KR980008564A - Synthetic resin carpets with printed fabric layers - Google Patents
Synthetic resin carpets with printed fabric layers Download PDFInfo
- Publication number
- KR980008564A KR980008564A KR1019960031462A KR19960031462A KR980008564A KR 980008564 A KR980008564 A KR 980008564A KR 1019960031462 A KR1019960031462 A KR 1019960031462A KR 19960031462 A KR19960031462 A KR 19960031462A KR 980008564 A KR980008564 A KR 980008564A
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- KR
- South Korea
- Prior art keywords
- layer
- ink
- synthetic resin
- fibrous layer
- upper side
- Prior art date
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- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 23
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 20
- 230000003139 buffering effect Effects 0.000 claims abstract description 5
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- 239000000049 pigment Substances 0.000 claims description 4
- 239000004014 plasticizer Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 239000006260 foam Substances 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 61
- 239000000976 ink Substances 0.000 description 13
- 239000011247 coating layer Substances 0.000 description 5
- 238000004049 embossing Methods 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OMVSWZDEEGIJJI-UHFFFAOYSA-N 2,2,4-Trimethyl-1,3-pentadienol diisobutyrate Chemical compound CC(C)C(=O)OC(C(C)C)C(C)(C)COC(=O)C(C)C OMVSWZDEEGIJJI-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 125000005521 carbonamide group Chemical group 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
본 발명은 인쇄무늬 섬유층을 갖는 합성수지 카페트에 관한 것으로서, 기재역할을 함과 동시에 그 상측면에는 엠보싱이 되어 잉크가 입혀져 인쇄무늬가 형성된 섬유층(11)과, 상기 섬유층을 보호함과 동시에 그 인쇄무늬가 투시되도록 상기 섬유층(11)의 상측에 형성된 투명상지층(13)과, 완충성을 갖도록 상기 섬유층의 하측에 형성된 발포층(15)으로 이루어진 것을 특징으로 하며, 이와 같이 구성되어 있으므로, 별도의 인쇄층을 형성하지 않고도 다양한 입체무늬를 형성시킬 수 있다.The present invention relates to a synthetic resin carpet having a printed pattern fiber layer, which comprises a fiber layer (11) serving as a base material and embossed on its upper side to form an ink-coated pattern, A transparent upper layer 13 formed on the upper side of the fibrous layer 11 and a foam layer 15 formed on the lower side of the fibrous layer so as to have a buffering property. Various stereoscopic patterns can be formed without forming a print layer.
Description
그런데, 종래 합성수지 카페트에서는 섬유층(1)이 기재로서의 역할만 하였다.However, in the conventional synthetic resin carpet, the fibrous layer 1 only served as a substrate.
또한, 상부발포층(3)에 바로 이쇄무늬를 형성할 수 없으므로 별도로 인쇄층(7)을 형성하여 잉크를 입혀 인쇄를 해야 한다는 문제점이 있었다.In addition, since a crack can not be formed directly on the upper foam layer 3, there is a problem that the printing layer 7 must be separately formed so as to be printed with ink.
따라서, 본 발명은 상기 문제점을 해결하기 위해 이루어 진 것으로서, 본 발명의 목적은 섬유층에 바로 엠보싱을 하여 잉크를 입힘으로써, 별도의 인쇄층을 형성하지 않고도 다양한 입체무늬가 형성된 인쇄무늬 섬유층을 갖는 합성수지 카페트를 제공하는 데 있다.SUMMARY OF THE INVENTION The present invention has been accomplished in order to solve the above problems, and it is an object of the present invention to provide an ink jet recording head, in which ink is coated by embossing directly on a fiber layer to form a synthetic resin having a printed patterned fibrous layer Carpets.
나. 발명의 구성 및 작용I. Structure and function of the invention
본 발명에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트는 기재역활을 함과 동시에 그 상측면에는 엠보싱이 되어 잉크가 입혀져 인쇄무늬가 형성된 섬유층과, 상기 섬유층을 보호함과 동시에 그 인쇄무늬가 투시되도록 상기 섬유층의 상측에 형성된 투명상지층과, 완충성을 갖도록 상기 섬유층의 하측에 형성된 발포층으로 이루어 진 것을 특징으로 한다.A synthetic resin carpet having a printed pattern fiber layer according to the present invention has a fiber layer in which a printed pattern is formed by embossing and embossing on an upper side of the synthetic resin carpet, And a foamed layer formed on the lower side of the fibrous layer so as to have a buffering property.
이하, 도면을 참조하여 본 발명의 바람직한 실시예에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트에 대해 더욱 상세히 설명한다.Hereinafter, a synthetic resin carpet having a printed pattern fiber layer according to a preferred embodiment of the present invention will be described in more detail with reference to the drawings.
