200533430 五、發明說明（1) 【發明所屬之技術領域】 本發明#古B月 其製造方法Γ有，一種廢棄塑化原料製成之仿實木建材及 pvc pp ^ ,尤指一種以廢棄酚醛樹脂板材，結合PE、 料塑膠為原V工造p! V:p :PMM卜^ 成之仿實木建材ί::成的複合性材料，該製造方法所製 緣性佳之建材火、難燃、低煙、低毒、電氣絕 【先前技術】 本建材可再生重複利用。 過去五+ 夕 λμ 七 域 器 性 材 φ ..,^ 夕平來’複合材料幾乎遍及所有材料的領 豕庭用品、運動器材、休閒用品、汽車、航空 埶：f.·等等。所有的合成高分子材料，包括埶塑 ρΛ. τ ,體，都可以作為使用基材。然而補強 除了無機粉末外，士加人A & m β 纖維，I機^ Μ β 疋人造的無機或有機 纖維例纖維、碳切纖維…等等，有機 手的妯π:Ϊ 5 纖維…等等，在結構上，纖維分 一維排$丨，則有單向排列的一維結構纖維，以及二維或 一維排列的立體結構纖維， ^ 或切股之綸給 W 7丄 兵Τ早向纖維又可細分為連續 都相當昂貴、。’ 璃纖維之外，其餘之補強纖維價格 高，物ί的ΪίΪΪί準之提高’居家生活品質亦逐漸提 ^物时的汰舊換新率也隨之大幅提高，使得 使用週期縮短，因此廢辛物 ’、、 :大，量造成許多環保抗爭問題，由於人文素養的L 同意識的抬頭，以及提高產業經濟效益的各種原200533430 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention # 古 B 月 Its manufacturing method Γ has an imitation solid wood building material and pvc pp ^ made of waste plasticized raw materials, especially a waste phenolic resin Sheets, combined with PE and plastics are made by the original V industry! V: p: PMM BU ^ Chengzhi imitation solid wood building material ί :: cheng composite material, the building material made by this manufacturing method has good fire, flame resistance, low Smoke, low toxicity, and electrical insulation [Previous technology] This building material can be recycled and reused. The past five + evening λμ seven-domain organic materials φ .., ^ XI Pinglai ’composite materials are used in almost all materials, such as court supplies, sports equipment, leisure products, automobiles, aviation 埶: f. · And so on. All synthetic polymer materials, including plastics ρΛ. Τ, can be used as substrates. However, in addition to inorganic powder, Shijia A & m β fiber, I machine ^ Μ β 疋 artificial inorganic or organic fiber, such as fiber, carbon cut fiber, etc., organic hand 妯 π: 5 fiber, etc. In terms of structure, the fibers are arranged one-dimensionally, and there are unidirectionally arranged one-dimensionally structured fibers, and two-dimensional or one-dimensionally arranged three-dimensionally structured fibers. Fibers can be subdivided into continuous fibers which are quite expensive. 'In addition to glass fiber, the other reinforcing fibers are expensive, and the quality of the home is gradually improving.' The quality of life at home is also gradually improved. When replacing the old, the replacement rate is also greatly increased, which shortens the life cycle and therefore wastes. The large amount of materials has caused many environmental resistance issues, due to the rise of human literacy and awareness, and various factors that improve the economic efficiency of the industry.
