OA20182A - A process for the preparation of a modified release multiple unit oral dosage form of doxylamine succinate and pyridoxine hydrochloride. - Google Patents

A process for the preparation of a modified release multiple unit oral dosage form of doxylamine succinate and pyridoxine hydrochloride. Download PDF

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OA20182A
OA20182A OA1202100132 OA20182A OA 20182 A OA20182 A OA 20182A OA 1202100132 OA1202100132 OA 1202100132 OA 20182 A OA20182 A OA 20182A
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mixture
agents
weight
modified release
coating agents
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OA1202100132
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Marc Saura i Valls
Joaquin Nebot Troyano
Ramon M. Roca i Juanes
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Inibsa Ginecologia, S.A.
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Abstract

The present invention relates to a process for the preparation of a modified release multiple unit oral dosage form comprising a plurality of modified release pellets of doxylamine or salt thereof and a modified release pellets of pyridoxine or a salt thereof; wherein the process comprises coating the pellets of doxylamine having the inner active coating layer and the intermediate enteric coating layer; and the pellets of pyridoxine having the inner active coating layer, wherein the coating step comprising simultaneous spraying of a mixture comprising the enteric and modified release coating agents and a adding pore-forming agents in powder form.

Description

A process for the préparation of a modified release multiple unit oral dosage form of doxylamine succinate and pyridoxine hydrochloride
The présent invention reïates to a process for the préparation of a modified reiease muitipie unit oral dosage form of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof and modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof.
Background Art
Doxylamine is the International Nonproprietary Name of (RS)-/V,/V-dimethyl-2-(1 -phenyl-1pyridin-2-yl-ethoxyj-ethanaminë having the CAS number 469-21-6. Doxylamine is the firstgeneration of antihistamine that competitively, reversibly and non-specifically blocks H1 receptors and is also a non-specific antagonist that can block other receptors such as central or peripheral muscarinic receptors, with marked anticholinergic activity. It is commonly used in form of a sait and particularly in form of its succinate sait. The structure of doxylamine corresponds to the formula (I):
On the other hand, pyridoxine also known as vitamin Beis the International Nonproprietary Name of 4,5-Bis(hydroxymethyl)-2-methylpyridin-3-ol having the CAS number 65-23-6. Pyridoxine is a water-soîuble vitamin factor whose active form is pyridoxal phosphate, it acts as an enzyme co-factor in numerous biochemical reactions involved in the digestive breakdown of proteins and amino acids and, to a fesser extent, lipids and carbohydrates. It is also involved in the metabolism of unsaturated fatty acids and it is also a coenzyme for transaminases and decarboxylases allowing the conversion of tryptophan into nicotinic acid. Pyridoxine is commonly used in form of a sait and particularly in form of its hydrochloride sait. The structure of pyridoxine corresponds to the formula (II):
Doxylamine is commonly used by itself as a short-term sédative and also in combination with other drugs to provide night-time allergy and cold relief. Doxylamine is also used in combination with the analgésies paracétamol (acetaminophen) and codeine as an analgesic/calmative préparation, and is prescribed in combination with pyridoxine to prevent moming sickness in prégnant women.
Modified release oral dosage forms of doxylamine succinate and pyridoxine hydrochloride with different pharmacokinetic and pharmacological properties hâve been disclosed in the state of the art.
Several dual release oral dosage forms of doxylamine succinate and pyridoxine hydrochloride and processes for their préparation hâve been disclosed in the state of the art. These dual reiease oral dosage forms are formed by at least one immédiate release composition and at least one modified release composition having each one of composition one or more of the active ingrédients. This dosage system allows having an immédiate release of one of the active ingrédients and a modified release of the other active ingrédients separately (cf. WO2013123569 and WO2016029290). On the other hand, hard capsules fïlled with modified release pellets of doxylamine succinate and modified release pellets of pyridoxine hydrochloride are marketed with the name of Cariban. Cariban is used for the symptomatic treatment of nausea and vomiting. In particular, the effect of doxylamine and pyridoxine begins to be noted five hours after ingestion, which is advantageous because allows a prolonged therapeutic effect and a réduction of the drug intakes. However, it is not disclosed in the State of the art a process for its préparation.The process used for the préparation of multiple unit oral dosage form (such as tablets or capsules having different plurality of pellets) détermines the pharmacokinetic parameters of the active ingrédients and also the therapeutic activity of the multiple unit dosage form. In particular, the therapeutic effect of the multiple unit dosage forms is conditioned by the dissolution profile of the active ingrédients from each one of the pellets and also from the homogeneity inter-pellets.
Therefore, from what is known in the art it is derived that there is still the need of providing a cheap, robust, reproducible and scaiing-up process for the préparation of homogeneous batches of a multiple unit oral dosage comprising modified release pellets of both active ingrédients doxylamine and pyridoxine, exhibiting the appropriate dissolution profile for being used in therapy.
Summary of Invention
Inventors hâve found that the process for the préparation of the présent invention which comprises coating by spraying (coated) inert nucléus with a mixture of a modified release coating composition and simultaneously applying in solid form the active ingrédient and/or a pore-forming agent (and optionally one or more pharmaceutically acceptable excipient or carrier) at an appropriate spray flow rate allows obtaining homogeneous batches of the multiple unit oral dosage form having modified release pellets of both active ingrédients, doxylamine or a pharmaceutically acceptable sait thereof and pyridoxine or a pharmaceutically acceptable sait thereof, with the appropriate dissolution profile for being used in therapy with a proionged therapeutic effect.ln particular, inventors hâve found that the process for the préparation of a modified release coating of the both plurality of pellets of the présent invention allows that the multiple unit oral dosage form thus obtained exhibits the target dissolution profile, which means thatfrom 10% to 35% by weight of doxylamine content is dissolved at 1sth in 0.1 N HCl medium (pH = 1); then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 45% to 70% by weight of doxylamine initial content is dissolved;then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7thh at least an accumulated 80% of doxylamine initial content is dissolved; from 10% to 35% by weight of pyridoxine content is dissolved at 1sth in 0.1 N HCI medium (pH = 1); then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 40% to 65% by weight of pyridoxine initial content is dissolved; then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7thh at least an accumulated 80% of pyridoxine initiai content is dissolved; and wherein the dissolution profile is measured using a USP type II apparatus (basket), placing the composition in 900mL ofthe corresponding media / buffer at 37°C ±0.5 °C and 100 rpm.
Thus, the process for the préparation of a modified release coating of the both plurality of pellets of the présent invention allows that the multiple unit oral dosage form thus obtained offers a modified sustained release of both active ingrédients for at least 8 hours after administration. It is advantageous because the modified sustained release composition of the présent invention has a dual effect, one immédiats just after the administration and a proionged release for the entire day, particulariy after getting up. Without being bound to any theory, it seemsthatthe process ofthe invention allows obtaining a homogeneous type of pellets without the formation of aggregates and powdered mixtures which is advantageous for achieving the target dissolution profile. Furthermore, the process of the invention also allows obtaining the both plurality of pellets with a high homogeneity of the content of active ingrédient (i.e. a high inter-pellet homogeneity). It is advantageous because it means that each pellet has about the same amount of active ingrédient and therefore, it assures that the multiple unit oral dosage form filled with those pellets always hâve the therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof, and pyridoxine or a pharmaceutically acceptable sait thereof. It means that infra- and supra dosification of active ingrédients in the multiple unit oral dosage is avoided by using the process ofthe présent invention.
Finally, inventors hâve also found that the process of the invention is also advantageous because it is cheaper, more robust and reproducible and ease to scale-up in comparison with the processes of the state of the art.
Thus, the aspect of the invention refers to a process for the préparation of a modified release multiple unit oral dosage form comprising: a first plurality of modified release pellets of doxylarnine or a pharmaceutically acceptable sait thereof comprising:
- an inert nucléus;
- an inner active coating layer comprising a therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof, one or more coating agents and one or more pore-forming agent; and optionally one or more pharmaceutically acceptable excipients;
- an intermediate enteric release coating layer comprising one or more enteric coating agents and one or more pore-forming agent; and
- an external modified release coating layer comprising one or more enteric coating agents, one or more modified release coating agents and one or more pore-forming agent; and a second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof comprising:
- an inert nucléus;
- an inner active coating layer comprising a therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof, and one or more coating agents; and
- an external modified release coating layer comprising one or more enteric coating agents, one or more modified release coating agents and one or more pore-forming agents;
wherein the process comprises:
- preparing the first plurality of modified release pellets of doxylarnine or a pharmaceutically acceptable sait thereof by coating the pellets of doxylarnine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg ! min per kg of inert nucléus; the solid addition rate of the poreforming agents is from 75 to 500 mg/min per Kg of inert nucléus; and the relation between the spray flow rate ofthe mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40; and
- preparing the second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof by coating the pellets of pyridoxine or a pharmaceutically acceptable sait thereof having the inner active coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus; the solid addition rate of the pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40.
Detailed description ofthe invention
Ail terms as used herein in this application, unless otherwise stated, shall be understood in their ordinary meaning as known in the art. Other more spécifie définitions for certain terms as used in the présent application are as set forth below and are intended to apply uniformly through-out the spécification and daims unless an otherwise expressly set out définition provides a broader définition. For the purposes ofthe présent invention, any ranges given include both the lower and the upper end-points of the range. Ranges and values given, such as températures, times, and the like, should be considered approximate, unless specifically stated. Furthermore, the terms “relation” and “relationship” hâve the same meaning and are used interchangeable. This term is used in the présent invention for having the relation between the spray flow rate ofthe mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40.
