SE538167C2 - Locking device for locking a gear on an axle in a gearbox - Google Patents

Locking device for locking a gear on an axle in a gearbox Download PDF

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Publication number
SE538167C2
SE538167C2 SE1450840A SE1450840A SE538167C2 SE 538167 C2 SE538167 C2 SE 538167C2 SE 1450840 A SE1450840 A SE 1450840A SE 1450840 A SE1450840 A SE 1450840A SE 538167 C2 SE538167 C2 SE 538167C2
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SE
Sweden
Prior art keywords
teeth
welding
coupling sleeve
gear
width
Prior art date
Application number
SE1450840A
Other languages
Swedish (sv)
Other versions
SE1450840A1 (en
Inventor
Peer Norberg
Daniel Häggström
Per Arnelöf
Nichlas Gustafsson
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to SE1450840A priority Critical patent/SE538167C2/en
Priority to DE112015002613.4T priority patent/DE112015002613T5/en
Priority to PCT/SE2015/050680 priority patent/WO2016003352A1/en
Publication of SE1450840A1 publication Critical patent/SE1450840A1/en
Publication of SE538167C2 publication Critical patent/SE538167C2/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D11/14Clutches in which the members have interengaging parts with clutching members movable only axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • F16D23/06Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch and a blocking mechanism preventing the engagement of the main clutch prior to synchronisation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D2011/002Clutches in which the members have interengaging parts using an external and axially slidable sleeve for coupling the teeth of both coupling components together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D2011/006Locking or detent means, i.e. means to keep the clutch in engaged condition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D2011/008Clutches in which the members have interengaging parts characterised by the form of the teeth forming the inter-engaging parts; Details of shape or structure of these teeth
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • F16D23/06Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch and a blocking mechanism preventing the engagement of the main clutch prior to synchronisation
    • F16D2023/0625Details of members being coupled, e.g. gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • F16D23/06Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch and a blocking mechanism preventing the engagement of the main clutch prior to synchronisation
    • F16D2023/0656Details of the tooth structure; Arrangements of teeth
    • F16D2023/0662Details relating to special geometry of arrangements of teeth
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • F16D23/06Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch and a blocking mechanism preventing the engagement of the main clutch prior to synchronisation
    • F16D2023/0656Details of the tooth structure; Arrangements of teeth
    • F16D2023/0668Details relating to tooth end or tip geometry
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels
    • F16H2055/178Toothed wheels combined with clutch means, e.g. gear with integrated synchroniser clutch

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)
  • Gears, Cams (AREA)
  • Mechanical Operated Clutches (AREA)
  • Structure Of Transmissions (AREA)

Abstract

Sammandrag Foreliggande uppfmning avser en lasanordning (21) for att lasa ett kugghjul (15) pa en roterbar axel (11) i en vaxellada. Lasanordningen (21) innefattar en medbringarenhet (25), en kopplingshylsa (26) och en kugghjulsenhet (27). Var och en av kopplingshyl sans tander (31) innefattar en lasdel (31a) som är anpassad att floras in i ett utrymme (34) mellan angransande tander (33) hos kugghjulsenheten (27) i ett last lage. Lasdelen (31a) har en straekning mellan en framre ande (31d) som i laslaget är anpassat att anordnas i anslutning till en inre ande (34b) av utrymmet (34) och en bakre dnde (31e) som i lasldget är anpassat att anordnas i anslutning till en oppning (34a) hos utrymme (34). Lasdelen (31a) har en bredd som 8kar kontinuerligt fran den framre anden (31d) till den bakre anden (31e) och att utrymme (34) har en motsvarande bredd som lasdelen (31a) bade avseende storlek och form sa att lasdelen (31a) fyller ut vasentligen hela utrymmets (34) bredd i laslaget. Summary The present invention relates to a loading device (21) for loading a gear (15) on a rotatable shaft (11) in a gearbox. The welding device (21) comprises a carrier unit (25), a coupling sleeve (26) and a gear unit (27). Each of the coupling sleeve teeth (31) comprises a welding part (31a) which is adapted to be flared into a space (34) between adjacent teeth (33) of the gear unit (27) in a load bearing. The welding part (31a) has a line between a front end (31d) which in the welding layer is adapted to be arranged in connection with an inner spirit (34b) of the space (34) and a rear end (31e) which in the welding layer is adapted to be arranged in connection to an opening (34a) of space (34). The welding part (31a) has a width which runs continuously from the front spirit (31d) to the rear spirit (31e) and that space (34) has a corresponding width as the welding part (31a) both in size and shape so that the welding part (31a) substantially fills the entire width of the space (34) in the welding layer.

Description

Lasanordning for att lasa ett kugghjul pa en axel i en vaxellada UPPFINNINGENS BAKGRUND OCH KAND TEKNIK Uppfinningen avser en lasanordning for att lasa ett kugghjul pa en axel i en vaxellada enligt patentkravets 1 ingress. BACKGROUND OF THE INVENTION AND PRIOR ART The invention relates to a loading device for loading a gear on a shaft in a gearbox according to the preamble of claim 1.

Konventionella vaxellador innefattar en sidoaxel, en huvudaxel, ett flertal kugghjulspar som var och en innefattar ett kugghjul som är vridfast anordnat pa sidoaxeln och kugghjul som är roterbart anordnade pa huvudaxeln. En lasanordning for att lasa ett kugghjul pa huvudaxeln innefattar i regel en axiellt forskjutbar kopplingshylsa som är i konstant ingrepp med en medbringare pa huvudaxeln via ett tandat parti som innefattar tander och mellanliggande utrymmen med en axiell strackning Kopplingshylsan roterar darmed med samma varvtal som medbringaren och huvudaxeln. Da kopplingshylsan forskjuts fran ett initialt laze till ett laslage gar kopplingshylsans tandade parti aven i ingrepp med ett tandat parti hos kugghjulet pa huvudaxeln. Conventional gearboxes comprise a side shaft, a main shaft, a plurality of gear pairs each comprising a gear which is rotatably mounted on the side shaft and gears which are rotatably mounted on the main shaft. A locking device for loading a gear on the main shaft generally comprises an axially displaceable coupling sleeve which is in constant engagement with a carrier on the main shaft via a toothed portion comprising teeth and intermediate spaces with an axial tension. The coupling sleeve thus rotates at the same speed as the carrier and the main shaft . As the coupling sleeve is displaced from an initial lock to a locking layer, the toothed portion of the coupling sleeve also engages a toothed portion of the gear on the main shaft.

Kopplingshylsan upprattar darmed en rotationsfast forbindning mellan medbringaren och kugghjulet sá att kugghjulet erhaller en rotationslasning pa huvudaxeln. The coupling sleeve thus establishes a rotationally fixed connection between the carrier and the gear so that the gear receives a rotational load on the main shaft.

