RS20200036A1 - The device for energy exchange between media with improved structure and performance - Google Patents
The device for energy exchange between media with improved structure and performanceInfo
- Publication number
- RS20200036A1 RS20200036A1 RS20200036A RSP20200036A RS20200036A1 RS 20200036 A1 RS20200036 A1 RS 20200036A1 RS 20200036 A RS20200036 A RS 20200036A RS P20200036 A RSP20200036 A RS P20200036A RS 20200036 A1 RS20200036 A1 RS 20200036A1
- Authority
- RS
- Serbia
- Prior art keywords
- coil
- coils
- fluid
- structural reinforcements
- structural
- Prior art date
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/04—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being spirally coiled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0243—Header boxes having a circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/0265—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by using guiding means or impingement means inside the header box
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2225/00—Reinforcing means
- F28F2225/04—Reinforcing means for conduits
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Uređaj za razmenu energije između medijuma sa poboljšanom strukturom i performansama je karakterističan po konstrukciji razmenjivača toplote suprotnog i unakrsnog toka fluida, izrađen zavrtanjem helikoidnih cevi zavojnica (201, 202, 203, 204, 205, 206, 207, 208, 289, 290), sukcesivno, preko strukturalnih ojačanja (300, 301, 302, 303, 304, 305, 306, 307, 308, 389, 390) koja su sastavni deo razmenjivačkog jezgra (200) i koja omogućavaju stepenasti raspored zavojnica, te raspored cevi svake zavojnice tačno u srednjoj poziciji i istom razmaku (320) između cevi susednih zavojnica i zajedno su razmenjivačka površina. Strukturalna ojačanja (300,301,302,303,304,305,306,307,308,389,390) su izrađena da im unutrašnja ivica (291) i spoljašnja ivica (292) odgovara zahtevanom koraku (600) zavojnica, te da im unutrašnja ivica (291) dodatno prati ugao navoja zavojnice na koju se postavljaju, a spoljašnja ivica (292) da prati ugao navoja naredne zavojnice.The device for energy exchange between media with improved structure and performance is characterized by the construction of heat exchangers of opposite and cross flow of fluid, made by screwing helical tubes of coils (201, 202, 203, 204, 205, 206, 207, 208, 289, 290), successively, through structural reinforcements (300, 301, 302, 303, 304, 305, 306, 307, 308, 389, 390) which are an integral part of the exchange core (200) and which enable a stepwise arrangement of the coils, and the arrangement of the tubes of each coil exactly in the middle position and the same distance (320) between the pipes of adjacent coils and together are the exchange surface. Structural reinforcements (300,301,302,303,304,305,306,307,308,389,390) are made so that their inner edge (291) and outer edge (292) correspond to the required pitch (600) of the coils, and that their inner edge (291) additionally follows the thread angle of the coil on which they are placed. 292) to follow the thread angle of the next coil.
Description
strukturom i performansama structure and performance
Oblast tehnike na koju se pronalazak odnosi Technical field to which the invention relates
Pronalazak uopšteno spada u oblast razmenjivača toplote. Prema Međunarodnoj klasifikaciji patenata( MKP Intcl), predmet pronalaska je razvrstan i označen sa F28, šira klasifikacija, koja se odnosi na razmenu toplote uopšte. The invention generally belongs to the field of heat exchangers. According to the International Classification of Patents (IPC Intcl), the subject of the invention is classified and marked with F28, a broader classification, which refers to heat exchange in general.
Kako je pronalazak karakterističan po svojoj konstrukciji, može biti označen i sa F28F - konstrukcijski elementi uređaja za razmenu i prenos toplote opšte primene . As the invention is characteristic for its construction, it can also be marked with F28F - structural elements of heat exchange and transfer devices of general application.
Tehnički problem Technical problem
Pronalazači su imali cilj poboljšati toplotne performanse razmenjivačkog jezgra toplote, prvenstveno na način da se mogu lako kontrolisati bitni parametri radnih fluida. Nadalje, korištenjem tako poboljšanog razmenjivačkog jezgra toplote pronalazači su osmislili razmnjivač toplote koji je jednostavan za izradu, upotrebu i održavanje, podesan za primenu u različitim komercijalni i rezidencijalnim prostorima, te različitim granama industrije. Također, pronalazači su imali za cilj osmisliti razmenjivač toplote koji ima manju masu u odnosu na postojeće razmenjivače iste snage od istog materijala izrade. The inventors aimed to improve the thermal performance of the heat exchanger core, primarily in such a way that the essential parameters of the working fluids can be easily controlled. Furthermore, by using such an improved heat exchanger core, the inventors have designed a heat exchanger that is simple to manufacture, use and maintain, suitable for application in various commercial and residential spaces, and various branches of industry. Also, the inventors aimed to design a heat exchanger that has a smaller mass compared to existing exchangers of the same power and made of the same material.
Stanje tehnike State of the art
Pronalazači su izvršili uvid u baze patenata, te su ustanovili da postoj pronalasci razmenjivača toplote koji obuhvaćaju strukturu koja ima helikoidne cevi te je između cevi ostvaren stepenasti razmak i prisutan je unakrsni tok fluida kao na primer EP0351247 (A2) -Recovery of heat from flue gases ili US20100096115A1 - Multiple concentric cylindrical cocoiled heat exchanger ili pak US3403727A - Crossflow countercurrent heat exchanger with inner and outer-tube sections made up of closely packed coaxially nested layers of helicoidally wound tubes The inventors reviewed the patent databases and found that there are inventions of heat exchangers that include a structure that has helicoidal tubes and a stepped gap between the tubes and a cross flow of fluid is present, such as EP0351247 (A2) - Recovery of heat from flue gases or US20100096115A1 - Multiple concentric cylindrical cocoiled heat exchanger or else US3403727A - Crossflow countercurrent heat exchanger with inner and outer-tube sections made up of closely packed coaxially nested layers of helicoidally wound tubes
Neki drugi slični pronalasci kao na primer US4893672A - Counter-flow heat exchanger with helical tube bundle ili GB685848 (A) - Improvements relating to the construction of tubular heat exchangers ne obuhvata unakrsni tok fluida ili pak stepenasti razmak između cevi. Some other similar inventions such as US4893672A - Counter-flow heat exchanger with helical tube bundle or GB685848 (A) - Improvements relating to the construction of tubular heat exchangers do not include the cross flow of fluid or the stepped distance between the tubes.
Niti jedan od izloženih patenata ne sadržava razmenjivač toplote suprotnog i unakrsnog toka fluida, izradjen zavrtanjem helikoidnih cevi(zavojnica) jedne u drugu preko strukturalnih ojačanja koja su sastavni deo razmenjivačkog jezgra i koja omogućavaju stepenasti/cik -cak raspored zavojnica, te raspored cevi svake zavojnice tačno u srednjem položaju i istom razmaku izmedju cevi susednih zavojnica u celom razmenjivackom jezgru i zajedno su razmenjivačka površina. Isto tako niti jedan od tih patenata ne otkriva sturkturalna ojačanja koja bi bila izradjena tako da im unutrašnja i spoljašnja ivica odgovara zahtevanom koraku zavojnica te da im unutrašnja ivica dodatno prati ugao zavojnice na koju se postavljaju a spoljašnja ivica da prati ugao naredne zavojnice. None of the exposed patents contain a heat exchanger of opposite and cross flow of fluid, made by screwing helical tubes (coils) into each other through structural reinforcements that are an integral part of the exchanger core and which enable a staggered/zig-zag arrangement of the coils, and the arrangement of the tubes of each coil exactly in the middle position and the same distance between the tubes of the adjacent coils in the entire exchanger core and together they are the exchanger surface. Likewise, none of those patents disclose structural reinforcements that would be made so that their inner and outer edges correspond to the required pitch of the coils and that their inner edge additionally follows the angle of the coil on which they are placed and the outer edge follows the angle of the next coil.
