TW201042103A - Production of non-woven materials from polyhydroxyalkanoate - Google Patents
Production of non-woven materials from polyhydroxyalkanoate Download PDFInfo
- Publication number
- TW201042103A TW201042103A TW098144381A TW98144381A TW201042103A TW 201042103 A TW201042103 A TW 201042103A TW 098144381 A TW098144381 A TW 098144381A TW 98144381 A TW98144381 A TW 98144381A TW 201042103 A TW201042103 A TW 201042103A
- Authority
- TW
- Taiwan
- Prior art keywords
- hydroxybutyrate
- polymer
- poly
- content
- weight
- Prior art date
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- 239000005014 poly(hydroxyalkanoate) Substances 0.000 title claims abstract description 293
- 229920000903 polyhydroxyalkanoate Polymers 0.000 title claims abstract description 293
- 239000000463 material Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000000203 mixture Substances 0.000 claims abstract description 360
- 229920000642 polymer Polymers 0.000 claims abstract description 291
- 239000000835 fiber Substances 0.000 claims abstract description 130
- 239000002667 nucleating agent Substances 0.000 claims abstract description 74
- 239000004014 plasticizer Substances 0.000 claims abstract description 39
- 239000002245 particle Substances 0.000 claims abstract description 34
- 229920000331 Polyhydroxybutyrate Polymers 0.000 claims description 156
- 239000005015 poly(hydroxybutyrate) Substances 0.000 claims description 156
- -1 poly(3-hydroxybutyrate) Polymers 0.000 claims description 120
- 229920001013 poly(3-hydroxybutyrate-co-4-hydroxybutyrate) Polymers 0.000 claims description 70
- 150000001875 compounds Chemical class 0.000 claims description 51
- 239000002253 acid Substances 0.000 claims description 31
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 claims description 29
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical group CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 claims description 26
- 238000001238 wet grinding Methods 0.000 claims description 26
- 229920000070 poly-3-hydroxybutyrate Polymers 0.000 claims description 25
- SJZRECIVHVDYJC-UHFFFAOYSA-M 4-hydroxybutyrate Chemical compound OCCCC([O-])=O SJZRECIVHVDYJC-UHFFFAOYSA-M 0.000 claims description 23
- 229920001519 homopolymer Polymers 0.000 claims description 22
- 235000021419 vinegar Nutrition 0.000 claims description 20
- 229910052582 BN Inorganic materials 0.000 claims description 19
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical group N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 19
- 239000000052 vinegar Substances 0.000 claims description 19
- HPMGFDVTYHWBAG-UHFFFAOYSA-N 3-hydroxyhexanoic acid Chemical compound CCCC(O)CC(O)=O HPMGFDVTYHWBAG-UHFFFAOYSA-N 0.000 claims description 18
- 229920000520 poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Polymers 0.000 claims description 13
- 229920001020 poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Polymers 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 claims description 8
- PHOJOSOUIAQEDH-UHFFFAOYSA-N 5-hydroxypentanoic acid Chemical compound OCCCCC(O)=O PHOJOSOUIAQEDH-UHFFFAOYSA-N 0.000 claims description 7
- 230000001186 cumulative effect Effects 0.000 claims description 6
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 6
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 5
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 3
- 229960002380 dibutyl phthalate Drugs 0.000 claims description 3
- NYHNVHGFPZAZGA-UHFFFAOYSA-N 2-hydroxyhexanoic acid Chemical compound CCCCC(O)C(O)=O NYHNVHGFPZAZGA-UHFFFAOYSA-N 0.000 claims 7
- 229940070710 valerate Drugs 0.000 claims 7
- XUPYJHCZDLZNFP-UHFFFAOYSA-N butyl butanoate Chemical compound CCCCOC(=O)CCC XUPYJHCZDLZNFP-UHFFFAOYSA-N 0.000 claims 6
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims 6
- NCDCLPBOMHPFCV-UHFFFAOYSA-N hexyl hexanoate Chemical compound CCCCCCOC(=O)CCCCC NCDCLPBOMHPFCV-UHFFFAOYSA-N 0.000 claims 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims 2
- UQGPCEVQKLOLLM-UHFFFAOYSA-N pentaneperoxoic acid Chemical compound CCCCC(=O)OO UQGPCEVQKLOLLM-UHFFFAOYSA-N 0.000 claims 2
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- TXEVQFXQGPFWLR-UHFFFAOYSA-N hexan-3-yl hexanoate Chemical compound CCCCCC(=O)OC(CC)CCC TXEVQFXQGPFWLR-UHFFFAOYSA-N 0.000 claims 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- WNCPVNLMXSZBLP-UHFFFAOYSA-H phthalate ruthenium(3+) Chemical compound C(C=1C(C(=O)[O-])=CC=CC1)(=O)[O-].[Ru+3].C(C=1C(C(=O)[O-])=CC=CC1)(=O)[O-].C(C=1C(C(=O)[O-])=CC=CC1)(=O)[O-].[Ru+3] WNCPVNLMXSZBLP-UHFFFAOYSA-H 0.000 description 1
- MQHNKCZKNAJROC-UHFFFAOYSA-N phthalic acid dipropyl ester Natural products CCCOC(=O)C1=CC=CC=C1C(=O)OCCC MQHNKCZKNAJROC-UHFFFAOYSA-N 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002791 poly-4-hydroxybutyrate Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920001896 polybutyrate Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 125000004424 polypyridyl Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- GPTFURBXHJWNHR-UHFFFAOYSA-N protopine acetate Natural products C1=C2C(=O)CC3=CC=C4OCOC4=C3CN(C)CCC2=CC2=C1OCO2 GPTFURBXHJWNHR-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- WHMDPDGBKYUEMW-UHFFFAOYSA-N pyridine-2-thiol Chemical compound SC1=CC=CC=N1 WHMDPDGBKYUEMW-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical class CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- UELAIMNOXLAYRW-UHFFFAOYSA-M sodium;1,4-dicyclohexyloxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].C1CCCCC1OC(=O)C(S(=O)(=O)[O-])CC(=O)OC1CCCCC1 UELAIMNOXLAYRW-UHFFFAOYSA-M 0.000 description 1
- WVFDILODTFJAPA-UHFFFAOYSA-M sodium;1,4-dihexoxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].CCCCCCOC(=O)CC(S([O-])(=O)=O)C(=O)OCCCCCC WVFDILODTFJAPA-UHFFFAOYSA-M 0.000 description 1
- HIEHAIZHJZLEPQ-UHFFFAOYSA-M sodium;naphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 HIEHAIZHJZLEPQ-UHFFFAOYSA-M 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000002847 sound insulator Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003432 sterols Chemical class 0.000 description 1
- 235000003702 sterols Nutrition 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 230000009885 systemic effect Effects 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 229940104261 taurate Drugs 0.000 description 1
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical class C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
- D01F6/625—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters derived from hydroxy-carboxylic acids, e.g. lactones
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/84—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Biological Depolymerization Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
- Artificial Filaments (AREA)
Abstract
Description
201042103 • 六、發明說明: 【相關申請案】 - 本申請案主張2008年12月23曰申請之美國臨時申請 . 案第61/203,542號之權益。 本申請案亦主張國際申請案第PCT/US2009/041023號 之優先權,該申請案指定美國且於2009年4月17日申請 且以英語公開。上述申請案之全部教示内容係以引用的方 式併入本文中。 ❹ 【發明所屬之技術領域】 本發明提供用於自聚羥基烷酸酯聚合物製造不織材料 之方法及組成物。在某些態樣_,本發明係關於一種擠製 纖維,其包含聚羥基烷酸酯聚合物、經濕式研磨成核劑及 塑化劑,其中該經濕式研磨成核劑之粒度為約2〇微米且分 散於該聚合物中。 〇 【先前技術】 生物可降解塑膠作為非生物可降解塑膠之替代物或系 充物在多種應用中受到日益增加之工業關注。一類生物3 降解聚合物為聚經基炫酸_ (ΡΗΑ)β此等聚合物係由土与 微生物合成用作細胞㈣存物f。㈣等聚合物製成之勒 ::般由土壤微生物識別為食物來源。因此特別對於拋棄 人A b义4聚&物之商㈣發受到極大關注。然而迄 今為止,發現市面上可瞄 了購侍之PHA有限’其中僅共聚物聚 201042103 (3-羥基丁酸醋-共·3_經基戍酸醋)(pHBv)可以 儘管各種ΡΗΑ能夠在習知加工 "里又传 埜取人丨, 爾上加工,但關於古玄 =物已發現多種問題。此等問題包括在—些情況下缺亥 子了 =性,其會限制可使用聚合物獲得之商業應用。分 二η:持且分子量降低會導致最終產品具脆性。另 :卜该聚合物之結晶動力學尚不甚瞭解,且在加工 :勿期間常需要長循環時間,進一步限 度。此問題尤其限制該等聚合物在涉及不織材料之廡' 的使用。對解決此等問題存在需求。及不織材科之應用中 【發明内容】 本發明係關於用於奧j 土命人 在某些具體㈣Φ 織材料之纖維組成物。 物、姐渴式研磨/擠製炼喷纖維包含聚經基烧酸酷聚合 …、式研磨成核劑及塑化劑。在某些具體 核劑為氮化硼。在1他且 、 成 在其他具體實例中'二實二中’成核劑為成核組成物。 米。在其他具體實例中:、、=:核劑之粒度為約2〇微 ::::實例中,纖維㈣嘴。在某些具體實:: 平方公尺公克數)至約—。在 燒酸醋聚合物。在:::含約75 wt%至約95wt%之聚經基 至約50微米。 具體實例中,纖維直徑為約。.1微米 本文中揭示擠製炫1哈 烷酸醋、經渴切心 ,、包括生物產生之聚羥基 …式研磨成核劑及塑化劑,#t該纖維具有至 201042103 少約150 kg/mo1之重量平均分子量。在其他具體實例中, 重里平均分子置為至少約2〇〇 kg/m卜至少約25〇 k咖卜 在特疋具體實例中,該纖維含有介於約75 wt%與約 % Wt%之間的生物產生之聚羥基丁酸酯及介於約5%與約 15%之間的乙醯;^豕酸二正丁 _。在某些具體實例中,該纖 維含有以總組成物之重量計介於約〇1%與約1〇%之間的成 核劑或成核組成物,例如介於約1%與約跳之間的成核劑。 n 在某些具體實例中,纖維之分子量為約150 kg/mol至 約250 kg/mol。在本文中揭示之任何具體實例中,纖維具有 至乂約150 kg/mo卜例如約16〇 kg/m〇1、約kg/则】、約 18〇&kg/m〇1之分子量。纖維可具有至少約200 kg/mol之分 子量。在特定具體實例中,纖維可具有約16G kg/mol至約 g mol 166 kg/mol > 167 kg/mol ^ 168 kg/mol' 169 kg/m〇1之分子量。在其他具體實例中,纖維可具有至少約 25〇 kg/mol之分子量。 〇 3 一具體實例揭示包括本文中揭示之任何纖維的不織 網。 亦揭不包括本文中揭示之任何纖維的拋棄式物品。 本發明之其他特徵及優勢將自以下詳細描述及申請專 利範圍顯而易見。 【實施方式】 本發月提供由生物產生之聚經基烧酸酯()聚醋製 成之不織材料。該不織材料可視情況包括其他聚合物,包 5 201042103 括生物可降解或非生物可降解聚合物。 由本文中所述之方法製造之纖維,特定而言熔喷纖 維,具有降低之脆性及改良之物理特性,諸如回彈性 度及彈性。 聚合材料之多種物理特性及流變特性視聚合物之分子 量及分布而^。分子量可以多種不同方式計算。除非另外 指不,否貝「分子量(molecular weight)」係指重量平均八 子量。 「數量平均分子量(number average weight)」(Mn)表示分布之算術平均值,且為各部分之分子 量乘以其莫耳分率之乘積的和(軋/ΣΜ)。 「分子 ϊ 保持率(molecular weight retenti〇n)」為擠製 纖維之重量平均分子量㈣始物重量平均分子量的百 分比。 重里平均刀子量(weight average m〇lecular)」 (Mw ) 2為各部分之分子量乘以其重量分率之乘積的和 (ΣΑΜ / )。Mw —般大於或等於Mn。Mz為分子量分 布之z-平均值(ςλμΈλμ/)。 如本文中所用,「基重(basis weight)」為單位面積之 由本文中所述之纖維形成之織物的重量。其以每平方公尺 之公克數(GSM)度量。 如本文中所用之「結晶度(crystallinity)」係指在原子 尺寸層面上存在二維有序。在聚合物中,有序範圍在一個 (或個以上)結晶方向上可小至約2 nm且在至少一個方 201042103 向上通常低於50 nm。聚合物晶體經常不顯示低分子 質通常所顯示之完美性。可個別操作之聚合物晶: 聚合物單晶體。 # # 如本文中所用之「脆化( 化或過熱導致塑化劑損耗所引 隨時間推移變得具脆性且易於 embrittlement)」為一般由老 起之韌性損失或降低。纖維 斷裂。 」π习竭於在應力201042103 • VI. INSTRUCTIONS: [RELATED APPLICATIONS] - This application claims the benefit of US Provisional Application No. 61/203,542, filed December 23, 2008. The present application also claims priority to International Application No. PCT/US2009/041023, which is assigned to the United States and filed on April 17, 2009, and is hereby incorporated by reference. All teachings of the above application are incorporated herein by reference. ❹ TECHNICAL FIELD OF THE INVENTION The present invention provides methods and compositions for making nonwoven materials from polyhydroxyalkanoate polymers. In some aspects, the present invention relates to an extruded fiber comprising a polyhydroxyalkanoate polymer, a wet-milled nucleating agent, and a plasticizer, wherein the wet-milled nucleating agent has a particle size of It is about 2 microns and is dispersed in the polymer. 〇 [Prior Art] Biodegradable plastics are an increasing substitute for industrial applications in non-biodegradable plastics or as a substitute for a variety of applications. One type of bio3 degrading polymer is poly(base) _ (ΡΗΑ) β. These polymers are synthesized by soil and microorganisms for use as cells (IV). (4) The preparation of polymers such as: is generally recognized by soil microorganisms as a food source. Therefore, in particular, the quotient of the abandonment of human A 4 & However, so far, it has been found that the PHA limited in the market can be purchased. Among them, only the copolymer poly 201042103 (3-hydroxybutyrate vinegar - total 3_ sulphuric acid vinegar) (pHBv) can be used in various halo Knowing the processing " in the wild and picking up the people, the processing, but on the ancient Xuan = things have found a variety of problems. These issues include, in some cases, the lack of sex, which limits the commercial applications that can be obtained using polymers. Dividing two η: holding and lowering the molecular weight will result in brittleness of the final product. In addition: the crystallization kinetics of the polymer is not well understood, and long processing times are often required during processing: no longer, further limiting. This problem in particular limits the use of such polymers in the context of non-woven materials. There is a need to address these issues. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fiber composition for use in certain specific (four) woven materials. The material, the thirsty grinding/extruding synthetic fiber comprises a polypyridyl acid-cooling polymer, a grinding nucleating agent and a plasticizer. In some specific nucleating agents, boron nitride is used. In the other embodiments, the 'nuclear two' nucleating agent is a nucleating composition. Meter. In other specific examples: , , =: the particle size of the nucleating agent is about 2 〇 :::: in the example, the fiber (four) mouth. In some concrete:: square meters gram) to about -. In the burning of vinegar polymer. The::: contains from about 75 wt% to about 95 wt% of the polymer group to about 50 microns. In a specific example, the fiber diameter is about. .1 micron disclosed herein to extrude Hyun-Halalic acid vinegar, thirst-cutting, including bio-generated polyhydroxy...-type grinding nucleating agent and plasticizer, #t the fiber has a reduction of about 150 kg to 201042103/ The weight average molecular weight of mo1. In other embodiments, the average molecular weight is set to at least about 2 〇〇kg/m, and at least about 25 〇k. In particular embodiments, the fiber contains between about 75 wt% and about % Wt%. Bio-produced polyhydroxybutyrate and between about 5% and about 15% of acetamidine; In certain embodiments, the fiber comprises between about 1% and about 1% by weight of the total composition of a nucleating agent or nucleating composition, such as between about 1% and about hopping. Nucleating agent between. n In some embodiments, the fiber has a molecular weight of from about 150 kg/mol to about 250 kg/mol. In any particular embodiment disclosed herein, the fibers have a molecular weight of up to about 150 kg/mo, for example about 16 〇 kg/m 〇 1, about kg/th, about 18 〇 & kg/m 〇1. The fibers can have a molecular weight of at least about 200 kg/mol. In a particular embodiment, the fibers can have a molecular weight of from about 16 G kg/mol to about g mol 166 kg/mol > 167 kg/mol ^ 168 kg/mol '169 kg/m〇1. In other embodiments, the fibers can have a molecular weight of at least about 25 〇 kg/mol. 〇 3 A specific example reveals a nonwoven web comprising any of the fibers disclosed herein. Disposable articles that do not include any of the fibers disclosed herein are also disclosed. Other features and advantages of the invention will be apparent from the description and appended claims. [Embodiment] This month provides a non-woven material made of bio-generated poly-based sulphuric acid ester (). The nonwoven material may include other polymers as appropriate, and includes a biodegradable or non-biodegradable polymer. Fibers made by the methods described herein, in particular, meltblown fibers, have reduced brittleness and improved physical properties such as resilience and elasticity. The various physical and rheological properties of polymeric materials depend on the molecular weight and distribution of the polymer. The molecular weight can be calculated in a number of different ways. Unless otherwise indicated, "molecular weight" means the weight average of eight. The "number average weight" (Mn) represents the arithmetic mean of the distribution and is the sum of the product of the molecular weight of each part multiplied by its molar fraction (rolling/ΣΜ). "Molecular weight retenti〇" is the percentage of the weight average molecular weight of the extruded fiber (IV) the weight average molecular weight of the starting material. The weight average m〇lecular (Mw) 2 is the sum of the product of the molecular weight of each part multiplied by its weight fraction (ΣΑΜ / ). Mw is generally greater than or equal to Mn. Mz is the z-average of the molecular weight distribution (ςλμΈλμ/). As used herein, "basis weight" is the weight per unit area of the fabric formed from the fibers described herein. It is measured in grams per square meter (GSM). "Crystallinity" as used herein refers to the presence of two-dimensional order at the atomic size level. In the polymer, the ordered range can be as small as about 2 nm in one (or more) crystallographic directions and usually less than 50 nm in at least one side of 201042103. Polymer crystals often do not show the perfectness typically exhibited by low molecular weight. Individually operable polymer crystals: polymer single crystal. # # As used herein, "embrittlement (derivation or overheating causes plasticizer loss to become brittle and easy to embrittlement over time)" is generally lost or reduced in toughness from the old. The fiber breaks. π exhausted in stress