En kand metod som sakerstaller att kopplingshylsan halls kvar i det lasta laget, nar ett drivmoment overfors via det rotationslasta kugghjulet, är att utforma kopplingshylsans axiella tander och medbringarens axiella tander med vinklade kontaktytor. Da medbringaren overfor ett drivmoment till kopplingshylsan sa skapas i detta fall en kraft med hjalp av de vinklade kontaktytorna som hailer kvar kopplingshylsan i laslaget. En annan kand metod är att forse kopplingshylsans tander med ett centralt parti som skjuter ut ett kort stycke i en radiell riktning. Darmed kommer detta parti i kontakt med en framre andyta hos medbringarens -Lander da ett moment overfors i vaxelladan vilket sakerstaller att kopplingshylsan halls kvar i laslaget. Vid de bada kanda metoderna erfordras att det skapas utrymmen mellan medbringarens axiella tander och kugghjulets axiella Wilder vilka bredare an kopplingshylsan Wilder. I och med det erhalls ett glapp dà momentet i vaxelladan byter riktning. De tva metoderna erfordrar aven att kopplingshylsan har relativt langstrackta axiella tander vilket Okar vaxelladans totala langd. 1 SAMMANFATTNING AV UPPFINNINGEN Syftet med foreliggande uppfinning är att tillhandahalla en lasanordning som pa ett effektivt sat fOrhindrar att en kopplingshylsa fOrskjuts fran ett laslage samtidigt som den upptar ett relativt litet axiellt utrymme och mojliggor upprattandet av en vasentligen glappfri forbindning i vaxelladan. A known method which ensures that the coupling sleeve is retained in the loaded layer, when a drive torque is transmitted via the rotationally loaded gear, is to design the axial teeth of the coupling sleeve and the axial teeth of the carrier with angled contact surfaces. When the carrier is opposite a driving torque to the coupling sleeve, a force is created in this case with the aid of the angled contact surfaces which retain the coupling sleeve in the welding layer. Another known method is to provide the teeth of the coupling sleeve with a central portion which projects a short distance in a radial direction. Thus, this portion comes into contact with a front end surface of the carrier's -Lander when a moment is transferred in the gearbox, which means that the coupling sleeve is kept in the welding layer. In both known methods, it is required that spaces are created between the axial teeth of the carrier and the axial wilder of the gear, which are wider than the coupling sleeve Wilder. As a result, a gap is obtained when the torque in the gearbox changes direction. The two methods also require that the coupling sleeve has relatively elongated axial teeth, which increases the total length of the gearbox. SUMMARY OF THE INVENTION The object of the present invention is to provide a welding device which effectively prevents a coupling sleeve from being displaced from a welding layer while occupying a relatively small axial space and enabling the establishment of a substantially loose connection in the gearbox.

Detta syfte uppnas arrangemanget av det inledningsvis namnda slaget, vilket utmarks av de sardrag som anges i patentkravets 1 kannetecknande del. Kopplingshylsans tander innefattar en lasdel som är anpassad att foras in i ett utrymme mellan angransande tander hos kugghjulsenheten i det lasta laget. Lasdelen har en bredd som okar kontinuerligt fran en framre ande till en bakre ande. Lasdelen kan damned betecknas sasom kilformad. Utrymmet mellan kugghjulsenhetens tander har en bredd som Aar kontinuerligt frail en inre ande till en oppning for mottagning av lasdelen. To this end, the arrangement of the type mentioned in the introduction is achieved, which is defined by the features stated in the cantilevered part of claim 1. The teeth of the coupling sleeve comprise a load part which is adapted to be inserted into a space between adjacent teeth of the gear unit in the loaded layer. The welding part has a width that increases continuously from a front spirit to a rear spirit. The welding part can then be described as wedge-shaped. The space between the teeth of the gear unit has a width which is continuously from an inner spirit to an opening for receiving the load part.

Utrymmet mellan kugghjulsenhetens tander kan armed aven betecknas sasom kilformat. Den framre linden som saledes utgor lasdelens minst breda parti skjuts forst in i utrymmet via oppningen som definierar utrymmets bredaste parti. Det är darmed latt att fora in lasdelen i utrymmet nar kopplingshylsan och kugghjulet har ett synkront varvtal. Det kilformade utrymmet tillhandahaller vid behov en centrering av lasdelen under inskjutningsprocessen sâ att den erhaller en korrekt position i urtagningen da den nar det helt inskjutna laget i utrymmet. Det helt inskjutna laget betecknas som ett lasldge. I och med att utrymmet har en motsvarande bredd som lasdelen bade avseende storlek och form sa fyller lasdelen ut vasentligen hela utrymmets bredd i lasldget. The space between the teeth of the gear unit can also be referred to as wedge-shaped arms. The front winding, which thus forms the least wide part of the load part, is first pushed into the space via the opening which defines the widest part of the space. It is thus easy to insert the load part into the space when the coupling sleeve and the gear wheel have a synchronous speed. If necessary, the wedge-shaped space provides a centering of the welding part during the insertion process so that it obtains a correct position in the recess as it reaches the fully inserted layer in the space. The fully inserted team is referred to as a lasldge. Since the space has a corresponding width as the welding part both in terms of size and shape, the welding part fills essentially the entire width of the space in the welding sheet.

Darmed uppstar det vasentligen inte nagot glapp da momentet i vaxelladan byter riktning. En sadan lasdel har en god funktion aven om den är tdmligen kort. Lasdelen upptar darmed ett relativt litet axiellt utrymme i vaxelladan. Thus, there is essentially no play when the torque in the gearbox changes direction. Such a load part has a good function even if it is fairly short. The welding part thus occupies a relatively small axial space in the gearbox.

Enligt en utforingsform av foreliggande uppfinning har lasdelen en bredd som okar linjart fran den framre linden till den bakre anden. Lasdelens bredd kan definieras av tva plana sidoytor. I och med det erhaller lasdelen en relativt enkel form. Det är dock mojligt att tillhandahalla en lasdel som har en bredd som okar successivt fran den framre anden till den bakre anden pa ett icke linjart sat. I detta fall kan sidoytorna ha en mer eller mindre krokt form. Lasdelen kan ha en bredd som definieras av tva sidoytor som lir symmetriskt anordnade pa motsatta sidor av en langsgaende central axel genom de respektive tanderna. Lasdelen tillhandahaller armed en symmetrisk 2 form vilket ytterligare forbattrar egenskapen att fora in lasdelen i utrymmet nar kopplingshylsan och kugghjulet har ett vasentligen synkront varvtal. Med en symmetrisk form pa lasdelen fOrenklas aven tillverkningsprocessen av kopplingshylsans kuggar. According to an embodiment of the present invention, the welding part has a width which increases linearly from the front winding to the rear wind. The width of the load section can be defined by two flat side surfaces. As a result, the welding part obtains a relatively simple shape. However, it is possible to provide a load portion having a width that gradually increases from the front end to the rear end in a non-linear manner. In this case, the side surfaces may have a more or less curved shape. The welding part may have a width defined by two side surfaces which are symmetrically arranged on opposite sides of a longitudinal central axis through the respective teeth. The welding part provides the arm with a symmetrical shape which further improves the property of inserting the welding part into the space when the coupling sleeve and the gear wheel have a substantially synchronous speed. With a symmetrical shape of the welding part, the manufacturing process of the teeth of the coupling sleeve is also simplified.

Enligt en utforingsform av foreliggande uppfinning innefattar kopplingshylsans tander en basdel som är anpassad att vara kvar i ett utrymme mellan tva angransande tander hos medbringarenheten i det lasta laget och att basdelen innefattar atminstone en sidoyta som är belagen pa ett avstand frail en langsgaende central axel genom de respektive tanderna varvid sidoytans avstand till den langsgaende central axel avtar kontinuerligt fran en framre ande till en bakre ande hos basdelen. En sadan sidoyta erhaller en lutning sâ att ett moment som overfors fran medbringarenhetens Wilder resulterar i en haft som stravar efter att halla kvar lasdelen i laslaget. I och med att den lutande sidoytan stracker sig langs hela basdelen kan basdelen goras tamligen kort. According to an embodiment of the present invention, the teeth of the coupling sleeve comprise a base part which is adapted to remain in a space between two adjacent teeth of the carrier unit in the loaded layer and that the base part comprises at least one side surface which is spaced from a longitudinal central axis by the the teeth, the distance of the side surface to the longitudinal central axis decreasing continuously from a front end to a rear end of the base part. Such a side surface is inclined so that a moment transferred from the wilder of the carrier unit results in a cap which strains to retain the load part in the load layer. As the inclined side surface extends along the entire base part, the base part can be made rather short.

Basdelen upptar darmed ett relativt litet axiellt utrymme i vaxelladan. Basdelen kan ha en motsvarande axiell strackning som lasdelen. The base part thus occupies a relatively small axial space in the gearbox. The base part can have a corresponding axial tension as the welding part.

