TR201710399A2 - A NEW PRODUCTION METHOD THAT ENABLES THE DIAGNOSIS OF DISEASE IN NON WOVEN PRODUCTS - Google Patents

A NEW PRODUCTION METHOD THAT ENABLES THE DIAGNOSIS OF DISEASE IN NON WOVEN PRODUCTS Download PDF

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TR201710399A2
TR201710399A2 TR2017/10399A TR201710399A TR201710399A2 TR 201710399 A2 TR201710399 A2 TR 201710399A2 TR 2017/10399 A TR2017/10399 A TR 2017/10399A TR 201710399 A TR201710399 A TR 201710399A TR 201710399 A2 TR201710399 A2 TR 201710399A2
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stage
fiber
chemicals
semi
oven
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TR2017/10399A
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Turkish (tr)
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Şi̇şman Hakan
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Merkas Tekstil Sanayi Ve Ticaret Anonim Sirketi
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Priority to TR2017/10399A priority Critical patent/TR201710399A2/en
Priority to TR2018/09896A priority patent/TR201809896A2/en
Priority to PCT/TR2018/000068 priority patent/WO2019245468A2/en
Publication of TR201710399A2 publication Critical patent/TR201710399A2/en

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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • A61L15/56Wetness-indicators or colourants
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00Chemical after-treatment of artificial filaments or the like during manufacture
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/84Accessories, not otherwise provided for, for absorbent pads
    • A61F2013/8473Accessories, not otherwise provided for, for absorbent pads for diagnostic purposes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Animal Behavior & Ethology (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hematology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Epidemiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Investigating Or Analysing Biological Materials (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Buluş konusu yöntemde non woven hammaddesi olan elyaf üretim aşamasında veya üretilen elyafın çocuk, yetişkin bezi ve hijyenik ped amaçlı üretimi için geçireceği üretim proseslerinde indikatör (gösterge) olarak kromojenik esterler kullanılarak, başta idrarda bulunan bilrubin, lökositler, üre veya başka hastalık belirtilerinin gözlemlenmesine imkan veren non woven ürünler elde edilmektedir.In the method of the present invention, the non-woven raw material is used in the production phase of the fiber or the production processes of the fiber produced for the production of children, adult diapers and sanitary pads by using chromogenic esters as an indicator, allowing the observation of bilrubin, leukocytes, urea or other signs of disease in the urine. non woven products are obtained.

Description

TARIFNAME NON WOVEN ÜRÜNLERDE HASTALIK TESHISINE IMKAN VEREN YENI BIR ÜRETIM METODU Bulusun Konusu ve Teknik Alan Bu bulus, non woven ürünlerde hastalik teshisine imkan veren yeni bir üretim metodu ve bu metodla elde edilen ürünler ile ilgilidir. Bulus, özellikle non woven kumas olarak bilinen dokusuz (tülbent esasli) kumas veya malzemelerin insan sagligi ile ilgili, özellikle çocuklarda, hijyenik pedlerde ve yetiskinlerde kullanilan bezlerde, hastalik teshisine imkan veren bir üretim yöntemi ile ilgilidir. Bu üretim yöntemi ile elde edilen basta çocuk ve yetiskin bezleri, non woven hijyen ürünlerinde veya yan ürünlerinin elde edilmesi ile ilgilidir. DESCRIPTION A NEW PERFORMANCE MAKING DISEASE DIAGNOSIS ON NON WOVEN PRODUCTS PRODUCTION METHOD Subject of the Invention and Technical Field This invention is a new production that allows disease diagnosis in non woven products. method and the products obtained by this method. The invention is particularly non-woven. non-woven (muscle based) fabric or materials known as fabric related to health, especially used in children, sanitary pads and adults It relates to a production method in glands that allows disease diagnosis. This production In particular, children's and adult diapers, non-woven hygiene products obtained by the method or to obtain its by-products.

Teknigin Bilinen Durumu Insanlarin kullanmis oldugu bazi ürünlerden veya bazi ek teçhizatlardan hastaliklarin veya vücuttaki degisimlerin teshisi bilinen bir yöntemdir. Örnegin çocuk bezlerinde çocugun idrarini kaçirmasi durumunda idrarin non woven (dokumasiz) kumasa degmesi durumunda renk degisimi oldugu, bu renk degisimi ile annenin veya çocuga bakan kisilerin çocugun idrar kaçirdigini görmesi mümkündür. Benzer sekilde hastaliklarin teshisinde test amaçli olarak bir çok yöntem de kullanilmaktadir. Örnegin idrarda bilirubin veya lökosit tespiti çocuklarda bazi atesli hastaliklarin ve sariligin tespit edilmesi mümkün olmaktadir. Ancak bu test yöntemleri çocuktan idrar alinarak bir Iaboratauar ortaminda test edilmesi seklindedir. Bununla ilgili olarak US2854317 nolu Amerikan patenti idrarda bilirubin teshisi ile ilgili bir yöntemden bahsetmektedir. State of the Art from some products that people have used, or from some additional equipment. Diagnosis of diseases or changes in the body is a known method. eg child In the case of the child's urine in the diapers, non-woven (non-woven) If it touches the fabric, there is a color change, with this color change, the mother's or it is possible for caregivers to see that the child is leaking urine. Similar In this way, many methods are used for testing purposes in the diagnosis of diseases. is used. For example, the detection of bilirubin or leukocytes in the urine may cause some fevers in children. It is possible to detect diseases and jaundice. However, this test testing methods in an Iaboratauar setting by collecting urine from the child is in the form. Concerning this, the American patent numbered US2854317 is about bilirubin in urine. mentions a method of diagnosis.