The process of the invention is a process for the préparation of a modified release multiple units oral dosage form containing a plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof, and modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof. The term “multiple unit dosage form” defines a dosage form which consists of more than one unit which contains the effective amount of doxylamine and pyridoxine. Usually the multiple unit dosage forms are based on subunits such as granules, pellets or minitablets. They are usually delivered in hard gélatine capsules ortransformed into tablets. In an embodiment, the multiple unit dosage form is a hard capsule filled with pellets as subunits having the active ingrédient.
As it is disclosed above, the process of the invention préparés multiple unit dosage form including two plurality of pellets. The term “pellet” refers to small particies with approximately uniform shapes and sizes produced by an extrusion process or by layercoating of inert nucléus. A “small particle” refers to a particle of which diameter, length, height, width, or the like is from 100 pm to 3000 pm, particularly from 300 pm to 2000 pm; more particularly from 600 pm to 1400 pm. Small particies hâve approximately uniform sizes if the diameter, length, height, width, or the like of the smallest particle is at least about one half ofthe average diameter, length, height, width, orthe like of the particies and if the diameter, length, height, width, or the like of the largest particle is at most about twice the average diameter, length, height, width, or the like of the particies. Then, the term “pellet”, “spherical pellet”, “beads”, “beadlets”, “spherical particies”, “spheroids” and “microspheres” hâve the same meaning and are used interchangeable. The term “granule” refers to small particies without approximately uniform shapes and sizes obtained by a granulation process. Generally, granules are less uniform in size or shape than pellets. Thus, granules hâve a lower uniformity due to their irregular surfaces and afford unacceptable dose uniformity and an inappropriate dissolution profile. Therefore, for the purpose of the invention the term pellet” and “granule” are not the same and they are not interchangeable.
The term “modified release dosage form” and “modified delivery dosage form” as well as “modified release” pellet and “modified delivery” pellet hâve the same meaning and are interchangeable. Both terms are to be understood as a dosage form or pellet that exhibits a slower release of the active agents than that of a conventional immédiate release pharmaceutical composition administered by the same route. In general, the term “modified release” refers that the active ingrédient is released from the pharmaceutical dosage form in a controlled, sustained, prolonged or extended release.
In the context ofthe invention, the term “coating agents” and “film-forming agent coatings” hâve the same meaning and are used interchangeable. Both terms are to be understood as an agent capable of forming a thin polymer-based coat to a solid dosage form such as tablet and pellets. Examples of each one of the types of coating agents are disclosed below.
In particular, the term “modifiée! release coating agent” refers to an agent capable of forming films which allow the delivery of the drug at a predetermined rate and/or location according to the needs of the body and disease States for a definite time of period. Illustrative but nonlimitative exemples of “modified release polymer’ and “modified delivery polymer are polymers which provide a controlled release, a sustained release, a prolonged release or an extended release. Examples of modified release coating agent include without limitation acrylic polymers, celluloses and their dérivatives, shellac, zein, hydrogenated vegetable oil, hydrogenated castor oil, and their mixtures. Examples of suitable acrylic polymers include, but are not limited to, acrylic acid and methacrylic acid copolymers, methyl méthacrylate copolymers, ethoxyethyl méthacrylates, cyanoethyl méthacrylate, aminoalkyl méthacrylate copolymer, poly (acrylic acid), poly (methacrylic acid), methacrylic acid aikyiamide copolymer, poly (methyl méthacrylate), poly (methacrylic acid anhydride), rnethy! méthacrylate, polymethacrylate, poly (methyl méthacrylate) copolymer, polyacrylamide, aminoalkyl méthacrylate copolymer, glycidyl méthacrylate copolymers, shellac, and their mixtures. A modified release polymer is selected from the group consisting of acrylic acid and methacrylic acid copolymers and shellac. Preferably, the modified release polymer is shellac. The modified release polymers can be accompanied by plasticizers such as triethylcitrate (TEC), polyethylene glycol (PEG), cetyl and stearyl alcohol; surface-active agents such as sodium lauryl sulphate, polysorbate and poloxamer; pigments such as titanium dioxide, iron sesquioxide; lubricants such as talc, magnésium stéarate or glyceril monostearate, and mixtures thereof.
The term binder” refers to substances incorporated into formulations to facilitate the agglomération of powder into granules or pellets during mixing with a granulating fluid such as water, hydroalcoholic mixtures, or other solvents. Exemples of binding agents or binders include without limitation microcrystalline cellulose, hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), polyethylene glycol (PEG) 6000^ guar gum, starch or shellac. The term “enteric release” refers to a composition or layer of a dosage form that is formulated to release the active ingredient(s) upon exposure to a characteristic aspect of the gastrointestinal tract. In an embodiment, the enteric material is pH-sensitive and is affected by changes in pH encountered within the gastrointestinal tract (pH-sensitive release). The enteric material typically remains insoluble at gastric pH, then allows for release of the active ingrédient in the higher pH environment of the downstream gastrointestinal tract (e.g. often the duodénum, or sometimes the colon). In another embodiment, the enteric material comprises enzymatically degradable polymers that are degraded by bacterial enzymes présent in the lower gastrointestinal tract, particularly in the coion. Optionally, the unit dosage form is formulated with a pH-sensitive enteric material designed to resuit in a release within about appropriate hours when at or above a spécifie pH. In various embodiments, the spécifie pH can for example be from about 4 to about 7, such as about 4.5, 5, 5.5, 6, 6.5, 6.8 or 7. In the context of the invention, the term “enteric release coating agent” refers to an agent capable of forming films which allow the delivery of doxylamine and pyridoxine upon exposure to a characteristic aspect of the gastrointestinal tract as defined above. Materials used for enteric release formulations, for example as coatings, are well known in the art and include, but are not limited to. cellulosic polymers such as hydroxypropyl cellulose, hydroxyethyl cellulose, hydroxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl methyl cellulose acetate succinate, hydroxypropylmethyl cellulose phthalate, methylcellulose, ethyl cellulose, cellulose acetate, cellulose acetate phthalate, cellulose acetate trimellitate and carboxymethylcellulose sodium; acrylic acid polymers and copolymers, preferably formed from acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, methyl méthacrylate and/or ethyl méthacrylate, and other methacrylic resins that are commercially available under the trade-name Acryl-EZE® (Colorcon, USA), Eudragit® (Rohm Pharma; Westerstadt, Germany), including Eudragit® L30D-55 and L100-55 (soluble at pH 5.5 and above), Eudragit® L100 and L12.5 (soluble at pH 6.0 and above), Eudragit® S, S12,5 and FS 30D (soluble at pH 7.0 and above, as a resuit of a higher degree of estérification), and Eudragits® NE, NM,RL and RS (water- insoluble polymers having different degrees of permeability and expandability); vinyl polymers and copolymers such as polyvinyl pyrroiidone, vinyl acetate, vinyl acetate phthalate, vinyl acetate crotonic acid copolymer, and ethyiene-vinyl acetate copolymer; enzymaticaliy degradable polymers such as azo polymers, pectin, chitosan, amylose and guar gum; zein and sheilac. Combinations of different enteric materials may also be used. Multi-layer coatings using different polymers may also be applied. The properties, manufacture and design of enteric delivery Systems are well known to those of ordinary skill in the art. In a particular embodiment, the enteric coating agent is selected from the group consisting of copolymer of methacrylic acid and methyl méthacrylate, copolymer of methacrylic acid and methyl acrylate, cellulose acetate phthalate, hydroxypropyl methyl cellulose phthalate, polyvinyl acetate phthalate, sodium alginate, cellulose acetate trimellitate and a mixture thereof. More particularly, Eudragit L® such as for example Eudragit L100 (sold by Evonic).
As it is defined above, the process of the présent invention comprises preparing a first plurality of pellets which comprises a therapeutically effective amount of doxylamine or a pharmaceutically acceptable sait thereof and a second plurality of pellets which comprises a therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof. The term therapeutically effective amount as used herein, refers to the amount of an active ingrédient per multiple unit dosage form that, when administered, is suffîcient to prevent development of, or aHeviate to some extent, one or more of the symptoms of the disease which is addressed. The particular dose of compound administered according to this invention will be determined by the circumstances surrounding the case, including the compound administered, the route of administration, the particular condition being treated, and the similar considérations. The term “pharmaceutically acceptable salt(s)” used herein encompasses any sait formed from pharmaceutically acceptable non-toxic acids including inorganic or organic acids. There is no limitation regarding the salts, except that if used for therapeutic purposes, they must be pharmaceutically acceptable. As doxylamine and pyridoxine are basic compounds, salts may be prepared from pharmaceutically acceptable non-toxic acids, including inorganic and organic acids. Such acids include among others acetic, benzene sulfonic, benzoic, camphor sulfonic, citric, ethansulfonic, fumaric. gluconic, glutamic, hydrobromic, hydrochloric, lactic, maieic, malic, mandelic, methanesulfonic, phosphoric, succinic, sulphuric, tartaric or p-toluensulfonic acid.
The préparation of pharmaceutically acceptable salts of doxylamine and pyridoxine can be carried out by methods known in the art. For instance, they can be prepared from the parent compound, which contains a basic or acidic moiety, by conventional Chemical methods. Generally, such salts are, for example, prepared by reacting the free acid or base forms of these compounds with a stoichiometric amount of the appropriate pharmaceutically acceptable base or acid in water or in an organic solvent or in a mixture of them.
