TR201908251A2 - HERMETIC COMPRESSOR WITH INCREASED PERFORMANCE - Google Patents
HERMETIC COMPRESSOR WITH INCREASED PERFORMANCE Download PDFInfo
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- TR201908251A2 TR201908251A2 TR2019/08251A TR201908251A TR201908251A2 TR 201908251 A2 TR201908251 A2 TR 201908251A2 TR 2019/08251 A TR2019/08251 A TR 2019/08251A TR 201908251 A TR201908251 A TR 201908251A TR 201908251 A2 TR201908251 A2 TR 201908251A2
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- 239000003507 refrigerant Substances 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000009413 insulation Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 7
- 239000004952 Polyamide Substances 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005057 refrigeration Methods 0.000 description 4
- 238000013021 overheating Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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Abstract
Bu buluş, soğutucu cihazlarda kullanıma uygun, soğutkanın emilip basılmasını sağlayan bir silindir (3), silindirin (3) içinde çalışan bir piston (4), bir silindir kafası (5), silindir (3) ile silindir kafası (5) arasında yer alan bir valf tablası (6), valf tablası (6) üzerinde yer alan ve pistonun (4) emme hareketi esnasında soğutkanın silindire (3) girişini sağlayan bir emme deliği (7), bir emme valfi (8), pistonun (4) basma hareketi esnasında soğutkan gazın silindirden (3) tahliyesini sağlayan bir egzoz deliği (9) ve bir egzoz valfi (10) içeren hermetik tipte bir kompresör (1) ile ilgilidirThe present invention includes a cylinder (3), a piston (4) operating in the cylinder (3), a cylinder head (5), a cylinder (3) and a cylinder head (5) suitable for use in cooling devices. a valve plate (6), a suction hole (7) located on the valve plate (6) and providing the entry of the refrigerant into the cylinder (3) during the suction movement of the piston (4), a suction valve (8), the pressing movement of the piston (4) It relates to a hermetic type compressor (1) comprising an exhaust port (9) and an exhaust valve (10) that allows the evacuation of refrigerant gas from the cylinder (3) during
Description
TARIFNAME PERFORMANSI ARTTIRILAN HERMETIK KOMPRESÖR Bu bulus, sogutucu cihazlarda kullanima uygun hermetik tipte bir kompresör ile Pistonlu (reciprocating) hermetik kompresörlerde, sogutkan gazin sogutma çevrimine iletilmesinde olusan kayiplarin önemli bir kismi sogutkan gazin silindirde sikistirilip, açilan egzoz valfinden geçerek silindir kafasi egzoz hacmine iletilmesi esnasinda meydana gelmektedir. Teknigin bilinen durumunda yer alan bir hermetik kompresörde pistonun silindir içindeki sikistirma hareketinde sogutkan gaz, valf tablasi üzerinde bulunan egzoz deliginden geçerek silindir kafasi içindeki egzoz odasina dolmakta ve buradan da sogutma çevrimine gönderilmektedir. Hermetik kompresörlerin çalisma performansini belirleyen faktörlerden birisi, silindire giren sogutkan gazin debisidir. Mekanik dayanimi yüksek çelik malzemeden üretilen valf tablasinin isi iletim katsayisi yüksek oldugundan, sogutma sisteminden emilip basilan sogutkan gazin sicakligi valf tablasi üzerinden geçerken artmaktadir. Sicaklik artisi sogutkan gazin özgül hacminin artmasina ve sogutma sistemine basilan gaz kütlesinin azalmasina yol açmaktadir. Bunun sonucunda kompresörün volümetrik verimi ve dolayisiyla sogutma kapasitesi düsmektedir. Valf tablasi ve silindir kafasi bölgesinde sogutkan gazin asiri isinmasi problemini çözmek için valf tablasi ile silindir kafasi arasina isil yalitkan plastik malzeme yerlestirilmektedir. Ancak plastik yalitim malzemesi silindir kafasina