第5頁 200533430Page 5 200533430
五、發明說明（2) 因，促使減少木材砍伐及資源回收再利用等等相關環境保 δ蒦議通’受到國際社會大眾越來越多的關心和重視。 ' 【發明 『所欲 但 上遂出 替代板 片之紋 積之木 伐速度 方法， 下列之 1\塑合 膠，須 2. 受潮 3. 容易 4. 原木 人體健 故 採用之 材質選 依舊存 質感之 内容】 解決之技 為滿足消 現有替代 材係以原 路顯現出 材料，藉 ，此種方 但在實際 缺點： 夾板遇水 於壁角挖 後若未加 燃燒產生 薄片與塑 康之氣體 而習用之 材質和製 擇上，仍 在，如何 環保板材 術問題』 費者之需求及裝潢建材之龐大市場，市面 板材之產生以取代習有的裝潢建材，此種 木薄片貼合塑合夾板所製成，利用原木薄 原木裝潢之效果，塑合夾板則取代相同體 以減少木材之使用量，進而減緩原木之砍 f原是一個十分理想及具有高度替代性之 施工、製作方法及所採用之材質上卻具有 j受潮即會產生膨脹現象而彎曲變形脫 5又，風口，增加施工之困擾及不便。 以妥善處理，將可能於板材中生蟲。 濃煙。 :夾板黏合所用之黏劑，會揮發釋出有害 ^ =二雖旎具有原木之質感，但因其所 /存在有上述之缺點，因此 舊以原木作為事，、酱姑曾 製造Φ ^ : 材1之首選，環保問題 ，實為、=妨害人體健康和具有原木 ·’、、辑刖各家製造廠商研發新品之首要V. Description of the invention (2) Because of the environmental protection related to the promotion of reduction of timber felling and resource recycling, etc., δ 蒦 Yitong has received more and more attention and attention from the international community. '[Invented "The desired method of cutting speed for wood grains instead of the grain of the plate. The following 1 \ plastic glue must be 2. damp 3. easy 4. the material used for the healthy use of wood is still texture The content of the solution is to meet the needs of the existing alternative materials to show the materials in the same way. However, this method has the practical disadvantages: After the plywood meets the water and digs in the corner, it will be used to generate flakes and plastic health gas. In terms of materials and system selection, there is still a problem of how to environmentally-friendly sheet metal technology. ”The demand of consumers and the huge market of decorative building materials, the production of market-oriented boards to replace the traditional decorative building materials, this kind of wood flakes are made of plywood Using the effect of thin log decoration, plastic plywood replaces the same body to reduce the amount of wood used, thereby slowing down the cutting of the log. The original is a very ideal and highly alternative construction, manufacturing method and material used. However, if it is wet, it will cause expansion and bending deformation, and the tuyere will increase the trouble and inconvenience of construction. With proper treatment, insects may be in the plate. Heavy smoke. : The adhesive used for plywood bonding will volatilize and release harmful ^ = 2Although 旎 has the texture of a log, but because of the above-mentioned shortcomings, the old wood was used as a matter. 1, the first choice, environmental issues, is, = harms human health and has the log · ', and the most important R & D of various manufacturers to develop new products
200533430 五、發明說明（3) "一"--- 課題。 『解決問題之技術手段』 緣此’本發明為解決前述習用替代板材之缺點及符合 環保之要求，遂利用學理知識潛心研究，經過多次實驗改 良，終於研發出一種新穎的仿實木建材及其製造方法該 建材及其製造方法暨符合環保訴求，又具有原木之質感°， 而且安全不妨礙人體健康，同時本發明利用廢棄酚醛樹脂 板材，及回收處理過的塑膠’將此二者作為原料所製造成 之複合材料，最終仍然可以被回收再利用或是還原成執 能，具有極高之可更新性（Renewability) 。 ^ 依據前述，該方法主要係將廢棄酚醛樹脂板材研磨成 粉，再混合PE、PVC、PP、PS、ABS、pET、〇pp、pMMA …等 等再生塑膠或新料塑膠，經由混鍊、造粒及射出、押出或 離心成型，即可獲得一具有像原木般之自然美觀木紋，而 且又，有咼剛性強度、低密度、低成本之仿實木建材，重 要的疋本板材為防火、難燃、低煙、低毒、電氣絕緣性佳 之材料，而且可再生重複利用。 