TW200424079A - Front body structure of vehicle - Google Patents

Front body structure of vehicle Download PDF

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Publication number
TW200424079A
TW200424079A TW093104079A TW93104079A TW200424079A TW 200424079 A TW200424079 A TW 200424079A TW 093104079 A TW093104079 A TW 093104079A TW 93104079 A TW93104079 A TW 93104079A TW 200424079 A TW200424079 A TW 200424079A
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Taiwan
Prior art keywords
wall
aforementioned
patent application
vehicle body
flange
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TW093104079A
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Chinese (zh)
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TWI240689B (en
Inventor
Tatsuzo Tomita
Moriyoshi Mamitsuka
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Mitsubishi Motors Corp
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Publication of TW200424079A publication Critical patent/TW200424079A/en
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Publication of TWI240689B publication Critical patent/TWI240689B/en

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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/26Object-catching inserts or similar devices for waste pipes or outlets
    • E03C1/266Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • E03C1/2665Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/20Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Food Science & Technology (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The front body structure of vehicle of this invention includes side members and cross members. Front ends of the pair of side members and the both ends of the cross member are connected. The lower wall of that side members is connected to the top wall of the cross member. The inside wall of the side members are connected to the gusset which is installed on the top wall of the cross member. The gusset, from the top wall curving to the inside wall, exceeding the top of the inside wall, extends to the upper part. The both ends of the cross member are connected to the front end the outer wall which is installed on the front end of the side members.

Description

200424079 玖、發明說明: 【智^明月^ 貝】 發明領域 本發明係有關於具有侧樑與橫樑之車輛之前車體構 5 造。 I:先前技術3 發明背景 汽車的前車體構造包含有沿著車體兩側之前後方向配 置之側樑、與沿著車體的寬方向配置以連接側樑前端部之 10仏樑。側樑與橫樑之各個截面為♦空之四角形狀,且以使 側樑的下面與橫樑的上面對齊之方式結合(例如參照實公 平6-26468號公報)。 側樑係作成截面中空四角形狀,且前端留下上壁與内 側壁並设有開口。橫樑係由截面為倒U字狀之樑本體與關閉 15遠樑本體的下部開口之閉鎖板(底板)所形成。橫樑的兩端之 上面係靠近開口於側樑的下方之部分之後側且與内側壁焊 接,且在側樑與橫樑之結合部安裝有角撐板。角撐板之下 緣部係點焊接於橫樑的上部,其外側緣部係與側標的内側 壁點焊接於上壁。藉殘留於側樑的前端之前方及橫樑而未 2〇閉塞之下方開口部,係以閉鎖板閉塞著。閉鎖板係在閉鎖 壁(前側壁)上緣、前側壁内側緣、延長部(底壁)後緣、底壁 内側緣/刀別具有焊接外緣。底壁後緣的焊接凸緣係點焊接 於橫樑的前側壁’其他焊接凸緣則點焊接於分別重疊於側 樑之部分。 5 仲面/力糾的外方向之部分係以延伸面板塞住,且延 之上在上緣、前緣、後緣朝車體的寬方向向外折返 之閉編 而前緣凸緣係與閉塞側樑的前端 =2壁之外側緣部點焊接,並且後緣凸緣係在 卞、側壁刖端與朝車體的寬方向向外彎曲之凸緣點焊 接另外,設置於橫樑的兩端之凸緣係點焊接於各側樑之 延伸面板上。 在上述構造中,相對於橫樑由側樑的下側安裝,角撐 7的外側緣部之上端係由側樑的上壁之上面覆蓋來進行安 名彳火而,在焊接側樑與橫樑之後,必須以點焊接安裝角 撐板或在側樑在點焊接安裝角撐板之後焊接側樑與橫 樑、或由側樑的前方插入以點焊接安裝角撐板之橫樑,焊 接側樑與橫樑之順序裝配。 4疋由於板樑與角撐板之接合部遠離面向橫樑的兩 端外側之開口部,所以要以對齊側樑與橫樑之狀態進行點 焊接疋困難的。另外,在橫樑預先點焊接角撐板係必須在 裝配線中於對齊側樑與橫樑之定位裝置中進行複雜之移 動0 依照在側樑焊接橫樑之樑本體,接著安裝角撐板之 後,將閉鎖板安裝於本體樑的下面之順序裝配,藉此可以 輕易地接近橫樑與角撐板的接合部。但是,在該裝配步驟 中,由於必須依序地安裝各構件,所以無法縮短製程。 【潑^明内溶^】 200424079 發明概要 因此,本發明之目的係提供一種可以提高結合部的剛 性,縮短裝配製程之前車體構造。 本發明之前車體構造,包含側樑、橫樑與角撐片。側 5 樑係在車輛前部的兩側沿著車體的前後方向配置成一對, 且側樑具有上壁;於垂直方向延伸並連接於前述上壁之車 寬方向内側端之内側壁;及連接於前述内側壁下端且於水 平方向延伸之下壁。橫樑具有接合於前述側樑的前述下壁 之頂壁、及前後方向的前側壁及後側壁,並且沿著車體的 10 寬方向配置。角撐片係結合於前述側樑的前述内側壁及前 述橫樑的前述頂壁,且角撐片超越前述内側壁的上端延伸 於上方。依據以上之構造,在預先將角撐片安裝於橫樑之 狀態下,可以由側樑的下方向對齊橫樑,定位裝置的動作 變簡單。 15 圖式簡單說明 第1圖為本發明之一實施形態之前車體構造之立體圖。 第2圖為第1圖所示之前車體之分解立體圖。 第3圖為裝配第2圖所示之側樑與頭燈支撐架之側樑總 成之立體圖。 20 第4圖為裝配第2圖所示之橫樑與角撐片與運送托架後 成為橫樑總成狀態之立體圖。 第5圖為第3圖所示之側樑總成與第4圖所示之橫樑總 成之接合處所之立體圖。 第6圖為在第5圖所示之狀態下進一步安裝前端外側壁 7 之狀態之立體圖。 第7圖為沿著第6圖中之F7-F7所顯示之側樑與橫樑之 接合部之截面圖。 C實施方式2 較佳實施例之詳細說明 參照第1圖至第7圖說明本發明之一實施形態之前車體 1之構造。以汽車之行進方向為基準分別設定前方向(前 側)、後方向(後側)、左右寬度方向 '由車輛的中心朝寬方 向延伸之方向為外方向(外側)、沿著車輛的寬方向朝車輛的 中心為内方向(内側)。第1圖所示之前車體1,包含側樑2、 橫樑3、角撐片4、頭燈支撐架5與前端上桿6等作為負擔汽 車強度之構造構件。 如第2圖所示,側樑2係沿著前車體丨的前後方向配置於 左右兩側,製造成左右對稱。各側樑2係組合内部2丨與外部 22所構成。内部21包含上壁23與下壁24,外部22包含外側 壁26。外部22的前緣係設置於比内部21的前緣後退之位 置。結果,如第3圖所示,側樑2的前端部2a形成外側開口 之狀態。 在上壁23的外側緣及外側壁26的上緣形成有上部凸緣 23a、26a,且在下壁24的外側緣及外側壁26的下緣形成有 下部凸緣24a、26b。上部凸緣23a、26a由前端到後端之中 途改變方向,由前端至中途延伸至外側,由中途至後端延 伸至上方。