下能可逆變形之纖維或不織物之可撓性的物理特性。換古 之,在移除應力後,該材料能夠返回至其原始狀熊。、° 聚合物樣品之「熱穩定性(thermal stabiii^」係以2 種不同方式量測。熱穩定性在本文中係由樣品之「k」表示, 該「k」展示Mw隨時間推移之變化。其亦可藉由炼體毛細 管穩定性(MCS )來度量,該熔體毛細管穩定性(⑽)展 示毛細管剪切黏度隨時間推移之變化。 抗拉特性係根據如由ASTM Internati〇nal,ι〇〇 B饥 Harbor Drive, PO Box C700, West Conshohocken, PA 购8-2959 USA所提供之ASTM _,測試方法a_硫化橡 谬及熱塑性彈性體之標準測試方法來量測。 「抗拉強度(tensile strength)」係指聚合物經受拉伸 應力之能力的量度。 拉伸模數(tensile moduius)」係指指定材料在其比 例限度内之應力與應變之比率。 如本文中所用之「韌性(toughness)」係指材料藉以可 吸收能量之特性;使其破裂所f之每單位材料體積或每單 7 201042103 位材料質量的實際功數。 如拉伸應力-應變曲線) 韌性典型地與負 下面積成正比。 荷-伸長率曲線(諸 料之「伸長率(E1〇ngat_ )」$「伸長性 ㈤咖blllty)」“g由使試 度增加租刀所5丨起之長 料之r拉㈣ 原始長度之百分比。當測試材 料之杬拉強度時,其在破 .« . ^ 甲長某一頁。將2個工 =放於一起且相對於在開始該測試前所作之標記量測伸 長量,且將其表示為原始標距之 付此夂白刀比。峰值伸長率(peak el〇n_CH〇」係指在斷裂前延伸之長度的最大量。「峰值力 (# f〇rC〇」係、指在斷裂前所施加之力的最大量。「最大 負打(max lQad)」係指試樣(例如纖維)在不斷裂之 下可承載之總疊加重量。 ' 成核劑為在聚合物炫胃中提供晶體形成之位點的試 劍。成核組成物為包含成核劑之組成物。、經濕式研磨成: 劑為已在液體載劑中研磨至直徑小於2〇微米之粒度的成核 劑。在其他具體實例中,成核劑已經濕式研磨至直徑介^ 約6微米至約20微米之間的粒度。經濕式研磨成核劑分散 於(混合於整個組絲中)'组成物中,以具有载劑聚人 物之成核顆粒形式製備,且分散於隨後添加至供製備纖= 之組成物中之液體載劑中。 ' 本文中之方法及組成物之成核劑包括氮化硼、三聚戴 酸或相關化合物、碳黑、雲母滑石 '矽石、黏土、碳酸 合成矽酸及鹽、有機磷酸酯之金屬鹽、高嶺土及其他材料。 在特疋方法及組成物中,成核劑為氮化硼。在本發明之組 201042103 成物及方法中可使用孰 、、晶彳讲的立 ’ ’、b項技術者已知之其他成核劑。 濕式研磨意謂在液體 -組成物直至獲得所需粒/例如液體載劑)中研磨或碾磨 ..^ ^ 其不同於組成物之微米尺寸化 • 或贺軋研磨型式。出於太欲 ^ ^^ 、本1明之目的,通常連續碾磨直至 粒度降低。在噴氣研磨 Φ相立$ r 边使壓縮空氣穿過噴嘴以加速 至超音速。以此等速度, 私边映—士 /、進入粉碎腔室且使已置放於該 私碎腔至中之粉末流體 嘴氧研磨機通常具有若干個自 不同角度指向腔室中之喑 . _ 、霄。〜體化粉末在喷嘴之會合點The physical properties of the flexible or non-woven fabric can be reversed. In other words, after the stress is removed, the material can be returned to its original bear. , ° "The thermal stability of the polymer sample (thermal stabiii^" is measured in two different ways. Thermal stability is represented here by the "k" of the sample, which shows the change of Mw over time It can also be measured by the capillary stability of the melt (MCS), which shows the change of capillary shear viscosity over time. The tensile properties are based on ASTM Internati〇nal, ι 〇〇BHungry Harbor Drive, PO Box C700, West Conshohocken, PA Measured by ASTM _, Test Method a_Vulcanized Rubber and Thermoplastic Elastomers, supplied by 8-2959 USA. Tensile strength) refers to a measure of the ability of a polymer to withstand tensile stress. Tensile modulus (tensile moduius) is the ratio of stress to strain within a specified material's limits. [Strength (as used herein) Toughness) means the property by which a material can absorb energy; the amount of material per unit of material that breaks it, or the actual amount of material per unit of mass per 7 201042103. For example, tensile stress-strain curve) toughness It is typically proportional to the area under the negative. The load-elongation curve (the "elongation rate (E1〇ngat_)" of the materials ("elongation (five) coffee blllty)" "g is increased by the length of the renting knife 5 (b) the original length Percentage. When the tensile strength of the test material is measured, it is broken at a certain page. The two work = put together and measure the elongation relative to the mark made before the start of the test, and will It is expressed as the original gauge length of the white knife ratio. The peak elongation (peak el〇n_CH〇) refers to the maximum amount of length extending before the fracture. "Peak force (# f〇rC〇) system, refers to The maximum amount of force applied before breaking. "Max lQad" means the total superimposed weight of a sample (such as a fiber) that can be carried without breaking. 'The nucleating agent is in the polymer A test sword providing a site for crystal formation. The nucleating composition is a composition comprising a nucleating agent. Wet-milled into: The agent is a nucleation that has been ground to a particle size of less than 2 μm in diameter in a liquid carrier. In other embodiments, the nucleating agent has been wet milled to a diameter of from about 6 microns to about 20 microns. Particle size. The wet-milled nucleating agent is dispersed (mixed in the entire filament) in the composition, prepared as a nucleating particle having a carrier-concentrated person, and dispersed in a composition that is subsequently added to the preparation fiber = In the liquid carrier. 'The nucleating agents of the methods and compositions herein include boron nitride, trimeric acid or related compounds, carbon black, mica talc' vermiculite, clay, carbonated tantalic acid and salt Metal salt of organic phosphate ester, kaolin and other materials. In the special method and composition, the nucleating agent is boron nitride. In the group and method of the present invention, the composition and method of the invention can be used for strontium and germanium. Other nucleating agents known to the '' and b' technicians. Wet grinding means grinding or milling in the liquid-composition until the desired particles/e.g., liquid carrier is obtained.. ^ ^ It is different from the composition Micron sizing • or He-rolling type. For the purpose of this, for the purpose of this, it is usually continuously milled until the particle size is reduced. The air is pulverized by Φ and the compressed air is passed through the nozzle to accelerate to Supersonic speed _ _, 霄 体 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 At the meeting point of the nozzle
Ό 會聚,且經受劇烈碰撞、酋R ..? J切及碾磨。藉由上升氣流將精 細粒子輸送至分揀區, 丹τ精由離心力將其分類,同時較 粗趟材料仍保留於礙磨 • 、 靨腔至中。舉例而言,此製程可用於 使成核劑之尺寸自5〇料本, 微未-250微米降至小於2〇微米。 • 在本發明之某肽皞揭由 —-、樣中’在濕式研磨之後,粒度小於 20微米。在本發明之其 、他心樣中,在濕式研磨之後,成核 劑之累積固體體積之至少…h a V 5/°以粒度為5微米或小於5微米 之粒子形式存在,在其他呈體·# i Q 八體貫例中,成核劑之累積固體 體積之至夕10%以粒度為5微米或小於5微米之粒子形式 存在。在其他態樣中,成核劑之累積固體體積之至少20% 以粒度為5微米之粒子形式存在。在其他態樣中,成核劑 之累積固體體積之至少30%以粒度為5微米之粒子形式存 .在。在其他態樣中’成核劑之累積固體體積之至少4〇%或 、至少5編粒度為5微“粒切式存在。在前述態樣中, 、成核劑具有20微米或小於20微米或i微米或小於i微米 之粒度。 9 201042103 獲得以精細粒子 子聚結成較大粒度或 方法及組成物中。 形式分散同時在混配步驟期間較少粒 5物降解之成核劑以用於本發明之 如本文中一般使用「 藉由内聚力及/或黏著力教人不織物(n,w〇ven)」係指由 製造構成物,其與針織:之隨機排列之纖維集合製成的 規則方式彼此環繞)不=扁4構成物(其中m絲線以 如本文中一 係指使材料熔融 程。舉例而言, 型。 般使用之「、垃τ , 备體加工(melt processing)」 成型且接著冷卻以保持所需形狀之熱製 典型炫體加工技術包括炫體擠出及射出成 熔贺為使用馬速空氣來使長 備纖維網布之製鋥。.… 按曰卞。樹月曰製 阿’之I程。该製程之一般流程呈現於圖i中 喷製輕為單步驟製程,纟中高速空氣將熔融熱塑性樹脂自 擠壓機模具尖端吹至輸送機或捲„^takeupsc⑽)自 上以形成精細纖維及自黏合網♦。典型方&由以下要素組 成擠麗機、叶量栗、模具總成、網布形成及捲繞。 熔喷製程為一種較新不織製程,且曰益流行。此製程 之獨特之處在於其幾乎專門用於製備微纖維而 口孅祕:σ , 巾功辦 〇〇纖維尺寸之纖維。熔喷纖維具有約0.1微米至約50微米 ,直徑。熔噴微纖維之直徑一般在約2微米至約4微米^ 範圍内且可小至約°·1微米及大至約15微米。熔噴不織: 物與其他不織織物之間的差異,諸如柔軟度、不透明度及 孔隙率方面之差異一般可追溯為長絲尺寸之差異。 又 201042103 不織物之一般特性包括(但不限於):隨機纖維定向; 較低至中等網布強度,—妒古^ ^ ^ ^ ^ ^ ^ ^ 1 ^ ^ 叙间不透明度(具有高覆蓋係 .數);基重^約8 g/m2至約350 g/m2,典型地約2〇 g/m2至 -=200 g/m之範圍内,鬲表面積可供良好絕緣及過濾特徵, 製得在構造上分層或搭疊且層數隨基重增加之網布;能夠 與其他不織結構及/或薄膜分層,能夠藉由經不同模具共擠 壓不同聚合物來製備多組份熔喷不織物。 熔噴纖維之市場為巨大的,且該等纖維用於諸如抹 布障壁產品及過濾產品之產品中。聚羥基烷酸酯(PHA ) 適用於熔喷技術且適用於形成不同網布類型,且由於其生 物了降解性及生物基來源而吸引許多製造商的關注。 • 聚羥基烷酸酯(PHA) ' 用於本文中所述之方法及組成物中之聚合物(例如基 質及/或載劑聚合物)為聚羥基烷酸酯(下文稱作PHA )。聚 羥基烷酸酯為由多種天然及遺傳工程改造之細菌以及遺傳 ◎ 工程改造之植物作物合成的生物聚酯(Braunegg等人, (1998),65: 127-161 ; Madison 及 Huisman, 1999, Microbiology and Molecular Biology Reviews, 63: 21-53 ; Poirier, 2002, Progress in Lipid Research 41: 13 1 -15 5 )。此等聚合物為生物可降解熱塑性材料,由再生性 資源產生’具有在多種工業應用中使用之潛能(WiniamsΌ Converging, and subjected to violent collisions, E.R., J cut and milled. The fine particles are transported to the sorting zone by the ascending airflow, and the Danxi essence is classified by centrifugal force, while the coarser material remains in the obstruction and the cavity. For example, this process can be used to reduce the size of the nucleating agent from 5 Å to less than 2 Å. • In a peptide of the present invention, the particle size is less than 20 microns after wet grinding. In the present invention, in his mind, after the wet milling, at least ... ha V 5 / ° of the cumulative solid volume of the nucleating agent exists in the form of particles having a particle size of 5 μm or less, in other forms. · # i Q In the eight-body example, the cumulative solid volume of the nucleating agent is 10% in the form of particles having a particle size of 5 microns or less. In other aspects, at least 20% of the cumulative solid volume of the nucleating agent is present as particles having a particle size of 5 microns. In other aspects, at least 30% of the cumulative solid volume of the nucleating agent is present as particles having a particle size of 5 microns. In other aspects, at least 4% or more of the cumulative solid volume of the nucleating agent is present in a 5 micro" particle size. In the foregoing aspect, the nucleating agent has a size of 20 microns or less. Or a particle size of i micron or less than 9 micrometers. 9 201042103 Obtained a fine particle size coalescence into larger particle size or method and composition. Form dispersion while nucleating agent with less particle 5 degradation during the compounding step is used for As used herein, the phrase "by cohesive force and/or adhesion to teach fabrics (n, w〇ven)" as used herein refers to a rule that is made from a collection of fibers that are randomly arranged. The manners are surrounded by each other) not = flat 4 constituents (wherein the m filaments are formed by melting the material as in the text herein. For example, the type, the "us, the processing" (melt processing) is formed and then Cooling to maintain the desired shape of the hot typical glare processing technology, including glare extrusion and injection into a fusion of the use of horse speed air to make the long-term fiber mesh fabric..... Press 曰卞. A 'I. One of the processes The process is illustrated in Figure i, which is a one-step process for spraying. The high-speed air in the crucible blows the molten thermoplastic resin from the tip of the extruder die to the conveyor or coil „^upupsc(10)) to form fine fibers and self-adhesive mesh ♦. The typical formula & consists of the following elements: compaction machine, leaf measuring chest, mold assembly, mesh formation and winding. The melt blowing process is a newer non-woven process, and the benefits are popular. This process is unique in that It is almost exclusively used to prepare microfibers: σ, 功 〇〇 〇〇 fiber size fibers. Meltblown fibers have a diameter of about 0.1 microns to about 50 microns. Meltblown microfibers are typically about 2 microns in diameter. In the range of up to about 4 μm and as small as about ° 1 μm and up to about 15 μm. Meltblown weave: Differences between other materials and other non-woven fabrics, such as softness, opacity and porosity The difference can generally be traced back to the difference in filament size. Also 201042103 The general characteristics of non-woven fabrics include (but are not limited to): random fiber orientation; low to medium mesh strength, - 妒古 ^ ^ ^ ^ ^ ^ ^ ^ 1 ^ ^ Inter-declaration opacity (with High coverage system; number) from about 8 g/m2 to about 350 g/m2, typically in the range of about 2〇g/m2 to -=200 g/m, the surface area available for good insulation and filtration characteristics a mesh that is structurally layered or overlapped and whose number of layers increases with basis weight; can be layered with other nonwoven structures and/or films, and can be prepared by co-extruding different polymers through different molds. The component meltblown is not woven. The market for meltblown fibers is enormous, and these fibers are used in products such as wiper barrier products and filtration products. Polyhydroxyalkanoate (PHA) is suitable for meltblown technology and is suitable for forming Different mesh types, and attracted many manufacturers' attention due to their biodegradability and bio-based sources. • Polyhydroxyalkanoate (PHA) 'The polymers (e.g., the matrix and/or carrier polymer) used in the methods and compositions described herein are polyhydroxyalkanoates (hereinafter referred to as PHA). Polyhydroxyalkanoates are biopolyesters synthesized from a variety of natural and genetically engineered bacteria and genetically engineered plant crops (Braunegg et al., (1998), 65: 127-161; Madison and Huisman, 1999, Microbiology). And Molecular Biology Reviews, 63: 21-53; Poirier, 2002, Progress in Lipid Research 41: 13 1 -15 5 ). These polymers are biodegradable thermoplastics that are produced from regenerative resources' with the potential to be used in a variety of industrial applications (Winiams)
及 Peoples,Ci/五开 26:38-44 (1996))。適用於產生 PHA 之生物菌株包括富養產驗桿菌() (更名為畐養羅爾斯通氏菌(及))、廣泛產 π 201042103 驗桿菌(J/cWgewe·? /aiws)、固氮菌屬(Jzo/okc/er)、產 氣單胞菌屬(Jeromowiz·?)、叢毛單胞菌屬(ComamowiZ·?)、 假單胞菌屬(Piewi/omowW ),及遺傳工程改造之生物體, 包括遺傳工程改造之微生物,諸如假單胞菌屬 (Piewi/owowas )、羅爾斯通氏菌屬(Τ?α/·5ίο«ζ’β )及大腸桿 菌{ Escherichia coli)。 一般而言,PHA係由活細胞内部一或多個單體單元之 酶促聚合而形成。已有超過100種不同類型之單體併入PH A 聚合物中(Steinbtichel 及 Valentin, FjEMS A/7cro6fo/· Zeii· 128; 219-228 (1995))。併入PHA中之單體單元之實例包括 2- 羥基丁酸酯、乳酸 '乙醇酸、3-羥基丁酸酯(下文稱作 HB )、3-羥基丙酸酯(下文稱作3HP)、3-羥基戊酸酯(下 文稱作3HV)、3-羥基己酸酯(下文稱作3HH)、3-羥基庚酸 酯(下文稱作3HHep)、3-羥基辛酸酯(下文稱作3HO)、 3- 羥基壬酸酯(下文稱作3HN)、3-羥基癸酸酯(下文稱作 3HD)、3-羥基十二烷酸酯(下文稱作3HDd)、4-羥基丁酸 酯(下文稱作4HB)、4-羥基戊酸酯(下文稱作4HV)、5-經基戊酸醋(下文稱作5 Η V )及6 -經基己酸S旨(下文稱作 6ΗΗ)。併入ΡΗΑ中之3-羥基酸單體為(D)或(R)3-羥基酸異 構體,除不具有手性中心之3HP以外。 在一些具體實例中’ PHA可為均聚物(所有單體單元 皆相同)。PHA均聚物之實例包括聚3-羥基烷酸酯(例如聚 3-羥基丙酸酯(下文稱作P3HP)、聚3-羥基丁酸酯(下文 稱作PHB )及聚3-羥基戊酸酯)' 聚4-羥基烷酸酯(例如聚 12 201042103 4-羥基丁酸酯(下文稱作P4HB )或聚4-羥基戊酸酯(下文 稱作P4HV ))及聚5-羥基烷酸酯(例如聚5-羥基戊酸酯(下 - 文稱作P5HV))。 . 在某些具體實例中,PHA可為共聚物(含有2種或2 種以上不同單體單元),其中不同單體隨機分布於聚合物鏈 中。PHA共聚物之實例包括聚3-羥基丁酸酯-共-3-羥基丙酸 酯(下文稱作PHB3HP)、聚3-羥基丁酸酯-共-4-羥基丁酸 酯(下文稱作PHB4HB)、聚3-羥基丁酸酯-共-4-羥基戊酸 Ο 酯(下文稱作PHB4HV)、聚3-羥基丁酸酯-共-3-羥基戊酸 S旨(下文稱作PHB3HV)、聚3-羥基丁酸酯-共-3-羥基己酸 酯(下文稱作PHB3HH)及聚3-羥基丁酸酯-共-5-羥基戊酸 - 酯(下文稱作PHB5HV )。可藉由選擇單體類型及控制單體 . 單元在指定PHA共聚物中之比率,獲得多種材料特性。儘 管已提供具有2種不同單體單元之PHA共聚物的實例,但 PHA可具有2種以上不同單體單元(例如3種不同單體單 元、4種不同單體單元、5種不同單體單元、6種不同單體 ❹ 單元)。具有4種不同單體單元之PHA的實例為PHB-共 -3HH-共-3HO-共-3HD 或 PHB-共-3-HO-共-3HD-共-3HDd (此等類型之PHA共聚物下文稱作PHB3HX)。典型地,若 PHB3HX具有3種或3種以上單體單元,貝|J 3HB單體佔全 部單體之至少70 wt%,較佳佔全部單體之85 wt%,最佳佔 全部單體之90 wt%以上,例如佔共聚物之92 wt%、93 wt%、 - 94 wt%、95 wt%、96 wt%,且 HX 包含一或多種選自 3HH、 3HO、3HD、3HDd 之單體。 13 201042103 均聚物(所有單體單元皆相同)PHB及含有3-羥基丁 酸酯及至少一種其他單體之3-羥基丁酸酯共聚物 (PHB3HP、PHB4HB ' PHB3HV、PHB4HV、PHB5HV、 PHB3HH P ’下文稱作PHB共聚物)關於商業生產及應用受 到特別關注。藉由如下參考其材料特性來描述此等共聚物 係有用的。1型PHB共聚物典型地具有在6°C至-l〇°C範圍 内之玻璃轉移溫度(Tg)及介於80°C至180°C之間的熔融溫 度TM。2型PHB共聚物典型地具有-20°C至-50°C之Tg及55°C 至 90°C 之 TM。 較佳1型PHB共聚物具有2種單體單元,其中以共聚 物之重量計,其大部分單體單元為3-羥基丁酸酯單體,例 如大於78%之3-羥基丁酸酯單體。本發明之較佳PHB共聚 物係自再生性資源生物產生且選自以下PHB共聚物群: PHB3HV為1型PHB共聚物,其中3HV含量在聚合物 之3 wt%至22 wt%之範圍内,且較佳在共聚物之4 wt%至 15 wt%之範圍内,例如:4% 3HV、5% 3HV、6% 3HV、7% 3HV、8% 3HV、9% 3HV、10% 3HV、11% 3HV、12% 3HV。 PHB3HP為1型PHB共聚物,其中3-HP含量在共聚物 之3 wt%至15 wt%之範圍内,且較佳在共聚物之4 wt%至 15 wt%之範圍内,例如:4% 3HP、5% 3HP、6% 3HP、7% 3HP、8% 3HP、9% 3HP、1〇% 3HP、11% 3HP、12% 3HP。 PHB4HB為1型PHB共聚物,其中4HB含量在共聚物 之3 wt%至15 wt%之範圍内’且較佳在共聚物之4 wt%至 15 wt%之範圍内,例如:4% 4HB、5% 4HB、6% 4HB、7% 14 201042103 4HB、8% 4HB、9% 4HB、10% 4HB、11% 4HB、12% 4HB、 13% 4HB、14% 4HB、15% 4HB。 - PHB4HV為1型PHB共聚物,其中4HV含量在共聚物 . 之3 wt°/。至1 5 wt%之範圍内,且較佳在共聚物之4 wt°/〇至 15 wt%之範圍内,例如:4% 4HV、5% 4HV、6% 4HV、7% 4HV、8% 4HV、9% 4HV、1〇% 4HV、11% 4HV、12% 4HV、 13% 4HV、14% 4HV、15% 4HV。 PHB5HV為1型PHB共聚物,其中5HV含量在共聚物 Ο 之3 wt%至1 5 wt%之範圍内,且較佳在共聚物之4 wt%至 15 wt%之範圍内,例如:4% 5HV、5% 5HV、6% 5HV、7% 5HV、8% 5HV、9% 5HV、10% 5HV、11% 5HV、12% 5HV、 13% 5HV、14% 5HV、15% 5HV。 PHB3HH為1型PHB共聚物,其中3HH含量在共聚物 之3 wt %至15 wt%之範圍内,且較佳在共聚物之4 wt%至 15 wt%之範圍内,例如:4% 3HH、5% 3HH、6% 3HH、7% 3HH、8% 3HH、9% 3HH、10% 3HH、11% 3HH、12% 3HH、 〇 13% 3HH、14% 3HH、15% 3HH。 PHB3HX為1型PHB共聚物,其中3HX含量由2種或 2種以上選自3HH、3HO、3HD及3HDd之單體構成,且3HX 含量在共聚物之3 wt%至12 wt%之範圍内,且較佳在共聚 物之4 wt%至10 wt°/〇之範圍内,例如:以共聚物之重量計, 4% 3HX、5% 3HX、6% 3HX、7% 3HX、8% 3HX、9% 3HX、 - 10% 3HX。 2型PHB共聚物具有介於共聚物之80 wt%與5 wt%之 15 201042103 間的3HB含量,例如共聚物之75 wt%、70 wt%、65 wt%、 60 wt%、55 wt%、50 wt%、45 wt0/〇、40 wt%、30 wt0/〇、10 wt% 〇 PHB4HB為2型PHB共聚物,其中4HB含量在共聚物 之20 wt%至60 wt%之範圍内,且較佳在共聚物之25 wt% 至50 wt%之範圍内,例如:以共聚物之重量計,25% 4HB、 30% 4HB、35% 4HB、40% 4HB、45% 4HB、50% 4HB。 