dogrudan temas ettiginden montaj esnasinda ve yüksek sicakliktaki çalisma kosullarinda deforme olmakta ve sogutkan gaz U nolu patent basvurusu, hermetik tipteki bir kompresördeki egzoz valfi düzenlemesi ile ilgilidir. DESCRIPTION HERMETIC COMPRESSORS WITH INCREASED PERFORMANCE This invention is combined with a hermetic type compressor suitable for use in refrigeration appliances. Refrigerant gas cooling in reciprocating hermetic compressors An important part of the losses occurring in the transmission of the refrigerant gas compressed in the cylinder, passing through the opened exhaust valve, into the cylinder head exhaust volume. occurs during transmission. in the state of the art in the compression movement of the piston in the cylinder in a hermetic compressor The refrigerant gas passes through the exhaust hole on the valve plate and enters the cylinder. It fills the exhaust chamber inside the head and from there it goes into the cooling cycle. is sent. Determining the operating performance of hermetic compressors One of the factors is the flow rate of the refrigerant gas entering the cylinder. Mechanical strength The heat transfer coefficient of the valve plate made of high steel material is high. temperature of the refrigerant gas sucked from the cooling system increases as it passes over the table. The temperature rise is specific to the refrigerant gas. cause an increase in the volume of the gas and a decrease in the gas mass injected into the cooling system. opens. As a result, the volumetric efficiency of the compressor and therefore the cooling capacity decreases. In the valve plate and cylinder head area Cylinder head with valve plate to solve the problem of overheating of refrigerant gas A heat insulating plastic material is placed between them. However, plastic insulation during assembly and as the material is in direct contact with the cylinder head. It is deformed under high temperature operating conditions and the refrigerant gas Patent application U, exhaust in a hermetic type compressor relates to valve regulation.
EP no.lu patent basvurusu, hermetik tipteki bir kompresördeki valf düzenegi ile ilgilidir. Patent application EP no. EP, valve in a hermetic type compressor relates to the setup.
WO20l n0.lu patent basvurusunda, bir kompresörde yer alan ve isi] yalitimi iyilestirilen bir valf tablasi açiklanmaktadir. In the patent application no. WO20l, the heat contained in a compressor] A valve plate with improved insulation is described.
EP3455497(A1) no.lu patent basvurusu sogutucu cihazlarda kullanima uygun, valf tablasi ile silindir kafasi arasinda yer alan bir sizdirmazlik plakasi içeren hermetik tipte bir kompresör ile ilgilidir. Patent application no. EP3455497(A1) suitable for use in cooling devices, containing a sealing plate located between the valve plate and the cylinder head. relates to a hermetic type compressor.
CN no.lu faydali model basvurusu, çelik ve plastikten üretilen iki katmanli bir egzoz valf tablasi içeren bir kompresör ile ilgilidir. The utility model application CN no. relates to a compressor comprising a layered exhaust valve plate.
Bu bulusun amaci, sogutma çevrimine basilan sogutkanin sicakliginin artmasi önlenerek performansi arttirilan bir kompresörün gerçeklestirilmesidir. The aim of this invention is to increase the temperature of the refrigerant that is put into the cooling cycle. It is the realization of a compressor whose performance is increased by preventing
Bu bulusun amacina ulasmak için gerçeklestirilen kompresör, istemlerde açiklanmaktadir. The compressor realized to achieve the purpose of this invention is is explained.