Enligt en utforingsform av foreliggande uppfinning innefattar basdelen tva sidoytor som är symmetriskt anordnade pa motsatta sidor av en langsgaende central axel genom de respektive tanderna. Darmed tillhandahalls tva lutande sidoytor dar den ena sidoytan overfor namnda kraft som hailer kvar lasdelen i laslaget dà ett positivt moment overfors i vaxelladan och en andra sidoyta som overfor namnda kraft som haller kvar lasdelen i laslaget da ett negativt moment overfors i vaxelladan. According to an embodiment of the present invention, the base part comprises two side surfaces which are symmetrically arranged on opposite sides of a longitudinal central axis through the respective teeth. Thereby two inclined side surfaces are provided where one side surface opposite said force which retains the load part in the load layer when a positive moment is transmitted in the gearbox and a second side surface opposite the said force which retains the load part in the load layer when a negative moment is transmitted in the gearbox.

Enligt en utforingsform av foreliggande uppfinning innefattar kopplingshylsans Wilder en mellanliggande del som är anordnad mellan lasdelen och basdelen. Denna mellanliggande del kan utnyttjas for att overbrygga det erforderliga gap som maste finnas mellan kopplingshylsan och kugghjulsenheten for att de ska kunna rotera med olika varvtal. Med fordel har namnda gap och darmed den mellanliggande delen en relativt liten axiell strackning. Den mellanliggande delen kan ha en vdsendigen konstant bredd. Den mellanliggande delen kan utgora tandernas bredaste del hos kopplingshylsan. According to an embodiment of the present invention, the Wilder of the coupling sleeve comprises an intermediate part which is arranged between the welding part and the base part. This intermediate part can be used to bridge the required gap that must be present between the coupling sleeve and the gear unit so that they can rotate at different speeds. Advantageously, said gap and thus the intermediate part has a relatively small axial tension. The intermediate part may have a substantially constant width. The intermediate part can form the widest part of the teeth of the coupling sleeve.

Enligt en utforingsform av foreliggande uppfinning innefattar medbringarenhetens tander en framre del som har en bredd som definieras av tva sidoytor som uppvisar en vinkel mot en langsgaende central axel genom de respektive tanderna sa att den framre 3 delen har en bredd som okar kontinuerligt fran en framre ande till ett bakre ande. De tva sidoytorna uppvisar med fordel motsvarande vinklar som de vinklade sidoytorna hos kopplingshylsans tanders basdel. Darmed kan hela sidoytan hos den framre delen av medbringarenhetens tander komma i kontakt med en hel sidoyta hos basdelen av kopplingshylsand tander da ett moment OverfOrs i vaxelladan. I och med det undviks punktbelastningar pa tanderna. According to an embodiment of the present invention, the teeth of the carrier unit comprise a front part having a width defined by two side surfaces which have an angle to a longitudinal central axis through the respective teeth so that the front 3 part has a width which increases continuously from a front end to a rear spirit. The two side surfaces advantageously have corresponding angles as the angled side surfaces of the base part of the teeth of the coupling sleeve. Thus, the entire side surface of the front part of the teeth of the carrier unit can come into contact with an entire side surface of the base part of the coupling sleeve sand teeth then a moment is transferred to the gearbox. This avoids point loads on the teeth.

Enligt en utforingsform av foreliggande uppfinning innefattar medbringarenhetens tander en bakre del som har en bredd som definieras av tva sidoytor som uppvisar en vinkel mot en langsgaende central axel genom medbringarenhetens tander sa att den bakre delen har en bredd som avtar kontinuerligt fran en franare ande till en bakre ande. I detta fall har den bakre delen av medbringarenhetens tander en motsvarande utformning som den framre delen av medbringarenhetens tander. I vissa fall utnyttjas lasanordningar som är dubbelriktade. I detta fall är kugghjulsenheter anordnade pa bada sidor om en kopplingshylsa. Kopplingshylsan kan i detta fall forskjutas frail ett initialt lage i en axiell riktning till ett laslage for den ena kugghjulsenheten och i en motsatt axiell riktning till ett laslage for den andra kugghjulsenheten. En bakre del med ovan namnda utformning fungerar i detta fall som en frdmre del dâ en kugghjulsenhet pa den motsatta sidan ska tillhandahalla en rotationslasning. Om lasanordningen är enkelriktad kan den bakre delen ha en godtycklig form. Den kan i detta fall ha en konstant bredd. According to an embodiment of the present invention, the teeth of the carrier unit comprise a rear part having a width defined by two side surfaces which have an angle to a longitudinal central axis through the teeth of the carrier unit so that the rear part has a width which decreases continuously from a lateral spirit to a rear spirit. In this case, the rear part of the teeth of the carrier unit has a corresponding design as the front part of the teeth of the carrier unit. In some cases, bi-directional lasers are used. In this case, gear units are arranged on both sides of a coupling sleeve. The coupling sleeve can in this case be displaced from an initial bearing in an axial direction to a bearing for one gear unit and in an opposite axial direction to a bearing for the other gear unit. A rear part with the above-mentioned design functions in this case as a front part where a gear unit on the opposite side is to provide a rotational load. If the welding device is unidirectional, the rear part can have any shape. In this case, it can have a constant width.

Enligt en utforingsform av foreliggande uppfinning innefattar medbringarenhetens tander en mellanliggande del som är anordnad mellan den franare delen och den bakre delen. Den mellanliggande delen kan ha en vasentligen konstant bredd. Den mellanliggande delen kan utgora medbringarens tanders bredaste parti. Den mellanliggande delen hos medbringarenhetens -Lander kan ha en motsvarande axiell strackning som den mellanliggande delens strackning hos kopplingshylsans tander. De mellanliggande delarna kan utgora kontaktytan mellan medbringarenhetens tander och kopplingshylsans -Lander da kopplingshylsans -Lander är i det initiala obelastade ldget. According to an embodiment of the present invention, the teeth of the carrier unit comprise an intermediate part which is arranged between the front part and the rear part. The intermediate part may have a substantially constant width. The intermediate part can form the widest part of the carrier teeth. The intermediate part of the -Lander of the carrier unit may have a corresponding axial tension as the tension of the intermediate part of the teeth of the coupling sleeve. The intermediate parts can form the contact surface between the teeth of the carrier unit and the -Lander of the coupling sleeve, since the -Lander of the coupling sleeve is in the initial unloaded layer.

KORT BESKRIVNING AV RITNINGARNA I det foljande beskrivs sasom ett exempel en foredragen utforingsform av uppfinningen med hanvisning till bifogade ritningar, pa vilka: 4 Fig. 1 visar en vaxellada som är forsedd med en lasanordning enligt foreliggande uppfinningen, Fig. 2 visar en sidovy av lasanordningen, Fig. 3 visaren lasanordningens ingaende komponenter i ett separerat tillstand, Fig. 4 visaren lasanordningens inga.ende komponenter i ett initialt lage, Fig. 5 visar en snittvy av ett forbindningsomthde mellan de ingaende komponenterna da de är i det initiala laget, Fig. 6 visaren lasanordningens inga.ende komponenter i ett mellanliggande lage, Fig. 7 visar en snittvy av forbindningsomradet mellan de ingaende komponenterna da de är i det mellanliggande laget, Fig. 8 visaren lasanordningens ingaende komponenter i ett laslage och Fig. 9 visar en snittvy av forbindningsomradet mellan de ingaende komponenterna da de är i laslaget. BRIEF DESCRIPTION OF THE DRAWINGS In the following, an exemplary embodiment of the invention is described by way of example with reference to the accompanying drawings, in which: Fig. 1 shows a gearbox provided with a welding device according to the present invention, Fig. 2 shows a side view of the welding device Fig. 3 shows the input components of the welding device in a separate state, Fig. 4 shows the input components of the welding device in an initial layer, Fig. 5 shows a sectional view of a connection area between the input components when they are in the initial layer, Figs. Fig. 6 shows the input components of the welding device in an intermediate layer, Fig. 7 shows a sectional view of the connection area between the input components when they are in the intermediate layer, Fig. 8 shows the input components of the welding device in a welding layer and Fig. 9 shows a sectional view of the connection area between the input components as they are in the welding layer.

