MY201905A - Mobile flash-butt welding method for 60kg/m r260 hot-rolled rail - Google Patents
Mobile flash-butt welding method for 60kg/m r260 hot-rolled railInfo
- Publication number
- MY201905A MY201905A MYPI2019004215A MYPI2019004215A MY201905A MY 201905 A MY201905 A MY 201905A MY PI2019004215 A MYPI2019004215 A MY PI2019004215A MY PI2019004215 A MYPI2019004215 A MY PI2019004215A MY 201905 A MY201905 A MY 201905A
- Authority
- MY
- Malaysia
- Prior art keywords
- welding
- stage
- hot
- flash
- rail
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/04—Flash butt welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a mobile flash-butt welding method for 60kg/m R260 hot-rolled rail, comprising a pre-flash stage, a flash stage, an boost stage, an upset stage and a forge stage; the total welding heat input is 3.0-4.8MJ, the total welding duration is 110-135s, and the welding upset allowance is 12.4-16.7 mm. The invention can improve the rail welding quality by controlling the total welding heat input, the total welding duration and the upset allowance in the mobile flash-butt welding process, as well as controlling the welding heat input and duration of each stage. According to the invention, the 60kg/m R260 hot-rolled rail can be successfully subjected to mobile flash-butt welding. As a result, the total width of the heat affected zone of the mobile flash-butt welding joint of whole 60kg/m R260 hot- rolled rail can be controlled within 32mm, and the difference between the maximum and the minimum value thereof is not more than 8.2mm, so as to reduce internal defects of the rail joint and ensure stable welding quality. ( Fig. 1 )
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810834827.0A CN108890106B (en) | 2018-07-26 | 2018-07-26 | Method of mobile flash welding of 60kg/m R260 hot-rolled rail |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| MY201905A true MY201905A (en) | 2024-03-22 |
Family
ID=64351882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| MYPI2019004215A MY201905A (en) | 2018-07-26 | 2019-07-23 | Mobile flash-butt welding method for 60kg/m r260 hot-rolled rail |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN108890106B (en) |
| AU (1) | AU2019208227B2 (en) |
| MY (1) | MY201905A (en) |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110512148B (en) * | 2019-07-31 | 2021-02-02 | 攀钢集团攀枝花钢铁研究院有限公司 | A Method for Controlling Martensite Structure of R260 Rail Flash Welded Joints |
| CN110760761B (en) * | 2019-07-31 | 2020-10-09 | 攀钢集团攀枝花钢铁研究院有限公司 | A Method for Controlling Martensite Structure of R260 Rail Flash Welded Joints |
| CN110512149B (en) * | 2019-07-31 | 2021-01-26 | 攀钢集团攀枝花钢铁研究院有限公司 | A Method for Controlling Martensite Structure of R260 Rail Flash Welded Joints |
| CN110512139B (en) * | 2019-07-31 | 2021-02-02 | 攀钢集团攀枝花钢铁研究院有限公司 | A Method for Controlling Martensite Structure of R260 Rail Flash Welded Joints |
| CN110480144B (en) * | 2019-08-26 | 2021-07-13 | 攀钢集团攀枝花钢铁研究院有限公司 | Technology of Controlling the Microstructure of Flash Welded Joints of R350HT Rail with Medium Limit Mn Content |
| CN110480142B (en) * | 2019-08-26 | 2021-07-13 | 攀钢集团攀枝花钢铁研究院有限公司 | Technology of Controlling the Microstructure of Flash Welded Joints of R350HT Rail with Middle Upper Mn Content |
| CN110480138B (en) * | 2019-08-26 | 2022-08-09 | 攀钢集团攀枝花钢铁研究院有限公司 | Process for controlling upper limit Mn content R350HT steel rail flash welding joint structure |
