR100393479B1 (en) 2003-12-31

Similar Documents

Publication Publication Date Title
CA1145515A (en) Treatment of fibers
CA1207996A (en) Ultrafine fiber entangled sheet and method of producing the same
US3067482A (en) Sheet material and process of making same
GB1016862A (en) Improvements in or relating to textile fabrics
ATE69073T1 (en) PROCESS FOR PRODUCTION OF CONSOLIDATED NON-WOVEN AND CONSOLIDATED NON-WOVEN.
CN104854273B (en) Method of making nonwoven microfiber suede-like synthetic fabric
US6274203B1 (en) Process for the production of artificial leather
EP1243691B1 (en) Process for the production of microfibrous suede-finish non-woven fabric without using organic solvents
KR19980056772A (en) Elution device for manufacturing non-woven artificial leather
KR100475542B1 (en) Manufacturing method of microfibre nonwoven artificial leather
KR0160461B1 (en) Method for manufacturing non-woven artificial leather and manufacturing apparatus thereof
KR0160460B1 (en) Method for manufacturing non-woven artificial leather
KR19980050077A (en) Manufacturing method of nonwoven artificial leather with excellent elasticity
KR100510769B1 (en) Method of manufacturing artificial leather and apparatus thereof.
KR100362639B1 (en) Manufacturing method of nonwoven artificial leather with improved dyeability
JPH0674548B2 (en) Dyeing method for leather-like sheet
JPH08246347A (en) Durable water repellent method for synthetic fiber structures
JPS5942108B2 (en) Kawaseinouniruijino Hikakuyoushi Tozairiyo Oyobi Soseiseizouhou
JPH02229277A (en) Finishing of suede-like sheet
JP3361967B2 (en) Non-woven fabric and artificial leather made of it
KR0175166B1 (en) Manufacturing method of artificial leather
JPH07305284A (en) Production of polyamide fiber structure having excellent wet dimensional stability
JPH06341057A (en) Textile and non-woven fabric opening method based on conjugate fiber
JP3002256B2 (en) Flexible fibrous sheet and multi-component fiber suitable for its production
JPH11200219A (en) Base cloth for artificial leather, and method for producing artificial leather with flexibility and improved stretchability

Legal Events

Date Code Title Description
PA0109 Patent application

St.27 status event code: A-0-1-A10-A12-nap-PA0109

R17-X000 Change to representative recorded

St.27 status event code: A-3-3-R10-R17-oth-X000

PG1501 Laying open of application

St.27 status event code: A-1-1-Q10-Q12-nap-PG1501

PN2301 Change of applicant

St.27 status event code: A-3-3-R10-R13-asn-PN2301

St.27 status event code: A-3-3-R10-R11-asn-PN2301

PN2301 Change of applicant

St.27 status event code: A-3-3-R10-R13-asn-PN2301

St.27 status event code: A-3-3-R10-R11-asn-PN2301

A201 Request for examination
PA0201 Request for examination

St.27 status event code: A-1-2-D10-D11-exm-PA0201

R18-X000 Changes to party contact information recorded

St.27 status event code: A-3-3-R10-R18-oth-X000

PN2301 Change of applicant

St.27 status event code: A-3-3-R10-R13-asn-PN2301

St.27 status event code: A-3-3-R10-R11-asn-PN2301

PN2301 Change of applicant

St.27 status event code: A-3-3-R10-R13-asn-PN2301

St.27 status event code: A-3-3-R10-R11-asn-PN2301

PN2301 Change of applicant

St.27 status event code: A-3-3-R10-R13-asn-PN2301

St.27 status event code: A-3-3-R10-R11-asn-PN2301

D13-X000 Search requested

St.27 status event code: A-1-2-D10-D13-srh-X000

D14-X000 Search report completed

St.27 status event code: A-1-2-D10-D14-srh-X000

E701 Decision to grant or registration of patent right
PE0701 Decision of registration

St.27 status event code: A-1-2-D10-D22-exm-PE0701

GRNT Written decision to grant
PR0701 Registration of establishment

St.27 status event code: A-2-4-F10-F11-exm-PR0701

PR1002 Payment of registration fee

St.27 status event code: A-2-2-U10-U11-oth-PR1002

Fee payment year number: 1

PG1601 Publication of registration

St.27 status event code: A-4-4-Q10-Q13-nap-PG1601

PN2301 Change of applicant

St.27 status event code: A-5-5-R10-R13-asn-PN2301

St.27 status event code: A-5-5-R10-R11-asn-PN2301

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 4

PN2301 Change of applicant

St.27 status event code: A-5-5-R10-R13-asn-PN2301

St.27 status event code: A-5-5-R10-R11-asn-PN2301

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 5

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 6

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 7

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 8

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 9

FPAY Annual fee payment

Payment date: 20120619

Year of fee payment: 10

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 10

PN2301 Change of applicant

St.27 status event code: A-5-5-R10-R13-asn-PN2301

St.27 status event code: A-5-5-R10-R11-asn-PN2301

LAPS Lapse due to unpaid annual fee
PC1903 Unpaid annual fee

St.27 status event code: A-4-4-U10-U13-oth-PC1903

Not in force date: 20130723

Payment event data comment text: Termination Category : DEFAULT_OF_REGISTRATION_FEE

PC1903 Unpaid annual fee

St.27 status event code: N-4-6-H10-H13-oth-PC1903

Ip right cessation event data comment text: Termination Category : DEFAULT_OF_REGISTRATION_FEE

Not in force date: 20130723

P22-X000 Classification modified

St.27 status event code: A-4-4-P10-P22-nap-X000

R18-X000 Changes to party contact information recorded

St.27 status event code: A-5-5-R10-R18-oth-X000