DETALJERAD BESKRIVNING AV EN FOREDRAGEN UTFORINGSFORM AV UPPFINNINGEN Fig. 1 visar en vaxellada som kan vara anordnad i ett schematiskt indikerat fordon 1. DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION Fig. 1 shows a gearbox which may be arranged in a schematically indicated vehicle 1.

Fordonet 1 kan vara ett tungt fordon. Vaxelladan är infast i ett hus 2 som innehaller vaxella.dsolja. Vaxelladan innefattar en inga.ende axel 3 som drivs av en icke visad forbranningsmotor. Vaxelladan innefattar en sidoaxel 4 som är forsedd med ett flertal kugghjul 5-10 av olika dimensioner. Kugghjulen 5-10 är vridfast anordnade pa sidoaxeln 4. Vaxelladan innefattar en huvudaxel 11 som är forsedd med ett flertal kugghjul 12-17 som är roterbart anordnade pa huvudaxeln 11. Kugghjulen 5-10 utgor primara kugghjul och kugghjulen 12-17 utgor sekundara kugghjul hos de kugghjulspar som är anordnade i ingrepp med varandra i vaxelladan. Vaxelladan är forsedd med en splitvaxel som i ett forsta splitlage forbinder den ingaende axel 3 med sidoaxeln 4 via ett forsta kugghjulspar 5, 12. I ett andra splitlage forbinds den ingaende axeln 3 med sidoaxeln 4 via ett andra kugghjulspar 6, 13. Sidoaxeln 4 tillhandahaller darmed en rotationsrorelse i de bada splitlagena av den ingaende axeln 3. Det andra kugghjulsparet 6, 13 tillhandahaller aven en utvaxling som definierar treans vaxel i vaxelladan. Vaxelladan innefattar vidare ett tredje kugghjulspar 7, 14 som definierar tva.ans vaxel i vaxelladan, ett fjarde kugghjulspar 8, 15 som definierar ettans vaxel i vaxelladan, ett femte kugghjulspar 9, 16 som definierar en krypvaxel och ett sjatte kugghjulspar 10, 17 som definierar en backvaxel. Kugghjulsparet 10, 17 for backvaxeln innefattar ett mellanliggande kugghjul som ger omvand rotationsriktning av huvudaxeln 11. Vehicle 1 can be a heavy vehicle. Vaxelladan is attached to a house 2 which contains vaxella.dsolja. The gearbox comprises an input shaft 3 which is driven by an internal combustion engine (not shown). The gearbox comprises a side shaft 4 which is provided with a plurality of gears 5-10 of different dimensions. The gears 5-10 are rotatably mounted on the side shaft 4. The gearbox comprises a main shaft 11 which is provided with a plurality of gears 12-17 which are rotatably arranged on the main shaft 11. The gears 5-10 constitute primary gears and the gears 12-17 form secondary gears at the gear pairs which are arranged in engagement with each other in the gearbox. The gearbox is provided with a split shaft which in a first split layer connects the input shaft 3 to the side shaft 4 via a first gear pair 5, 12. In a second split layer the input shaft 3 is connected to the side shaft 4 via a second gear pair 6, 13. The side shaft 4 provides thereby a rotational movement in the two split layers of the input shaft 3. The second pair of gears 6, 13 also provides a gear which defines the gear of the third in the gearbox. The gearbox further comprises a third gear pair 7, 14 defining the second gear in the gearbox, a fourth gear pair 8, 15 defining the one gear in the gearbox, a fifth gear pair 9, 16 defining a creeping gear and a sixth gear 17 defining a pair of gears. a reverse gear. The gear pair 10, 17 for the reverse gear comprises an intermediate gear which provides the reverse direction of rotation of the main shaft 11.

De sekundara kugghjulen 12-17 är roterbart anordnade pa huvudaxeln 11 eller den ingaende axeln 3 med hjalp av lager 18 som kan vara nallager. Uppfinningsenliga lasanordningar 19-21a är anordnade i anslutning till de sekundara kugghjulen 12-17 pa huvudaxeln 11. Var och en av lasanordningarna 19-21a har till uppgift att tillhandahalla en rotationslasning av atminstone ett av de sekundara kugghjulen 12-17 pa huvudaxeln 11 i samband med ilaggning av en vaxel. En forsta lasanordning 19 innefattas i splitvaxeln dar den har till uppgift att uppratta de olika splitlagena sa att den forbinder den ingaende axel 3 med sidoaxeln 4 i vaxelladan, via det forsta kugghjulsparet 5, 12 i det forsta splitlaget och, via det andra kugghjulparet 6, 13, i det andra splitlaget. En andra lasanordning 20 är anpassad att svara for rotationslasning av de sekundara kugghjulen 13, 14 for tvaans och treans vaxel. En tredje lasanordning 21 är anpassad att svara for rotationslasning av det sekundara kugghjulet 15 for ettans vaxel. En fjarde lasanordning 21a är anpassad att svara for rotationslasning av de sekundara kugghjulen 16, 17 for krypvaxeln och backvaxeln. Vaxelladan innefattar aven en rangevaxel 22 som är anordnad mellan huvudaxeln 11 och en utga.ende axel 23 hos vaxelladan. Med hjalp av en rangevaxel 22 kan alla ordinarie vaxlar i vaxelladan ges en hog respektive en lag utvaxling. Darmed kan vaxelladan erhalla dubbelt sa manga vaxlar. En styrenhet 24a är anpassad att aktivera en manovreringslasanordning 24b som styra aktiveringen av lasanordningarna 19-21 under en vaxlingsprocess i vaxelladan. The secondary gears 12-17 are rotatably mounted on the main shaft 11 or the input shaft 3 by means of bearings 18 which may be needle bearings. The locking devices 19-21a according to the invention are arranged in connection with the secondary gears 12-17 on the main shaft 11. Each of the locking devices 19-21a has the task of providing a rotational welding of at least one of the secondary gears 12-17 on the main shaft 11 in connection with loading of a gear. A first load device 19 is included in the split shaft where it has the task of establishing the different split layers so that it connects the input shaft 3 to the side shaft 4 of the gearbox, via the first pair of gears 5, 12 in the first split layer and, via the second pair of gears 6, 13, in the second split team. A second welding device 20 is adapted to be responsible for rotational welding of the secondary gears 13, 14 for the second and third gears. A third welding device 21 is adapted to be responsible for rotational welding of the secondary gear 15 for the gear of one. A fourth welding device 21a is adapted to be responsible for rotational welding of the secondary gears 16, 17 for the creep shaft and the reverse shaft. The gearbox also comprises a range shaft 22 which is arranged between the main shaft 11 and an output shaft 23 of the gearbox. With the aid of a range gear 22, all ordinary gears in the gearbox can be given a hog or a low gear ratio. Thus, the gearbox can receive twice as many gears. A control unit 24a is adapted to activate a maneuvering laser device 24b which controls the activation of the laser devices 19-21 during a shifting process in the gearbox.