제2도에 도시한 바와 같이, 섬유층(11)의 상측에는 상기섬유층(11)을 보호함과 동시에 상기섬유층(11)이 투시되도록 투명상지층(13)이 형성되어 있고, 상기 투명상지층(13)의 상측에는 오염물질의 흡착을 방지함과 동시에 긁힘을 방지하도록 자외선코팅층(15)이 형성되어 있으며, 상기 섬유층(11)의 하측에는 완충성을 갖도록 발포층(17)이 형성되어 있고, 상기 발포층(17)의 하측에는 상기발포층(17)을 보호하도록 하지층(Backing Layer)(19)이 형성되어 있다.2, a transparent upper layer 13 is formed on the upper side of the fibrous layer 11 so as to protect the fibrous layer 11 and to allow the fibrous layer 11 to pass therethrough, An ultraviolet coating layer 15 is formed on the upper side of the fiber layer 11 to prevent the contaminants from being adsorbed and scratches. A foam layer 17 is formed on the lower side of the fiber layer 11 to have a buffering property. On the lower side of the foam layer 17, a backing layer 19 is formed to protect the foam layer 17.
상기 섬유층(11)은 레이온 그래스 파이버(Rayon Glass fiber)로서 카페트를 유연한 형태로 유지시키는 기재역활을 하고 있으며, 그리고, 상기엠보싱부(11a)를 비롯한 섬유층(11)의 상면에는 다양한 무늬가 형성되도록 잉크(12)가 도포되어 있다.The fibrous layer 11 serves as a base material to keep the carpet in a flexible form as a Rayon glass fiber and forms various patterns on the upper surface of the fibrous layer 11 including the embossed portion 11a. The ink 12 is applied.
상기 잉크(12)는 유 무기 잉크 또는 유색 PVC Sol 잉크로 되어 있다. 이때, 상기 유 무기 잉크는 안료 1-8%, 초산비닐바인더 10-30%, 일정한 양의 솔벤트(메틸 에틸 케톤, 메틸 이소부틸 케톤 및 톨루엔 등)가 함유된 조성으로 되어 있고, 상기 유색 PVC Sol 잉크는 안료 1-5%, PVC Resin 60%, 가소제 30%, 안정제 1%, 기타 첨가제 4%로 조성되어 있다.The ink 12 is made of oil-based ink or colored PVC Sol ink. At this time, the organic-inorganic ink has a composition containing 1-8% of pigment, 10-30% of a vinyl acetate binder, and a certain amount of solvent (methyl ethyl ketone, methyl isobutyl ketone, toluene, etc.) Inks consist of 1-5% pigment, 60% PVC Resin, 30% plasticizer, 1% stabilizer and 4% other additives.
따라서, 상기 엠보스부(11a) 및 잉크(12)에 의해 다양한 입체인쇄무늬가 상기 섬유층(11)의 상측에 형성된다.Accordingly, various embossed patterns are formed on the fibrous layer 11 by the embossed portion 11a and the ink 12.
상기 투명사지층(13)은 PVC Resin 100부, 가소제(Diocty1 Phthalate, Diisonoy1 Phthalate, Buty1 Benzy1 Phthalate, Texanoliso Butyrate 등) 80-150부, Ba-Zn계 안정제 1-5부, 자외선 흡수제 0.1-2부로 조성되어 있다.The transparent limb layer 13 was formed by blending 100 parts of PVC Resin, 80-150 parts of a plasticizer (Dioctyl Phthalate, Diisonoyl Phthalate, Buty1 Benzy1 Phthalate, Texanoliso Butyrate, etc.), 1-5 parts of a Ba- Zn stabilizer, 0.1-2 parts of an ultraviolet absorber .
상기 자외선 코팅층(15)은 공지의 자외선 광경화성 수지(일 예로 광경화성 우레탄)로 되어 있다.The ultraviolet coating layer 15 is made of a known ultraviolet light curable resin (for example, photo-curable urethane).
상기 발포층(17)은 PVC 레진 100부, 가소제(Diocty1 Phthalate, Diisonoy1 Phthalate 등) 30-80부, 발포제(Azo di Carbon amide) 3-10부, Ba-Zn계 안정제 1-8부 , 충진제 30-50부, Zn0계 발포 Kicker 1-3부 등이 혼합된 조성으로 되어 있다.The foaming layer 17 is made of 100 parts of PVC resin, 30-80 parts of a plasticizer (Diocty1 Phthalate, Diisonoyl Phthalate, etc.), 3-10 parts of a foaming agent (Azo di Carbon amide), 1-8 parts of a Ba- -50 parts, ZnO-based foam kicker 1-3 parts, and the like.