Izlaganje suštine pronalaska Presentation of the essence of the invention
Suština predmetnog pronalaska je konstrukciono rešenje razmenjivača toplote suprotnog i unakrsnog toka fluida, izradjenog zavrtanjem helikoidnih cevi(zavojnica) sukcesivno preko strukturalnih ojačanja koja su sastavni deo razmenjivačkog jezgra i koja omogućavaju stepenasti/cik-cak raspored zavojnica, te raspored cevi svake zavojnice tačno u srednjoj poziciji i istom razmaku izmedju cevi susednih zavojnica u celom razmenjivackom jezgru i zajedno su razmenjivačka površina. The essence of the present invention is the structural solution of the opposite and cross-flow heat exchanger, made by screwing helical tubes (coils) successively over the structural reinforcements that are an integral part of the exchanger core and which enable a staggered/zigzag arrangement of the coils, and the arrangement of the tubes of each coil exactly in the middle position and the same distance between the tubes of the adjacent coils in the entire exchanger core and together they are the exchanger surface.
Sturkturalna ojačanja su izradjena tako da im unutrašnja i spoljšnja ivica odgovara zahtevanom koraku zavojnica te da im unutrašnja ivica dodatno prati ugao zavojnice na koju se postavljaju a spoljašnja ivica da prati ugao naredne zavojnice. Structural reinforcements are made so that their inner and outer edges correspond to the required pitch of the coils, and that their inner edge additionally follows the angle of the coil on which they are placed, and the outer edge follows the angle of the next coil.
Kroz ovaj uređaj za razmenu energije mogu prolaziti dva fluida, prvi fluid i drugi fluid. Nadalje, ovaj uređaj može sadržavati centralni usmerivač s kupastim nastavcima i nosač strukturalnih ojačanja, pri čemu je na centralni usmerivač koji ima kupaste nastavke sa obe strane postavljeno osnovno strukturalno ojačanje na koja je zavrnuta prva helikoidna zavojnica i pri čemu je zadatak centralnog usmerivača da vrši usmeravanje toka prvog fluida prema zavojnicama i da spreči prolaz prvog fluida kroz centralni deo razmenjivačkog jezgra i pri čemu kupasti nastavci tok prvog fluida usmeravaju što bliže spoljašnjim zidovima zavojnica kroz koje se kreće drugi fluid. Sve neparne zavojnice (prva, treća,peta, ...) su međusobno paralelne i u transverzalnim i u longitudinalnim ravnima razmenjivačkog jezgra, dok su isto tako sve parne zavojnice (druga, četvrta, šesta,...) međusobno paralelne i u transverzalnim i u longitudinalnim ravnima razmenjivačkog jezgra. Prečnici d cevi od kojih se izradjuju sve zavojnice su isti. Svaka zavojnica u razmenjivačkom jezgru ima drugačiji prečnik pri čemu sve zavojnice imaju isti korak zavojnice, i pri čemu svaka zavojnica ima drugačiji ugao navoja. Stukturalna ojačanja imaju sinusoidan ili talasast ili valovit-cik-cak oblik, pri čemu oblik strukturalnih ojačanja čini ležišta kojim se kreću zavojnice pri zavrtanju u razmenjivačko jezgro. Two fluids can pass through this energy exchange device, the first fluid and the second fluid. Furthermore, this device can contain a central guide with conical attachments and a carrier of structural reinforcements, wherein a basic structural reinforcement is placed on the central guide that has conical attachments on both sides, on which the first helicoidal coil is screwed, and wherein the task of the central guide is to direct the flow of the first fluid towards the coils and to prevent the passage of the first fluid through the central part of the exchange core, and wherein the conical attachments direct the flow of the first fluid closer to the outer walls of the coils through which the other fluid moves. All odd coils (first, third, fifth, ...) are parallel to each other in both transverse and longitudinal planes of the exchange core, while all even coils (second, fourth, sixth, ...) are parallel to each other in both transverse and longitudinal planes of the exchange core. The diameters d of the pipes from which all the coils are made are the same. Each coil in the exchange core has a different diameter with all coils having the same coil pitch, and with each coil having a different thread angle. The structural reinforcements have a sinusoidal or wavy or wavy-zigzag shape, whereby the shape of the structural reinforcements is formed by the bearings through which the coils move when screwing into the exchanger core.
Stukturalna ojačanja sadržavaju unutrašnju ivicu i spoljašnju ivicu pri čemu iste odgovaraju zahtevanom koraku zavojnica i pri čemu unutrašnja ivica dodatno prati ugao navoja zavojnice na koju se postavljaju, a spoljašnja ivica prati ugao naredne zavojnice, pri čemu prva zavojnica, ima prečnik prve zavojnice, korak i ugao navoja prve zavojnice. Prvo strukturalno ojačanje koje se postavlja na prvu zavojnicu i prati korak, dodatno prati ugao prve zavojnice unutrašnjom ivicom , a spoljašnjom ivicom ugao naredne druge zavojnice i tako redom do poslednje zavrnute zavojnice. The structural reinforcements contain an inner edge and an outer edge, whereby the same corresponds to the required pitch of the coils and whereby the inner edge additionally follows the angle of the thread of the coil on which they are placed, and the outer edge follows the angle of the next coil, whereby the first coil has the diameter of the first coil, the pitch and the angle of the thread of the first coil. The first structural reinforcement, which is placed on the first coil and follows the step, additionally follows the corner of the first coil with the inner edge, and with the outer edge the corner of the next second coil, and so on until the last twisted coil.
Na svaku zavojnicu redom postavlja se najmanje dva stukturalna ojačanja, a najpoželjnije tri ili više, rasporedjenih na jednakim razmacima po prečnicima zavojnica, pri čemu se na svaku sledeću zavojnicu stukturalna ojačanja postavljaju tako da nisu u istoj ravni sa strukturalnim ojačanjima prethodne zavojnice. At least two structural reinforcements are placed on each coil in turn, and preferably three or more, distributed at equal intervals along the diameters of the coils, whereby structural reinforcements are placed on each subsequent coil so that they are not in the same plane as the structural reinforcements of the previous coil.
Osnovna stukturalna ojačanja se vezuju varenjem na centralni usmerivač, a svaka naredna strukturalna ojačanja na sledeću zavrnutu zavojnicu redom u razmenjivačko jezgro pri čemu sturkuralna ojačanja ujedno omogućavaju stepenasti ili cik-cak raspored zavojnica, te raspored cevi svake zavojnice tačno u srednjoj poziciji i istom razmaku izmedju cevi, transverzalno na drugi fluid, susednih zavojnica u celom razmenjivačkom jezgru. Ovaj uređaj za razmenu energije može nadalje sadržavati nosače strukturalnih ojačanja na kojima su izbušene rupe, tako da se u pojedinu rupu umeće jedan kraj strukturalnog ojačanja, pri čemu svaki od nosača strukturalnih ojačanja ima onoliko probušenih rupa i vertikalno i horizontalno, koliko je neophodno da se na svaku zavojnicu postavi najmanje dva struktutralna ojačanja. The basic structural reinforcements are attached by welding to the central guide, and each subsequent structural reinforcement to the next twisted coil in turn in the exchange core, whereby the structural reinforcements also enable a staggered or zigzag arrangement of the coils, and the arrangement of the tubes of each coil exactly in the middle position and the same distance between the tubes, transverse to the other fluid, of the adjacent coils in the entire exchange core. This energy exchange device can further contain structural reinforcement supports that have holes drilled in them, so that one end of the structural reinforcement is inserted into each hole, with each of the structural reinforcement supports having as many drilled holes both vertically and horizontally as necessary to place at least two structural reinforcements on each coil.
Prednost ovog pronalaska ogleda se u jednostavnoj izradi, poboljšanim toplotnim performansama, jednostavnoj kontroli bitnih parametara radnih fluida, lakoj modularnosti za primenu u komercijalnim, rezidencijalnim prostorima i u raznim granama industrije, te lakoj modularnosti za manje/ veće snage. The advantage of this invention is reflected in simple manufacturing, improved thermal performance, simple control of important parameters of working fluids, easy modularity for application in commercial, residential spaces and in various branches of industry, and easy modularity for lower/higher power.