PHB5HV為2型PHB共聚物,其中5HV含量在共聚物 之20 wt%至60 wt %之範圍内,且較佳在共聚物之25 wt% 至50 wt%之範圍内,例如:以共聚物之重量計,25% 5HV、 3 0% 5HV、3 5% 5HV、40% 5HV、45% 5HV、50% 5HV。 PHB3HH為2型PHB共聚物,其中3HH在共聚物之35 wt%至95 wt%之範圍内,且較佳在共聚物之40 wt%至80 wt%之範圍内,例如:以共聚物之重量計,40% 3HH、50% 3HH、60% 3HH、70% 3HH、80% 3HH。 PHB3HX為2型PHB共聚物,其中3HX含量由2種或 2種以上選自3HH、3HO、3HD及3HDd之單體構成,且3HX 含量在共聚物之30 wt%至95 wt%之範圍内,且較佳在共聚 物之35 wt%至90 wt%之範圍内,例如:以共聚物之重量計, 35% 3HX' 40% 3HX' 50% 3HX ' 60% 3HX ' 70% 3HX ' 80% 3HX、90% 3HX。 用於本發明中所述之方法、組成物及顆粒中之PHA係 選自:PHB或1型PHB共聚物;PHB與1型PHB共聚物之 PHA掺合物,其中以PHA摻合物中PHA之重量計,PHB 含量在PHA摻合物中PHA之5 wt%至95 wt%之範圍内; 16 201042103 PHB與2型PHB共聚物之PHA摻合物,其中以PHA摻合 物中PHA之重量計,PHB含量在PHA摻合物中PHA之5 wt%至95 wt%之範圍内;1型PHB共聚物與不同1型PHB 共聚物之PHA摻合物,且其中第一種1型PHB共聚物之含 量在PHA摻合物中PHA之5 wt°/〇至95 wt%之範圍内;1型 PHB共聚物與2型PHA共聚物之PHA摻合物,其中1型 PHB共聚物之含量在PHA摻合物中PHA之30 wt%至95 wt%之範圍内;PHB與1型PHB共聚物及2型PHB共聚物 之PHA摻合物,其中PHB含量在PHA摻合物中PHA之1 0 wt%至90 wt%之範圍内,其中1型PHB共聚物含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且其中2型PHB 共聚物含量在PHA摻合物中PHA之5 wt%至90 wt%之範圍 内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHBP之摻合物,其中PHA摻合物中之PHB含量在PHA摻 合物中PHA之5 wt〇/〇至90 wt%之範圍内,且PHBP中之3HP 含量在PHBP之7 wt%至15 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB3HV之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且PHB3HV中 之3HV含量在PHBV之4 wt%至22 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB4HB之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且PHB4HB中 17 201042103 之4HB含量在PHB4HB之4 wt%至15 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB4HV之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且PHB4HV中 之4HV含量在PHB4HV之4 wt%至15 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB5HV之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt°/〇至90 wt%之範圍内,且PHB5HV中 之5HV含量在PHB5HV之4 wt%至15 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB3HH之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且PHB3HH中 之3HH含量在PHB3HH之4 wt%至15 wt%之範圍内。 PHB與1型PHB共聚物之PHA摻合物可為PHB與 PHB3HX之摻合物,其中PHA摻合物之PHB含量在PHA 摻合物中PHA之5 wt%至90 wt%之範圍内,且PHB3HX中 之3HX含量在PHB3HX之4 wt%至15 wt%之範圍内。 PHA摻合物可為選自群組PHBP、PHB4HB、PHBV、 PHV4HV、PHB5HV、PHB3HH 及 PHB3HX 之 1 型 PHB 共聚 物與第二種1型PHB共聚物之摻合物,該第二種1型PHB 共聚物不同於第一種1型PHB共聚物且係選自群組PHBP、 PHB4HB、PHBV、PHV4HV、PHB5HV、PHB3HH 及 PHB3HX, 其中PHA摻合物中第一種1型PHB共聚物之含量在摻合物 中全部PHA之10 wt%至90 wt%之範圍内。 18 201042103 PHB與2型PHB共聚物之PHA摻合物可為PHB與 PHB4HB之摻合物,其中PHA摻合物中之PHB含量在PHA • 摻合物中PHA之30 wt%至95 wt%之範圍内,且PHB4HB . 中之4HB含量在PHB4HB之20 wt%至60 wt%之範圍内。 PHB與2型PHB共聚物之PHA摻合物可為PHB與 PHB5HV之摻合物,其中PHA摻合物中之PHB含量在PHA 摻合物中PHA之30 wt%至95 wt%之範圍内,且PHB5HV 中之5HV含量在PHB5HV之20 wt%至60 wt%之範圍内。 Ο PHB與2型PHB共聚物之PHA掺合物可為PHB與 PHB3HH之摻合物,其中PHA摻合物中之PHB含量在PHA 摻合物中PHA之35 wt%至95 wt%之範圍内,且PHB3HH ' 中之3HH含量在PHB3HX之35 wt%至90 wt%之範圍内。And Peoples, Ci/Five Open 26:38-44 (1996)). Biological strains suitable for the production of PHA include the eutrophic bacillus () (renamed the genus Ralstonia (and)), the widely produced π 201042103 bacterium (J/cWgewe·? /aiws), azozo (Jzo/okc/er), Aeromonas (Jeromowiz·?), Pseudomonas (ComamowiZ·?), Pseudomonas (Piewi/omowW), and genetically engineered organisms , including genetically engineered microorganisms such as Pseudomonas (Piewi/owowas), Ralstonia (Τ?α/·5ίο«ζ'β), and Escherichia coli (Escherichia coli). In general, PHA is formed by enzymatic polymerization of one or more monomer units within living cells. More than 100 different types of monomers have been incorporated into PH A polymers (Steinbtichel and Valentin, FjEMS A/7cro6fo/. Zeii 128; 219-228 (1995)). Examples of the monomer unit incorporated in PHA include 2-hydroxybutyrate, lactic acid 'glycolic acid, 3-hydroxybutyrate (hereinafter referred to as HB), 3-hydroxypropionate (hereinafter referred to as 3HP), 3 - hydroxyvalerate (hereinafter referred to as 3HV), 3-hydroxyhexanoate (hereinafter referred to as 3HH), 3-hydroxyheptanoate (hereinafter referred to as 3HHep), 3-hydroxyoctanoate (hereinafter referred to as 3HO) , 3-hydroxydecanoate (hereinafter referred to as 3HN), 3-hydroxydecanoate (hereinafter referred to as 3HD), 3-hydroxydodecanoate (hereinafter referred to as 3HDd), 4-hydroxybutyrate (hereinafter It is called 4HB), 4-hydroxyvalerate (hereinafter referred to as 4HV), 5-pivalic acid vinegar (hereinafter referred to as 5 Η V ), and 6-based hexanoic acid S (hereinafter referred to as 6 ΗΗ). The 3-hydroxy acid monomer incorporated into the oxime is a (D) or (R) 3-hydroxy acid isomer, except for the 3HP which does not have a chiral center. In some embodiments, 'PHA can be a homopolymer (all monomer units are the same). Examples of the PHA homopolymer include poly-3-hydroxyalkanoates (for example, poly-3-hydroxypropionate (hereinafter referred to as P3HP), poly-3-hydroxybutyrate (hereinafter referred to as PHB), and poly-3-hydroxyvaleric acid. Ester) 'poly 4-hydroxyalkanoate (for example poly 12 201042103 4-hydroxybutyrate (hereinafter referred to as P4HB) or poly 4-hydroxyvalerate (hereinafter referred to as P4HV)) and poly 5-hydroxyalkanoate (e.g., poly 5-hydroxyvalerate (hereinafter - referred to as P5HV)). In some embodiments, the PHA can be a copolymer (containing two or more different monomer units) in which different monomers are randomly distributed in the polymer chain. Examples of the PHA copolymer include poly-3-hydroxybutyrate-co-3-hydroxypropionate (hereinafter referred to as PHB3HP), poly-3-hydroxybutyrate-co-4-hydroxybutyrate (hereinafter referred to as PHB4HB) , poly-3-hydroxybutyrate-co--4-hydroxypentanoate (hereinafter referred to as PHB4HV), poly-3-hydroxybutyrate-co-3-hydroxyvalerate S (hereinafter referred to as PHB3HV), Poly 3-hydroxybutyrate-co-3-hydroxyhexanoate (hereinafter referred to as PHB3HH) and poly-3-hydroxybutyrate-co--5-hydroxyvaleric acid ester (hereinafter referred to as PHB5HV). A variety of material properties can be obtained by selecting the monomer type and controlling the ratio of the units in the specified PHA copolymer. Although an example of a PHA copolymer having two different monomer units has been provided, the PHA may have two or more different monomer units (for example, three different monomer units, four different monomer units, and five different monomer units). , 6 different monomer units). Examples of PHAs having 4 different monomer units are PHB-total-3HH-total-3HO-total-3HD or PHB-total-3-HO-total-3HD-total-3HDd (these types of PHA copolymers below) Called PHB3HX). Typically, if PHB3HX has 3 or more monomer units, the shell|J 3HB monomer accounts for at least 70 wt% of all monomers, preferably 85 wt% of all monomers, and preferably accounts for all monomers. 90 wt% or more, for example, 92 wt%, 93 wt%, - 94 wt%, 95 wt%, 96 wt% of the copolymer, and HX contains one or more monomers selected from the group consisting of 3HH, 3HO, 3HD, 3HDd. 13 201042103 Homopolymer (all monomer units are the same) PHB and 3-hydroxybutyrate copolymer containing 3-hydroxybutyrate and at least one other monomer (PHB3HP, PHB4HB 'PHB3HV, PHB4HV, PHB5HV, PHB3HH P 'hereinafter referred to as PHB copolymers' has received particular attention regarding commercial production and applications. It is useful to describe such copolymers by reference to their material properties as follows. Type 1 PHB copolymers typically have a glass transition temperature (Tg) in the range of from 6 °C to -10 °C and a melting temperature TM between 80 °C and 180 °C. The Type 2 PHB copolymer typically has a Tg of from -20 ° C to -50 ° C and a TM of from 55 ° C to 90 ° C. Preferably, the Type 1 PHB copolymer has two monomer units, wherein the majority of the monomer units are 3-hydroxybutyrate monomers, such as greater than 78% 3-hydroxybutyrate, by weight of the copolymer. body. Preferred PHB copolymers of the present invention are bioreactive from regenerative resources and are selected from the group of PHB copolymers: PHB3HV is a Type 1 PHB copolymer wherein the 3HV content is in the range of from 3 wt% to 22 wt% of the polymer, And preferably in the range of 4 wt% to 15 wt% of the copolymer, for example: 4% 3HV, 5% 3HV, 6% 3HV, 7% 3HV, 8% 3HV, 9% 3HV, 10% 3HV, 11% 3HV, 12% 3HV. PHB3HP is a Type 1 PHB copolymer wherein the 3-HP content is in the range of from 3 wt% to 15 wt% of the copolymer, and preferably in the range of from 4 wt% to 15 wt% of the copolymer, for example: 4% 3HP, 5% 3HP, 6% 3HP, 7% 3HP, 8% 3HP, 9% 3HP, 1%% 3HP, 11% 3HP, 12% 3HP. PHB4HB is a Type 1 PHB copolymer in which the 4HB content is in the range of from 3 wt% to 15 wt% of the copolymer 'and preferably in the range of from 4 wt% to 15 wt% of the copolymer, for example: 4% 4HB, 5% 4HB, 6% 4HB, 7% 14 201042103 4HB, 8% 4HB, 9% 4HB, 10% 4HB, 11% 4HB, 12% 4HB, 13% 4HB, 14% 4HB, 15% 4HB. - PHB4HV is a Type 1 PHB copolymer in which the 4HV content is in the copolymer of 3 wt ° /. Up to 15 wt%, and preferably in the range of 4 wt ° / 〇 to 15 wt % of the copolymer, for example: 4% 4 HV, 5% 4 HV, 6% 4 HV, 7% 4 HV, 8% 4 HV 9% 4HV, 1〇% 4HV, 11% 4HV, 12% 4HV, 13% 4HV, 14% 4HV, 15% 4HV. PHB5HV is a Type 1 PHB copolymer wherein the 5HV content is in the range of from 3 wt% to 15 wt% of the copolymer crucible, and preferably in the range of from 4 wt% to 15 wt% of the copolymer, for example: 4% 5HV, 5% 5HV, 6% 5HV, 7% 5HV, 8% 5HV, 9% 5HV, 10% 5HV, 11% 5HV, 12% 5HV, 13% 5HV, 14% 5HV, 15% 5HV. PHB3HH is a Type 1 PHB copolymer in which the 3HH content is in the range of from 3 wt% to 15 wt% of the copolymer, and preferably in the range of from 4 wt% to 15 wt% of the copolymer, for example: 4% 3HH, 5% 3HH, 6% 3HH, 7% 3HH, 8% 3HH, 9% 3HH, 10% 3HH, 11% 3HH, 12% 3HH, 〇13% 3HH, 14% 3HH, 15% 3HH. PHB3HX is a type 1 PHB copolymer, wherein the 3HX content is composed of two or more monomers selected from the group consisting of 3HH, 3HO, 3HD and 3HDd, and the 3HX content is in the range of 3 wt% to 12 wt% of the copolymer, And preferably in the range of 4 wt% to 10 wt ° /〇 of the copolymer, for example: 4% 3HX, 5% 3HX, 6% 3HX, 7% 3HX, 8% 3HX, 9 by weight of the copolymer % 3HX, - 10% 3HX. The Type 2 PHB copolymer has a 3HB content between 80 wt% and 5 wt% of 15 201042103 of the copolymer, such as 75 wt%, 70 wt%, 65 wt%, 60 wt%, 55 wt% of the copolymer, 50 wt%, 45 wt0 / 〇, 40 wt%, 30 wt0 / 〇, 10 wt% 〇 PHB4HB is a type 2 PHB copolymer, wherein the 4HB content is in the range of 20 wt% to 60 wt% of the copolymer, and Preferably, it is in the range of from 25 wt% to 50 wt% of the copolymer, for example, 25% 4HB, 30% 4HB, 35% 4HB, 40% 4HB, 45% 4HB, 50% 4HB by weight of the copolymer. PHB5HV is a Type 2 PHB copolymer in which the 5HV content is in the range of 20 wt% to 60 wt% of the copolymer, and preferably in the range of 25 wt% to 50 wt% of the copolymer, for example, by copolymer Weight, 25% 5HV, 30% 5HV, 35% 5HV, 40% 5HV, 45% 5HV, 50% 5HV. PHB3HH is a Type 2 PHB copolymer in which 3HH is in the range of 35 wt% to 95 wt% of the copolymer, and preferably in the range of 40 wt% to 80 wt% of the copolymer, for example, by weight of the copolymer Calculated, 40% 3HH, 50% 3HH, 60% 3HH, 70% 3HH, 80% 3HH. PHB3HX is a type 2 PHB copolymer in which the 3HX content is composed of two or more monomers selected from the group consisting of 3HH, 3HO, 3HD and 3HDd, and the 3HX content is in the range of 30 wt% to 95 wt% of the copolymer. And preferably in the range of 35 wt% to 90 wt% of the copolymer, for example, by weight of the copolymer, 35% 3HX' 40% 3HX' 50% 3HX ' 60% 3HX ' 70% 3HX ' 80% 3HX , 90% 3HX. The PHA used in the method, composition and granules described in the present invention is selected from the group consisting of: PHB or Type 1 PHB copolymer; PHA blend of PHB and Type 1 PHB copolymer, wherein PHA is blended with PHA The PHB content is in the range of 5 wt% to 95 wt% of the PHA in the PHA blend; 16 201042103 PHA blend of PHB and type 2 PHB copolymer, wherein the weight of the PHA in the PHA blend The PHB content is in the range of 5 wt% to 95 wt% of the PHA in the PHA blend; the PHA blend of the type 1 PHB copolymer and the different type 1 PHB copolymer, and the first type 1 PHB copolymer The content of the substance is in the range of 5 wt ° / 〇 to 95 wt % of PHA in the PHA blend; the PHA blend of the type 1 PHB copolymer and the type 2 PHA copolymer, wherein the content of the type 1 PHB copolymer is PHA blend in the range of 30 wt% to 95 wt% of PHA; PHA blend of PHB with type 1 PHB copolymer and type 2 PHB copolymer, wherein the PHB content is 1 in PHA in the PHA blend. In the range of wt% to 90 wt%, wherein the type 1 PHB copolymer content is in the range of 5 wt% to 90 wt% of the PHA in the PHA blend, and wherein the type 2 PHB copolymer content is in the PHA blend. 5 wt% to 90 wt% range of PHA Inside. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHBP, wherein the PHB content of the PHA blend is in the range of 5 wt〇/〇 to 90 wt% of the PHA in the PHA blend. The 3HP content in the PHBP is in the range of 7 wt% to 15 wt% of the PHBP. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHB3HV, wherein the PHA content of the PHA blend is in the range of from 5 wt% to 90 wt% of the PHA in the PHA blend, and The 3HV content in PHB3HV is in the range of 4 wt% to 22 wt% of PHBV. The PHA blend of PHB and type 1 PHB copolymer may be a blend of PHB and PHB4HB, wherein the PHA content of the PHA blend is in the range of 5 wt% to 90 wt% of the PHA in the PHA blend, and The 4HB content of 17 201042103 in PHB4HB is in the range of 4 wt% to 15 wt% of PHB4HB. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHB4HV, wherein the PHA content of the PHA blend is in the range of 5 wt% to 90 wt% of the PHA in the PHA blend, and The 4HV content in PHB4HV is in the range of 4 wt% to 15 wt% of PHB4HV. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHB5HV, wherein the PHA content of the PHA blend is in the range of 5 wt/〇 to 90 wt% of the PHA in the PHA blend. And the 5HV content in PHB5HV is in the range of 4 wt% to 15 wt% of PHB5HV. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHB3HH, wherein the PHA content of the PHA blend is in the range of from 5 wt% to 90 wt% of the PHA in the PHA blend, and The 3HH content in PHB3HH is in the range of 4 wt% to 15 wt% of PHB3HH. The PHA blend of PHB and Type 1 PHB copolymer may be a blend of PHB and PHB3HX, wherein the PHA content of the PHA blend is in the range of from 5 wt% to 90 wt% of the PHA in the PHA blend, and The 3HX content in PHB3HX is in the range of 4 wt% to 15 wt% of PHB3HX. The PHA blend may be a blend of a Type 1 PHB copolymer selected from the group consisting of PHBP, PHB4HB, PHBV, PHV4HV, PHB5HV, PHB3HH, and PHB3HX with a second Type 1 PHB copolymer, the second Type 1 PHB The copolymer is different from the first type 1 PHB copolymer and is selected from the group consisting of PHBP, PHB4HB, PHBV, PHV4HV, PHB5HV, PHB3HH and PHB3HX, wherein the content of the first type 1 PHB copolymer in the PHA blend is blended. The range of 10 wt% to 90 wt% of all PHA in the compound. 18 201042103 The PHA blend of PHB and Type 2 PHB copolymers can be a blend of PHB and PHB4HB, wherein the PHB content of the PHA blend is between 30 wt% and 95 wt% of the PHA in the PHA• blend. Within the range, and the 4HB content in PHB4HB. is in the range of 20 wt% to 60 wt% of PHB4HB. The PHA blend of PHB and Type 2 PHB copolymer may be a blend of PHB and PHB5HV, wherein the PHB content of the PHA blend is in the range of 30 wt% to 95 wt% of the PHA in the PHA blend, And the 5HV content in PHB5HV is in the range of 20 wt% to 60 wt% of PHB5HV. The PHA blend of PHB and Type 2 PHB copolymer may be a blend of PHB and PHB3HH, wherein the PHB content of the PHA blend is in the range of 35 wt% to 95 wt% of the PHA in the PHA blend. And the 3HH content in PHB3HH ' is in the range of 35 wt% to 90 wt% of PHB3HX.