Teknigin bilinen durumunda hastalik teshisi veya vücuttaki bir degisimin teshisi için bir çok yöntem kullanilmaktadir. Ancak bu yöntemlerin bir çocuk bezinde uygulanisi ile ilgili ürün veya yöntemler konusuda piyasada net bir bilgiye rastlanmamistir. For diagnosing disease or diagnosing a change in the body in the state of the art Many methods are used. However, the application of these methods in a diaper There is no clear information in the market about the products or methods related to the product.

Bulusun Çözümünü Amaçladigi Teknik Problemler Bulus konusu yöntemin amaci özellikle çocuk bezlerinde yeni dogan veya sonraki dönem bebeklerinin sarilik, atesli hastalik ve yetiskinlerde üre gibi hastalik belirtilerinin tespiti için bir üretim yöntemi gelistirmek ve bu üretim yöntemi ile bu teshise imkan veren bir çocuk bezi, yetiskin bezi ve hijyenik ped için ürünler gelistirmektir. Bunun için gerek yari mamül halindeyken, gerekse üretim asamasinda non woven malzemeler kromojenik esterler ile zenginlestirilecektir. Technical Problems That the Invention Aims to Solve The purpose of the method of the invention is especially in diapers, for newborns or newborns. disease such as jaundice, febrile illness in term infants and urea in adults To develop a production method for the detection of symptoms and to use this production method Products for a diagnostic diaper, adult diaper and sanitary napkin is to develop. For this, both in semi-finished state and production In this phase, non-woven materials will be enriched with chromogenic esters.

Bulus konusu yöntemin bir avantaji yari mamül halindeki non woven malzemelere kromojeni esterler ile zenginlestirilmesi normal bir çocuk bezi (veya diger non woven bazli bezler, hasta bezleri örnegin ) üretim prosesi uygulanarak hastalik belirtilerini bir isaret ile gösterebilen bir mamül elde edilebilmesidir. One advantage of the method of the invention is that it can be applied to semi-finished non-woven materials. A normal diaper (or other non-woven fabric) enriched with chromogen esters based diapers, sick diapers, for example) by applying the production process to detect the symptoms of the disease. It is the ability to obtain a product that can be indicated by a sign.

Bulus konusu yöntemin baska bir avantaji kromojeni esterlerin non woven malzemelere sprey gibi püskürterek veya daldirma yöntemleri ile kazandirilmasi ve bunun sonunda hastalik belirtilerini bir isaret ile gösterebilen bir mamül elde edilebilmesidir. Another advantage of the method of the invention is that chromogenic esters are non-woven. materials by spraying or dipping methods, and At the end of this, a product that can show the symptoms of the disease with a sign is obtained. is possible.

Bulus konusu yöntemin uygulanmasi ile gerek çocuk bezlerinde, gerekse diger bezlerde bazi hastaliklarin, özellikle yeni dogan bebeklerin sarilik, atesli rahatsizlik gibi hastaliklarin ayni zamanda yetiskinlerde ürenin önceden belirlenmesi mümkün olmaktadir. Böylece zahmet verici ve agir test yöntemlerinin uygulanmasina gerek kalmadan dogrudan teshis ve tedavi yöntemleri için doktor, hasta ve yakinlarina Bulus konusu sistemin daha iyi anlasilmasi için asagidaki sekillerden yararlanilacaktir. With the application of the inventive method, both diapers and other Some diseases in the glands, especially newborn babies, jaundice, febrile discomfort It is possible to predetermine urea in adults as well as diseases such as is happening. Thus, there is no need to apply tedious and heavy test methods. to doctors, patients and their relatives for direct diagnosis and treatment methods without For a better understanding of the inventive system, the following figures will be used.

Sekillerin Açiklanmasi Sekil-1 Bulus konusu yöntemin elyaf üretim asamasindaki genel üretim akis semasini göstermektedir. Explanation of Figures Figure-1 The general production flow of the inventive method in the fiber production phase shows the sky.