Opis slika nacrta Description of the draft images
Pronalazak je detaljno opisan na primeru nacrta gde: The invention is described in detail on the example of the drawing where:
Slika 1. - ilustruje konstrukciono rešenje razmenjivača toplote u trimetriji Figure 1. - illustrates the design solution of the heat exchanger in trimetry
Slika 2. - predstavlja ortogonalni crtež predmetnog pronalaska -pogled odozgo Slika 3. - predstavlja ortogonalni crtež predmetnog pronalaska- pogled s preda Slika 4. - ilustruje- jedan poprečni presek s prikazanim predposlednjim strukturalnim ojačanjem Figure 2 - represents an orthogonal drawing of the subject invention - top view Figure 3 - represents an orthogonal drawing of the subject invention - front view Figure 4 - illustrates - one cross-section with the penultimate structural reinforcement shown
Slika 5. - ilustruje skraćen poprečni presek u trimetriji Figure 5 - illustrates a shortened cross-section in trimetry
Slika 6. - ilustruje skraćen poprečni presek s prikazanim poslednjim strukturalnim ojačanjem Figure 6 - illustrates a shortened cross-section with the final structural reinforcement shown
Slika 7. - ilustruje detalj položaja prve i druge zavojnice u odnosu na prvo strukturalno ojačanje s naznačenim uglom zavojnice Figure 7 - illustrates a detail of the position of the first and second coils in relation to the first structural reinforcement with the coil angle indicated
Slika 8. - ilustruje jedno izabrano strukturalno ojačanje Figure 8 - illustrates one selected structural reinforcement
Slika 9. - predstavlja ortogonoalni crtež - poprecni presek prvog primera sa 8 zavojnica Figure 9 - represents an orthogonal drawing - a cross section of the first example with 8 coils
Slika 10. - predstavlja ortogonalni crtež - pogled s preda prvog primera sa 8 zavojnica Figure 10 - represents an orthogonal drawing - front view of the first example with 8 coils
Slika 11. - predstavlja ortogonalni crtež - poprecni presek prvog primera sa 8 zavojnica Figure 11. - represents an orthogonal drawing - a cross section of the first example with 8 coils
Slika 12. - ilustruje pogled sa strane prvog primera sa 8 zavojnica Figure 12 - illustrates a side view of the first example with 8 coils
Slika 13. - ilustruje nosač strukturalnih ojacanja - sa poprečnim presekom prvog primera sa 8 zavojnica u trimetriji Figure 13. - illustrates the support of structural reinforcements - with a cross-section of the first example with 8 coils in trimetry
Slika 14 - ilustruje razmenjivačko jezgro sa nosačima strukturalnih ojačanja - sa poprečnim presekom prvog primera sa 8 zavojnica u trimetriji Figure 14 - illustrates an exchange core with structural reinforcement supports - with a cross-section of the first example with 8 coils in trimetry
Slika 15. - ilustruje delimični poprečni presek razmenjivačkog jezgra sa nosačima strukturalnih ojačanja prvog primera sa 8 zavojnica u trimetriji Figure 15 - illustrates a partial cross-section of the exchange core with structural reinforcement supports of the first example with 8 coils in trimetry
Slika 16. - ilustruje uvećani pogled preseka nekoliko zavojnica s rikazanim tokom prvog fluida i razmakom između zavojnica Figure 16 - illustrates an enlarged cross-sectional view of several coils with the flow of the first fluid drawn and the spacing between the coils
Slika 17. - ilustruje primer redukcije ulaza i izlaza razmenjivača za standardne priključke radnih fluida i primenu Figure 17 - illustrates an example of exchanger inlet and outlet reduction for standard working fluid connections and application
Slika 18. - ilustruje primer vezivanja više razmenjivača manjih snaga Figure 18. - illustrates an example of connecting several exchangers of smaller power
POPIS POZIVNIH OZNAKA LIST OF CALL SIGNS
101- centralni usmerivač 101- central router
102- kupasti nastavak 102- conical extension
103 - rupe na omataču za prolaz cevi sa proširenjima 103 - holes on the casing for the passage of pipes with extensions
104- omotač razmenjivačkog jezgra 104- the shell of the exchange core
105- nosač strukturalnih ojačanja 105- carrier of structural reinforcements
1050-rupa na nosaču strukturalnog ojačanja 1050-hole structural reinforcement bracket
-oklop -armor
-prihvatnik (kolektor) cevi sa proširenjima - pipe receiver (collector) with extensions
- otvori za odzraku razmenjivačkog jezgra - vents for the exchange core
-cev sa proširenjima (na početku i kraju svake zavojnice isti za sve zavojnice) - uzdužna osa - pipe with extensions (at the beginning and end of each coil, the same for all coils) - longitudinal axis
- dužina razmenjivačkog jezgra - length of the exchange core
- prečnik razmenjivačkog jezgra - the diameter of the exchange core
- razmjenjivačko jezgro - exchange core
- prva zavojnica (helikoidna cev) - first coil (helical tube)
- druga zavojnica - second coil
- treća zavojnica - third coil
- četvrta zavojnica - fourth coil
- peta zavojnica - fifth coil
- šesta zavojnica - sixth coil
- sedma zavojnica - seventh coil
- osma zavojnica - eighth coil
- pretposlednja zavojnica - penultimate coil
- poslednja zavojnica - last coil
- unutrašnja ivica strukturalnog ojačanja - the inner edge of the structural reinforcement
- spoljašnja ivica strukturalnog ojačanja - the outer edge of the structural reinforcement
- ispupčenje - bulge
- udubljenje - recess
- prečnik cevi d od kojih su izradjene sve zavojnice - pipe diameter d from which all coils are made
- osovno strukturalno ojačanje - axial structural reinforcement
- prvo strukturalno ojačanje - first structural reinforcement
- drugo strukturalno ojačanje - other structural reinforcement
- treće strukturalno ojačanje - third structural reinforcement
- četvrto strukturalno ojačanje - fourth structural reinforcement
- peto strukturalno ojačanje - fifth structural reinforcement
- šesto strukturalno ojačanje - the sixth structural reinforcement
- sedmo strukturalno ojačanje - the seventh structural reinforcement
- osmo strukturalno ojačanje - eighth structural reinforcement
- pretposlednje strukturalno ojačanje - penultimate structural reinforcement
- poslednje strukturalno ojačanje - the last structural reinforcement
320- razmak izmedju cevi zavojnica transverzalno na drugi fluid 320- distance between coil tubes transverse to the second fluid
310 - debljina meterijala od kog se izradjuju sva strukturalna ojačanja 310 - the thickness of the material from which all structural reinforcements are made
311 - debljina zida cevi od koje su izradjene sve zavojnice 311 - the thickness of the pipe wall from which all the coils are made
400-tok prvog fluida 400-flow of the first fluid
402-tok drugog fluida 402-flow of another fluid
410 - ulaz prvog fluida 410 - first fluid inlet
420 - ulaz drugog fluida 420 - second fluid inlet
411 - izlaz prvog fluida 411 - first fluid outlet
421 - izlaz drugog fluida 421 - second fluid outlet
412 - prečnik prilagodjenih ulaza i izlaza prvog fluida za standarne priključke 412 - the diameter of the adjusted inlets and outlets of the first fluid for standard connections
422 - prečnik prilagodjenih ulaza i izlaza drugog fluidaza standarne priključke 422 - the diameter of the adjusted inlets and outlets of the second fluid of the standard connection
430- prva tačka 430- first point
431- druga tačka 431- second point
501 - prečnik prve zavojnice 501 - the diameter of the first coil
589- prečnik pretposlednje zavojnice 589- diameter of penultimate coil
590- prečnik poslednje zavojnice 590- the diameter of the last coil
600 - korak zavojnica 600 - coil pitch
601 - ugao navoja prve zavojnice 601 - thread angle of the first coil
602-ugao navoja druge zavojnice 602-thread angle of the second coil
689- ugao navoja predposlednje zavojnice 689- thread angle of penultimate coil
690- ugao navoja poslednje zavojnice 690 - thread angle of the last coil
Detaljan opis pronalaska Detailed description of the invention
Uređaj za razmenu energije između medijuma sa poboljšanom strukturom i performansama u jednoj izvedbi sadržava sledeće delove: omotač 104, oklop 106, prihvatnik (kolektor) 107, zavojnice odnosno helikoidne cevi 201,202,203,204,205,206,207,208,289,290, cevi sa proširenjima 110, centralni usmerivač 101 s kupastim nastavcima 102, strukturalna ojačanja 300,301,302,303,304,305,306,307,308,389,390 i nosača strukturalnih ojačanja 105. The device for exchanging energy between the medium with improved structure and performance in one embodiment contains the following parts: casing 104, armor 106, receiver (collector) 107, coils or helical tubes 201,202,203,204,205,206,207,208,289,290, tubes with extensions 110, central guide 101 with conical extensions 102, structural reinforcements 300,301,302,303,304,305,306,307,308,389,390 and structural reinforcement supports 105.