本發明之另一目的即是所使用之廢棄酚醛樹脂板材， 可取自廢棄電路板，此廢棄電路板為已回收過其中内含的 金、銀、銅後，別人無法再處理形同垃圾般的廢棄電路 板，取之不盡且價格低廉，能大量替代木板的使用，況且 此廢棄電路板若以燃燒來銷毁是必須付費的，更嚴重的是 會，生戴奥辛（Dioxin);戴奥辛（Di〇xin)在人體中具 有蓄積性，且在血液中循環不已而不易排除體外，並且容200533430 V. Description of Invention (3) " 一 " "Technical means to solve the problem" For this reason, in order to solve the shortcomings of the conventional alternative sheet and meet the requirements of environmental protection, the present invention uses scientific knowledge to research intensively, and after many experiments and improvements, finally developed a novel imitation solid wood building material and its Manufacturing method The building material and its manufacturing method are in line with environmental protection requirements, and have the texture of a log, and safety does not hinder human health. At the same time, the present invention uses waste phenolic resin boards and recycled processed plastics. The manufactured composite materials can still be recycled, reused, or restored to perform power, with extremely high renewability. ^ According to the foregoing, the method is mainly to grind waste phenolic resin sheet into powder, and then mix PE, PVC, PP, PS, ABS, pET, 0pp, pMMA, etc. recycled plastic or new plastic, etc. Pellets, injection, extrusion, or centrifugal molding, you can get a natural and beautiful wood grain like logs, and also have rigid strength, low density, low cost imitation solid wood building materials, the important hard board is fireproof, difficult Material with low flammability, low smoke, low toxicity, good electrical insulation, and can be recycled and reused. Another object of the present invention is to use the waste phenolic resin board, which can be taken from the waste circuit board. After the waste circuit board has been recovered, the gold, silver, and copper contained in the waste circuit board have been recovered. The waste circuit boards are inexhaustible and inexpensive, which can replace the use of wooden boards in large quantities. Moreover, if this waste circuit board is destroyed by burning, it must be paid. More seriously, it will be Dioxin; Dioxin (Dioxin) 〇xin) is accumulative in the human body, and circulates endlessly in the blood, and it is not easy to exclude the body.
第7頁 200533430Page 7 200533430
易累積在脂肪中，壇1 c;主你μ &， 技充帝故此α + 、” 1 5年後仍無法從人體中排除，燃燒此 、一 i , ★舍、一仇生f戴奥辛（D i0 X i η )，不僅造成土壤之 你、+ π ^乐空氣及水源，易造成孕婦懷畸胎及流產， 糾二二ί二統、肝、肺、腎、腸胃等易造成機能破壞及 對疾病抵抗力減弱、並易致癌，ώ此來看，本發明實為廢 棄電路板開創出一條不會污染環境的最後處理，而且本發 明所製成之仿實木建材最終可再生重複制，因此極具環 保和產業利用價值。 本發明之另一目的是所使用之PE、PVC、ΡΡ、PS、ABS PET、0ΡΡ、ΡΜΜΑ…等等再生塑膠，可取自國内廠商之廢j 料回收’能減少千年不壞的塑化產品之垃圾量。按，在台 灣地區所產生的一般固體廢棄物中，木材紙類的含量約佔 25· 13 %至34· 12 %，塑膠類約為16· 9 %至19· 72 %，本發 明係一種廢棄塑化原料製成之仿實木建材及其製造方法， 既能替代木材的使用又能將廢棄塑膠再回收利用，換言 之”對於台灣地區所產生的一般固體廢棄物，本發明既能 減低木材紙類的廢棄物含量，又能減低塑膠類的廢棄物含 量’實為一舉二得之發明。為使貴審查委員了解本發明 之目的、特徵及功效，茲藉由下述具體實施例，並配合所 附之圖示，對本發明傲一线細說明，說明如后： 【實施方式】 如圖一所示，係為本發明之製作方法流程圖；本發明 所採用之材質，係取自廢棄酚醛樹脂板材，例如廢棄電路 板，再加上PE、PVC、PP、ps、ABS 、PET、0ΡΡ、PMMA …It is easy to accumulate in fat, altar 1 c; master you μ &, therefore, the technology charge emperor α +, "15 years later still cannot be excluded from the human body, burn this, one i, ★ She, one enemy f dioxin ( D i0 X i η), not only cause you to the soil, + π ^ Le air and water, it is easy to cause pregnant women to have teratos and