상기 하지층(19)은 PVC 수지로서 그 중합도가 1000-1300인 연질제로 되어 있다.The underlayer 19 is made of a soft resin having a degree of polymerization of 1000 to 1300 as a PVC resin.
이하, 본 발명의 바람직한 실시예에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트의 제조공정에 대해 상세히 설명한다.Hereinafter, a process for producing a synthetic resin carpet having a printed pattern fiber layer according to a preferred embodiment of the present invention will be described in detail.
제3도에 도시한 바와 같이, 레이온 그래스 파이버(Rayon Glass fiber)원재(R)를 롤(30)에서 풀어 안내롤러로 안내하여 엠보싱 및 잉크도포에 의한 인쇄무늬를 형성한 후, 이송하면서 상기 투명상지층(13), 자외선 코팅층(15), 발포층(17) 및 하지층(19)을 순차적으로 형성한다.As shown in FIG. 3, a raw material R of Rayon Glass fiber is unwound from a roll 30 and guided to a guide roller to form a print pattern by embossing and ink application, An upper layer 13, an ultraviolet coating layer 15, a foam layer 17 and a foundation layer 19 are sequentially formed.
즉, 롤(30)에서 풀어진 플레이트상의 원재(R)는 엠보싱 롤(41)을 통과하여 엠보스부(11a)가 형성된 후, 인쇄기(43)를 통과하여 잉크 인쇄가 되어 입체인쇄무늬가 형성된다.That is, after the embossed portion 11a is formed through the embossing roll 41, the raw material R on the plate unwound from the roll 30 passes through the printing machine 43 to be ink-printed to form a three-dimensional printed pattern .
다음에, 제1코터(Coater)(51)을 통과하면서 인쇄무늬의 상측에 투명제가 입혀져 제1오븐(53)을 통과하여 섬유층 및 인쇄무늬가 보호됨과 동시에 그 내부가 투시되는 투명상지층(13)이 형성된다.Next, a transparent upper layer (13) is formed on the upper side of the printed pattern while passing through the first coater (51) and passing through the first oven (53) to protect the fibrous layer and the printed pattern, Is formed.
다음에, 제2코터(Coater) (61)를 통과하면서 상기 투명상지층(13)의 상측에 자외선코팅제가 입혀져 건조기(63)를 통과하여 자외선코팅층(15)이 형성된다.Next, an ultraviolet coating agent is applied to the upper side of the transparent upper layer 13 while passing through the second coater 61, and the ultraviolet coating layer 15 is formed through the dryer 63.
다음에, 제3코터(71)를 통과하면서 발포조성물이 입혀져 발포오븐(73)을 통과하여 발포층(17)이 섬유층(11)의 하측에 형성된다.Next, the foam composition is applied while passing through the third coater 71, and the foam layer 17 is formed on the lower side of the fibrous layer 11 through the foam oven 73.
다음에, 제4코터(81)을 통과하면서 PVC수지가 상기 발포층(17)의 하측에 입혀져 제2오븐(83)을 통과하여 하지층(19)이 형성되면, 본 발명에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트가 완성된다.Next, when the PVC resin is applied to the lower side of the foam layer 17 while passing through the fourth cotter 81 and the base layer 19 is formed through the second oven 83, the printed patterned fibrous layer Is completed.
다. 발명의 효과All. Effects of the Invention
이와같은 구성으로 된 인쇄무늬 섬유층을 갖는 합성수지 카페트는 섬유층에 바로 엠보싱을 하여 잉크를 입힘으로써, 별도의 인쇄층을 형성하지 않고도 다양한 입체무늬를 형성시킬 수 있다.A synthetic resin carpet having a printed pattern fiber layer having such a constitution can be embossed directly on a fiber layer to be coated with ink, so that various stereoscopic patterns can be formed without forming a separate printed layer.
제1도는 종래 합성수지 카페트를 나타내는 단면도.1 is a sectional view showing a conventional synthetic resin carpet.
제2도는 본 발명의 바람직한 실시예에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트를 나타내는 단면도.FIG. 2 is a sectional view showing a synthetic resin carpet having a printed pattern fiber layer according to a preferred embodiment of the present invention. FIG.
제3도는 본 발명의 바람직한 실시예에 의한 인쇄무늬 섬유층을 갖는 합성수지 카페트의 제조공정도이다.FIG. 3 is a manufacturing process diagram of a synthetic resin carpet having a printed pattern fiber layer according to a preferred embodiment of the present invention.