In an embodiment, the process comprises preparing a first plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of doxylamine, particularly succinate sait of doxylamine. In an embodiment, the process comprises preparing a multiple unit dosage form having the first plurality of pellets which comprises from 5 mg to 50 mg of doxylamine succinate per multiple unit dosage form, particularly from 6 mg to 40 mg, from 7 mg to 30 mg, from 8 mg to 20 mg, and more particularly from 9 mg to 11 mg of doxylamine succinate. In a particular embodiment, the process comprises preparing a multiple unit dosage forms having the first plurality of pellets having 10 mg of doxylamine succinate per multiple unit dosage form. In an embodiment, the process comprises preparing a second plurality of pellets which comprises a therapeutically effective apiount of a pharmaceutically acceptable sait of pyridoxine, particularly pyridoxine hydrochloride. In an embodiment, the process comprises preparing a multiple unit dosage form having the second plurality of pellets which comprises from 5 mg to 50 mg of pyridoxine hydrochloride per multiple unit dosage form, particularly from 6 mg to 40 mg, from 7 mg to 30 mg, from 8 mg to 20 mg, and more particularly from 9 mg to 11 mg of pyridoxine hydrochloride. In a particular embodiment, the process comprises preparing a multiple unit dosage forrns having the first plurality of pellets having 10 mg of pyridoxine hydrochloride per multiple unit dosage form. In an embodiment, the process comprises preparing a multiple unit dosage form comprising the first plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of doxylarnine, particularly succinate sait of doxylarnine; and the second plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of pyridoxine, particularly pyridoxine hydrochloride. In an embodiment, the process comprises preparing a multiple unit dosage form comprising the first plurality of pellets which comprises from 5 mg to 50 mg of doxylarnine succinate per multiple unit dosage form, particularly 10 mg of doxylarnine succinate per multiple unit dosage form; and the second plurality of pellets which comprises from 5 mg to 50 mg of pyridoxine hydrochloride per multiple unit dosage form, particularly 10 mg of pyridoxine hydrochloride per multiple unit dosage form. In a particular embodiment, the process comprises preparing the first plurality of pellets which comprises 10 mg of doxylarnine succinate per multiple unit dosage form and the second plurality of pellets comprising 10 mg of pyridoxine hydrochloride per multiple unit dosage form.
In an embodiment, the process comprises preparing a multiple unit dosage form comprising from 20 mg to 220 mg of the first plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of doxylarnine, particularly succinate sait of doxylarnine; and from 20 mg to 220 mg of the second plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of pyridoxine, particularly pyridoxine hydrochloride. In an embodiment, the process comprises preparing a multiple unit dosage form comprising from 20 mg to 220 mg, particularly 60mg, of the first plurality of pellets which comprises from 5 mg to 50 mg of doxylarnine succinate, particularly 10 mg of doxylarnine succinate; and from 20 to 220 mg, particularly 60mg, of the second plurality of pellets which comprises from 5 mg to 50 mg of pyridoxine hydrochloride, particularly 10 mg of pyridoxine hydrochloride. In an embodiment, the process comprises preparing a multiple unit dosage form comprising the first plurality of pellets which comprises from 5 mg to 50 mg of doxylarnine succinate, particularly 10 mg of doxylarnine succinate; and the second plurality of pellets which comprises from 5 mg to 50 mg of pyridoxine hydrochloride, particularly 10 mg of pyridoxine hydrochloride. In a particular embodiment, the process comprises preparing the first plurality of pellets which comprises 10 mg of doxylamine succinate and the second plurality of pellets comprising 10 mg of pyridoxine hydrochloride.
in an embodiment, the process comprises preparing a multiple unit dosage form comprising the first plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of doxylamine having a particle size from 1 pm to 250 pm; particularly from 1 pm to 150 pm; more particularly lower than 100 pm. In an embodiment, the process is one wherein the doxylamine or a sait thereof; particularly doxylamine succinate has a D90 particle diameter from 1 pm to 250 pm; particularly from 1 pm to 150 pm; more particularly lower than 100 pm. The sélection of size ranges or size fractions of particles by sieving is well known. One standard way of defining the particle size distribution in a sample of particles is to refer to D10, D50 and D90 values. D10 is the particle diameter valuesthat 10% ofthe population of particles lies below. D50 isthe particle diametervalues that 50 % of the population lies below and 50% of the population lies above. D50 is also known as the médian particle size value. D90 is the particle diameter values that 90 % of the population lies below.
In an embodiment, the process comprises preparing a multiple unit dosage form comprising the first plurality of pellets which comprises a therapeutically effective amount of a pharmaceutically acceptable sait of pyridoxine having a particle size equal to or lower than 500 pm. In an embodiment. the process is one wherein the pyridoxine or a sait thereof; particularly pyridoxine hydrochloride has a particle size from 1 pm to 250 pm; particularly from 1 pm to 150 pm; more particularly lower than 100 pm. The particle size of the active ingrédients can be measured by any method disclosed in the state of the art. Examples of methods commonly used for measuring the particle size is Dynamic light scattering (DLS) reporting the number average diameter value, Atomic force microscopy (AFM) or transmission électron microscopy (TEM) to measure dried particles; laser diffraction (Laser Masterizer, Mie Theory; ISO 13320-1) and by sédimentation analysis (Sedigraph-Stoke’s Law; ISO 13317-3).
The term “pore-forming agent” refers to any agent capable of forming one or more pores in the shell/coating to allow modified the release of the active ingrédients. The pore-forming agent can be organic or inorganic, or any combination thereof. Examples of pore-forming agent include, but are not limited to, talc, polyethylene glycol (PEG), propylene glycol, isopropyl alcohol, glyceroi, lactose, glucose, sucrose, mannitol, sorbitol, sodium chloride, potassium chloride, hydroxypropyl cellulose, micronized sugar, hydroxypropyl methyl cellulose (HPMC), polyvinyl alcohols, methacrylic acid copolymers, or a mixture therefore. In an embodiment, the pore-forming agent is selected from the group consisting of talc, micronized sugar, sodium or potassium chloride and a mixture thereof. In an embodiment, the process is one wherein the pore-forming agent has a D90 particle diameter equal to or lower than 250 pm; particularly lower than 150 pm; more particularly lower than 100 pm. In a particular embodiment, the process is one wherein the pore-forming agent is talc having a D90 particle diameter lower than 75 pm. The particle size of the pore-forming agent can be measured by any method disclosed in the state of the art. In particular, the method used in the présent invention for measuring the particle size is by laser diffraction (Laser Masterizer, Mie Theory; ISO 13320-1) and by sédimentation analysis (Sedigraph-Stoke’s Law; ISO 13317-3)
The term “inert nucléus” refers to neutral microspheres which can hâve in their composition one or more of the following substances: sorbitoi, mannitol, saccharose, starch, microcrystalline cellulose, lactose, glucose, trehalose, maltitol or fructose. The initiai size of this inert nucléus can be between 200 and 1800 micromètres. In an embodiment, the inert nucleuses are neutral microspheres of a mixture of sucrose and starch.
In an embodiment, the process comprises preparing a multiple unit dosage form which can comprise one or more pharmaceutically acceptable excipients or carriers. The term “pharmaceutically acceptable excipients or carriers” refers to that excipients or carriers suitable for use in the pharmaceutical technology for preparing compositions with medical use. The appropriate excipients and,'or carriers, and their amounts, can readily be determined by those skilied in the art according to the type of formulation being prepared. In an embodiment, the modified release multiple unit dosage form ofthe présent invention further comprises a binder, an alkaline agent, a glidant, a surfactant, or a mixture thereof.
As it is mentioned above, the process of the invention comprises coating separately the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the active layer and the intermediate enteric coating layer; and the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer, wherein the modified release coating step comprising: simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus; the solid addition rate ofthe pore-forming agents isfrom 75 to 500 mg/min per Kg of inert nucléus, particularly from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40. It means that the process is performed by spraying the mixture having the coating agents and at the same time adding the ingrédients that are in powder form. in an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents as defined in the présent invention has a weight ratio from 5:95 to 30:70. In an embodiment. the process is one as defined above wherein the mixture comprises methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) as enteric coating agent and (dewaxed) shellac as modified release coating agent in a weight ratio from 5:95 to 30:70; particularly from 8:92 to 20:80. In an embodiment, the process is one wherein the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg/min per Kg of inert nucléus; particularly from 385 to 1000g/min per Kg of inert nucléus.
In an embodiment, the process ofthe invention comprises coating separately the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the active layer and the intermediate enteric coating layer as defined above; then the process is one wherein the solid addition rate of the pore-forming agents is from 88 to 195 mg/min per Kg of inert nucléus. In an embodiment, the process is one wherein the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the poreforming agents is from 90:10 to 60:40; particularly from 90:10 to 70:30. In an embodiment, the process is one wherein the mixture comprising from 2.5 to 7.5% of the enteric coating agents and from 15 to 30% of the modified release coating agents is a solution further comprising one or more organic solvents; particularly in an amount from 85 to 290 g of solvent per Kg of inert nucléus; particularly from 250 to 290 g of solvent per Kg of inert nucléus; more particularly from 270 to 285 g of solvent per Kg of inert nucléus. In an embodiment, the process of the invention comprises coating separately the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer, then the process is one wherein the solid addition rate of the pore-forming agents is from 193 to 425 mg/min per Kg of inert nucléus. In an embodiment, the process is one wherein the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the pore-forming agents is from 90:10 to 60:40; particularly from 80:20 to 60:40. In an embodiment, the process is one wherein the mixture comprises from 2.5 to 5.5% ofthe enteric coating agents and from 20 to 35% ofthe modified release coating agents is a solution further comprising one or more organic solvents;
particuiariy in an amount from 85 to 100 g of solvent per Kg of inert nucléus; particularly from 90 to 95 g of solvent per Kg of inert nucléus; more particularly from 280 to 290 g of solvent per Kg of inert nucléus.