Fig. 2 visar en sidovy av en utforingsform av en enkelverkande lasanordning som motsvarar lasanordningen 21. Fig. 3 visar lasanordningens 21 ingaende komponenter i ett separerat tillstand. Fig. 3 visar aven en snittvy av de ingaende komponenterna i ett plan A-A som definieras i Fig. 2. Lasanordningen 21 innefattar i detta fall tre komponenter namligen en medbringarenhet 25, en kopplingshylsa 26 och en kugghjulsenhet 27. Medbringarenheten 25 innefattar ett radiellt invandigt tandat parti 28 med vilket det är vridfast forbundet med ett tandat parti lla pa huvudaxeln 11. Medbringarenheten 25 roterar darmed kontinuerligt med samma varvtal som huvudaxelns 11. Medbringarenheten 25 innefattar ett andra tandat parti som bestar av utat riktade tander 29 och mellanliggande utrymmen 30 som har en axiell strackning Kopplingshylsan 26 innefattar ett tandat parti med mat riktade tander 31 och mellanliggande utryrnmen 32 som har en axiell strackning. Kopplingshylsans 26 6 tandade parti 31, 32 är vridfast forbundet med medbringarenhetens 25 tandade parti 29, 30. Kopplingshylsan 26 roterar darmed kontinuerligt med samma varvtal som medbringarenheten 25 och huvudaxeln 11. Eftersom medbringarenhetens 25 tandade parti och kopplingshylsans 26 tandade parti innefattar samverkande tander 29, 31 och mellanliggande utrymmen 30, 32 med en axiell strackning kan kopplingshylsan 26 forskjutas i en axiell riktning i forhallande till medbringarenheten 25. Kugghjulsenheten 27 innefattar det sekundara kugghjulet 15 och en sidodel som är forsedd med ett tandat parti som bestar av utat riktade tander 33 och mellanliggande utrymmen 34 som har en axiell strackning. Medbringarens 25, kopplingshylsans 26 och kugghjulsenhetens 27 tandade partier har samma antal axiella tander 29, 31, 33 och mellanliggande utrymmen 30, 32, 34. De är aven anordnade pa ett motsvarande radiellt avstand fran en langsgaende central axel 1 lb hos huvudaxeln 11. Kopplingshylsans 26 kan forskjutas i en axiell riktning till i forhallande till bade medbringarenheten 25 och kugghjulenheten 27. Fig. 2 shows a side view of an embodiment of a single-acting welding device corresponding to the welding device 21. Fig. 3 shows the input components of the welding device 21 in a separated condition. Fig. 3 also shows a sectional view of the integral components of a plane AA defined in Fig. 2. The welding device 21 in this case comprises three components, namely a carrier unit 25, a coupling sleeve 26 and a gear unit 27. The carrier unit 25 comprises a radially internal toothed portion 28 with which it is rotatably connected to a toothed portion 11a on the main shaft 11. The carrier unit 25 thus rotates continuously at the same speed as the main shaft 11. The carrier unit 25 comprises a second toothed portion consisting of outwardly directed teeth 29 and intermediate spaces 30 having a axial tensioning The coupling sleeve 26 comprises a toothed portion with food-directed teeth 31 and intermediate cavities 32 having an axial tensioning. The toothed portion 31, 32 of the coupling sleeve 26 is rotatably connected to the toothed portion 29, 30 of the carrier unit 25, thus the coupling sleeve 26 rotates continuously at the same speed as the carrier unit 25 and the main shaft 11. Since the toothed portion of the carrier unit 25 and the toothed portion 26 of the coupling sleeve 26 comprise cooperating teeth 29, 31 and intermediate spaces 30, 32 with an axial tension, the coupling sleeve 26 can be displaced in an axial direction relative to the carrier unit 25. The gear unit 27 comprises the secondary gear 15 and a side part provided with a toothed portion consisting of outwardly directed teeth 33 and intermediate spaces 34 having an axial tension. The toothed portions of the carrier 25, the coupling sleeve 26 and the gear unit 27 have the same number of axial teeth 29, 31, 33 and intermediate spaces 30, 32, 34. They are also arranged at a corresponding radial distance from a longitudinal central axis 1 lb of the main shaft 11. The coupling sleeve 26 can be displaced in an axial direction in relation to both the drive unit 25 and the gear unit 27.

Fig. 4 visar de ingaende komponenterna 25-27 i ett initialt lage. Medbringarenheten 25 är i detta fall inte synlig eftersom den är anordnad radiellt invandigt om kopplingshylsan 26. Medbringarenheten 25 och kopplingshylsan har samma utstrackning i en axiell riktning. Medbringarenheten 25 och kopplingshylsan 26 är anordnade pa ett mindre axiellt avstand fran kugghjulsenhetens 27 tandade parti 33, 34. Kugghjulsenheten 27 och kugghjulet 15 kan darmed rotera fritt i forhallande till kopplingsenheten 26, medbringarenheten 25 och huvudaxeln 11. Fig. 5 visar ett detaljerat snitt i ett forbindningsomrade mellan komponentema 25, 26, 27 da de är i det initiala laget. Medbringarenhetens 25 axiella tander 29 har en framre del 29a, en mellanliggande del 29b och en bakre del 29c. Den framre delen 29a har en strackning mellan en framre ande 29d i form av en plan andyta och en bakre ande 29e som indikeras med en streckad linje i figurema. Tanderna 29 har sidoytor 29f som har en symmetrisk strackning i forhallande till en central langsgaende axel 29g genom tanderna 29. Sidoytornas 29f avstand till den centrala axeln 29g okar kontinuerligt fran den framre anden 29a till den bakre anden 29e. Tandemas 29 bredd okar darmed kontinuerligt fran den framre anden 29a till den bakre anden 29e. Den mellanliggande delen 29b har en strackning mellan den bakre anden 29e hos den framre delen 29a och en framre ande 29h hos den bakre delen 29c. Sidoytornas 29d avstand till den centrala axeln 29e är har konstant. Tanderna 29 har saledes en konstant bredd i den mellanliggande delen 29b. Den bakre delen 29c har en strackning mellan den framre anden 29h och en bakre ande 29i. Sidoytornas 29f avstand till den centrala axeln 29g 7 minskar kontinuerligt fran den framre anden 29h till den bakre anden 29i. Tandernas 29 bredd minskar darmed kontinuerligt fran den framre anden 29h till den bakre anden 29i. Fig. 4 shows the input components 25-27 in an initial layer. The carrier unit 25 is not visible in this case because it is arranged radially inside the coupling sleeve 26. The carrier unit 25 and the coupling sleeve have the same extent in an axial direction. The carrier unit 25 and the coupling sleeve 26 are arranged at a smaller axial distance from the toothed portion 33, 34 of the gear unit 27. The gear unit 27 and the gear 15 can thus rotate freely in relation to the coupling unit 26, the carrier unit 25 and the main shaft 11. Fig. 5 shows a detailed section a connection area between the components 25, 26, 27 when they are in the initial layer. The axial teeth 29 of the carrier unit 25 have a front part 29a, an intermediate part 29b and a rear part 29c. The front portion 29a has a stretch between a front end 29d in the form of a flat end face and a rear end 29e indicated by a dashed line in the figures. The teeth 29 have side surfaces 29f which have a symmetrical extension in relation to a central longitudinal axis 29g through the teeth 29. The distance of the side surfaces 29f to the central axis 29g increases continuously from the front spirit 29a to the rear spirit 29e. The width of the teeth 29 thus increases continuously from the front spirit 29a to the rear spirit 29e. The intermediate portion 29b has a stretch between the rear end 29e of the front portion 29a and a front end 29h of the rear portion 29c. The distance of the side surfaces 29d to the central axis 29e is constant. The teeth 29 thus have a constant width in the intermediate part 29b. The rear portion 29c has a stretch between the front end 29h and a rear end 29i. The distance of the side surfaces 29f to the central axis 29g 7 decreases continuously from the front end 29h to the rear end 29i. The width of the teeth 29 thus decreases continuously from the front spirit 29h to the rear spirit 29i.

Kopplingshylsans 26 axiella tander 31 har en lasdel 31a, en mellanliggande del 31b och en basdel 29c. Lasdelen 31a har en strackning mellan en framre ande 31d i form av en plan andyta och en bakre ande 31e som indikeras med en streckad linje. Tanderna 31 har sidoytor 31f som har en symmetrisk strackning i forhallande till en central langsgaende axel 31g genom tanderna 31. Sidoytornas 31f avstand till den centrala axeln 31g okar kontinuerligt fran den framre anden 31a till bakre anden 31e. The axial teeth 31 of the coupling sleeve 26 have a welding part 31a, an intermediate part 31b and a base part 29c. The welding part 31a has a stretch between a front end 31d in the form of a flat end surface and a rear end 31e which is indicated by a dashed line. The teeth 31 have side surfaces 31f which have a symmetrical extension in relation to a central longitudinal axis 31g through the teeth 31. The distance of the side surfaces 31f to the central axis 31g increases continuously from the front spirit 31a to the rear spirit 31e.