miscarriages, and the second system, liver, lung, kidney, gastrointestinal, etc. are easy to cause functional damage and The resistance to disease is weakened and it is easy to cause cancer. From this point of view, the invention actually creates a final treatment that does not pollute the environment by discarding circuit boards, and the imitation solid wood building material made by the invention can be re-reproduced eventually, so It has great environmental protection and industrial utilization value. Another object of the present invention is to use recycled plastic such as PE, PVC, PP, PS, ABS PET, OPP, PMMA, etc., which can be taken from domestic manufacturers' waste material recycling. It can reduce the amount of garbage of plastic products that are not bad for thousands of years. According to the general solid waste generated in Taiwan, the content of wood and paper accounts for about 25. 13% to 34. 12%, and plastics is about 16. 9% to 19.72%, the present invention is a waste plasticized raw material The imitation solid wood building material and its manufacturing method can not only replace the use of wood, but also recycle waste plastic. In other words, for the general solid waste generated in Taiwan, the invention can reduce the waste content of wood and paper, and It can reduce the waste content of plastics. In order to make your reviewing committee understand the purpose, features, and effects of the present invention, the following specific examples and the accompanying drawings are used to explain the present invention in detail, as explained below: [Embodiment] Figure 1 Shown is the flowchart of the manufacturing method of the present invention; the material used in the present invention is taken from waste phenolic resin sheet, such as waste circuit board, plus PE, PVC, PP, ps, ABS, PET, OPP, PMMA ...
200533430 五、發明說明（5) 等等再生塑膠或新料塑膠，將前述之廢棄酚醛樹脂板材A 粉碎研磨成粉末B，將此粉末B混合再生塑膠或新料塑膠或 其混合物中成為混合物C，該再生塑膠或新料塑膠係指 PE、PVC、PP、PS、ABS、PET、0ΡΡ、PMMA …等等，該再 生塑膠來源取自國内卑商之廢料回收，並於其中添加〇.卜、 35% 之偶合劑（Coupling Agent)、起始劑（Initiator) 與催化劑（Catalyst )，而再生塑膠與粉末之混合重量比h 例約在0· 5〜2. 5 :卜7. 8。 該混合物C經過1 0〜5 0分鐘之混合後，再於1 〇 〇〜3 3 〇 轉速10〜2000rpm下混鍊、造粒成複合材料顆粒j)，然後將 j 複合材料顆粒D冷卻至室溫E，之後即可在1〇〇〜33〇艺下射 出、壓出或離心成型F，如此即完成具有原木質感的廢棄 塑化原料製成之仿實木建材^ 如圖一所示’係為本發明之製作方法流程圖；本發明 所採用之材質，係取自廢棄酚醛樹脂板材，例如廢棄電路 板，再加上PE、PVC、PP、ps、ABS 、PET、0ΡΡ、PMMA … 等等再生塑膠或新料塑膠，將前述之廢棄酚醛樹脂板材八 粕碎研磨成粉末B，將此粉末β混合再生塑膠或新料塑膠或 其混合物中成為混合物C，該再生塑膠或新料塑膠係指 PE、PVC、PP、PS、ABS、ΡΕΐ、0ΡΡ、ΡΜΜΑ …等等，該再 生塑膠來源為農業用覆蓋膜、塑膠零件、電線電纜、彼覆 材、塑膠容器…等等，加入〇·丨〜託％相容劑 (Compatibilizer)後成為再生塑膠，即可與粉末Β混合 成為混合物c，而再生塑膠與粉末之混合重量比例約在〇·5200533430 V. Description of the invention (5) etc. Recycle plastic or new plastic, etc., pulverize the aforementioned waste phenolic resin sheet A into powder B, mix this powder B with recycled plastic or new plastic or its mixture to become mixture C, The recycled plastic or new plastic refers to PE, PVC, PP, PS, ABS, PET, OPP, PMMA, etc. The source of the recycled plastic is taken from the waste recycling of domestic low-income merchants, and added to it. 35% 的 Coupling Agent (Coupling Agent), the initiator (Initiator) and the catalyst (Catalyst), and the weight ratio h of the recycled plastic and powder is mixed, for example, about 0.5 ~ 2. 