200811992 九、發明說明: 【發明所屬之技術領域】 本發明係關於使用陽極黏接技術以製造半導體在絕緣 體上(SOI)結構之裝置。 【先前技#f】 至目前,最常使用於半導體在絕緣體上之半導體材料 為石夕,以及以簡稱lfsor表示為該結構。矽在絕緣體上結構 技術對高性能薄膜電晶體,太陽能電池,以及例如主動陣列 顯示器已變為更重要。 為了容易表示,下列說明有時以SOI結構表示,不過引 用該特定型式SOI結構主要使本發明說明變為容易以及並 不預期及解釋為以任何方式限制本發明。在此所使用s〇I 簡寫係一般表示半導體在絕緣體上結構,但是並不受限於 矽在絕緣體上結構。同樣地,使用S0G簡寫一般表示非限制 性之半導體在玻璃上結構。S0G名稱預期亦包含半導體在 破璃陶竟上結構,其包含非限制性之石夕在玻璃陶瓷上結構 °S0I簡寫包含S0Q結構。 SOI結構可包含薄層單晶石夕(通常厚度為〇·卜〇· 3微米) t絕緣材料上。得到SOI結構晶片之多種方式包含:⑴將 :晶矽晶片黏接至另一矽晶片上,si02氧化物層成長於該 曰曰片上;(11)離子移植方法以形成埋嵌氧化物層於石夕晶片 中,(111)離子移植法以由矽施體晶片分離(外延)薄的矽層 以及將其黏接至另一石夕晶片上。 吴國第5374564號專利揭示出一種使用熱處理過程以 第 5 頁 200811992 4 得到單财細於基板上。具有平祕細之半導體施體 晶片進行下列步魏理:⑴藉由離子轟擊糾表面產生一 層氣態微小氣泡界定出構成基板主要部份較低區域以及構 成薄膜上舰域之移植;(i i)將晶脾祕表爾細由至 少一層堅硬材料層所構成之加_見料;以及(i i i)熱處理晶 、 片以及加固櫬料之組件的第三階段,其在溫度高於進行離 '子轟擊之溫度下進行以及足以在微小氣泡中產生壓力效應 以及在薄膜與基板主要部份之間產生分離。明顯地,該處 理過程通常無法運作於玻璃或玻璃陶瓷,因為黏接玻璃及 玻璃陶瓷需要較高溫度。 美國第2004/0229444號專利申請賴示出製造Sqq結 構之處理過程,該專利之說明在此加入作為參考。該處理 步驟包含:(i)將石夕施體晶片表面暴露於氫離子移植以產生 具有黏接表面之外延層;(i i)將石夕施體晶片黏接表面與破 璃基板接觸;(i i i)施加壓力,溫度及電壓於石夕施體晶片及 _基板使其之_接變為細;以及(iv)冷卻結構至一 般溫度使玻璃基板以及矽外延層由矽施體晶片之分離變為 容易。 … 由美國第2004/0229444號專利申請案揭示之處理過程 產生之SOG結構可包含例如玻璃基板,以及黏附在其上面之 半導體層。半導體層之特定材料實質上為單晶材料。所謂 "實質上”係說明半導體層考慮半導體材料正常地包含至少 些内部或表面缺陷為本徵性或刻意地力0上,例如晶格缺 陷或一些晶粒界面。所謂”實質上”亦反應特定摻雜劑會扭 第6 頁 200811992 曲或影響半導體材料之晶體結構。 為了說明用途,假設半導體層由石夕所構成。不過人們 了解半導體材料能夠翁為主料體或任何 導體,例如為ΠΙ_ν,„_ιν,Π_ΙΜ等轉體麵。這些材 料範地含:Si,SiGe,SiC,Ge,GMs,GaP,及 ΙηΡ。玻璃基板 、可蛾錄賴錢錄玻軸隸麵。雜:並不要求 • ,在此所說明S0G結構包含氧化物玻璃或破璃陶竟。例如, 玻璃紐可岭後土金屬軒找雜板 本公司編號1737或Eagle 2咖玻雜成份製造出基板。這 些玻璃材料可制地制於修製造液晶顯示器中。 我們發現薄的外延層半導體層(例如石夕)及特定基板例 如一些玻璃及破璃陶莞_之良好品質陽極黏接要求小 心控制-些處理過程之變數。這些魏包含一項或多項下 列因素:溫度(特別是接近及/或超過1〇〇叱高溫);壓力(半 導體層與紐之間);電壓(產生電解作用);大氣條件(例如 真空或非真空);冷卻分佈(產生外延作用);機械分離辅助( 例如輔助外延作用)等。將料體層黏挺玻璃或破璃陶 瓷基板之陽極黏接的傳統技術無法適當地解決上述處理過 矛王之史數。例如,傳統陽極黏接處理過程之溫度限制為刪 °c ° 因而,業界存在新穎裝置之需求,該裝置能夠藉由控制 上述一項或多項處理過程變數以改善陽極黏接處理過程。 【發明内容】 依據本發明一項或多項實施例,陽極黏接裝置包含:第 200811992 一黏接板構件可操作來唯p接第一材料片狀物,以及提供至 少一項受控制之加熱,電壓,以及冷卻;第二黏接板構件可 操作來啣接第二材料片狀物,以及提供至少一項受控制之 加熱,電壓,以及冷卻;壓力構件可操作地麵合至第一及第 二黏接板構件以及可操作來促使第一及第二黏接板構件朝 向彼此以達成第一及第二材料片狀物沿著其各別表面彼此 靠在一起為受控制之壓力;控制單元可操作來產生到達第 一及第二黏接板構件以及壓力構件之控制訊號以提供加熱 ,電壓以及壓力分佈足以在第一及第二材料片狀物之間達 成陽極黏接。 依據本發明一項或多項實施例,陽極黏接裝置包含:第 一黏接板構件可操作來喻接第一材料片狀物,以及提供至 少一項受控制之加熱,電壓,以及冷卻;第二^接板構件可 操作來啣接第二材料片狀物,以及提供至少一項受控制之 加熱,電壓,以及冷卻;以及抬起以及緊壓構件可操作地耗 合至第一及第二黏接板構件以及可操作來促使第一及第二 黏接板構件朝向彼此以達成第一及第二材料片狀物沿著其 各別表面彼此靠在一起為受控制之壓力以有助於其達成陽 極黏接。 依據本發明一項或多項其他實施例,陽極黏接裝置包 含:第一黏接板構件可操作來啣接第一材料片狀物,以及第 板構件可操作來喻接第二材料片狀物,第一及第二 黏接板構件均包含承載面,每一承載面界定出承載平面以 分別啣接第一及第二材料片狀物;以及敞開以及閉合構件 200811992 了操作來轉合至苐—黏接板構件以及可操作來:⑴當為閉 合指向^將輔助固定上側黏接板構件相 構件,使得下方黏接板構件朝向上側黏接板構件之移動將 達成第—及第二材糾狀雜各職面彼此靠在一起 為受控制之壓力;以及㈤提供雙移_孔分佈,其中第一 移動將第二黏接板構件與第一黏接板構件分離,其方向分 別地垂直於其各別承載面,以及第二移動斜向地使第二黏 接板構件離開第-黏接板構件,使得第斗接板構件之承 載面傾斜於第一黏接板構件之承載面。 •依據本發明一項或多項其他實施例,陽極黏接裝置包 含··第一黏接板構件可操作來喻接第一材料片狀物,以及提 1、至:>、項受控制之力^熱,電壓,以及冷卻;第二黏接板構 件可操作來喻接第二材料片狀物,以及提供至少一項受控 制之加熱,電壓,以及冷卻;以及分隔器構件包含一組多個 可移動填隙片組件,分隔器構件耦合至第一黏接板構件以 及可操作來對稱地移動填隙片組件朝向第一及第二材料片 狀物以及在其之間以避免第-及第二材料片狀物之週邊邊 緣彼此接觸。 依據本發明一項或多項其他實施例,黏接板構件(使用 於第一及苐一材料片狀物陽極黏接在一起)包含:含有第一 及第二分隔開表面之底座;由底座第二表面支樓之熱絕緣 體以及可操作來阻隔熱量轉移至底座;加熱碟片直接地或 間接地耦合至絕緣體以及可操作來以電熱方式產生熱量; 以及散熱器直接地或間接地I馬合至加熱碟片以及可操作來 200811992 至少傳導加熱碟片之熱量,以及施加電壓至第一材料片狀 物,其中對第一材料片狀物施加電壓及熱量係依據各別加 熱及電壓分佈以協助第一及第二材料片狀物之陽極黏接。 依據本發明一項或多項其他實施例,黏接板構件(使用 於將弟一及弟二材料片狀物陽極黏接在^^起)包含:含有第 一及第二分隔開表面之底座;加熱碟片直接地或間接地耗 合至底座以及可操作來以電熱方式產生熱量,加熱碟片包 含一組多個加熱區域,其可操作來提供邊緣損耗溫度補償 特性,其中施加於第一材料片狀物之熱量係依據加熱分佈 以協助第一及第二材料片狀物之陽極黏接。 依據本發明一項或多項其他實施例,黏接板構件(使用 於第一及第二材料片狀物陽極黏接在一起)包含:含有第一 及第二分隔開表面之加熱碟片以及可操作以電熱方式產生 熱量;熱分散器直接地或間接地輕合至加熱碟片之第二表 面以及操作來至少傳送加熱碟片發出的熱量,以及對第一 材料片狀物施加電壓;以及至少一個冷卻通道與加熱碟片 之第-表面鮮連通以及可操作來運載冷卻流體以經由散 熱器以及加熱碟丨由第一材料片狀物移除熱量,其中施加 於第-材則狀物之歸及電壓絲各別加熱及電壓分佈 以協助第一及第二材料片狀物之陽極黏接,以及依據冷卻 分佈對第-洲狀物進行冷卻以協助由第—材料片狀物 分離已黏接至第二材料片狀物之外延層。 依據本發明-項或乡項其他實概雜板構件(使用 於將第-及帛二材則杨陽錄接在—起)蛛含有第 第10 頁 200811992 一及第二分隔開表面之底座以及孔徑通過其中;加熱碟片 由底座支如及與其無触及可雜以電財式產生熱 量,加熱碟片包含孔徑通過其中;散熱器直接地或間接地轉 合至加熱碟㈣躲至少傳送加熱劍發出的熱量, 以及對第-材則狀物施加躲碰,散熱_包含孔徑通 過其中及預先加載柱塞,其具有電極延伸通過底座,加 熱碟片以及散熱器之孔徑,當電極與散熱器接觸時,其可操 作為導電地連接至第一材料片狀物。 八’、 當本發明隨同附圖加以說明時,業界熟知此技術者將 清楚地了解本發明其他項目,特性及優點等。 【實施方式】 令™,具τ相同的數字表示相同的元件,圖1顯示 依據本發明-項或多項實施例之黏接裝置1G的透視圖。 在該實施例中,黏接裝置為签體處理系統,其能夠在溫度高 於傳統黏接溫細如為高於6G(rc以及接近及/或超過麵 二下陽極黏接s〇i結構之兩種材料片狀物。(黏接袭置1〇亦 月匕夠在傳統溫度下作陽極黏接)。作為列舉目的(並非作為 限制性),SOI結齡此將說明作為黏接裝置1〇操作之適當 的作件(例如在製造SOI結構中)。作為說明用途,底下說 月作為工作件之特別观結構為黏接半導體施體晶片(例如 Γ晶片)至破璃(或玻璃_魏以及由石夕施體晶片外延 出矽層,使得其保留黏接至破璃紐。 2接裝置H)包含下顺件:抬起及緊壓構件戰敞開 及閉5構件200,分隔器構件3〇〇,上側黏接板構件4〇〇,下側 200811992 ^反構件_。這些轉崎彼此私以雜合物由底 支物冓Μ所域。包含-個或多侧合控制迴 扪- ^早兀^絲顯示出)可操作來控制黏接裝置1〇之各 W例如藉由計算機程式)以及更詳細說明於底下。 ―、雖然黏接裝置10之操作以及特定黏接處理過程將詳細 1於底下,現在對該操作提出簡單的說明。在圖i中,黏 接衣置10為閉合指向,因而上側黏接板構件棚閉合地位於 下侧黏接板構件500上。如圖2所示,上娜接板構件棚可 刼作向上旋轉以及離開下侧黏接板構件5〇〇以允許被黏接 在-起之_材料片狀物(例如魏體晶⑽及玻璃基板) 置10。再次地,作為酬用途,石夕施體晶片假設包 3被黏接至玻璃基板之外延層及隨後由石夕施體晶片分離。 在為範例中,假R石夕施體晶片接觸上側黏接板構件400 ,同柃在黏接處理過程中玻璃基板接觸下側黏接板構件5〇〇 。例如玻璃基板可放置於下側黏接板構件5〇〇上以及石夕施 體晶片可放置於玻璃基板上,使得其所在位置接觸上側黏 接板構件400(當裝置10為閉合時)。(人們了解該指向可相 反而並不會脫離本發明各個實施例範圍)。在另一實施例 中,當上側黏接板構件棚為敞開位置時,矽施體晶片可藉 由例如夾鉗,夾頭構件,真空等方式耦合至上側黏接板構件 400 〇 通常,上側黏接板構件4〇〇可操作來對矽施體晶片提供 至少一個雙控制之加熱,電壓,以及冷卻,同時下側黏接板 可操作來對玻璃基板提供至少一個受控制之加熱, 第12 頁 200811992 電壓,以及冷卻。抬起及緊壓構件100可操作地耦合至上側 及下側黏接板構件400, 500以及可操作來促使第一及第二 黏接板構件400, 500朝向彼此以沿著其各別表面(即界面) 達成矽施體晶片靠在玻璃基板為受控制之壓力。控制單元 可操作來產生控制訊號至上侧及下側黏接板構件4〇〇, goo 以及抬起及緊壓構件100以提供加熱,電壓,以及壓力分佈 足以在矽施體晶片及玻璃基板之間達成陽極黏接。控制單 元可操作來產生控制訊號至上側以及下側黏接板構件4〇〇, 500以主動地冷卻以及促使黏接後外延層由矽施體晶片分 離變為容易。 如圖2所示,在上側黏接板構件棚向上旋轉以及離開 下側黏接板構件500以及矽施體晶片以及玻璃基板插入其 間,上側黏接板構件4〇〇可操作來向下旋轉(藉由敞開及閉 石構件200)使付上側以及下侧黏接板構件4〇〇, 5〇〇分隔開 口而,田石夕施體晶片放置於玻璃基板上時,上側黏接板構 件400與石夕施體晶片為分隔開的。可加以變化,假如石夕施體 晶片耦合至上側黏接板構件4〇〇(例如藉由先前所提及夹甜 ,夾頭,真空等方式)耦合至上侧黏接板構件鐵矽施體晶 片與玻璃基板將分隔開。假如採用後者方式,石夕施體晶片 及破璃基板可醜藉齡舰蝴±她及下條接板構 件働,500加熱能量分別地加熱至特定溫度(其接近及/或 f過1_〇。假如翻前者方式,麵織置完全 後可開始各別加熱。 圖4A及4B所示,矽施體晶片以及玻璃基板在抬起及 200811992 緊壓構件100受控制促動下可彼此接觸。抬起及緊壓構件 100抬起下側黏接板構件500(以及玻璃基板)至一位置,使 付在石夕施體晶片與玻璃基板之間可達成受控制力σ熱以及壓 力。石夕施體晶片以及玻璃基板亦施力口 1750伏特直流差分電 動勢於上側以及下側黏接板構件4〇〇, 5〇〇。施加壓力,差分 溫度,以及差分電壓歷時一段受控制時間。而後,電壓歸零 以及冷卻矽施體晶片以及玻璃基板(包含主動冷卻),其至 少啟始外延層由石夕施體晶片分离隹。假如外延層與石夕施體晶 片間之分離在冷卻處理過程中並不完全,能夠使用一項或 多項機械或其他構件以輔助外延處理過程。 現在對黏接裝置10各別元件作更詳細說明。圖5為黏 接裝置10之透視部份分解圖。其很容易清楚地顯示出特定 構件··抬起及緊壓構件1〇〇,敞開及閉合構件2〇〇,分隔器構 件300,以及上側以及下側黏接板構件棚,圓。 參考圖6,目兩說明抬起及緊壓構件實施例。抬起 及諸構件副輕合至下側黏接板構件議以及可操作來促 使上側以及下側黏接板構件棚,5〇〇朝向彼此以沿著其各 別表面達成石夕施體晶片與玻璃基板彼此靠在一起為受控制 之壓力以辅助達成陽極黏接。在該實施例中,抬起及緊壓 構件100可操作來促使下側黏接板構件5〇〇產生兩種主要之 移動:⑴預先負載移動,其中下側黏接板構件5〇〇垂直地移 動玻璃基板朝向上側黏接板構件4〇〇以達成上側以及黏接 板構件鐵_(以及_基板以及魏體^)初始預先 負載位置,以及(Η )壓力負載移動,其中玻璃基板緊壓靠在 第 Μ 頁 200811992 矽施體晶片為受控制之壓力(其亦允許玻璃基板與矽施體 晶片間自行對準以達成均勻的壓力分佈)。 抬起及緊壓構件100包含底座102,第一促動器104,第 二促動器106,以及底下托板108。底座102包含上側表面 110以及下側表面112。第一促動器1〇4可搞合至底座1〇2 之下側表面112,同時第二促動器1〇6耦合至底座1〇2之上 側表面110。底下托板108耦合至第二促動器1〇6,使得第 二促動器106位於底座1〇2與底下托板ι〇8之間。 底座102相對於一組多個導引柱114,116,118為可滑動 的。(雖然,其顯示出三個導引柱,但是可使用較多或較少 數目之導引柱)。例如,底座1G2可分別包含導引轴襯12〇, 122,124(其中軸襯124無法看見),因而各別導引柱 ,118同軸地位於各別導引軸襯120,122,124内,使得導引柱 114,116,118可縱向地滑移於導引軸襯12〇, 122,124内。各 別導引柱114,116,118可藉_定器13Q縱於黏接裝置1〇 之底板12 〇 依據本發明一項或多項實施例,第-促動器、104之促動 :達成先前所提顧先貞羯,其巾下娜接板構件· 错由底下托板108移動朝向上側黏接板構件働以達成上側 以及下側黏接板構件4〇〇, 5〇〇(以及玻璃紐以及石夕施體晶 ==預_之定位。_載移動為下條接板構s曰 ^月向上側黏接板構件4〇〇之粗略位移。第 卿於下讎接板構件― “’使仔第一促動器1〇4之促動將使第二促動器⑽以及 第〗5 頁 200811992 下側黏接板構件500產生粗雜移。 向上弟一促動器1〇4可包含轴腿,其可操作來 m2 動第一促動器1〇4。轴腿可藉由任何適 二衣加以驅動,例如電機螺旋管’液壓活塞農置等。第 及向下物促使底座102相對移動,因而底 ⑷14116,118在導引轴概12〇,122 广内^時加以維持。底錢2移動導致第二促動哭廳 ,底,板1〇8,以及下側黏接板構件相對應移動第一 ==104移動藉由軸_移動可機械地,電動地,及/或液 i 口以限制’使得下侧黏接板構件5⑻ f_。域6㈣嶋細咖定 二124間加以量測,相較於圖3中所 顯不貝貝上為零或靜止距離。 才口,及緊壓構件100之第二促動器1〇6可操作來產生可 力里(例如為微小的移動,她於先前所提及粗略移動 )於下側黏接板構件500上,其中可控制力量實質上垂直於 下側黏接板構件5〇〇之承載面(即,與玻璃基板接觸之表面) 。當上側黏接板構件侧之承載面平行於下.接板構件 關之承載面時,抬起及緊壓構件1〇〇之第二促動器、106確保 雜體晶片與玻璃基板間並未施加(或為最小)側向力量, 其會對良好品質陽極黏接產生刮損或損傷。 第二促動器106可為伸縮式促動器,其可操作來向上及 向下邮動底下托板⑽以回應伸縮器内部流體壓力(例如 液體或氣體壓力)變化。第二促動器、106可獨立地加以控制 第 16 頁 200811992 (相對於第一促動器104)以達成先前所提及壓力負載移動, 其中玻璃基板緊壓靠在石夕施體晶片。利用控制單元小心控 制第二促動器1〇6(例如控制伸縮器内壓力)可使用來建立 1¼極黏接玻璃基板與砍施體晶片間之適當壓力。除此,在 第二促動器106中採用伸縮器允許底下托板1〇8,下侧黏接 板構件5〇〇,以及玻璃基板浮動或自行對準於上側黏接板構 件400(以及石夕施體晶片)。 抬起及緊壓構件100亦可包含一組多個按裝元件例如 為耦合至底下托板108之向上導引柱狀物140。按裝元件 U0可操作來咱卩接以及固定分隔器構件3〇〇以及將在底下更 詳細地加以說明。 如圖5所示,抬起及緊壓構件1〇〇亦可包含定位感測器 150耦合至底下托板⑽及/或下側黏接板構件5〇〇。定位感 測器150可操作來提供輸出訊號至控制構件,其顯示下側黏 接板構件500移動之程度。例如,定位感測器15〇之輸出訊 號可提供顯示是否發生先前所提及下侧黏接板構件5〇〇之 粗略位移(朝向上侧黏接板構件400)。此將提供一個顯示 何時開始加熱,預先負載壓力以及施加種晶電壓等。定位 感測為150之輸出訊號可額外地或變化地提供顯示下側黏 接板構件500之速度及/或加速度。熟知此技術者了解下 側黏接板構件500之位置,速度,加速度等可依據定位感測 器150輸出訊號以及以時間為基準得到一個或多個位置量 測由控制單元計算出。例如,定位感測器可使用線性電壓 差刀轉、交态(LVDT)實施,其提供變化振幅輸出訊號為轉變 200811992 器可移動中心之函數。 現在針對圖7說明敞開及閉合構件施之實施例。在該 實施例中,敞開及閉合構件2〇〇包含抬起構件2〇2,促動器構Λ 件204,傾斜組件2〇6,托板2〇8。敞開及閉合構件·耦合至 上側黏接板構件4〇〇(並未顯示於圖7中,參閱圖j及5)以及 可操作·( 1)當為閉合指向時,輔助保持上側黏接板構件棚 位置相對於下側黏接板構件5〇〇,使得下侧黏接板構件_ 朝向上側黏接板構件4〇〇之移動達成石夕施體晶片靠在玻璃 基,上為受控歡壓力;以及⑹提供雙移_孔分佈,其 中第移動將上側黏接板構件4㈨由下側黏接板構件5㈨分 離出,其方向實質上垂直於其各別承載面,以及第二移動使 上側黏接板構件棚由下側黏接板構件_傾斜離開,使得 1_接板構件4〇〇之承載面傾斜於下側黏接板構件5〇〇之 承載面。 關於雙移動開孔分佈,抬起組件2〇2,促動器'組件綱, 傾斜組件2〇6,以及托板簡共同作用達成兩項主要移動: (1)托板208相對於底板!2之垂直移動;以及(土 土)傾斜移動 以促使托板208向上地相對於底板12轉動。注意上侧黏接 板構件400可操作來耦合至托板2〇8,托板2〇8之轉動允許 將矽轭體晶片以及玻璃勤反插入至上側以及下側黏接板 構件侧,500間之黏接裝置1〇内。托板2〇8(以及上側黏接 板構=之垂直移動允許上側以及下側黏接板構件鐵5〇〇 間之取初分離移動,該移動純粹為垂錄的。其能夠分離 而不會側向地刮損,否則其會損及s〇G結構。這些特性將更 第18 頁 200811992 詳細地說明於底下。 抬起組件202包含底座210,導引軸212,以及導引軸襯 214。底座210可操作來直接地或間接地連接至底板12以及 提供精密的參相,峨射作蛛及傾斜。導引轴 212可操作地耦合至底座21〇以及垂直地延伸朝向傾斜組件 206以及托板208。導引軸襯214可操作來滑移地啣接導引 轴212。如底下更詳細說明,導引軸襯214相對於導引軸212 之滑移移動促使托板208轉動以及垂直性移動。導引軸襯 214包含固疋板216,其可操作來機械性連接至促動器組件 204。 口口、 促動态組件204可操作來提供垂直力量至導引軸襯214 之固定板216,使得導引軸襯214能夠達成受控制之滑移,再 次地達成托板208之抬起及傾斜移動。在一項實施例中,促 動器組件204可包含千斤頂230,例如Duff-Norton千斤頂, 軸232連接至千斤頂230,以及耦合元件234連接至導引軸襯 214之固定板216。在一項或多項實施例夂如汀—此行㈤千 斤頂230可操作使得施加於軸236上旋轉力量於促使軸232 垂直移動以及導引軸襯214最終垂直移動。千斤頂230之促 動可藉由控制單元加以控制,例如採用電動馬達來轉動軸 236。 托板208可包含第一端部240,其可操作來唯卩接上側黏 接板構件400,以及第二端部242可操作地耦合至傾斜組件 206。在該實施例中,傾斜組件2〇6包含鉸接板25〇,其耦合 托板208至抬起組件202(其將在在底下更詳細地說明)。傾 第19 頁 200811992 斜組件206亦包含第一及第二停臂252, 254以及鉸接板25〇 拖軸連接至托板208。停臂252, 254在第一端部處耦合至底 板12,以及在其第二端部處耦合至托板2〇8。停臂252, 254 可在第一端部處旋轉地輕合至底板12,因而避免垂直性移 動(相對於底板12),但是第二端部可對著第一端部做樞軸 移動。母一條停臂252, 254包含細縫256,其可操作來承受 相對之滾轴或柱狀物由托板2〇8第二端部侧向地延伸。 托板208可操作地藉由樞軸連桿258耦合至鉸接板250 。更特別地,鉸接板250包含滑塊260,其至少部份地延伸至 托板208之孔徑245内。樞軸連桿258允許托板208繞著樞軸 連桿258轉動或旋轉。孔徑245尺寸大小以及形狀將使滑塊 在孔徑245内轉動而並不受到干擾。 對千斤頂230促動反應(例如藉由對軸236施加轉動力 量),軸232可抬起/p条低導引軸襯214。在所顯示指向中,導 引轴襯214抬起以回應先前所提及之促動,因而使鉸接板 250產生垂直移動(向上)。鉸接板25〇藉由滑塊26〇以及柩 軸連桿258施加垂直力量至托板208。托板208藉由滑塊260 移動,其方式將使得在抬起移動過程中上側黏接板構件4〇〇 全部受限運行中上側以及下侧黏接板構件4〇〇, 5〇〇之承受 面保持為平行的。 精由鼓接板250施力口於托板208垂直力量促使把板2〇8 之插梢244或滾軸在各別停臂252, 254之各別細縫内向上地 移動。托板208因而將垂直地昇起離開底板12同時保持實 貝上平行之關係。垂直向上移動(或舉起),同時保持實質 第20 頁 200811992 上平行於相對底板12之限制運行將持續,持續到托板之滾 軸或插梢244啣接細縫256内上侧限制處。當滾軸或插梢 244到達極限處,由滑塊260施力ϋ於托板208上連續性向上 力量促使托板208第一端部240向上傾斜以回應繞著樞軸 連桿258之旋轉性移動。(停臂252, 254繞著其第一端部些 微的樞軸移動可說明回應繞著樞轴連桿258樞轉之托板2〇8 側向移動)。托板208傾斜角度可藉由位於各別停臂252, 254 &部處之止塊257加以調整。例如,止塊257可包含螺紋 化桿件以及螺帽,其中螺紋化桿件可不同程度旋轉進入及 離開相關之細缝256。在可利用細縫長度中該調整允許滾 軸或插梢244許可運行以及托板2〇8傾斜角度作改變。 促動為組件204之逆轉導致托板2〇8向下傾斜至實質上 平行底板12之指向,接著向下垂直移動,其中托板2〇8保持 實質上平行於底板12。托板208平行方向可藉由鉸接板25〇 之個或夕個止塊259加以調整。例如,止塊259可包含螺 紋化之螺栓,其可旋入以及旋出欽接板25〇以提供把板 可调整之停靠位置。 托板208之第一端部240亦優先地包含一組多個鎖合器 246,其可操作來咱卩接以及耦合至抬起及緊壓構件ι〇〇(參閱 圖6)導引柱114,116,118之上側端部ii4A,116A,118A。例 如,鎖合器246可利用螺紋化螺栓以人工方式操作實施。當 托板208降低至圖4A,4B中所顯示位置時,鎖合器施確^石夕 施體晶片以及上側黏接板構件棚上之向上壓力能夠藉由 托板208加以抵銷而並不需要將抬起組件2〇2,促動器組件 200811992 204或傾斜組件206構件暴露於過度力量下。 托板208之第一端部24〇亦包含一組多個孔徑,各個金 屬線,線纜,及導管可通過該孔徑,其將在底下詳細說明。 參考圖8A及8B,其提供關於上側黏接板構件4〇〇更進一 步詳細說明。圖8A為上側黏接板構件4〇〇之透視圖,然而圖 8B為其k/f面圖。由於黏接裝置之對稱性,人們了解上側 黏接板構件400功能性及/或結構細節適用於下側黏接板構 ' 件500(如底下說明)。 上側黏接板構件獅之主要組件包含底座4〇2,絕緣體 404,背板406,加熱碟片408,以及散熱器410。上側黏接板 構件主要功能包含加熱矽施體晶片,對矽施體晶片提供壓 力,對石夕施體晶片提供電壓,以及冷卻石夕施體晶片。 加熱功能起源於加熱碟片408以及可操作來提供溫度 低於或高於600°C,以及可接近或超過1〇〇(rc。上側黏接板 構件400貫施例亦可操作來提供加熱均勻度在控制在整個 , 矽施體晶片設定點±0· 5%範圍内。 • 由上側黏接板構件400施加於石夕施體晶片之壓力藉由 散熱态410均勻地分佈於晶片上,其藉由玻璃基板對向上力 量提供相反的力量(由下側黏接板構件5〇〇施加)。此導致 矽施體晶片與玻璃基板界面處產生壓力分佈適合陽極黏接 。藉由控制下側黏接板構件500產生向上壓力(例如控制單 元控制情況下),壓力分佈可包含至少尖峰壓力在丨碌每平 方英对(psi)至lOOpsi之間。1〇至5〇pSi間較低壓力(例如 大約20psi)相信為有益的,因為其較不容易使石夕施體晶片 第22 頁 200811992 或玻璃基板破裂。 如上述所說明,矽施體晶片以及玻璃基板施加1750伏 特直流不同的電動勢,其分別地施加於上側以及下侧黏接 板構件400, 500。人們了解電動勢可藉由下列方式達成: (i)施加電動勢於石夕施體晶片以及玻璃基板之一(同時另 一為接地)或藉由(ii)施加各別電動勢至石夕施體晶片以及 玻璃基板(例如正的電動勢至矽施體晶片以及負的電動勢 至玻璃基板)。因而,上侧黏接板構件400施力口電動勢(異於 接地)至矽施體晶片之能力為附加性之特性。作支如藉由上 側黏接板構件400施加黏接電動勢(異於接地)至矽施體晶 片,其可藉由散熱器410均勻地分佈於整個晶片表面上。 雖然本發明並不受限於任何操作理論,人們了解黏接 電壓,溫度,時間,以及材料特性間存在一般之關係。例如 ,當黏接電壓降低,及/或導電離子數量(例如玻璃基板何 增加達到至少傾向相同的黏接結果。當溫度,時間及/或傳 導離子數量為獨立變數時,亦保持該關係。砍施體晶片與 玻璃基板間之黏接電動勢為1〇〇伏特直流(或更低)至約2〇〇〇 伏特直流(或更大)範圍内以及可使用尖峰,平均,履s,或其 他量測慣例進行量測。對於特定型式玻璃基板,黏接電壓 在1000伏特直流至2000伏特直流範圍内為適當的。 假如矽施體那需要主動冷卻,其錢綱受控制流 體*過上側黏接板構件4〇〇達成。上侧黏接板構件這些及 其他特性將更詳細說明於底下。 上讎接板構件侧之底座4〇2為圓柱形構造以及界定 200811992 出内部體積作為承受絕緣體撕。例如底座4〇2可 加:破璃陶紛列如觀)形成,其提供結構整體性以及;。 咖溫能力。__其他適 f座402。絕緣體404可操作來限做阻隔熱量由加敎碟 片侧流到底座402(以及黏接褒置1〇之其他部份)。修、 絕緣體404可由陶紐泡絕緣材料形成,例如.密實溶融 石夕石。可附加上或替代地翻其他適當的絕騎料。絕緣 體404應該提供顯著的絕緣能力,由於加熱碟片侧可操作 來達成溫度為_t:歧高,例如達職超過麵t。人們 了解不充彳滅緣會使大量熱流人底座肌正常操作黏接褒 置10其他部份將導致災難性後果。除此,底座術與加熱碟 片408間相當高程度絕緣確保上側黏接板構件侧相當低的 熱惰性,其有助於達成快速熱循環能力。 背板406藉由絕緣體4〇4與底座402絕緣。背板可操作 以提供至少-個冷卻通道420, #需要主動降低s〇G結構特 別是矽施體晶片溫度時冷卻流體能夠流織通道。例如背 板406能夠由熱壓製氮化石朋⑽N)形成以承受高溫以及相當 快速之溫度變化(當冷卻流體加入通道42〇時)。其他適當 材料可附加上或替代地加以採用以形成背板4〇6。至少一 條流入管線422可操作來將冷卻流體流入通道42〇,同時至 少一條流出管線424(在圖8B中無法看到,但是在圖ιΐβ可看 到,以及說明於底下)可操作來由通道42〇移除冷卻流體。 可採用熱交換器(並未顯示出)以在再流到流入管線之前將 冷卻流體冷卻。 第24 頁 200811992 主動性冷卻可藉由使用控制單元控制流經通道420冷 卻流體之流量及溫度而達成。例如,上側黏接板構件侧之 々部刀佈可主動地加以控制(例如藉由控制單元)以對石夕施 體晶片提供至少一種不同的冷卻速率以及不同的冷卻值。 人們相信分別地對矽施體晶片以及玻璃基板提供不同的冷 卻分佈將使外延層由矽施體晶片較佳地分離變為容易。明 顯地,上側黏接板構件侧之主動冷卻特性為選擇性的,由於 矽施體晶與玻囉板間之差分冷卻分佈分獅可經由下 側黏接板構件500將玻璃絲(以及不含石夕施體晶片)作主動 冷卻而達成(其將在底下作更詳細說明)。 中目% 426(芩閱圖8B)可操作來保持絕緣體4〇4位於底座 402内以及提供一個出入口,加鱗# 4〇8可放置於其中。 帽環426可由機械加工玻璃陶瓷(例如先前所提及财⑴幻形 成。 加熱碟>{ 408可操作來產生熱量以回應電激發(電壓及 電流),同時亦提供_絕緣特性使得施加於石夕施體晶片之 電動勢並不會施加於背板406或底座402。確實,施加於石夕 施體晶片之相當高電動勢應該加赚制。因而,加熱碟片 備可由呈現出導電絕緣特性以及熱傳導性之材料形成。 一項該適當材料為熱酬氮化物(PBN)。 蒼考圖9A及9B,細示出兩個加熱翻設計範例,其適 合於實施加熱劍侧。圖9A為第一加熱碟片棚a之透視 圖’同時圖9B為另一第二加熱碟片麵之透視圖。由於需 要相當均勻的加熱,加熱碟片纖,侧可包含熱邊緣損耗 第25 頁 200811992 補償,使得加熱碟片408A,408B外侧部份運作將傾向比中央 部份更冷。在所顯示實施例中,加熱碟片4〇8Α,4〇8β之熱邊 、、、彖#貝耗補傷可使用兩個加熱區域達成,一個位於中央以及 另-個為環狀位於中央區域四週。加熱區域可使用各別加 熱元件實施。 圖9A加熱碟片408A包含兩個分離之加熱元件4〇9A以及200811992 IX. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an apparatus for fabricating a semiconductor-on-insulator (SOI) structure using an anodic bonding technique. [Previous technique #f] Up to now, the semiconductor material most commonly used for semiconductors on insulators is Shi Xi, and is referred to as lfsor for the structure.矽 On-insulator structure technology has become more important for high-performance thin film transistors, solar cells, and, for example, active array displays. For ease of representation, the following description is sometimes expressed in terms of an SOI structure, but the reference to this particular type of SOI structure is primarily to make the description of the invention easier and is not intended to be construed as limiting the invention in any way. The s〇I abbreviations used herein generally refer to a semiconductor-on-insulator structure, but are not limited to germanium-on-insulator structures. Similarly, the use of S0G abbreviations generally indicates the structure of a non-limiting semiconductor on glass. The S0G name is also expected to include the structure of the semiconductor in the glazed ceramics, which includes the unrestricted stone structure on the glass ceramic. The S0I abbreviated contains the S0Q structure. The SOI structure may comprise a thin layer of single crystal stone (usually having a thickness of 〇·〇·3 μm) on the insulating material. The various ways of obtaining the SOI structure wafer include: (1) bonding the wafer wafer to another germanium wafer, the si02 oxide layer growing on the germanium wafer; and (11) ion implantation method to form the buried oxide layer on the stone In the wafer, the (111) ion implantation method separates (epitaxially) a thin layer of germanium from the donor wafer and bonds it to another wafer. Wu Guo No. 5,374,564 discloses a use of a heat treatment process on page 5 of 200811992 4 to obtain a single fine on a substrate. The semiconductor wafer with flatness is subjected to the following steps: (1) A layer of gaseous microbubbles is generated by ion bombardment to define the lower part of the main part of the substrate and the migration of the ship on the film; (ii) The third stage of the assembly of at least one layer of hard material; and (iii) the heat treatment of the crystal, the sheet, and the assembly of the reinforced material, which is at a higher temperature than the 'sub-bombardment The temperature is carried out and is sufficient to create a pressure effect in the microbubbles and to create a separation between the film and the main portion of the substrate. Obviously, this process usually does not work on glass or glass ceramics because of the higher temperatures required to bond glass and glass ceramics. U.S. Patent Application Serial No. 2004/0229444, the disclosure of which is incorporated herein by reference in its entirety in its