Sekil-2 Bulus konusu yöntemin yari mamül elyaftan ürün elde edilmesi asamasina kadar uygulanacak yöntemin genel akis semasini göstermektedir. Figure-2 The method subject to the invention is at the stage of obtaining a product from semi-manufactured fiber. shows the general flow diagram of the method to be applied until

Bulusun Açiklanmasina Yardimci Olacak Asama Adlari, Bölüm ve Parça Referans Numaralari 1- Elyaf hammadde 2- Kondüsyon 3- Düze 4- Birinci sogutma alani - Sogutulmus elyaf kovalari 6- Ikinci sogutma alani 7- Fular 8- Firin 9- Yari mamül elyaf -Balya açma makineleri 11-Hava akimi ve karistirma 12-Tarak 13-Tülbent elyaf 14-Banyo, sprey veya köpük alani -Firin 16-Nihai ürün Bulusun Detayli Açiklamasi Bulus konusu yöntemde temel olarak amaçlanan çocuk bezleri veya diger bezler de (Örnegin hasta bezleri) bazi hastaliklarin teshisine imkân veren bir görüntü sinyali (örnegin bir isaret) olusmasini saglayacak non woven malzemelerin gelistirilmesidir. Stage Names, Section, and Fragment to Help Explain the Invention Reference Numbers 1- Fiber raw material 2- Condition 3- Nozzle 4- First cooling area - Chilled fiber buckets 6- Second cooling area 7- Scarf 8- Oven 9- Semi-manufactured fiber -Bale opening machines 11-Air flow and mixing 12-Comb 13- Cheesecloth fiber 14-Bathroom, spray or foam area -Bakery 16-Final product Detailed Description of the Invention Diapers or other diapers which are basically intended in the method of the invention are also An image signal that allows the diagnosis of certain diseases (for example, sick glands) (for example, a sign) is the development of non-woven materials that will enable it to form.

Bu amaçla gerek hammadde elyafin üretimi asamasinda gerekse non woven elyaf malzemelerin yari mamül haldeki durumlarinda ve yari mamül halden üretim prosesine girip son ürün oluncaya kadar ki üretim prosesinde bu isareti saglayacak olan kimyasallarin ürüne kazandirilmasidir. Bu kimyasallar özellikle idrar ile temasa geçince hastaligi isaret eden renk veya görüntü degistirilmesine imkân veren maddelerdir. Bulus, bu nedenle yari mamül üretimini de düsünerek üretim prosesi, hatta bu üretim prosesinin genel olarak farkli uygulama biçimlerini dahil etmektedir. For this purpose, both in the production phase of raw material fiber and non-woven fiber production of materials in semi-finished state and semi-finished state It will provide this sign in the production process until it enters the process and becomes the final product. is the introduction of chemicals into the product. These chemicals come into contact with urine, especially that allows the color or image to be changed, indicating the disease as it passes are substances. For this reason, the invention, also considering the production of semi-finished products, the production process, it even includes different forms of application of this production process in general.

Bulus konusu üretim yöntemde non woven hammaddesi olan elyaf üretim asamasinda veya üretilen elyafin çocuk bezi, hasta bezi ve hijyenik pedler vb amaçli üretimi için geçirecegi üretim proseslerinde indikatör (gösterge) olarak kromojenik esterler kullanilacaktir. Burada kullanilacak kromojenik esterler indoksil ve tiyoindoksil esterler gibi indikatörlerdir. Özel olarak piyasada “3-(N-tosyl-L-alanyl- oxy) indole (indoksil-N-tosylalaninat) olarak bilinen G-BIOSCIENCESl (Tescilli markadir) olabilecektir. Burada sistemin isleyisi söyle tasarlanmistir; Lökositlerde bulunan enzim olan lökosit esteraz enzimi kromojenik esteri hidroliz (hidroliz etmek emmek anlaminda anlasilmalidir) edince bir renk reaksiyonu gerçeklesecektir. Bu renk reaksiyonu veya renk olusumu idrardaki lökosit, biluribin ve üre varliginin göstergesi olacaktir. Benzer sekilde idrar stribleri hastaliklari tespiti için idrardaki bilirubin varligi da tespit edilebilir. In the production method, which is the subject of the invention, fiber production, which is a non-woven raw material, At the stage of production or for the purpose of diapers, sick diapers and sanitary pads, etc. of the produced fiber. Chromogenic as an indicator in the production processes for the production of esters will be used. Chromogenic esters to be used here are indoxyl and indicators such as thioindoxyl esters. Specifically, “3-(N-tosyl-L-alanyl- G-BIOSCIENCESl (Proprietary), known as oxy) indole (indoxyl-N-tosylalaninate) brand) may be. Here, the operation of the system is designed as follows; In leukocytes The enzyme found in the leukocyte esterase enzyme hydrolyzes (hydrolyzes) the chromogenic ester. A color reaction will occur. This color reaction or color formation is the result of the presence of leukocytes, bilirubin and urea in the urine. will be an indicator. Similarly, for the detection of urinary strip diseases, The presence of bilirubin can also be detected.

Bulus konusu üretim yönteminde non woven hammaddesi olarak elyaf üretim asamasinda kromojenik esterlerin kullanilmasi ile ilgili Sekil-1'de verilen kavramsal tasarim diyagrami açiklamalara yardimci olacaktir. Burada PET ve/veya PES polipropilen, polietilen, viskon gibi yapay lifler hammadde olarak kullanilmaktadir. Fiber production as non-woven raw material in the production method of the invention Conceptual information given in Figure-1 regarding the use of chromogenic esters in the The design diagram will help with explanations. Here PET and/or PES Artificial fibers such as polypropylene, polyethylene, viscose are used as raw materials.