Tandernas 31 bredd okar darmed kontinuerligt fran den framre anden 31a till den bakre anden 31e. Den mellanliggande delen 31 har en strackning mellan den bakre anden 31e hos lasdelen 31a och en framre ande 31h hos basdelen 31c. Sidoytornas 31f avstand till den centrala axeln 31g är konstant. Tanderna 31 har saledes en konstant bredd i den mellanliggande delen 31b. Den babe delen 31c har en strackning mellan en framre ande 31f som indikeras med en streckad linje och en bakre ande 31i i form av en plan andyta. Sidoytornas 31f avstand till den centrala axeln 31g avtar kontinuerligt frail den framre anden 31f till den bakre anden 31i. Tandernas 31 bredd avtar darmed kontinuerligt fran framre anden 31f till den bakre anden 31i. The width of the teeth 31 thus increases continuously from the front spirit 31a to the rear spirit 31e. The intermediate part 31 has a stretch between the rear end 31e of the welding part 31a and a front end 31h of the base part 31c. The distance of the side surfaces 31f to the central axis 31g is constant. The teeth 31 thus have a constant width in the intermediate part 31b. The babe portion 31c has a stretch between a front end 31f indicated by a dashed line and a rear end 31i in the form of a flat end face. The distance of the side surfaces 31f to the central axis 31g decreases continuously from the front end 31f to the rear end 31i. The width of the teeth 31 thus decreases continuously from the front spirit 31f to the rear spirit 31i.

Kugghjulsenhetens 27 axiella tander 33 definierar ett mellanliggande utrymme 34 som innefattar en oppning 34a, en bottenyta 34b och sidoytor 34c. Det axiella avstandet fran oppningen 34a till bottenytan 34b motsvarar lasdelens 31a axiella langd. Sidoytorna 34c avstand till en centrala langsgaende axel 34d i utrymmet 34 okar kontinuerligt frail bottenytan 34a till oppningen 34a. Utrymmets 34 bredd okar darned kontinuerligt fran bottenytan 34b till oppningen 34a. The axial teeth 33 of the gear unit 27 define an intermediate space 34 which comprises an opening 34a, a bottom surface 34b and side surfaces 34c. The axial distance from the opening 34a to the bottom surface 34b corresponds to the axial length of the welding part 31a. The side surfaces 34c spaced from a central longitudinal axis 34d in the space 34 continuously increase from the bottom surface 34a to the opening 34a. The width of the space 34 then increases continuously from the bottom surface 34b to the opening 34a.

Da kugghjulet 15 ska tillhandahalla en rotationslasning pa huvudaxeln 11 skapas initialt ett synkront varvtal mellan kugghjulet 15 och huvudaxeln 11. Under en uppvaxlingsprocess kan styrenheten 24a aktivera en icke visad bromsenhet som tillhandahaller en retardation av sidoaxeln 4 tills kugghjulet 15 erhaller ett synkront varvtal med huvudaxeln 11. Under en nedvaxlingsprocess aktiveras en drivmotor som tillhandahaller en acceleration av sidoaxeln 4, via den ingaende axeln 3 till vaxelladan, tills kugghjulet 15 erhaller ett synkront varvtal med huvudaxeln 11. Styrenheten 24a kan darefter aktivera manoverlasanordningen 24b, som kan innefatta en pneumatisk cylinder, vilken svarar for fOrskjutningsrOrelsen av kopplingshylsan 26 fran det initiala laget till ett laslage. 8 Fig. 6 och 7 visar kopplingshylsan strax efter att namnda forskjutningsrorelse startat. Medbringarenheten 25 är i sitt fasta axiella lage medan kopplingshylsan 26 har startat sin axiella forskjutningsrorelse. Lasdelens 31a framre ande 31d hos kopplingshylsans tander 31 har saledes en mindre bredd an urtagningens Oppning 34a hos kugghjulsenheten 37. Det är darfor i regel ingen svarighet att fora in lasdelen 31a i en oppning 34a mellan kugghjulsenheten 37 tander 33 da ett synkront varvtal uppnatts. Eftersom urtagningen 34 har sidoytor 34c som lutar i forhallande till den langsgaende centrala axeln 34d tillhandahaller sidoytorna 34c vid behov en successiv centrering av den framre anden 31d hos lasdelen 31a under forskjutningsrorelsen in i utrymmet 34. Since the gear 15 is to provide a rotational load on the main shaft 11, a synchronous speed is initially created between the gear 15 and the main shaft 11. During an upshift process, the control unit 24a can activate a braking unit (not shown) which decelerates the side shaft 4 until the gear 15 receives a main axis. During a downshift process, a drive motor is provided which provides an acceleration of the side shaft 4, via the input shaft 3 to the gearbox, until the gear 15 obtains a synchronous speed with the main shaft 11. The control unit 24a can then activate the maneuvering device 24b, which may include a pneumatic cylinder, is responsible for the displacement movement of the coupling sleeve 26 from the initial layer to a welding layer. Figs. 6 and 7 show the coupling sleeve shortly after the said displacement movement has started. The carrier unit 25 is in its fixed axial bearing while the coupling sleeve 26 has started its axial displacement movement. The front end 31d of the welding part 31d of the teeth 31 of the coupling sleeve thus has a smaller width than the opening 34a of the recess in the gear unit 37. There is therefore generally no obligation to insert the welding part 31a into an opening 34a between the gear unit 37 teeth 33 when a synchronous speed is reached. Since the recess 34 has side surfaces 34c inclined in relation to the longitudinal central axis 34d, the side surfaces 34c provide, if necessary, a successive centering of the front end 31d of the welding part 31a during the displacement movement into the space 34.

Fig. 8 och 9 visar kopplingshylsans tander 31da den framre anden 31d av lasdelen 31a har natt en inre ande 34b som definieras av en invandig andyta i utrymmet 34. Lasdelen är nu i ett laslage. Eftersom utrymmet 34 och lasdelen 31d har en motsvarande bredd fyller lasdelen 31a ut vasentligen hela utrymmets 34 bredd i laslaget. I och med det erhalls vasentligen inget glapp i lasanordningen 21 i forbindningen mellan kopplingshylsan 26 och kugghjulsenheten 27. Den mellanliggande delen 3 lb har en axiell langd som vasentligen motsvarar det axiella avstandet mellan medbringaren 25 och kugghjulsenheten 27. Kopplingshylsans basdel 31c är kvar i urtagningen 30 mellan medbringarenhetens tander 29. Kopplingshylsans basdel 31c har sidoytor 31f med en motsvarande lutning som sidoytorna 29f hos medbringarens framre del 29a. Darmed kan ett moment overforas fran medbringaren 25 till kopplingshylsan 26 via namnda sidoytor 29f, 31f. Da medbringarens tander 29 overfor ett moment till kopplingshylsans tander 31 via namnda sidoytor 29f, 31f erhalls en kraft som hailer kvar kopplingshylsans tander 31 i laslaget i urtagningen 34. Figs. 8 and 9 show the teeth 31da of the coupling sleeve, the front spirit 31d of the welding part 31a has an inner spirit 34b defined by an inner end surface in the space 34. The welding part is now in a welding position. Since the space 34 and the welding part 31d have a corresponding width, the welding part 31a fills substantially the entire width of the space 34 in the welding layer. As a result, substantially no play is obtained in the welding device 21 in the connection between the coupling sleeve 26 and the gear unit 27. The intermediate part 31b has an axial length which substantially corresponds to the axial distance between the carrier 25 and the gear unit 27. The base part 31c of the coupling sleeve remains in the recess 30 between the teeth 29 of the carrier unit 29. The base part 31c of the coupling sleeve has side surfaces 31f with a corresponding inclination as the side surfaces 29f of the front part 29a of the carrier. Thus, a moment can be transmitted from the carrier 25 to the coupling sleeve 26 via said side surfaces 29f, 31f. When the teeth 29 of the carrier are opposite a moment to the teeth 31 of the coupling sleeve via said side surfaces 29f, 31f, a force is obtained which retains the teeth 31 of the coupling sleeve in the welding layer in the recess 34.