PHB與2型PHB共聚物之PHA摻合物可為PHB與 PHB3HX之摻合物,其中PHA摻合物中之PHB含量在PHA 摻合物中PHA之30 wt%至95 wt%之範圍内,且PHB3HX 中之3HX含量在PHB3HX之35 wt%至90 wt%之範圍内。 0 PHA摻合物可為PHB與1型PHB共聚物及2型PHB 共聚物之摻合物,其中PHA摻合物中之PHB含量在PHA 摻合物中PHA之10 wt%至90 wt%之範圍内,PHA摻合物 之1型PHB共聚物含量在PHA摻合物中PHA之5 wt%至 90 wt%之範圍内,且PHA摻合物中之2型PHB共聚物含量 ' 在PHA摻合物中PHA之5 wt%至90 wt%之範圍内。 - 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 19 201042103 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HV含量,其中PHB3HV中之3HV含量在 PHB3HV之3 wt%至22 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之PHBHX 含量,其中PHBHX中之3HX含量在PHBHX之35 wt%至 90 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA掺合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 在PHA摻合物中PHA之5 wt°/〇至90 wt%範圍内的於PHA 摻合物中之PHB3HV含量,其中PHB3HV中之3HV含量在 PHB3HV之3 wt%至22 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB4HB含量,其中PHB4HB中之4HB含量在PHB4HB之 20 wt%至60 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HV含量,其中PHB3HV中之3HV含量在 PHB3HV之3 wt%至22 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB5HV含量,其中PHB5HV中之5HV含量在PHB5HV之 20 wt%至60 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 20 201042103 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB4HB含量,其中PHB4HB中之4HB含量在 - PHB4HB之4 wt%至15 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB4HB含量,其中PHB4HB中之4HB含量在PHB4HB之 20 wt%至60 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 〇 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB4HB含量,其中PHB4HB中之4HB含量在 PHB4HB之4 wt%至1 5 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB5HV含量且其中PHB5HV中之5HV含量在PHB5HV之 30 wt%至90 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt°/〇範圍内的於PHA掺合物中之PHB含量, 〇 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB4HB含量,其中PHB4HB中之4HB含量在 PHB4HB之4 wt%至15 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB3HX含量且其中PHB3HX中之3HX含量在PHB3HX之 35 wt%至90 wt%之範圍内。 - 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 21 201042103 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB4HV含量,其中PHB4HV十之4HV含量在 PHB4HV之3 wt%至15 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB5HV含量,其中PHB5HV中之5HV含量在PHB5HV之 30 wt%至90 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 掺合物中之PHB3HH含量,其中PHB3HH中之3HH含量在 PHB3HH之3 wt%至15 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至 90 wt%範圍内的於PHA摻合物中之 PHB4HB含量,其中PHB4HB中之4HB含量在PHB4HB之 20 wt%至60 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HH含量,其中PHB3HH中之3HH含量在 PHB3HH之3 wt%至15 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB5HV含量,其中PHB5HV中之5HV含量在PHB5HV之 20 wt%至60 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 22 201042103 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HH含量,其中PHB3HH中之3HH含量在 . PHB3HH之3 wt%至15 wt%之範圍内,及在PHA掺合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB3HX含量,其中PHB3HX中之3HX含量在PHB3HX之 35 wt%至90 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 1 0 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, Ο 在PHA掺合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HX含量,其中PHB3HX中之3HX含量在 PHB3HX之3 wt%至12 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA掺合物中之 PHB3HX含量,其中PHB3HX中之3HX含量在PHB3HX之 35 wt%至90 wt%之範圍内。 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 〇 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HX含量,其中PHB3HX中之3HX含量在 PHB3HX之3 wt%至12 wt%之範圍内,及在PHA掺合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB4HB含量,其中PHB4HB中之4HB含量在PHB4HB之 • 20 wt%至60 wt%之範圍内。 - 舉例而言,PHA摻合物可具有在PHA摻合物中PHA之 10 wt%至90 wt%範圍内的於PHA摻合物中之PHB含量, 23 201042103 在PHA摻合物中PHA之5 wt%至90 wt%範圍内的於PHA 摻合物中之PHB3HX含量,其中PHB3HX中之3HX含量在 PHB3HX之3 wt%至12 wt%之範圍内,及在PHA摻合物中 PHA之5 wt%至90 wt%範圍内的於PHA摻合物中之 PHB5HV含量,其中PHB5HV中之5HV含量在PHB5HV之 20 wt%至60 wt%之範圍内。 PHA推合物可為如2004年11月4日公開之Whitehouse 之美國公開申請案第US 2004/0220355號中揭示之摻合 物,該申請案係以全文引用的方式併入本文中。 產生PHB共聚物PHBV之微生物系統揭示於Holmes 之美國專利4,477,654中。Skraly及Sholl之PCT專利公開 案第WO 02/08428號描述適用於產生PHB共聚物PHB4HB 之系統。適用於產生PHB共聚物PHB3HH之方法已描述 (Lee K, Biotechnology and Bioengineering, 67: 240-244 (2000) ; Park 等人,Biomacfomolecules, 2: 248-254 (2001) )。產生PHB共聚物PHB3HX之方法已由Matsusaki 等人描述(^fomacromo/ecM/es, 1: 17-22(2000))。The PHA blend of PHB and Type 2 PHB copolymer may be a blend of PHB and PHB3HX, wherein the PHB content of the PHA blend is in the range of 30 wt% to 95 wt% of the PHA in the PHA blend, And the 3HX content in PHB3HX is in the range of 35 wt% to 90 wt% of PHB3HX. 0 PHA blend can be a blend of PHB with type 1 PHB copolymer and type 2 PHB copolymer, wherein the PHB content of the PHA blend is between 10 wt% and 90 wt% of the PHA in the PHA blend. In the range, the PHA blend type 1 PHB copolymer content is in the range of 5 wt% to 90 wt% of PHA in the PHA blend, and the type 2 PHB copolymer content in the PHA blend is blended in PHA The range of 5 wt% to 90 wt% of the PHA in the compound. - For example, the PHA blend may have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, 19 201042103 PHA 5 in the PHA blend PHB3HV content in the PHA blend in the range of wt% to 90 wt%, wherein the 3HV content in PHB3HV is in the range of 3 wt% to 22 wt% of PHB3HV, and 5 wt% of PHA in the PHA blend The PHBHX content in the PHA blend in the range of % to 90 wt%, wherein the 3HX content in PHBHX is in the range of 35 wt% to 90 wt% of PHBHX. For example, the PHA blend can have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, and 5 wt ° of the PHA in the PHA blend. The content of PHB3HV in the PHA blend in the range of 90 wt%, wherein the 3HV content in PHB3HV is in the range of 3 wt% to 22 wt% of PHB3HV, and 5 wt% of PHA in the PHA blend. The PHB4HB content in the PHA blend to a range of 90 wt%, wherein the 4HB content in PHB4HB is in the range of 20 wt% to 60 wt% of PHB4HB. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, 5 wt% of the PHA in the PHA blend to PHB3HV content in the PHA blend in the range of 90 wt%, wherein the 3HV content in PHB3HV is in the range of 3 wt% to 22 wt% of PHB3HV, and 5 wt% to 90 of PHA in the PHA blend. The PHB5HV content in the PHA blend in the wt% range, wherein the 5HV content in the PHB5HV is in the range of 20 wt% to 60 wt% of the PHB5HV. For example, the PHA blend can have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, 20 201042103 5 wt of PHA in the PHA blend. PHB4HB content in the PHA blend in the range of % to 90 wt%, wherein the 4HB content in PHB4HB is in the range of 4 wt% to 15 wt% of -PHB4HB, and 5 wt% of PHA in the PHA blend The PHB4HB content in the PHA blend in the range of % to 90 wt%, wherein the 4HB content in PHB4HB is in the range of 20 wt% to 60 wt% of PHB4HB. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, and 5 wt% of the PHA in the PHA blend. PHB4HB content in the PHA blend to a range of 90 wt%, wherein the 4HB content in PHB4HB is in the range of 4 wt% to 15 wt% of PHB4HB, and 5 wt% of PHA in the PHA blend The PHB5HV content in the PHA blend to the range of 90 wt% and wherein the 5HV content in the PHB5HV is in the range of 30 wt% to 90 wt% of PHB5HV. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt ° / Torr of the PHA in the PHA blend, 〇 5 in the PHA blend. PHB4HB content in the PHA blend in the range of wt% to 90 wt%, wherein the 4HB content in PHB4HB is in the range of 4 wt% to 15 wt% of PHB4HB, and 5 wt% of PHA in the PHA blend The PHB3HX content in the PHA blend in the range of % to 90 wt% and wherein the 3HX content in PHB3HX is in the range of 35 wt% to 90 wt% of PHB3HX. - For example, the PHA blend may have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, 21 201042103 PHA 5 in the PHA blend PHB4HV content in the PHA blend in the range of wt% to 90 wt%, wherein the PHB4HV tenth HV content is in the range of 3 wt% to 15 wt% of PHB4HV, and 5 wt% of PHA in the PHA blend The PHB5HV content in the PHA blend in the range of % to 90 wt%, wherein the 5HV content in the PHB5HV is in the range of 30 wt% to 90 wt% of the PHB5HV. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, 5 wt% of the PHA in the PHA blend to PHB3HH content in the PHA blend in the range of 90 wt%, wherein the 3HH content in PHB3HH is in the range of 3 wt% to 15 wt% of PHB3HH, and 5 wt% to 90 of PHA in the PHA blend. The PHB4HB content in the PHA blend in the range of wt%, wherein the 4HB content in PHB4HB is in the range of 20 wt% to 60 wt% of PHB4HB. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, 5 wt% of the PHA in the PHA blend to PHB3HH content in the PHA blend in the range of 90 wt%, wherein the 3HH content in PHB3HH is in the range of 3 wt% to 15 wt% of PHB3HH, and 5 wt% to 90 of PHA in the PHA blend. The PHB5HV content in the PHA blend in the wt% range, wherein the 5HV content in the PHB5HV is in the range of 20 wt% to 60 wt% of the PHB5HV. For example, the PHA blend can have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, 22 201042103 5 wt of PHA in the PHA blend. The PHB3HH content in the PHA blend in the range of % to 90 wt%, wherein the 3HH content in the PHB3HH is in the range of 3 wt% to 15 wt% of the PHB3HH, and 5 wt% of the PHA in the PHA blend. The PHB3HX content in the PHA blend in the range of % to 90 wt%, wherein the 3HX content in PHB3HX is in the range of 35 wt% to 90 wt% of PHB3HX. For example, the PHA blend can have a PHB content in the PHA blend in the range of from 10% to 90% by weight of the PHA in the PHA blend, 5 5 wt of PHA in the PHA blend. PHB3HX content in the PHA blend in the range of % to 90 wt%, wherein the 3HX content in PHB3HX is in the range of 3 wt% to 12 wt% of PHB3HX, and 5 wt% of PHA in the PHA blend The PHB3HX content in the PHA blend to the range of 90 wt%, wherein the 3HX content in PHB3HX is in the range of 35 wt% to 90 wt% of PHB3HX. For example, the PHA blend can have a PHB content in the PHA blend in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, and 5 wt% of the PHA in the PHA blend. a PHB3HX content in the PHA blend to a range of 90 wt%, wherein the 3HX content in PHB3HX is in the range of 3 wt% to 12 wt% of PHB3HX, and 5 wt% of PHA in the PHA blend to The PHB4HB content in the PHA blend in the range of 90 wt%, wherein the 4HB content in PHB4HB is in the range of 20 wt% to 60 wt% of PHB4HB. - For example, the PHA blend may have a PHB content in the PHA blend in the range of from 10 wt% to 90 wt% of the PHA in the PHA blend, 23 201042103 PHA 5 in the PHA blend PHB3HX content in the PHA blend in the range of wt% to 90 wt%, wherein the 3HX content in PHB3HX is in the range of 3 wt% to 12 wt% of PHB3HX, and 5 wt% of PHA in the PHA blend The PHB5HV content in the PHA blend in the range of % to 90 wt%, wherein the 5HV content in the PHB5HV is in the range of 20 wt% to 60 wt% of the PHB5HV. The PHA conjugate can be a blend as disclosed in U.S. Published Application No. US 2004/0220355, the entire disclosure of which is incorporated herein by reference. A microbial system for the production of a PHB copolymer, PHBV, is disclosed in U.S. Patent 4,477,654, the entire disclosure of which is incorporated herein. PCT Patent Publication No. WO 02/08428 to Skraly and Sholl describes a system suitable for producing PHB copolymer PHB4HB. Suitable methods for producing the PHB copolymer PHB3HH have been described (Lee K, Biotechnology and Bioengineering, 67: 240-244 (2000); Park et al, Biomacfomolecules, 2: 248-254 (2001)). The method of producing the PHB copolymer PHB3HX has been described by Matsusaki et al. (^fomacromo/ecM/es, 1: 17-22 (2000)).
在測定分子量時,可使用諸如凝膠滲透層析(GPC )之 技術。在該方法中,使用聚苯乙烯標準品。PHA可具有至 少500、至少10,000或至少50,000及/或低於2,000,000、 低於1,000,000、低於1,5 00,000及低於800,000之聚苯乙烯 當量重量平均分子量(以道爾頓(dalton )計)。在某些具 體實例中,較佳地,PHA —般具有100,000至700,000範圍 内之重量平均分子量。舉例而言,用於本申請案中之PHB 24 201042103 及1型PHB共聚物之分子量範圍如由GPC方法所測定在 400,000道爾頓至1.5xlO6道爾頓之範圍内,且用於本申請 • 案中之2型ΡΗΒ共聚物之分子量範圍為100,000道爾頓至 1.5Χ106道爾頓。 在某些具體實例中,當成核劑另外含有聚合物時,載 劑聚合物及/或基質聚合物或聚合物(若適用)各獨立地為 ΡΗΒ 或 1 型 ΡΗΒ 共聚物,諸如 ΡΗΒΡ、ΡΗΒ4ΗΒ、PHB3HV、 PHB4HV、PHB5HV、ΡΗΒ3ΗΗ 或 ΡΗΒ3ΗΧ。 Ο 在更特定具體實例中,載劑聚合物及/或基質聚合物或 聚合物(若適用)各獨立地為PHB ; PHB3HV,其中3HV 含量在聚合物之2 wt%至22 wt°/〇之範圍内;ΡΗΒ3ΗΡ,其中 3HP含量在聚合物之3 wt%至15 wt%之範圍内;PHB4HB, 其中4HB含量在聚合物之3 wt°/〇至15 wt%之範圍内; PHB4HV,其中4HV含量在聚合物之3 wt%至15 wt%之範 圍内;PHB3HH,其中3HH含量在聚合物之3 wt%至15 wt% 之範圍内;或PHB3HX,其中3HX含量在聚合物之3 wt% t) 至12 wt%之範圍内。所指示之百分比範圍為單體相對於聚 合物總重量之重量百分比。舉例而言,對於具有3%至15% 4HB含量之PHB4HB,總PHB4HB聚合物重量之3%至15% 為4-羥基丁酸酯。 在某些具體實例中,載劑聚合物及/或基質聚合物或聚 ' 合物(若適用)各獨立地為PHB與1型PHB共聚物之摻合 ’ 物,該1型PHB共聚物係選自以下群組·· PHB3HV,其中 3HV含量在聚合物之2 wt°/〇至22 wt%之範圍内;PHB3HP, 25 201042103 其中3HP含量在聚合物之3 wt%至15 wt%之範圍内; PHB4HB,其中4HB含量在聚合物之3 wt%至15 wt%之範 圍内;PHB4HV,其中4HV含量在聚合物之3 wt%至15 wt% 之範圍内;PHB3HH,其中3HH含量在聚合物之3 wt%至 15 wt%之範圍内;或PHB3HX,其中3HX含量在聚合物之 3 wt%至12 wt%之範圍内。 在某些具體實例中,載劑聚合物及/或基質聚合物或聚 合物(若適用)各獨立地為PHB與2型PHB共聚物之摻合 物,該2型PHB共聚物係選自以下群組:PHB4HB,其中 4HB含量在聚合物之 20 wt%至 60 wt%之範圍内; PHB3HH,其中3HH含量在聚合物之35 wt%至90 wt%之範 圍内;PHB5HV,其中5HV含量在共聚物之20 wt%至60 wt% 之範圍内;或PHB3HX,其中3HX含量在共聚物之30 wt% 至90 wt%之範圍内。 在更特定具體實例中,載劑聚合物及/或基質聚合物或 聚合物(若適用)各獨立地為a) PHB與b)具有5%至15% 4HB含量之PHB4HB的摻合物;a) PHB與b)具有5%至 22% 3HV含量之PHB3HV的摻合物;a) PHB與b)具有3% 至15% 3HH含量之PHB3HH的摻合物;a) PHB與b)具有 3%至12% 3H含量之PHB3HX的摻合物;a) PHB與b)具 有3%至15% 5HV含量之PHB5HV的摻合物;a)具有5% 至15% 4HB含量之PHB4HB與b )具有5%至22% 3HV含 量之PHB3HV的摻合物;a)具有5%至15% 4HB含量之 PHB4HB與b )具有3%至15% 3HH含量之PHB3HH的摻合 26 201042103 物;或a)具有5%至22% 3-羥基戊酸酯含量之PHB3HV與 b)具有3%至15% 3HH含量之聚PHB3HV的摻合物。 - 在其他特定具體實例中,載劑聚合物及/或基質聚合物 或聚合物(若適用)各獨立地為a) PHB與b ) PHB4HB之 摻合物,且聚合物a)之重量佔聚合物a)與聚合物b)之 組合重量的5%至95% ; a) PHB與b) PHB3HV之摻合物, 且聚合物a)之重量佔聚合物a)與聚合物b)之組合重量 的5%至95%;&)?1«與1))?1^31111之摻合物,且聚合物 〇 a)之重量佔聚合物a)與聚合物b)之組合重量的5%至95%; a) PHB4HB與b) PHB3HV之摻合物,且聚合物a)之重量 佔聚合物a)與聚合物b)之組合重量的5%至95% ; a) ' PHB4HB與b) PHB3HH之摻合物,且聚合物a)之重量佔 聚合物a)與聚合物b)之組合重量的5%至95%;或a) PHB3HV與b) PHB3HH之摻合物,且聚合物a)之重量佔 聚合物a)與聚合物b)之組合重量的5%至95%。 在其他特定具體實例中,載劑聚合物及/或基質聚合物 ^ 或聚合物(若適用)各獨立地為a)PHB與b)具有20%-60% 4-HB含量之PHB4HB的摻合物;a) PHB與b)具有20% 至60% 5HH含量之PHB5HV的摻合物;a) PHB與b)具有 35%-95% 3-HH含量之PHB3HH的摻合物;a)具有3%至 15% 4HB 含量之 PHB4HB 與 b)具有 20%-60°/〇 4HB 之 PHB4HB的摻合物;a)具有3%至15% 4-羥基丁酸酯含量 之PHB4HB與b )具有20%至60% 5HV含量之PHB5HV的 摻合物;a)具有3%至15% 4HB含量之PHB4HB與b)具 27 201042103 有30%-90°/〇 3HX含量之PHB3HX的摻合物;a)具有3%至 22% 3HV含量之PHB3HV與b)具有20%-60°/〇 4HB含量之 PHB4HB的摻合物;a)具有3%至22% 3HV含量之PHB3HV 與b)具有20%至60% 5HV含量之PHB5HV的摻合物;a) 具有3%至22% 3HV含量之PHB3HV與b)具有35%-90% 3-HH含量之PHB3HH的摻合物;a)具有3。/。至15% 3HH 含量之PHB3HH與b )具有20%-60% 4HB含量之PHB4HB 的摻合物;a)具有3%至12% 3HX含量之PHB3HX與b) 具有20%-60% 4HB含量之PHB4HB的摻合物;a)具有3% 至12% 3H含量之PHB3HX與b)具有20%-60% 5HV含量 之PHB5HV的摻合物;a)具有3。/。至15% 3HH含量之 PHB3HH與b)具有20%至60% 5-HV之PHB5HV的摻合物; a)具有3%至15% 3HH含量之PHB3HH與b)具有30%至 90% 3HX含量之PHB3HX的摻合物;或a)具有3%至15% 3HH含量之PHB3HH與b)具有35%-90% 3HH含量之 PHB3HH的摻合物。 在更特定具體實例中,載劑聚合物及/或基質聚合物或 聚合物(若適用)各獨立地為PHB與1型PHB共聚物及2 型PHB共聚物之摻合物,其中PHA摻合物中之PHB含量 在PHA摻合物中PHA之10 wt%至90 wt%之範圍内,PHA 摻合物之1型PHB共聚物含量在PHA摻合物中PHA之5 wt°/〇至90 wt%之範圍内,且PHA摻合物中之2型PHB共聚 物含量在PHA #合物中PHA之5 wt%至90 wt%之範圍内。 在描述聚合物a)與b )或2種聚合物組份之摻合物的 28 201042103 月j述ί又落中所述之具體實例中,共聚物摻合物包含聚合物 a人)及聚合物b),其中聚合物a)之重量佔聚合物㈧與聚 合物b)之組合重量的2〇%至6〇%,且聚合物b)之重量佔 ^ σ物a)與聚合物b)之組合重量的40%至80%。 在其他具體實例中,本文中所述之聚合物摻合物(例 如包含聚合物a)及聚合物b)之摻合物或另外描述2種聚 合物組份之摻合物)包含第三種聚合物一聚合物c),該聚 合物c)為具有20%至60% 4HB含量之PHB4HB。 在其他具體實例中,本文中所述之聚合物摻合物(例 如包含聚合物a)及聚合物b)之摻合物或另外描述2種聚 合物組份之摻合物)包含第三種聚合物一聚合物c),該聚 合物c)為具有2〇%至6〇% 5HV含量之pHB5Hv。 在其他具體實例中’本文中所述之聚合物摻合物(例 如包含聚合物a)及聚合物b)之摻合物或另外描述2種聚 合物組份之摻合物)包含第三種聚合物一聚合物c),該聚 合物c)為具有5%至5〇% 3hh含量之PHB3hh。 在其他具體實例中,共聚物摻合物包含聚合物a)、聚 合物b)及聚合物c )。在特定具體實例中,其中聚合物e ) 之重量佔聚合物a)、聚合物b)及聚合物c)之組合聚合物 重量的5%至95%。在其他具體實例中,聚合物c)之重量 佔聚合物a)、聚合物b)及聚合物c)之組合聚合物重量的 5%至 40% 〇 生物可降解芳族-脂族聚酯 PHA可與另一聚合物或若干其他聚合物組合。舉例而 29 201042103In the measurement of the molecular weight, a technique such as gel permeation chromatography (GPC) can be used. In this method, polystyrene standards are used. The PHA may have a polystyrene equivalent weight average molecular weight (in daltons) of at least 500, at least 10,000, or at least 50,000 and/or less than 2,000,000, less than 1,000,000, less than 1,500,000, and less than 800,000. . In some embodiments, preferably, the PHA generally has a weight average molecular weight in the range of from 100,000 to 700,000. For example, the molecular weight ranges of the PHB 24 201042103 and Type 1 PHB copolymers used in the present application range from 400,000 Daltons to 1.5 x 10 6 Daltons as determined by the GPC method, and are used in the present application. The type 2 ruthenium copolymer has a molecular weight ranging from 100,000 Daltons to 1.5 Χ 106 Daltons. In certain embodiments, when the nucleating agent additionally comprises a polymer, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a ruthenium or a type 1 ruthenium copolymer, such as ruthenium, osmium, iridium, PHB3HV, PHB4HV, PHB5HV, ΡΗΒ3ΗΗ or ΡΗΒ3ΗΧ.