Ancak istenirse elbette ki sentetik ve dogal elyaflar da kullanilabilecektir. Elyaf hammaddenin (1) yari mamül elyafa (9) dönüsmesi için üretim teknolojileri açisindan bir birinden farkli prosesler içerse de genel olarak bir üretim prosesi asagidaki asamalari içermektedir; - Sivilastirma asamasi (10) - Düzelerden geçirme asamasi (20) - Kovalara doldurma asamasi (40) - Ikinci sogutma ve çekme asamasi (50) - Fular banyo asamasi (60) Yukaridaki bu asamalar üretim teknolojileri arasinda küçük degisiklikler gösterse de temel olarak ayni kabul edilebileceginden , bulus konusu yöntem olan liflere, nonwoven hammadddeye, non woven yari mamüle veya nonwoven bazli ürüne hastaliklarin teshisi için indikatör amaçli kromojenik esterlerin kazandirilmasi farkli üretim asamalarinda olabilecektir. Bu üretim asamalari yukarida verilen üretim akis prosesisinin açiklamasi olacak asagidaki bölümlerde verilecektir. Söyleki; Sivilastirma asamasi (10) ; Bu asamada elyaf hammaddeler (1) uygun sivilastirma sicakliklarda ve uygun kondüsyonlarda (2) sivi hale getirilmektedir. However, if desired, of course, synthetic and natural fibers can also be used. Fiber Production technologies for the transformation of raw material (1) into semi-finished fiber (9) Although it includes different processes in terms of It includes the following stages; - Liquidation stage (10) - Leveling stage (20) - Stage of filling buckets (40) - Second cooling and drawing stage (50) - Scarf bath pedestal (60) Although these above stages vary slightly between production technologies, Since it can be considered basically the same, to the fibers, which is the subject of the invention, nonwoven raw material, non woven semi-finished product or nonwoven based product The acquisition of chromogenic esters for indicator purposes for the diagnosis of diseases is different. may be in the production stages. These production stages are the production flow given above. The explanation of the process will be given in the following sections. say; The liquefaction stage (10) ; At this stage, the fiber raw materials (1) are suitable for liquefaction. It is liquefied at temperatures and appropriate conditions (2).

Düzelerden geçirme asamasi (20) ; Bu asamada sivilastirilan elyaf hammaddeler (1) düzelerden (3) geçirirek tow (lif) veya fitil hale getirilmektedir. The stage of passing through the nozzles (20) ; Fiber raw materials that are liquefied at this stage It is made tow (fiber) or roving by passing (1) through nozzles (3).

Birinci sogutma asamasi (30) ; Bu asamada sicak halde ve tow (lif) haldeki elyaf birinci sogutma alaninda (4) silindirler arasinda veya hava ile sogutulur. Bu asamada sisteme indikatör amaçli kimyasallar olan kromojenik esterler pulverize (toz halinde parçaciklar) ve emdirme seklinde verilecektir. Bununla elyaf, indikatör olarak özellik kazanmaktadirlar. Ancak asagida belirtilecegi gibi kromojenik esterler sadece bu asamada degil, prosesin diger asamalarinda da verilebilecektir. First cooling stage (30); At this stage, hot and tow fiber in the first cooling zone (4), it is cooled between the cylinders or by air. This In the next step, chromogenic esters, which are chemicals for indicator purposes, are pulverized to the system. (powdered particles) and impregnation. With this fiber, indicator as features. However, as will be noted below, chromogenic esters It can be given not only at this stage, but also at other stages of the process.

Kovalara doldurma asamasi (40) ; Sogutulan elyaf sogutulmus elyaf kovalarina (5) aktarilir ve dinlenmeye birakilir. Stage of filling buckets (40) ; Chilled fiber into chilled fiber buckets (5) is transferred and left to rest.

Ikinci sogutma ve çekme asamasi (50) ; Bu asamada elyaf ikinci sogutma alanlarinda (6) ikinci kez sogutma ve çekme islemine tabi tutularak elyafin boyca daha da uzamasi saglanir. Bu asamada istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilebilecektir. Second cooling and drawing stage (50); At this stage, the second cooling of the fiber in the areas (6) of the fiber by subjecting it to the cooling and drawing process for the second time. further elongation is achieved. At this stage, if desired, the system can be used as an indicator. Chromogenic esters, which are chemicals, can be sprayed, pulverized or impregnated. can be given.