Medbringarens bakre del 29c har i detta fall en motsvarande form som den framre delen 29a. Lasanordningen 21 kan i detta fall vara dubbelverkande om den anordnas mellan tva kugghjul sasom är fallet med lasanordningarna 19, 20. The rear part 29c of the carrier has in this case a corresponding shape as the front part 29a. The welding device 21 can in this case be double-acting if it is arranged between two gears as is the case with the welding devices 19, 20.

Lasanordningarna 19-21 kan utover funktionen att tillhandahalla en rotationslasning av de sekundara kugghjulen 12-15 pa huvudaxeln 11 aven ha funktionen att synkronisera de sekundara kugghjulens varvtal med huvudaxelns 11 varvtal innan de sekundara kugghjulen tillhandahaller en rotationslasning pa huvudaxeln 11. I detta fall innefattar medbringarenheten 25 en medbringare och en icke visad sparrkona som innefattar en koniskt formad friktionsyta. Sparrkonan innefattar i detta fall medbringarenhetens axiella tander 29. Synkroniseringskonan kan vara vridfast forbunden med 9 medbringaren via en tandad forbindning sa att de roterar som en enhet. Kugghjulsenheten 27 innefattar kugghjulet 15 och en icke visad kopplingsskiva med en koniskt formad friktionsyta. Kopplingsskivan kan vara vridfast forbunden med kugghjulet via en tandad forbindning sa att de roterar som en enhet. Kopplingsskivan innefattar i detta fall kugghjulsenhetens 27 axiella tander 33. The loading devices 19-21 may, in addition to the function of providing a rotational lasing of the secondary gears 12-15 on the main shaft 11, also have the function of synchronizing the speed of the secondary gears with the speed of the main shaft 11 before the secondary gears provide a rotational lasing on the main shaft 11. In this case A carrier and a ratchet cone (not shown) comprising a conically shaped friction surface. The spar cone in this case comprises the axial teeth 29 of the carrier unit 29. The synchronizing cone can be rotatably connected to the carrier 9 via a toothed connection so that they rotate as a unit. The gear unit 27 comprises the gear 15 and a clutch disc (not shown) with a conically shaped friction surface. The clutch plate can be rotatably connected to the gear via a toothed connection so that they rotate as a unit. The clutch plate in this case comprises the axial teeth 33 of the gear unit 27.

Da en vaxel ska laggas in i vaxelladan forskjuts i detta fall kopplingshylsan 26 i en axiell riktning fran det initiala laget till ett synkroniseringslage i vilket sparrkonans koniska friktionsyta gar i ingrepp med kopplingsskivans koniska friktionsyta. Darmed erhaller kopplingsskivan och sparrkonan relativt snart ett synkront varvtal. Da det synkrona varvtalet uppnatts kan kopplingshylsan 26 forskjutas ytterligare ett stycke till laslaget i vilket kopplingshylsans 26 tandade parti 31, 32 skapar en vridfast forbindning mellan medbringarenheten 25 och kopplingsskivan tandade parti 33, 34 sa att kugghjulet 15 erhaller en rotationslasning pa huvudaxeln 11. When a gear is to be inserted into the gearbox, in this case the coupling sleeve 26 is displaced in an axial direction from the initial layer to a synchronizing layer in which the conical friction surface of the ratchet cone engages with the conical friction surface of the coupling disc. Thus, the clutch disc and the ratchet cone relatively soon receive a synchronous speed. When the synchronous speed has been reached, the coupling sleeve 26 can be displaced a further distance to the welding layer in which the toothed portion 31, 32 of the coupling sleeve 26 creates a torsionally fixed connection between the carrier unit 25 and the toothed portion 33, 34 so that the gear 15 receives a rotational load on the main shaft 11.

Uppfinningen är inte begransad till den ovan beskrivna utforingsformen utan den kan varieras fritt Mom patentkravens ramar. The invention is not limited to the embodiment described above, but it can be varied freely within the scope of the patent claims.

Claims (14)