5: Bu 7.8. After the mixture C is mixed for 10 to 50 minutes, the mixture is mixed and granulated at a rotation speed of 10 to 2000 rpm to form composite material particles j), and then the j composite material particles D are cooled to the chamber. After warming E, you can then injection, extrusion or centrifugal molding F under 100 ~ 33 ° process, so as to complete the imitation of solid wood building materials made of waste plasticized raw materials with a raw wood feel. Flow chart of the production method of the present invention; the material used in the present invention is taken from waste phenolic resin sheet, such as waste circuit boards, plus PE, PVC, PP, ps, ABS, PET, OPP, PMMA, etc. for regeneration For plastic or new plastic, grind the aforementioned waste phenolic resin sheet into powder B, and mix this powder β with recycled plastic or new plastic or its mixture to become mixture C. The recycled plastic or new plastic refers to PE , PVC, PP, PS, ABS, PEI, OPP, PMMA, etc. The source of the recycled plastic is agricultural cover film, plastic parts, wires and cables, other covering materials, plastic containers, etc., added 〇 丨 丨 托Compatibilizer ) Becomes recycled plastic, which can be mixed with powder B to become mixture c, and the mixed weight ratio of recycled plastic and powder is about 0.5
200533430 五、發明說明（6) 〜2 · 5 ·· 1 〜7 · 8。 該混合物C經過10〜5 0分鐘之混合後，再於溫度1〇〇〜 330 C轉速1 〇〜2〇〇〇rpm下混練造粒成複合材料顆粒D，然後 將複合材料顆粒D冷卻至室溫E，之後即可在1 〇 〇〜3 3 0 °C下 射出、壓出或離心成型F，如此即完成具有原木質感的廢 、 棄塑化原料製成之仿實木建材。 從上所述，可歸納出下列之製作步驟： ' 步驟A :採用廢棄酚醛樹脂板材作為原料。 步驟B ;將前述廢棄板材粉碎研磨成粉末。 步驟C ··將粉末混合再生塑膠、新料塑膠或其混合物中成 $ 為混合物。 步驟D :於高溫下混鍊、造粒成複合材料顆粒。 步驟E ··將複合材料顆粒冷卻至室溫。 步驟F ··將複合材料顆粒於高溫下射出、壓出或離心成型 後，完成成品。 如圖二所示，係為本發明製作出之成品照片圖；依據 本發明所揭露方法製作之仿實木建材為一體成型之仿實木 建材20，一仿實木建材20上可同時具有螺紋端21、木紋本 體22以及光滑端23，由於本建材為酚醛樹脂補強製成的熱 塑性複合材料具有高鋼性的強度及低密度，因此所製作成 型之螺紋端2 1可與螺帽丨〇相當吻合且螺紋不易損壞，仿實 木建材20上的光滑端23可像實木一般製作成拋光面但又比 實木财磨擦’仿實木建材2〇上還可製作成美觀之木紋本體 2 2，本仿實木建材2 〇為防火、難燃、低煙、低毒、電氣絕200533430 V. Description of the invention (6) ~ 2 · 5 · · 1 ~ 7 · 8. After the mixture C has been mixed for 10 to 50 minutes, it is kneaded and granulated into composite material particles D at a temperature of 100 to 330 C and a rotational speed of 100 to 2000 rpm, and then the composite material particles D are cooled to a room. After warming E, you can then inject, press or centrifugally mold F at 100 ~ 30 ° C, so as to complete the imitation solid wood building material made of waste and discarded plasticized raw materials with a raw wood feel. From the above, the following manufacturing steps can be summarized: 'Step A: Use waste phenolic resin sheet as raw material. Step B; Crush and grind the waste sheet into powder. Step C: Mix powder with recycled plastic, new plastic or its mixture into a mixture. Step D: Mix the chains and granulate into composite material particles at high temperature. Step E ... Cool the composite particles to room temperature. Step F ······················································· projected the composite material particles at a high temperature, extruded, or centrifuged to form a