Hermetik kompresörde, sogutma çevriminden silindire emilen ve silindirden sogutma çevrimine basilan sogutkan, bir valf tablasi ile yönlendirilmektedir. Valf tablasi üzerinde sogutkanin giris ve çikisini saglayan emme - egzoz delikleri ve emme - egzoz valfleri yer almaktadir. Bulus konusu kompresörde yer alan valf tablasi, üç katmanli bir yapida olup, silindir tarafinda yer alan ve çelikten üretilen bir birinci plaka, silindir kafasi tarafinda yer alan ve çelikten üretilen bir ikinci plaka ve birinci plaka ile ikinci plaka arasina yerlestirilen, poliamid gibi isil yalitkan plastik malzemeden üretlen bir yalitim plakasi içermektedir. Bulusun bir uygulamasinda plastik yalitim plakasinda, birinci plaka ile ikinci plaka arasina hava hapsedilmesini ve isil yalitimin iyilestirilmesini saglayan, tercihan dairesel formda açikliklar yer almaktadir. In a hermetic compressor, suction and discharge from the refrigeration cycle into the cylinder The refrigerant pressed into the cooling cycle is directed by a valve plate. Valve Intake - exhaust holes on the table that provide the inlet and outlet of the coolant and intake - exhaust valves are located. Valve in the inventive compressor The table has a three-layer structure and is located on the cylinder side and is made of steel. a first plate, a second made of steel located on the cylinder head side plate and a thermoplastic material such as polyamide placed between the first plate and the second plate. It contains an insulating plate made of insulating plastic material. find one in the plastic insulation plate, between the first plate and the second plate. preferably circular, which provides air entrapment and improvement of thermal insulation There are explanations in the form.
Bu bulusun amacina ulasmak için gerçeklestirilen kompresör ekli sekillerde gösterilmis olup, bu sekillerden; Sekil 1 - Bir kompresörün kesit görünüsüdür. To achieve the aim of this invention, the compressor realized is in the attached figures. has been shown, from these figures; Figure 1 - is a section view of a compressor.
Sekil 2 - Kompresör gövdesinde yer alan silindir blogu, silindir kafasi ve valf tablasinin patlatilmis görünüsüdür. Figure 2 - Cylinder block, cylinder head and valve in the compressor body exploded view of the table.
Sekil 3 - Üç katmanli valf tablasinin perspektif görünüsüdür. Figure 3 - Perspective view of the three-layer valve plate.
Sekil 4 - Üç katmanli valf tablasinin patlatilmis görünüsüdür. Figure 4 - Exploded view of the three-layer valve plate.
Sekil 5 - Valf tablasi katmanlarini olusturan plakalarin önden görünüsüdür. Figure 5 - Front view of the plates that make up the valve plate layers.
Sekil 6 - Yalitim plakasinin perspektif görünüsüdür. Figure 6 - Perspective view of the insulation plate.
Sekil 7 - Katmanlari ayrik haldeki valf tablasinin sematik kesit görünüsüdür. Figure 7 - is the schematic section view of the valve plate with its layers separated.
Sekil 8 - Katmanlari birlestirilmis haldeki valf tablasinin sematik kesit görünüsüdür. Figure 8 - Schematic section of the valve plate with layers assembled is the view.
Sekil 9 - Bulusun bir uygulamasinda katmanlari ayrik haldeki valf tablasinin sematik kesit görünüsüdür. Figure 9 - In one embodiment of the invention, the delaminated valve plate sematic section view.
Sekil 10 - Bulusun bir uygulamasinda katmanlan birlestirilmis haldeki valf tablasinin sematik kesit görünüsüdür. Figure 10 - The valve with layers combined in one embodiment of the invention is the sematic section view of the table.
Sekillerdeki parçalar tek tek numaralandirilmis olup bu numaralarin karsiligi asagida verilmistir. The parts in the figures are numbered one by one and the corresponding numbers are given below.
