RU2012103236A - METHOD FOR CONNECTING DIFFUSION WELDING OF A PIPE WITH A COUPLING ELEMENT PRODUCED FROM THERMOPLASTIC MATERIAL, AND THE CONNECTION ASSEMBLY OBTAINED BY THIS METHOD - Google Patents

METHOD FOR CONNECTING DIFFUSION WELDING OF A PIPE WITH A COUPLING ELEMENT PRODUCED FROM THERMOPLASTIC MATERIAL, AND THE CONNECTION ASSEMBLY OBTAINED BY THIS METHOD Download PDF

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RU2012103236A
RU2012103236A RU2012103236/02A RU2012103236A RU2012103236A RU 2012103236 A RU2012103236 A RU 2012103236A RU 2012103236/02 A RU2012103236/02 A RU 2012103236/02A RU 2012103236 A RU2012103236 A RU 2012103236A RU 2012103236 A RU2012103236 A RU 2012103236A
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RU
Russia
Prior art keywords
pipe
coupling element
sleeve
thermoplastic material
welding
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RU2012103236/02A
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Russian (ru)
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RU2503540C2 (en
Inventor
Олег Владимирович Козлов
Александр Михайлович Самоделко
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Общество С Ограниченной Ответственностью "Альтерпласт"
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Priority to RU2012103236/02A priority Critical patent/RU2503540C2/en
Priority to UAA201313749A priority patent/UA107759C2/en
Priority to EA201301003A priority patent/EA022823B1/en
Priority to PCT/RU2012/000911 priority patent/WO2013115678A1/en
Publication of RU2012103236A publication Critical patent/RU2012103236A/en
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Publication of RU2503540C2 publication Critical patent/RU2503540C2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • B29C66/612Making circumferential joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • B29C66/636Internally supporting the article during joining using a support which remains in the joined object
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/55Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles sealing elements being incorporated into the joints, e.g. gaskets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7311Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167Quick change joining tools or surfaces

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

1. Способ соединения диффузионной сваркой трубы с муфтовым элементом, изготовленных из термопластичного материала, включающийустановку в привариваемый конец трубы гильзы, выполненной тонкостенной в виде отрезка трубы с отогнутым наружу буртиком по одному из торцов, высота которого не превышает толщину трубы, и изготовленную из материала, сохраняющего несущие свойства при температуре, превышающей температуру плавления термопластичного материала трубы и муфтового элемента, до упора буртиком в торец конца трубы,одновременный нагрев участка наружной поверхности трубы и участка внутренней поверхности муфтового элемента с использованием закрепленных на нагревателе сварочных насадок до расплавления термпопластичного материала на поверхностях указанных участков,последующее снятие конца трубы и муфтового элемента со сварочных насадок и их сопряжение друг с другом упомянутыми участками с расплавленным на поверхностях термопластичным материалом путем вставки конца трубы внутрь полости муфтового элемента,заключительную выдержку соединенных конца трубы и муфтового элемента до отверждения расплавленного термпопластичного материала с образованием зоны диффузионной сварки муфтового элемента с концом трубы.2. Способ по п.1, характеризующийся тем, что предварительно на трубе делается отметка глубины введения ее конца внутрь муфтового элемента, а при проведении операции вставки конца трубы внутрь полости муфтового элемента вставку конца трубы осуществляют на глубину, соответствующую указанной предварительно сделанной отметке.3. Способ по п.1, характеризующийся тем, что используют гильзу, имеющую большую1. A method of connecting by diffusion welding of a pipe with a sleeve member made of thermoplastic material, comprising installing a sleeve in the welded end of the pipe, made thin-walled in the form of a pipe segment with an outward-facing collar along one of the ends, the height of which does not exceed the thickness of the pipe, and made of material, retaining load-bearing properties at a temperature exceeding the melting temperature of the thermoplastic material of the pipe and the coupling element, until it stops with a shoulder at the end of the pipe end, while heating joining the outer surface of the pipe and the portion of the inner surface of the coupling element using welding nozzles fixed to the heater until the thermoplastic material is melted on the surfaces of these sections, then removing the end of the pipe and coupling element from the welding nozzles and pairing them with each other with the thermoplastic material molten on the surfaces by inserting the end of the pipe into the cavity of the coupling element, the final exposure of the connected pipe end and the coupling el step before curing the molten thermoplastic material with the formation of the zone of diffusion welding of the coupling element with the end of the pipe. 2. The method according to claim 1, characterized in that the depth of the insertion of its end into the coupling element is preliminarily marked on the pipe, and during the operation of inserting the end of the pipe into the cavity of the coupling element, the end of the pipe is inserted to a depth corresponding to the previously indicated mark. The method according to claim 1, characterized in that use a sleeve having a large