entirety in its entirety in its entirety in its entirety in its entirety in The processing step comprises: (i) exposing the surface of the Shixi application wafer to hydrogen ion implantation to produce an outer layer having an adhesive surface; (ii) contacting the bonding surface of the Shixi application wafer with the glass substrate; Applying pressure, temperature and voltage to the substrate and the substrate to make it thin; and (iv) cooling the structure to a normal temperature to separate the glass substrate and the germanium epitaxial layer from the donor wafer easily. The SOG structure produced by the process disclosed in U.S. Patent Application Publication No. 2004/0229444 may comprise, for example, a glass substrate, and a semiconductor layer adhered thereto. The specific material of the semiconductor layer is substantially a single crystal material. By "substantially" is meant that the semiconductor layer considers that the semiconductor material normally contains at least some internal or surface defects on the intrinsic or deliberate force, such as lattice defects or some grain boundaries. The so-called "substantially" also reflects the specific The dopant will twist or affect the crystal structure of the semiconductor material. For the purpose of illustration, it is assumed that the semiconductor layer is composed of Shi Xi. However, it is understood that the semiconductor material can be a main material or any conductor, such as ΠΙ_ν, „_ιν, Π_ΙΜ, etc. These materials contain: Si, SiGe, SiC, Ge, GMs, GaP, and ΙηΡ. Glass substrate, can be moth-reviewed and recorded on the glass axis. Miscellaneous: Not required • The S0G structure described here contains oxide glass or glazed ceramics. For example, the glass Newridge Ridge back soil metal porch finds the board No. 1737 or Eagle 2 coffee glass ingredients to make the substrate. These glass materials can be made in the manufacture of liquid crystal displays. We have found that thin epitaxial semiconductor layers (such as Shi Xi) and certain substrates such as some glass and glazed ceramics require good control of the variability of some processes. These Weis contain one or more of the following factors: temperature (especially near and/or above 1 〇〇叱 high temperature); pressure (between the semiconductor layer and the New Zealand); voltage (to produce electrolysis); atmospheric conditions (such as vacuum or non- Vacuum); cooling distribution (progressing); mechanical separation aid (eg, auxiliary extension). The conventional technique of bonding the anode of the body layer of the glass or the ceramic substrate of the glass cannot properly solve the above-mentioned history of the treated spears. For example, the temperature limit of conventional anodic bonding processes is limited to °C. Thus, there is a need in the industry for novel devices that can improve the anodic bonding process by controlling one or more of the process variables described above. SUMMARY OF THE INVENTION According to one or more embodiments of the present invention, an anodic bonding apparatus includes: No. 200811992, a bonding plate member operable to connect only a first material sheet, and providing at least one controlled heating, Voltage, and cooling; the second bonding plate member is operable to engage the second material sheet and provide at least one controlled heating, voltage, and cooling; the pressure member is operable to ground to the first and the first a second bonding plate member and a pressure operable to urge the first and second bonding plate members toward each other to achieve a first and second material sheet abutting each other along their respective surfaces; the control unit Operating to generate control signals to the first and second bonding plate members and the pressure member to provide heating, voltage and pressure distribution sufficient to achieve anodic bonding between the first and second material sheets. In accordance with one or more embodiments of the present invention, an anodic bonding apparatus includes: a first bonding plate member operable to interface with a first material sheet, and providing at least one controlled heating, voltage, and cooling; The second plate member is operable to engage the second material sheet and provide at least one controlled heating, voltage, and cooling; and the lifting and pressing member is operatively coupled to the first and second a bonding plate member and operative to urge the first and second bonding plate members toward each other to achieve a controlled pressure of the first and second material sheets abutting each other along their respective surfaces to facilitate It achieves anodic bonding. In accordance with one or more other embodiments of the present invention, an anodic bonding apparatus includes: a first bonding plate member operable to engage a first material sheet, and a first plate member operable to engage a second material sheet The first and second bonding plate members each include a bearing surface, each bearing surface defining a bearing plane to respectively engage the first and second material sheets; and the opening and closing member 200811992 is operated to be coupled to the crucible - the bonding plate member and the operable: (1) when the closing direction is to assist the fixing of the upper side bonding plate member phase member, so that the movement of the lower bonding plate member toward the upper side bonding plate member will achieve the first and second correction And the (5) providing a double shift_hole distribution, wherein the first movement separates the second bonding plate member from the first bonding plate member, the directions of which are perpendicular to The respective bearing surfaces, and the second movement, obliquely move the second bonding plate member away from the first bonding plate member such that the bearing surface of the first bucket plate member is inclined to the bearing surface of the first bonding plate member. • According to one or more other embodiments of the present invention, the anodic bonding apparatus comprises: a first bonding plate member operable to interface with the first material sheet, and a reference to 1, to: > Heat, voltage, and cooling; the second bonding plate member is operable to interface with the second material sheet, and to provide at least one controlled heating, voltage, and cooling; and the separator member comprises a plurality of a movable shim assembly, the separator member being coupled to the first bonding plate member and operable to symmetrically move the shim assembly toward the first and second sheets of material and therebetween to avoid The peripheral edges of the second material sheet are in contact with each other. According to one or more other embodiments of the present invention, the bonding plate member (used for bonding the first and second material sheets to the anode) comprises: a base having first and second spaced apart surfaces; a thermal insulator of the second surface support and operable to transfer heat to the base; the heated disc is coupled directly or indirectly to the insulator and is operable to generate heat by electrothermal; and the heat sink directly or indirectly To the heating disc and operable to heat at least the heated disc in 200811992, and to apply a voltage to the first material sheet, wherein applying voltage and heat to the first material sheet is assisted by respective heating and voltage distributions The anodes of the first and second material sheets are bonded. According to one or more other embodiments of the present invention, the bonding plate member (used to positively bond the first and second materials sheets) comprises: a base having first and second spaced apart surfaces The heating disc is directly or indirectly consuming to the base and is operable to generate heat electrically, the heating disc comprising a plurality of heating zones operable to provide edge loss temperature compensation characteristics, wherein the first is applied to the first The heat of the material sheet is based on the heating profile to assist in the anodic bonding of the first and second material sheets. According to one or more other embodiments of the present invention, the bonding plate member (used for the first and second material sheets to be anodically bonded together) comprises: a heating disc having first and second spaced apart surfaces and Operable to generate heat by electrothermal; the heat spreader is directly or indirectly lightly coupled to the second surface of the heated disc and is operative to transfer at least heat from the heated disc and to apply a voltage to the first sheet of material; At least one cooling passage in fresh communication with the first surface of the heating disc and operable to carry a cooling fluid to remove heat from the first sheet of material via the heat sink and the heating disc, wherein the first material is applied to the first material Incorporating the respective heating and voltage distribution of the voltage wires to assist the anodic bonding of the first and second material sheets, and cooling the first-thickness according to the cooling distribution to assist in separating the viscous material from the first material sheet Connected to the second material sheet to extend the layer. According to the present invention, the other practical components of the project or the rural items (used in the first and second materials are connected to Yang Yang), the spider contains the base and the aperture of the first and second separated surfaces of the first and second separated surfaces of 200811992. Passing through; the heating disc is supported by the base and can be mixed with the electric energy to generate heat, and the heating disc includes an aperture through which the radiator is directly or indirectly transferred to the heating disc (4) to hide at least the heating sword is sent out The heat, and the application of the collision to the first material, the heat dissipation_including the aperture through which the preloaded plunger has electrodes extending through the base, heating the disc and the aperture of the heat sink when the electrode is in contact with the heat sink It is operable to be electrically connected to the first sheet of material. The other items, features, advantages and the like of the present invention will become apparent to those skilled in the <RTIgt; [Embodiment] Let TM be the same number as τ denote the same element, and Fig. 1 shows a perspective view of the bonding apparatus 1G according to the present invention or the plurality of embodiments. In this embodiment, the bonding device is a tag handling system capable of being at a temperature higher than a conventional bonding temperature such as higher than 6G (rc and close to and/or beyond the surface of the anodic bonding s〇i structure) Two kinds of material sheets. (Adhesive bonding is also sufficient for anodic bonding at conventional temperatures.) For illustrative purposes (not limiting), the SOI age will be described as a bonding device. Appropriate operation of the operation (for example, in the manufacture of SOI structures). For illustrative purposes, the special structure of the work piece as the bottom of the month is to bond the semiconductor donor wafer (such as germanium wafer) to the glass (or glass_wei and The enamel layer is epitaxially ejected from the Shi Xi Shi wafer, so that it remains adhered to the broken glass. 2 The connection device H) includes the lower member: the lifting and pressing member opens and closes the member 50, and the separator member 3〇 〇, the upper side of the bonding plate member 4〇〇, the lower side 200811992 ^ anti-component _. These sakis are privately mixed with each other by the bottom branch. Containing one or more sides to control the 扪 - ^ early兀^丝 shows that it is operable to control each of the bonding devices 1 such as by a computer program) And more detailed description below. ― Although the operation of the bonding device 10 and the specific bonding process will be detailed below, a brief description of the operation is now provided. In Fig. i, the adhesive garment 10 is in a closed orientation so that the upper adhesive panel member is closedly located on the lower adhesive panel member 500. As shown in Fig. 2, the upper member panel can be rotated upwardly and away from the lower bonding member 5 to allow the material sheet to be bonded (for example, Wei body crystal (10) and glass substrate). Set 10. Again, for the purpose of remuneration, the Shixi application wafer assumes that the package 3 is bonded to the outer layer of the glass substrate and subsequently separated by the wafer. In the example, the dummy R-shi body wafer contacts the upper side bonding plate member 400, and the glass substrate contacts the lower side bonding plate member 5〇〇 during the bonding process. For example, a glass substrate can be placed on the lower side of the bonding plate member 5 and the Shihwa application wafer can be placed on the glass substrate such that it is in contact with the upper side of the bonding plate member 400 (when the device 10 is closed). (It is understood that this indication may be made without departing from the scope of the various embodiments of the invention). In another embodiment, when the upper side of the bonding plate member is in an open position, the donor wafer can be coupled to the upper bonding member 400 by means of, for example, a clamp, a chuck member, a vacuum, etc. The tab member 4 is operable to provide at least one dual control of heating, voltage, and cooling to the donor wafer while the lower bonding panel is operable to provide at least one controlled heating of the glass substrate, page 12 200811992 Voltage, and cooling. The lifting and pressing member 100 is operatively coupled to the upper and lower side bonding plate members 400, 500 and operable to urge the first and second bonding plate members 400, 500 toward each other along their respective surfaces ( That is, the interface) reaches the pressure at which the wafer is placed against the glass substrate. The control unit is operable to generate control signals to the upper and lower side bonding plate members 4, goo and to lift and compress the member 100 to provide a heating, voltage, and pressure distribution sufficient between the donor wafer and the glass substrate Anode bonding is achieved. The control unit is operable to generate control signals to the upper and lower side of the bonding plate members 4, 500 to actively cool and facilitate the separation of the epitaxial layer from the donor wafer after bonding. As shown in FIG. 2, when the upper side bonding member shed is rotated upward and away from the lower side bonding board member 500, and the tamping body wafer and the glass substrate are interposed therebetween, the upper side bonding board member 4 is operable to rotate downward (by borrowing The upper side and the lower side of the bonding plate member 4〇〇, 5〇〇 are separated by the open and closed stone member 200), and the upper side bonding plate member 400 and the stone are placed on the glass substrate when the Tianshixi application wafer is placed on the glass substrate The wafers are separated. It can be varied if the zebra wafer is coupled to the upper bonding member 4 (for example, by means of the previously mentioned sweetness, chuck, vacuum, etc.) coupled to the upper bonding member ferrule wafer It will be separated from the glass substrate. If the latter method is adopted, the Shi Xi Shi body wafer and the broken glass substrate can be heated to a specific temperature (which is close to and/or f over 1_〇). In the case of the former, the individual heating can be started after the surface is completely woven. As shown in Figs. 4A and 4B, the wafer and the glass substrate can be brought into contact with each other under the lifting and the controlled pressing of the pressing member 100 of 200811992. And the pressing member 100 lifts the lower side bonding plate member 500 (and the glass substrate) to a position, so that the controlled force σ heat