更 In a more specific embodiment, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently PHB; PHB3HV, wherein the 3HV content is between 2 wt% and 22 wt ° / 聚合物 of the polymer In the range; ΡΗΒ3ΗΡ, wherein 3HP content is in the range of 3 wt% to 15 wt% of the polymer; PHB4HB, wherein 4HB content is in the range of 3 wt/〇 to 15 wt% of the polymer; PHB4HV, wherein 4HV content In the range of 3 wt% to 15 wt% of the polymer; PHB3HH, wherein the 3HH content is in the range of 3 wt% to 15 wt% of the polymer; or PHB3HX, wherein 3HX content is 3 wt% in the polymer t) Up to 12 wt%. The indicated percentage ranges from the weight percent of monomer to the total weight of the polymer. For example, for PHB4HB having a 3% to 15% 4HB content, 3% to 15% by weight of the total PHB4HB polymer is 4-hydroxybutyrate. In certain embodiments, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a blend of PHB and a type 1 PHB copolymer, the type 1 PHB copolymer Selected from the following group · PHB3HV, wherein the 3HV content is in the range of 2 wt ° /〇 to 22 wt% of the polymer; PHB3HP, 25 201042103 wherein 3HP content is in the range of 3 wt% to 15 wt% of the polymer PHB4HB, wherein 4HB content is in the range of 3 wt% to 15 wt% of the polymer; PHB4HV, wherein 4HV content is in the range of 3 wt% to 15 wt% of the polymer; PHB3HH, wherein 3HH content is in the polymer 3 wt% to 15 wt%; or PHB3HX, wherein the 3HX content is in the range of 3 wt% to 12 wt% of the polymer. In certain embodiments, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a blend of PHB and a Type 2 PHB copolymer selected from the group consisting of Group: PHB4HB, wherein 4HB content is in the range of 20 wt% to 60 wt% of the polymer; PHB3HH, wherein 3HH content is in the range of 35 wt% to 90 wt% of the polymer; PHB5HV, wherein 5HV content is copolymerized In the range of 20 wt% to 60 wt%; or PHB3HX, wherein the 3HX content is in the range of 30 wt% to 90 wt% of the copolymer. In a more specific embodiment, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a) PHB and b) a blend of PHB4HB having a 5% to 15% 4HB content; PHB and b) a blend of PHB3HV having a 5% to 22% 3HV content; a) a blend of PHB and b) PHB3HH having a 3% to 15% 3HH content; a) PHB and b) having 3% a blend of PHB3HX to a 12% 3H content; a) a blend of PHB and b) having a 5% to 15% 5 HV content of PHB5HV; a) a PHB4HB having a 5% to 15% 4HB content and b) having 5 a blend of PHB3HV with a % to 22% 3HV content; a) a blend of PHB4HB having a 5% to 15% 4HB content and b) a blend of PHB3HH having a 3% to 15% 3HH content 26 201042103; or a) having 5 % to 22% of the 3-hydroxyvalerate content of PHB3HV and b) a blend of polyPHB3HV having a 3% to 15% 3HH content. - In other specific embodiments, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a) a blend of PHB and b) PHB4HB, and the weight of polymer a) is polymerized 5% to 95% by weight of the combination of a) and polymer b); a) a blend of PHB and b) PHB3HV, and the weight of polymer a) is the combined weight of polymer a) and polymer b) a blend of 5% to 95%; &)?1« and 1))?1^31111, and the weight of the polymer 〇a) is 5% by weight of the combined weight of the polymer a) and the polymer b) To 95%; a) a blend of PHB4HB and b) PHB3HV, and the weight of polymer a) is from 5% to 95% by weight of the combined weight of polymer a) and polymer b); a) 'PHB4HB and b) a blend of PHB3HH, and the weight of polymer a) is from 5% to 95% by weight of the combined weight of polymer a) and polymer b); or a) a blend of PHB3HV and b) PHB3HH, and polymer a The weight of the polymer comprises from 5% to 95% by weight of the combined weight of polymer a) and polymer b). In other specific embodiments, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a) PHB and b) a blend of PHB4HB having a 20%-60% 4-HB content. a) PHB and b) a blend of PHB5HV having a 20% to 60% 5HH content; a) a blend of PHB and b) PHB3HH having a 35%-95% 3-HH content; a) having 3 % to 15% of the 4HB content of PHB4HB and b) a blend of PHB4HB with 20%-60°/〇4HB; a) PHB4HB with 3% to 15% 4-hydroxybutyrate content and b) with 20% a blend of PHB5HV to 60% 5HV content; a) a blend of PHB4HB having a content of 3% to 15% 4HB and b) a blend of PHB3HX having a content of 30%-90°/〇3HX of 27 201042103; a) having 3% to 22% 3HV content of PHB3HV and b) blend of PHB4HB having a 20%-60°/〇4HB content; a) PHB3HV with 3% to 22% 3HV content and b) 20% to 60% a blend of 5 HV content of PHB5HV; a) a blend of PHB3HV having a 3% to 22% 3 HV content and b) a PHB3HH having a 35%-90% 3-HH content; a) having 3. /. PHB3HH with a content of 15% 3HH and b) a blend of PHB4HB with a content of 20%-60% 4HB; a) PHB3HX with a content of 3% to 12% 3HX and b) PHB4HB with a content of 20%-60% 4HB a blend; a) a blend of PHB3HX having a 3% to 12% 3H content and b) a PHB5HV having a 20% to 60% 5HV content; a) having 3. /. a blend of PHB3HH with 15% 3HH content and b) PHB5HV with 20% to 60% 5-HV; a) PHB3HH with 3% to 15% 3HH content and b) with 30% to 90% 3HX content a blend of PHB3HX; or a) a blend of PHB3HH having a 3% to 15% 3HH content and b) a PHB3HH having a 35%-90% 3HH content. In a more specific embodiment, the carrier polymer and/or matrix polymer or polymer (if applicable) are each independently a blend of PHB with a Type 1 PHB copolymer and a Type 2 PHB copolymer, wherein the PHA blends The PHB content in the PHA blend is in the range of 10 wt% to 90 wt% of the PHA in the PHA blend, and the PHA blend type 1 PHB copolymer content is 5 wt/〇 to 90 in the PHA blend. Within the range of wt%, and the content of the type 2 PHB copolymer in the PHA blend is in the range of from 5 wt% to 90 wt% of the PHA in the PHA # compound. In the specific example described in the description of polymer a) and b) or a blend of two polymer components, the copolymer blend comprises polymer a) and polymerization. And b), wherein the weight of the polymer a) is from 2% to 6% by weight of the combined weight of the polymer (VIII) and the polymer b), and the weight of the polymer b) is ^ σ a) and the polymer b) 40% to 80% of the combined weight. In other embodiments, the blend of the polymer described herein (eg, comprising polymer a) and polymer b) or otherwise blending the two polymer components) comprises a third Polymer-polymer c), the polymer c) is PHB4HB having a content of 20% to 60% 4HB. In other embodiments, the blend of the polymer described herein (eg, comprising polymer a) and polymer b) or otherwise blending the two polymer components) comprises a third Polymer-polymer c), the polymer c) is pHB5Hv having a content of 2% to 6% by 5HV. In other specific examples, the blend of the polymer blends described herein (eg, comprising polymer a) and polymer b) or otherwise describing the blend of the two polymer components) comprises a third Polymer-polymer c), the polymer c) is PHB3hh having a content of 5% to 5% by 3hh. In other embodiments, the copolymer blend comprises polymer a), polymer b), and polymer c). In a particular embodiment, wherein the weight of polymer e) is from 5% to 95% by weight of the combined polymer of polymer a), polymer b) and polymer c). In other embodiments, the weight of polymer c) is from 5% to 40% by weight of the combined polymer of polymer a), polymer b) and polymer c). Biodegradable aromatic-aliphatic polyester PHA It can be combined with another polymer or several other polymers. For example 29 201042103
言可與—或多種生物可降解芳族腊族聚酯组合。該 專4合物論述於例如於测年5月6曰申請之 第祕M96WegradablePGlyesterBiends」MpcT 專利公開案第W0⑽紹谓5δ號中,該等文獻之全部㈣ 係以引用的方式併入本文中。 非生物可降解之芳族聚酯係藉由使月旨族二醇與芳族二 叛酸聚縮合來合成。芳族環抗水解’從而阻止生物可降解 性。聚對苯二甲酸乙二酉旨(ΡΕΤ)及聚對苯二甲酸丁二酉旨 (濱)係由脂族二醇與對苯二甲酸之聚縮合形成。芳族聚 酉旨之生物可降解性可藉由添加不抗水解之單體、脂族二醇 或二酸基團來改變。添加該等水解敏感單體產生 解之薄弱點。 务方矢-月曰族聚醋亦可藉_由gt«« γ 1 K曰力J稭由月曰族一醇與芳族及脂族二羧酸 之昆合物的聚縮合來製備。舉例而言,藉由添加脂族二敌 酸來改質PBT會產生聚丁二酸/對苯二f酸丁二醋(PBST) (作為脂族二醇之丁二醇及丁二酸及對苯二曱旧。另一實 例為以商標名BK)MAX® ( du P割)銷售之聚§旨家族,其成 員係自PET及多種脂族酸單體(諸如二甲基戊二酸)及二 乙二醇聚合。在合成聚己二酸/對苯二甲酸丁二自旨(PBAT) 時,丁 —醇為二醇,且酸為己二酸及對笨二曱酸。商業實 例包括 ECOFLEX⑧(BASF)及 ε_γ ^(^咖、)。 ECOFLEX具有如由微差掃描熱量測定(DSC )所量測約 110C至、約120C之炫融溫度(Tm)。另一實例為聚己二酸/ 對苯二甲酸伸丁二酯(PTMAT),其係由伸丁二醇及己二酸 30 201042103 及對苯二甲酸合成。 生物可降解聚合物因此包括含有脂族組份之聚酯。聚 - 醋之一為含有脂族組份及聚(羥基羧酸)之酯聚縮合物。酯聚 - 縮合物可包括二酸/二醇脂族聚酯(諸如聚丁二酸丁二酯、 聚丁二酸-共-己二酸丁二酯)’脂族/芳族聚酯(諸如由丁烯 二醇、己二酸及對苯二曱酸製得之三元共聚物)。聚(羥基羧 酸)包括基於乳酸之均聚物及共聚物、聚經基丁酸酯(PHB ) 或其他聚羥基烷酸酯均聚物及共聚物。該等聚羥基烷酸酯 〇 包括PHB與較長鏈長單體(諸如c6_Ci2及更長)之共聚物。 生物可降解芳族-脂族聚酯之實例因此包括(但不限於) PET及PBT與併入聚合物主鏈中以使共聚酯生物可降解或 可分解之脂族二酸、二醇或經基酸的各種共聚酯;及各種 衍生自一元酸(例如丁二酸、戊二酸、己二酸、癸二酸、 壬二酸或其衍生物,例如烷酯、酸氯化物或其酸酐)、二醇 (諸如乙二醇、丙二醇、丨,4_丁二醇、丨,6_己二醇或丨,4-環 己烧二曱醇)之脂族聚酯及共聚酯。 〇 適合市售二酿/二醇脂族聚酯之實例為由showa HighIt may be combined with - or a plurality of biodegradable aromatic wax polyesters. The specific composition is discussed, for example, in the "M96 Wegradable PGlyester Biends", which is filed on May 6 测, the entire disclosure of which is incorporated herein by reference. The non-biodegradable aromatic polyester is synthesized by polycondensing a genomic diol with an aromatic diremediation acid. The aromatic ring is resistant to hydrolysis' thereby preventing biodegradability. Polyethylene terephthalate (ΡΕΤ) and polybutylene terephthalate (Bin) are formed by polycondensation of an aliphatic diol and terephthalic acid. The biodegradability of the aromatic polymer can be changed by adding a monomer which is not resistant to hydrolysis, an aliphatic diol or a diacid group. The addition of such hydrolysis sensitive monomers produces a weak point of solution. The glutinous glutinous glutamate can also be prepared by polycondensation of a quinone-based alcohol with a noble compound of an aromatic and aliphatic dicarboxylic acid by gt «« γ 1 K J J straw. For example, upgrading PBT by adding an aliphatic dibasic acid produces polysuccinic acid/p-phenylene b-butane bisacetate (PBST) (as butanediol and succinic acid as aliphatic diols and An alternative to benzodiazepines. Another example is the family of poly-supplements sold under the trade name BK) MAX® (du P), which is based on PET and various aliphatic acid monomers (such as dimethyl glutaric acid). Diethylene glycol polymerization. In the synthesis of polyadipate/terephthalate (PBAT), the butanol is a diol, and the acid is adipic acid and p-dibenzoic acid. Commercial examples include ECOFLEX 8 (BASF) and ε_γ ^ (^ coffee,). The ECOFLEX has a smelting temperature (Tm) of about 110 C as measured by differential scanning calorimetry (DSC). Another example is polyadipate/butylene terephthalate (PTMAT) synthesized from butanediol and adipic acid 30 201042103 and terephthalic acid. Biodegradable polymers therefore include polyesters containing aliphatic components. One of the poly- vinegars is an ester polycondensate containing an aliphatic component and a poly(hydroxycarboxylic acid). The ester poly-condensate may include a diacid/glycol aliphatic polyester (such as polybutylene succinate, polybutylene succinate-co-adipate) 'aliphatic/aromatic polyester (such as a terpolymer prepared from butylene glycol, adipic acid and terephthalic acid). Poly(hydroxycarboxylic acid) includes lactic acid-based homopolymers and copolymers, polybutyl butyrate (PHB) or other polyhydroxyalkanoate homopolymers and copolymers. Such polyhydroxyalkanoates 包括 include copolymers of PHB with longer chain length monomers such as c6_Ci2 and longer. Examples of biodegradable aromatic-aliphatic polyesters thus include, but are not limited to, PET and PBT with aliphatic diacids, diols or incorporated into the polymer backbone to render the copolyester biodegradable or decomposable. Various copolyesters via base acids; and various derivatives derived from monobasic acids (eg, succinic acid, glutaric acid, adipic acid, sebacic acid, sebacic acid or derivatives thereof, such as alkyl esters, acid chlorides or Aliphatic polyesters and copolyesters of anhydrides, diols such as ethylene glycol, propylene glycol, hydrazine, 4-butanediol, hydrazine, 6-hexanediol or hydrazine, 4-cyclohexanol.实例 An example of a commercially available di-branched/glycol aliphatic polyester by showa High
Polymer Company, Ltd.( T〇ky0,Japan)以 BIONOLLE® 1000 及BIONOLLE® 3000銷售之聚丁二酸/己二酸丁二酯共聚 物。適合市售芳族-脂族共聚酯之實例為由 Chemical 以 EASTAR BI0®共聚酯或由 BASF 以 ec〇flex⑧ 銷售之聚(己二酸-共-對笨二曱酸伸丁二酯)。 生物可降解芳族-脂族聚酯可為共聚酯。其本身亦可為 該等聚酯或共聚酯之摻合物。 31 201042103 PHA與生物可降解方族-脂族聚醋之推合物 可組合PHA與生物可降解芳族-脂族聚酯以製備聚合 物之摻合物。該等摻合物論述於例如於2〇〇8年5月6曰申 請之美國申請案第 61/050,896 號(「Biodegradable p〇lyester Blends」)及PCT專利公開案第W0 2009/137058號中,該 專文獻之全部教示内容係以引用的方式併入本文中。 總體摻合物中PHA之量可為約! wt%、約5 wt〇/〇、約 10 wt%、約 15 wt%、約 20 wt%、約 25 wt%、約 % wt%、 約 35 wt%、約 40 wt%、約 45 wt%、約 50 wt%、約 55 wt%、 約 60 wt%、約 65 wt%、約 7〇 wt%、約 75 、約 8〇 、 約85 wt%、約90 wt%、約95 wt%或約99 wt%。如一般熟 習此項技術者所應瞭解,各聚合物之選擇及量將影響最終 產品之柔軟度、硬度、紋理、韌性及其他特性。典型地, 以全部聚合物組份之總重量計,PHA組份在摻合物中以約 10/。至95/。’較佳約15%至約85% ’更佳約2G%至約之 量存在。 各聚合物組份可含有單一聚合物物質或兩種或兩種以 上物質之摻合物。舉例而言,且pHA組份可轉而為如上文 所述之PHA物質之摻合物。同樣,生物可降解芳族-脂族聚 酯組,可為生物可降解芳族_脂族聚酯之混合物或摻合物。 製備及使用熱塑性組成物之方法為熟習此項技術者所 、且熟練專業人貞應瞭解本發明之生物可降解摻合物 I用^多種應用中,且此外,如熟練專業人員所已知,可 含有-或多種添加劑’例如塑化劑 '成核劑' 填充劑、抗 32 201042103 氧化劑、紫外線穩定劑 燃劑及/或抗靜電劑。 潤滑劑、滑動/防黏劑 顏料、阻 製備及加工生物可降解摻合物組成物 生物可降解摻合物組成物可使用任何業内已知 來製備,其包括向熱塑性物質中添加生物可降解 聚醋二將㈣可降解芳族-脂族聚醋以乾燥生物可降二 形式添加至熱塑性物質卜降解㈣調配物Polybutylene succinate/butylene adipate copolymer sold by Polymer Company, Ltd. (T〇ky0, Japan) under the BIONOLLE® 1000 and BIONOLLE® 3000. Examples of commercially available aromatic-aliphatic copolyesters are poly(adipate-co-p-benzoic acid dibutylate) sold by Chemical as EASTAR BI0® copolyester or by BASF as ec〇flex8. . The biodegradable aromatic-aliphatic polyester can be a copolyester. It may itself be a blend of such polyesters or copolyesters. 31 201042103 PHA and Biodegradable Formula - Aliphatic Polyacetate The PHA and biodegradable aromatic-aliphatic polyester can be combined to prepare a blend of polymers. Such blends are discussed, for example, in U.S. Patent Application Serial No. 61/050,896 ("Biodegradable p〇lyester Blends") and PCT Patent Publication No. WO 2009/137058, filed May 5, 2008. The entire teachings of this specification are incorporated herein by reference. The amount of PHA in the overall blend can be about! Wt%, about 5 wt〇/〇, about 10 wt%, about 15 wt%, about 20 wt%, about 25 wt%, about % wt%, about 35 wt%, about 40 wt%, about 45 wt%, About 50 wt%, about 55 wt%, about 60 wt%, about 65 wt%, about 7 wt%, about 75, about 8 〇, about 85 wt%, about 90 wt%, about 95 wt%, or about 99 Wt%. As will be appreciated by those skilled in the art, the choice and amount of each polymer will affect the softness, hardness, texture, toughness and other characteristics of the final product. Typically, the PHA component will be about 10% in the blend based on the total weight of the total polymer component. To 95/. Preferably, from about 15% to about 85%' more preferably from about 2G% to about the amount. Each of the polymer components may contain a single polymer material or a blend of two or more of the above materials. For example, and the pHA component can be converted to a blend of PHA materials as described above. Likewise, the biodegradable aromatic-aliphatic polyester group can be a mixture or blend of biodegradable aromatic-aliphatic polyesters. Methods of making and using thermoplastic compositions are well known to those skilled in the art, and skilled artisans will appreciate that the biodegradable blends I of the present invention are useful in a variety of applications, and further, as known to those skilled in the art, It may contain - or a plurality of additives 'eg plasticizer 'nucleating agent' filler, anti-32 201042103 oxidant, UV stabilizer burner and/or antistatic agent. Lubricants, Slip/Tackifier Pigments, Resistant Preparation, and Process Biodegradable Blend Compositions Biodegradable blend compositions can be prepared using any of the art known, including the addition of biodegradable to thermoplastic materials. Polyester II will (4) Degradable aromatic-aliphatic polyester vinegar added to the thermoplastic substance in the form of dry biodegradable two. Degradation (4) Formulation