In an embodiment, the process of the invention comprises coating separateiy the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the active layer and the intermediate enteric coating layer as defined above; or the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having tire inner active coating layer, is one wherein the mixture comprising the enteric coating agents and the modified release coating 10 agents is a solution further comprising one or more organic solvents selected from the group consisting of (Ci-C^alœhot (Ci-C^alkyl-CO-fCi-C^alkyl, (CrC4)alkyl-CO-O-(CiC4)alkyl, water and mixtures thereof, The term “alcohol” refers to an “alkane” wherein at least one hydrogen atom is substituted by a hydroxyl group and which contains the number of carbon atoms specified in the description or claims. The term alkane refers to a 15 saturated, branched or linear hydrocarbon which contains the number of carbon atoms specified in the description or claims. Examples include methanol, éthanol, n-propanol, isopropanol, butanol, iso-butanol, and sec-butanol. The term “alkyl” refers to a saturated straight, or branched hydrocarbon chain which contains the number of carbon atoms specified in the description or claims. Exemples include, among others, the group methyl, 20 ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, and tert-butyl. In an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents is a solution further comprising one or more organic solvents selected from the group consisting of éthanol, 2-propanol, methanol, acetone, butanone, ethyl acetate, water and a mixture thereof; particularly selected from éthanol, acetone, 25 water and a mixture thereof.
In an embodiment, the process ofthe invention comprises coating separateiy the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the active layer and the intermediate enteric coating layer, and the pellets of pyridoxine or the pharmaceutically 30 acceptable sait thereof having the inner active coating layer, wherein the airflow is from 0 a 20 m3/h per Kg of inert nucléus; particularly from O to 4 m3 /h per Kg of inert nucléus. The airflow is controlled using an anemometer type air inlet détection system installed in the duct between the fan and the coating pan, or using another équivalent system.
In an embodiment, the process ofthe invention comprises coating separateiy the pellets of doxylamine or a pharmaceuticaliy acceptable sait thereof having the active layer and the intermediate enteric coating layer; and the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer, wherein the core température of the pellets during the coating step is from 5°C to 50 °C; particularly from 10°C to 30°C; more particularly from 15°C to 25 °C. The température is controlled using a calibrated PT100 sensor being directly in contact with the pellets being coated, but it could be controlled using an équivalent System.
In an embodiment, the process ofthe invention comprises coating separately the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer; and the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer, wherein the rotation speed is from 0 to 50 rpm, particularly from 2 to 25 rpm; more particularly from 10 to 20 rpm. The rotation pan speed can be controlled by any method known in the state of the art. In particular, the method used in the présent invention is by using a révolution counter.
In an embodiment. wherein the process ofthe invention comprises coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer; then the coating step comprising: spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15% to 35 % by weight of the modified release coating agents; wherein the weight ratio between the enteric coating agents and the modified release coating agents is from 15:85 to 25:75. Particularly, the mixture comprises from 4 to 7% by weight of the methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) as enteric coating agent and from 15 to 25 % by weight of (dewaxed) sheliac as modified release coating agent in a weight ratio from 15:85 to 25:75.
In an embodiment, wherein the process ofthe invention comprises coating the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer; then the coating step comprising: spraying the mixture comprising from 2.0 to 7.5% by weight ofthe enteric coating agents and from 15 to 35%, panicuiarly from 20 to 35%, of the modified release coating agents wherein the weight ratio between the enteric coating agents and the modified release coating agents is from 5:95 to 30:70. Particularly, the mixture comprises from 2.0 to 5% by weight of methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) as enteric coating agent and from 25 to 35% by weight of (dewaxed) sheliac as modified release coating agent in a weight ratio from 5:95 to 15:85.
in an embodiment, wherein the process of the invention comprises coating the peilets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer; then the coating step comprising simultaneously spraying a mixture comprising from 2.0 to 7.5% by weight of the enteric coating agents and from 15 to 35% by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg/min per Kg of inert nucléus; particularly from 445 to 1000 g/min per Kg of inert nucléus; more particularly about 890 mg/min kg pellets; the solid addition rate of the poreforming agents is from 88 to 195 mg/min per Kg of inert nucléus, more particularly 178 mg/min per kg pellets; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the pore-forming agents is from 90:10 to 70:30, particularly frorn 85:15 to 75:25, more particularly 83:17. It rneans that the process is performed by spraying the mixture having the coating agents and at the same time adding the ingrédients that are in powder form. In an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents as defined in the présent invention has a weight ratio from 10:90 to 30:70, particularly from 15:85 to 25:75. In an embodiment, the process is one wherein the mixture comprises methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) as enteric coating agent and (dewaxed) shellac as modified release coating agent in a weight ratio from 15:85 to 25:75; particularly from 18:82 to 22:78 and more particularly 20:80. In an embodiment, the process is one wherein the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg/min per Kg of inert nucléus; particularly from 445 to 1000 mg/min per Kg of inert nucléus, more particularly 890 mg/min per Kg pellets. In an embodiment, the process is one wherein the solid addition rate of the pore-forming agents is from 88 to 195 mg/min per Kg of inert nucléus, more particularly 178 mg/min per kg pellets. In an embodiment, the process is one wherein the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the poreforming agents from 85:15 to 75:25, particularly 83:17. In an embodiment, the process is one wherein the mixture comprising from 2 to 7.5% by weight of the enteric coating agents are as defined above, particularly is methacrylic acid-methyl méthacrylate copolymer (Eudragit L), and from 15 to 35% by weight of the modified release coating agents is a solution further comprising one or more organic solvents; particularly in an amount of solvents from 275 to 290 g/min per Kg of pellet, more particularly 282 g/kg pellet, having the mixture an overall solvent concentration from 72 to 78% by weigh. In an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents is a solution further comprising one or more organic solvents as defined above. In an embodiment, wherein the process of the invention comprises coating the pellets of pyridoxine or the pharmaceutically acceptable sait thereof having the inner active coating layer; then the coating step comprising: simuïtaneous spraying a mixture comprising from 2.0 to 7.5 %; particularly from 2 to 5.5%, by weight of the enteric coating agents and from 15 to 35 % by weight of the modified release coating agents in a weight ratio from 5:95 to 25:75; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate ofthe pore-forming agents is from 193 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the poreforming agents is from 80:20 to 60:40. It means that the process is performed by spraying the mixture having the coating agents and at the same time adding the ingrédients that are in powder form. In an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents as defined in the présent invention has a weight ratio from 5:95 to 30:70. In an embodiment, the process is one wherein the mixture comprises methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) as enteric coating agent and (dewaxed) shellac as modified release coating agent in a weight ratio from 5:95 to 25:75; particularly from 5:95 to 15:85 and more particularly 9:91. In an embodiment, the process is one wherein the spray flow rate of the mixture comprising the coating agents is from 385 to 850 mg/min per Kg of inert nucléus; particulariy 773 mg/min per Kg of inert nucléus. ïn an embodiment, the process is one wherein the solid addition rate of the pore-forming agents; particularly talc, is from 193 to 425 mg/min per Kg of inert nucléus; particularly 387 mg/min per Kg of inert nucléus. In an embodiment, the process is one wherein the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the pore-forming agents is from 90:10 to 60:40; particularly from 75:25 to 65:35, more particularly 67:33. In an embodiment, the process is one wherein the mixture comprising from 2.0 to 7.5% of the enteric coating agents and from 15 to 35% of the modified release coating agents is a solution further comprising one or more organic solvents; particulariy in an overall amount of solvents from 90 to 95 g per Kg of pellet, more particulariy 93 g/kg peîîet, having the mixture an overall solvent concentration from 65 to 70% by weigh, more particularly a 68% by weight of solvents. In an embodiment, the process is one wherein the mixture comprising the enteric coating agents and the modified release coating agents is a solution further comprising one or more organic solvents as defined above.
In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylamine or a pharmaceuticaily acceptable sait thereof, particularly doxylamine succinate, from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients; wherein the spray flow rate of the mixture comprising from 30 to 40% by weight one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the solid addition rate of the powdered mixture is from 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the powdered mixture is from 15:85 to 25:75. In an embodiment, the process is one wherein the mixture comprising from 30 to 40% by weight of one or more of the coating agents is a solution further comprising one or more organic solvents; particularly in an amount from 60 to 70% by weight. In an embodiment, the process is one wherein the mixture comprising the coating agents is a solution further comprising one or more organic solvents selected from the group consisting of éthanol, 2-propanol, methanol, acetone, butanone, ethyl acetate and water or a mixture thereof.