Fular banyo asamasi (60); Bu asamada elyaf fularda (7) banyo edilir (fulara Firinda kurutma asamasi (70); Bu asamada fular banyodan çikmis elyaf bant ile firina (8) sokulur. Firinda (8) istenirse sprey ile sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilebicektir. Eger istenirse firindan (8) önce de sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilebilecektir. Bu asama ile artik yari mamül elyaf (9) olusmustur. Bundan sonra elyaf hangi üretim için kullanilacaksa onun hattina sokulacaktir. Scarf bathing pedestal (60); At this stage, the fiber scarf (7) is bathed. Oven drying step (70); At this stage, the scarf is covered with fiber tape that has come out of the bathroom. oven (8) is inserted. In the oven (8), if desired, chemicals for indicator purposes can be added to the system by spraying. Chromogenic esters can be given. If desired, it can also be added to the system before the oven (8). Chromogenic esters, which are chemicals for indicator purposes, can be sprayed, pulverized or impregnated. may be given as With this step, semi-finished fiber (9) is now formed. From this then the fiber will be inserted into the line for which it will be used for production.

Bulus konusu üretim yönteminde non woven yari mamül elyaf (9) olarak ürüne dönüstürülürken, özellikle çocuk bezi hijyenik ped veya hasta bezine dönüstürülürken üretim asamasinda kromojenik esterlerin kullanilmasi ile ilgili Sekil- 2”de verilen kavramsal tasarim diyagrami açiklamalara yardimci olacaktir. Bu asamalarda sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilecektir. Bununla yari mamül elyaf (9) indikatör olarak özellik kazanmaktadirlar. In the production method, which is the subject of the invention, it is supplied to the product as non-woven semi-manufactured fiber (9). when converting, especially diapers into sanitary napkins or diapers. Figure on the use of chromogenic esters in the production phase when The conceptual design diagram given in 2 will help with explanations. This Chromogenic esters, which are chemicals used as indicators for the system will be given. With this, semi-manufactured fiber (9) gains its feature as an indicator.

Ancak asagida belirtilecegi gibi kromojenik esterler sadece bu asamada degil, prosesin diger asamalarinda da verilebilecektir. However, as will be stated below, chromogenic esters are not only at this stage, but may also be given at other stages of the process.

- Balya açma asamasi (200) - Karistirma asamasi (210) - Tarak ile forma sokma asamasi (220) - Tülbent olusturma asamasi (230) - Firinda fiksleme asamasi (240) - Firin sonrasi sarim (250) Yukaridaki bu asamalar üretim teknolojileri arasinda küçük degisiklikler gösterse de temel olarak ayni kabul edilebileceginden , bulus konusu yöntem olan nonwoven yari mamül elyaf (9) , nonwoven ürüne hastaliklarin teshisi için indikatör amaçli kromojenik esterlerin kazandirilmasi farkli üretim asamalarinda olabilecektir. Bu üretim asamalari yukarida verilen üretim akis prosesisinin açiklamasi olacak asagidaki bölümlerde verilecektir. Söyleki; Balya açma asamasi(200) ; Bu asamada yari mamul elyaf (9) balyalardan balya açma makineleri (10) sayesinde açilir. Hava akimi ve karistirma (11) bölümüne gönderilmek üzere tasima konveyörlerine aktarilir. Eger üretim sistemi yari mamül elyaf (9) isleme üzerine degil, elyaf hammaddeden (1) son ürüne kadar entegre bir sistemse elbette ki balya açma asamasina (200) ve dolayisi ile balya açma makinelerine (10) gerek yoktur.Bu asamada da sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilebilecektir. - Bale opening stage (200) - Mixing stage (210) - Combing stage (220) - Cheese making phase (230) - Oven-fixing stage (240) - Post-oven winding (250) Although these above stages vary slightly between production technologies, Since it can be considered basically the same, nonwoven, which is the method of the invention, semi-manufactured fiber (9), for indicator purposes for the diagnosis of diseases to the nonwoven product The recovery of chromogenic esters may occur at different production stages. This The production stages will be the explanation of the production flow process given above will be given in the following sections. say; Bale opening stage(200) ; At this stage, the semi-manufactured fiber (9) is from bales to bales. It is opened by opening machines (10). To the air flow and mixing section (11) It is transferred to the transport conveyors to be sent. If the production system is semi-finished fiber (9) is an integrated process from raw material (1) to the end product, not on processing. system, of course, the bale opening phase (200) and therefore bale opening machines (10) are not needed. At this stage, chemicals for indicator purposes are added to the system. Chromogenic esters can be given as spray, pulverized or impregnated.

Karistirma asamasi (210); Bu asamada balyalardan açilan ve tercihen hava ile tasinan yari mamül eylaf (9) hava akimi ve karistirma (11) bölümünde karistirilir. mixing step (210); At this stage, it is opened from the bales and preferably with air. The transported semi-finished fiber (9) is mixed in the air flow and mixing (11) section.

Buralarda , özellikle hava akiminin oldugu alanda istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilecektir. Bu asamada da sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilebilecektir. Here, especially in the area where there is air flow, if desired, it can be used as an indicator for the system. chromogenic esters, which are chemicals, will be given. At this stage, the indicator is added to the system. Chromogenic esters, which are chemicals for the purpose of spraying, pulverizing or impregnation. can be given.

Tarak ile forma sokma asamasi (220); Bu asamada yari mamül elyaf (9) taraklarda (12) daha düzgün forma sokulmaktadir. Combing step 220; At this stage, semi-finished fiber (9) in the combs (12) it is formed more smoothly.