下部凸緣24a、26b延伸於下方。内部21與外部 22對齊上部凸緣23a、26a及下部24a、26b後,進行點焊接χ。 2〇〇424〇79 另外’安裝有前端外側壁7,使其塞住位於外部22的前 緣前方之開口之部分。在前端外側壁7之後側緣、上緣及前 側緣’設置有向外側延伸之後部凸緣以、上部凸緣7b及前 端凸緣7c。後部凸緣7a係與設置於外側壁26的前緣之前部 5凸緣2&作點焊接X,且上部凸緣7b係與設置於上壁23的外 側緣之上部凸緣23a作點焊接X。另外,前端外側壁7係與下 壁24的下部凸緣24a作點焊接X,並且超過下壁24延伸於下 方。又’在側樑2的内部安裝有補強構件。前端凸緣7c係設 置成容易阻擋車輛衝撞時之負荷的輸入,用以確實地吸收 10 對側樑2之衝擊。 橫樑3係位置於靠近前車體1之前面,且沿著寬方向配 置。橫樑3係組合上部31與下部32所構成,且上部31包含頂 壁33、前側壁34與後側壁35,而下部32包含底壁36。在前 側壁34與後側壁35之下緣、與底壁36的前緣及後緣分別設 15 置有延伸於下方之凸緣34a、35a、36a、36b。前側壁34的 凸緣34a與底壁36之凸緣36a、後側壁35之凸緣35a與底壁36 之凸緣36b係相互作點焊X,且頂壁33之兩端部33a係在側樑 2之前端部2a之下壁24作點焊接X。 另外,在前側壁34的兩端設置延伸於前方之前方凸緣 20 34b,且在後側壁35的兩端設置延伸於後方之後方凸緣 35b,而在底壁36的兩端設置有延伸於下方之下方凸緣 36c。前方凸緣34b、後方凸緣35b、下方凸緣36c係與前端 外側壁7作點焊接X。 橫樑3係由兩端向下方圓滑的彎曲之後,再度向内側圓 9 滑的彎曲。如第7圖所示,由向下部32的下方之 彎曲朝向内 側之彎曲之彎曲部32a,運送托架8點焊接χ於下部32之底壁 36與由前緣及後緣延伸之凸緣36a、3讣。運送托架8係由下 部32向下方延伸。在此,所謂運送托架8,係指在以船等輸 送車輛等時用以固定於船體使用之托架。 角撐片4係橫跨安裝於橫樑3與侧樑2之接合部。如第7 圖所示,角撐片4係相對橫樑3,在由上部31的兩端向下方 彎曲之中途’在頂壁33與前側壁34與後側壁35點焊接χ基端 4a,且相對側樑2,在内側壁25點焊接χ凸緣仆。另外,角 撐片4係超越内側壁25的上端延伸於上方。 頭燈支撐架5係在插入内側壁25與角撐片4之間之狀態 作點焊接X,並且延伸至上壁23上方。另外,於上壁23設置 有肋條5a,且設置於腳部之凸緣5b點焊接χ於上壁23。 前端上桿6係橫跨於左右之頭燈支撐架5的上端固定。 其次’針對上述之前車體丨之裝配順序加以說明。側樑 2之内部21係在安裝補強構件之後,如第3圖所示,點焊接χ 外部22。另外,頭燈支撐架5點焊接χ於内部21的前端部以。 又’頭燈支撐架5與外部22無論哪邊先安裝於内部21均可。 又,側樑2之内部21與外部22及頭燈支撐架5組合成側樑總 成。 如第4圖所示,角撐片4係安裝於橫樑3之上部3丨,且運 送托架8係與下部32之底壁36作點焊接X。安裝角撐片4與運 送托架8之後’橫樑3之上部31與下部32作點焊接χ。接著, 組合橫樑3之上部31與下部32、角撐片4、運送托架8以構成 200424079 橫標總成。 左右之側樑總成係呈以一定之間隔配置之狀態,且由 下舉起以組合橫樑總成。如第5圖所示,分別點焊接X頂壁 33與下壁24、及角撐片4與頭燈支撐架5與内側壁25之重疊 5 部分。 前端外側壁7係以例如以下之順序作點焊接X。如第6 圖所示,後部凸緣7a係在與設置於外側壁%的前緣之前部 凸緣26c作點焊接X之後,將上部凸緣7b與設置於上壁23之 外侧緣之上部凸緣23a作點焊接X。最後,將橫樑3的前方凸 10緣34b、後方凸緣35b、下方凸緣36c及側樑2的下壁24的下 部凸緣24a與前端外側壁作點焊接X。 又,在側樑2的前端之開口以其他方法安裝如第〖圖所 示之凸緣9,且在該凸緣9上安裝緩衝器撐條1〇。 如以上構成之前車體1,在接合側樑2與橫樑3之前,將 15頭燈支撐器5安裝於側樑2,且將角撐片4及運送托架8安裝 於橫樑3上。而且,由於角撐片4超越側樑2之内側壁25的上 端朝上方延伸,所以可以由側樑2的下方舉起組合橫標3。 從而,在裝配線中,由於可以將側樑總成搬送至前方,且 由下方對齊橫樑總成,所以定位農置的動作簡單。另外, 20 由於將裝配橫樑3之上部31及下部32、角撐片4、運送托架8 之横樑總成安裝於側樑總成,所以可以以側樑2之裝配線與 另一裝配線裝配橫樑總成。從而,裝配效率佳,可以減少 生產成本。 另外,内部21的上壁23與内側壁25與下壁24之材料連 11 200424079 接至前端為止。從而,假設朝前方衝擊與偏向衝擊時,則 對前方向之扭曲強度較高。另外,假設來自寬方向衝擊, 由於橫樑3之構件連接至側樑2的前端外側壁7,所以杻曲強 度較高。 5 針對橫樑3之安裝部,藉沿著前後方向一定側樑2之前 端部2a之寬方向的截面形狀,可以容易調節前端懸垂物長 度。也就是,對於不同尺寸之引擎可以輕易地調節前車體1 之尺寸。 頭燈支撐架5由於係作為其他零件而安裝於側樑2,200424079 发明, Description of the invention: [Chi ^ Mingyue ^ shell] Field of the invention The present invention relates to the front body structure of a vehicle with side beams and cross beams. I: Prior Art 3 Background of the Invention The front body structure of an automobile includes side beams arranged along the front and back directions of both sides of the vehicle body, and 10 girder beams arranged along the wide direction of the vehicle body to connect the front ends of the side beams. Each cross section of the side beam and the cross beam is a hollow quadrangular shape, and the bottom surface of the side beam is aligned with the top surface of the cross beam (for example, refer to JP 6-26468). The side beams are formed into a hollow rectangular shape with a cross section, and the upper wall and the inner wall are left at the front end and an opening is provided. The beam is formed by a beam body with an inverted U-shaped cross section and a locking plate (bottom plate) that closes the lower opening of the 15 far beam body. The upper surfaces of the two ends of the beam are close to the rear side of the part that is opened below the side beam and are welded to the inner side wall. A gusset is installed at the joint of the side beam and the beam. The lower edge of the gusset is spot welded to the upper part of the beam, and the outer edge is spot welded to the upper wall with the inner wall of the side marker. The openings remaining below the front of the side beams and the cross beams without being blocked by 20 are closed with a blocking plate. The latching plate has a welded outer edge on the upper edge of the latching wall (front wall), the inner edge of the front side wall, the rear edge of the extension (bottom wall), the inner edge of the bottom wall / knife. The welding flange at the rear edge of the bottom wall is spot-welded to the front side wall of the beam. The other welding flanges are spot-welded to the portions overlapping the side beams. 