finished product. As shown in FIG. 2, it is a photograph of the finished product produced by the present invention. The imitation solid wood building material produced according to the disclosed method is an imitation solid wood building material 20. An imitation solid wood building material 20 may have threaded ends 21, The wood grain body 22 and the smooth end 23, because the building material is a thermoplastic composite material reinforced by phenolic resin, has high rigidity and low density, so the threaded end 21 made can be quite consistent with the nut 丨 〇 The thread is not easy to be damaged. The smooth end 23 on the imitation solid wood building material 20 can be made into a polished surface like solid wood, but it is more abrasive than solid wood. The imitation solid wood building material 20 can also be made into a beautiful wood grain body 2 2. This imitation solid wood building material 2 〇 for fire, flame, low smoke, low toxicity, electrical insulation
第10頁 200533430 五、發明說明（7) 緣性佳之建材，而且可再生重 成型的樣式本仿實木建材20皆能達成且且所能製作 之效能。 6此适成且具有比實木更優異 綜上所述，本發日4確可藉所揭露之翻人^ 板材之缺失與未達成之功效提出有效的解匕針對習用 步地，增加習用方法未有之功能， #、更進- 業利用性，實已符合專利法發明專利、^步性及產 申請之。為此，謹請.貴審查委員詳予審查午麦依法具文 准專利，至感德便。 一並斫早曰賜 以上已將本發明做一詳細說明，惟以上所 本發明之較佳實施例而已，當不能限定本發杂，僅為 圍。即凡依本發明申請範圍所作之均等變化& ^之範 應仍屬本發明之專利範圍内。 、> 飾等，皆 li 第11頁 200533430 圖式簡單說明 【圖式簡單說明】 圖一係為本發明之製作方法流程圖。 圖二係為本發明製作出之成品照片圖。 【元件符號說明】 A 廢棄酚醛樹脂板材 B 粉碎研磨成粉末 C 混合再生塑膠成混合物 D 混練、造粒成複合材料顆粒 E 冷卻至室溫 F 射出、壓出或離心成型 10 螺帽 20仿實木建材 21 螺紋端 2 2 木紋本體 23 光滑端Page 10 200533430 V. Description of the invention (7) The building materials with good margins and renewable and remodeling styles can be achieved and made with the imitation solid wood building materials 20. 6 This is suitable and has better than solid wood. To sum up, this day 4 can indeed take advantage of the revealed and unreachable effects of the ^ ^ plate missing and proposed unsuccessful effects. Some functions, #, 进 进-industry availability, have been in line with the patent law for invention patents, step and application. To this end, I would like to ask your review committee to examine Wu Mai's patents in accordance with the law in detail. The present invention has been described in detail above, but the preferred embodiments of the present invention are only described above. It is only a matter of limitation when the present invention is not limited. That is, the range of equal changes & ^ made in accordance with the scope of application of the present invention should still fall within the patent scope of the present invention. , ≫ Decorations, etc. Page 11 200533430 Brief Description of Drawings [Simplified Description of Drawings] Figure 1 is a flowchart of the manufacturing method of the present invention. Figure 2 is a photograph of the finished product made by the present invention. [Element symbol description] A Waste phenolic resin sheet B Crush and grind into powder C Mix recycled plastic into mixture D Mix and granulate into composite material particles E Cool to room temperature F Injection, extrusion or centrifugal molding 10 Nut 20 Imitation solid wood building material 21 Threaded end 2 2 Wood grain body 23 Smooth end