Tülbent olusturma asamasi (230); Taraklarda (12) daha düzgün forma giren yari mamül elyaf (9) tarak çikisinda tülbent elyaf (13) haline getirilmistir. Bu asamada veya bu asamanin hemen sonrasinda sprey, köpük, pulverize, nano (elektro spinnig) veya emdirme ile istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilecektir. the web forming step (230); Half formed in the scallops (12) The finished fiber (9) is turned into cheesecloth fiber (13) at the comb outlet. At this stage or immediately after this stage, spray, foam, pulverized, nano (electro spinnig) or impregnation, if desired, with chemicals for indicator purposes in the system. chromogenic esters will be given.

Firinda fiksleme asamasi (240); Bu asamada tülbent elyaf (13) boya , sprey veya köpük (14) ile veya ek olarak pulverize, nano veya kalender ile fixleme firinindan (15) önce veya sonra firina sokularak indikatör amaçli kimyasallar olan kromojenik esterlerin verilmesi ve böylece daha düzgün nihai ürün olarak çikmasi saglanmaktadir. Burada nihai ürün (16) artik daha önce belirtilen asamalarda veya bu asamada sisteme (elyaf hammaddeye (1) veya yari mamül elyafa (9) indikatör amaçli kimyasallar olan kromojenik esterler verilmistir. Artik ürün idrara karsi duyarli, yani indikatör amaçli göstergeler (renk degisimi gibi) yapabilecektir. Oven-fixing step (240); At this stage, cheesecloth (13) can be used with paint, spray or from the fixing oven with foam (14) or additionally with pulverized, nano or calender (15) chromogenic chemicals, which are chemicals for indicator purposes by being put into the oven before or after delivery of esters and thus a smoother final product is provided. Here, the final product (16) is no longer in the aforementioned stages or At this stage, an indicator is added to the system (fiber to raw material (1) or semi-manufactured fiber (9). Chromogenic esters, which are chemicals for this purpose, are given. Residual product against urine will be able to make sensitive, that is, indicator-purpose displays (such as color change).

Firin sonrasi sarim (250); Fiksleme isleminden sonra sistemin entegre bir tesis olmamasi halinde, veya baska bir alana tasinmasi gerekli durumda sarim islemi yapilir. Bu islem esnasinda da sisteme sprey, kalender, emdirme veya nano teknigi ile indikatör amaçli kimyasallar olan kromojenik esterlerin verilmesi saglanabilecektir. Post-oven winding (250); After the fixation process, the system is an integrated facility. If not, or in case it needs to be moved to another area, the winding process makes. During this process, spray, calender, impregnation or nano technique is applied to the system. administration of chromogenic esters, which are chemicals for indicator purposes, can be provided.

Bulus konusu bu üretim yönteminde temel olarak indikatör amaçli kimyasallar olan kromojenik esterler elyaf hammaddeye veya yari mamül elyafa (9) proses esnasinda boya, sprey, pulverize, nano veya köpük yöntemleri ile, veya daldirma (fular) esnasinda verilmektedir. Kimyasal kromojenik esterlerin orani 0.1-10 gr /m2 olacak seklindedir. In this production method, the subject of the invention is basically chemicals for indicator purposes. chromogenic esters to fiber raw material or semi-finished fiber (9) process by painting, spraying, pulverizing, nano or foaming methods, or by dipping during (scarf) is given during. The ratio of chemical chromogenic esters is 0.1-10 gr /m2 it will be.

Bulus konusu üretim yöntemi bebek bezi, hasta bezi, hijyenik ped vb gibi ürünü olusturan katmanlar olan ADL, topsheet, upcare, backsheet vb (katmanlarin teknik isimleridir) bölgelerine ayri ayri veya bir arada iken non woven bazli ürünlerin üretim hattinda yukarida bahsedilen yöntemlerin en az biri uygulanabilir. The subject of the invention is the production method of the product such as baby diapers, sick diapers, sanitary pads, etc. ADL, topsheet, upcare, backsheet etc. production of non woven based products separately or together at least one of the above-mentioned methods can be applied.

Bulusun Sanayiye Uygulama Biçimi Bulus konusu elyaf hammaddeye (1) veya yari mamül elyafa (9) ilk üretim asamasi olan yari mamül elyaf (9) olusturma prosesinde, hijyenik ped, çocuk veya hasta bezi üretim prosesinin çesitli asamalarinda sisteme verilen kimyasal kromojenik esterler ile arzu edilen hastalik teshisine imkan veren indikatör özelligi kazandirilmaktadir. Industrial Application of the Invention The first production stage of the subject fiber raw material (1) or semi-manufactured fiber (9) In the process of creating semi-finished fiber (9), which is Chemical chromogenic esters introduced into the system at various stages of the production process with the indicator feature that allows the desired disease diagnosis.