Uobičajeno, na centralni usmerivač 101 koji ima kupaste nastavke 102 sa obe strane se postavljaju osnovna strukturalna ojačanja 300 na koja će se zavrnuti prva helikoidna cev(zavojnica) 201. Zadatak centralnog usmerivača 101 je da vrši usmeravanje toka prvog fluida 400 prema zavojnicama 201,202,203,204,205,206,207,208,289,290, i da spreči prolaz prvog fluida 400 kroz centralni deo razmenjivačkog jezgra 200. Kupasti nastavci 102 tok prvog fluida 400 usmeravaju što bliže spoljašnjim zidovima zavojnica 201,202,203,204, 205,206,207,208,289,290 kroz koji se kreće drugi fluid 402. Centralni usmerivač 101 se izradjuje od cevi definisanog prečnika na koju su sa obe strane zavareni kupasti nastavci 102. Usually, basic structural reinforcements 300 are placed on the central guide 101, which has conical extensions 102 on both sides, on which the first helical tube (coil) 201 will be screwed. The task of the central guide 101 is to direct the flow of the first fluid 400 towards the coils. 201,202,203,204,205,206,207,208,289,290, and to prevent the passage of the first fluid 400 through the central part of the exchange core 200. The conical extensions 102 direct the flow of the first fluid 400 as close as possible to the outer walls of the coils 201,202,203,204, 205,206,207,208,289,290 through which the second fluid 402 moves. The central guide 101 is it is made of a pipe of a defined diameter to which conical attachments 102 are welded on both sides.
Zavojnice razmenjivačkog jezgra 200 se formiraju na alatima. Alat moze biti valjak definisanog prečnika i dužine, napravljen od plastike ili metala sa izradjenim kanalima na sebi, koji odgovaraju zahtevanoj zavojnici i njenim karakteristikama, pri čemu se okretanjem alata dobijaju helikoidne cevi (zavojnice) zadatih parametara. Sve zavojnice sa neparnim brojem npr., 201,203 do 289, su paralelne i u transverzalnim i u longitudinalnim ravnima razmenjivačkog jezgra 200. Isto važi i za parne zavojnice 202, 204, itd. Prečnici d cevi 295 od kojih se izradjuju sve zavojnice su isti. Svaka zavojnica 201 do 289, 290 ima drugačiji prečnik, pa se tako definira prečnik prve zavojnice 501, prečnih pretposlednje zavojnice 589 i prečnik poslednje zavojnice 590. Sve zavojnice imaju isti korak 600 zavojnice, ali imaju drugačiji ugao navoja, pa tako prva zavojnica ima ugao navoja 601, ugao navoja pretposlednje zavojnice je 689, dok je ugao poslednje zavojnice 690, pa je radi toga alat za svaku zavojnicu drugačiji. Takodje zavojnice se mogu izradjivati i na modifikovanim alatima za savijanje cevi npr., tro-valjak, dobošasti alati i drugi alati poznati iz stanja tehnike. Cevi od kojih se izradjuju zavojnice mogu biti od bakra, aluminijuma, inoxa, dualnih metala itd. Razmenjivačko jezgro 200 može biti vezano u sisteme grejanja ili hladjenja uspravno ili horizontalno. The coils of the exchange core 200 are formed on the tools. The tool can be a roller of a defined diameter and length, made of plastic or metal with channels made on it, which correspond to the required coil and its characteristics, whereby by turning the tool, helicoid tubes (coils) of given parameters are obtained. All odd-numbered coils, eg, 201, 203 through 289, are parallel in both the transverse and longitudinal planes of the exchange core 200. The same is true for even-numbered coils 202, 204, etc. The diameters d of the pipe 295 from which all the coils are made are the same. Each coil 201 to 289, 290 has a different diameter, thus defining the diameter of the first coil 501, the cross penultimate coil 589 and the diameter of the last coil 590. All coils have the same pitch 600 coils, but have a different thread angle, so the first coil has a thread angle of 601, the thread angle of the penultimate coil is 689, while the angle of the last coil is 690, so the tool is different for each coil. Coils can also be made on modified pipe bending tools, for example, three-roller, drum tools and other tools known from the state of the art. The pipes from which the coils are made can be made of copper, aluminum, stainless steel, dual metals, etc. The heat exchanger core 200 can be attached to heating or cooling systems vertically or horizontally.
Strukturalna ojačanja 300,301,302,303,304,305,306,307,308,389,390 omogućavaju zavrtanje zavojnica u razmenjivacko jezgro 200. Stukturalna ojačanja 300,301,302,303, 304,305,306,307,308,389,390 imaju sinusoidan/talasast/valovit-cik-cak oblik. Ovakav oblik strukturalnih ojačanja omogućava ležišta kojim se kreću zavojnice 201,202,203,204, 205,206,207,208,289,290, pri zavrtanju u razmenjivačko jezgro 200. Postavljaju se paralelno sa uzdužnom osom 112, a unutrašnja ivica 291 i spoljašnja ivica 292 im je izradjena da odgovara zahtevanom koraku 600 zavojnica. Obzirom da je ugao navoja zavojnica 601,689,690 za svaku zavojnicu 201,202,203,204,205,206,207,208,289,290 drugačiji, ujedno su i sva strukturalna ojačanja drugačija, izradjena da im unutrašnja ivica 291 dodatno prati ugao navoja zavojnice na koju se postavljaju, a spoljašnja ivica 292 da prati ugao naredne zavojnice. Tako, prva zavojnica 201, ima prečnik 501, korak navoja 600, prečnik cevi d od koje je izradjena zavojnica 201, ugao navoja 601 i prvo strukturalno ojačanje 301, i tako redom za svaku narednu zavojnicu sukcesivno. Isto tako, prvo strukturalno ojačanje 301 koje se postavlja na zavojnicu 201 i prati korak 600, dodatno prati ugao zavojnice 601 za prvu zavojnicu 201 unutrašnjom ivicom 291, a spoljašnjom ivicom 292 ugao 602 naredne druge zavojnice 202 i tako redom do poslednje zavrnute zavojnice. Na svaku zavojnicu se redom postavlja najmanje dva stukturalna ojačanja 300,301,302,303,304,305,306,307, 308,389,390 a najpozeljnije tri ili više, rasporedjenih na jednakim razmacima po prečnicima zavojnica 201, 289,290. Na svaku sledeću zavojnicu, stukturalna ojačanja se postavljaju da nisu u istoj ravni sa ojačanjima prethodne zavojnice. Osnovno stukturalno ojačanje 300 se vezuju varenjem na centralni usmerivač 101, a svako naredno strukturalno ojačanje 301,302,303,304,305,306,307,308,389,390 na sledeću zavrnutu zavojnicu redom u razmenjivačko jezgro 200. Sturkuralna ojačanja ujedno omogućavaju stepenasti/cik-cak raspored zavojnica te raspored cevi svake zavojnice tačno u srednjoj poziciji i istom razmaku izmedju cevi 320 (transverzalno na drugi fluid 402) susednih zavojnica u celom razmenjivačkom jezgru 200. Nakon postavljanja stukturalnih ojačanja na poslednju zavrnutu zavojnicu 289 ili 290, na njih se postavlja cilindricni omotac 104 razmenjivača. Osnovna strukturalna ojačanja 300 i poslednja strukturalna ojačanja 390, dodatno, mogu biti i ravna, bez cik-cak talasa, i ostalih navedenih karakteristika, te biti u ravni sa strukturalnim ojačanjem naredne zavojnice, sto vazi za osnovna strukturalna ojačanja 300, ili prethodne sto važi za poslednja strukturalna ojačanja 390. Takodje zavojnice 201,289,290, sa svojim parom strukturalnih ojačanja 301, 389, 390 redom, se mogu zavariti pre zavrtanja u razmenjivačko jezgro 200, a potom pojedinačno zavrnuti u razmenjivačko jezgro, sukcesivno. Structural reinforcements 300,301,302,303,304,305,306,307,308,389,390 enable coils to be screwed into the exchange core 200. Structural reinforcements 300,301,302,303, 304,305,306,307,308,389,390 have a sinusoidal/wavy/wavy-zigzag shape. This form of structural reinforcement enables the bearings in which the coils 201,202,203,204, 205,206,207,208,289,290 move, when screwed into the exchanger core 200. They are placed parallel to the longitudinal axis 112, and the inner edge 291 and the outer edge 292 are made for them to match the required pitch of 600 coils. Considering that the angle of the thread of the coils 601,689,690 is different for each coil 201,202,203,204,205,206,207,208,289,290, at the same time all the structural reinforcements are different, made so that their inner edge 