and pressure can be achieved between the Shishi body wafer and the glass substrate. The wafer and the glass substrate also apply a 1750 volt DC differential electromotive force to the upper and lower side bonding plate members 4〇〇, 5〇〇. The applied pressure, the differential temperature, and the differential voltage last a controlled time. Then, the voltage is zeroed. And cooling the donor wafer and the glass substrate (including active cooling), which at least initiates the separation of the epitaxial layer from the shi shi body wafer. If the separation between the epitaxial layer and the shixi body wafer is during the cooling process Incompletely, one or more mechanical or other components can be used to assist in the epitaxial process. The various components of the bonding apparatus 10 will now be described in more detail. Figure 5 is an exploded perspective view of the bonding apparatus 10. It is easy to clearly show the specific members··lifting and pressing members 1〇〇, the opening and closing members 2〇〇, the separator member 300, and the upper and lower side bonding member sheds, round. Referring to Fig. 6, The two illustrate the embodiment of lifting and pressing members. The lifting and the sub-members are lightly coupled to the lower side of the bonding plate member and are operable to urge the upper and lower side bonding member sheds, 5〇〇 toward each other along The respective surfaces of the substrate and the glass substrate are brought together to be controlled pressure to assist in achieving anodic bonding. In this embodiment, the lifting and pressing member 100 is operable to cause the lower side to be bonded. The plate member 5 〇〇 produces two main movements: (1) preload movement, wherein the lower side bonding plate member 5 〇〇 vertically moves the glass substrate toward the upper side bonding plate member 4 to achieve the upper side and the bonding plate member iron _(and _ base And the Wei body ^) initial preload position, and (Η) pressure load movement, wherein the glass substrate is pressed against the Μ page 200811992 矽 application wafer is under controlled pressure (which also allows between the glass substrate and the 晶片 wafer) Self-aligning to achieve a uniform pressure distribution.) The lifting and pressing member 100 includes a base 102, a first actuator 104, a second actuator 106, and a lower pallet 108. The base 102 includes an upper side surface 110 and a lower portion Side surface 112. The first actuator 1〇4 can be engaged to the lower side surface 112 of the base 1〇2 while the second actuator 1〇6 is coupled to the upper surface 110 of the base 1〇2. The lower tray 108 It is coupled to the second actuator 1〇6 such that the second actuator 106 is located between the base 1〇2 and the lower pallet 〇8. The base 102 is slidable relative to a plurality of sets of guide posts 114, 116, 118. (Although it shows three guide posts, a larger or smaller number of guide posts can be used). For example, the base 1G2 can include guide bushings 12, 122, 124 (where the bushing 124 is not visible), such that the respective guide posts 118 are coaxially located within the respective guide bushings 120, 122, 124 such that the guide posts 114, 116, 118 can Sliding longitudinally within the guide bushings 12, 122, 124. The respective guide posts 114, 116, 118 can be actuated by the stabilizer 13Q over the bottom plate 12 of the bonding device 1 〇 in accordance with one or more embodiments of the present invention, the actuation of the actuators 104: achieving the prior considerations , the underside of the slab member is wrong, and the bottom plate 108 is moved toward the upper side of the splicing plate member 働 to achieve the upper side and the lower side of the splicing plate member 4〇〇, 5〇〇 (and the glass button and the stone shi body crystal == Positioning of the pre-_. The movement is the rough displacement of the upper side of the connecting plate member 曰 曰 月 向上 向上 向上 。 。 。 。 。 。 。 。 。 。 。 。 。 。 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第The actuation of 4 will cause coarse movement of the second actuator (10) and the lower side of the bonding plate member 500 of the 200811992. The upward actuator 1〇4 may comprise a shaft leg which is operable to move m2 The first actuator 1〇4. The shaft legs can be driven by any suitable clothes, such as a motor spiral tube 'hydraulic piston farm, etc. The first and lower objects cause the base 102 to move relative to each other, so the bottom (4) 14116, 118 is guided The axis of the axis is 12〇, 122 is maintained within 2. The bottom of the money 2 moves to cause the second to actuate the crying hall, the bottom, the board 1〇 8, and the lower side of the bonding plate member corresponding to the movement of the first == 104 movement by the axis _ movement can be mechanically, electrically, and / or liquid i to limit 'making the lower side of the plate member 5 (8) f_. 6 (4) 嶋 咖 定 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 Producing a force (for example, a slight movement, which she moved roughly as previously mentioned) on the lower side of the bonding plate member 500, wherein the controllable force is substantially perpendicular to the bearing surface of the lower side of the bonding member 5 (ie, the surface in contact with the glass substrate). When the side of the upper side of the bonding plate member is parallel to the bearing surface. When the plate member is closed to the bearing surface, the second actuator, 106 of the lifting and pressing member 1 ensures that no (or minimal) lateral force is applied between the hybrid wafer and the glass substrate, which will be good. Quality anodic bonding produces scratches or damage. The second actuator 106 can be a telescoping actuator operable to post the lower pallet (10) up and down in response to changes in fluid pressure (e.g., liquid or gas pressure) within the expander. The second actuator, 106 can be independently controlled to control the previously mentioned pressure load movement, with the glass substrate pressed against the slab. Careful control of the second actuator 1〇6 (e.g., control of the pressure within the expander) by the control unit can be used to establish the proper pressure between the 11⁄4 pole bonded glass substrate and the cut wafer. In addition, the use of a retractor in the second actuator 106 allows the bottom tray 1〇8, the lower side bonding plate member 5〇〇, and the glass substrate to float or self-align with the upper side bonding plate member 400 (and stone) Xi Shi body wafer). The lifting and pressing member 100 can also include a plurality of mounting members such as an upward guiding post 140 coupled to the lower tray 108. The mounting member U0 is operable to splicing and securing the divider member 3A and will be described in more detail below. As shown in Figure 5, the lifting and pressing member 1 can also include a positioning sensor 150 coupled to the lower pallet (10) and/or the lower bonding panel member 5A. The position sensor 150 is operable to provide an output signal to the control member that indicates the extent to which the lower side plate member 500 is moved. For example, the output signal of the position sensor 15 can provide a display of whether a rough displacement of the previously mentioned lower side of the plate member 5 (toward the upper side of the plate member 400) occurs. This will provide a display of when to start heating, preload pressure, and application of seed voltage. The output signal sensed at 150 can additionally or alternatively provide a display of the speed and/or acceleration of the lower side of the plate member 500. Those skilled in the art will appreciate that the position, velocity, acceleration, etc. of the lower side of the bonding plate member 500 can be calculated by the control unit based on the output signal of the positioning sensor 150 and one or more position measurements based on time. For example, the position sensor can be implemented using a linear voltage differential knife-turn, cross-state (LVDT) that provides a variable amplitude output signal as a function of the transition center of the 200811992. Embodiments of the opening and closing members will now be described with respect to FIG. In this embodiment, the opening and closing member 2A includes a lifting member 2〇2, an actuator member 204, a tilting assembly 2〇6, and a pallet 2〇8. The opening and closing member is coupled to the upper side bonding plate member 4 (not shown in Fig. 7, see Figs. j and 5) and is operable (1) when the closing direction is directed, the auxiliary holding the upper side bonding plate member The shed position is opposite to the lower side bonding plate member 5〇〇, so that the movement of the lower side bonding plate member _ toward the upper side bonding plate member 4〇〇 reaches the glass base, and the controlled pressure is on the glass base. And (6) providing a double shift_hole distribution, wherein the first movement separates the upper side bonding plate member 4 (9) from the lower side bonding plate member 5 (9), the direction thereof is substantially perpendicular to its respective bearing surface, and the second movement makes the upper side sticky The slab member shed is inclined away from the lower side splicing plate member so that the bearing surface of the _ gusset member 4 倾斜 is inclined to the bearing surface of the lower viscous plate member 5 。. With regard to the double moving aperture distribution, the lifting assembly 2〇2, the actuator 'component assembly, the tilting assembly 2〇6, and the pallet combination work together to achieve two main movements: (1) the pallet 208 relative to the bottom plate! The vertical movement; and the (earth soil) tilting movement causes the pallet 208 to rotate upward relative to the bottom plate 12. Note that the upper side bonding plate member 400 is operatively coupled to the pallet 2〇8, and the rotation of the pallet 2〇8 allows the yoke body wafer and the glass to be reversely inserted to the upper side and the lower side bonding board member side, 500 The bonding device 1 is inside. The vertical movement of the pallet 2〇8 (and the upper side of the bonding plate structure) allows the initial separation movement between the upper side and the lower side bonding plate member iron 5, which is purely recorded. It can be separated without Scratch laterally, otherwise it will damage the structure of s〇G. These characteristics will be described in detail below on page 18. 2008. 1992 The lifting assembly 202 includes a base 210, a guide shaft 212, and a guide bushing 214. The base 210 is operable to connect directly or indirectly to the base plate 12 and to provide precise phase contrast, the spider is tilted and tilted. The guide shaft 212 is operatively coupled to the base 21 and extends vertically toward the tilt assembly 206 and the support Plate 208. Guide bushing 214 is operative to slidably engage guide shaft 212. As explained in more detail below, the sliding movement of guide bushing 214 relative to guide shaft 212 causes rotation and verticality of pallet 208 The guide bushing 214 includes a retaining plate 216 that is operative to be mechanically coupled to the actuator assembly 204. The mouth, actuating assembly 204 is operable to provide a vertical force to the retaining plate of the guide bushing 214 216, enabling the guide bushing 214 to be controlled The slippage again achieves the lifting and tilting movement of the pallet 208. In one embodiment, the actuator assembly 204 can include a jack 230, such as a Duff-Norton jack, the shaft 232 is coupled to the jack 230, and the coupling element 234 is coupled to the retaining plate 216 of the guide bushing 214. In one or more embodiments, such as a stern, the row (five) jack 230 is operable such that a rotational force applied to the shaft 236 causes the shaft 232 to move vertically and guide the bushing The final vertical movement of the 214. The actuation of the jack 230 can be controlled by a control unit, such as an electric motor to rotate the shaft 236. The pallet 208 can include a first end 240 that is operable to simply attach the upper side of the bonding plate member 400, and the second end 242 is operatively coupled to the tilt assembly 206. In this embodiment, the tilt assembly 2〇6 includes a hinge plate 25〇 that couples the pallet 208 to the lift assembly 202 (which will be underneath) In more detail, the tilting assembly 206 also includes first and second stop arms 252, 254 and hinge plates 25 that are coupled to the pallet 208. The stop arms 252, 254 are at the first end. Coupled to the backplane 12, and The second end is coupled to the pallet 2〇 8. The stop arms 252, 254 can be rotatably coupled to the bottom plate 12 at the first end, thereby avoiding vertical movement (relative to the bottom plate 12), but the second end The first end can be pivotally moved. The female one of the stop arms 252, 254 includes a slit 256 that is operable to withstand the opposite roller or column from the second end of the pallet 2〇8 laterally The pallet 208 is operatively coupled to the hinge plate 250 by a pivot link 258. More particularly, the hinge plate 250 includes a slider 260 that extends at least partially into the aperture 245 of the pallet 208. Pivot link 258 allows pallet 208 to rotate or rotate about pivot link 258. The aperture 245 is sized and shaped to rotate the slider within aperture 245 without interference. The shaft 232 can lift the /p low guide bushing 214 by actuating the reaction of the jack 230 (e.g., by applying a rotational force to the shaft 236). In the displayed orientation, the guide bushing 214 is raised in response to the previously mentioned actuation, thereby causing the hinge plate 250 to move vertically (upward). The hinge plates 25 施加 apply vertical force to the pallet 208 by the slider 26 〇 and the yaw link 258. The pallet 208 is moved by the slider 260 in such a manner that the upper side and the lower side of the upper plate member 4 are fully constrained during the lifting movement. The faces remain parallel. The vertical force exerted by the drum plate 250 on the pallet 208 causes the pins 244 or rollers of the plates 2 to 8 to move upwardly within the respective slits of the respective stop arms 252, 254. The pallet 208 will thus rise vertically away from the bottom plate 12 while maintaining a parallel relationship on the solid. Moving up (or lifting) vertically while maintaining the essence of the operation parallel to the opposite base plate 12 on 200811992 will continue until the roller or the tip 244 of the pallet engages the upper limit in the slit 256. When the roller or ferrule 244 reaches the limit, the force exerted by the slider 260 on the pallet 208 continues upwardly, causing the first end 240 of the pallet 208 to tilt upwardly in response to the rotation about the pivot link 258. mobile. (Slight pivotal movement of the stop arms 252, 254 about their first end may indicate lateral movement of the pallet 2〇8 that pivots about the pivot link 258). The angle of inclination of the pallet 208 can be adjusted by the stops 257 located at the respective stop arms 252, 254 & For example, stop 257 can include a threaded rod and a nut, wherein the threaded rod can be rotated into and out of the associated slit 256 to varying degrees. This adjustment allows the roller or ferrule 244 to permit operation and the tilt angle of the pallet 2〇8 to be varied in the available sipe length. Actuation of the reversal of the assembly 204 causes the pallet 2〇8 to slope downwardly to the direction of the substantially parallel bottom plate 12, and then vertically downward, wherein the pallet 2〇8 remains substantially parallel to the bottom plate 12. The parallel direction of the pallets 208 can be adjusted by the hinge plates 25 或 or the night stops 259. For example, the stop block 259 can include a threaded bolt that can be threaded into and out of the indentation plate 25 to provide a position in which the plate can be adjusted. The first end 240 of the pallet 208 also preferentially includes a plurality of latches 246 operatively coupled to and coupled