5 The part of the outer surface of the middle face / force correction is blocked by an extension panel, and the upper edge, the front edge, and the rear edge are folded back toward the wide direction of the car body, and the front edge flange is connected with The front end of the closed side beam is spot welded at the outer edge of the 2 wall, and the flanges at the trailing edge are welded at the 卞, the 刖 end of the side wall and the flange that is bent outward in the width direction of the vehicle body. The flanges are spot welded to the extension panels of each side beam. In the above structure, the cross beam is installed from the lower side of the side beam. The upper end of the outer edge of the gusset 7 is covered by the upper surface of the side wall of the side beam for anonymizing. After welding the side beam and the cross beam, , The gusset must be installed by spot welding or the side beam and the cross beam must be welded after the gusset is installed by spot welding, or the cross beam of the gusset can be installed by spot welding from the front of the side beam, and the side beam and the cross beam must be welded. Sequential assembly. 4) Since the joint between the plate beam and the gusset is far from the openings on the outside of the two ends facing the beam, it is difficult to perform spot welding with the side beam and beam aligned. In addition, the spot welding of the gusset plate in the cross beam must be complicated in the assembly line in the positioning device that aligns the side beam and the cross beam. 0 According to the beam body of the cross beam welded on the side beam, and then the gusset plate is installed, the locking plate is locked. Installed in sequence under the body beam, so that the joint between the cross beam and the gusset can be easily accessed. However, in this assembly step, since the components must be sequentially installed, the manufacturing process cannot be shortened. [Polishing and dissolving inside] 200424079 Summary of the invention Therefore, the object of the present invention is to provide a structure that can improve the rigidity of the joint portion and shorten the body structure before the assembly process. The vehicle body structure of the present invention includes side beams, cross beams and gussets. The side 5 beams are arranged in a pair along the front-back direction of the vehicle body on both sides of the front part of the vehicle, and the side beams have upper walls; the inner side walls extending in a vertical direction and connected to the inner side ends of the upper walls in the vehicle width direction; and The lower wall is connected to the lower end of the inner wall and extends in the horizontal direction. The cross member has a top wall joined to the lower wall of the side member, a front side wall and a rear side wall in the front-rear direction, and is arranged along the 10-width direction of the vehicle body. The gusset piece is connected to the inner side wall of the side beam and the top wall of the cross beam, and the gusset piece extends above the upper end of the inner side wall. According to the above structure, when the gusset is installed on the beam in advance, the beam can be aligned from the lower direction of the side beam, and the operation of the positioning device becomes simple. 15 Brief Description of Drawings Figure 1 is a perspective view of the structure of a vehicle body before an embodiment of the present invention. FIG. 2 is an exploded perspective view of the front vehicle body shown in FIG. 1. Fig. 3 is a perspective view of the side beam assembly assembled with the side beam shown in Fig. 2 and the headlight support frame. 