Claims (23)

1. Способ соединения диффузионной сваркой трубы с муфтовым элементом, изготовленных из термопластичного материала, включающий1. The method of connection by diffusion welding of a pipe with a coupling element made of a thermoplastic material, including установку в привариваемый конец трубы гильзы, выполненной тонкостенной в виде отрезка трубы с отогнутым наружу буртиком по одному из торцов, высота которого не превышает толщину трубы, и изготовленную из материала, сохраняющего несущие свойства при температуре, превышающей температуру плавления термопластичного материала трубы и муфтового элемента, до упора буртиком в торец конца трубы,installation in the welded end of the pipe sleeve, made thin-walled in the form of a pipe segment with a flange bent outward along one of the ends, the height of which does not exceed the thickness of the pipe, and made of a material that retains load-bearing properties at a temperature higher than the melting temperature of the thermoplastic material of the pipe and coupling element, until it stops with a shoulder at the end of the pipe end, одновременный нагрев участка наружной поверхности трубы и участка внутренней поверхности муфтового элемента с использованием закрепленных на нагревателе сварочных насадок до расплавления термпопластичного материала на поверхностях указанных участков,simultaneous heating of the portion of the outer surface of the pipe and the portion of the inner surface of the coupling element using welding nozzles fixed to the heater until the thermoplastic material melts on the surfaces of these sections последующее снятие конца трубы и муфтового элемента со сварочных насадок и их сопряжение друг с другом упомянутыми участками с расплавленным на поверхностях термопластичным материалом путем вставки конца трубы внутрь полости муфтового элемента,the subsequent removal of the end of the pipe and the coupling element from the welding nozzles and their conjugation with each other by the said sections with the thermoplastic material molten on the surfaces by inserting the end of the pipe into the cavity of the coupling element, заключительную выдержку соединенных конца трубы и муфтового элемента до отверждения расплавленного термпопластичного материала с образованием зоны диффузионной сварки муфтового элемента с концом трубы.the final exposure of the connected end of the pipe and the coupling element to the curing of the molten thermoplastic material with the formation of diffusion welding zone of the coupling element with the end of the pipe. 2. Способ по п.1, характеризующийся тем, что предварительно на трубе делается отметка глубины введения ее конца внутрь муфтового элемента, а при проведении операции вставки конца трубы внутрь полости муфтового элемента вставку конца трубы осуществляют на глубину, соответствующую указанной предварительно сделанной отметке.2. The method according to claim 1, characterized in that the depth of the insertion of its end into the coupling element is preliminarily marked on the pipe, and during the operation of inserting the end of the pipe into the cavity of the coupling element, the end of the pipe is inserted to a depth corresponding to the previously made mark. 3. Способ по п.1, характеризующийся тем, что используют гильзу, имеющую большую длину, чем длина зоны диффузионной сварки муфтового элемента с концом трубы.3. The method according to claim 1, characterized in that they use a sleeve having a greater length than the length of the diffusion welding zone of the coupling element with the end of the pipe. 4. Способ по п.1, характеризующийся тем, что используют гильзу, снаружи в средней части боковой поверхности которой выполнена кольцевая канавка, где расположено уплотнительное кольцо.4. The method according to claim 1, characterized in that they use a sleeve on the outside in the middle part of the side surface of which an annular groove is made, where the o-ring is located. 5. Способ по п.1, характеризующийся тем, что дополнительно используют вставку из термопластичного материала в форме кольца, имеющего поперечное Г-образное сечение, которую одевают на торец трубы с ее расположением внутри угловой полости вставки.5. The method according to claim 1, characterized in that it further uses an insert of a thermoplastic material in the form of a ring having a transverse L-shaped section, which is worn on the pipe end with its location inside the corner cavity of the insert. 