| CN110480139B (en) * | 2019-08-26 | 2022-08-05 | 攀钢集团攀枝花钢铁研究院有限公司 | Technology of Controlling the Microstructure of Flash Welded Joints of R350HT Rail with Lower Limit of Mn Content |
| CN110480143B (en) * | 2019-08-26 | 2021-07-13 | 攀钢集团攀枝花钢铁研究院有限公司 | Process for controlling microstructure of flash welded joint of R350HT rail with lower limit Mn content |
| CN110480140B (en) * | 2019-08-26 | 2021-07-13 | 攀钢集团攀枝花钢铁研究院有限公司 | Technology of Controlling the Microstructure of Flash Welded Joints of R350HT Rail with Upper Limit of Mn Content |
| CN113305407A (en) * | 2021-06-15 | 2021-08-27 | 中国铁道科学研究院集团有限公司金属及化学研究所 | Flash welding process of 75kg/m 1380MPa bainite steel rail |
| CN113427109B (en) * | 2021-08-09 | 2022-11-29 | 攀钢集团攀枝花钢铁研究院有限公司 | A welding method for copper-containing corrosion-resistant steel rail |
| CN115870595B (en) * | 2022-11-03 | 2024-11-26 | 攀钢集团攀枝花钢铁研究院有限公司 | A method for reducing the width of the softening zone of high-strength pearlite rail joints |
| CN115488482B (en) * | 2022-11-03 | 2023-12-22 | 攀钢集团攀枝花钢铁研究院有限公司 | Method for reducing width of heat affected zone of high-strength pearlitic steel rail flash welding head |
| CN115488483B (en) * | 2022-11-03 | 2024-04-09 | 攀钢集团攀枝花钢铁研究院有限公司 | A method for improving the bonding strength of rail flash butt welding joints |
| CN115722779B (en) * | 2022-11-03 | 2025-03-14 | 攀钢集团攀枝花钢铁研究院有限公司 | Method for reducing the width of heat-affected zone of hypereutectoid rail flash welding joint |
| CN115673505B (en) * | 2022-11-24 | 2024-11-26 | 攀钢集团攀枝花钢铁研究院有限公司 | Methods for improving the quality of flash welding joints of medium carbon low alloy rails |
| CN117139802A (en) * | 2023-09-07 | 2023-12-01 | 攀钢集团攀枝花钢铁研究院有限公司 | Methods to extend the service life of rail flash welding rail heads and rails |
| CN117161529A (en) * | 2023-09-07 | 2023-12-05 | 攀钢集团攀枝花钢铁研究院有限公司 | Method for increasing the hardened thickness of rail flash welding joint and rail head |
| CN117161528A (en) * | 2023-09-07 | 2023-12-05 | 攀钢集团攀枝花钢铁研究院有限公司 | Method for improving internal hardness of rail flash welding head and rail |
| CN117161527A (en) * | 2023-09-07 | 2023-12-05 | 攀钢集团攀枝花钢铁研究院有限公司 | Welding and heat treatment methods for deep hardened layer rails and rails |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63215383A (en) * | 1987-03-04 | 1988-09-07 | Nippon Steel Corp | Flash welding method |
| KR20040056191A (en) * | 2002-12-23 | 2004-06-30 | 재단법인 포항산업과학연구원 | Monitoring method for flash butt welding property |
| IN2012DN03791A (en) * | 2009-10-30 | 2015-08-28 | Nippon Steel & Sumitomo Metal Corp | |
| CN106334863B (en) * | 2016-10-19 | 2018-09-04 | 成都先进金属材料产业技术研究院有限公司 | A kind of method and rail carrying out mobile Flash Butt Welding to 75kg/m hypereutectoid rail and pearlite steel rail |
| CN107214406B (en) * | 2017-07-28 | 2019-06-04 | 攀钢集团研究院有限公司 | Process method for controlling "white lump" structure in flash welded joint of bainitic rail |
| CN107552936B (en) * | 2017-09-07 | 2019-09-17 | 攀钢集团研究院有限公司 | 60kg/m U75V+U75VG rail moves Flash Butt Welding technique |
-
2018
- 2018-07-26 CN CN201810834827.0A patent/CN108890106B/en active Active
-
2019
- 2019-07-23 MY MYPI2019004215A patent/MY201905A/en unknown
- 2019-07-25 AU AU2019208227A patent/AU2019208227B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| AU2019208227A1 (en) | 2020-02-13 |
| AU2019208227B2 (en) | 2021-02-11 |
| CN108890106B (en) | 2020-10-30 |
| CN108890106A (en) | 2018-11-27 |
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