Kompresör Muhafaza Silindir Piston Silindir kafasi Valf tablasi Emme deligi Emme valfi >°P°TJQF^FP°NE Egzoz deligi . Egzoz valfi 11. Birinci plaka 12. Ikinci plaka 13. Yalitim plakasi 14. Açiklik . Bosaltma 16. Kanal 17. Çikinti 18. Sizdirmazlik contasi Sogutucu cihazlarda, örnegin buzdolaplarinda, sogutma çevriminde sogutkanin gazin (refrigerant) dolasimi için kullanima uygun hermetik tipte kompresör (1), bir muhafaza (2) içinde yer alan, sogutkanin emilip basilmasini saglayan bir silindir (3), silindirin (3) içinde çalisan bir piston (4), pistonun (4) hareketi ile silindire (3) emilen ve basilan sogutkanin yönlendirilmesini saglayan bir silindir kafasi (5), silindir (3) ile silindir kafasi (5) arasinda yer alan bir valf tablasi (6), valf tablasi (6) üzerinde yer alan ve pistonun (4) emme hareketi esnasinda sogutkanin silindire (3) girisini saglayan bir emme deligi (suction port) (7), emme deligini (6) açip kapatan bir emme valfi (8), pistonun (4) basma hareketi esnasinda sogutkan gazin silindirden (3) tahliyesini saglayan bir egzoz deligi (exhaust port) (9) ve egzoz deligini (9) açip kapatan bir egzoz valfi (10) içermektedir. Compressor Casing Cylinder Piston cylinder head valve plate suction hole intake valve >°P°TJQF^FP°NE exhaust hole . exhaust valve 11. First plate 12. Second plate 13. Insulation plate 14. Openness . Unloading 16. Channel 17. ledge 18. Sealing gasket In refrigeration appliances, eg refrigerators, refrigerant in the refrigeration cycle Hermetic type compressor (1) suitable for the circulation of gas (refrigerant), a housing (2) that provides suction and discharge of the refrigerant. cylinder (3), a piston (4) working inside the cylinder (3), by the movement of the piston (4) a cylinder that directs the refrigerant that is sucked into and pumped into the cylinder (3). head (5), a valve plate (6) located between the cylinder (3) and the cylinder head (5), located on the valve plate (6) and during the suction movement of the piston (4). a suction port (7), which allows the refrigerant to enter the cylinder (3). a suction valve (8) that opens and closes its bore (6), the pressing action of the piston (4) An exhaust port that allows the refrigerant gas to be evacuated from the cylinder (3) during (exhaust port) (9) and an exhaust valve (10) that opens and closes the exhaust port (9) contains.
Bulus konusu kompresörde (1) yer alan valf tablasi (6), üç katmanli bir yapida - silindir (3) tarafinda yer alan, metal (çelik) malzemeden üretilen bir birinci plaka - silindir kafasi (5) tarafinda yer alan, birinci plaka (11) ile sandviç yapida birlestirilen ve metal (çelik) malzemeden üretilen bir ikinci plaka (12) ve - birinci plaka (11) ile ikinci plaka (12) arasina yerlestirilen, poliamid (PA : Polyamide) gibi isil yalitkan plastik malzemeden üretlen bir yalitim plakasi (13) içermektedir. The valve plate (6) located in the compressor (1), which is the subject of the invention, has a three-layer structure. - a first plate made of metal (steel) material located on the side of the cylinder (3) - sandwiched with the first plate (11) located on the side of the cylinder head (5) a second plate (12) assembled and made of metal (steel) material, and - polyamide (PA : An insulating plate (13) made of thermally insulating plastic material such as polyamide contains.
Bulusun bir uygulamasinda valf tablasi (6), yalitim plakasinda (13) yer alan, birinci plaka (11) ile ikinci plaka (12) arasinda hava bosluklari olusturarak (havayi hapsederek) isil yalitimin iyilestirilmesini saglayan tercihan dairesel formda en az bir açiklik (opening) ( 14) içermektedir (Sekil 5, Sekil 6). In one embodiment of the invention, the valve plate (6) is located in the insulation plate (13), by creating air spaces between the first plate (11) and the second plate (12). at least in circular form, preferably in a circular form, which improves thermal insulation. it contains an opening (14) (Figure 5, Figure 6).