待添加之最佳量應視熟練專業人員已知之各種因素而 ^如成本、熱塑性物質之所需物理特徵(例如機械強 又),及所進行之加工類型(起織,例如考慮線速度、循環 次數及其他加工參數)。亦考慮熱塑性組成物是否包括盆他 添加劑,例如塑化劑、穩定劑、顏料、填充劑、增強劑及/ 或脫模劑。然而一般而言,熱塑性組成物中可包括生物可 降解芳族·脂族聚酯,從而以組成物之總重量計,該組成物 3有約5%至約95% ’例如約5%至約9G%,約2G%至約8〇% 之生物可降解芳族·脂族聚酯。在本發明之某些具體實例 中,組成物含有約1%至約1〇%,例如約1%至約5%之生物 可降解芳族-腊族聚酯。 分支鏈聚羥基烷酸酯 本文中所述之方法及組成物中所用之分支鏈pHA組成 物改良PHA之熔體強度,一種多種聚合物產品應用所需之 特性。熔體強度為可以多種方式量測之流變特性。一種量 為G G為在溶體加工溫度下量測之聚合物儲存模數。 33 201042103 在某些具體實例中,分支鏈聚羥基烷酸酯聚合物係用 於製備如本文中所述之不織材料。該等分支鏈聚羥基烷酸 醋具有優於未分支聚羥基烷酸酯聚合物之熱穩定性。 使用含有2個或2個以上活性官能基(諸如環氧基或 雙鍵)之父聯劑(亦稱作輔劑)使聚羥基烷酸酯聚合物產 生为支。此4父聯劑§周郎聚合物之特性。此等特性包括(但 不限於)熔體強度或韌性。 一種類型之交聯劑為「環氧基官能性化合物」。如本文 中所用,「環氧基官能性化合物」意欲包括具有2個或2個 以上旎夠如上文所述藉由使聚羥基烧酸酯聚合物產生分支 (例如末端力支)來增加聚經基烧酸醋聚合物之溶體強度 之環氧基團的化合物。當環氧基官能性化合物在所揭示方 法中用作交聯劑時,視情況選用分支劑。因而分支之—具 體實例包括使起始聚羥基烷酸酯聚合物(pHA )與環氧基官 能性化合物反應。或者,另一分支方法包括使起始聚羥基 烷酸酯聚合物、分支劑與環氧基官能性化合物反應。或者, 另一分支方法包括使起始PHA與環氧基官能性化合物在不 存在分支劑之情況下反應。 該等環氧基官能性化合物可包括環氧基官能性苯乙烯_ 丙烯酸聚合物(諸如(但不限於)例如j〇ncryl® adR_4368 (BASF)或MP-40 ( Kaneka)),含有作為側鏈併入之縮水 甘油基的丙烯酸及/或聚烯烴共聚物及募聚物(諸如(但不 限於)例如LOTADER® ( Arkema )、聚(乙烯-甲基丙烯酸縮 水甘油酯-共-甲基丙烯酸酯)),及環氧化油(諸如(但不限 34 201042103 於)例如環氧化大豆油、撖欖油、亞麻軒油、標摘油、花 生油、椰子油、海藻油、鳕魚肝油或其混合物,例如 • MERGINAT® ESBO ( Hobum, Hamburg, Germany )及 EDENOL® B 316 ( Cognis,Dusseldorf,Germany))。 舉例而言,使用活性丙烯酸或官能性丙烯酸交聯劑來 增加本文中所述之分支鏈聚合物組成物中聚合物的分子 量。該等交聯劑可購得。舉例而言,BASF以商標名 「JONCRYL®」出售多種化合物,其描述於Blasius等人之 〇 美國專利第 6,984,694 號「Oligomeric chain extenders for processing, post-processing and recycling of condensation polymers, synthesis, compositions and applications」中,該 專利以全文引用的方式併入本文中。一種該化合物為 JONCRYL® ADR-4368CS,其為苯乙烯曱基丙烯酸縮水甘油 酯且在下文中論述。另一者為MP-40 ( Kaneka )。且另一者 為來自 Honeywell之「Petra」系列,參見例如美國專利第 5,723,730號。該等聚合物常用於塑膠再循環(例如用於再 〇 循環聚對苯二甲酸乙二酯)以增加所再循環之聚合物的分 子量(或模擬分子量增加)。該等聚合物常具有以下通用結 構: 35 201042103The optimum amount to be added should be based on various factors known to the skilled person, such as cost, desired physical characteristics of the thermoplastic (e.g., mechanical strength), and the type of processing being performed (peeling, for example, considering line speed, circulation). Number of times and other processing parameters). It is also contemplated whether the thermoplastic composition includes potting additives such as plasticizers, stabilizers, pigments, fillers, reinforcing agents and/or mold release agents. In general, however, the biodegradable aromatic aliphatic polyester may be included in the thermoplastic composition such that the composition 3 has from about 5% to about 95% 'e.g., from about 5% to about 5% by weight based on the total weight of the composition. 9G%, from about 2G% to about 8% by weight of biodegradable aromatic aliphatic polyester. In certain embodiments of the invention, the composition contains from about 1% to about 1%, such as from about 1% to about 5%, of a biodegradable aromatic-ratrix polyester. Branched Chain Polyhydroxyalkanoates The branched chain pHA compositions used in the methods and compositions described herein improve the melt strength of PHA, a property required for a variety of polymer product applications. Melt strength is a rheological property that can be measured in a variety of ways. One amount of G G is the polymer storage modulus measured at the solution processing temperature. 33 201042103 In certain embodiments, a branched polyhydroxyalkanoate polymer is used to prepare a nonwoven material as described herein. These branched polyhydroxyalkanoates have better thermal stability than unbranched polyhydroxyalkanoate polymers. The polyhydroxyalkanoate polymer is made into a branch using a parenting agent (also referred to as an adjuvant) containing two or more reactive functional groups such as an epoxy group or a double bond. The characteristics of this 4 parental agent § Zhou Lang polymer. These characteristics include, but are not limited to, melt strength or toughness. One type of crosslinking agent is an "epoxy-functional compound." As used herein, "epoxy-functional compound" is intended to include having 2 or more oximes sufficient to increase the degree of aggregation by causing the polyhydroxy sulphonate polymer to branch (eg, end-force branching) as described above. A compound of an epoxy group having a solution strength of a sukidonic acid polymer. When an epoxy functional compound is used as a crosslinking agent in the disclosed process, a branching agent is optionally employed. Thus, a specific example of a branch includes reacting a starting polyhydroxyalkanoate polymer (pHA) with an epoxy functional compound. Alternatively, another method of branching comprises reacting the starting polyhydroxyalkanoate polymer, a branching agent, with an epoxy functional compound. Alternatively, another method of branching involves reacting the starting PHA with an epoxy functional compound in the absence of a branching agent. The epoxy functional compounds may include epoxy functional styrene-acrylic polymers such as, but not limited to, for example, j〇ncryl® adR_4368 (BASF) or MP-40 (Kaneka), containing as side chains. Incorporated glycidyl acrylic and/or polyolefin copolymers and polymeric polymers such as, but not limited to, for example, LOTADER® (Arkema), poly(ethylene-glycidyl methacrylate-co-methacrylate) )), and epoxidized oil (such as (but not limited to 34 201042103) such as epoxidized soybean oil, eucalyptus oil, linseed oil, oil, peanut oil, coconut oil, algae oil, cod liver oil or mixtures thereof, for example • MERGINAT® ESBO (Hobum, Hamburg, Germany) and EDENOL® B 316 (Cognis, Dusseldorf, Germany)). For example, reactive acrylic acid or a functional acrylic crosslinker is used to increase the molecular weight of the polymer in the branched polymer composition described herein. These crosslinkers are commercially available. For example, BASF sells a variety of compounds under the trade name "JONCRYL®", which is described in U.S. Patent No. 6,984,694 to the name of "Loligomeric chain extenders for processing, post-processing and recycling of condensation polymers, synthesis, compositions and applications. This patent is incorporated herein by reference in its entirety. One such compound is JONCRYL® ADR-4368CS, which is glycidyl styrene methacrylate and is discussed below. The other is MP-40 (Kaneka). The other is the "Petra" series from Honeywell, see, for example, U.S. Patent No. 5,723,730. These polymers are commonly used in plastic recycling (e.g., for recirculating recycled polyethylene terephthalate) to increase the molecular weight of the polymer being recycled (or to simulate an increase in molecular weight). These polymers often have the following general structure: 35 201042103
h2cH2c
Rl及R2獨立地為H或烷基 R3為烷基 X及Y為1-20 ζ 為 2-20 院基為CVCs 不希望文理論限制,咸信環氧基官能性聚合丙烯酸能 夠使聚Sg產生分支,且有效修復在擠壓機中對聚酯分子量 过成之彳貝害(特定而言,熔體強度G,降低)。環氧基官能性 化合物亦可藉由防止沒斷裂來提高聚羥基烷酸酯聚合物之 熱穩定性。 Ε·Ι· du Pont de Nemours & Company 以商標名 Elvaloy® 出售夕種活性化合物,其為乙稀共聚物,諸如丙稀酸酯共 聚物、彈性體二元共聚物及其他共聚物。一種該化合物為 Elvaloy PTW,其為乙烯_丙烯酸正丁酯與曱基丙烯酸縮水甘 油西旨之共聚物。〇mnova以商標名「SX64053」、「SX64〇55」 及「SX64056」出售類似化合物。其他實體亦出售該等化合 物。 具有活性環氧基之特定多官能性聚合化合物為含有作 36 201042103 為側鏈併入之縮水甘油基的苯乙烯-丙烯酸共聚物及寡聚 物。若干適用實例描述於Blasius等人之美國專利第 6,984,694 號「Oligomeric chain extenders for processing, post-processing and recycling of condensation polymers, synthesis,compositions and applications」中,該專利以全 o o 文引用的方式併入本文中。此等材料係基於具有苯乙稀及 丙浠酸酯結構單元之寡聚物,其具有作為侧鏈併入之縮水 甘油基。每條寡聚物鏈可使用較高數目之環氧基,例如至 少10個,大於15個或大於20個。此等聚合材料一般具有 大於3000,特定而言大於4〇〇〇且更特定而言大於⑼㈧之 分子量。此等材料可自Johns〇n p〇lymer, LLC(目前由BAM 所有)以商標名J0NCRYL®,ADR 4368材料講得。其他類 型之具有多個環氧基之多官能性聚合物材料為含有作為側 鏈併入之縮水甘油基的丙烤酸及/或聚婦煙共聚物及寡聚 =該種多官能性羧基活性材料之另—實例為包括乙稀及 ::丙:酸縮水甘油醋(GMA)之單元的共聚物或三元共 眾,,、可以由Arkema出售之商;仝τ 售之商‘名LOTADER®樹脂購 付 此#材料可進一步台会 r單々ρ ㈠不為縮水甘油基之甲基丙婦酸 共-甲基丙稀酸酯)。 W基丙稀酸縮水甘油醋- 亦可使用含有環氧基(經環氧化 存在之油。壬麩六+ 之知肪酸酯或天然 一、A 然存在之油的實例為撖欖 丑油、標櫚油、花生油m 亞麻抒油、大 等化合物之混合物。尤其較佳者為产=、鍾魚肝油或此 …、衣氧化大豆油(例如來 37 201042103 自 Hobum,Hamburg 之 Merginat® ESBO 或來自 Cognis, Dusseldorf之Edenol® B 3 1 6 ),但亦可使用其他油。 如本文中所用,「環氧基官能性化合物」意欲包括具有 能夠如上文所述藉由末端鏈分支增加聚羥基烷酸酯聚合物 之溶體強度之環氧基團的化合物。該等環氧基官能性化合 物可包括環氧基官能性苯乙烯-丙烯酸聚合物(諸如(但不 限於)例如 JONCRYL® ADR-4368 ( BASF )或 MP-40 (Kaneka )),含有作為側鏈併入之縮水甘油基的丙烯酸及/ 或聚稀fe共聚物及寡聚物(諸如(但不限於)例如 LOTADER® ( Arkema )、聚(乙烯_甲基丙烯酸縮水甘油酯_ 共-曱基丙烯酸酯)),及環氧化油(諸如(但不限於)例如 環氧化大豆油、橄欖油、亞麻籽油、棕櫚油、花生油 '椰 子油海藻油、鳕魚肝油或其混合物,例如Merginat® ESBO (Hobum,Hamburg, Germany)及 Edenol® B 316 (c〇gnis, Dusseldorf,Germany)) o 一般而言,似乎具有末端環氧基之化合物可能比環氧 基團位於在分子上別處之化合物表現更佳。 成核劑 係選自氮化硼、三聚氰 石夕石、黏土 '碳酸的、 本文中方法及組成物之成核劑 酸或相關化合物、碳黑、雲母滑石 合成矽酸及鹽、有機磷酸酿之金屬鹽'高嶺土及可能其他 材料。在特定組成物及方法中,成核劑為氮化硼。 在較佳具體實例中, 中濕式研磨成核劑會產生 成核劑經濕式研磨。在液體載劑 具有顯著低於經由標準喷氣式研 38 201042103 磨獲得之粒度之粒度的成核劑。在某些具體實例中,成拉 劑經濕式研磨至小於20微米。 Χ 可在例如KD5 Dyno型研磨機中進行濕式研磨,該研磨 . 機為具有1 ·5公升混合體積容量之水平研磨機。可使用任何 等效研磨機。KD5 Dyno研磨機可以分批循環或連續迴路模 式使用。混合水平腔室容納中心水平軸,其上附接有 個聚胺基甲酸酯槳葉式定子,該等定子提供環繞驅動迷度 0 以攪動研磨介質(典型地為例如0.4 mm至1.2 mm之瓷珠, 具有窄尺寸分布範圍)。如本文中所述,混合腔室可用 mm-0.8 mm氧化锆珠粒填充至約8〇%_85%體積填充容量。 軸速可設置為例如24〇〇 rpm。可抽汲液體介質(載劑)穿 過腔室,同時攪動珠粒。此操作達成研磨作用。藉由液體 介質之外部流動速率來控制滯留時間。藉由珠粒尺寸、軸 每分鐘轉數及材料在腔室中之滯留相(亦即與流動速率 相關)來控制研磨效率。液體經由角形槽模自研磨機排出, 〇該角形槽模足夠小以保留研磨介質(珠粒),同時允許液體 流過間隙(典型地,例如小於研磨介質直徑之5〇%_25%)。 用於各種聚合物之成核劑可包括單純物質;金屬化合 物’包括複合氧化物’例如碳黑、碳醆鈣、合成矽酸及鹽、 矽石鋅白、黏土、高嶺土、鹼性碳酸鎂、雲母、滑石、 ' '夕藻土、白雲石粉、氧化鈦、氧化鋅、氧化銻、 硫酸鋇、硫酸約、氧化紹、石夕㈣、有機磷酸酯之金屬鹽 及虱化硼;具有金屬綾酸鹽基團之低分子有機化合物,例 如’諸如辛酸、甲苯曱酸、庚酸、壬酸、十二烧酸、十四 39 201042103 烷酸、棕櫚酸'硬脂酸、二十二烷酸、蠟酸、褐煤酸、二 十酸、本甲酸、對第二丁基苯甲酸、對苯二甲酸.、對苯— 甲酸單甲醋、間苯二曱酸及間苯二甲酸單甲酯之金屬鹽; 具有金屬羧酸鹽基團之高分子有機化合物,例如,諸如以 下之金屬鹽.藉由氧化聚乙稀獲得的含叛基聚乙稀,夢由 氧化聚丙烯獲得的含羧基聚丙烯,烯烴(諸如乙稀、丙稀 及1-丁烯)與丙烯酸或曱基丙烯酸之共聚物,苯乙稀與丙 烯酸或甲基丙烯酸之共聚物’烯烴與順丁烯二酸酐之共聚 物,及苯乙烯與順丁烯二酸酐之共聚物;高分子有機化人 物,例如:在3-位碳原子處分支且具有不少於5個碳原子 之Οί烯烴,諸如3,3-二曱基丁烯-L3·曱基丁烯_丨,3-甲基戊 烯-1,3-甲基己烯-1及3,5,5_三甲基丨_己烯;乙烯基環烷(諸 如乙烯基環戊烧、乙烯基環己烷及乙烯基降茨燒 (vinylnorbornane ))之聚合物;聚伸烷二醇,諸如聚乙一 醇及聚丙二醇;聚(乙醇酸);纖維素;纖維素酯;及纖維素 醚;磷酸或亞磷酸及其金屬鹽,諸如磷酸二苯酯、亞磷酸 二苯酯、雙(4-第三丁基苯基)磷酸酯之金屬鹽及雙p *第一 丁基苯基)磷酸亞甲酯;山梨糖醇衍生物,諸如雙(對甲美苯 亞曱基)山梨糖醇及雙(對乙基苯亞甲基)山梨糖醇;及硫= 乙醇酸酐、對甲苯磺酸及其金屬冑。上述成核劑可單:或 互相組合使用。在某些具體實例中,成核劑 : 两另一聚 s物(例如聚合成核劑,諸如PHB )。 液體載劑中成核劑之量佔成核劑-液體载劑組成物之$ wt%至50 wt%,較佳佔成核劑及液體載劑之組合重曰 的 2 0 201042103 wt%至45 wt%,更佳佔3〇〜%至4〇 wi%,且最佳佔w⑼。 液體载劑典型地與成核劑組合使用。液體載劑允許滿 式研磨成核劑。 在液體载劑中濕式研磨成核劑後,且接著將適量液體 載劑加成核劑添加至待加工之聚合物中。一般熟習聚合物 混配技術者根據經驗瞭解成核劑及液體載劑(亦即塑化 Ο ο ^界面活性劑 '潤滑劑等)適於以何量使用,因此可設 十適於其特疋需求之成核劑與液體載劑比率。 液體載劑之選擇係重要的,因為當添加成核劑時,載 劑變成聚合物調配物中敕 物中之整體組份。在聚-3-經基丁酸醋組 成物中,舉例而言,當 常使用塑化劑來改變組成物之玻璃轉 移&度及模數,但亦可 J使用界面活性劑》例如在射出成型 應用中,亦可使用潤滑劑。 』化M、界面/舌性劑及潤滑劑因此可全部用作研磨成 核劑之液體載劑。 π您凤 例包==磨成核劑之液體載劑可為塑化劑。塑化劑之實 鄰[甲Γ限於)鄰笨二甲酸化合物(包括(但不限於) :本甲酸二"旨、鄰苯二曱酸二乙酿、鄰苯二甲 5曰、鄰本二甲酸二己酯、 m. - 7 r μ. β本一曱駚二正辛酯、鄰苯二曱 酯— 甲酸一異辛酯、鄰苯二甲酸二辛 酸… ^鄰本二甲酸二異壬醋、鄰苯二甲 鄰笨二甲酿-丄-文―-十一酉日、鄰苯二甲酸二月桂醋、 -捲P 鄰本一曱酸二笨甲酯、鄰苯二甲酸 一環己酯、鄰苯二曱酸 文丁酉曰本甲S日、鄰苯二曱酸辛酯 41 201042103 鄰苯二曱酸丁酯辛酯、鄰苯二甲酸辛酯苯甲酯、鄰苯二曱 酸正己酯正癸酯、鄰苯二甲酸正辛酯及鄰苯二甲酸玉癸 酯),磷酸化合物(包括(但不限於)磷酸三曱苯酯、磷酸 三辛酯、磷酸三苯酯、磷酸辛酯二苯酯、磷酸甲苯酯二苯 酯及磷酸三氣乙酯),己二酸化合物(包括(但不限於)己 二酸二丁氧基乙氧基乙酯(DBEEA)、己二酸二辛酯、己二 酸二異辛酯、己二酸二正辛酯、己二酸二癸酯、己二酸二 異癸酯、己二酸正辛酯正癸酯、己二酸正庚酯及己二酸正 壬酯),癸二酸化合物(包括(但不限於)癸二酸二丁酯、 癸二酸二辛酯、癸二酸二異辛酯及癸二酸丁酯苯曱酯),壬 二酸化合物,檸檬酸化合物(包括(但不限於)檸檬酸三 乙酯、乙醯擰檬酸三乙酯、檸檬酸三丁酯、乙醯檸檬酸三 丁酯及乙醯檸檬酸三辛酯),乙醇酸化合物(包括(但不限 於)甲基鄰苯二甲醢基乙醇酸乙酯、乙基鄰苯二甲醯基乙 醇酸乙酯及丁基鄰苯二甲醯基乙醇酸乙酯),偏苯三甲酸化 合物(包括(但不限於)偏苯三甲酸三辛酯及偏苯三甲酸 三(正辛基正癸酯))’鄰苯二甲酸異構體化合物(包括(但 不限於)間苯二甲酸一辛酯及對苯二甲酸二辛g旨),蓖麻油 酸化合物(包括(但不限於)乙醯基蓖麻油酸甲酯及乙醯 基說麻油酸丁 S旨)’聚S旨化合物(包括(但不限於)聚己二 酸丙二酯及聚癸二酸丙二酯),環氧化大豆油,環氧化硬脂 酸丁酯,環氧化硬脂酸辛酯,氣化石蠟,氣化脂肪酸酯, 脂肪酸化合物,植物油,顏料及丙烯酸化合物。塑化劑可 分別單獨或互相組合使用。 42 201042103 在某些具體實例中’用於濕式研麼忐扮令丨 、w應成核劑之液體載劑 可為界面活性劑。界面活性劑一般用於除塵、潤滑、降低 表面張力及/或稠化。界面活性劑之實例包括(但不限於^ 礦物油、蓖麻油及大豆油。一種礦物油界面活性劑為可自 Penreco (Dickinson,Texas,USA)獲得之 Drake〇1 34。Rl and R2 are independently H or alkyl R3 is alkyl X and Y is 1-20 ζ is 2-20. The base is CVCs. Without wishing to be bound by theory, the salty epoxy functional acrylic acid can produce poly Sg. Branching, and effectively repairing the mussel damage (specifically, melt strength G, decreased) of the molecular weight of the polyester in the extruder. The epoxy functional compound can also increase the thermal stability of the polyhydroxyalkanoate polymer by preventing it from breaking. Pont·Ι· du Pont de Nemours & Company sells the active compound of the formula under the trade name Elvaloy®, which is an ethylene copolymer such as a acrylate copolymer, an elastomeric binary copolymer and other copolymers. One such compound is Elvaloy PTW which is a copolymer of ethylene-n-butyl acrylate and methacrylic acid glycidyl alcohol. 〇mnova sells similar compounds under the trade names "SX64053", "SX64〇55" and "SX64056". Other entities also sell these compounds. The specific polyfunctional polymeric compound having a reactive epoxy group is a styrene-acrylic acid copolymer and oligomer containing a glycidyl group incorporated as a side chain of 36 201042103. A number of suitable examples are described in "Oligomeric chain extenders for processing, post-processing and recycling of condensation polymers, synthesis, and applications" by Blasius et al., which is incorporated herein by reference in its entirety. in. These materials are based on oligomers having styrene and propionate structural units having a glycidyl group incorporated as a side chain. A higher number of epoxy groups can be used per oligo chain, for example at least 10, greater than 15 or greater than 20. Such polymeric materials generally have a molecular weight greater than 3,000, specifically greater than 4 Å and more specifically greater than (9) (VIII). Such materials are available from Johns〇n p〇lymer, LLC (currently owned by BAM) under the trade name J0NCRYL®, ADR 4368. Other types of polyfunctional polymer materials having a plurality of epoxy groups are propanolic acid and/or polybutanyl copolymers containing glycidyl groups incorporated as side chains and oligomerization = polyfunctional carboxyl group activity Another example of the material is a copolymer comprising a unit of ethylene and:: C: acid glycidol vinegar (GMA) or a ternary congregation, a trader which can be sold by Arkema; a trader of the same τ sold by the name LOTADER® Resin purchase of this # material can be further Taiwan will be r ( ( (a) not glycidyl methacrylic acid co-methyl acrylate). W-based acrylic acid-glycid vinegar - an example of an oil containing an epoxy group (an oil which is epoxidized, a fatty acid ester of glutaryl hexahydrate or a natural one, A) is also used. A mixture of palm oil, peanut oil, flaxseed oil, and larger compounds. Especially preferred are production =, cod liver oil or this..., oxidized soybean oil (for example, 37 201042103 from Hobum, Hamburg's Merginat® ESBO or from Cognis , Edenol® B 3 1 6 ) of Dusseldorf, but other oils may also be used. As used herein, "epoxy-functional compound" is intended to include having a polyhydroxyalkanoate capable of being branched by a terminal chain as described above. A compound of epoxy functional group having a polymer strength. The epoxy functional compounds may include an epoxy functional styrene-acrylic polymer such as, but not limited to, for example, JONCRYL® ADR-4368 (BASF) Or MP-40 (Kaneka)), acrylic acid and/or polyfeene copolymers and oligomers containing glycidyl groups incorporated as side chains (such as, but not limited to, for example, LOTADER® (Arkema), poly ( Ethylene_methyl propyl Acid glycidyl ester _ co-mercapto acrylate)), and epoxidized oil (such as, but not limited to, for example, epoxidized soybean oil, olive oil, linseed oil, palm oil, peanut oil 'coconut oil algae oil, cod liver oil Or a mixture thereof, such as Merginat® ESBO (Hobum, Hamburg, Germany) and Edenol® B 316 (c〇gnis, Dusseldorf, Germany) o In general, it appears that a compound having a terminal epoxy group may be located than an epoxy group. Compounds elsewhere on the molecule perform better. Nucleating agents are selected from the group consisting of boron nitride, melamine stone, clay 'carbonic acid, the nucleating agent acid or related compound of the methods and compositions herein, carbon black, Mica talc synthesizes tannic acid and salt, organic phosphate-brown metal salt 'kaolin and possibly other materials. In a specific composition and method, the nucleating agent is boron nitride. In a preferred embodiment, medium wet grinding nucleation The agent will produce a nucleating agent that is wet milled. The liquid carrier has a nucleating agent that is significantly lower than the particle size obtained by standard jet milling 38 201042103. In some embodiments, the sizing agent Wet grinding to less than 20 microns. 