291 additionally follows the angle of the thread of the coil on which they are placed, and the outer edge 292 to follow the angle of the next coil. Thus, the first coil 201 has a diameter of 501, a thread pitch of 600, a pipe diameter d from which the coil 201 is made, a thread angle of 601 and a first structural reinforcement 301, and so on for each subsequent coil successively. Likewise, the first structural reinforcement 301 that is placed on the coil 201 and follows step 600, additionally follows the corner of the coil 601 for the first coil 201 with the inner edge 291, and with the outer edge 292 the corner 602 of the next second coil 202 and so on until the last twisted coil. At least two structural reinforcements 300, 301, 302, 303, 304, 305, 306, 307, 308, 389, 390 are placed on each coil, and preferably three or more, distributed at equal intervals along the diameters of the coils 201, 289, 290. On each subsequent coil, structural reinforcements are placed so that they are not in the same plane as the reinforcements of the previous coil. The basic structural reinforcement 300 is connected by welding to the central guide 101, and each subsequent structural reinforcement 301,302,303,304,305,306,307,308,389,390 to the next twisted coil in order in the exchanger core 200. coils exactly in the middle position and the same distance between the tubes 320 (transverse to the second fluid 402) of the adjacent coils in the entire exchanger core 200. After placing the structural reinforcements on the last twisted coil 289 or 290, the cylindrical shell 104 of the exchanger is placed on them. The basic structural reinforcements 300 and the last structural reinforcements 390, in addition, can be straight, without zigzag waves, and the other mentioned characteristics, and be in line with the structural reinforcement of the next coil, which applies to the basic structural reinforcements 300, or the previous ones, which applies to the last structural reinforcements 390. Also the coils 201,289,290, with their pair of structural reinforcements 301, 389, 390 respectively, can be welded before screwing into the exchanger core 200, and then individually screwed into the exchanger core, successively.
Srukturalna ojačanja obezbedjuju učvršćenje celokupnog razmenjivačkog jezgra 200, smanjenje vibracija, te uniformni razmak između cevi zavojnice 320. Dodatno povećavaju površinu za razmenu toplote i čine zajedno sa zavojnicama ukupnu razmenjivačku površinu. Takodje moguće su i druge modifikacije u načinu vezivanja stukturalnih ojačanja sem varenjem npr. lemljenjem, lepljenjam itd. The structural reinforcements ensure the strengthening of the entire exchange core 200, the reduction of vibrations, and the uniform distance between the tubes of the coil 320. They additionally increase the heat exchange surface and together with the coils form the total exchange surface. It is also possible to make other modifications in the way of tying structural reinforcements apart from welding, for example. soldering, gluing, etc.
Sturkturalna ojačanja se najpoželjnije izradjuju od iste vrste materijalima kao i zavojnice. Stukturalna ojačanja se izradjuju od materijala punog preseka, traka, zica itd., ili od kapilarnih cevčica(mikro- kanalne cevi). Izradjuju se u svojim kalupima ili se isecaju, npr laserskim sečenjem, kako bi se dobio specifican oblik koji obezbedjuje da se zavojnice lako zavrću, sukcesivno, u razmenjivačko jezgro. Debljina 310 materijala od kog se izradjuju strukturalna ojačanja su jedan od razloga koji utiče na veličinu (medjuprostor-gap) razmaka 320. Svako strukturalno ojačanje ima istu debljinu 310 materija od kog se izradjuje. Promenom debljine 310 materijala njihove izrade, se smanjuje ili povećava veličina razmaka 320, ali uvek obezbedjuje stepenasti/cik-cak raspored zavojnica, te raspored cevi svake zavojnice tačno u srednjoj poziciji i istom razmaku 320 izmedju cevi susednih zavojnica u celom razmenjivačkom jezgru 200. Structural reinforcements are preferably made of the same type of materials as the coils. Structural reinforcements are made from solid cross-section materials, strips, wires, etc., or from capillary tubes (micro-channel tubes). They are made in their own molds or cut, for example by laser cutting, in order to obtain a specific shape that ensures that the coils are easily screwed, successively, into the exchange core. The thickness 310 of the material from which the structural reinforcements are made is one of the reasons that affects the size (interspace-gap) of the distance 320. Each structural reinforcement has the same thickness 310 of the material from which it is made. By changing the thickness 310 of the material of their manufacture, the size of the gap 320 is reduced or increased, but always ensures a staggered/zigzag arrangement of the coils, and the arrangement of the pipes of each coil exactly in the middle position and the same distance 320 between the pipes of the adjacent coils in the entire exchange core 200.
Radi izbegavanje varenja ili lepljenja struktulnih ojačanja, sva strukturalna ojačanja se mogu umetnuti u simetrične nosače 105. Na slikama od broja 9. do broja 15. su dati primeri za razmenjivačko jezgro 200 sa nosačima 105 sa osam zavojnica 201 do 208. Sva strukturalna ojačanja koja se umeću u nosače 105 su izradjena po prethodno opisanom principu. Svaki od nosača 105 se izradjuju od dve identicne cevi, najpoželjnije, ili okruglih šipki punog preseka, koje se vare na svojim sredinama pod pravim uglom. Izmedju nosača 105 se umeću strukturalna ojačanja u na njima izbušenim rupama 1050 u navedenom primeru poslednje strukturalno ojačanje je osmo strukturalno ojačanje 308. Nosači 105 se izradjuje od iste vrste materijala kao i centralni usmerivač 101, te prečnika ne većeg od prečnika d cevi zavojnica 295. Svaki od nosaca 105 ima onoliko probušenih rupa i verikalno i horizontalno, koliko je neophodno da se na svaku zavojnicu postavi najmanje dva struktutralna ojačanja. Nosaci 105, se moge zavariti za centralni usmerivač 101 pre varenja njegovih kupastih nastavaka 102. Posle umetanja svih strukturalnih ojačanja u nosače 105, za dati primer na slikama od 9. do 11. zavojnice 201 do 208, se zavrću, redom, formirajući razmenjivačko jezgo 200. Takodje, strukturalna ojačanja se mogu umetati u nosače 105 i pojedinačno, nakon zavrnute svake zavojnice, redom. In order to avoid welding or gluing of structural reinforcements, all structural reinforcements can be inserted into the symmetrical supports 105. In the figures from number 9 to number 15, examples are given for the exchange core 200 with supports 105 with eight coils 201 to 208. All structural reinforcements that are inserted into the supports 105 are made according to the previously described principle. Each of the supports 105 is made of two identical tubes, preferably, or round bars of solid section, which are welded at their centers at right angles. Structural reinforcements are inserted between the supports 105 in holes 1050 drilled on them, in the above example the last structural reinforcement is the eighth structural reinforcement 308. The supports 105 are made of the same type of material as the central guide 101, and the diameter is not greater than the diameter d of the coil tube 295. Each of the supports 105 has as many drilled holes both vertically and horizontally, as it is necessary to place at least two structural reinforcements on each coil. Brackets 105 can be welded to the central router 101 before welding its conical extensions 102. After inserting all the structural reinforcements into the brackets 105, for example in Figures 9 to 11, the coils 201 to 208 are screwed, respectively, forming the exchange core 200. Also, the structural reinforcements can be inserted into the brackets 105 and individually, after twisting each coil, in turn.