20 Fig. 4 is a perspective view of the state of the beam assembly after assembling the beam, gusset and transport bracket shown in Fig. 2. Figure 5 is a perspective view of the joint of the side beam assembly shown in Figure 3 and the beam assembly shown in Figure 4. Fig. 6 is a perspective view of a state where the front-end outer side wall 7 is further installed in the state shown in Fig. 5. Fig. 7 is a cross-sectional view of the joint portion of the side beam and the cross beam shown along F7-F7 in Fig. 6. C Embodiment 2 Detailed Description of the Preferred Embodiment The structure of the vehicle body 1 before one embodiment of the present invention will be described with reference to Figs. 1 to 7. Set the forward direction (front side), rear direction (rear side), and left-right width direction based on the direction of travel of the car. The center of the vehicle is inward (inside). The front vehicle body 1 shown in FIG. 1 includes side beams 2, cross beams 3, gussets 4, headlight support 5 and front pole 6 as structural members for bearing the strength of the vehicle. As shown in Fig. 2, the side members 2 are arranged on the left and right sides along the front-rear direction of the front vehicle body 丨 and are manufactured to be bilaterally symmetrical. Each side beam 2 is formed by combining the inner part 2 and the outer part 22. The inner portion 21 includes an upper wall 23 and a lower wall 24, and the outer portion 22 includes an outer wall 26. The leading edge of the outer portion 22 is set back from the leading edge of the inner portion 21. As a result, as shown in Fig. 3, the front end portion 2a of the side sill 2 is in a state of being opened outward. Upper flanges 23a, 26a are formed on the outer edge of the upper wall 23 and the upper edge of the outer wall 26, and lower flanges 24a, 26b are formed on the outer edge of the lower wall 24 and the lower edge of the outer wall 26. The upper flanges 23a and 26a change their direction from the front end to the rear end, and extend from the front end to the middle to the outside, and from the middle to the rear end to the top. The lower flanges 24a and 26b extend downward. After the inner portion 21 and the outer portion 22 are aligned with the upper flanges 23a, 26a and the lower portions 24a, 26b, spot welding is performed. 200424〇79 In addition, a front outer wall 7 is installed so as to plug a part of the opening located in front of the front edge of the outer part 22. The rear side edge, the upper edge, and the front side edge 'of the front end outer side wall 7 are provided with a rear flange extending outward, an upper flange 7b, and a front flange 7c. The rear flange 7a is spot-welded X to the front 5 flange 2 & provided on the front edge of the outer side wall 26, and the upper flange 7b is spot-welded X to the upper flange 23a provided on the outer edge of the upper wall 23. . The front outer wall 7 is spot-welded X to the lower flange 24a of the lower wall 24 and extends below the lower wall 24. Further, a reinforcing member is mounted inside the side member 2. The front flange 7c is provided so as to easily block the input of a load in the event of a collision of the vehicle so as to surely absorb the impact of the 10 side beams 2. The cross beam 3 is located near the front face of the front body 1 and is arranged in a wide direction. The cross beam 3 is composed of an upper part 31 and a lower part 32, and the upper part 31 includes a top wall 33, a front side wall 34 and a rear side wall 35, and the lower part 32 includes a bottom wall 36. The lower edges of the front side wall 34 and the rear side wall 35, and the front and rear edges of the bottom wall 36 are respectively provided with flanges 34a, 35a, 36a, and 36b extending downward. The flange 34a of the front side wall 34 and the flange 36a of the bottom wall 36, the flange 35a of the rear side wall 35, and the flange 36b of the bottom wall 36 are spot welded to each other X, and both ends 33a of the top wall 33 are on the side The lower wall 24 of the front end 2a of the beam 2 is spot-welded X. In addition, both ends of the front side wall 34 are provided with front flanges 20 34b extending forward, and both ends of the rear side wall 35 are provided with rear flanges 35b extending rearward, and two ends of the bottom wall 36 are provided with lower protrusions extending downward.