Söz konusu proses ile özellikle hijyenik pedler, çocuk bezleri, hasta bezleri veya diger alanlarda kullanilan non-woven bazli bezlerin indikatör özelligi kazandirilmasi mümkün olacaktir. With the process in question, especially sanitary pads, diapers, diapers or making non-woven-based cloths used in other fields an indicator feature it will be possible.

Claims (1)

ISTEMLER . Bulus non woven elyaf hammaddeye hastalik teshisine imkan verecek bir yari mamül non woven elde edilmesi için kimyasal (kromokonojik esterler) katilmasi ile ilgili bir yöntem olup karakterize edici özelligi; - Sivilastirma asamasi (10) - Düzelerden geçirme asamasi (20) - Kovalara doldurma asamasi (40) - Ikinci sogutma ve çekem asamasi (50) - Fular banyo asamasi (60) asamalarini içeren bir proses olmasidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Sivilastirma asamasinin (10) elyaf hammaddeler (1) uygun Sivilastirma sicakliklari ve uygun kondüsyonlarda (2) sivi hale getirilme asamasini içermesidir. . . Istem 1”e uygun bir yöntem olup karakterize edici özelligi; Düzelerden geçirme asamasinin (20) sivilastirilan elyaf hammaddeleri (1) düzelerden (3) geçirilerek tow veya fitil hale getirilme asamasini içermesidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Birinci sogutma asamasinin (30) ;sicak halde ve tow haldeki elyafin birinci sogutma alaninda (4) silindirler arasinda veya hava ile sogutulmasi ve elyaf haline getirilme asamasini içermesi, bahsedilen bu asamada sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilebilmesidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Kovalara doldurma asamasinin (40) Sogutulan elyafin sogutulmus elyaf kovalarina (5) aktarilmasi ve dinlenmeye birakilmasi asamasini içermesidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Ikinci sogutma ve çekme asamasinin (50) elyafin ikinci sogutma alanlarinda (6) ikinci kez sogutma ve çekme islemine tabi tutularak elyafin boyca daha da uzamasinin saglanmasi asamasini içermesi, bahsedilen bu asamada istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilebilmesidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Fular banyo asamasinin (60) elyafin fularda (7) banyo edilmesi asamasini içermesidir. . Istem 1'e uygun bir yöntem olup karakterize edici özelligi; Firinda kurutma asamasinin (70) fular banyodan çikmis elyafin bant ile firina (8) sokulmasi, Firinda (8) istenirse sprey ile sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilmesi, alternatif olarak firindan (8) önce de sprey ile sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilebilmesi ve yari mamül elyafin (9) olusmasi asamasini Içermesidir. . Bulus, non woven yari mamül elyafin non woven ürüne dönüstürülürken kimyasal (kromojenik esterler) kazandirilmasi ile ilgili bir üretim yöntemi olap karakterize edici özelligi; - Balya açma asamasi (200) - Karistirma asamasi (210) - Tarak ile forma sokma asamasi (220) - Tülbent olusturma asamasi (230) - Firinda fiksleme asamasi (240) - Firin sonrasi sarim (250) Asamalarini içeren bir proses olmasidir. 10.Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Balya açma asamasinin (200) yari mamul elyafin (9) balyalardan balya açma makineleri (10) sayesinde açilmasi, hava akimi ve karistirma (11) bölümüne gönderilmek üzere tasima konveyörlerine aktarilmasi asamasini içermesi, eger üretim sistemi yari mamül elyaf (9) isleme üzerine degil, elyaf hammaddeden (1) son ürüne kadar entegre bir sistemse balya açma makineleri (10) kullanilmadan dogrudan hava akimi ve karistirma (11) bölümüne iletilmesi ve bu asamalarda istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilmesi asamasini içermesidir. Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Karistirma asamasinin (210) balyalardan açilan ve tercihen hava ile tasinan yari mamül eylafin (9) hava akimi ve karistirma (11) bölümünde karistirilmasi, bahsedilen bu asamada özellikle hava akiminin oldugu alanda istenirse sisteme sisteme indikatör amaçli kimyasallar olan kromojenik esterler sprey, pulverize veya emdirme seklinde verilmesi asamasini içermesidir. 12.Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Tarak ile forma sokma asamasinin (220) yari mamül elyaf (9) taraklarda (12) daha düzgün forma sokulmasi asamasini içermesidir. 13. Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Tülbent olusturma asamasinin (230) Taraklarda (12) daha düzgün forma giren yari mamül elyaf (9) tarak çikisinda tülbent elyaf (13) haline getirilmesi, bahsedilen bu asamada veya bu asamanin hemen sonrasinda sprey, köpük, pulverize, nano (elektro spinnig) veya emdirme ile istenirse sisteme indikatör amaçli kimyasallar olan kromojenik esterler verilmesi asamasini içermesidir. 14.Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Firinda fiksleme asamasinin (240); tülbent elyaf (13) boya , sprey veya köpük (14) ile fixleme firinindan (15) önce veya sonra firina sokularak indikatör amaçli kimyasallar olan kromojenik esterlerin verilmesi asamasini içermesidir. 