Na osnovu zahtevane snage razmenjivačkog jezgra 200, vrste, brzina i temperatura radnih fluida 400 i 402, te zahtevanog pada pritiska radnih fluida, određuje se dužina 120 i prečnik 130 razmenjivačkog jezgra, prečnik cevi d 295 za izradu zavojnica, debljina zida 311 cevi od kojih se izradjuju zavojnice, prečnik prve zavojnice 501, do prečnika poslednje zavojnice 590, redom, broj zavojnica i definise neophodan razmak 320. Promenom koraka 600 zavojnica i strukturalnih ojačanja, uz zadržavanje prethodno navedenog principa i karakteristika njihove izrade, se jednostavno regulise razmak 320, što omogućava jednostavnu kontrolu željenog pada pritiska fluida 400. Dužina svake pojedine zavojnice zavisi od prečnika svake zavojnice, kao i dužine 120 samog jezgra. Based on the required power of the exchange core 200, the type, speed and temperature of the working fluids 400 and 402, and the required pressure drop of the working fluids, the length 120 and diameter 130 of the exchange core, the pipe diameter d 295 for making the coils, the wall thickness 311 of the pipe from which the coils are made, the diameter of the first coil 501, to the diameter of the last coil 590, are determined. respectively, the number of coils and defines the necessary distance 320. By changing the pitch 600 of the coils and structural reinforcements, while retaining the above-mentioned principle and characteristics of their production, the distance 320 is simply regulated, which enables simple control of the desired fluid pressure drop 400. The length of each individual coil depends on the diameter of each coil, as well as the length 120 of the core itself.
Primer 2: Primer jednog optimizovanog razmenjivača prema predmetnom pronalasku za zahtevanu snagu od 1850W vazduh-voda: Example 2: An example of an optimized exchanger according to the present invention for a required power of 1850W air-water:
Osnovni parametri za izradu razmenjivačkog Basic parameters for making the exchangeable
jezgra Prvi fluid 400: vazduh cores First fluid 400: air
0.0934 [kg/s] maseni protok prvog fluida 400 0.0934 [kg/s] mass flow rate of the first fluid 400
32.0000 [C] ulazna temperature prvog fuida 400 32.0000 [C] inlet temperature of the first fluid 400
Drugi fluid 402: Other fluid 402:
voda water
4.8300 [lt/min] protok drugog fluida 402 4.8300 [lt/min] flow of the second fluid 402
[C] Ulazna temperature fluida drugog [C] Inlet temperatures of the second fluid
8.0000 8.0000
fluida 402 fluid 402
Zahtevani pad pritiska prvog fluida je 80 Pa, a drugog fluida 6kPa Optimizovano razmenjivačko jezgo prema predmetnom pronalasku: tehničke karakteristike izrade The required pressure drop of the first fluid is 80 Pa, and that of the second fluid is 6kPa.
[m] spoljašnji prečnik d cevi od kojih su izradjene [m] the outer diameter d of the pipes from which they are made
d = 0.0050 d = 0.0050
zavojnice coils
[m] Debljna zida cevi 311 od kojih su izradjene [m] The thick wall of the 311 tubes from which they are made
TW = 0.0005 TW = 0.0005
zavojnice coils
D = 0.2255 [m]Prečnik 130 razmenjivačkog jezgra D = 0.2255 [m] Diameter 130 of the exchange core
L = 0.1150 [m]Dužina 120 razmenjivačkog jezgra L = 0.1150 [m] Length 120 of the exchange core
Cn = 22.00 Ukupan broj zavojnica Cn = 22.00 Total number of coils
Tezina =4.7 [kg] Weight =4.7 [kg]
razmenjičkog izradjen od exchange made of
jezgra bakra copper core
Razmak 320 Lg = 0.003m Distance 320 Lg = 0.003m
Pri čemu su dobijeni sledeci bitni parametri: The following essential parameters were obtained:
79.38 [Pa] Pad pritiska prvog fluida 400 79.38 [Pa] First fluid pressure drop 400
5842.15 [Pa] Pad pritiska drugog fluida 402 5842.15 [Pa] Second fluid pressure drop 402
[C] srednja temperaturna razlika kroz razmenjivačku jezgru 10.0884 [C] mean temperature difference through the exchange core 10.0884
200 200
169.1566 [W/m2*K] srednji koeficijent razmene toplote 1848.7731 [W] Toplotna snaga izvučena iz prvog fluida 400 169.1566 [W/m2*K] mean heat exchange coefficient 1848.7731 [W] Thermal power extracted from the first fluid 400
Sve navedene konstrukcijske i funkcionalne karakteristike pronalaska i navedenog primera pronalazač je uspešno proverio na izrađenom prototipu. Promenom navedenih geometrijskih parametara-tehničkih karakteristika izrade razmenjivačkog jezgra omogućava se primena na rezidencijalne objekte( manje snage) kao i komercijalna postrojenja (veće snage) te i raznim granama industrije za hladjenje, grejanje ili rekuperaciju. The inventor has successfully checked all the mentioned structural and functional characteristics of the invention and the given example on the prototype. By changing the mentioned geometric parameters-technical characteristics of the production of the exchange core, it is possible to apply it to residential buildings (lower power) as well as commercial plants (higher power) and various branches of industry for cooling, heating or recovery.
U navedenom primeru optimizovanog razmenjivačkog jezgra malih dimenzija i male težine, ostvaren je visok kapacitet toplote (1850 W) što omogućava jednostavnu i fleksibilnu instalaciju na malom prostoru. In the given example of an optimized exchange core of small dimensions and light weight, a high heat capacity (1850 W) was achieved, which enables simple and flexible installation in a small space.
Radi dodatno lakšeg zavrtanja zavojnica u razmenjivacko jezgro 200, svaka se na svom početku i kraju, preseca na način da sve zavojnice razmenjivackog jezgra dodju u istu ravan normalnu na osu 112. Na početku i kraju svake zavojnice se zatim postavljaju/namiču cevi 110 sa proširenjima, istih dužina, na svaku zavojnicu pojedinačno. Na omotaču 104 su izbušene rupe 103 za prolaze cevi 110 sa proširenjima koje dalje ulaze ravno u prihvatnik ( kolektor) 107. Cevi sa proširenjima 110 se mogu variti, lepiti itd., za zavojnice. Izmedju omotača 104 jezgra i cevi sa proširenjima 110 se postavlja oklop 106 kojim se sprečava prolaz prvog fluida 400 van razmenjivačkog jezgra 200. Cevi sa proširenjima 110 se najpoželjnije izradjuju od istog materijala i prečnika d cevi 295 kao i za zavojnice, te proširuju na jednom kraju gde ce se navući na zavojnice, standardnim alatima za širenje cevi. Na prihvatniku (kolektoru) 107 dodatno se nalaze otvori 108 za odzraku razmenjivačkog jezgra 200. In order to additionally facilitate the screwing of the coils into the exchange core 200, each one is cut at its beginning and end in such a way that all the coils of the exchange core come in the same plane normal to the axis 112. At the beginning and end of each coil, tubes 110 with extensions, of the same length, are then placed/mounted on each coil individually. Holes 103 are drilled on the casing 104 for the passage of pipes 110 with extensions that further enter straight into the receiver (collector) 107. The pipes with extensions 110 can be welded, glued, etc., for coils. An armor 106 is placed between the shell 104 of the core and the tube with expansions 110, which prevents the passage of the first fluid 400 outside the exchange core 200. The tubes with expansions 110 are most preferably made of the same material and diameter d of the tube 295 as for the coils, and are expanded at one end where they will be pulled onto the coils, using standard tools for expanding the tubes. On the receiver (collector) 107 there are additionally openings 108 for venting the exchange core 200.