缘 36c. The front flange 34b, the rear flange 35b, and the lower flange 36c are spot-welded X to the front outer wall 7. The beam 3 is curved smoothly from both ends downward, and then curved inward 9 again. As shown in FIG. 7, the bent portion 32 a bent from the lower portion to the inner portion of the downward portion 32 is welded to the bottom wall 36 of the lower portion 32 and the flange 36 a extending from the leading edge and the trailing edge. , 3 讣. The transport bracket 8 extends downward from the lower portion 32. Here, the transport bracket 8 refers to a bracket used for fixing to a hull when a vehicle or the like is transported by a ship or the like. The gusset 4 is installed across the joint between the cross beam 3 and the side beam 2. As shown in FIG. 7, the gusset 4 is opposite to the cross beam 3, and is bent downward from both ends of the upper portion 31 'at the top wall 33 and the front side wall 34 and the rear side wall 35 at the base point 4a and opposite Side beam 2, welded χ flanges at 25 points on the inner side wall. The gusset 4 extends upward beyond the upper end of the inner side wall 25. The headlamp support 5 is spot-welded X in a state where it is inserted between the inner side wall 25 and the gusset 4 and extends above the upper wall 23. In addition, a rib 5a is provided on the upper wall 23, and a flange 5b provided on the leg is spot-welded to the upper wall 23. The front-end upper pole 6 is fixed across the upper ends of the left and right headlight support frames 5. Next, the assembling sequence of the previous body 丨 will be described. The inner part 21 of the side member 2 is spot-welded x the outer part 22 after the reinforcing member is installed, as shown in FIG. 3. In addition, the headlamp support 5 is spot-welded to the front end portion of the interior 21. The headlamp support 5 and the outer portion 22 may be mounted on the inner portion 21 first. The inner part 21, the outer part 22 and the headlight support 5 of the side sill 2 are combined into a side sill assembly. As shown in Fig. 4, the gusset 4 is mounted on the upper part 3 of the cross beam 3, and the transport bracket 8 is spot-welded X to the bottom wall 36 of the lower part 32. After the gusset 4 and the transport bracket 8 are mounted, the upper portion 31 and the lower portion 32 of the cross member 3 are spot-welded χ. Next, the upper part 31 and the lower part 32 of the cross beam 3, the gusset 4 and the transport bracket 8 are combined to form a 200424079 horizontal standard assembly. The left and right side beam assemblies are arranged at a certain interval, and are lifted down to form a combination beam assembly. As shown in FIG. 5, the X top wall 33 and the lower wall 24 and the overlaps of the gusset 4 and the headlight support 5 and the inner wall 25 are spot-welded, respectively. The front outer wall 7 is spot-welded X in the following order, for example. As shown in FIG. 6, after the rear flange 7a is spot-welded to the front flange 26c provided on the outer side% of the front edge, the upper flange 7b and the upper portion provided on the outer side edge of the upper wall 23 are convex. Edge 23a is spot welded X. Finally, the front flange 10b, the rear flange 35b, the lower flange 36c, and the lower flange 24a of the lower wall 24 of the side member 2 are spot-welded X to the outer side wall of the front end. In addition, a flange 9 as shown in the figure is attached to the opening at the front end of the side beam 2 by another method, and a bumper stay 10 is attached to the flange 9. As described above, the front vehicle body 1 is configured. Before the side beam 2 and the cross beam 3 are joined, the 15 headlight support 5 is mounted on the side beam 2, and the gusset 4 and the transport bracket 8 are mounted on the cross beam 3. Furthermore, since the gusset 4 extends upward beyond the upper end of the inner side wall 25 of the side beam 2, the combination cross mark 3 can be raised from below the side beam 2. Therefore, in the assembly line, since the side beam assembly can be transported to the front and the cross beam assembly can be aligned from below, the operation of positioning the farming is simple. In addition, since the upper beam 31 and lower beam 32 of the assembling beam 3, the gusset 4, and the transport bracket 8 are installed on the side beam assembly, the assembling line of the side beam 2 can be assembled with another assembly line. Assembly. Therefore, the assembly efficiency is good, and the production cost can be reduced. In addition, the materials of the upper wall 23, the inner wall 25, and the lower wall 