6. Способ по п.5, характеризующийся тем, что осуществляют сварку с трубой с промежуточным слоем из алюминиевого сплава или из сополимера этилвинилового спирта.6. The method according to claim 5, characterized in that they carry out welding with a pipe with an intermediate layer of aluminum alloy or of a copolymer of ethyl vinyl alcohol. 7. Способ по п.1, характеризующийся тем, что осуществляют сварку трубы и муфтового элемента, которые изготовлены из материала, выбранного из группы, включающей полиэтилен повышенной термостойкости, полиэтилен низкого давления, полипропилен.7. The method according to claim 1, characterized in that the pipe and the coupling element are welded, which are made of a material selected from the group including high-temperature resistant polyethylene, low-pressure polyethylene, polypropylene. 8. Способ по п.5, характеризующийся тем, что осуществляют сварку трубы, муфтового элемента и вставки, которые изготовлены из материала, выбранного из группы, включающей полиэтилен повышенной термостойкости, полиэтилен низкого давления, полипропилен.8. The method according to claim 5, characterized in that the pipe, coupling element and insert are welded, which are made of a material selected from the group including high-temperature resistant polyethylene, low-pressure polyethylene, polypropylene. 9. Способ по п.1, характеризующийся тем, что осуществляют сварку трубы, толщина которой лежит в диапазоне 1,5-3 мм.9. The method according to claim 1, characterized in that the pipe is welded, the thickness of which lies in the range of 1.5-3 mm. 10. Способ по любому из пп.1-8, характеризующийся тем, что используют гильзу, которая изготовлена из материала, выбранного из группы, включающей сталь, алюминиевый сплав, медный сплав.10. The method according to any one of claims 1 to 8, characterized in that they use a sleeve that is made of a material selected from the group comprising steel, aluminum alloy, copper alloy. 11. Способ по любому из пп.1-8, характеризующийся тем, что используют гильзу, которая изготовлена из полимерного конструкционного материала на основе полисульфона.11. The method according to any one of claims 1 to 8, characterized in that they use a sleeve that is made of a polysulfone-based polymer structural material. 12. Способ по любому из пп.1-8, характеризующийся тем, что используют гильзу, которая изготовлена с толщиной, лежащей в диапазоне от 0,05 до 3 мм.12. The method according to any one of claims 1 to 8, characterized in that the sleeve is used, which is made with a thickness lying in the range from 0.05 to 3 mm. 13. Узел соединения диффузионной сваркой трубы с муфтовым элементом, изготовленных из термопластичного материала, включает гильзу, выполненную тонкостенной в виде отрезка трубы с отогнутым наружу буртиком по одному из торцов, высота которого не превышает толщину трубы, и изготовленную из материала, сохраняющего несущие свойства при температуре, превышающей температуру плавления термопластичного материала трубы и муфтового элемента, гильза вставлена внутрь конца трубы до упора буртиком в торец, а труба этим концом вставлена внутрь муфтового элемента с образованием на участке сопряжения части внутренней поверхности муфтового элемента с частью наружной поверхности трубы зоны диффузионной сварки муфтового элемента с концом трубы, при этом длина гильзы больше длины указанной зоны диффузионной сварки.13. The assembly of diffusion welding of a pipe with a sleeve element made of a thermoplastic material includes a sleeve made thin-walled in the form of a pipe segment with a collar bent outward along one of the ends, the height of which does not exceed the thickness of the pipe, and made of a material that retains load-bearing properties when at a temperature exceeding the melting temperature of the thermoplastic material of the pipe and the coupling element, the sleeve is inserted into the end of the pipe until it stops against the end, and the pipe is inserted into the couplings by this end Vågå element to form at the site of conjugation of the inner surface of the muff member with a portion of the outer surface of the diffusion pipe welding muff member zone of the pipe end, wherein the sleeve is longer than the length of said diffusion bonding zone. 14. Узел по п.13, характеризующийся тем, что снаружи в средней части боковой поверхности гильзы выполнена кольцевая канавка, в которой расположено уплотнительное кольцо.14. The node according to item 13, characterized in that on the outside in the middle part of the side surface of the sleeve is made an annular groove in which the o-ring is located. 