In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylamine or a pharmaceuticaily acceptable sait thereof, particularly doxylamine succinate, from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients; wherein the spray flow rate of the mixture comprising from 30 to 40% by weight one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the solid addition rate of the powdered mixture is from 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate ofthe powdered mixture is from 15:85 to 25:75; wherein the coating agent is selected from the group consisting of polyvinylpyrrolidone, shellac, hyproxypropylmethylceliulose, hydroxypropylcellulose, and microcrystalline cellulose and mixture thereof; particularly a mixture of polyvinylpyrrolidone and shellac. Particularly, the mixture comprising from 30 to 40% by weight of one or more coating agents is a mixture of polyvinylpyrrolidone K30 and (dewaxed) shellac in a weight ratio from 10:90 to 18:82 of solid coating agents (this values are équivalent to a weight ratio from polyvinylpyrrolidone and shellac from 20:80 to 30:70). More particularly, a mixture of a solution of polyvinylpyrrolidone K-30 20% in éthanol and a solution of (dewaxed) sheliac 40% w/w in éthanol in a weight ratio from 20:80 to 40:60; particularly 30:70. In an embodiment, the process of the invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40 % by weight of one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof, particularly doxylarnine succinate, from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients; wherein the spray flow rate of the mixture comprising from 30 to 40% by weight one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the solid addition rate ofthe powdered mixture isfrom 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the powdered mixture is from 15:85 to 30:70. In an embodiment, the process is one wherein the mixture comprising from 30 to 40% by weight of one or more of the coating agents is a solution further comprising one or more organic solvents; particularly in an overall amount of solvents from 61 to 71 g per Kg of inert nucléus, more particularly 66 g per Kg of inert nucléus, having the mixture an overall solvent concentration from 0 to 70% by weight. In an embodiment, the process is one wherein the pore-forming agent is selected from talc, micronized sugar, sodium or potassium chloride and a mixture thereof; particularly talc. In an embodiment, the process is one wherein the mixture comprising the coating agents is a solution further comprising one or more organic solvents as defined above. In an embodiment, the process of the invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight of one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof, particularly doxylarnine succinate, from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients as defined above wherein the pharmaceutically acceptable excipient is selected from the group consisting of one or more glidant, fillers, wicking agents or mixtures thereof.
The term “glidant” refers to a substance which improves the flow characteristics of powder mixtures in the dry state. Materials commonly used as a glidant include magnésium stéarate, colloïdal Silicon dioxide or talc. In an embodiment, the composition ofthe invention is one wherein the pharmaceutically acceptable excipients or carriers comprises one or more glidant: preferably comprises colloïdal Silicon dioxide, and more preferably Aerosil 200 Pharma. The term “filler” refers to materiais that are added to bulk-up a dosage form when the active ingrédient is no présent in sufficient quantity. Materials commonly used as filler include lactose, sucrose, mannitol, dicalcium phosphate dehydrate, starch, cellulose and microcrystalline cellulose. In an embodiment, the composition ofthe invention is one wherein the pharmaceutically acceptable excipients or carriers comprises one or more fillers; preferably comprises sucrose, starch or microcrystalline cellulose. The term “wicking agents” refers to the material that has the ability to draw water into the porous network of a delivery device. It has the ability to undergo physiosorption with water. The rôle of a wicking agent is to act like a carrier and facilitate the entry of water to the inner surfaces of the core. Materials commonly used as wicking agent include sodium lauryl sulfate, kaolin, titanium dioxide, alumina, bentonite, magnésium aluminium silicate, povidone and colloïdal Silicon dioxide (Aerosil). In an embodiment, the composition ofthe invention is one wherein the pharmaceutically acceptable excipients or carriers comprises one or more wicking agents; preferably kaolin, titanium dioxide, alumina, bentonite, magnésium aluminium silicate, povidone and colloïdal Silicon dioxide (Aerosil). In an embodiment, the composition of the invention is one wherein the pharmaceutically acceptable excipients or carriers comprises one or more wicking agents; preferably comprises povidone or colloïdal Silicon dioxide (Aerosil) or a mixture thereof.
In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight of one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxyiamine or a pharmaceuticalïy acceptable sait thereof, particularly doxyiamine succinate, from 22 to 30% by weight of the pore-forming agents, and one or more pharmaceutically acceptable excipients as defined above, wherein the spray flow rate of the mixture comprising from 30 to 40 % by weight of one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the spray flow of the powdered mixture is from 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate powdered mixture is from 15:85 to 30:70. In an embodiment, doxyiamine or a pharmaceutically acceptable sait thereof, particularly doxyiamine succinate, has a particle size equal to or lowers than 100 pm. In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof; particularly pyridoxine hydrochloride, in powder form: wherein the spray flow rate of the mixture comprising from 30 to 45% of one or more coating agents, particularly 40% of (dewaxed) shellac in éthanol, is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate of the powder is from 770 to 1700 mg /min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the powdered mixture is from 25:75 to 40:60. In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% by weight of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof, particularly pyridoxine hydrochloride, in powder form: wherein the spray flow rate of the mixture comprising from 30 to 45% of one or more coating agents is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate of the powder is from 770 to 1700 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of powdered mixture is from 25:75 to 40:60; and the coating agent is selected from the group consisting of microcrystalline cellulose, hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), shellac, polyethylene glycol (PEG) 6000, guargum and starch; particularly (dewaxed) shellac.
In an embodiment, the process of the invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% by weight of one or rnore coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof; particularly pyridoxine hydrochloride, in power form: wherein the spray flow rate of the mixture comprising from 30 to 45% by weight of one or more coating agents is from 385 to 850 mg/min per Kg of inert nucléus: the solid addition rate of the powder is from 770 to 1700 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of powdered mixture is from 25:75 to 40:60; and the weight ratio between the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof: particularly pyridoxine hydrochloride in powder form and the mixture comprising the coating agents is from 25:75 to 40:60; particularly a weight ratio of 1:2. In an embodiment, the process of the invention further comprises a previous step of coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% by weight of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof; particularly pyridoxine hydrochloride in power form; wherein the spray flow rate of the mixture comprising from 30 to 45% by weight of one or more coating agents is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate of the powder is from 770 to 1700 mg/min per Kg of inert nucieus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the powdered mixture is from 25:75 to 40:60 and pyridoxine or a pharmaceutically acceptable sait thereof; particularly pyridoxine hydrochloride, has a particle size equal to or lower than 100 pm.
In an embodiment, the process ofthe invention further comprises a previous step of coating separately the inert nucieus with a simultaneous spraying of a mixture comprising from 30 to 45% by weight of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof is one wherein the mixture comprising one or more coating agents is a solution further comprising one or more organic solvents; particularly in an amount of solvents from 65 to 83 g/kg of pellet, more particularly 71 g/kg pellets, having the mixture an overall solvent concentration from 55 to 70% by weigh, more particularly a 60% by weight of solvents. In an embodiment, the process is one wherein the mixture comprising the coating agents is a solution further comprising one or more organic solvents as defined above. In an embodiment, the process of the invention further comprises an additional step which comprises coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof; particularly doxylamine succinate, having the inner active coating layer by simultaneous spraying of a mixture comprising from 5 to 15% by weight of one or more enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucieus of the pore-forming agents in powder form wherein the spray flow rate of the mixture comprising from 5 to 15% by weight of one or more enteric coating agents is from 445 to 1000 mg/min per Kg of inert nucieus; the solid addition rate of the pore forming agent is from 45 to 100 mg/min per Kg of inert nucieus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate is from 87:13 to 93:7.
In an embodiment, the process ofthe invention further comprises an additional step which comprises coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof, particularly doxylamine succinate, having the inner active coating layer by simultaneous spraying of a mixture comprising from 5 to 15% of the enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucieus of the pore-forming agents in powder form; wherein the spray flow rate of the mixture comprising from 5 to 15% by weight of one or more enteric coating agents is from 445 to 1000 mg/min per kg of inert nucieus: the solid addition rate of the pore forming agent is from 45 to 100 mg/min per Kg of inert nucieus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate is from 87:13 to 93:7 and the enteric coating agents are as defined above, particularly is methacrylic acid-methyl méthacrylate copolymer (Eudragit L). In an embodiment, the process of the invention further comprises an additional step which comprises coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof, particularly doxylamine succinate, having the inner active release coating layer by simultaneous spraying of a mixture comprising from 5 to 15% by weight of the enteric coating agents and adding from 5.5 to 6.0 g per Kg of inert nucléus of the pore-forming agents in powder form; wherein the spray flow rate of the mixture comprising from 5 to 15% of one or more enteric coating agents is from 445 to 1000 mg/min per kg of inert nucléus, particularly 910 mg/min per kg of inert nucléus; the solid addition rate of the pore forming agent is from 45 to 100 mg/min per kg of inert nucléus; and the relation between the spray flow of the mixture comprising the coating agents and the powdered mixture is from 87:13 to 93:7, particularly 90:10; and the pore-forming agent is as defined above, particularly talc.
In an embodiment, the process ofthe invention further comprises an additional step which comprises coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof, particularly doxylamine succinate, having the inner active release coating layer by simultaneous spraying of a mixture comprising from 5 to 15% by weight of the enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucieus, particularly 5.7 g per kg of inert nucieus, of the pore-forming agents in powder form, wherein the mixture comprising from 5 to 15% by weight of the enteric coating agents is a mixture further comprising one or more organic solvents; particularly in an overall amount of solvents from 48 to 55 g per kg of inert nucieus, more particularly 51g per kg of inert nucieus, having the mixture an overall solvents concentration of 85 to 95% by weight, more particularly in a 90% by weight of solvents. In an embodiment, the process is one wherein the mixture comprising the coating agents is a solution further comprising one or more organic solvents as defined above.
In an embodiment, the process ofthe présent invention which comprises preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof by:
- coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucieus; the solid addition rate of the pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus, particularly from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form îs from 90:10 to 60:40.