to the lift and press members ι (see FIG. 6) guide posts 114, 116, 118 Upper side ends ii4A, 116A, 118A. For example, the lock 246 can be implemented manually using threaded bolts. When the pallet 208 is lowered to the position shown in FIGS. 4A, 4B, the upward pressure exerted by the locker on the wafer and the upper adhesive panel member can be offset by the pallet 208 without It is desirable to expose the lift assembly 2〇2, the actuator assembly 200811992 204 or the tilt assembly 206 components to excessive force. The first end portion 24 of the pallet 208 also includes a plurality of apertures through which individual metal wires, cables, and conduits can pass, as will be described in detail below. Referring to Figures 8A and 8B, a further detailed description is provided with respect to the upper side bonding plate member 4A. Fig. 8A is a perspective view of the upper side bonding plate member 4'', but Fig. 8B is a k/f side view thereof. Due to the symmetry of the bonding device, it is understood that the functional and/or structural details of the upper bonding member 400 are applicable to the lower bonding plate assembly 500 (as explained below). The main components of the upper side bonding plate member lion include a base 4〇2, an insulator 404, a backing plate 406, a heating disc 408, and a heat sink 410. The main function of the upper bonding plate member is to heat the substrate wafer, to supply pressure to the wafer, to supply voltage to the wafer, and to cool the wafer. The heating function originates from the heating disc 408 and is operable to provide a temperature below or above 600 ° C, and can approach or exceed 1 〇〇 (rc. The upper side bonding plate member 400 can also be operated to provide uniform heating The degree is controlled within the range of ±0·5% of the body wafer set point. • The pressure applied by the upper bonding plate member 400 to the wafer is uniformly distributed on the wafer by the heat dissipation state 410, The opposite force is applied to the upward force by the glass substrate (applied by the lower side bonding plate member 5). This causes a pressure distribution at the interface between the donor wafer and the glass substrate to be suitable for anodic bonding. The plate member 500 generates an upward pressure (for example, in the case of control unit control), and the pressure distribution may include at least a peak pressure between psi and 100 psi. A lower pressure between 1 〇 and 5 〇 pSi (for example) Approximately 20 psi) is believed to be beneficial because it is less prone to rupture the glazing substrate or the glass substrate. As explained above, the application wafer and the glass substrate are different from 1750 volts DC. The electromotive force is applied to the upper and lower side bonding plate members 400, 500, respectively. It is understood that the electromotive force can be achieved by: (i) applying an electromotive force to one of the stone substrate and the glass substrate (while another Or grounding) or by (ii) applying a respective electromotive force to the Shihwa body wafer and the glass substrate (for example, a positive electromotive force to the donor wafer and a negative electromotive force to the glass substrate). Thus, the upper side bonding member 400 The ability of the force-applying electromotive force (different from the grounding) to the donor wafer is an additional characteristic. For example, by applying the bonding electromotive force (unlike grounding) to the donor wafer by the upper bonding plate member 400, The heat spreader 410 is evenly distributed over the entire surface of the wafer. Although the invention is not limited by any theory of operation, it is known that there is a general relationship between bond voltage, temperature, time, and material properties. For example, when bonding The voltage is reduced, and/or the number of conductive ions (eg, whether the glass substrate increases to at least the same bonding result. When the temperature, time, and/or number of conductive ions are independent variables, Maintain this relationship. The bonding electromotive force between the cut wafer and the glass substrate is 1 volt dc (or lower) to about 2 volt volts (or greater) and peaks can be used. s, or other measurement practices for measurement. For a particular type of glass substrate, the adhesion voltage is appropriate in the range of 1000 volts DC to 2000 volts DC. If the donor body requires active cooling, its monetary control fluid* The upper side bonding plate member 4 is achieved. These and other characteristics of the upper side bonding plate member will be described in more detail below. The base 4〇2 of the upper splicing plate member side has a cylindrical configuration and defines the internal volume of 200811992 as Withstand the tearing of the insulator. For example, the base 4〇2 can be added: the glazed ceramics are formed as shown in the figure, which provides structural integrity and; Coffee temperature ability. __ Other suitable for 402. The insulator 404 is operable to limit the amount of thermal insulation from the side of the twisted disc to the base 402 (and other portions of the bonding device). The repair and insulator 404 may be formed of a ceramic foam insulating material, for example. Compact and melted Shi Xishi. Other suitable rides may be attached or replaced. The insulator 404 should provide significant insulation capability since the heated disc side is operable to achieve a temperature of _t: high, such as reaching the surface t. It is understood that the lack of enthusiasm will cause a large number of heat-flowing basal muscles to work properly. Other parts of the body will cause catastrophic consequences. In addition, the relatively high degree of insulation between the pedestal and the heated disc 408 ensures a relatively low thermal inertness on the side of the upper side of the bonded sheet member, which contributes to rapid thermal cycling capability. The backing plate 406 is insulated from the base 402 by an insulator 4〇4. The backsheet is operable to provide at least one cooling channel 420, # requiring active reduction of the s〇G structure, particularly when the body wafer temperature is applied to the cooling fluid. For example, the backing plate 406 can be formed from hot pressed nitrite (10) N) to withstand high temperatures and relatively rapid temperature changes (when cooling fluid is added to the passage 42). Other suitable materials may be additionally or alternatively employed to form the backing plate 4〇6. At least one inflow line 422 is operable to flow cooling fluid into the passage 42A while at least one outflow line 424 (not visible in Figure 8B, but visible in Figure ,, and illustrated below) is operable by passage 42 〇 Remove the cooling fluid. A heat exchanger (not shown) may be employed to cool the cooling fluid before reflowing to the influent line. Page 24 200811992 Active cooling can be achieved by using a control unit to control the flow and temperature of the cooling fluid flowing through passage 420. For example, the crotch blade on the side of the upper side of the bonding plate member can be actively controlled (e.g., by a control unit) to provide at least one different cooling rate and a different cooling value for the application. It is believed that providing different cooling profiles for the donor wafer and the glass substrate separately will facilitate easier separation of the epitaxial layer from the donor wafer. Obviously, the active cooling characteristic on the side of the upper side of the bonding plate member is selective, and the glass ray can be passed through the lower side of the bonding plate member 500 due to the differential cooling distribution between the body plate and the glass plate (and without the Shi Xi Shi) The bulk wafer is achieved by active cooling (which will be explained in more detail below). The middle mesh % 426 (see Figure 8B) is operable to hold the insulator 4〇4 within the base 402 and provide an access opening into which the scale #4〇8 can be placed. The cap ring 426 can be machined with a glass ceramic (e.g., previously described (1) phantom formed. The heated disc>{ 408 is operable to generate heat in response to electrical excitation (voltage and current) while also providing an insulating property for application to the stone. The electromotive force of the wafer is not applied to the backing plate 406 or the base 402. Indeed, the relatively high electromotive force applied to the Shihua body wafer should be earned. Therefore, the heating disc can exhibit conductive insulating properties and heat conduction. The material is formed. One suitable material is PBN. As shown in Figures 9A and 9B, two examples of heating flip design are shown, which are suitable for implementing the heated sword side. Figure 9A is the first heating. A perspective view of the disc shed a' while Fig. 9B is a perspective view of another second heated disc surface. Since a relatively uniform heating is required, the disc is heated, and the side may contain thermal edge loss, which allows for heating. The outer portions of the discs 408A, 408B will tend to operate cooler than the central portion. In the illustrated embodiment, the heated discs 4〇8Α, 4〇8β hot edges, and 彖#Bei can be used for two injuries. Heating zone Reached, a centrally located and another -. A central region of the annular heating zone may be used four weeks respective heating element embodiment of FIG. 9A heating discs 408A comprises two separate heating elements and the 4〇9A
409B,其中加熱元件4〇9B實質上位於中央以及加熱元件4〇9A 為環狀形式位於加熱元件4〇9B四週。每一加熱元件4〇9a, 409B包含-對連接電源之端埠411A,411b。各別電源對加 熱碟片408A之加熱元件409A及409B電壓及電流細可分別 地藉由控制單元分別地加以控制,使得兩個加熱區域之各 別溫度可分別地加以調節以及可達成熱邊緣損耗。 加熱兀件409Α及409Β可由熱解石墨(PG)THERMAF〇IL等 形成。THERM0F0IL材料為薄的有彈性具有加熱特性樣料 ,其包含_出金屬電阻元件疊加於彈性絕緣層之間。 雖然THERM0F0IL在真空中會呈現出較佳細生,在此亦考 慮非真空環境(其包含一種或多種氧化劑肩如空氣環境) 。在非真雜境中,加航件侧及4_可由勵狐形成 ,其包含-系列高強度奥氏體鎳—鉻—鐵合金,其具有良好的 抗腐蝕以及抗熱特性。 在-項或多項實施例中,加熱器元件觀及棚B可垂 直地偏移以獅熱邊緣損耗補償。例如,在中央區域中加 熱器元件棚位於躺域制棚Μ部邊緣,然而在環 狀_中加熱器元件麵可位於或朝向加熱碟#備之上 第26 頁 200811992 側。此減小加熱碟片侧A週邊處加熱 晶片間之熱阻抗,其係與加熱碟片侧/ :與魏體 間之熱阻抗作比較。能夠 咖—賴梅域11树概,二 如圖m 端4411β侧向地而非向下地離開, 圖9Β加熱碟片棚β包含整體形成鄰接加 :如:具f離之加熱元件魏鳥, 成加熱轉之_才料之寬度(及/或厚度)可加以變化並 ^於力σ熱碟請㈣之位置。例如,在週邊位置概處 加^疋件之寬度低於在中央部份棚_加熱元件之寬度。 改艾加熱疋件之寬度將改變加熱元件之電阻(以及因而加 熱特性)為位置之函數。藉由改變整體加献件之電阻為 離加熱碟片4〇8Β中央區域位置之函數,只需要單_電壓及 電流細鱗成熱邊賴麵償。確實,整體加熱器元件 將不同地反應(加熱)朗應雜電壓及電流,其由於改變 區域409C及409D中電阻所致。 與加熱裔元件構造無關,加熱器元件之電阻約為一 歐姆(例如約為15歐姆)。為了達成先前所提及大約6〇〇t: 至1000 C加熱數值,施加大約220伏特電壓於加熱元件兩端 ,其將產生大約3250瓦熱量消失。 在一項或多項實施例中,加熱碟片408呈現出相當低熱 Μ生,其至少部份由於選擇材料以及構造所致。使用上述 洋細說明之材料及構造,加熱碟片量測厚度為2mm。相當低 第27 頁 200811992 厚度(與先前技術加熱元件所量測卜2英叶厚度比較)產生 幸乂小貝里以及熱惰性,其有助於達成快速熱循環的能力。 散熱為410與加熱碟# 4〇8連通以及可操作來整體形成 由加熱碟片408呈現之加熱分佈,使得施加於石夕施體晶片呈 現更加均勻。散熱器可為導熱及導電,當其直接接觸石夕 施體晶片時將更容易加熱晶片以及施加絲所提及之高電 壓。 在可採用來實施散熱器彻之材料中,導電性石墨為需 要的,例如為THERMAF0IL。在非真空大氣(例如為空氣)中, 散熱器410可由其他在氧化環境中呈現出較佳重現性之材 料製造出,例如非氧化性電—熱傳導性元素,具有非氧化性 塗膜(例如鎳,翻,錮,|旦等)之銅,具有非氧化性塗獻例如 鎳,氧銦,组等)之丁職膽靴,碳化石夕(其具有或不具有塗 膜),具有金屬塗膜(例如鎳,鉑,鉬,鈕等kKEVUR。 一項或多項實施例中,散熱器41〇亦呈現出相當低熱慣 性,其至少部份由於選擇材料及構造所致。使用上述所說、 明材料及構造之散熱器41〇量測厚度為〇· 5—6mm。 相當鱗狀加鋪# 以及散熱II 410藉由絕緣體 404以及結合上述所說明選擇之其他材料呈現出高絕緣特 性將使上側黏接板構件棚產生非常低熱量以及熱惰性。 因而,上側黏接板構件4〇〇可加熱材料片狀物在2分鐘内由 至溫達到1_°C以及在1〇分鐘或舰時勒冷卻至室溫。 與先前基板加熱H比較,其需要半小時至丨小時將材料片狀 物由室溫至_t:,以及;2G健冷卻湖^狀物至室 第28 頁 200811992 溫0 控制單元可程式化使上側黏接板構件棚依照任何所 需要加熱或快速冷卻以及停留在任何所需要處理溫度。 如圖8A所示,上侧黏接板構件棚可包含孔徑伽,其允 許在黏接處理過程中接近矽施體晶片,例如施加原先負載 電壓至晶片。該附加特性將更進一步說明於後面說明中。 圖10顯示出上側黏接板構件棚之分解圖(並不包含底 座402以及絕緣體404)。如分解圖所示,上側黏接板構件4〇〇 為多層組件,其包含支撐環430,襯墊432,背板406,襯墊434 ,加熱碟片408,以及散熱器41〇。支撐環430提供背板以及 襯墊432之支撐。背板4〇6夾於襯墊432及434之間,其操作 來防止冷卻流體當流經通道42〇時滲漏出。在襯墊432,434 形成原料中,GRAFOIL環材料為需要的,因為其呈現出適當 的密封以及抗熱特性。加熱碟片4〇8橫跨襯墊434以及散熱 态410位於加熱碟片408上方。上側黏接板構件4〇〇各別層 利用螺栓彼此加以耦合。 在一項或多項實施例中,背板4〇6包含兩個分離之通道 420,其藉由各別入口 4〇6A,406B承受冷卻流體,以及藉由共 用出口 406C排放冷卻流體420。兩個冷卻通道確保整個散 熱器410更均勻冷卻(以及因而矽施體晶片)。 明顯地,散熱器410包含一組多個鰭狀物436,其徑向地 由散熱器410週邊邊緣向外延伸出。鰭狀物436提供週邊表 面,其使用來保持散熱器410在適當位置以及提供連接至高 壓電源。如圖8B所示鰭狀物43β由各別固定器晶片440咱p接 第29 頁 200811992 以及防止散熱器410移動。優先地,固定器晶片44〇由機器 加工玻璃陶瓷(例如MAC0R)形成,因而其提供導電絕緣以及 良好結構整體性。 如上述所說明,上側黏接板構件4〇〇可選擇性地包含孔 徑450,其可藉由底座4〇2,絕緣體404,背板4〇6,加熱碟片 408,以及政熱态410之分離孔徑達成。孔徑450可位於中央 ,使得能夠得到通達石夕施體晶片中央區域之出入口。使用 由孔徑450提供矽施體晶片出入口將詳細說明於底下。 現在參考圖11A,11B,以及11C,其更進一步顯示出上側 黏接板構件400之結構以及功能項目。圖11B及丨1(:為分別 沿著直線11B-11B以及1KH1C展開之斷面圖。如圖llc所 示,激勵電壓及電流藉由端埠452施加於加熱碟片4〇8,其延 伸經由底座402,絕緣體404,以及背板406。端槔數目決定 於多少加熱元件使用於力口熱碟片408中以及如何實施加熱 碟片。如上述所說明,在一項或多項實施例中,可採用兩個 加熱元件,以分別地藉由控制單元控制激勵電壓及電流,使 得兩個加熱區域之溫度受到精密地調控。可加以變化,加 熱元件可整體形成(使用可變電阻),使得溫度調整以及邊 緣損耗補償可採用單一激勵電壓。 如圖11B所示,各別流體耦合棚能夠連接至流入管件 422以及流出管件424以允許流體源(並未顯示出)連接至上 側黏接板構件400。明顯地,流入管件422以及流出管件424 由底座402延伸相當遠以通過托板208中孔徑。 如圖11B及lie所示,相當高電動勢(例如與加熱器電麼 第30 頁 200811992 比較)可藉由高電壓端埠453施加錄熱器41〇,該端淳延伸 通過底座402,絕緣體404,背板406,以及力口熱碟片408。如 上述所說明,施加錄熱器彻之電壓(在直流麵至麵 伏特之間)使用來輔助⑪施體晶#陽極黏接至玻璃基板。 雖然並未顯示出,上側黏接板構件4〇〇亦可包含一條或 多條真空導管,其經由底座碰,絕緣體撕,背板棚,以及 加熱碟片408延伸至散熱器41〇。假如採用真空導管,其放 置於罪在政熱态410上時允許施力口真空於石夕施體晶片,使得 當上側黏接板構件4〇〇在向下旋轉至位置中時晶片耦合至 散熱器410,如圖2所示。施加真空可使用傳統真空源(並未 頒不出)達成,其由黏接裝置1〇操作者經由控制單元或人工 地加以控制。預先負麵力以及種晶電壓目的在於在施加 黏接電壓之前在矽施體晶片與玻璃基板間之界面局部區域 中啟始陽極黏接,其將使整個界面區域使陽極黏接變為容 易種aa電壓與黏接電壓大小可相同或不同,不過較低或 相同電壓例如直流75()-麵伏特相信為較佳的。孔徑45〇 可位於中央,使得初始陽極黏接發生於或接近於石夕施體晶 片與玻璃基板間之界面中央區域處。 茶考圖12A,12B,及13,細示出適當裝置以達成先前 所提及預先負麵力以及種晶電壓功能。圖12C顯示出預 Μ載柱塞470之側視圖,其可運作來喻接上側黏接板構件 400以及延伸過其孔徑以機械地及導電地與石夕施體晶片連 通。圖12B為圖12A預先負載柱塞470之剖面圖,而圖13為具 有耦合至上側黏接板構件4〇〇預先負載柱塞之上側以及下 第31頁 200811992 側黏接板構件侧知剖面圖。預先負載柱塞包含外殼 472,其具有近端474以及遠端476。,導電鱗478位於外殼 =4近^以及提供構件以連接電源,由該電源得到預先負載 電動勢。柱塞480部份地位於外殼472内以及延伸通過外殼 472一之遠端476。柱塞以伸縮方式可滑移於外殼472内。 柱基480包含止塊482於一端以防止柱塞48〇通過遠端以 及k為與外殼472不喻接。電極484可共軸地位於柱塞480 内,其中電極端部486延伸超過柱塞之端部。(如詳細地說 明於底下,端部486啣接矽施體晶片。) 第一壓力彈簧488機械地以及導電地輕合電極484以及 端埠478,使得柱塞480可滑移移動並不會擾動端槔478與電 極484間之導電連接。第一壓力彈簧488亦促使或向前施偏 壓於電極484(以及柱塞480),使得止塊482崎卩接外殼472。 第一壓々彈黃490亦促使柱塞480向前,使得止塊482啣接外 设472以及以延伸指向施偏壓於柱塞糊以及電極概。在 電極484以及柱塞480上軸向力量由各別壓力環鐵棚所 吸收,使得電極端部486偏向以及保持與矽施體晶片導電連 接。電極484因而傳送種晶電壓至石夕施體晶片。在一項或 多項貫施例中,電極484可在柱塞480内滑移,使得柱塞480 本身亦偏向以及施加(單獨地或結合電極484)預先負載壓 力於石夕施體晶片上。 在優先實施例中,電極端部486延伸於上側黏接板構件 400底下,使得當抬起及緊壓構件粗略地位移下側黏接 板構件500朝向上側黏接板構件棚時,該電極接觸石夕施體 第32 頁 200811992 晶片(即,在黏接裝置10完全閉合前,如圖4A-4B所示)。因 而,可在施加完全壓力,溫度及電壓之前,施加預先負載壓 力以及種晶電壓可啟始矽施體晶片以及玻璃基板之陽極 黏接。 類似於施加黏接電壓於石夕施體晶片以及玻璃基板,種 晶電動勢可藉由:(i)施加電動勢於石夕施體晶片以及玻璃基 板之一(同時另一為接地);或藉由(i i)施加各別電動勢於 矽施體晶片以及玻璃基板兩者。因而,在矽施體晶片與玻 璃基板間局部界面區域中需要初始黏接,上側黏接板構件 400施加種晶電壓至矽施體晶片之能力為附加特性。如同 在該說明中,可藉由下侧黏接板構件5〇〇施加種晶電壓於玻 璃基板(同時石夕施體晶片接地)。 雖然預先負載壓力以及種晶電壓可上述說明方式施加 ,有需要限制矽施體晶片與玻璃基板之接觸面積,同時施加 預先負載壓力以及種晶電壓以限制允許預先黏接之面積。 關於該方面,可使用分隔器構件3〇〇以及先前所提及預先負 載柱塞470。通常,分隔器構件3〇〇耦合至下側黏接板構件 5〇〇(參閱圖1及5)以及當預先黏接達成於其中央區域中時 可操作來防止矽施體晶片以及玻璃基板週邊彼此接觸。在 達成預先黏接後,分隔器構件3〇〇允許石夕施體晶片以及玻璃 基板彼此接觸(包含其週邊邊緣)以進行完全之黏接處理過 程。 芩考圖14,其為分隔器構件3〇〇之透視圖。分隔器構件 3〇〇可操作來機械地輔助固定矽施體晶片以及玻璃基板週 第33 頁 200811992 邊區域避t在聽貞麵力卩雜晶観触巾彼此偏移 。在-項或多項實施例中,分隔器構件可操作來提供對稱 性(多個位置)填隙作用於石夕施體晶片與玻璃基板之間。 刀隔态構件300為環狀構造以及包含按裝環旋轉 環304,以及一組多個填隙片組件3〇6。按裝環3〇2實質上為 核狀構造,其包含中央孔徑3〇8以及週邊邊緣31〇。一組多 個按裝元件(例如孔徑)312位於週邊邊緣31〇四週以及為輔 助ϋ構造如同按裝元件14〇,其為向上導引之柱狀物刚(參 閱^ 1,5,及6)。按裝元件140及312之尺寸,形狀及位置將 使得按裝環識可麵合至抬起及緊壓構件副之底下托板1〇8 。在顯示實施例中,按裝環302無法相對於抬起及緊壓構件 100底下粍板108旋轉。 旋轉環304實質上亦為環狀結構以及更進一步界定出 ^央孔徑308。旋轉環304可轉動地搞合至按裝環3〇2以及 可相對於知裳環識以及抬起及緊壓構件100之底下托板 08轉動。旋轉環304包含-組多個凸輪32〇(例如凸輪細縫 )位於其週邊邊緣處,每一個填隙片組件306包含一個該凸 輪32〇。凸輪320Α之一為齒輪式凸輪,其包含一組多個輪齒 ’其間距相當於抬起及緊壓構件100步進馬達144之齒輪142 ^閱圖6)。當步進馬達144轉動齒輪142 Β寺,旋轉環3〇4相 、子於按衣% 302以及抬起及緊壓構件1〇〇之底下托板ι〇8轉 。控制單元對步進馬達144提供驅動激勵以得到旋轉環 304之精確轉動。 每一填隙片組件330包含填隙片330耦合至滑移組塊332 第34 頁 200811992 隙片謂尺寸以及形狀將適合按褒以及分隔石夕施體晶 :二?。填隙片可操作來達成相對於分隔器構件 300中央區域(以及石夕施體晶片與玻璃級間之界面中央區 域)徑向地向内及向外移動。徑向移動可藉由滑移組塊332 與按裝環302間之可滑移讀達成例如,每一填隙組件可包 s们或夕料引軸襯334,其可滑移地„卸接相對一個或多 個插銷336。插銷336可徑向地由按裝環302週邊邊緣310延 伸,使得導引軸襯334沿著針銷33時移移動產生先前所提 及滑移組塊332以及填隙片之徑向移動。 母-滑移組塊332亦包含凸輪導引(並未顯示出)例如 滾軸或柱狀物,其喻接各別凸輪細縫320。旋轉環304之轉 動(藉由步達U4之促動)施加徑向力量於各別滑移組 塊332,使付其以受控制形式沿著柱狀物336(藉由導引轴概 )滑移。因而,所有填隙片33〇以對稱移動方式移動,其避免 矽施體晶㈣玻璃基細之任何不均自雜貞載。人們了 解旋轉環304之轉動可使用其他促動構件例如氣缸,線性馬 達,電磁螺旋管排列等達成。 填隙片330優先地為導電絕緣,使得s〇G電動勢無法搞 合至按裝環302以及黏接裝置10之其他部份。例如,滑移組 塊332可利用陶究材料形成。按裝環以及旋轉環綱可 位於下側黏接板構件5〇〇高熱區域底下,其加以保護避免過 度熱量加入。 如圖11A所示,上側黏接板構件棚可包含一個或多個 其他孔徑以允許接近熱碟片408。例如,第一孔徑454允許 第35 頁 200811992 熱電偶插入通過組件,使得其可熱學啣接加熱碟片4〇8以及 提供溫度反饋訊號至控制單元(其允許加熱碟片408以及石夕 施體晶片作精密之溫度調整)。人們了解孔徑454由圖11A 中上側黏接板構件後面延伸出以及以虛線顯示。亦可包含 第二孔徑456(亦由後面),其提供加熱碟片408額外出入口 以作更進一步熱學調整。第一孔徑位於加熱碟片4〇8中央 加熱元件區域中,同時第二孔徑456位於或接近於加熱碟片 侧之環狀加熱元件。此允許對各別中央及環狀加熱元件 獨立反饋以及控制激勵訊號(除非其整體形成),因而允許 對熱學邊緣效應以及整體溫度調整作補償。 圖15為熱電偶組件494之透視圖,其可使用來延伸通過 孑L從454,456以及_接力口熱碟片408。熱電偶組件494包含 標準熱電偶插頭495,彈簧組件496,以及探針498。