Prvi fluid 400 se kreće oko zavojnica, a drugi fluid 402 kroz zavojnice. Ulaz 410 prvog fluida 400 u odnosu na ulaz 420 drugog fluida 402, se nalazi sa suprotne strane razmenjivačkog jezgra, pri čemu se ostvaruje da se fluidi kreću u suprotnim smerovima. Time je temperaturna razlika u celom razmenjivačkom jezgru 200 velika te je i razmena toplote na celom uređaju visoka. Prvi fluid 400 se dodatno kreće priblizno perpedikularno (unakrsno/normalno) u odnosu na osu cevi zavojnica. U ovom rasporedu zavojnice u velikoj meri ometaju protok prvog fluida 400, tako da postoji neprekidno vrtloženje( turbulentnost) prvog fluida 400 oko zavojnica. Ovo pospešuje razmenu toplote, ali takođe povećava pad pritiska prvog fluida 400. Obzirom da su zavojnice rasporedjene stepenosto (stepenasti poredak zavojnica) u razmenjivačko jezgro smeštanjem u svoja ležista na strukturalnim ojačanjima, cevi svake zavojnice su tačno u srednjoj poziciji i istom razmaku 320 (transverzalno na drugi fluid 402) izmedju cevi susednih zavojnica, prvi fluid 400 je nateran da se kreće blizu zidova cevi zavojnica. The first fluid 400 moves around the coils, and the second fluid 402 moves through the coils. The inlet 410 of the first fluid 400 in relation to the inlet 420 of the second fluid 402 is located on the opposite side of the exchange core, whereby the fluids move in opposite directions. Thus, the temperature difference in the entire exchange core 200 is large and the heat exchange on the entire device is high. The first fluid 400 additionally moves approximately perpendicular (cross/normal) to the coil tube axis. In this arrangement, the coils greatly obstruct the flow of the first fluid 400, so that there is continuous swirling (turbulence) of the first fluid 400 around the coils. This enhances heat exchange, but also increases the pressure drop of the first fluid 400. Since the coils are staggered (a staggered arrangement of the coils) in the exchanger core by placing them in their seats on the structural reinforcements, the tubes of each coil are exactly in the middle position and the same distance 320 (transverse to the second fluid 402) between the tubes of the adjacent coils, the first fluid 400 is forced to move close to the tube walls coil.
U stepenastom poretku, cev npr., pete zavojnice 205, upućuje slika 16., se nalazi tačno u srednjoj poziciji između susednih cevi četvrte zavojnice 204 i šeste zavojnice 206. Tok prvog fluida 400 koji prolazi između četvrte zavojnice 204 i šeste zavojnice 206 direktno udara u cev pete zavojnice 205. Tok prvog fluida 400 koji prolazi između četvrte zavojnice 204 i šeste zavojnice 206 ne oslobađa ili ne prima dovoljno toplote, jer se nalazi na sredini prolaza izmedju četvrte zavojnice 204 i šeste zavojnice 206, u prvoj tački 430. Ali In the staggered order, the pipe of, for example, the fifth coil 205, as shown in Figure 16, is exactly in the middle position between the adjacent pipes of the fourth coil 204 and the sixth coil 206. The flow of the first fluid 400 passing between the fourth coil 204 and the sixth coil 206 directly hits the pipe of the fifth coil 205. The flow of the first fluid 400 passing between the fourth coil 204 and the sixth coil 206 does not release or receive enough heat, because it is located in the middle of the passage between the fourth coil 204 and the sixth coil 206, at the first point 430. But
dalje prolazi blizu zida cevi pete zavojnice 205 u drugoj tački 431, gde se oslobađa ili prima mnogo toplote. it further passes close to the tube wall of the fifth coil 205 at another point 431, where much heat is released or received.
Prenos toplote može se poboljšati smanjenjem udaljenosti od zidova cevi do prvog fluida 400, tj., smanjenjem razmaka 320. Ako je razmak 320 vrlo mali, tok prvog fluida 400 je prisiljen da prolazi vrlo blizu zidova cevi, te je i prenos toplote veći. U osnovi, toplotni otpor toka prvog fluida 400 je proporcionalan razmaku 320 pa je stopa prenosa toplote Heat transfer can be improved by reducing the distance from the tube walls to the first fluid 400, i.e., by reducing the gap 320. If the gap 320 is very small, the flow of the first fluid 400 is forced to pass very close to the tube walls, and the heat transfer is greater. Basically, the thermal resistance to the flow of the first fluid 400 is proportional to the distance 320 so the heat transfer rate is
proporcionalna obrnutoj dužini razmaka 320 izmedju cevi zavojnica: Q ∞Lg-1 . proportional to the inverse length of the distance 320 between the coil tubes: Q ∞Lg-1 .
Medjutim, ukoliko je razmak 320 izmedju zavojnica previše mali, prvi fluid 400 je nateran da prolazi kroz uske prolaze pa je više mahaničkog rada neophodno da bi se otpor savladao, odnosno dolazi do povećanja pada pritiska prvog fluida 400 kroz razmenjvačko jezgro 200.. To je nepoželjan efekat jer se deo pritiska gubi. Pad pritiska prvog fluida 400 se povećava proporcionalno inverznom kubiku razmaka 320 tj., ΔPfluida S∞ Lg<- 3>. However, if the distance 320 between the coils is too small, the first fluid 400 is forced to pass through narrow passages, so more mechanical work is necessary to overcome the resistance, that is, there is an increase in the pressure drop of the first fluid 400 through the exchange core 200. This is an undesirable effect because part of the pressure is lost. The pressure drop of the first fluid 400 increases proportionally to the inverse cube of the distance 320, ie, ΔPfluid S∞ Lg<- 3>.
Gore opisanim načinom izrade predmetnog pronalaska postiže se najveća razmena toplote za zadati pad pritiska prvog fluida 400. Ovim dizajnom se izradjuje aksijalno helikoidno razmenjivačko jezgro 200 toplote sa suprotno-strujnim (suprotno-smernim) i unakrsnim tokom fluida, te stepenastim rasporedom zavojnica, koji se jednostavno izrađuje zavrtanjem helikoidnih cevi (zavojnica) sukcesivno preko strukturalnih ojačanja, čime se postižu visoke toplotne performansi, te jednostavna kontrole najbitnijih parametara. The above-described method of making the subject invention achieves the highest heat exchange for a given pressure drop of the first fluid 400. This design creates an axial helicoidal heat exchanger core 200 with counter-current (opposite-direction) and cross-flow fluid, and a staggered arrangement of coils, which is simply made by screwing helical tubes (coils) successively over structural reinforcements, which achieve high thermal performance and simple control of the most important parameters.
Dodatna prednost predmetnog razmenjivačkog jezgra 200 toplote je mehanizam “samočišćenja” unutrašnjosti zavojnica. Kamenac, drugi talozi i zaprljanja unutar zavojnica, izazivaju lokalizovano povećanje brzine drugog fluida 402 kojom se povećava “guranje” nečistoće, trenjem drugog fluida 402 o nečistoću, te se tako unutrašnja površina zavojnica “sama” održava čistom. An additional advantage of the subject heat exchanger core 200 is the "self-cleaning" mechanism of the interior of the coils. Scale, other deposits and dirt inside the coils cause a localized increase in the speed of the second fluid 402, which increases the "pushing" of the dirt, by the friction of the second fluid 402 against the dirt, and thus the inner surface of the coils "itself" is kept clean.