Patentkrav 1. Lasanordning (21) for att lasa ett kugghjul (15) pa en roterbar axel (11) i en vaxellada, varvid lasanordningen (21) innefattar - en medbringarenhet (25) som innefattar en vridfast forbindning (28, 11a) med den roterbara axeln (11) sâ att de roterar med ett gemensamt varvtal och ett tandat parti, som innefattar tander (29) med mellanliggande utrymmen (30) vilka har en axiell strackning i forhallande till axeln (11),A welding device (21) for loading a gear (15) on a rotatable shaft (11) in a gearbox, the welding device (21) comprising - a carrier unit (25) comprising a torsionally fixed connection (28, 11a) with the rotatable shaft (11) so as to rotate at a common speed and a toothed portion comprising teeth (29) with intermediate spaces (30) which have an axial tension in relation to the shaft (11), 1. en kopplingshylsa (26) som innefattar i ett tandat parti, som innefattar tander (31) med mellanliggande utrymmen (32) vilka har en axiell strackning i forhallande till axeln (11), varvid kopplingshylsans tandade parti (31, 32) är anpassat att vara i konstant ingrepp med medbringarens tandade parti (29, 30) och 2. en kugghjulsenhet (27) som innefattar ett tandat parti som innefattar tander (33) med mellanliggande utrymmen (34) vilka har en axiell strackning i forhallande till axeln (11), varvid kopplingshylsan (26) är forskjutbart anordnad i en axiell riktning mellan ett initialt lage i vilket kopplingshylsans tandade parti (29, 30) enbart är i ingrepp med medbringarenhetens tandade parti (31, 32) och ett last lage i vilket kopplingshylsans (26) tandade parti (31, 32) är i ingrepp med bade medbringarenhetens tandade parti (29, 30) och kugghjulsenhetens tandade parti (33, 34), kannetecknad av att var och en av kopplingshylsans tander (31) innefattar en lasdel (31a) som är anpassad att foras in i ett utrymme (34) mellan angransande tander (33) hos kugghjulsenheten (27) i det lasta laget, varvid namnda lasdel (31a) har en strackning mellan en framre ande (31d) som i laslaget är anpassat att anordnas i anslutning till en inre ande (34b) av utrymmet (34) och en bakre ande (31e) som i laslaget är anpassat att anordnas i anslutning till en oppning (34a) hos utrymmet (34), och varvid lasdelen (31a) har en bredd som okar kontinuerligt fran den framre anden (31d) till den bakre anden (31e) och att utrymmet (34) har en motsvarande bredd som lasdelen (31a) bade avseende storlek och form sa att lasdelen (31a) fyller ut vdsentligen hela utrymmets (34) bredd i rdslaget.A coupling sleeve (26) comprising in a toothed portion, comprising teeth (31) with intermediate spaces (32) which have an axial tension in relation to the shaft (11), the toothed portion (31, 32) of the coupling sleeve being adapted to be in constant engagement with the toothed portion (29, 30) of the carrier and 2. a gear unit (27) comprising a toothed portion comprising teeth (33) with intermediate spaces (34) which have an axial tension in relation to the shaft (11 ), the coupling sleeve (26) being slidably arranged in an axial direction between an initial bearing in which the toothed portion (29, 30) of the coupling sleeve engages only with the toothed portion (31, 32) of the carrier unit and a load bearing in which the coupling sleeve (26) toothed portion (31, 32) engages both the toothed portion (29, 30) of the carrier unit and the toothed portion (33, 34) of the gear unit, characterized in that each of the teeth (31) of the coupling sleeve comprises a welding part (31a) which is adapted to is inserted into a space (34) between adjacent teeth (33) of the gear unit (27) in the loaded layer, said welding part (31a) having a stretch between a front end (31d) which in the welding layer is adapted to be arranged in connection with an inner spirit (34b) of the space (34) and a rear spirit (31e) adapted in the welding layer to be arranged adjacent to an opening (34a) of the space (34), and the welding part (31a) having a width which increases continuously from the front spirit (31d) to the rear spirit (31e) and that the space (34) has a corresponding width as the welding part (31a) both in size and shape so that the welding part (31a) fills substantially the entire width of the space (34) in the council. 2. Lasanordning enligt krav 1, kannetecknad av att lasdelens (31a) innefattar tva sidoytor (310 som definierar lasdelens bredd och att namnda sidoytor (310 har en inbordes lutning sa att lasdelens bredd okar linjart fran den framre anden (31d) till den bakre anden (31e). 11Welding device according to claim 1, characterized in that the welding part (31a) comprises two side surfaces (310 defining the width of the welding part and that said side surfaces (310 have an inboard slope so that the width of the welding part increases linearly from the front spirit (31d) to the rear spirit (31e) .11 3. Lasanordning enligt krav 2, kannetecknad av att lasdelens (31a) tva sidoytor (310 är symmetriskt anordnade pa motsatta sidor av en langsgaende central axel (31g) genom de respektive tanderna (31).Welding device according to claim 2, characterized in that the two side surfaces (310) of the welding part (31a) are symmetrically arranged on opposite sides of a longitudinal central axis (31g) through the respective teeth (31). 4. Lasanordning enligt nagot av foregh'ende hay, kannetecknad av att kopplingshylsans tander (31) innefattar en basdel (31c) som är anpassad att vara kvar i ett utrymme (30) mellan tva angransande tander (29) hos medbringarenheten (25) i det lasta laget och att basdelen (31c) innefattar atminstone en sidoyta (31f) som är belagen pa ett avstand fran en langsgaende central axel (31g) genom de respektive tanderna (31), varvid sidoytans avstand till den centrala axeln (31g) avtar kontinuerligt fran en framre ande (31h) till en bakre ande (31i) hos basdelen (31c).A welding device according to any one of the preceding claims, characterized in that the teeth (31) of the coupling sleeve comprise a base part (31c) which is adapted to remain in a space (30) between two adjacent teeth (29) of the carrier unit (25) in the loaded layer and that the base part (31c) comprises at least one side surface (31f) which is spaced from a longitudinal central axis (31g) by the respective teeth (31), the distance of the side surface to the central axis (31g) decreasing continuously from a front end (31h) to a rear end (31i) of the base portion (31c). 5. Lasanordning enligt krav 4, kannetecknad av att basdelen (31a) innefattar tva sidoytor (310 som är symmetriskt anordnade pa motsatta sidor av en langsgaende central axel (31g) genom de respektive tanderna (31).Welding device according to claim 4, characterized in that the base part (31a) comprises two side surfaces (310 which are symmetrically arranged on opposite sides of a longitudinal central axis (31g) through the respective teeth (31). 6. Lasanordning enligt krav 5, kannetecknad av att kopplingshylsans tander (31) innefattar en mellanliggande del (31b) som är anordnad mellan lasdelen (31a) och den babe delen (31c).Welding device according to claim 5, characterized in that the teeth (31) of the coupling sleeve comprise an intermediate part (31b) which is arranged between the welding part (31a) and the babe part (31c). 7. Lasanordning enligt hay 6, kannetecknad av att den mellanliggande delen (3 lb) har en vasentligen konstant bredd.Welding device according to hay 6, characterized in that the intermediate part (3 lb) has a substantially constant width. 8. Lasanordning enligt nagot av foregaende bay, kannetecknad av att medbringarenhetens (25) tander (29) innefattar en framre del (29a) som har en bredd som definieras av tva sidoytor (29f) som uppvisar en vinkel mot en langsgaende central axel (29g) genom de respektive tandema (29) sa att den framre delen (29a) erhaller en bredd som okar kontinuerligt fran en framre ande (29d) till en babe ande (29e).Welding device according to any one of the preceding bay, characterized in that the teeth (29) of the carrier unit (25) comprise a front part (29a) having a width defined by two side surfaces (29f) which have an angle to a longitudinal central axis (29g). ) through the respective teeth (29) so that the front part (29a) obtains a width which increases continuously from a front end (29d) to a babe spirit (29e). 9. Lasanordning enligt nagot av foregaende bay, kannetecknad av att medbringarenhetens tander (29) innefattar en babe del (29c) som har en bredd som definieras av tva sidoytor (291) som uppvisar en vinkel mot en langsgaende centrala axel (29g) sa att den babe delen (29c) har en bredd som avtar kontinuerligt fran en framre ande (29h) till en babe ande (29i). 12A lasing device according to any preceding bay, characterized in that the teeth (29) of the carrier unit comprise a babe portion (29c) having a width defined by two side surfaces (291) having an angle to a longitudinal central axis (29g) so that the babe part (29c) has a width which decreases continuously from a front spirit (29h) to a babe spirit (29i). 12 10. Lasanordning enligt krav 8 eller 9, kannetecknad av att medbringarenhetens tander (29) innefattar en mellanliggande del (29b) som är anordnad mellan den framre delen (29a) och den bakre delen (29c).Welding device according to claim 8 or 9, characterized in that the teeth (29) of the carrier unit comprise an intermediate part (29b) which is arranged between the front part (29a) and the rear part (29c). 11. Lasanordning enligt krav 10, kannetecknad av att den mellanliggande delen (29b) har en vasentligen konstant bredd.Welding device according to claim 10, characterized in that the intermediate part (29b) has a substantially constant width. 12. Lasanordning enligt nagot av foregaende krav, kannetecknad av att medbringarenheten (25) innefattar en medbringare som är i konstant ingrepp med axeln (11) och en forsta synkroniseringsenhet som innefattar medbringarenhetens tandade parti (29, 30), och att kugghjulsenheten (27) innefattar ett kugghjul (15) och en andra synkroniseringsenhet som innefattar kugghjulsenhetens tandade parti (33, 34).A locking device according to any one of the preceding claims, characterized in that the carrier unit (25) comprises a carrier which is in constant engagement with the shaft (11) and a first synchronizing unit which comprises the toothed portion (29, 30) of the carrier unit, and that the gear unit (27) comprises a gear (15) and a second synchronizing unit comprising the toothed portion (33, 34) of the gear unit. 13. Vaxellada innefattande en lasanordning enligt nagot av foregaende krav 1-12.Gearbox comprising a welding device according to any one of the preceding claims 1-12. 14. Fordon innefattande en vaxellada enligt krav 13. 13 1 K-24b 2ga„,ek,12 19 1314 21 1617 1I/ 24a 2 23 11b 22 7 10Vehicle comprising a gearbox according to claim 13. 13 1 K-24b 2ga „, oak, 12 19 1314 21 1617 1I / 24a 2 23 11b 22 7 10
SE1450840A 2014-07-03 2014-07-03 Locking device for locking a gear on an axle in a gearbox SE538167C2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SE1450840A SE538167C2 (en) 2014-07-03 2014-07-03 Locking device for locking a gear on an axle in a gearbox
DE112015002613.4T DE112015002613T5 (en) 2014-07-03 2015-06-12 Locking device for locking a gear on a shaft in a transmission
PCT/SE2015/050680 WO2016003352A1 (en) 2014-07-03 2015-06-12 Locking device to lock a cogwheel on a shaft in a gearbox

Applications Claiming Priority (1)

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SE1450840A SE538167C2 (en) 2014-07-03 2014-07-03 Locking device for locking a gear on an axle in a gearbox

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SE538167C2 true SE538167C2 (en) 2016-03-22

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3043414A (en) * 1958-12-31 1962-07-10 Renault Dog clutches, applicable notably to synchronizers
DE1098825B (en) * 1959-09-17 1961-02-02 Daimler Benz Ag Frictional and disengageable coupling, especially for motor vehicles
GB1159569A (en) * 1966-11-11 1969-07-30 Borg Warner Axial Locking Clutch
DE3612741A1 (en) * 1986-04-16 1987-10-22 Porsche Ag LOCKING SYNCHRONIZER FOR A GEAR GEAR OF A MOTOR VEHICLE
DE10164203C1 (en) * 2001-12-27 2003-04-30 Getrag Synchron Technik Gmbh Clutch for a spur gear comprises a control sleeve having recessed and recess-free teeth distributed along its periphery

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WO2016003352A1 (en) 2016-01-07
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