探針498 藉由彈簧組件496可操作來促使向前,其偏斜靠在加熱碟片 408,因而確保其間適當的熱傳導。 現在洋細說明下側黏接板構件一項或多項實施例 之詳細結構。下側黏接板構件5〇〇主要功能配合上側黏接 板構件4〇〇,即加熱玻璃基板,提供壓力至玻璃基板,提供電 動勢至玻璃基板,以及冷卻破璃基板。 一依據本發明一項或多項實施例,下侧黏接板構件5〇〇包 含上述所說明上侧黏接板構件4〇〇實施例之特性。例如,在 圖13所顯不實施例中,上側以及下側黏接板構件鐵5〇〇實 質上相同,除了上側黏接板構件4〇〇採用孔徑45〇以及預先 負載柱塞470,然而下侧黏接板構件並不具有。 第36 頁 200811992 :侧雜板構件500之加熱功能可操作來提供溫度低 於或祕60(TC,其可接近或超過1〇〇(rc。下侧黏接板構件 500可操作來提供加熱均句度在整個玻璃驗控制設定點士 〇· 5%。電動勢(大約直流175〇伏特)可選擇性地藉由下側黏 接板構件500施加於玻璃鐵以及均勻地分佈於整個基板 表面。下側黏接板構件500其他實施例可湖受控制流體 流動提供作為主動冷卻玻璃基板。 雖然顯不出圖16—21中下侧黏接板構件實施例含有類 似上述所綱上側黏接板構件侧特性,下讎接板構件_ 亦可包含-些不同的特性。圖16為下側黏接板構件關之 透棚,而圖17為其分解圖。下側黏接板構件5〇〇主要組件 包含底板502,絕緣體5〇4,加熱碟片5〇8,以及散熱器51〇。 這些元件位於外殼506内,耦合或支撐於外殼内,其可由不 鏽鋼形成。 底板502 ♦禺合至外殼506之底部,因而形成圓柱形結構, 其界定出内部體積以承受絕緣體5〇4。例如,非限制性地, 底座502 了由機々加工陶竞材料(例如c〇^r〇nics 902可機 為加工礬土石夕酸鹽),其提供結構整體性以及承受高溫能力 。絕緣體504可操作來限制熱量由加熱碟片508流入底座502 ,外殼506以及黏接裝置之其他部份。例如,非限制性之絕 緣體504可由陶兗發泡絕緣材料例如權密實溶融石夕石形成 °絕緣體之溫度絕緣特性應該防止熱量由加_片508流 入底座502(以及其他組件)以及提供下側黏接板構件5〇〇相 §低熱惰性(作為快速熱訊號能力)。 第37 頁 200811992 加熱碟片508以及絕緣體504可使用陶瓷黏接劑例如 Cotronics RESB0ND 905 黏接在一起。 加熱碟片508可操作來產生熱量以回應電激發(電壓以 及電流),同時亦提供導電絕緣特性,使得任何直接或間接 施力σ於玻璃基板之任何電動勢並不會施力^於底座或外 设。因而,加熱碟片508可由導電絕緣特性以及實質上導熱 性材料形成。 參考圖18,加熱碟片508可由加熱碟片508可由電阻加 熱器層508Α夾於兩個(或多個)導電絕緣層5_之間形成。 例如,非限制性電阻加熱器層508Α可由the_〇il捲繞石 墨形成以及導電絕緣層508B可由熔融矽石形成。電阻加熱 層508A以及導電絕緣層508B可使用陶瓷材料例如 RESB0ND 905黏接在一起(其呈現出低膨脹特性)。 由於需要均勻地加熱,加熱碟片5〇8可包含熱邊緣損耗 補償。在該實施例中,加熱碟片5〇8可包含兩個加熱區域, -侧立於中央以及另一為環狀形式而在中央區域四週。加 熱區域可貫施於電阻加熱層5〇8A内。例如,當材料由層5〇弘 中央向外地盤旋,各別加熱區域可藉由改變電阻材料各別 寬度形成。此導致材料之不同的電阻(以及加熱特性),其 向此允許使用單一電壓及 電流激勵贿雜邊賴賴償,目為加絲耕將不同 地回應纖電壓及電流,此由於電阻差值為徑向距離之函 數所致。 對電阻加熱層508A之電壓及電流麵由電源(並未顯 第38 頁 200811992 示出)提ί、以及藉由控制單元加以控制以達成溫度調節(其 採用反饋控制如底下所綱)。控制單元可操作來依程式 5〇〇 ___躲絲喊加熱以 及停留在任何所需魏理溫度。稱552(_ 16_1?)以及端 埠508C(圖18)允許電源導電鱗接至電阻加熱層5· 〇 散熱1 510熱學地與加熱碟# 5()8連通以及可操作來整 體形成由加鋪呈難之加熱分佈,餅錢更加均 勻分佈施加於玻璃基板。散熱器、51〇 的,由於其直接酬玻璃編及使加熱專:板變為: 以及附加性地對其施加電壓。再次地,施加於雜體晶片 以及玻璃基板之麵電壓藉自下財錢K i )施加電動 勢於石夕施體曰曰片以及玻璃基板之一(同時另一為接地);或 藉由(11)施加各別電動勢至石夕施體晶片以及玻璃基板兩者 。因而下侧黏接板構件500施加電動勢(異於接地)至玻璃 基板之能力為附加特性。假如藉由下側黏接板構件施加黏 接電動勢(異於接地)至玻璃基板,其可均勻地分佈於基板 之整個表面,以及可在直流175〇伏特範圍内。 在可使用來實施散熱器510之材料中,導電性石墨為需 要的例如THERMAF0IL。端槔553允許由高電壓電源(並未顯 不出)連接至健H 510。糊單元可操作來减化控制高 壓電源電壓值以得到所需要電壓值(例如直流175〇伏特)。 現在翏考目19,其更進一步顯示出下側黏接板構件_ 之結構及魏項目。如®所示,下娜接板構件·可選擇 f生地包含孔# 550,其允許黏接過程巾接近玻璃基板,例如 第 39 頁 200811992 施加預先負載及/或電壓至基板。必需說明該附加性特性 並不需要採用,但是可提供有益的操作,如底下所說明。當 採用孔控550時,其優先的用途將允許預先負載壓力及/或 種晶電壓施力u於玻璃基板於施力π黏接電壓以及完全黏接壓 力之别。如上述對上側黏接板構件棚說明,預先負載壓力 及種晶電壓之目的在於在施加黏接電壓之前,啟始矽施體 晶片與玻璃基板間界面局部區域中之陽極黏接,其將使整 個界面區域之陽極黏接變為容易。分隔器構件大小可相同 或不同於黏接電壓,不過較低或相同電壓相信為較佳的,例 如為直流750-1000伏特。 、例如,可使用預先負載柱塞WO以達成先前所提及預先 負載之功能。預先負載柱塞570可實質上與先前對圖12Α_ 12Β職明預先負載柱塞相同。預先負載柱塞57〇可操作來 «板構件500以及延伸通過其孔徑55Q以導電地 及機械喊通玻璃基板。預先負載柱塞57G之電極测喻接 至少施加種晶電壓。預先負載柱塞57()往塞與 電極584共軸秘置以及可單獨地(或結合電極584)施加預 先負載壓力。 下讎接板構件500可更進一步包含一個或多個孔徑 以允許熱電偶插入通過組件,使得其鮮地喻接加熱碟片 508以及提供溫度反饋訊號至控制單元(其允許加熱碟片5〇8 ϋίϋ&Μϋ度調控)。熱電偶孔徑之結構及位置( 以及熱包偶本身)貫質上與先前對上侧黏接板構件棚所說 明情況相同。 第40 頁 200811992 I考圖20-21,其顯示出另一功能,其使用於下側黏接 =構件項或多項實施例巾之其他功能。 圖20為採用主動 ~卻雜之下側黏接板構件5_的斷面圖。圖Μ細加下 側黏接板構件500A之分解圖。在該實施例中,下侧黏接板 構件5_之、%緣體5Q4A包含-個或多個冷卻通道卿當需 =降低S0G結構特別是其玻璃基板溫度時可將冷卻流體流 …純運。例如,冷卻通道52G可螺旋地由絕緣體難中央 螺旋地延伸朝向其週邊邊緣。通道520可機械加工至絕緣 體504A表面内。流入管件可操作來將冷卻流體加入至通道 ,同,出管件524可操作來由通道52〇移除冷卻流體可 用熱交換器(並未顯示出〕將冷卻流體再加入相同的流入 g件522之月ί』加以冷部。主動冷卻可藉由使用控制單元控 制冷卻流體流經通道52()之溫度以及流量而達成。如圖13 適當的流_合構件咖可連接至流入管件522以及 j :件524以允4流體源(並未顯示出)連接至 板構件·_ 〇 卖拉it圖22’黏接裂置10可放置於大氣槽中以提供控制 /環,之大氣條件,例如真空,(例如為統,氮氣等 躲。絲,街置财操條雜空大氣( 株二匕3 一種或多種氧化劑之大氣)而不會使其各個組 件哀變,特別是黏接板構件400,500。 黏接裝置10之操作將參考圖财詳細加以說明。圖 最終娜結構_,而圖㈣顯示出其中間結構 八使用一個或多個黏接裝置10實施例製造出。參考圖24 ’ 第41 苜 200811992 在將材料加入黏接裝置1G之前,施體半導體晶片謂之移植 表面配製出例如藉由拋光,清理以產生相當平坦及均勻之 移植表面621適合作為黏接至玻璃或玻璃陶兗基板602(圖 23)。作為說明用途,半導體晶片62〇可為單晶矽晶片,雖然 可採用上述所說明任何其他適當的半導體材料。 外延層622藉由對移植表面621進行移植處理過程以在 低於施體半導體晶片62Q之移植表面621形成脆弱區域而產 生’ ό亥區域界定出外延層622。例如,移植表面可進行氫 離子移植,或其他稀土族金屬離子例如硼,氦等。施體半導 體晶片620可加以處理以減少例如雜表面621上之氫離子 濃度。例如,施體半導體晶片620可加以清洗及清理以及外 延層622之移植施體表面621可進行中度氧化作用。中度氧 化作用處理包含在氧電漿中處理,臭氧處理,利用過氧化氫 ,過氧化氫及氨,過氧化氫及一種酸處理或其處理過程組合 。預期在這些處理過程中終端表面基氫氧化為氳氧基,其 因而使石夕晶片表面為親水性。氧電聚可在室溫下進行以及 氨或酸處理溫度在25-150。(:之間。可進行玻璃紐602(以 及外延層622)適當的表面清理。 假設黏接裝置10在最初指向,因而上侧黏接板構件棚 向上旋轉(如圖2中),施體轉體晶片62〇以及玻璃基板· 插入黏接裝置1G内。在該範例中,假設玻璃基板6Q2放下以 及藉由重力固疋至下側黏接板構件以及施體半導體晶 片620放置於玻璃基板6〇2上。當施加預先負載壓力及種晶 兒壓以在施體半導體晶片_及玻璃基板之中央區雜 第42 頁 200811992 分隔器構件300在施體半導體晶㈣放 牛逸以L 上方之刖加以作用。如對圖6及14說明, 12,可相對於按裝環繼轉動,因而驅動填隙片33〇 可姑番5 土板6〇2之週邊部份上。施體半導體晶片620因而 =填隙片咖上,使得填隙片330位於施體半導體晶 及玻璃級602之間。因而,施體半導體晶片62〇與玻 Μ基板602分隔填隙片33〇之厚度。 其次’上側黏接板構件侧可操作來向下轉動(藉由敞 開及閉合構件2〇〇),使得上側及下側黏接板構件棚,500以 更_地,如上述對圖7所綱,千斤頂23〇 藉由操作軸236作用,其導致降低軸现導引軸襯214,以及 _板^鉸接板腳降低促使托板簡旋轉於樞軸連桿 258,使知托板2〇8以及上側旋轉環4〇〇向下傾斜持續到托板 2〇8啣接鉸接板25Q之止塊腳。在該點處,上侧黏接板構件 400相對於黏接板構件5〇〇為平行指向。鉸接板連續性向下 移動導致鎖合器246触抬起及緊壓構件刚(圖6)導引柱 116,118之端部114Α,116Α,118Α。操作者可再唯卩接鎖 合器246至抬起及緊壓構件100之導引柱114,116,118。鎖 合器246確保施體半導體晶片620及上側黏接板構件棚上 之向上壓力可由托板2〇8抵銷而不會將抬起及緊壓構件暴 露於過度壓力。 抬起及緊壓構件100可對下側黏接板構件500(以及玻 璃基板602以及施體半導體晶片620)施加粗略位移朝向上 侧黏接板構件400。由於預先負載柱塞470之電極484延伸 第43 頁 200811992 低^u_接板構件棚之散熱器彻,當抬起及緊壓構件 ,粗略位移下側黏接板構件_朝向上側雜板構件· 時,該電極接觸施體半導體晶片㈣。由於分隔器構件腳 之填隙片330防止施體半導體晶片62〇及玻璃基板彼此 接觸:預先負载柱塞470將傾斜使施體半導體晶片62〇彎曲 ,使得其中央部份接觸玻璃基板602。因而,施加預先負載 壓力及種曰曰曰電壓可在施加完全壓力,溫度,及電壓之前啟始 施體半^|晶片620及玻璃基板,之陽極黏接。 接績%體半導體晶# 620及賴基板㈣巾央部份之初 =黏接,分隔器構件300可接受指令撤回填隙片33〇。控制 單το可對步進馬達謝下指令以相對於按裝環觀獅,使 侍補裱相對於按裝環3〇2轉動,因而使填隙片33〇由施體 半導體晶片62〇與玻璃基板602之間撤回。填隙片33〇對稱 l±i切多動,其將避免施體半導體晶片62〇與玻璃基板go?間 任何不均勻的磨擦負載。有益地,假如黏接處理過程在真 空中進行,接續撤回填隙片之施體半導體晶片及玻璃勒反 之中央部份黏接允許任何氣體由施體半導體晶片62〇及玻 璃基板602之間真空抽除。因而,阻礙施體半導體晶片62〇 與玻璃基板602間適當黏接之氣體(例如空氣)可減少。 參考圖25,玻璃基板602可使用陽極(電解)處理過程黏 接至外延層622,其藉由將玻璃基板與施體半導體晶片62〇 直接接觸以及使用上述所說明黏接裝置1〇2對其施加溫度, 電壓以及壓力。黏接裝置1〇可在計算機程式(運行於控二, 單元處理器上)控制下操作以達成所需要陽極黏接。因而, 第44 頁 200811992 已考慮计异機程式促使黏接裝置1〇各個構件以上述所說明 方式彳呆作以達成陽極黏接。 施體半賴晶片㈣之外延層622,以及玻璃紐6〇2在 =同的溫度梯度下加熱。玻璃基板602可加熱至較高溫度( 藉由下側黏接板構件500)高於施體半導體晶片620以及外 延層622(藉由上側黏接板構件)。例如,玻璃基板6〇2與施 體半#620(以及外延層微)間之溫度差異可界於6 C至200。(:。該溫度差異對玻璃為需要的,玻璃之熱膨脹係 數與轭體半導體晶片620熱膨脹係數相匹配(如同與石夕熱膨 脹係數相匹配),因為其容易使後續外延層622由半導體晶 片620由於熱應力導致之分離變為容易。玻璃基板⑽與施 體半導體晶片620採用溫度在玻璃基板6Q2之應變點删 °(3範圍内。 亦可施加機械壓力於中間組件。壓力範圍可在!至1〇〇 Psi之間,6至50psi之間,或約為20psi。雖然可施加較高壓 力,例如壓力在或高於l00psi為可能的,該壓力應該小心地 使用,由於其會促使玻璃基板602破裂。如上述對圖4A,4B, 及6說明,施體半導體晶片620及玻璃基板6〇2在抬起及緊壓 構件100受控制促動下可彼此接觸。抬起及緊壓構件1〇〇之 第二促動器106提高底下托板1〇8,下侧黏接板構件5〇〇,以 f玻璃紐602至-位置,使得在施體半導體晶片62〇與玻 璃基板602之間能夠達成受控制之加熱及壓力。 電i亦可施力U於中間組件兩端,例如施體半導體晶片 620為正值電動勢以及玻璃基板6〇2為較低電動勢。施加電 第 45 頁 200811992 動勢促使玻璃基板602中鹼金屬或鹼土金屬離子由半導體/ 玻璃界面更進一步進入玻璃基板602。其達成兩項功能·〇) 產生無驗金屬或驗土金屬粒子界面;以及(i i)玻璃_ 變為非常具有反應性以及利用在相當低^溫度下施加熱量強 固土摘占接至施體半導體晶片620之外延層622。 施加壓力,差異溫度,以及差異電壓歷時一段受控制之 時間(例如大約6小時或更短)。因而,高值之電動勢降為零 以及施體半導體晶片620以及玻璃基板602允許冷卻至至少 啟始將外延層622由施體半導體晶片620分離。冷卻處理過 程包含主動冷卻,因而冷卻流體力口入至一個或兩者上側以 及下側黏接板構件400, 500。在一項或多項實施例中,主動 冷卻分佈可包含冷卻施體半導體晶片62〇以及玻璃基板⑽ 為不同的分佈(例如冷卻速率,停留時間及/或大小)以產生 外延處理過程之良好品質。 如圖26所示,在分離後,所形成結構可包含玻璃基板 602以及黏附在其上面半導體材料之外延層敝。為了能夠 接近該結構,鎖合器246與導引柱114, U6,118解除喻接以 及促動千斤頂230(例如藉由施加轉動力量至軸236),使得 轴232可提高導引軸襯214以及鉸接板25〇藉由滑塊以及框 軸連桿258(圖6-7)施加垂直力量至托板观。上侧黏接板 構件因而垂直地提高離開下侧黏接板構件500,剛寺保持平 行關係。托板208上連續性向上力量促使上働接板構件 400向上傾斜以回應繞著樞轴連桿2诏之轉動。中間結 構可由黏接裝置10移出。 第 46 頁 200811992 任何不想要或粗糙半導體材料可由表面623經由薄化 及/或拋光技術例如CMP或業界已知的其他技術加以去除以 得到半導體層604於玻璃基板602上如圖27所示。 人們了解施體半導體晶片620可再加以使用以連續性 地製造出其他SOG結構600。 ' 依據本發明-項或多項更進-步實施例,黏接裝置1〇 在基板例如玻璃,玻璃陶瓷,陶瓷中浮雕出微小鈇 板例如玻璃上製造錢®案之傳統方法可採_^_^ 程(例如使用紫外線固化聚合物),或去除處理過程(例如化 ^ 式在每一應用中為並 不需要的;聚合物結構為非常易變的,但是具有所需要之材 料特性,以及蝕刻方法能夠產生微小的結構,但 緩慢以及昂貴的。依據本發明—項或多項,_由主要器 具經由加_人/雜至紐。主钱具由結谢目當‘ 以及熔融點高於基板切料製造出。器具及/或絲加熱 至基板流入具之微小結翻。而後,組件加以冷卻以及 分離。 ,項或乡項實_巾,概裝置1G可使絲快速地 加熱器具及/或絲(修4麟)而能提冑產量。先前所 提及黏織置10之絲冷卻雛,受湖雛,真空大氣等 亦可提南產量。 參考圖28,黏接裝置10可操作來較具有微小賴7〇1 =器具700(例如為奈米尺度)位於其至少一個表面上。在 …、700上祕小的結構為浮雕於勤反观上所需要之相反情 第47 頁 200811992 況。例如,器具700可耦合至下側黏接板構件5〇〇以及基板 702(例如玻璃基板)可放置於器具700 上面。可力17以變化, 基板702可轉合至下側黏接板構件5〇〇以及器具7〇〇可放置 於基板702上。在其他實施例中,器具可夾钳或固定至 上側黏接板構件400。各別GRAFOIL襯墊704A,704B可放置 於上側/下側黏接板構件4〇〇, 5〇〇以及基板702/器具700之 間。 黏接裝置10再加以閉合(如上述所說明)以及採用溫度 而於玻璃基板702之Tg。圖案或結構因而由器具700轉移至 玻璃基板702。重複處理過程可在由上述所說明黏接裝置 10受控制壓力特性之咼壓下進行。可加以變化,可使用重 力及大氣壓力使玻璃基板702流入器具700之微小結構内。 器具700可由一種材料製造出,該材料在溫度提高至或 南方㉝^反702流動溫度例如玻璃基板Tg下結構並不會改變 。例如,可使用熔融石夕石以實施器具7〇〇。微小結構7〇1可 藉由活性肖隹子餘刻(RIE)在器具7〇〇中形成。亦可採用器具 700及/或基板702表面處理,例如鑽石塗膜。 雖然本發明已對特定實施例加以說明,人們了解這些 範例只作為本發明原理及應用之說明。人們了解能夠列 舉實施例作許多改變以及能夠設計出其他排列而並不會 脫離下列申請專利範圍界定出本發明之精神及範圍。 【圖式簡單說明】 為了列舉本發明各項,附圖顯示出本發明優先情況,人 們了解本發明並不受:限於所顯示之精確地排列以及裝置。 第48 頁 200811992 第圖為本發明黏接裝置部份為閉合結構實施例之透 視圖。 圖為—第-圖黏接裝置為敞開結構之前視圖。 ,圖為第圖黏接裝置為部份閉合結構之前視圖。 第四圖A為第-圖黏接裝置為齡結構之前視圖。 ,_,—《_裝置顧合結構之側視圖。 第五圖為第一圖黏接裝置之部份分解透_。 f六圖為抬起及緊壓構件實施例之透視圖,其適合使 用於第目黏接裝置(及/或一項或多項其他實施例)中。 第七圖為敞開及閉合構件實施例之透視圖,其適合使 用於第-圖黏接裝置(及/或一項或多項其他實施例)中。 第八圖A為上側(或下側)黏接板構件實施例之透視圖, 其適合使用於第一圖黏接裝置(及/或-項或多項其他實施’ 例)中。 第八圖B為第八圖A沿著直線8B_8B展開黏接板構件之 剖面圖。 第九圖A為加熱器元件之透視圖,其適合使用於第八圖 A或其他實施例之上側(或下側)黏接板構件。 第九圖B為另一加熱器元件之透視圖,其適合使用於第 八圖A或其他實施例之上侧(或下側)黏接板構件。 第十圖為第八圖A黏接板構件之分解透視圖。 第十一圖A為第八圖A黏接板構件之頂視圖。 第Η^圖Β為第十一圖Α黏接板構件沿著直線展 開之剖面圖。 第49 頁 200811992 弟十圖C為弟Η * —^圖Α黏接板構件沿著直線1 ic—1 ic层 開之剖面圖。 ^ 第十二圖A為預先加載柱塞之側視圖,其適合使用於第 八圖A勒接板構件(及/或一項或多項其他實施例)。 第十一圖β為第十二圖A預先加載柱塞沿著直線ΐ2β-12Β 展開之斷面圖。 ,十三圖為上侧及下側黏接板構件之斷面圖,其適合使 用於第一圖黏接裝置(及/或一項或多項其他實施例)中。 #第十四圖為分隔器構件實施例之透視圖,其適合使用於 第-圖黏接裝置(及/或一項或多項其他實施例)中。 、第十五圖為在預先負載按裝夾具中熱電偶之分解圖,其 適合使用於第八圖緣接板構件(及/或-項或多項其他實施 例)。 、 第十六圖為上侧(或下侧)黏接板構件另一實施例之透 視圖,其適合使用於第一圖黏接裝置(及/或一項或多項其 他實施例)中。 w、 第十七圖為第十六圖黏接板構件之分解圖。 第十八圖為加熱碟片之分解圖,其適合使用於第十六 _接板構件(及/或—項或多項其他實施例)。 第十九圖為第十六圖黏接板構件之刮面圖。 第二十圖為上側(或下側)黏接板構件另一實施例之剖 面圖,其適合使用於第一圖黏接農置(及/或一項或多項其 他實施例)中。 ^ 第二十一圖為第二十圖黏接板構件之分解透視圖。 第50 頁 200811992 側視=十二圖為第一圖位於大氣控制槽室内之黏接裝置 第二十三圖為模組圖,其顯示出魷裝置之 夠使用第一圖黏接裝置製造出。 ,/'犯 第二十四圖至第二十六圖為模組圖,其顯示出由於使 用第一圖黏接裝置形成及/或操作之中間結構。 第二十七圖為模組圖,其顯示出使用第一圖黏接裝置 形成最終S0G結構。 < 第一十八圖為第一圖黏接裝置之模組圖,其使用於微 小結構浮雕壓印之應用。 附圖元件數字符號說明: 黏接裝置10;麵板12;支撐辆14;缺及緊壓構 件100;底座102;促動器104,106;軸104A;底下托板 108;上侧表面11〇;下側表面112;導引柱114ii6ii8; 上側端部114A,116A,118A;導引軸襯120,122,124;固定器 130;按裝tl件14〇;齒輪142;步進馬達144;定位感測器 150;敞開及閉合構件2〇〇;抬起構件202;促動器構件2〇4 ;傾斜組件206;托板208;底座210;導引軸212;導引軸 襯214;固定板216;千斤頂230;轴232;耦合元件234; 軸236;端部240,242;孔徑245;鉸接板250;停臂252, 254;細縫256;止塊257;樞軸連桿258;止塊259;滑塊 260;分隔器構件300;按裝環302;旋轉環3〇4;填隙片組 件306;中央孔徑308;週邊邊緣310;按裝元件312;凸 輪320,320A;填隙片33〇;滑移組塊332;導弓|轴襯334; 第51 頁 200811992 插銷336;上側黏接板構件400;底座402;絕緣體404·背 板 406,入口 406A,406B;出口 406C;加熱碟片 4〇8,408A, 408B,力σ熱元件 4〇9A,409B;散熱器 410;端蜂 4iiA 411B· 通道420;流入管件422;流出管件424;支撐環43〇;襯墊 432, 434;鰭狀物436;固定器晶片440;孔徑450;端埠 452,453;孔徑454,456;流體耦合460;預先負載柱塞47〇 ’外设472;近端474;遠部476;端埠478;柱塞480;止塊 482;電極做電極端部·;壓力環,職電偶組件 494;插頭娜;轉_棚;騎棚;下_接板構件 5〇〇;底板502;絕緣體5〇4, 504A;外殼506;加熱碟片5〇8 ;電阻加熱層508A;導電絕緣層508B;端埠508C;散熱器 510;通道520;流入管件522;流出管件524;孔徑55〇;端409B, Wherein the heating element 4〇9B is substantially centrally located and the heating element 4〇9A is in the form of a ring around the heating element 4〇9B. Each heating element 4〇9a, 409B contains - the end of the power supply 埠 411A, 411b. The voltages and currents of the heating elements 409A and 409B of the heating disc 408A of the respective power sources can be separately controlled by the control unit, respectively. The individual temperatures of the two heating zones are individually adjustable and thermal edge losses are achieved. The heating elements 409A and 409Β may be formed of pyrolytic graphite (PG) THERMAF〇IL or the like. The THERM0F0IL material is a thin, flexible, heating-characteristic sample. It comprises a metal resistance element superposed between the elastic insulating layers. Although THERM0F0IL will show better fineness in vacuum, A non-vacuum environment (which contains one or more oxidant shoulders such as an air environment) is also considered here. In a non-genuine environment, The airfoil side and 4_ can be formed by the fox. It contains a series of high-strength austenitic nickel-chromium-iron alloys. It has good corrosion and heat resistance. In the - or multiple embodiments, The heater element view and the shed B can be vertically offset to compensate for the lion's hot edge loss. E.g, In the central area, the heater component shed is located on the edge of the shed. However, in the ring shape, the heater element face can be located on or toward the heating plate # on page 26, 200811992 side. This reduces the thermal impedance between the heated wafers at the periphery of the heated disc side A, It is attached to the heating disc side / : Compare with the thermal impedance between the Wei body. Can coffee - Lai Mei domain 11 tree, 2. As shown in the m end 4411β, laterally rather than downwardly, Figure 9: The heated disc shed β contains the integral formation plus: Such as: Heating element with f away from Wei Bird, The width (and / or thickness) of the heating material can be varied and placed at the position of the force σ hot plate (4). E.g, At the peripheral location, the width of the fitting is lower than the width of the heating element in the central portion. Changing the width of the heating element will change the resistance of the heating element (and thus the heating characteristics) as a function of position. By changing the resistance of the overall supply as a function of the position of the central region of the heated disc 4〇8Β, Only a single _ voltage and current fine scales are required to pay for the hot side. indeed, The overall heater element will react (heat) differently to the voltage and current. It is caused by changing the resistance in the regions 409C and 409D. Independent of the heating element structure, The heater element has a resistance of about one ohm (e.g., about 15 ohms). In order to reach the previously mentioned about 6〇〇t: To 1000 C heating value, Applying approximately 220 volts across the heating element, It will produce approximately 3,250 watts of heat to disappear. In one or more embodiments, The heated disc 408 exhibits a relatively low heat boom. It is at least partly due to the choice of materials and construction. Using the materials and construction described above, The heating disc measures a thickness of 2 mm. Roughly low Page 27 200811992 Thickness (compared to the thickness of the 2nd leaf of the prior art heating element) produced by the small Berry and hot inertia, It contributes to the ability to achieve rapid thermal cycling. The heat dissipation 410 is in communication with the heating plate #4〇8 and is operable to integrally form a heating distribution exhibited by the heating disk 408. The wafer applied to the Shih Tzu is more uniform. The heat sink can be thermally and electrically conductive. It is easier to heat the wafer and apply the high voltage mentioned in the wire when it is in direct contact with the wafer. Among the materials that can be used to implement the heat sink, Conductive graphite is needed, For example, THERMAF0IL. In a non-vacuum atmosphere (such as air), The heat sink 410 can be fabricated from other materials that exhibit better reproducibility in an oxidizing environment. For example, non-oxidizing electro-thermal conductivity elements, Has a non-oxidizing coating (such as nickel, turn, restrain, | Dan, etc.) Copper, Non-oxidizing coating such as nickel, Indium oxide, Group, etc.) Carbonized stone (with or without a coating film), With a metal coating (such as nickel, platinum, molybdenum, Buttons such as kKEVUR. In one or more embodiments, The heat sink 41〇 also exhibits a relatively low thermal inertia. It is at least partly due to the choice of materials and construction. Use the above, The thickness of the heat sink 41〇 of the material and structure is 〇·5-6mm. The relatively scaly overlay # and the heat sink II 410 exhibit high insulation properties by the insulator 404 and other materials selected in conjunction with the above description, which will result in very low heat and thermal inertness of the upper side panel member. thus, The upper side of the bonding member 4 is heated to a temperature of 1 ° C in 2 minutes and cooled to room temperature in 1 minute or at a time. Compared with the previous substrate heating H, It takes half an hour to a few hours to bring the material flakes from room temperature to _t: , as well as; 2G Healthy Cooling Lakes to Room Page 28 200811992 The Temperature 0 control unit can be programmed to allow the upper side of the bonded panel to be heated or rapidly cooled as needed and to stay at any desired processing temperature. As shown in Figure 8A, The upper side of the bonding plate member shed may contain a pore size gamma, It allows access to the wafer during the bonding process, For example, the original load voltage is applied to the wafer. This additional feature will be further explained in the following description. Figure 10 shows an exploded view of the upper side of the bonded panel member (not including the base 402 and the insulator 404). As shown in the exploded view, The upper side bonding plate member 4〇〇 is a multi-layer component, It includes a support