15. Узел по п.13, характеризующийся тем, что он снабжен вставкой из термопластичного материала в форме кольца между торцом трубы и боковой поверхностью внутреннего радиального выступа муфтового элемента, с поверхностями которых вставка сопряжена с образованием дополнительной зоны диффузионной сварки.15. The assembly according to claim 13, characterized in that it is provided with an insert of thermoplastic material in the form of a ring between the pipe end and the side surface of the inner radial protrusion of the coupling element, with the surfaces of which the insert is associated with the formation of an additional diffusion welding zone. 16. Узел по п.14, характеризующийся тем, что труба выполнена с промежуточным слоем из алюминиевого сплава или из сополимера этилвинилового спирта.16. The node according to 14, characterized in that the pipe is made with an intermediate layer of aluminum alloy or a copolymer of ethyl vinyl alcohol. 17. Узел по п.15, характеризующийся тем, что труба выполнена с промежуточным слоем из алюминиевого сплава или из сополимера этилвинилового спирта.17. The node according to clause 15, characterized in that the pipe is made with an intermediate layer of aluminum alloy or of a copolymer of ethyl vinyl alcohol. 18. Узел по любому из пп.13-17, характеризующийся тем, что труба и муфтовый элемент изготовлены из материала, выбранного из группы, включающей полиэтилена повышенной термостойкости, полиэтилена низкого давления, полипропилен.18. The assembly according to any one of paragraphs.13-17, characterized in that the pipe and coupling element are made of a material selected from the group including high-temperature resistant polyethylene, low-pressure polyethylene, polypropylene. 19. Узел по п.15, характеризующийся тем, что труба, муфтовый элемент и вставка изготовлены из материала, выбранного из группы, включающей полиэтилена повышенной термостойкости, полиэтилена низкого давления, полипропилен.19. The node according to clause 15, characterized in that the pipe, coupling element and insert are made of a material selected from the group including high-temperature resistant polyethylene, low-pressure polyethylene, polypropylene. 20. Узел по любому из пп.13-17, 19, характеризующийся тем, что толщина трубы лежит в диапазоне 1,5-3 мм.20. The assembly according to any one of paragraphs.13-17, 19, characterized in that the thickness of the pipe lies in the range of 1.5-3 mm. 21. Узел по любому из пп.13-17, 19, характеризующийся тем, что гильза изготовлена из материала, выбранного из группы, включающей сталь, алюминиевый сплав, медный сплав.21. The node according to any one of paragraphs.13-17, 19, characterized in that the sleeve is made of a material selected from the group comprising steel, aluminum alloy, copper alloy. 22. Узел по любому из пп.13-17, 19, характеризующийся тем, что гильза изготовлена из полимерного конструкционного материала на основе полисульфона.22. The assembly according to any one of paragraphs.13-17, 19, characterized in that the sleeve is made of a polysulfone-based polymer structural material. 23. Узел по любому из пп.13-17, 19, характеризующийся тем, что гильза изготовлена с толщиной, лежащей в диапазоне от 0,05 до 3 мм. 23. The assembly according to any one of paragraphs.13-17, 19, characterized in that the sleeve is made with a thickness lying in the range from 0.05 to 3 mm.
RU2012103236/02A 2012-01-31 2012-01-31 Method of welding tube to coupling made of thermoplastic material and welded joint thus made RU2503540C2 (en)

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UAA201313749A UA107759C2 (en) 2012-01-31 2012-08-11 Method and assembly for connecting a pipe to a coupling element
EA201301003A EA022823B1 (en) 2012-01-31 2012-11-08 Method and assembly for connecting a pipe to a coupling element
PCT/RU2012/000911 WO2013115678A1 (en) 2012-01-31 2012-11-08 Method and assembly for connecting a pipe to a coupling element

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