In an embodiment, the process ofthe présent invention which comprises preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof by:
- coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active release coating layer by simultaneous spraying of a mixture comprising from 5 to 15% of the enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucléus of the pore-forming agents in powder form; wherein the spray flow rate of the mixture comprising from 5 to 15% by weight of one or more enteric coating agents is from 445 to 1000 mg/min per kg of inert nucléus; the solid addition rate of the pore forming agent is from 45 to 100 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate is from 87:13 to 93:7; and
- coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35,0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus; the solid addition rate ofthe pore-forming agents isfrom 75 to 500 mg/min per Kg of inert nucléus, particularly from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate ofthe pore-forming agents in solid form is from 90:10 to 60:40.
In an embodiment, the process ofthe présent invention which comprises preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof by:
-coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylamine or a pharmaceutically acceptable sait thereof, from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients; wherein the spray flow rate of the mixture comprising from 30 to 40% by weight one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the solid addition rate ofthe powdered mixture is from 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the powdered mixture is from 15:85 to 25:75;
- coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer by simultaneous spraying of a mixture comprising from 5 to 15% of the enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucléus of the pore-forming agents in powder form; wherein the spray flow rate of the mixture comprising from 5 to 15% by weight of one or more enteric coating agents is from 445 to 1000 mg/min per kg of inert nucléus; the solid addition rate of the pore forming agent is from 45 to 100 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate is from 87:13 to 93:7; and - coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight ofthe modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg ! min per kg of inert nucléus; the solid addition rate of the pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus, particularly from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate ofthe pore-forming agents in solid form is from 90:10 to 60:40.
In an embodiment, the process of the présent invention which comprises preparing the second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof by:
-coating the pellets of pyridoxine or a pharmaceutically acceptable sait thereof; particularly doxylamine succinate, having the inner active coating layer by simultaneous spraying simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg ! min per kg of inert nucléus; the solid addition rate ofthe pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus, particularly from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40.
ïn an embodiment, the process of the présent invention which comprises preparing the second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof by;
-coating separately the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof in powder form: wherein the spray flow rate ofthe mixture comprising from 30 to 45% of one or more coating agents is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate of the powder is from 770 to 1700 mg /min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the powdered mixture is from 25:75 to 40:60; and
-coating the pellets of pyridoxine or a pharmaceutically acceptable sait thereof; particularly doxylamine succinate, having the inner active coating layer by simultaneous spraying simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus: the solid addition rate of the pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus, particulariy from 85 to 425 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40.
In an embodiment, each one of the coating steps are performed at a température from 10°C to 30°C; particularly from 15°C to 25°C; more particularly from 17°C to 22°C. In an embodiment, each one of the coating steps are performed at an airflow from 0 a 20 m3/h per Kg of inert nucléus; particularly from 0 to 4 m3 /h per Kg of inert nucléus. The airflow is controlled using an anemometer type air inlet détection system installed in the duct between the fan and the coating pan, or using another équivalent system. In an embodiment, the process ofthe présent invention further comprises one or more additional steps of drying separately each one of the plurality of pellets obtained in each one of the coating step in order to remove the solvents and humidity; and optionally another further step of sieving the plurality of pellets if agglomération of powder into granules is observed.
In an embodiment, the drying steps are performed at a température from 20°C to 60°C; preferably from 25°C to 45°C. In a particular embodiment, the inter-coating drying steps are carried out during not less than 1 h at a température from 15°C to 45 °C, with a coating pan speed from 0 to 10 rpm and with an airflow nigner than 1 m3 / h per kg of inert nucléus. In a particular embodiment, the drying step of the external coating of the pellets is carried out during not less than 8 h and not more than 12 h at a température from 15 °C to 60 °C, preferably from 25°C to 50 °C; more particularly from 40°C to 45 °C, with coating pan speed from 0 to 10 rpm and with an airflow higher than 1 m3 / h per kg of inert nucléus. In an embodiment, the process ofthe présent invention further comprises one or more additional steps of sieving the plurality of pellets until having a sieving size from equal to or higher than 500 pm to equal to or lower than 1500 pm; particularly equal to or higher than 600 pm to equal to or lower than 1320 pm; more particularly from equal to or higher than 710 pm to equal to or lower than 1180 pm.
In an embodiment, the process is one wherein the modified release multiple unit oral dosage form exhibits a dissolution profile according to which:
from 10% to 35% by weight of doxylamine content is dissolved at 1sth in 0.1 N HCl medium (pH=1);
then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 45% to 70% by weight of doxylamine initial content is dissolved;
then, the medium is replaced by a pH = 6,8 medium (0.05 M phosphate buffer) and at Ά h at least an accumulated 80% of doxylamine initial content is dissolved;
from 10% to 35% by weight of pyridoxine content is dissolved at 1sth in 0.1 N HCl medium (pH= 1);
then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 40% to 65% by weight of pyridoxine initial content is dissolved: then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7th h at least an accumulated 80% of pyridoxine initial content is dissolved; and wherein the dissolution profile is measured using a USP type II apparatus (basket), placing the composition in 900mL of the corresponding media / buffer at 37°C ±0.5 °C and 100 rpm.
In an embodiment, the process of the présent invention wherein the modified release multiple unit oral dosage form comprises:
a first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof comprising:
- an inert nucléus;
- an inner active coating layer comprising a therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof, from 7 to 11 % by weight of one or more coating agents and from 20 to 28 % by weight of one or more pore-forming agent; and optionally one or more pharmaceutically acceptable excipients;
- an intermediate enteric release coating layer comprising from 45 to 65 % by weight of one or more enteric coating agents and from 55 to 35 % by weight of one or more pore-forming agent; and
- an external modified release coating layer comprising from 8 to 14 % by weight of one or more enteric coating agents, from 38 to 46 % by weight of one or more modified release coating agents and from 42 to 52 % by weight of one or more pore-forming agent; and a second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof comprising:
- an inert nucléus;
- an inner active coating layer comprising a therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof, and from 14 to 20 % by weight of one or more coating agents: and
- an external modified release coating layer comprising from 2 to 6 % by weight of one or more enteric coating agents, from 30 to 45 % by weight of one or more modified release coating agents and from 50 to 65 % by weight of one or more pore-forming agents.
In an embodiment, the process of the invention further comprises an additional step of encapsulating the first plurality of pellets of doxylarnine or a pharmaceutically acceptable sait thereof and the second plurality of pellets of pyridoxine or a pharmaceutically acceptable sait thereof into capsules; particularly into hard capsules. The encapsulating step can be carried out by methods known in the art,
Throughout the description and claims the word comprise and variations of the word, are not intended to exclude other technical features, additives, components, or steps. Furthermore, the word “comprise” encompasses the case of “consisting of’. Additional objects, advantages and features of the invention will become apparent to those skilled in the art upon examination ofthe description or may be learned by practice ofthe invention. The following examples are provided by way of illustration, and they are not intended to be limiting of the présent invention. Furthermore, the présent invention covers ail possible combinations of particular and preferred embodiments described herein.
Examples
1. Process for manufacturinq capsules of pellets of doxylamine succinate and pyridoxine hydrochloride of the présent invention
1.1. Quantitative composition per hard capsule
The amount of each one of the ingrédients per capsule is as follows:
Ingrédient Quantity per capsule (mg) Function
Active ingrédients
Doxylamine succinate 10.0 Active ingrédient
Pyridoxine hydrochloride 10.0 Active ingrédient
Excipients
Sugar spheres 79.5 Inert nucléus
(dewaxed) Shellac 7.6 Coating agent
Polyvinylpyrrolidone (Povidone K-30) 0.2 Coating agent
Talc 9.5 Pore-forming agent
Methacrylic acid-methyl méthacrylate copolymer (1:1) (Eudragit L) 1.1 Enteric coating agent
Silica colloïdal anhydrous (Aerosil) 0.7 Anticaking, gliding agent
Hard gélatine capsule© 48 Packing of dose unit
Capsule fill weight 118.6
Capsule total weight 166.6
(1) The gélatine capsule is made of 0.0211% of indigotine-FD&C blue 2 (E132), 0.01% of quinoline yellow (E104), 1.8% of titanium dioxide (E171) and q.s.p. 100% of gélatine.