ring 430, Pad 432, Backplane 406, Pad 434, Heating the disc 408, And the radiator 41〇. Support ring 430 provides support for the backing plate and liner 432. The back plate 4〇6 is sandwiched between the pads 432 and 434. It operates to prevent leakage of cooling fluid as it flows through passage 42. At pad 432, 434 in the formation of raw materials, GRAFOIL ring material is needed, Because it exhibits proper sealing and heat resistance. The heated disc 4〇8 is positioned over the pad 434 and the thermal state 410 is above the heated disc 408. The respective upper bonding members 4 are coupled to each other by bolts. In one or more embodiments, The backing plate 4〇6 includes two separate channels 420, It is connected by 4各6A, 406B is subjected to cooling fluid, And discharging the cooling fluid 420 by the common outlet 406C. The two cooling channels ensure that the entire heat sink 410 is more uniformly cooled (and thus the body wafer). obviously, The heat sink 410 includes a plurality of fins 436, It extends radially outward from the peripheral edge of the heat sink 410. Fin 436 provides a peripheral surface, It is used to hold the heat sink 410 in place and to provide connection to a high voltage power source. The fins 43β are connected to the respective holder wafers 440咱p, page 29, 200811992, as shown in Fig. 8B, and the heat sink 410 is prevented from moving. Preferentially, The holder wafer 44 is formed of machined glass ceramic (e.g., MAC0R). It thus provides conductive insulation as well as good structural integrity. As explained above, The upper side bonding plate member 4 can optionally include a hole diameter 450. It can be accessed by the base 4〇2. Insulator 404, Backboard 4〇6, Heating the disc 408, And the separation aperture of the political thermal state 410 is achieved. The aperture 450 can be located in the center, It is possible to obtain an entrance and exit of the central area of the wafer. The use of the wafer wafer inlet and outlet provided by the aperture 450 will be described in detail below. Referring now to Figure 11A, 11B, And 11C, It further shows the structure and functional items of the upper side bonding plate member 400. Figure 11B and Figure 1 (: It is a sectional view which is developed along the straight lines 11B-11B and 1KH1C, respectively. As shown in Figure 54, The excitation voltage and current are applied to the heating disc 4〇8 by the end turn 452, It extends through the base 402. Insulator 404, And a backing plate 406. The number of turns depends on how many heating elements are used in the hot plate 408 and how the heated disc is implemented. As explained above, In one or more embodiments, Two heating elements can be used, To control the excitation voltage and current separately by the control unit, The temperature of the two heating zones is precisely regulated. Can be changed, The heating element can be formed integrally (using a variable resistor), A single excitation voltage can be used for temperature adjustment and edge loss compensation. As shown in FIG. 11B, The respective fluid coupling sheds can be coupled to the inflow tube 422 and the outflow tube 424 to allow a fluid source (not shown) to be coupled to the upper side plate member 400. obviously, The inflow tube 422 and the outflow tube 424 extend a substantial distance from the base 402 to pass through the aperture in the plate 208. As shown in Figure 11B and lie, A relatively high electromotive force (for example, compared with heaters, page 30, 200811992) can be applied to the heatsink 41 by the high voltage terminal 埠453. The end turns through the base 402, Insulator 404, Backplane 406, And the hot plate 408. As explained above, The voltage applied to the heat detector (between the DC surface and the surface volts) is used to assist the 11-electrode anode to adhere to the glass substrate. Although not shown, The upper adhesive plate member 4〇〇 may also include one or more vacuum conduits. It touches through the base, Insulator tearing, Back shed, And the heating disc 408 extends to the heat sink 41〇. If a vacuum conduit is used, When it is placed on the sin of the hot state 410, it allows the force to be vacuumed on the Shi Xi Shi body wafer. The wafer is coupled to the heat sink 410 when the upper side of the bonding plate member 4 is rotated downward into position. as shown in picture 2. Applying a vacuum can be achieved using a conventional vacuum source (not issued). It is controlled by the bonding device 1 operator via the control unit or manually. The pre-negative force and the seeding voltage are intended to initiate anodic bonding in a localized region of the interface between the donor wafer and the glass substrate prior to application of the bonding voltage, It will make the anodic bonding of the entire interface area into a portable species. The aa voltage and the bonding voltage can be the same or different. However, lower or equivalent voltages such as DC 75()-face volts are believed to be preferred. The aperture 45〇 can be located in the center. The initial anodic bonding occurs at or near the central region of the interface between the slab and the glass substrate. Tea test picture 12A, 12B, And 13, Appropriate devices are shown to achieve the previously mentioned pre-negative forces and seeding voltage functions. Figure 12C shows a side view of the preloaded plunger 470, It is operable to connect the upper side of the bonding plate member 400 and extend through its aperture to mechanically and electrically communicate with the lithographic wafer. Figure 12B is a cross-sectional view of the preloading plunger 470 of Figure 12A, Figure 13 is a side cross-sectional view of the side of the side of the pre-loaded plunger coupled to the upper side of the bonding member 4 and the lower side of the panel. The preloaded plunger includes a housing 472, It has a proximal end 474 and a distal end 476. , The conductive scale 478 is located at the outer casing = 4 and provides a member to connect the power source. The preloaded electromotive force is obtained from the power source. The plunger 480 is partially located within the outer casing 472 and extends through the distal end 476 of the outer casing 472. The plunger is slidable within the outer casing 472 in a telescopic manner. The post 480 includes a stop 482 at one end to prevent the plunger 48 from passing through the distal end and k being incompatible with the outer casing 472. Electrode 484 can be coaxially located within plunger 480, Wherein the electrode end 486 extends beyond the end of the plunger. (as detailed below, The end 486 engages the body wafer. The first pressure spring 488 mechanically and electrically couples the electrode 484 and the end turn 478, The plunger 480 is allowed to slide so as not to disturb the conductive connection between the end 478 and the electrode 484. The first pressure spring 488 also urges or biases the electrode 484 (and the plunger 480) forward. The block 482 is rugged to the outer casing 472. The first tamper yellow 490 also urges the plunger 480 forward. The stop block 482 is engaged with the outer 472 and biased toward the plunger paste and the electrode. The axial force on the electrode 484 and the plunger 480 is absorbed by the respective pressure ring iron shed. The electrode tip 486 is biased and remains electrically conductively coupled to the donor wafer. Electrode 484 thus delivers the seed crystal voltage to the Shihwa wafer. In one or more of the examples, Electrode 484 can slide within plunger 480, The plunger 480 itself is also biased and applied (either alone or in combination with the electrode 484) to preload the pressure on the wafer. In a preferred embodiment, The electrode end 486 extends below the upper side bonding plate member 400, When the lifting and pressing member roughly displaces the lower side bonding plate member 500 toward the upper side bonding plate member shed, The electrode contacts the Shi Xi Shi body page 32 200811992 wafer (ie, Before the bonding device 10 is completely closed, As shown in Figures 4A-4B). Therefore, Can apply full pressure, Before temperature and voltage, The pre-load pressure and the seeding voltage are applied to initiate the anode bonding of the wafer and the glass substrate. Similar to applying a bonding voltage to the Shi Xi Shi wafer and the glass substrate, The seed electromotive force can be obtained by: (i) applying an electromotive force to one of the shixi body wafer and the glass substrate (while the other is grounded); Or, by applying (i i), each of the electromotive force is applied to both the donor wafer and the glass substrate. thus, Initial bonding is required in the local interface region between the donor wafer and the glass substrate, The ability of the upper side bonding plate member 400 to apply a seed voltage to the wafer is an additional characteristic. As in the description, The seed voltage can be applied to the glass substrate by the lower bonding plate member 5 (while the ground is grounded). Although the preload pressure and the seeding voltage can be applied as described above, There is a need to limit the contact area between the donor wafer and the glass substrate. At the same time, the preload pressure and the seeding voltage are applied to limit the area that allows pre-bonding. In this regard, A divider member 3A and the previously mentioned preloading plunger 470 can be used. usually, The separator member 3 is coupled to the lower side bonding plate member 5 (see FIGS. 1 and 5) and is operable to prevent the donor wafer and the periphery of the glass substrate from contacting each other when the pre-bonding is achieved in the central region thereof . After reaching the pre-bonding, The separator member 3 allows the glazing wafer and the glass substrate to contact each other (including the peripheral edge thereof) for a complete bonding process. Referring to Figure 14, It is a perspective view of the divider member 3〇〇. The divider member 3 is operable to mechanically assist in securing the donor wafer and the glass substrate. Page 33 200811992 The edge region is offset from the surface of the twisted wafer contact. In the - or multiple embodiments, The separator member is operable to provide a symmetry (multiple position) interstitial between the Shihua body wafer and the glass substrate. The knife-interrupting member 300 has an annular configuration and includes a ring-shaped rotating ring 304. And a plurality of shim assembly 3〇6. According to the mounting ring 3〇2, it is essentially a nuclear structure. It comprises a central aperture 3〇8 and a peripheral edge 31〇. A plurality of sets of mounting elements (e.g., apertures) 312 are located around the peripheral edge 31〇 and are configured as auxiliary members, such as the mounting member 14〇, It is just the pillar that is guided upwards (see ^ 1, 5, And 6). According to the size of the components 140 and 312, The shape and position will be such that it can be attached to the bottom plate 1抬8 which lifts and presses the component pair. In the illustrated embodiment, The mounting ring 302 cannot be rotated relative to the lower jaw 108 of the lifting and pressing member 100. The rotating ring 304 is also substantially annular in configuration and further defines a central aperture 308. The rotating ring 304 is rotatably engaged to the mounting ring 3〇2 and is rotatable relative to the inner ring and the bottom plate 08 of the lifting and pressing member 100. The rotating ring 304 includes a plurality of sets of cams 32 (eg, cam slits) at its peripheral edge, Each shim assembly 306 includes a cam 32 〇. One of the cams 320 is a gear cam. It comprises a plurality of teeth </ RTI> which are spaced apart from the gears 142 of the stepper motor 144 of the lifting and pressing member 100 (see Figure 6). When the stepping motor 144 turns the gear 142 Β temple, Rotating ring 3〇4 phase, The child is in the garment % 302 and the bottom plate of the lifting and pressing member 1 转 8 turns. The control unit provides drive actuation to the stepper motor 144 to obtain precise rotation of the rotating ring 304. Each shim assembly 330 includes a shim 330 coupled to the slip block 332. Page 34 200811992 The slits are sized and shaped to fit the cymbal and the separation of the shi: two? . The shim is operable to achieve a radially inward and outward movement relative to a central region of the divider member 300 (and a central region of the interface between the wafer and the glass grade). Radial movement can be achieved by slip-reading between the slip block 332 and the mounting ring 302, for example, Each of the gap filler components may include a stalk or a stalk bushing 334. It is slidably detachable from one or more of the pins 336. The latch 336 can extend radially from the peripheral edge 310 of the mounting ring 302. The time-shifting of the guide bushing 334 along the pin 33 produces the radial movement of the previously mentioned slip block 332 and the shim. The mother-slip block 332 also includes a cam guide (not shown) such as a roller or a post. It is connected to each of the cam slits 320. The rotation of the rotating ring 304 (by actuation of step U4) applies radial force to the respective slip block 332, It is allowed to slide along the column 336 (by the guiding axis) in a controlled manner. thus, All shims 33〇 move in a symmetrical movement, It avoids any unevenness in the application of the crystal (4) glass base. It is understood that the rotation of the rotating ring 304 can use other actuating members such as cylinders. Linear motor, Arrangement of electromagnetic spiral tubes, etc. The shim 330 is preferentially electrically conductive, The s〇G electromotive force cannot be made to fit the mounting ring 302 and other parts of the bonding device 10. E.g, The slip block 332 can be formed using a ceramic material. According to the ring and the rotating ring, it can be located under the high heat area of the lower side of the bonding plate member. It is protected from excessive heat addition. As shown in FIG. 11A, The upper side panel member shed may include one or more other apertures to allow access to the thermal plate 408. E.g, The first aperture 454 allows page 35, 200811992 thermocouple inserted through the component, It allows the thermal connection of the heating discs 4〇8 and the provision of temperature feedback signals to the control unit (which allows the heating of the disc 408 and the Shihist wafer for precise temperature adjustment). It is understood that the aperture 454 extends from the rear of the upper bonding plate member in Fig. 11A and is shown in dashed lines. A second aperture 456 (also from the back) may also be included, It provides additional access to the heated disc 408 for further thermal adjustment. The first aperture is located in the central heating element area of the heating disc 4〇8, At the same time, the second aperture 456 is located at or near the annular heating element on the side of the heated disc. This allows independent feedback and control of the excitation signal for each of the central and annular heating elements (unless they are formed integrally), This allows compensation for thermal edge effects as well as overall temperature adjustment. Figure 15 is a perspective view of a thermocouple assembly 494. It can be used to extend through 孑L from 454, 456 and _ relay hot plate 408. Thermocouple assembly 494 includes a standard thermocouple plug 495, Spring assembly 496, And probe 498. Probe 498 is operable by spring assembly 496 to urge forward, The deflection is against the heating disc 408, This ensures proper heat transfer between them. The detailed structure of one or more embodiments of the lower side bonding member will now be described. The lower side bonding plate member 5 〇〇 mainly functions with the upper side bonding plate member 4〇〇, That is, heating the glass substrate, Provide pressure to the glass substrate, Providing an electromotive force to the glass substrate, And cooling the glass substrate. In accordance with one or more embodiments of the present invention, The lower side bonding