Yalitim plakasi (13)ayrica egzoz valfini (10) çevreleyen ve egzoz deliginden (9) geçen sogutkan gazin silindir kafasina (5) geçisine imkan veren bir bosaltma (cut- out) (15) içermektedir (Sekil 5, Sekil 6). The insulation plate (13) also surrounds the exhaust valve (10) and is removed from the exhaust port (9). a drain (cut-out) that allows the passing refrigerant gas to the cylinder head (5). out) (15) (Figure 5, Figure 6).
Kompresörün (l) montajinda, birinci plaka (11) silindir (3) blogu tarafinda ve ikinci plaka (12) silindir kafasi (5) tarafinda olmak üzere aralarina yalitim plakasi (13) konularak birinci plaka (11) ile ikinci plaka (12) birlestirilmekte ve valf tablasi (6) olusturulmaktadir. Valf tablasi (6) Silindir kafasi (5) ile silindir (3) blogu arasina sabitlenmektedir (Sekil 1, Sekil 2). In the assembly of the compressor (l), the first plate (11) is on the side of the cylinder (3) block and the second plate (12) is on the side of the cylinder head (5), with an insulating plate between them By placing (13), the first plate (11) and the second plate (12) are combined and the valve tray (6) is formed. Valve plate (6) Cylinder head (5) with cylinder (3) blog (Figure 1, Figure 2).
Yaitim plakasi (13)valf tablasindaki (6) emme deliginden (7) emilen ve egzoz deliginden (9) basilan sogutkan gaz ile silindir kafasi (5) arasinda isi transferini azaltmakta, sogutkan gazin asiri isinmasini Önlemektedir. Yalitim plakasindaki (l3)açikliklarin (14) olusturdugu hava bosluklari isil yalitimi iyilestirmektedir. Intake and exhaust from the intake hole (7) in the valve plate (6) from the fuel plate (13) heat transfer between the refrigerant gas ejected from the hole (9) and the cylinder head (5). It prevents the overheating of the refrigerant gas. on the insulation plate (l3) The air gaps formed by the openings (14) improve thermal insulation.
Birinci plaka (11), ikinci plaka (12) ve yalitim plakasinin (13) köselerinde, silindir (3) blogu ile silindir kafasi (5) arasina monte edilmelerini saglayan Civata delikleri yer almaktadir. At the corners of the first plate (11), the second plate (12) and the insulation plate (13), the cylinder Bolt holes that allow them to be mounted between the block (3) and the cylinder head (5) is located.
Bulusun bir uygulamasinda valf tablasi (6), birinci plakada (11) yer alan ve yalitim plakasini (13) çevreleyen bir kanal ( 16) ve ikinci plakada (12) yer alan, yalitim plakasini (13) çevreleyen ve valf tablasi (6) montajinda birinci plakadaki (l 1) kanala (16) oturan bir çikinti (rim) (`17) içermektedir (Sekil 9). In one embodiment of the invention, the valve plate (6) is located on the first plate (11) and a channel (16) surrounding the insulation plate (13) and located in the second plate (12), surrounding the insulation plate (13) and on the first plate in the valve plate (6) assembly. (l 1) includes a rim (`17) that fits into the channel (16) (Fig. 9).
Bulusun bir baska uygulamasinda kanal (16) ikinci plaka (12) üzerinde ve çikinti (17) birinci plaka (l 1) üzerinde yer almaktadir. In another embodiment of the invention, the channel (16) is on the second plate (12) and the protrusion (17) is located on the first plate (l 1).
Kanal (16) ve çikinti (17), birinci plaka (11) ile ikinci plakanin (12) merkezlenerek birlestirilmesini saglamaktadir. Sizdirmazlik iyilestirilmekte, sogutkan gaz kaçaklari önlenmektedir. The channel (16) and protrusion (17) are arranged between the first plate (11) and the second plate (12). centralizing and unifying. Impermeability is improved, refrigerant gas leaks are prevented.