15. Istem 9'a uygun bir yöntem olup karakterize edici özelligi; Fiksleme isleminden sonra sistemin entegre bir tesis olmamasi halinde, veya baska bir alana tasinmasi gerekli durumda sarim islemi yapilmasi, bu islem esnasinda da sisteme sprey , kalender, emdirme veya nano teknigi ile indikatör amaçli kimyasallar olan kromojenik esterlerin verilmesi asamasini içermesidir.REQUESTS . The invention is a method of adding chemicals (chromoconogic esters) to the nonwoven fiber raw material to obtain a semi-finished nonwoven that will allow disease diagnosis, and its characterizing feature is; - Liquefaction stage (10) - Passing through nozzles (20) - Filling into buckets (40) - Second cooling and drawing stage (50) - Scarf bathing stage (60) is a process that includes stages. . It is a method according to claim 1 and its characterizing feature is; The liquefaction phase (10) includes the liquefaction phase of the fiber raw materials (1) at suitable liquefaction temperatures and (2) appropriate conditions. . . It is a method according to claim 1 and its characterizing feature is; The step of passing through the nozzles (20) includes the step of making the liquefied fiber raw materials (1) tow or wicking by passing through the nozzles (3). . It is a method according to claim 1 and its characterizing feature is; The first cooling stage (30) includes the cooling of the hot and tow fiber in the first cooling area (4), between the cylinders or with air, and the stage of turning them into fibers, and at this stage, chromogenic esters, which are chemicals for indicator purposes, can be given to the system. . It is a method according to claim 1 and its characterizing feature is; The stage of filling the buckets (40) includes the stage of transferring the cooled fiber to the cooled fiber buckets (5) and letting it rest. . It is a method according to claim 1 and its characterizing feature is; The second cooling and drawing stage (50) includes the second cooling and shrinking process of the fiber in the second cooling areas (6) and the further elongation of the fiber in length. . It is a method according to claim 1 and its characterizing feature is; The foulard bathing step (60) includes the step of bathing the fiber in the foulard (7). . It is a method according to claim 1 and its characterizing feature is; In the oven drying stage (70), the fiber that has come out of the foulard bath is inserted into the oven (8) with a tape, in the oven (8), if desired, chromogenic esters, which are chemicals for indicator purposes, are given to the system by spraying, alternatively, chromogenic esters, which are indicator chemicals, are sprayed into the system before the oven (8). esters can be given and the semi-manufactured fiber (9) includes the stage of formation. . The invention is a production method involving chemical (chromogenic esters) impregnation of non-woven semi-manufactured fiber while transforming it into non-woven product, which characterizes it; - Bale opening phase (200) - Mixing phase (210) - Forming phase with comb (220) - Cheesecloth formation phase (230) - Fixing phase in the oven (240) - Wrapping after the oven (250) is a process that includes the steps. 10. A method according to claim 9, characterized in that; The bale opening phase (200) includes the step of opening the semi-finished fiber (9) from the bales by means of the bale opening machines (10), transferring it to the transport conveyors to be sent to the air flow and mixing section (11), if the production system is not on the processing of semi-finished fiber (9) If it is an integrated system from the fiber raw material (1) to the final product, it is transmitted directly to the air flow and mixing (11) section without using the bale opening machines (10), and if desired, chromogenic esters, which are chemicals for indicator purposes, are given to the system as spray, pulverized or impregnated at these stages. It is a method according to claim 9 and its characterizing feature is; The mixing stage (210) is to mix the semi-manufactured elastane (9) that is opened from the bales and preferably carried by air, in the air flow and mixing (11) section, and if desired, chromogenic esters, which are chemicals for indicator purposes, are sprayed, pulverized or impregnated into the system, especially in the air flow area, at this stage. It includes the stage of giving in the form of. 12. A method according to claim 9, characterized in that; The combing step (220) includes the step of forming the semi-manufactured fiber (9) in the combs (12) more smoothly. 13. A method according to claim 9, characterized in that; Turning the cheesecloth formation stage (230) into a cheesecloth (13) at the comb exit, which is a semi-manufactured fiber (9) that takes a more uniform form in the combs (12), is sprayed, foamed, pulverized, nano (electro spinnig) or immediately after this stage. It includes the step of giving chromogenic esters, which are chemicals for indicator purposes, to the system, if desired, by impregnation. 14. A method according to claim 9, characterized in that; Oven-fixing step (240); It includes the step of giving chromogenic esters, which are chemicals for indicator purposes, by inserting cheesecloth fiber (13) into the oven before or after fixing with paint, spray or foam (14) before or after the oven (15). 15. A method according to claim 9, characterized in that; In case the system is not an integrated facility after the fixation process, or in case it needs to be moved to another area, the winding process is carried out, and during this process, it includes the stage of giving chromogenic esters, which are chemicals for indicator purposes, to the system by spray, calender, impregnation or nano technique.
TR2017/10399A 2017-07-14 2017-07-14 A NEW PRODUCTION METHOD THAT ENABLES THE DIAGNOSIS OF DISEASE IN NON WOVEN PRODUCTS TR201710399A2 (en)

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