1.2. Quantitative composition per plurality of pellets
1.2.1. Composition of the pellets of doxylamine succinate
The amount of each one of the ingrédients per a batch of about 180 Kg of the pellets of doxylamine succinate is as follows:
Layer of the pellet Ingrédients function Amount per batch (kg)
Core Sugar spheres of sucrose and starch Inert nucieus 112.564
Inner active coating layer Doxylamine succinate Active ingrédient 30.200
Talc Pore-forming agent 10.067
Silica colloïdal anhydrous (Aerosii 200 pharma) Anti-caking agent, giiding agent 2.013
Polyvinyl pyrrolidone 20% OVlUllVIt Ht omcutüi (Povidone K-30) Coating agent solution 3.020
(dewaxed) Shellac 40% solution in éthanol Coating agent solution 8.419
intermediate enteric release layer Talc Pore-forming agent 0.641
Methacrylic acid and methyl méthacrylate copolymer (1:1) (Eudragit L 10% in acetone Enteric release coating agent mixture 6.406
External modified release layer Methacrylic acid and methyl méthacrylate copolymer (1:1) (Eudragit L) 10% in acetone Enteric release coating agent mixture 21.155
(dewaxed) Shellac 40% solution in éthanol Modified release coating agent solution 21.156
Talc Pore-forming agent 9.425
Total dry weight: 180.14
1.2.2. Composition of the pellets of pyridoxine hydrochloride
The amount of each one of the ingrédients per a batch of about 180 Kg of the pellets of pyridoxine hydrochloride is as follows:
Layer of the λλΙ 1 Ingrédients function Amount per batch (Kg)
Core Sugar spheres of sucrose and starch Inert nucieus 129.285
pyridoxine hydrochloride Active ingrédient 30.600
Inner active coating layer (dewaxed) Shellac 40% solution in éthanol Coating agent solution 15.300
External modifîed release layer Methacrylic acid and methyl méthacrylate copolymer (1:1) (Eudragit L) 10% in acetone Enteric release coating agent mixture 4.896
(dewaxed) Shellac 40% solution in éthanol Modifîed release coating agent solution 12.677
Talc Pore-forming agent 8.743
Total dry weight: 180.31
1.3. Préparation process by powder coating
1.3.1. Population of pellets of doxylamine succinate
A. Préparation of phases
Phase 1-powdered mixture for the préparation ofthe inner active coating layer: The abovementioned amount of doxylamine succinate, aerosil 200 pharma and talc disclosed above were mixed in a coating pan.
Phase 2-binding solution for the préparation of the inner active coating layer: The abovementioned amount of povidone K30 20 % in éthanol and (dewaxed) shellac 40 % in éthanol were mixed.
Phase 3-coating solution for the préparation of the external coating: The above-mentioned amount of (dewaxed) shellac 40% in éthanol and Eudragit L 10% in acetone were mixed.
B. Préparation process
-inner active coating layer
The sugar spheres were transferred into a coating pan, and then binding solution phase 2 was sprayed over the sugar spheres, kept at in rotation in the coating pan, at a spray flow rate of 100 g/min. While phase 2 was sprayed, powdered mixture Phase 1 was added (in solid form) over the sugar spheres at a solid addition rate of 370 g/min. The spraying step was performed at a rotation rate of 16 rpm, keeping the core température of the pellets between 17°C and 22°C and the airflow lower than 100 m3/h
The coated pellets thus obtained were dried during not less than 2 h at room température by keeping them rotate in the coating pan at a rate comprised between 0 and 10 rpm and with an airflow >130 m3/h to obtain the dried coated pellets with the inner active coating layer having the active ingrédient. If necessary, the dried pellets can be sieved and unwanted particle size, powders and aggregates were discarded.
-intermediate enteric release coating layer
On the coated active pellets obtained in previous step, a mixture of Eudragit L 10 % in acetone was sprayed at a spray flow rate of 100 g/min per kg of inert nucieus. While Eudragit was sprayed, talc in solid form was applied over the pellets to obtain the pellets coated with the inner active coating layer and the intermediate enteric release coating layer at a solid addition rate of 10 g,'min and at a rotation rate of 16 rpm, keeping the core température of the pellets between 17°C and 22°C and the airflow lower than 100 m3/h. The obtained coated pellets were dried during not less than 1 h at room température by keeping them rotate in the coating pan at a rate comprised between 0 and 10 rpm and with an airflow >130 m3/h.
-external modified release coating layer
Then, phase 3 was sprayed over the bi-layered coated pellets obtained in previous step at a spray flow rate of 100 g/min. While phase 3 was sprayed, talc was applied in solid form at a solid addition rate of 20 g/min and at a rotation rate of 16 rpm, keeping the core température of the pellets between 17°C and 22°C and the airflow lower than 100 m3/h. The obtained coated pellets were dried during not less than 8 h and up to 12 h at 40-45 °C by keeping them rotate in the coating pan at a rate comprised between 0 and 10 rpm and with an airflow >130 m3/h
The pellet thus obtained has the target dissolution profile. If necessary, the dried pellets can be sieved and unwanted particle size, powders and aggregates were discarded.
The modified release peïîets of doxylamine succinate thus obtained were stored in 50 kg closed double food pharmaceutical grade polyethylene bags inside closed High Density Polyethylene daims.
1.3.2. Plurality of pellets of pyridoxine hydrochloride
A. Préparation of phases
Phase 4 -coating solution for the préparation ofthe external coating: The above-mentioned amount of (dewaxed) shellac 40% in éthanol and Eudragit L 10% in acetone were mixed. B. Préparation process
-inner active coating layer
The sugar spheres were transferred into a coating pan, and then a solution of (dewaxed) shellac 40 % in éthanol was sprayed over the sugar spheres kept in rotation at a rotation speed of 16 rpms and at a spray flow rate of 100 g/min in the coating pan. While a solution of (dewaxed) shellac 40 % in éthanol was sprayed, pyridoxine hydrochloride was added in solid form over the sugar spheres at a solid addition rate of 200 g min, keeping the core température of the pellets between 17°C and 22°C and the airflow lower than 100 m3/h The coated pellets thus obtained were dried during not less than 2 h at room température by keeping them rotate in the coating pan at a rate comprised between 0 and 10 rpm and with an airflow >130 m3/h to obtain the dried coated pellets with the inner active coating layer having the active ingrédient. If necessary, the dried pellets can be sieved and unwanted particle size, powders and aggregates were discarded.
-external modified release coating layer
On the coated active pellets obtained in previous step, phase 4 was sprayed at flow rate of 100 g/min. While solution phase 4 was sprayed, talc was applied in solid form at a solid addition rate of 50 g/min and a rotation rate of 16 rpm, keeping the core température of the pellets between 17°C and 22°C and the airflow lower than 100 m3/h. The obtained coated pellets were dried during not less than 8 h and up to 12 h at 40-45 °C by keeping them rotate in the coating pan at a rate comprised between 0 and 10 rpm and with an airflow >130 m3/h.
The pellet thus obtained has the target dissolution profile. If necessary, the dried pellets can be sieved and unwanted particle size, powders and aggregates were discarded.
The modified release pellets of pyridoxine hydrochloridè thus obtained were stored in 50 kg closed double food pharmaceutical grade polyethylene bags inside closed High Density Polyethylene drums.
Capsule filling
Each Hard capsule was filled with 60 mg of the modified release pellets of doxylamine succinate and 60 mg of the modified release pellets of pyridoxine hydrochloride of the présent invention as defined above using a Bosch Zanussi E48 automatic capsule-filling machine.
2. Dissolution Test
Dissolution profile
The target dissolution profile requires that both the doxylamine succinate and the pyridoxine hydrochloride were slightly dissolved under the stomach conditions and that the major therapeutic concentration was achieved in the intestinal tract due to its rapid dissolution rate. In particular, the process for the préparation ofthe présent invention allows obtaining capsules, filled with such a modified release pellets of doxylamine succinate and modified release pellets of pyridoxine hydrochloride, which exhibît a dissolution profile according to which:
from 10% to 35% by weight of doxyiamine content is dissolved at 1sth in 0.1 N HCl medium (pH = 1);
then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 45% to 70% by weight of doxyiamine initial content is dissolved;
then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7sh h at least an accumulated 80% of doxyiamine initial content is dissolved;
from 10% to 35% by weight of pyridoxine content is dissolved at 1h in 0.1 N HCl medium (pH=1);
then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 40% to 65% by weight of pyridoxine initial content is dissolved; and then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7^ h at least an accumulated 80% of pyridoxine initial content is dissolved.
wherein the dissolution profile is measured using a USP type II apparatus (basket), placing the composition in 900mL of the corresponding media / buffered 37°C ±0.5 °C and 100 rpm.
Conditions of the dissolution bath
- Paddle speed: 100 rpm
- Température of dissolution medium: 37 °C ± 0.5 °C
- Dissolution media: hydrochîoric acid 0.1 N
- Vessel volume: 900 mL
- Time: 1 hour
- Dissolution media: pH 4.5; 0.05 M acetate buffer
- Vessel volume: 900 mL
- Time: From the 1st h to the 4th hour
- Dissolution media: pH 6.8: 0,05 M phosphate buffer
- Vessel volume: 900 mL
- Time: From the 4th h to the 7th hour
Conditions of the chromatographie analysis
- Sample préparation: Take an aliquot of approximately 10 ml and filter it through 0.70 pm membrane filter, then filter it through another 0.22 pm membrane filter.
- Flux: 1 mL/min
- Column: Kromasil 100-5 C18, 150 x 4.0 mm
- Phases: methanol in water
- Injection volume: 100 pL
- Excitation wavelength: 220 nm
- Chromatographie time: 25 msn.
- Aqueous phase: Ammonium acetate buffer 0.06 M p'ri 5.0 + 0.1% sodium hexanesulfonate (PICB6)):
- Gradient:
Time (min) Methanol (%) Aqueous phase (%)
0 20 80
4 32.5 80
8 100 50
13 100 50
17 20 80
25 20 80
Results
The dissolution profite ofthe capsule ofthe présent invention which comprises pellets of 10 doxylamine succinate and pyridoxine hydrochloride
pH Time (hours) Dissolved doxylamine succinate (%) Dissolved pyridoxine hydrochloride (%)
1 0.5 11.3 9.3
1 22.3 16.5
4.5 2 38.7 33.0
3 47.6 44.0
4 54.S 52.8
6.8 5 84.6 74.4
a V 93.8 90.2
7 97.2 97.8
Thec issolution profile as disclosed above show that t he capsules of the invention hâve the
required dissolution profite. Thus, the dissolution of both doxylamine succinate and pyridoxine hydrochloride when it is submitted to stomach conditions is. at least a 10% of 15 the total amount in 1 hour and at least a 40% of doxylamine succinate and pyridoxine hydrochloride after 4 hours is dissolved when it is submitted to duodenal conditions (pH =
4.5) and at least an 80% of doxylamine succinate and pyridoxine hydrochloride after 7 hours is dissolved when it is submitted to colon conditions.