plate member 5 is characterized by the above-described embodiment of the upper side bonding plate member 4'. E.g, In the embodiment shown in Figure 13, The upper side and the lower side of the bonding plate member iron 5〇〇 are substantially the same, In addition to the upper side of the bonding plate member 4, an aperture 45 〇 and a preloaded plunger 470 are used. However, the lower side of the bonding plate member does not have. Page 36 200811992 : The heating function of the side panel member 500 is operable to provide a temperature lower than or 60 (TC, It can be close to or exceed 1 〇〇 (rc. The lower side bonding plate member 500 is operable to provide a heating uniformity of 5% of the entire glass control set point. The electromotive force (about 175 volts DC) can be selectively applied to the glass frit by the lower side bonding member 500 and evenly distributed over the entire substrate surface. Other embodiments of the lower side bonding plate member 500 may provide the lake with controlled fluid flow as an actively cooled glass substrate. Although it is not shown that the embodiment of the lower side bonding plate member in Fig. 16-21 contains the side characteristics of the upper side bonding plate member as described above, The lower jaw member _ can also contain a number of different characteristics. Figure 16 shows the lower side of the bonding plate member closed to the shed. 17 is an exploded view thereof. The lower side bonding plate member 5〇〇 main assembly includes a bottom plate 502, Insulator 5〇4, Heating the disc 5〇8, And the radiator 51〇. These components are located within housing 506. Coupled or supported in the outer casing, It can be formed from stainless steel. The bottom plate 502 is spliced to the bottom of the outer casing 506. Thus forming a cylindrical structure, It defines the internal volume to withstand the insulator 5〇4. E.g, Without limitation, The base 502 is machined from the pottery material (for example, c〇^r〇nics 902 can be used to process the earthworms). It provides structural integrity and high temperature capability. The insulator 504 is operable to restrict heat from flowing into the base 502 by the heating disc 508. The outer casing 506 and other parts of the bonding device. E.g, The non-limiting insulator 504 may be formed of a ceramic foam insulating material such as a dense molten fused stone. The temperature insulating property of the insulator shall prevent heat from flowing from the sheet 508 into the base 502 (and other components) and providing the lower side bonding sheet. Component 5 〇〇 low thermal inertia (as fast thermal signal capability). Page 37 200811992 Heating disc 508 and insulator 504 can be bonded together using a ceramic bond such as Cotronics RESB0ND 905. The heating disc 508 is operable to generate heat in response to electrical excitation (voltage and current), Conductive insulation properties are also provided. Any electromotive force that directly or indirectly applies σ to the glass substrate will not be applied to the base or the exterior. thus, The heating disc 508 can be formed of a conductive insulating property as well as a substantially thermally conductive material. Referring to Figure 18, The heating disc 508 can be formed by a heating disc 508 sandwiched between two (or more) electrically conductive insulating layers 5_ by a resistive heater layer 508. E.g, The non-limiting resistive heater layer 508 can be formed from the 〇 il winding graphite and the conductive insulating layer 508B can be formed from molten vermiculite. The resistive heating layer 508A and the electrically conductive insulating layer 508B may be bonded together using a ceramic material such as RESB0ND 905 (which exhibits low expansion characteristics). Due to the need to heat evenly, The heated disc 5〇8 can include thermal edge loss compensation. In this embodiment, The heating disc 5〇8 can comprise two heating zones. - Sideways in the center and the other in a circular form around the central area. The heating zone can be applied to the resistive heating layer 5A8A. E.g, When the material is hovered outward from the center of the layer 5 The individual heating zones can be formed by varying the respective widths of the resistive material. This results in different electrical resistance (and heating characteristics) of the material, It allows for the use of a single voltage and current to encourage bribery, The purpose of adding slashing will respond to different voltages and currents. This is due to the difference in resistance as a function of the radial distance. The voltage and current planes of the resistive heating layer 508A are boosted by a power supply (not shown on page 38, 200811992). And controlled by the control unit to achieve temperature regulation (which uses feedback control as outlined below). The control unit is operable to follow the program 5〇〇 ___ to avoid heating and to stay at any desired temperature. Called 552 (_ 16_1? And the end 埠 508C (Fig. 18) allows the power supply conductive scale to be connected to the resistance heating layer 5· 散热 The heat dissipation 1 510 is thermally connected to the heating plate # 5 () 8 and is operable to form a heating distribution which is difficult to form by the overlay. The cake money is more evenly distributed to the glass substrate. heat sink, 51〇, Due to its direct pay glass and heat heating: The board becomes: And additionally applying a voltage thereto. Again, The surface voltage applied to the bulk wafer and the glass substrate is applied by the next money K i ) to the electromagnetism of one of the shixi body sheets and the glass substrate (while the other is grounded); Or, by applying (11), each of the electromotive force is applied to both the Shihua body wafer and the glass substrate. Therefore, the ability of the lower side bonding plate member 500 to apply an electromotive force (unlike ground) to the glass substrate is an additional characteristic. If an adhesive electromotive force (other than ground) is applied to the glass substrate by the lower bonding member, It can be evenly distributed over the entire surface of the substrate. And can be in the range of 175 volts DC. Among the materials that can be used to implement the heat sink 510, Conductive graphite is desirable, for example, THERMAF0IL. The port 553 allows connection to the H 510 by a high voltage power supply (not shown). The paste unit is operable to reduce the control of the high voltage supply voltage value to obtain the desired voltage value (e.g., 175 volts dc). Now take the exam 19, It further shows the structure of the lower side bonding plate member _ and the Wei project. As shown by ® The bottom plate member can be selected. f The ground contains holes # 550, It allows the adhesive process towel to be close to the glass substrate, For example, page 39 200811992 applies a preload and/or voltage to the substrate. It is necessary to state that this additional feature does not need to be used. But it can provide useful operations, As explained below. When using the hole control 550, Its preferred use will allow the preload pressure and/or seed voltage to be applied to the glass substrate at the applied force π bonding voltage and the full bonding pressure. As described above, the upper side of the bonding plate member shed, The purpose of preload pressure and seed voltage is to apply the bonding voltage. Initially bonding the anode in the local region of the interface between the wafer and the glass substrate, It will make the anodic bonding of the entire interface area easy. The divider members can be the same size or different from the bonding voltage. However, lower or the same voltage is believed to be better, For example, DC 750-1000 volts. , E.g, The preloaded plunger WO can be used to achieve the previously mentioned preload function. The preloading plunger 570 can be substantially the same as the prior preloading plunger of Figure 12 . The preloading plunger 57 is operable to «the plate member 500 and extend through its aperture 55Q to electrically and mechanically slam the glass substrate. The electrode of the pre-loaded plunger 57G is said to be applied with at least a seed voltage. The preloaded plunger 57() is co-axially attached to the plug and electrode 584 and the preload pressure can be applied separately (or in conjunction with electrode 584). The lower jaw member 500 can further include one or more apertures to allow the thermocouple to be inserted through the assembly, Making it freshly connect to the heating disc 508 and providing a temperature feedback signal to the control unit (which allows the heating of the disc 5〇8 ϋίϋ& Μϋ degree regulation). The structure and location of the thermocouple aperture (and the thermal envelope itself) are consistently the same as previously described for the upper bonded panel member. Page 40 200811992 I Figure 20-21, It shows another function, It is used for the lower side bonding = component item or other functions of the multiple embodiment towel. Fig. 20 is a cross-sectional view showing the active bonding member 5_. The figure is an exploded view of the lower side bonding plate member 500A. In this embodiment, Lower side bonding plate member 5_, The % edge 5Q4A contains one or more cooling channels. When needed, the cooling fluid flow can be purely transported when the S0G structure, especially its glass substrate temperature, is lowered. E.g, The cooling passage 52G is spirally extended from the hard center of the insulator to the peripheral edge thereof. Channel 520 can be machined into the surface of insulator 504A. The inflow tube is operable to add cooling fluid to the passage, with, The outlet tube 524 is operable to remove the cooling fluid from the passage 52A (not shown) to add the cooling fluid to the same inflow g member 522 for the cold portion. Active cooling can be achieved by using a control unit to control the temperature and flow of the cooling fluid through passage 52(). As shown in Figure 13, a suitable flow-combining member can be connected to the inflow fittings 522 and j: The member 524 is connected to the plate member with a fluid source (not shown). The adhesive member 10 can be placed in the atmosphere to provide a control/ring. Atmospheric conditions, Such as vacuum, (for example, for the system, Nitrogen, etc. wire, The street has a miscellaneous atmosphere (the atmosphere of one or more oxidants) without damaging its components. In particular, the bonding plate member 400, 500. The operation of the bonding apparatus 10 will be described in detail with reference to the drawings. Figure, final na structure _, Figure (4) shows that the intermediate structure eight is fabricated using one or more bonding device 10 embodiments. Refer to Figure 24 ’ 41st 苜 200811992 Before adding the material to the bonding device 1G, The donor semiconductor wafer is said to be implanted, for example, by polishing, Cleaning to produce a relatively flat and uniform graft surface 621 is suitable for bonding to a glass or glass ceramic substrate 602 (Fig. 23). For illustrative purposes, The semiconductor wafer 62 can be a single crystal germanium wafer. Any other suitable semiconductor material as described above may be employed. Epitaxial layer 622 defines epitaxial layer 622 by implant processing graft surface 621 to form a fragile region below implant surface 621 of donor semiconductor wafer 62Q. E.g, Hydrogen ion transplantation can be performed on the transplanted surface. Or other rare earth metal ions such as boron, Hey. The donor semiconductor wafer 620 can be processed to reduce, for example, the hydrogen ion concentration on the hetero-surface 621. E.g, The donor semiconductor wafer 620 can be cleaned and cleaned and the graft donor surface 621 of the epitaxial layer 622 can be moderately oxidized. Moderate oxidative treatment consists of treatment in oxygen plasma, Ozone treatment, Using hydrogen peroxide, Hydrogen peroxide and ammonia, Hydrogen peroxide and an acid treatment or a combination thereof. It is expected that the terminal surface hydration of the terminal base will be a decyloxy group during these treatments. It thus makes the surface of the stone wafer hydrophilic. Oxygen polymerization can be carried out at room temperature and the ammonia or acid treatment temperature is between 25 and 150. (: between. Appropriate surface cleaning of the glass 602 (and the epitaxial layer 622) can be performed. Assuming that the bonding device 10 is initially pointed, Therefore, the upper side of the bonding plate member is rotated upward (as shown in Fig. 2). The donor body wafer 62 and the glass substrate are inserted into the bonding device 1G. In this example, It is assumed that the glass substrate 6Q2 is lowered and fixed by gravity to the lower bonding plate member and the donor semiconductor wafer 620 is placed on the glass substrate 6〇2. When a preload pressure and a seed pressure are applied to act on the donor semiconductor wafer and the central portion of the glass substrate, the separator member 300 acts on the donor semiconductor crystal (4). As explained in Figures 6 and 14, 12, Can be rotated relative to the mounting ring, Therefore, the shims 33 can be driven on the peripheral portion of the slab 5 〇 2 . The donor semiconductor wafer 620 is thus shimmed, The shim 330 is positioned between the donor semiconductor crystal and the glass grade 602. thus, The donor semiconductor wafer 62 is separated from the glass substrate 602 by the thickness of the shim 33. Secondly, the upper side of the upper plate member is operable to rotate downward (by opening and closing the member 2), Making the upper and lower side bonding plate members shed, 500 to _, As mentioned above for Figure 7, The jack 23 作用 acts by operating the shaft 236, It results in lowering the shaft guide bushing 214, And the _ plate ^ hinged foot lowering causes the pallet to simply rotate on the pivot link 258, The trays 2〇8 and the upper side of the rotating ring 4〇〇 are tilted downward until the pallets 2〇8 engage the legs of the hinge plates 25Q. At this point, The upper side bonding plate member 400 is oriented in parallel with respect to the bonding plate member 5''. The downward movement of the hinge plates causes the lock 246 to be lifted up and the pressing member just (Fig. 6) to guide the column 116, The end of 118 is 114, 116Α, 118Α. The operator can simply attach the lock 246 to the guide post 114 of the lifting and pressing member 100, 116, 118. The lock 246 ensures that the upward pressure on the donor semiconductor wafer 620 and the upper adhesive panel member shed can be offset by the pallet 2〇8 without exposing the lifting and pressing members to excessive pressure. The lifting and pressing member 100 can apply a rough displacement to the lower side bonding plate member 500 (and the glass substrate 602 and the donor semiconductor wafer 620) toward the upper side bonding plate member 400. Since the electrode 484 of the preloaded plunger 470 extends on page 43 200811992, the low heat sink of the slab member shed, When lifting and pressing the component, When the lower side of the lower side of the board member _ toward the upper side of the board member The electrode contacts the donor semiconductor wafer (4). The shim 34 of the spacer member prevents the donor semiconductor wafer 62 and the glass substrate from contacting each other: The preloading plunger 470 will tilt to bend the donor semiconductor wafer 62, The central portion thereof is brought into contact with the glass substrate 602. thus, Applying pre-load pressure and seeding voltage can apply full pressure, temperature, And the voltage before starting the body half ^| wafer 620 and glass substrate, The anode is bonded. The performance of the body semiconductor crystal # 620 and the substrate (four) the beginning of the towel part = bonding, The divider member 300 can accept the withdrawal of the shim 33〇. Control Single το can give instructions to the stepper motor to compare the lions with the ring. Rotating the waiter 裱 relative to the mounting ring 3〇2, Thus, the shim 33 