*도면의 주요 부분에 대한 부호의 설명DESCRIPTION OF THE REFERENCE NUMERALS
11 : 섬유층 11a : 엠보싱부11: fibrous layer 11a: embossed portion
12 : 잉크 13 : 투명상지층12: ink 13: transparent upper layer
15 : 자외선 코팅층 17 : 발포층15: ultraviolet coating layer 17: foam layer
19 : 하지층19: ground floor
가. 발명의 목적end. Object of the invention
(1) 발명이 속하는 기술분야 및 그 분야의 종래기술(1) Description of the Prior Art
본 발명은 합성수지 카페트(CARPET)에 관한 것으로서, 특히, 인쇄무늬 섬유층을 갖는 합성수지 카페트에 관한 것이다.TECHNICAL FIELD The present invention relates to a synthetic resin carpet (CARPET), and more particularly to a synthetic resin carpet having a printed pattern fiber layer.
일반적으로 합성수지 카페트는 합성수지(PVC)의 유연성에 한계가 있으므로 카페트를 유연한 형태로 유지시키도록 그 내부에는 레이온 유리섬유사로 된 섬유층이 형성되어 있다. 즉, 상기 섬유층은 기재역활을 하고 있다.In general, synthetic resin carpets have a limit in the flexibility of synthetic resin (PVC), so that a fiber layer made of rayon glass fiber yarn is formed inside the carpet so as to keep the carpet in a flexible form. That is, the fibrous layer serves as a substrate.
종래 합성수지 카페트는 제1도에 도시한 바와 같이, 섬유층(1)의 상하측에는 완충성을 갖도록 상, 하부발포층(3, 5)이 형성되고, 상기 상부발포층(3)의 상측에는 미감을 일으키도록 소정의 무늬와 색상을 갖는 인쇄층(7)이 형성되며, 상기 인쇄층(7)의 상측에는 상기 인쇄층(7)을 보호함과 동시에 상기 인쇄층(7)이 투시될 수 있도록 투명사지층(9)이 형성되고, 상기 하부발포층(5)의 하측에는 상기 하부발포층(5)을 보호하도록 하지층(Backing Layer)(10)이 형성된 구조로 되어 있다.As shown in Fig. 1, upper and lower foam layers 3 and 5 are formed on the upper and lower sides of the synthetic resin carpet so as to have a buffering property on the upper and lower sides of the fibrous layer 1, A printing layer 7 having a predetermined pattern and color is formed on the upper side of the printing layer 7 so that the printing layer 7 is protected and the printing layer 7 is transparent And a backing layer 10 is formed on the lower side of the lower foam layer 5 to protect the lower foam layer 5.
상기 섬유층(1)은 투명하게 되어 있다.The fibrous layer 1 is transparent.
한편, 종래 다른 종류의 합성수지 카페트는 섬유층에 천연섬유질감을 주도록 착색하거나 섬유층에 면사를 심는 기술이 개시되어 있지만, 이런 종류의 합성수지 카페트에도 다양한 무늬를 표현하도록 인쇄층이 별도로 형성되어 있다.On the other hand, conventionally, other types of synthetic resin carpets have been disclosed in which a fiber layer is colored to give a natural fiber sense or a cotton yarn is planted on a fiber layer. However, in this type of synthetic resin carpet, printed layers are separately formed to express various patterns.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019960031462A KR980008564A (en) | 1996-07-30 | 1996-07-30 | Synthetic resin carpets with printed fabric layers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019960031462A KR980008564A (en) | 1996-07-30 | 1996-07-30 | Synthetic resin carpets with printed fabric layers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR980008564A true KR980008564A (en) | 1998-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019960031462A Ceased KR980008564A (en) | 1996-07-30 | 1996-07-30 | Synthetic resin carpets with printed fabric layers |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR980008564A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020067086A (en) * | 2001-02-15 | 2002-08-22 | 주식회사 엘지화학 | Floor Tile Having Carpet Appearance by Using Synthetic Fiber and the Method of Manufacturing thereof |
| KR100377251B1 (en) * | 2000-09-15 | 2003-03-26 | 부영산업 주식회사 | The design printing method for polyolefin wooven cloth and the sheet thereof |
| KR100415195B1 (en) * | 2001-11-15 | 2004-01-16 | 주식회사 엘지화학 | PVC Flooring with sublimation-transcription-method and fiber pile and the method for the same |
-
1996
- 1996-07-30 KR KR1019960031462A patent/KR980008564A/en not_active Ceased
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100377251B1 (en) * | 2000-09-15 | 2003-03-26 | 부영산업 주식회사 | The design printing method for polyolefin wooven cloth and the sheet thereof |
| KR20020067086A (en) * | 2001-02-15 | 2002-08-22 | 주식회사 엘지화학 | Floor Tile Having Carpet Appearance by Using Synthetic Fiber and the Method of Manufacturing thereof |
| KR100415195B1 (en) * | 2001-11-15 | 2004-01-16 | 주식회사 엘지화학 | PVC Flooring with sublimation-transcription-method and fiber pile and the method for the same |
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