Citation List
1. WO2013123569
2. WO2016029290

Claims (11)

  1. Ciaims
    1. A process for the préparation of a modified release multiple unit oral dosage forms comprising:
    a first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof comprising:
    - an inert nucléus;
    - an inner active coating layer comprising a therapeutically effective amount of doxylamine or a pharmaceutically acceptable sait thereof, one or more coating agents and one or more pore-forming agent; and optionally one or more pharmaceutically acceptable excipients;
    - an intermediate enteric release coating layer comprising one or more enteric coating agents and one or more pore-forming agent; and
    - an external modified release coating layer comprising one or more enteric coating agents, one or more modified release coating agents and one or more pore-forming agent; and a second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof comprising:
    - an inert nucléus;
    - an inner active coating layer comprising a therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof, and one or more coating agents; and
    - an external modified release coating layer comprising one or more enteric coating agents, one or more modified release coating agents and one or more pore-forming agents;
    wherein the process comprises:
    - preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof by coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer and the intermediate enteric coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15,0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus; the solid addition rate of the poreforming agents is from 75 to 500 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40; and
    - preparing the second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof by coating the pellets of pyridoxine or a pharmaceutically acceptable sait thereof having the inner active coating layer by simultaneous spraying a mixture comprising from 2.0 to 7.5 % by weight of the enteric coating agents and from 15.0 to 35.0 % by weight of the modified release coating agents in a weight ratio from 5:95 to 30:70; and adding the pore-forming agents in powder form, wherein: the spray flow rate of the mixture comprising the coating agents is from 300 to 1200 mg / min per kg of inert nucléus; the solid addition rate of the pore-forming agents is from 75 to 500 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the addition rate of the pore-forming agents in solid form is from 90:10 to 60:40.
  2. 2. The process according to claim 1, wherein:
    the process comprises:
    - preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof as defined in claim 1, wherein the solid addition rate of the poreforming agents is from 88 to 195 mg/min per Kg of inert nucléus; and
    - preparing the second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof as defined in claim 1, wherein the solid addition rate of the pore-forming agents is from 193 to 425 mg/min per Kg of inert nucléus; and/or the process comprises:
    - preparing the first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof as defined in claim 1, wherein the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the pore- forming agents is from 90:10 to 60:40; and
    - preparing the second plurality of modified release pellets of pyridoxine or a between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the pore-forming agents is from 90:10 to 60:40:
    particularly, wherein the mixture comprises from 2.5 to 5.5% by weight of the enteric coating agents and from 18 to 30% by weight of the modified release coating agents.
  3. 3. Theprocessaccordingtoanyoftheclaims 1 or2,whereintheprocessfurthercomprises a previous step of coating separately:
    - coating the pellets of doxylamine or a pharmaceutically acceptable sait thereof having the inner active coating layer by simultaneous spraying of a mixture comprising from 5 to 15% of the enteric coating agents and adding from 5.5 to 6.0 g per kg of inert nucléus of the pore-forming agents in powder form; wherein the spray flow rate of the mixture comprising from 5 to 15% by weight of one or more enteric coating agents is from 445 to 1000 mg/min per kg of inert nucléus; the solid addition rate of the pore forming agent is from 45 to 100 mg/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate is from 87:13 to 93:7; and -coating the inert nucléus with a simultaneous spraying of a mixture comprising from 30 to 45% of one or more coating agents and adding the therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof in powder form: 'wherein the spray flow rate of the mixture comprising from 30 to 45% of one or more coating agents is from 385 to 850 mg/min per Kg of inert nucléus; the solid addition rate of the powder is from 770 to 1700 mg /min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the powdered mixture is from 25:75 to 40:60.
  4. 4. The process according to any of the claims 1-3, wherein the particle size of doxylarnine or a pharmaceutically acceptable sait thereof and pyridoxine or a pharmaceutically acceptable sait thereof is from 1 pm to 250 pm; and /or the pore-forming agent has a particle size from 1 pm to 250 pm.
  5. 5. The process according to any of the claims 1-4, wherein the process further comprises an additional step which comprises coating the inert nucïeus with a simultaneous spraying of a mixture comprising from 30 to 40% by weight one or more coating agents and adding a powdered mixture of the therapeutically effective amount of doxylarnine or a pharmaceutically acceptable sait thereof from 22 to 30% by weight of the pore-forming agents, and optionally one or more pharmaceutically acceptable excipients; wherein the spray flow rate of the mixture comprising from 30 to 40% by weight one or more coating agents is from 445 to 1000 mg/min per Kg of inert nucléus; the solid addition rate of the powdered mixture is from 1.64 to 3.62 g/min per Kg of inert nucléus; and the relation between the spray flow rate of the mixture comprising the coating agents and the solid addition rate of the powdered mixture is from 15:85 to 25:75.
  6. 6. The process according to any of the claims 1-5, wherein the modified release multiple unit oral dosage form comprising doxylarnine succinate and pyridoxine hydrochloride.
  7. 7. The process according to any ofthe claims 1-6, wherein the modified release multiple units oral dosage form is a hard capsule comprising from 5 mg to 50 mg per capsule of doxylarnine succinate and from 5 mg to 50 mg per capsule of pyridoxine hydrochloride.
  8. 8. The process according to any of the claims 1-7, wherein:
    the coating agents of the inner active coating iayer of peliets of doxylamine or a pharmaceutically acceptable sait thereof are selected from the group consisting polyvinylpyrrolidone, shellac, hypromellose, hydroxypropylcellulose, microcrystalline cellulose and a mixture thereof; or alternatively the pore-forming agent is selected from the group consisting of talc, micronized sugar, sodium or potassium chloride and a mixture thereof, and,'or the enteric coating agents is selected from the group consisting of copolymer of methacrylic acid and methyl méthacrylate, copolymer of methacrylic acid and methyl acrylate, cellulose acetate phthalate, hydroxypropyl methyl cellulose phthalate, polyvinyl acetate phthalate, sodium alginate, cellulose acetate trimellitate and a mixture thereof.
  9. 9. The process according to any of the daims 1-8, wherein the process further comprises an additional step of drying separately each one of the plurality of pellets obtained in each one of the coating step, wherein the drying step is performed at a température from 15 °C to 60 °C and an airflow >1 m3 / (h per kg inert nucléus) during the appropriate period of time for having less than 5000 ppm of each of the solvents used in the process.
  10. 10. The process according to any of the daims 1-9, wherein the modified release multiple unit oral dosage form exhibits a dissolution profile according to which:
    from 10% to 35% by weight of doxylamine content is dissolved at 1sth in 0.1 N HCl medium (pH= D;
    then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 45% to 70% by weight of doxylamine initial content is dissolved;
    then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7ih h at least an accumulated 80% of doxylamine initial content is dissolved;
    from 10% to 35% by weight of pyridoxine content is dissolved at 1sth in 0.1 N HCl medium (pH = 1);
    then, the medium is replaced by a pH = 4.5 medium (0.05 M acetate buffer) and at 4th h from an accumulated 40% to 65% by weight of pyridoxine initial content is dissolved;
    then, the medium is replaced by a pH = 6.8 medium (0.05 M phosphate buffer) and at 7thh at least an accumulated 80% of pyridoxine initial content is dissolved; and wherein the dissolution profile is measured using a USP type II apparatus (basket), placing the composition in 900mL of the corresponding media / buffered at 37°C ± 0.5 °C and 100 rpm.
  11. 11. The process according to any of the claims 1-10, wherein the modified release multiple unit oral dosage form comprises:
    a first plurality of modified release pellets of doxylamine or a pharmaceutically acceptable sait thereof comprising:
    - an inert nucléus;
    - an inner active coating layer comprising a therapeutically effective amount of doxylamine or a pharmaceutically acceptable sait thereof, from 7 to 11 % by weight of one or more coating agents and from 20 to 28 % by weight of one or more pore-forming agent; and optionally one or more pharmaceutically acceptable excipients:
    - an intermediate enteric release coating layer comprising from 45 to 65 % by weight of one or more enteric coating agents and from 55 to 35 % by weight of one or more pore-forming agent; and
    - an externai modified release coating layer comprising from 8 to 14 % by weight of one or more enteric coating agents, from 38 to 46 % by weight of one or more modified release coating agents and from 42 to 52 % by weight of one or more pore-forming agent; and a second plurality of modified release pellets of pyridoxine or a pharmaceutically acceptable sait thereof comprising:
    - an inert nucléus:
    - an inner active coating layer comprising a therapeutically effective amount of pyridoxine or a pharmaceutically acceptable sait thereof, and from 14 to 20 % by weight of one or more coating agents; and
    - an external modified release coating layer comprising from 2 to 6 % by weight of one or more enteric coating agents, from 30 to 45 % by weight of one or more modified release coating agents and from 50 to 65 % by weight of one or more pore-forming agents.
OA1202100132 2018-09-27 2019-09-27 A process for the preparation of a modified release multiple unit oral dosage form of doxylamine succinate and pyridoxine hydrochloride. OA20182A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP18382687.4 2018-09-27

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Publication Number Publication Date
OA20182A true OA20182A (en) 2021-12-30

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