Prečnici 412 ulaza prvog fluida 410 i izlaza prvog fluida 411, kao i prečnik 422 ulaza drugog fluida 420 i izlaza drugog fluida 421 upućuje slika 17., razmenjivačkog jezgra 200 mogu se redukovati ili povećati za priključenje na standardne priključke. The diameters 412 of the first fluid inlet 410 and the first fluid outlet 411, as well as the diameter 422 of the second fluid inlet 420 and the second fluid outlet 421 refer to Figure 17, of the exchange core 200 can be reduced or increased for connection to standard connections.
Povećanje zahtevane snage predmetnog pronalaska može se izvesti i vezivanjem manjih snaga razmenjivačkog jezgra 200 izradjenih po istom principu. An increase in the required power of the subject invention can also be achieved by connecting smaller power exchange cores 200 made according to the same principle.
Na slici 12., je dat primer vezivanja vise razmenjivačkih jezgara 200 manjih snaga izradjenih prema predmetnom pronalasku za ostvarenje jednog razmenjivača veće snage. Na slici 9. se vidi izvedba razmenjivačke jezgre 200 u preseku sa 8 zavojnica 201,202,203,204,205,06,207,208 tako da je vidljivo da prvo dolazi osovno strukturalno ojačanje 300, pa prva zavojnica 201, potom dolazi na nju prvo strukturalno ojačanje 301, a na njega druga zavojnica 202 koja se postavlja u udubljenja 294, pa na ispupčenja 293 tog prvog strukturalnog ojačanja 301 dolazi treća zavojnica 203 na koju dolazi treće strukturalno ojačanje 303 na koje dolazi četvrta zavojnica 204 koja se postavlja u udubljenje 294 tog trećeg strukturalnog ojačanja 303, pa na ispupčenja 293 tog trećeg strukturalnog ojačanja 303 dolazi peta zavojnica 205 na koju dolazi peto strukturalno ojačanje 305, a na njega šesta zavojnica 206 koja se postavlja u udubljenja 294, pa na ispupčenja 293 tog petog strukturalnog ojačanja 305 dolazi sedma zavojnica 207, na koju dolazi sedmo strukturalno ojačanje 307, a na njega osma zavojnica 208 koja se postavlja u udubljenja 294 tog sedmog strukturalnog ojačanje 307, te na osmu zavojnicu 208 dolazi poslednje osmo strukturalno ojačanje 308. In Figure 12, there is an example of connecting several exchanger cores of 200 lower power made according to the present invention to realize one exchanger of higher power. Figure 9 shows the design of the exchange core 200 in section with 8 coils 201,202,203,204,205,06,207,208 so that it is visible that first comes the axial structural reinforcement 300, then the first coil 201, then the first structural reinforcement 301 comes on top of it, and on top of it the second coil 202 which is placed in depressions 294, then on the protrusions 293 of that first structural reinforcement 301 comes the third coil 203, on which comes the third structural reinforcement 303, on which comes the fourth coil 204, which is placed in the depression 294 of that third structural reinforcement 303, then on the protrusions 293 of that third structural reinforcement 303 comes the fifth coil 205, on which comes the fifth structural reinforcement 305, and on it the sixth coil 206, which is placed in the recesses 294, then the seventh coil 207, on which the seventh structural reinforcement 307 comes, and on it the eighth coil 208, which is placed in the recesses 294 of that seventh structural reinforcement 307, and on the eighth coil 208 comes the last eight structural reinforcement 308.
Način industrijske ili druge primene pronalaska Method of industrial or other application of the invention
Predmetni pronalazak se može industrijski primeniti u komercijalnim, rezidencijalnim prostorima i raznim granama industrije. Slika 11. ilustruje jedan od načina primene pronalaska u automobilskoj industriji na kompletiranom razmenjivaču toplote za hladjenje (intercooler) visoko komprimovanog vrućeg vazduha gde mu je svrha da snizi temperaturu vazduha uz sto manji gubitak pritiska. The subject invention can be industrially applied in commercial, residential areas and various branches of industry. Figure 11 illustrates one way of applying the invention in the automotive industry on a completed heat exchanger for cooling (intercooler) highly compressed hot air, where its purpose is to lower the air temperature with less pressure loss.
Iako je predmetni pronalazak opisan u najpoželjnijoj varijanti, da bi se omogućilo bolje razumevanje pronalaska, treba imati u vidu da su moguće različite modifikacije. Predmetnim pronalaskom, žele se zapravo obuhvatiti sve moguće modifikacije. Although the subject invention has been described in the most preferred embodiment, in order to enable a better understanding of the invention, it should be noted that various modifications are possible. The present invention is intended to cover all possible modifications.
Takođe, bilo kakva konstrukcijska poboljšanja ili izmene koja bi bila u okviru prikazanog konstrukcionog rešenja i koja bi bila u cilju njegovog funkcionalnog poboljšanja, smatraju se da su obuhvaćena ovom prijavom. Also, any structural improvements or changes that would be within the scope of the presented structural solution and that would be aimed at its functional improvement, are considered to be covered by this application.
Claims (11)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RS20200036A RS20200036A1 (en) | 2020-01-13 | 2020-01-13 | The device for energy exchange between media with improved structure and performance |
| PCT/IB2021/050174 WO2021144682A1 (en) | 2020-01-13 | 2021-01-11 | Energy exchange device between media with improved structure and performances |
| RS20241362A RS66318B1 (en) | 2020-01-13 | 2021-01-11 | Energy exchange device between media with improved structure and performances |
| EP21702712.7A EP4090901B1 (en) | 2020-01-13 | 2021-01-11 | Energy exchange device between media with improved structure and performances |
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| RS20200036A RS20200036A1 (en) | 2020-01-13 | 2020-01-13 | The device for energy exchange between media with improved structure and performance |
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| RS20200036A RS20200036A1 (en) | 2020-01-13 | 2020-01-13 | The device for energy exchange between media with improved structure and performance |
| RS20241362A RS66318B1 (en) | 2020-01-13 | 2021-01-11 | Energy exchange device between media with improved structure and performances |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB685848A (en) | 1950-01-24 | 1953-01-14 | Vickers Electrical Co Ltd | Improvements relating to the construction of tubular heat exchangers |
| US3212571A (en) * | 1962-12-31 | 1965-10-19 | Combustion Eng | Tube bundle for shell and tube type heat exchanger formed of spirally wound coil segments |
| DE1501519B2 (en) | 1965-04-30 | 1971-02-25 | Linde Ag, 6200 Wiesbaden | Cross countercurrent |
| WO1988001362A1 (en) | 1986-08-21 | 1988-02-25 | Emil Bader | Countercurrent heat-exchanger with helical bank of tubes |
| EP0351247A3 (en) | 1988-07-15 | 1990-04-25 | Roberts, E. Dawson | Recovery of heat from flue gases |
| ITMI20071685A1 (en) * | 2007-08-22 | 2009-02-23 | Luciano Cinotti | NUCLEAR REACTOR, IN PARTICULAR NUCLEAR REACTOR COOLED TO LIQUID METAL, WITH COMPACT PRIMARY HEAT EXCHANGER |
| GB2463482B (en) * | 2008-09-12 | 2012-05-02 | Tanjung Citech Uk Ltd | A heat exchange unit |
| US20100096115A1 (en) | 2008-10-07 | 2010-04-22 | Donald Charles Erickson | Multiple concentric cylindrical co-coiled heat exchanger |
| US11162424B2 (en) * | 2013-10-11 | 2021-11-02 | Reaction Engines Ltd | Heat exchangers |
| GB2521114B (en) * | 2013-10-11 | 2017-05-24 | Reaction Engines Ltd | Heat exchangers |
| GB201319284D0 (en) * | 2013-10-31 | 2013-12-18 | Heat Recovery Solutions Ltd | Heat exchange array |
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| WO2021144682A1 (en) | 2021-07-22 |
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| RS66318B1 (en) | 2025-01-31 |
| EP4090901C0 (en) | 2024-09-18 |
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