湿 Wet grinding can be carried out, for example, in a KD5 Dyno type grinder, which is a horizontal grinder with a mixing volume capacity of 1 · 5 liters. Any equivalent grinder can be used. KD5 The Dyno mill can be used in batch or continuous loop mode. The mixing horizontal chamber accommodates a central horizontal axis to which is attached a polyurethane paddle stator that provides a wraparound drive 0 to agitate Grinding media (typically, for example, ceramic beads of 0.4 mm to 1.2 mm, having a narrow size distribution range). As described herein, the mixing chamber can be filled with mm-0.8 mm zirconia beads to a volumetric capacity of about 8% to 85% by volume. The shaft speed can be set to, for example, 24 rpm. The liquid medium (carrier) can be pumped through the chamber while agitating the beads. This operation achieves a grinding action. The residence time is controlled by the external flow rate of the liquid medium. The milling efficiency is controlled by the bead size, the number of revolutions per minute of the shaft, and the retention phase of the material in the chamber (i.e., related to the flow rate). The liquid is discharged from the grinder via an angular slot die which is sufficiently small to retain the grinding media (beads) while allowing liquid to flow through the gap (typically, for example, less than 5% to 25% of the diameter of the grinding media). Nucleating agents for various polymers may include simple substances; metal compounds 'including composite oxides' such as carbon black, carbon strontium calcium, synthetic tannins and salts, vermiculite zinc white, clay, kaolin, alkaline magnesium carbonate, Mica, talc, ''day algae earth, dolomite powder, titanium oxide, zinc oxide, cerium oxide, barium sulfate, sulfuric acid, oxidized Shao, Shixi (four), metal salt of organic phosphate and boron trioxide; with metal tannic acid a low molecular organic compound of a salt group, such as 'such as caprylic acid, toluic acid, heptanoic acid, citric acid, dodecanoic acid, fourteen 39 201042103 alkanoic acid, palmitic acid stearic acid, behenic acid, wax Metal salts of acid, montanic acid, icosonic acid, present formic acid, p-t-butylbenzoic acid, terephthalic acid, p-benzene-formic acid monomethyl sulphate, isophthalic acid and monomethyl isophthalate a high molecular organic compound having a metal carboxylate group, for example, a metal salt such as the following: a thiol-containing polyethylene obtained by oxidizing polyethylene, a carboxyl group-containing polypropylene obtained by oxidizing polypropylene, an olefin (such as ethylene, propylene and 1-butene) and Copolymer of acrylic acid or mercaptoacrylic acid, copolymer of styrene and acrylic acid or methacrylic acid, copolymer of olefin and maleic anhydride, and copolymer of styrene and maleic anhydride; polymer organication a person, for example, an olefin having a branch at the 3-position carbon atom and having not less than 5 carbon atoms, such as 3,3-dimercaptobutene-L3·decylbutene-丨, 3-methylpentane Alkene-1,3-methylhexene-1 and 3,5,5-trimethylsulfonium-hexene; vinylcycloalkane (such as vinylcyclopentane, vinylcyclohexane and vinyl thiophene) a polymer of (vinylnorbornane)); a polyalkylene glycol such as polyethylene glycol and polypropylene glycol; poly(glycolic acid); cellulose; a cellulose ester; and a cellulose ether; a phosphoric acid or a phosphorous acid and a metal salt thereof, such as Diphenyl phosphate, diphenyl phosphite, metal salt of bis(4-t-butylphenyl)phosphate and bis-p*-butylphenyl)methylene phosphate; sorbitol derivatives, such as Bis(p-metriphenyl) sorbitol and bis(p-ethylbenzylidene) sorbitol; and sulfur = glycolic anhydride, p-toluenesulfonic acid and Its metal is flawed. The above nucleating agents may be used singly or in combination with each other. In some embodiments, the nucleating agent: two other poly(s) (e.g., polymeric nucleating agents such as PHB). The amount of the nucleating agent in the liquid carrier is from $wt% to 50% by weight of the nucleating agent-liquid carrier composition, preferably in the combination of the nucleating agent and the liquid carrier. 2 0 201042103 wt% to 45 Wt%, better accounted for 3〇~% to 4〇wi%, and the best accounted for w(9). Liquid carriers are typically used in combination with a nucleating agent. The liquid carrier allows full grinding of the nucleating agent. After wet grinding the nucleating agent in a liquid carrier, and then adding an appropriate amount of liquid carrier nucleating agent to the polymer to be processed. Generally, those skilled in the art of polymer compounding know from experience that nucleating agents and liquid carriers (ie, plasticizing agents, surfactants, etc.) are suitable for use, so it is possible to set ten for their characteristics. The ratio of nucleating agent to liquid carrier required. The choice of liquid carrier is important because when a nucleating agent is added, the carrier becomes the integral component of the cerium in the polymer formulation. In the poly-3-aminobutyric acid vinegar composition, for example, when a plasticizer is often used to change the glass transition & degree and modulus of the composition, it is also possible to use a surfactant, for example, in an injection. Lubricants can also be used in molding applications. The M, the interface/tongue agent and the lubricant can therefore all be used as a liquid carrier for the grinding nucleating agent. π你凤例包==The liquid carrier of the grinding nucleating agent can be a plasticizer. The actual adjacent to the plasticizer [methylhydrazine limited) ortho-dicarboxylic acid compound (including but not limited to: the present formic acid ", phthalic acid diethylene, phthalate 5 曰, neighbor 2 Dihexyl formate, m. - 7 r μ. β-di-n-octyl octyl ester, phthalic acid ester - monoisooctyl formate, dioctanoic acid phthalate ... ^ phthalic acid diisoindole vinegar , phthalate, styrene, bismuth - 酉 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Benzyl phthalate, S, S, octyl phthalate 41 201042103 Octyl phthalate, octyl phthalate, n-hexyl phthalate Ester, n-octyl phthalate and ruthenium phthalate), phosphate compounds (including but not limited to tridecyl phenyl phosphate, trioctyl phosphate, triphenyl phosphate, diphenyl phosphate) , toluene diphenyl phosphate and triethyl phosphate), adipic acid compounds (including but not limited to dibutoxyethoxyethyl adipate (DBEEA), adipic acid II Ester, diisooctyl adipate, di-n-octyl adipate, dinonyl adipate, diisononyl adipate, n-octyl adipate, n-heptyl adipate and n-heptyl adipate Azelaic acid adipate), azelaic acid compounds (including but not limited to dibutyl sebacate, dioctyl sebacate, diisooctyl sebacate and butyl phthalate) Azelaic acid compound, citric acid compound (including but not limited to) triethyl citrate, triethyl citrate, tributyl citrate, tributyl citrate and acetonitrile citrate Octyl ester), glycolic acid compounds (including but not limited to ethyl methyl phthalate, ethyl ethyl phthalate, ethyl butyl phthalate) Ethyl esters, trimellitic acid compounds (including but not limited to trioctyl trimellitate and trimellitic acid tris(n-octyl n-decyl ester)) phthalate isomer compounds (including But not limited to) monooctyl isophthalate and dioctyl terephthalate), ricinoleic acid compounds (including but not limited to ethionyl hydrazine) Methyl oleate and ethyl ketone are said to be "poly" compounds (including but not limited to polypropylene adipate and polypropylene phthalate), epoxidized soybean oil, ring Oxidized butyl stearate, epoxidized octyl stearate, gasified paraffin, gasified fatty acid esters, fatty acid compounds, vegetable oils, pigments and acrylic compounds. The plasticizers can be used singly or in combination with each other. 42 201042103 In some specific examples, a liquid carrier for a wet nucleating agent may be a surfactant. Surfactants are typically used to remove dust, lubricate, reduce surface tension and/or thicken. Examples of surfactants include, but are not limited to, mineral oil, castor oil, and soybean oil. One mineral oil surfactant is Drake(R) 134 available from Penreco (Dickinson, Texas, USA).
MaXsperse W-6000及W-3000固體界面活性劑可自MaXsperse W-6000 and W-3000 solid surfactants are self-contained
Polymer Additives ( Piedmont,South Carolina,USA)獲得。 ΟObtained from Polymer Additives (Piedmont, South Carolina, USA). Ο
Q 界面活性劑亦可包括清潔劑,諸如Trit〇n ⑼、 TWEEN®-20、TWEEN®-65、Span-40 及 Span 86。 陰離子型界面活性劑包括:脂族羧酸,諸如十二烧酸、 十四烷酸、棕櫚酸、硬脂酸及油酸;脂肪酸皂,諸如上述 脂族羧酸之鈉鹽或鉀鹽;N-醯基-N-甲基甘胺酸鹽、N_醢基 -N-曱基-/3-丙胺酸鹽、N-醯基麩胺酸鹽、聚氧乙烯烷基醚缓 酸鹽、醯化肽、烷基苯磺酸鹽、烷基萘磺酸鹽、萘續酸鹽_ 福馬林聚縮合產物、三聚氰胺磺酸鹽-福馬林聚縮合產物、 績基丁二酸二烧酯鹽、續基丁二酸烧酯二鹽、聚氧乙烯烧 基磺基丁二酸二鹽、烷基磺乙酸鹽、a-烯烴磺酸鹽、N-醯基 甲基牛磺酸鹽、5 -磺基間苯二甲酸二甲酯鈉鹽、硫酸化油、 高級醇硫酸酯鹽、聚氧乙烯烷基醚硫酸鹽' 第二高級醇乙 氧基硫酸醋、聚氧乙稀焼基笨基鍵硫酸鹽、monoglysulfate、 脂肪酸烷醇醯胺之硫酸酯鹽、聚氧乙烯烷基醚磷酸鹽、聚 氧乙烯烷基苯基醚磷酸鹽、烷基磷酸鹽、氧化烷基胺雙十 三基磺基丁二酸鈉鹽、二辛基磺基丁二酸鈉鹽、二己基磺 基丁二酸鈉鹽、二環己基磺基丁二酸鈉鹽、二戊基磺基丁 43 201042103 二酸納鹽、二異丁基績基丁二酸㈣、烧基胺胍聚氧乙醇、 磺基丁二酸乙氧基化醇半酯二鈉鹽、磺基丁二酸乙氧基化 壬基紛半酯二㈣、異癸基續基丁二酸二納鹽' N.十二基 磺基丁二醯胺二鈉鹽、N_(1,2.二竣基乙基)_N_十八基碌基^ 二醯胺四鈉鹽、氧化單_十二院基二苯基二績酸二鈉鹽或氧 化一-十二烷基二苯基二磺酸二鈉鹽、 及萘磺酸鈉鹽之中和縮合產物。 在其他具體實例中,液體載劑為潤滑劑。舉例而言, 通常用於聚合物加工之潤滑劑亦可用作濕式研磨成核劑之 液體載劑。潤滑劑通常用於減少對熱加卫金屬表面之黏 附且可包括聚乙烯、石蠟油、及石蠟以及金屬硬脂酸鹽。 其他潤滑劑包括硬脂酸、醯胺躐、㈣、金屬㈣鹽及叛 酉文。通常將在混配物之約〇· 1 Wt%至約1 wt。/。,一般約0 7 wt%至約0.8 wt%範圍内之潤滑劑添加至聚合物中。固體潤 滑劑在濕式研磨期間可能升溫及熔融。 在其他具體實例中,液體載劑為揮發性溶劑或有機溶 ^在此等具體實例中,揮發性溶劑在後續混配聚合物期 間閃蒸出,留下成核劑。可用於本發明中之 劑包括醇,例如乙醇、丙醇、異丙醇等。 用於本發明之方法及組成物中之有機溶劑之實例包括 (但不限於):正戊烷、正己烷、異己烷、正庚烷 '正辛烷、 異辛烷、正癸烷' 2,2-二曱基丁烷、石油醚、石油本精、輕 汊/由忍油、煤油、石油精、石腦油、2-戊浠、混合戊烯、 衣己垸、曱基環己烧'苯、曱苯、二甲苯、乙苯、二乙苯、 44 201042103 異丙苯、戊苯、二戊苯、三戊苯、四戊苯、十二烷基苯、 二-十二烷基苯、戊基甲苯、煤焦石腦油、溶劑石腦油、對 異丙基甲苯、冑、萘滿、十氫萘、聯苯、二戊歸、松節油、 蒎烯、對-薄荷烷、松油、樟腦油、氯甲烷、二氯甲烷、氯 仿、四氯化碳、氣乙烷、二氣乙烷、込卜二氣乙烷、 ΟQ Surfactants may also include detergents such as Trit〇n (9), TWEEN®-20, TWEEN®-65, Span-40 and Span 86. The anionic surfactant includes: an aliphatic carboxylic acid such as dodecanoic acid, myristic acid, palmitic acid, stearic acid, and oleic acid; a fatty acid soap such as a sodium or potassium salt of the above aliphatic carboxylic acid; - mercapto-N-methylglycinate, N_mercapto-N-mercapto-/3-alanine, N-mercapto glutamate, polyoxyethylene alkyl ether buffer, hydrazine Peptide, alkyl benzene sulfonate, alkyl naphthalene sulfonate, naphthoate _ fumarin polycondensation product, melamine sulfonate-formalin polycondensation product, succinic acid disuccinate, continued Sulfonic acid diester, polyoxyethylene alkyl sulfosuccinic acid di-salt, alkyl sulfonate, a-olefin sulfonate, N-mercaptomethyl taurate, 5-sulfo Dimethyl phthalate sodium salt, sulphated oil, higher alcohol sulphate salt, polyoxyethylene alkyl ether sulphate' second higher alcohol ethoxy oxy sulfate vinegar, polyoxyethylene sulfhydryl sulphate sulphate Monoglysulfate, fatty acid alkanoate sulphate, polyoxyethylene alkyl ether phosphate, polyoxyethylene alkyl phenyl ether phosphate, alkyl phosphate, alkylamine bistridecyl sulfo Di sodium salt, dioctyl sulfosuccinate sodium salt, dihexyl sulfosuccinate sodium salt, dicyclohexyl sulfosuccinate sodium salt, dipentyl sulfobutyl 43 201042103 diacid sodium salt, Diisobutylene succinic acid (tetra), decylamine oxime polyoxyethanol, sulfosuccinic acid ethoxylated alcohol half ester disodium salt, sulfosuccinic acid ethoxylated decyl diester II (tetra), Isodecyl succinyl succinate di-sodium salt N. Dodecyl sulfosuccinamine disodium salt, N_(1,2.didecylethyl)_N-octadecyl quinone The tetrasodium salt, the oxidized mono-t-cylylene diphenyl bis-diester acid disodium salt or the oxidized mono-dodecyldiphenyldisulfonic acid disodium salt, and the naphthalene sulfonate sodium salt neutralize the condensation product. In other embodiments, the liquid carrier is a lubricant. For example, lubricants commonly used in polymer processing can also be used as a liquid carrier for wet milling nucleating agents. Lubricants are commonly used to reduce adhesion to hot metal surfaces and may include polyethylene, paraffinic oil, and paraffin as well as metal stearates. Other lubricants include stearic acid, amidoxime, (iv), metal (iv) salts and rebel. Typically it will be between about 1 Wt% to about 1 wt% of the compound. /. Typically, from about 0 7 wt% to about 0.8 wt% of the lubricant is added to the polymer. Solid lubricants may heat up and melt during wet milling. In other embodiments, the liquid carrier is a volatile solvent or organic solvent. In these specific examples, the volatile solvent is flashed off during subsequent compounding of the polymer leaving a nucleating agent. Agents useful in the present invention include alcohols such as ethanol, propanol, isopropanol and the like. Examples of organic solvents useful in the methods and compositions of the present invention include, but are not limited to, n-pentane, n-hexane, isohexane, n-heptane 'n-octane, isooctane, n-decane' 2, 2-Dimercaptobutane, petroleum ether, petroleum essence, sputum/by oil, kerosene, petroleum spirit, naphtha, 2-pentanyl, mixed pentene, hexamethylene, fluorenylcyclohexane Benzene, toluene, xylene, ethylbenzene, diethylbenzene, 44 201042103 cumene, pentylbenzene, dipentylbenzene, trimerene, tetraphenylbenzene, dodecylbenzene, di-dodecylbenzene, Amyl toluene, coal coke naphtha, solvent naphtha, p-isopropyl toluene, anthraquinone, tetralin, decalin, biphenyl, diamyl, turpentine, terpene, p-menthane, pine oil, Camphor oil, methyl chloride, dichloromethane, chloroform, carbon tetrachloride, ethane, di-ethane, oxime, oxime