is withdrawn between the donor semiconductor wafer 62 and the glass substrate 602. The shims 33 〇 symmetry l±i cut and move, Will it avoid applying the semiconductor wafer 62 to the glass substrate go? Any uneven friction load between. Beneficially, If the bonding process is carried out in the air, The central portion of the donor semiconductor wafer and the glass reciprocating strip that subsequently withdraws the shims allows any gas to be vacuum extracted between the donor semiconductor wafer 62 and the glass substrate 602. thus, The gas (for example, air) that hinders proper adhesion between the donor semiconductor wafer 62A and the glass substrate 602 can be reduced. Referring to Figure 25, The glass substrate 602 can be bonded to the epitaxial layer 622 using an anode (electrolysis) process. By applying a temperature to the glass substrate in direct contact with the donor semiconductor wafer 62 and using the bonding device 1〇2 described above, Voltage and pressure. The bonding device 1 can be used in a computer program (running on control 2, On the unit processor) control the operation to achieve the desired anodic bonding. thus, Page 44 200811992 It has been considered that the differentiator program causes the various components of the bonding apparatus 1 to remain in the manner described above to achieve anodic bonding. The extension layer 622 is applied outside the wafer (4). And the glass New York 6〇2 is heated at the same temperature gradient. The glass substrate 602 can be heated to a higher temperature (by the lower side bonding plate member 500) than the donor semiconductor wafer 620 and the epitaxial layer 622 (by the upper side bonding plate member). E.g, The temperature difference between the glass substrate 6〇2 and the donor half #620 (and the epitaxial layer micro) can be limited to 6 C to 200. (: . This temperature difference is needed for the glass, The thermal expansion coefficient of the glass matches the coefficient of thermal expansion of the yoke semiconductor wafer 620 (as matched with the thermal expansion coefficient of the Shi Xi), This makes it easy to separate the subsequent epitaxial layer 622 from the semiconductor wafer 620 due to thermal stress. The glass substrate (10) and the donor semiconductor wafer 620 are temperature-dependent at a strain point of the glass substrate 6Q2 (3). Mechanical pressure can also be applied to the intermediate assembly. The pressure range is available! Between 1〇〇 Psi, Between 6 and 50 psi, Or about 20 psi. Although higher pressure can be applied, For example, pressures at or above l00psi are possible, This pressure should be used with care, This will cause the glass substrate 602 to rupture. As described above for Figure 4A, 4B, And 6 instructions, The donor semiconductor wafer 620 and the glass substrate 〇2 are in contact with each other under the controlled actuation of the lifting and pressing members 100. Lifting and pressing the member 1's second actuator 106 raises the lower pallet 1〇8, The lower side bonding plate member 5〇〇, With f glass 602 to - position, Controlled heating and pressure can be achieved between the donor semiconductor wafer 62A and the glass substrate 602. The electric i can also apply force U to both ends of the intermediate component. For example, the donor semiconductor wafer 620 has a positive electromotive force and the glass substrate 6〇2 has a lower electromotive force. Applying Electricity Page 45 200811992 The momentum causes the alkali or alkaline earth metal ions in the glass substrate 602 to further enter the glass substrate 602 from the semiconductor/glass interface. It achieves two functions·〇) to produce an interface of untested metal or soil-measuring metal particles; And (i i) the glass _ becomes very reactive and the delaminated layer 622 is occluded to the donor semiconductor wafer 620 by applying heat at a relatively low temperature. put pressure on, Difference temperature, And the difference voltage lasts for a controlled period of time (e.g., about 6 hours or less). thus, The high value of the electromotive force drop is zero and the donor semiconductor wafer 620 and the glass substrate 602 allow cooling to at least initiate separation of the epitaxial layer 622 from the donor semiconductor wafer 620. The cooling process involves active cooling. Thus, the cooling fluid is forced into one or both of the upper sides and the lower side of the bonding plate member 400, 500. In one or more embodiments, The active cooling profile can include cooling the donor semiconductor wafer 62 and the glass substrate (10) for different distributions (e.g., cooling rate, Residence time and/or size) to produce good quality in the epitaxial process. As shown in Figure 26, After separation, The resulting structure can include a glass substrate 602 and a layer of germanium overlying the semiconductor material adhered thereto. In order to be able to access the structure, The locker 246 and the guide post 114, U6, 118 disarming and actuating the jack 230 (e.g., by applying rotational force to the shaft 236), The shaft 232 is configured to increase the guide bushing 214 and the hinge plates 25 to apply vertical force to the pallet view by the slider and the frame link 258 (Figs. 6-7). The upper side bonding plate member is thus vertically raised away from the lower side bonding plate member 500, The temple has a parallel relationship. The continuous upward force on the pallet 208 causes the upper jaw member 400 to tilt upwardly in response to rotation about the pivot link 2诏. The intermediate structure can be removed by the bonding device 10. Page 46 200811992 Any unwanted or rough semiconductor material may be removed by surface 623 via thinning and/or polishing techniques such as CMP or other techniques known in the art to provide semiconductor layer 604 on glass substrate 602 as shown in FIG. It is understood that the donor semiconductor wafer 620 can be reused to continuously fabricate other SOG structures 600. 'In accordance with the present invention - or a plurality of more advanced steps, The bonding device 1 is on a substrate such as glass, Glass ceramic, Ceramics are embossed with tiny enamel plates, such as the traditional method of making money on glass, which can be used (for example, using UV-curable polymers). Or remove the process (eg, the formula is not required in each application; The polymer structure is very variable, But with the required material properties, And etching methods can produce tiny structures, But slow and expensive. According to the invention - item or items, _ by the main device via _ people / miscellaneous to New Zealand. The main money is made by thank you ‘and the melting point is higher than the substrate cut. The appliance and/or wire is heated to a small knot in the substrate inflow. then, The components are cooled and separated. , Item or township item _ towel, The 1G device allows the wire to be quickly heated and/or silked to improve throughput. The previously mentioned sticky woven 10 silk cooling chicks, By the lake, Vacuum atmosphere, etc. can also be used to increase production in the south. Referring to Figure 28, The bonding device 10 is operable to have a relatively small 〇7〇1=apparatus 700 (e.g., nanometer scale) on at least one surface thereof. In ..., The small structure on the 700 is the opposite of the need for relief on the counterattack page 47 200811992. E.g, The appliance 700 can be coupled to the lower side bonding plate member 5A and the substrate 702 (e.g., a glass substrate) can be placed over the appliance 700. Can force 17 to change, The substrate 702 can be transferred to the lower side of the bonding plate member 5 and the device 7 can be placed on the substrate 702. In other embodiments, The appliance can be clamped or secured to the upper side bonding plate member 400. Individual GRAFOIL pads 704A, The 704B can be placed on the upper/lower side of the bonding plate member 4〇〇, 5〇〇 and between the substrate 702/the appliance 700. The bonding apparatus 10 is then closed (as explained above) and the temperature is applied to the Tg of the glass substrate 702. The pattern or structure is thus transferred from the appliance 700 to the glass substrate 702. The iterative process can be carried out under the pressure of the controlled pressure characteristics of the bonding apparatus 10 described above. Can be changed, The glass substrate 702 can be flowed into the tiny structure of the appliance 700 using gravity and atmospheric pressure. The appliance 700 can be made from a single material, The structure does not change when the temperature is raised to or from the south 33^ reverse 702 flow temperature, such as the glass substrate Tg. E.g, Molten stone stone can be used to implement the device. The minute structure 7〇1 can be formed in the device 7〇〇 by the active 隹 余 余 (RIE). Surface treatment of the appliance 700 and/or the substrate 702 may also be employed. For example, diamond coating film. Although the invention has been described in terms of specific embodiments, It is understood that these examples are merely illustrative of the principles and applications of the present invention. It is to be understood that various modifications can be made in the embodiments and the other embodiments can be devised without departing from the spirit and scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS In order to enumerate various items of the present invention, The drawings show the priority of the present invention, It is understood by people that the invention is not: Limited to the precise arrangement and device shown. Page 48 200811992 The figure is a perspective view of an embodiment of the closure device of the present invention in a closed configuration. The picture shows that the first-figure bonding device is a front view of the open structure. , The figure shows the front view of the partially closed structure of the bonding device. The fourth figure A is a front view of the first embodiment of the bonding device. , _, - "The side view of the device. The fifth figure is a partial decomposition of the first figure bonding device. f is a perspective view of an embodiment of the lifting and pressing member, It is suitable for use in a third purpose bonding device (and/or one or more other embodiments). Figure 7 is a perspective view of an embodiment of the open and closed members, It is suitable for use in the first image bonding apparatus (and/or one or more other embodiments). Figure 8A is a perspective view of an embodiment of the upper (or lower) bonding plate member, It is suitable for use in the first image bonding device (and/or - or many other embodiments). Figure 8B is a cross-sectional view of the eighth panel A along which the bonding plate member is unfolded along the straight line 8B_8B. Figure IX is a perspective view of the heater element, It is suitable for use on the upper (or lower) bonding plate member of Figure 8A or other embodiments. Figure IXB is a perspective view of another heater element, It is suitable for use in the upper (or lower) bonding plate member of Fig. 8A or other embodiments. The tenth figure is an exploded perspective view of the bonding plate member of the eighth drawing A. Fig. 11A is a top view of the bonding plate member of the eighth drawing A. The first figure is the sectional view of the elliptical plate member along the straight line in the eleventh figure. Page 49 200811992 Brother 10 Figure C is the sister Η * — ^ Figure Α Α Α Α 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 沿着 ^ Figure 12A is a side view of the preloaded plunger, It is suitable for use in Figure 8 of the Figure A (and/or one or more other embodiments). Figure 11 is a cross-sectional view of the twelfth Figure A preloaded plunger along a straight line β2β-12Β. , Figure 13 is a cross-sectional view of the upper and lower side bonding plate members. It is suitable for use in the first image bonding apparatus (and/or one or more other embodiments). #图图图 is a perspective view of an embodiment of a divider member, It is suitable for use in a first-picture bonding apparatus (and/or one or more other embodiments). , The fifteenth figure is an exploded view of the thermocouple in the preloaded fixture. It is suitable for use in the eighth embodiment of the gusset member (and / or - or a plurality of other embodiments). , Figure 16 is a perspective view of another embodiment of the upper (or lower) bonding plate member, It is suitable for use in the first image bonding apparatus (and/or one or more other embodiments). w, Figure 17 is an exploded view of the bonding plate member of the sixteenth embodiment. Figure 18 is an exploded view of the heated disc. It is suitable for use in a sixteenth plate member (and/or item or a plurality of other embodiments). The nineteenth figure is a scraped surface view of the bonding plate member of the sixteenth figure. Figure 20 is a cross-sectional view showing another embodiment of the upper (or lower) bonding plate member, It is suitable for use in the first Figure Bonding Farm (and/or one or more other embodiments). ^ The twenty-first figure is an exploded perspective view of the tiling plate member of the twentieth. Page 50 200811992 Side View = Twelve Diagrams is the first diagram of the bonding device located in the atmosphere control tank. The twenty-third diagram is the module diagram. It shows that the crucible device can be manufactured using the first image bonding device. , /' commits the twenty-fourth to twenty-sixth drawings as a module diagram, It shows an intermediate structure formed and/or operated by the use of the first image bonding apparatus. The twenty-seventh picture is a module diagram, It shows the formation of the final SOG structure using the first image bonding device. < The eighteenth figure is a module diagram of the first figure bonding apparatus, which is used for the application of the micro structure relief imprinting. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 10 is a cross-sectional view of a component: a bonding device 10; a panel 12; a support 14; a missing and pressing member 100; a base 102; an actuator 104, 106; a shaft 104A; a lower tray 108; an upper surface 11; Side surface 112; guide post 114ii6ii8; upper end 114A, 116A, 118A; guide bushing 120, 122, 124; holder 130; press tl 14 〇; gear 142; stepper motor 144; position sensor 150; And closing member 2; lifting member 202; actuator member 2〇4; tilting assembly 206; pallet 208; base 210; guiding shaft 212; guiding bushing 214; fixing plate 216; jack 230; 232; coupling element 234; shaft 236; end 240, 242; aperture 245; hinge plate 250; stop arm 252, 254; slit 256; stop 257; pivot link 258; stop 259; slider 260; Member 300; mounting ring 302; rotating ring 3〇4; shim assembly 306; central aperture 308; peripheral edge 310; mounting member 312; cam 320, 320A; shim 33 〇; slip block 332; Bow | bushing 334; page 51 200811992 pin 336; upper side bonding plate member 400; base 402; insulator 404 · back plate 406, inlet 406A, 406B; outlet 406C; heating disc 4 〇 8, 408A, 408B, force σ Thermal element 4〇9A, 409B; Heater 410; end bee 4iiA 411B · channel 420; inflow tube 422; outflow tube 424; support ring 43A; pad 432, 434; fin 436; holder wafer 440; aperture 450; end port 452, 453; aperture 454, 456 Fluid coupling 460; preloaded plunger 47〇 'peripheral 472; proximal end 474; distal 476; end turn 478; plunger 480; stop block 482; electrode as electrode end ·; pressure ring, occupational couple assembly 494; plug nat; turn _ shed; riding shed; lower _ slab member 5 〇〇; bottom plate 502; insulator 5 〇 4, 504A; outer casing 506; heating disc 5 〇 8; resistance heating layer 508A; conductive insulating layer 508B End 埠 508C; heat sink 510; passage 520; inflow tube 522; outflow tube 524; aperture 55 〇;
埠552, 553;流體耦合構件560;柱塞570;電極584; SOG 結構600;基板602;施體半導體晶片62〇;移植表面621· 外延層622;表面623,623Α。 ’ 第 52 頁埠 552, 553; fluid coupling member 560; plunger 570; electrode 584; SOG structure 600; substrate 602; donor semiconductor wafer 62 〇; graft surface 621 · epitaxial layer 622; surface 623, 623 Α. ’ page 52