24 of the inner part 21 are connected to the front end. Therefore, assuming forward impact and deflection impact, the twist strength to the forward direction is high. In addition, it is assumed that the impact from the wide direction, since the members of the beam 3 are connected to the front outer wall 7 of the side beam 2, the buckling strength is high. 5 For the mounting portion of the cross beam 3, the cross-sectional shape of the front end portion 2a of the side beam 2 is fixed along the front-back direction, so that the length of the front suspension can be easily adjusted. That is, the size of the front body 1 can be easily adjusted for engines of different sizes. The headlight support 5 is attached to the side member 2 as another component,

Pfj 10 以可因應規格選擇安裝不同大小(高度)之頭燈支撑架5。 由於運送托架8係如第7圖所示安裝於由下部32向下方 之彎曲朝著向内側之彎曲之彎曲部,所以可以將作用於運 送托架8之力由橫標3傳達分散至側標2。另外,運送技加$ 的形狀為左右對稱,可以降低生產成本。 15 側樑2與橫樑3的接合係在下壁24與頂壁33、橫襟端部 (前側壁34、後側壁35、底壁36)與前端外側壁7、上部31與 角撐片4、角撐片4與内側壁25的多數處所接合,由於點焊 接X點數較多,所以接合強度較高。 又,在本實施形態中,接合雖以點焊接進行,不過亦 20 可使用YAG雷射進行定位焊接。 本發明之前車體構造包含有側樑與橫樑與角樓片。側 樑係沿著車輛前部的兩側之車體的前後方向配置,Β θ 士 且具有 上壁;延伸於垂直方向連接於該上壁的車寬方向内側端之 内側壁;及連接於内側壁下端延伸於水平方向之下辟。 12 頂二二,體的寬方向配置,且具有接合於側樑的下壁之 抑II與前後方向的前側壁及後側壁。角撐片係結合於側 壁與横樑的頂壁,超越内側壁的上端朝上方延 撐片找=的構成之前車體構造,由於可以在預先將角 以定位^署&•狀態下’由側標的下方向對齊橫樑,所 裝置的動作變簡單。 【圖式簡單說明】 10 以Γ明之一實施形態之前車體構造之立體圖。 第3㈤弟1圖所示之前車體之分解立體圖。 成之立Γ圖為裝配第2圖所示之側樑與頭燈支撐架之側樑總 15 成為撗樑總成狀態之Γ體:與角律片與運送托架後 第5圖為第 成之接合處戶m之側標總成與第4圖所示之橫標總 ^圖為在第$圖所示之狀態下進 之狀悲之立體圖 夕女凌則端外側壁 20 為’士著第6圖中之F7-F7所顯干夕m 接合部之戴面圖。 所”、員不之侧樑與橫樑之 13 200424079 【圖式之主要元件代表符號表】 l···前車體 21…内部 2…側樑 22…外部 2a…前端部 23···上壁 3…橫樑 24···下壁 4…角撐片 25···内側壁 4a…基端 26···外側壁 4b···凸緣 23a、26a···上部凸緣 5···頭燈支撐架 24a、26b···下部凸緣 5a…肋條 31···上部 5b…凸緣 32…下部 6···前端上桿 33…頂壁 7···前端外側壁 34···前側壁 7a…後部凸緣 34a、35a、36a、36b···凸緣 7b···上部凸緣 34b…前方凸緣 7c…前端凸緣 35…後側壁 8…運送托架 35b…後方凸緣 9…凸緣 36…底壁 10…緩衝器撐條 36c···下方凸緣Pfj 10 can be installed with different size (height) headlight support frames 5 according to specifications. Since the transport bracket 8 is mounted on the bent portion bent downward from the lower portion 32 toward the inward bend as shown in FIG. 7, the force acting on the transport bracket 8 can be transmitted from the horizontal mark 3 to the lateral mark. 2. In addition, the shape of the delivery technology is symmetrical, which can reduce production costs. 15 The joint of side beam 2 and cross beam 3 is connected to the lower wall 24 and the top wall 33, the end of the cross lapel (front side 34, rear side 35, bottom wall 36) and the front outer side wall 7, upper part 31 and gusset 4, angle Since the stay 4 is joined to many places of the inner side wall 25, since there are many spot welding X points, the joining strength is high. In the present embodiment, although the joining is performed by spot welding, it is also possible to perform tack welding using a YAG laser. The vehicle body structure before the present invention includes side beams, cross beams, and corner slabs. The side beams are arranged along the front-to-rear direction of the vehicle body on both sides of the front of the vehicle, and have a top wall; the inner side wall extending in a vertical direction and connected to the inner side end of the upper wall in the width direction; and connected to the inner side The lower end of the wall extends below the horizontal direction. 12 Top two two, the body is arranged in the wide direction, and it has the second wall joined to the lower wall of the side beam and the front and rear side walls in the front-rear direction. The gusset is connected to the side wall and the top wall of the beam. It extends beyond the upper end of the inner side wall and extends upward to find the structure of the car body. Because the corners can be positioned in advance ^ && • state ' Aligning the crossbeam in the downward direction of the side marker makes the movement of the device simple. [Brief description of the drawings] 10 A perspective view of the structure of the car body before the implementation of one of Γ. Figure 3 shows the exploded perspective view of the previous car body. The figure of Chengzhi Γ is the Γ body with the side beam assembly 15 of the side beam shown in Figure 2 and the headlight support frame in the state of the stern beam assembly: after the angle film and the transport bracket, the fifth figure is the first The junction of the side mark assembly of the household m and the horizontal mark assembly shown in Figure 4 is a three-dimensional view of the sad state of progress in the state shown in Figure $. Figure 6 shows the wearing surface of the joints on the dry eve m shown by F7-F7. No. 13 of the side beams and crossbeams of the members, 2004200479 [Representative symbols for the main elements of the drawing] l ... front body 21 ... inner 2 ... side beams 22 ... outer 2a ... front end 23 ... upper wall 3 ... beam 24 ... lower wall 4 ... gusset 25 ... inner wall 4a ... base 26 ... outer wall 4b ... flanges 23a, 26a ... upper flange 5 ... Lamp support 24a, 26b ... lower flange 5a ... rib 31 ... upper 5b ... flange 32 ... lower 6 ... front pole 33 ... top wall 7 ... front outer side wall 34 ... front Side wall 7a ... rear flanges 34a, 35a, 36a, 36b ... flange 7b ... upper flange 34b ... front flange 7c ... front flange 35 ... rear wall 8 ... transport bracket 35b ... rear flange 9 … Flange 36… bottom wall 10… buffer stay 36c ··· lower flange

1414

Claims (1)

拾、申請專利範圍: 1. 一種A車體構造,包含側襟 於: 、橫樑與角撐片,其特徵在 直方向延伸並連接於前述 5 上壁之車寬方向内側端之内側壁;及連接於前述内側壁 下端且於水平方向延伸<下壁,並且前述顯係、在車輛 前部的兩側沿著車體的前後方向配置成一對, 又,刚述検樑具有接合於前述側樑的前述下壁之頂 壁、及前後方向的前側壁及後㈣,並且沿著車體的寬 1〇 方向配置, 另’ 4述角撐片係結合於前述·的前述内側壁及 前述橫樑的前述頂壁,並超越前述内側壁的上端延伸於 上方。 2·如申請專利範圍第1項之前車體構造,其中前述侧樑包 15 含: 外側壁,係於垂直方向延伸並連接於前述上壁的車 寬方向外端,並且在前述側樑前端之車輛後方側設置前 緣;及 前端外側壁,係接合於前述側樑的前述上壁、前述 2〇 下壁與前述外側壁前緣。 3·如申請專利範圍第2項之前車體構造,其中前述前端外 側壁係超越前述側樑並延伸於下方,且前述橫樑的端部 係接合前述前端外側壁。 4.如申請專利範圍第2項之前車體構造,其中前述外側壁 15 200424079 具有延伸於車輛外側之前端凸緣。 5.如申請專利範圍第1項之前車體構造,其中前述橫樑係 由兩端向車輛中央彎曲,並在朝下方彎曲後向内側彎 曲。 5 6.如申請專利範圍第1項之前車體構造,其中前述橫樑係 在向内側彎曲之彎曲部安裝有運送托架。 7. 如申請專利範圍第1項之前車體構造,其中前述橫樑具 有與前述前側壁及前述後側壁的下緣接合之底壁。 8. 如申請專利範圍第1項之前車體構造,其中前述側樑在 10 前端部安裝有緩衝器撐條。 9. 如申請專利範圍第1項之前車體構造,其中前述側樑的 前述上壁、前述内側壁與前述下壁係一體地延伸至車輛 前端。 10. 如申請專利範圍第1項之前車體構造,其中前述側樑之 15 前端部係設置成寬方向的截面形狀為一定地連續之部 分比沿著前後方向與前述橫樑接合之接合部更長。 11. 如申請專利範圍第1項之前車體構造,其中在接合前述 橫樑與前述角撐片之後,接合前述側樑與前述橫樑。 12. 如申請專利範圍第1項之前車體構造,更包含插入前述 20 内側壁與前述角撐片之間,並且由前述上壁延伸於上方 之頭燈支撐架。 13. 如申請專利範圍第12項之前車體構造,更包含橫掛於分 別安裝在左右之前述側樑之前述頭燈支撐架的上端之 間之前端上桿。 16 200424079 14.如申請專利範圍第1項之前車體構造,其中由前述橫樑 的兩端緣分別延伸於前方、後方、下方之前方凸緣、後 方凸緣、下方凸緣係接合於前述前端外側壁的内側面, 且由前述前端外側壁的上緣延伸於外方向之上部凸緣 5 係接合於前述上壁之寬方向外側緣,並且由前端外側壁 的後側緣延伸於外方向之後部凸緣係接合於由前述外 側壁的前緣延伸於外方向之前部凸緣,又,由前述下壁 的寬方向外側緣延伸於下方之下部凸緣係接合於前述 前端外側壁之内側面。 17Scope of patent application: 1. An A car body structure, including side panels on:, beams and gussets, characterized in that they extend in a straight direction and are connected to the inner side walls of the aforementioned 5 upper walls on the inner side of the vehicle width direction; and It is connected to the lower end of the inner side wall and extends in the horizontal direction < the lower wall, and the display system is arranged in a pair along the front-rear direction of the vehicle body on both sides of the front part of the vehicle. The top wall of the aforementioned lower wall of the beam, the front side wall and the back of the front-rear direction are arranged along the width of the vehicle body, and the gussets described above are combined with the aforementioned inner side wall and the cross beam The top wall extends beyond the upper end of the inner side wall and extends upward. 2. The vehicle body structure before item 1 of the patent application scope, wherein the aforementioned side beam package 15 includes: an outer side wall, which extends in the vertical direction and is connected to the outer end in the width direction of the upper wall, and is located at the front end of the side beam. A front edge is provided on the rear side of the vehicle; and a front outer wall is connected to the upper wall, the lower 20 wall, and the front edge of the outer wall. 3. The vehicle body structure before item 2 of the patent application scope, wherein the front outer wall extends beyond the side beam and extends below, and the end of the cross beam is connected to the front outer wall. 4. The structure of the vehicle body before item 2 of the patent application scope, wherein the aforementioned outer side wall 15 200424079 has a front end flange extending outside the vehicle. 