Bulusun bir baska uygulamasinda valf tablasi (6), birinci plaka (1 1) ile ikinci plaka (12) arasinda kanalin (16) içine yerlestirilen ve kanalin (16) tabani ile çikinti (17) arasina sikistirilan elastomer malzemeden üretilen bir sizdirmazlik contasi (18), örnegin bir o-ring içermektedir (Sekil 9). In another embodiment of the invention, the valve plate (6) is combined with the first plate (1 1) and the second placed in the channel (16) between the plate (12) and the bottom of the channel (16) and the protrusion A sealing gasket made of elastomer material sandwiched between (17) (18) includes, for example, an o-ring (Fig. 9).
Birinci plaka (11) ile ikinci plakadan (12) olusan iki parçali valf tablasinda (6), birinci plaka (11) ile ikinci plaka (12) arasina yalitim plakasi (13) konularak valf tablasinin (6) isil yalitimi iyilestirilmekte, silindir kafasi (5) ile sogutkan gaz arasindaki isi transferi azaltilarak emilen ve basilan sogutkan gazin asiri isinmasi önlenmektedir. Azaltilan isi transferi etkisiyle özellikle isinmasi önlenen “emilen sogutkan gazin” debisi ve volumetrik verimi artmaktadir. Kompresörün (1) sogutma kapasitesi, dolayisiyla sogutma etkinlik katsayisi (COP: coefficient of performance) degeri artmaktadir. Yalitim plakasi (13) yalnizca aralarina sikistirilmis oldugu birinci plaka (11) ile ikinci plakaya (12) temas etmektedir. In the two-piece valve plate (6) consisting of the first plate (11) and the second plate (12), The valve is placed by placing the insulation plate (13) between the first plate (11) and the second plate (12). The thermal insulation of the plate (6) is improved, the cylinder head (5) and the refrigerant gas overheating of the refrigerant gas that is absorbed and emitted by reducing the heat transfer between is avoided. With the effect of reduced heat transfer, especially the "absorbed" heating is prevented. The flow rate and volumetric efficiency of the “refrigerant gas” increase. Compressor (1) cooling capacity, hence the cooling efficiency coefficient (COP: coefficient of performance) value increases. The insulation plate (13) can only be inserted between It contacts the second plate (12) with the first plate (11) where it is compressed.
Yalitim plakasinin (13) her iki tarafina da birinci plakanin (1 1) ve ikinci plakanin (12) genis alanli yüzeyleri baski uygulamaktadir. Yalitim plakasi (13) silindir kafasina (5) temas etmemektedir. Silindir kafasi (5) plastik yalitim plakasi (13) üzerine direkt baski uygulamadigindan yalitim plakasinin (13) deformasyonu önlenmekte, sogutkan gaz kaçagi riski ortadan kalkmaktadir.Attach the first plate (1 1) and the second plate to both sides of the insulation plate (13). (12) apply pressure to large-area surfaces. Insulation plate (13) cylinder it does not touch the head (5). Cylinder head (5) plastic insulation plate (13) Deformation of the insulation plate (13) as it does not apply direct pressure on it is prevented, the risk of refrigerant gas leakage is eliminated.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2019/08251A TR201908251A2 (en) | 2019-05-30 | 2019-05-30 | HERMETIC COMPRESSOR WITH INCREASED PERFORMANCE |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2019/08251A TR201908251A2 (en) | 2019-05-30 | 2019-05-30 | HERMETIC COMPRESSOR WITH INCREASED PERFORMANCE |
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| Publication Number | Publication Date |
|---|---|
| TR201908251A2 true TR201908251A2 (en) | 2020-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TR2019/08251A TR201908251A2 (en) | 2019-05-30 | 2019-05-30 | HERMETIC COMPRESSOR WITH INCREASED PERFORMANCE |
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