5. The structure of the vehicle body before item 1 of the patent application scope, wherein the aforementioned cross beam is bent toward the center of the vehicle from both ends, and bent toward the inside after bending downward. 5 6. The structure of the vehicle body before item 1 of the patent application scope, wherein the aforementioned cross beam is provided with a transport bracket at a bent portion bent inward. 7. The vehicle body structure before item 1 of the scope of patent application, wherein the aforementioned cross member has a bottom wall which is engaged with the lower edges of the aforementioned front side wall and the aforementioned rear side wall. 8. As for the structure of the vehicle body before the first scope of the patent application, wherein the aforementioned side beam is provided with a buffer stay at the front end. 9. The vehicle body structure before item 1 of the scope of the patent application, wherein the upper wall, the inner wall and the lower wall of the side sill extend integrally to the front end of the vehicle. 10. As for the body structure before the first scope of the patent application, wherein the front end portion of the side beam 15 is set to have a section with a wide cross-section that is constant and continuous than the joint portion that is joined to the cross beam in the front-rear direction . 11. The structure of the vehicle body before item 1 of the patent application scope, wherein the side beam and the cross beam are joined after the aforementioned cross beam and the gusset are joined. 12. As for the body structure before the first scope of the patent application, it further includes a headlight support frame inserted between the aforementioned 20 inner side wall and the aforementioned gusset, and extending from the aforementioned upper wall to above. 13. If the structure of the vehicle body before item 12 of the patent application scope further includes a front rod on the front end which is hung horizontally between the upper ends of the headlight support frames installed on the left and right side beams, respectively. 16 200424079 14. The structure of the vehicle body before item 1 of the scope of patent application, wherein the two end edges of the aforementioned crossbeam respectively extend to the front, rear, lower front flange, rear flange, and lower flange are joined to the front side wall. An inner side surface, and an upper edge flange 5 extending from the upper edge of the outer wall of the front end to the outer direction is joined to the outer edge of the width direction of the upper wall, and a rear flange of the outer wall of the front end is extended to the rear flange in the outer direction. It is joined to the front flange extending from the front edge of the outer side wall to the outer direction, and the lower flange extending from the outer side edge of the lower side in the width direction to the inner side surface of the front side outer wall. 17
TW093104079A 2003-02-27 2004-02-19 Front body structure of vehicle TWI240689B (en)

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TWI240689B TWI240689B (en) 2005-10-01

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JP5251287B2 (en) * 2008-06-19 2013-07-31 マツダ株式会社 Front body structure of the vehicle
JP5002550B2 (en) * 2008-07-09 2012-08-15 本田技研工業株式会社 Body front structure
JP5001241B2 (en) * 2008-09-02 2012-08-15 本田技研工業株式会社 Body front structure
WO2012067059A1 (en) * 2010-11-19 2012-05-24 スズキ株式会社 Structure for front portion of vehicle body
JP6132152B2 (en) * 2013-06-26 2017-05-24 スズキ株式会社 Body front structure
JP5858006B2 (en) * 2013-06-28 2016-02-10 トヨタ自動車株式会社 Auto body front structure
JP6169934B2 (en) * 2013-09-30 2017-07-26 株式会社Subaru Body front structure
JP6600873B2 (en) * 2016-02-19 2019-11-06 本田技研工業株式会社 Body structure
FR3123042A1 (en) 2021-05-20 2022-11-25 Psa Automobiles Sa Device for protecting the battery of hybrid motor vehicles against high-speed rear impacts

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TWI240689B (en) 2005-10-01
CN1272208C (en) 2006-08-30
JP2004256059A (en) 2004-09-16
JP4144376B2 (en) 2008-09-03
CN1524749A (en) 2004-09-01
KR20060027381A (en) 2006-03-27
KR20040077468A (en) 2004-09-04

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