二氣乙烷、1,1,2-二氣乙烷、m2-四氯乙烷、^ 22四 氣乙烧、五氯乙烧、六氯乙烧、偏二氣乙烯、丨,2-二氯丙烧、 氯丁烷、氯戊烷、混合氯戊烷、二氯戊烷、氯己烷、乙基 己基氯、溴曱烷、溴乙烷、二溴乙烷、四溴乙烷、氯溴甲 烷、溴氣乙烷、氣苯、鄰二氣苯、丨,^三氯笨、溴苯、鄰 二溴苯、鄰氣甲苯、對氯曱苯、α_氯萘、氣化萘、氟二氯甲 烷、二氣二氟曱烷、氟三氯甲烷、三氟單溴曱烷、二氟氣 乙烧、1’1’2-二氣-1’2’2-三氟乙;乙謎、二氣乙喊、異丙 醚、正丁醚、二異戊醚、正己醚、甲基笨基醚、乙基苯基 醚、正丁基苯基醚、戊基苯基醚、鄰甲苯基甲醚、間曱苯 基曱醚、對曱苯基甲醚、對第三戊基苯基正戊醚、乙基苯 曱基謎、1,4-一 °惡烧、二嗯烧 '咬喃、糠路 '二氧戊環、2 甲基11夫喃、四氫呋喃、桉樹腦、縮甲醛、二 丙酮、甲基丙酮、曱基乙基酮、甲基正丙基酮、甲基正了 基酮、曱基異丁基酮、曱基正戊基酮、曱基正己基輞、二 乙基酮、乙基正丁基酮、二正丙基_、二異丁基酮、2,6 8 三曱基4-壬_、丙酮油、丙酮基丙_、異亞丙基酮、佛爾 酮(ph_ne)'異佛爾酮(isoph〇rone)、環己明、甲基環己 酮、苯乙酮、縮二苯乙酮、樟腦、甲酸甲酯、曱酸乙酯、 45 201042103 甲酸丙酯、甲酸正丁酯、甲酸異丁酯、乙酸甲酯、乙酸乙 酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、 乙酸第二丁酯、乙酸正戊酯、乙酸異戊酯、乙酸甲基異戊 醋、乙酸甲氧基丁酯、乙酸第二己酯、乙酸2-乙基丁酯、 曱基異丁基曱醇乙酸酯、乙酸2_乙基己g旨、乙酸環己酯、 乙酸甲基環己酯、乙酸苯曱酯、丙酸曱酯、丙酸乙酯、丙 酸正丁酯、丙酸異戊酯、丁酸曱酯、丁酸乙酯、丁酸正丁 醋、丁酸異戊酯、氧基異丁酸乙酯、硬脂酸丁酯、硬脂酸 戊醋、乙醯乙酸甲酯、乙醯乙酸乙酯、異戊酸異戊酯、乳 酸曱δ旨、乳酸乙酯、乳酸丁酯、乳酸戊酯、苯甲酸甲酯、 笨曱酸乙酯、苯曱酸丙酯、苯甲酸丁酯、苯甲酸異戊酯' 苯曱酸苯曱酯、肉桂酸乙酯、水揚酸曱酯、己二酸辛酯、 乙二酸二乙酯、乙二酸二丁酯、乙二酸二戊酯、丙二酸二 乙醋' 酒石酸二丁酯 '檸檬酸三丁酯、癸二酸二辛酯、鄰 笨二甲酸二甲酯、鄰苯二曱酸二乙酯、鄰苯二甲酸二丁酯、 鄰苯二甲酸二_2_乙基己酯、鄰笨二甲酸二辛酯、硝基甲烷、 硝基乙烷、硝基丙烷、硝基苯、硝基苯曱醚、單曱胺、二 甲胺、三甲胺、單乙胺、二乙胺、三乙胺、苯胺、甲笨胺、 乙醯胺、乙腈 '苯曱腈、吡啶、曱基吡啶、二曱基吡啶' 喹啉、嗎啉、二硫化碳、二甲亞砜、丙烷颯、磷酸三乙酯、 聚乙二醇 '聚丙二醇、聚伸丁二醇及聚表氣醇。此等有機 溶劑可分別單獨或互相組合使用。 使用揮發性液體之優勢在於該液體將在於擠壓機中加 工期間閃蒸出且可移除。此對於希望在最終聚合物產品中 46 201042103 幾乎不含塑化劑或界面活性劑之應用可為有利的。 在其他具體實例中,用於濕式研磨成核劑之液體载劑 二、水:使用水之優勢在於其如同揮發性溶劑亦將在加工期 間閃蒸出。另外,不留下殘餘物且發現對聚合物本身之化 學性質之影響極小或無影響。 在其他具體實例中,用於濕式研磨成核劑之 Ο Ο 上述載劑之混合物。舉例而言,液體載劑可為一 -夕2化劑、一或多種界面活性劑、一或多種揮發性、夜 體載劑或水之混合物。液體載劑亦可為一或多種塑化劑/、 界面活性劑、揮發性液體載劑或水之混合物。 -般熟習聚合物加工技術者因此可在考慮猶後對聚合 =:!情況下製備總液體載劑。舉例而言,若聚合物 少量塑化劑或界面活性劑,則一般熟習聚合物 劑,=可!備=量塑化劑或界面活性劑之液體載 液體。之/、餘‘刀皆為將在加工期間閃蒸出之揮發性 些具體實例中,成核劑係如PCT專利公開案第助 09/129499號中所述濕式研磨, 併人&卜 亥專利以全文弓I用的方式 作成if具體實例中’成核劑進—步包括聚合物且繼而稱 成核、、且成物。在此等具體實例中,成核組成物中之聚人 物係稱作「载劑聚合物」以與纖 ° 組成物中亦存在載劑聚合物時,复係稱作聚合物(當 相區別。載劑聚合物為組成物中所包;/聚合物」) 汀匕括以用於分散成核劑 201042103 之聚合物。在某此能样φ 劑在形成成核顆:二W合物與成核劑及液體載 聚合物中以促進結晶之組成物:基粒為分布於基質 方法及組成物中所用之聚合物為用於製::或如本發明之 組成物中所用之聚合物。 備纖維及不織物之 在某些具體實例中,其暂取人u 聚人物.. 土 、Λ s物與載劑聚合物為相同 Γ物。在其他具體實例中’基質聚合物與載劑聚合物不 pj 0 聚合物組成物之炼體黏度 一般而言,發現應保持聚經基㈣㈣合物之溶體黏 度。起始物質之熔體黏度較佳為約8〇〇帕斯卡.秒(pa sec) 至約11G G帕斯卡.秒。如本文中所用之術語炫體黏度係由測 試 ASTM D3835 ( ASTM Internati〇nal,1〇〇 Η_〇ΓDi-ethane, 1,1,2-di-ethane, m2-tetrachloroethane, ^22 four-air ethylene, pentachloroethane, hexachloroethane, partial ethylene, hydrazine, 2-two Chloropropanol, chlorobutane, chloropentane, mixed chloropentane, dichloropentane, chlorohexane, ethylhexyl chloride, bromodecane, ethyl bromide, dibromoethane, tetrabromoethane, chlorine Methyl bromide, bromine ethane, benzene, o-benzene, hydrazine, trichlorobenzene, bromobenzene, o-dibromobenzene, o-toluene, p-chlorophenyl, α-chloronaphthalene, gasified naphthalene, fluorine Methyl chloride, di-air difluorodecane, fluorotrichloromethane, trifluoromonobromodecane, difluoroethane, and 1'1'2-digas-1'2'2-trifluoroethane; Erqi B, isopropyl ether, n-butyl ether, diisoamyl ether, n-hexyl ether, methyl strepyl ether, ethyl phenyl ether, n-butyl phenyl ether, amyl phenyl ether, o-tolyl Ether, m-phenyl phenyl ether, p-phenyl phenyl ether, p-tert-butylphenyl n-pentyl ether, ethyl phenyl hydrazine, 1,4-one smoldering, dioxin burning, biting, Kushiro 'dioxolane, 2 methyl 11 fumon, tetrahydrofuran, cineole, formal, diacetone, methyl acetone Mercaptoethyl ketone, methyl n-propyl ketone, methyl n- ketone, decyl isobutyl ketone, decyl n-pentyl ketone, decyl n-hexyl hydrazine, diethyl ketone, ethyl n-butyl Ketone, di-n-propyl-, di-isobutyl ketone, 2,6 8 tridecyl 4-indole, acetone oil, acetone propyl ketone, isopropylidene ketone, phorone (ph_ne) 'isophor Ketone (isoph〇rone), cyclohexamine, methylcyclohexanone, acetophenone, acetophenone, camphor, methyl formate, ethyl citrate, 45 201042103 propyl formate, n-butyl formate, formic acid Isobutyl ester, methyl acetate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, second butyl acetate, n-amyl acetate, isoamyl acetate, acetic acid Isoamyl vinegar, methoxybutyl acetate, second hexyl acetate, 2-ethylbutyl acetate, decyl isobutyl sterol acetate, 2-ethylhexyl acetate, cyclohexyl acetate , methylcyclohexyl acetate, phenyl decyl acetate, decyl propionate, ethyl propionate, n-butyl propionate, isoamyl propionate, decyl butyrate, ethyl butyrate, n-butyl succinate , isoamyl butyrate, oxyiso Ethyl acetate, butyl stearate, pentyl vinegar, ethyl acetate, ethyl acetate, isoamyl isovalerate, lactic acid δ, ethyl lactate, butyl lactate, lactic acid Ester, methyl benzoate, ethyl benzoate, propyl benzoate, butyl benzoate, isoamyl benzoate phenyl phthalate, ethyl cinnamate, decyl salicylate Acid octyl ester, diethyl oxalate, dibutyl oxalate, diamyl oxalate, malonic acid diacetate, dibutyl tartrate, tributyl citrate, dioctyl sebacate, adjacent Dimethyl benzoate, diethyl phthalate, dibutyl phthalate, di-2-ethylhexyl phthalate, dioctyl phthalate, nitromethane, nitrate Ethyl ethane, nitropropane, nitrobenzene, nitrophenyl oxime ether, monodecylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, aniline, methylamine, acetamide , acetonitrile 'benzonitrile, pyridine, mercaptopyridine, dimercaptopyridine 'quinoline, morpholine, carbon disulfide, dimethyl sulfoxide, propane oxime, triethyl phosphate, polyethylene glycol 'polypropylene glycol, polybutadiene Table alcohols and poly-alcohols gas. These organic solvents may be used singly or in combination with each other. An advantage of using a volatile liquid is that the liquid will flash off and be removed during processing in the extruder. This may be advantageous for applications where it is desirable to have virtually no plasticizer or surfactant in the final polymer product 46 201042103. In other embodiments, liquid carriers for wet milling nucleating agents. 2. Water: The advantage of using water is that it will also flash out during processing as a volatile solvent. In addition, no residue is left and it is found that the influence on the chemical properties of the polymer itself is minimal or no effect. In other embodiments, a mixture of the above carriers for wet milling a nucleating agent. For example, the liquid carrier can be a mixture of one or more surfactants, one or more volatile, catalyzed carriers or water. The liquid carrier can also be a mixture of one or more plasticizers/, surfactants, volatile liquid carriers or water. The general liquid carrier can be prepared by considering the polymer processing technology in the case of polymerization. For example, if the polymer is a small amount of plasticizer or surfactant, it is generally familiar with polymer, =! Prepare = a liquid carrier of a plasticizer or surfactant. In the specific examples of the volatility of flashing during processing, the nucleating agent is wet-grinded as described in PCT Patent Publication No. 09/129499, and is & The Hai patent is made in the form of a full-text I. In the concrete example, the 'nucleating agent' step comprises a polymer and is then referred to as a nucleus, and a compound. In these specific examples, the poly-character in the nucleating composition is referred to as the "carrier polymer" to be referred to as the polymer when the carrier polymer is also present in the fiber composition (as distinguished from the polymer). The carrier polymer is included in the composition; / polymer") The polymer used to disperse the nucleating agent 201042103. In some cases, a nucleating agent is formed in a nucleating particle: a nucleating agent and a nucleating agent and a liquid carrier polymer to promote crystallization of the composition: the granule is a polymer distributed in the matrix method and composition. For use in the preparation of: or a polymer as used in the compositions of the invention. Fiber and non-woven fabrics In some specific examples, it is temporarily taken from the group of people: the earth, the s material and the carrier polymer are the same. In other specific examples, the viscosity of the matrix polymer and the carrier polymer are not pj 0 polymer composition. In general, it has been found that the viscosity of the solution of the (4) (tetra) compound should be maintained. The melt viscosity of the starting material is preferably from about 8 Pascal seconds (pa sec) to about 11 G G Pascal seconds. The term viscous viscosity system as used herein is tested by ASTM D3835 ( ASTM Internati〇nal, 1〇〇 Η _ 〇Γ
Drive, PO Box C700, West Conshohocken, PA, 19428-2959 U S A )來量測。 雖然起始物質較佳具有約800帕斯卡/秒至約丨1〇〇帕斯 卡/秒之熔體黏度’但纖維在擠壓後之重量平均分子量對於 獲得具有軟纖維(亦即脆性降低之纖維)之不織材料亦非 常關鍵。發現分子量低於1〇〇 kg/mol之擠製纖維較脆。較 佳地’纖維在擠壓後具有至少約1 50 kg/mol,更佳至少約 1 80 kg/mol,甚至更佳至少約200 kg/mol,且最佳至少約250 kg/mol之分子量。 舉例而言,發現與塑化劑組合之聚羥基丁酸酯相對於 以下分子量保持度具有以下「手感」(主觀測定柔軟度): 48 201042103 表1· 旨不織物的手感 83,047 189 繫脆 ί?1,874 23:2 g 脆 123,682 2Q1 脆 157,045 35 7 柔軟 167,148 38.0 軟 -iliz225__36.1___蠢裝 Ο ❹ 一起始物質與擠製纖維之分子量之間的關係亦可根據分 子量保持率來表示,亦即擠製纖維之重量平均分子量佔起 始物質之重量平均分子量的百分比,例如,由分子量為420 kg/m〇1之起始物質製備的分子量為235 kg/m〇i之擠製纖維 可稱作具有56%之分子量保持率。然而,具有極高分子量 之起始物質可具有低分子量保持率,且若擠製纖維之分子 量足夠高’則仍會產生軟纖維。同樣,若起始物質具有相 對低的分子量,則需要分子量保持率相對高以產生具有足 夠高分子量之纖、维。瞭解此等變數之間的關係對於瞭解控 制擠壓機中之滯留時間及溫度所起之「作用」程度係必需 的。經濕式研磨成核劑不改變纖維所保持之分子量。 已發現黏度與產生脆性降低之柔軟不織物有^。其他 人員試圖降低黏度以能夠更好地推動聚合物調配物穿過模 —方式為例如藉由增加聚 合物之熱降解來降低聚合物之分子量。 然而,已發現增加熱降解或降低分子量雖然會使擠壓 聚合物穿過模具變得更容易’但具有產生脆纖維或根本不 產生纖維之額外影響。 反而,如本文中所述’添加塑化劑且保持熔體黏度(或 至少減少熱降解)會增加黏度,允許擠壓穿過精細模具, 49 201042103 且仍產生柔軟且脆性降低之纖維。 在某些具體實例中,特定塑化劑為乙酿檸檬酸三正丁 醋(CITR〇FLEX⑧A4)。另-已知適用於本發明之塑化劑為 己二酸二異壬酯(DINA)。 其他塑化劑之實例包括上文所述之塑化劑。塑化劑可 分別單獨或互相組合使用。 本發明中所述之生物可降解不織材料可使用製備不織 物之任何業内已知之方法來製備。 舉例而言,不織物可藉由如下文在實施你"中所述之 溶噴來製備。該等設備之操作及調節係完全處於一般熟習 製備不織材料之技術者的知識範圍内。 舉例而言,,網包可促成背壓力及剪切熱。對於溶嘴製 2 ’通常使用高筛孔尺寸之筛網。然而,已發現較粗糙之 筛網表現更佳,例如60筛目或180 目,或110篩目或13〇 篩目或甚至90篩目。Drive, PO Box C700, West Conshohocken, PA, 19428-2959 U S A ) to measure. Although the starting material preferably has a melt viscosity of from about 800 Pascals per second to about 1 Pascals per second, the weight average molecular weight of the fibers after extrusion is obtained for fibers having soft fibers (i.e., fibers having reduced brittleness). Non-woven materials are also very important. Extrusion fibers having a molecular weight of less than 1 〇〇 kg/mol were found to be brittle. Preferably, the fibers have a molecular weight of at least about 1 50 kg/mol, more preferably at least about 1 80 kg/mol, even more preferably at least about 200 kg/mol, and most preferably at least about 250 kg/mol after extrusion. For example, it has been found that polyhydroxybutyrate in combination with a plasticizer has the following "feel" (subjective softness) with respect to the following molecular weight retention: 48 201042103 Table 1 · The feel of the fabric is 83,047 189 is crispy? 1,874 23:2 g Crisp 123,682 2Q1 Crisp 157,045 35 7 Soft 167,148 38.0 Soft-iliz225__36.1___ Stupid Ο The relationship between the starting material and the molecular weight of the extruded fiber can also be expressed according to the molecular weight retention rate. That is, the weight average molecular weight of the extruded fiber is a percentage of the weight average molecular weight of the starting material. For example, an extruded fiber having a molecular weight of 235 kg/m〇i prepared from a starting material having a molecular weight of 420 kg/m〇1 can be called It has a molecular weight retention of 56%. However, a starting material having a very high molecular weight may have a low molecular weight retention, and if the molecular weight of the extruded fiber is sufficiently high, soft fibers are still produced. Similarly, if the starting material has a relatively low molecular weight, then the molecular weight retention is required to be relatively high to produce fibers and dimensions having a sufficiently high molecular weight. Understanding the relationship between these variables is necessary to understand the extent to which the residence time and temperature in the extruder are controlled. The wet milling of the nucleating agent does not alter the molecular weight maintained by the fiber. It has been found that the viscosity and the softness of the resulting fabric are reduced. Others have attempted to reduce the viscosity to better drive the polymer formulation through the mold by reducing the molecular weight of the polymer, for example by increasing the thermal degradation of the polymer. However, it has been found that increasing thermal degradation or lowering the molecular weight, while making it easier to squeeze the polymer through the mold, has the added effect of producing brittle fibers or not producing fibers at all. Instead, adding a plasticizer and maintaining the melt viscosity (or at least reducing thermal degradation) as described herein increases the viscosity, allowing extrusion through the fine mold, 49 201042103 and still produces fibers that are soft and brittle. In some embodiments, the specific plasticizer is ethylene tri-n-butyl vinegar (CITR® FLEX8A4). Further, a plasticizer known to be suitable for use in the present invention is diisodecyl adipate (DINA). Examples of other plasticizers include the plasticizers described above. The plasticizers can be used singly or in combination with each other. The biodegradable nonwoven material described in the present invention can be prepared by any method known in the art for preparing a nonwoven fabric. For example, non-woven fabrics can be prepared by spraying as described below in the implementation of your ". The operation and adjustment of such equipment is well within the knowledge of those skilled in the art of preparing nonwoven materials. For example, the net bag can contribute to back pressure and shear heat. Screens of high mesh size are typically used for the nozzle system 2'. However, it has been found that coarser screens perform better, such as 60 mesh or 180 mesh, or 110 mesh or 13 mesh or even 90 mesh.
。模孔尺寸可為約25〇 μηι。壓縮空氣可加熱至例如 220 C。線速度可藉由加熱收集機帶或捲緊輥來增加。機器 應使用例如聚丙烯沖洗。 D 舉例而言,聚合組成物亦可包括視情況選用之成核劑 以幫助聚合組成物結晶。然而,歸因於纖維具有較小直徑, 所以不應使用微粒成核劑。 在聚-3-羥基丁酸酯組成物中,舉例而言,常使用塑化 劑來改變組成物之玻璃轉移溫度及模數,但亦可使用界面 活性劑,諸如上文所述之界面活性劑。 50 201042103. The die hole size can be about 25 〇 μηι. The compressed air can be heated to, for example, 220 C. The line speed can be increased by heating the collector belt or the winding roller. The machine should be rinsed with, for example, polypropylene. For example, the polymeric composition may also include a nucleating agent, optionally selected to aid in the crystallization of the polymeric composition. However, due to the smaller diameter of the fibers, particulate nucleating agents should not be used. In the poly-3-hydroxybutyrate composition, for example, a plasticizer is often used to change the glass transition temperature and modulus of the composition, but a surfactant such as the interfacial activity described above may also be used. Agent. 50 201042103
添加齊J 本文中所述之不織組成物及纖維可進一步包括添加 • 劑,例如界面活性劑及黏土。聚合組成物可包括一或多種 . 界面活性劑。 界面活性劑一般用於除塵、潤滑、降低表面張力及/或 稠化。界面活性劑之實例包括(但不限於)礦物油、蓖麻 油及大豆油。一種礦物油界面活性劑為可自Penrec〇 (Dickinson,Texas, USA)獲得之 Drakeoi 34。Maxsperse 〇 W_6〇0〇及W-300〇固體界面活性劑可自Chemax PolymerThe nonwoven composition and fibers described herein may further comprise an additive such as a surfactant and clay. The polymeric composition can include one or more. Surfactants. Surfactants are typically used to remove dust, lubricate, reduce surface tension and/or thicken. Examples of surfactants include, but are not limited to, mineral oil, castor oil, and soybean oil. One mineral oil surfactant is Drakeoi 34 available from Penrec(R) (Dickinson, Texas, USA). Maxsperse 〇 W_6〇0〇 and W-300〇 solid surfactants from Chemax Polymer
Additives (Piedmont,South Carolina,USA)獲得。可使用 HLB值在約2至約16範圍内之非離子型界面活性劑,實例 為 TWEEN-20、TWEEN-65、Span-40 及 Span 86。 陰離子型界面活性劑包括脂族羧酸,諸如十二烧酸、 十四烷酸、棕櫊酸、硬脂酸及油酸;脂肪酸皂。另一視情 况選用之功忐組份為奈米級黏土( nan〇clay )或經有機改質 Q 之黏土。存在若干用於聚合組成物中之黏土類型,包括陽 離子型或介質型或局陽離子交換容量型。陽離子交換容量 一般以每100公克黏土可交換之可交換鹽基之毫當量數來 報導。陽離子交換容量可視黏土類型而定,在約50至約 之間變化。可經有機改質之黏土之實例包括海泡石、鎂質 膨土、蒙脫石、膨潤土、皂石及矽鐵石。 、、 經有機改質之黏土在此項技術中已知且亦描述於美國 專利第2,53 1,440號中。實例包括經三級或四級銨鹽改質之 蒙脫石黏土。奈米級黏土可自G〇nzales,Texas, USA、之 51 201042103Obtained by Additives (Piedmont, South Carolina, USA). Nonionic surfactants having HLB values in the range of from about 2 to about 16 can be used, examples being TWEEN-20, TWEEN-65, Span-40, and Span 86. Anionic surfactants include aliphatic carboxylic acids such as dodecanoic acid, myristic acid, palmitic acid, stearic acid, and oleic acid; fatty acid soaps. Another component that is selected according to the situation is a nano-clay (nan〇clay) or an organically modified Q clay. There are several types of clay used in the polymeric composition, including cationic or polymeric or local cation exchange capacity. The cation exchange capacity is generally reported in milliequivalents per 100 grams of exchangeable salt base exchangeable. The cation exchange capacity can vary from about 50 to about depending on the type of clay. Examples of clays which can be organically modified include sepiolite, magnesia bentonite, montmorillonite, bentonite, saponite and stellite. Organically modified clays are known in the art and are also described in U.S. Patent No. 2,53,440. Examples include smectite clays modified with tertiary or quaternary ammonium salts. Nano-grade clay can be obtained from G〇nzales, Texas, USA, 51 201042103
Southern Clay Products,lnc_ 購得(諸如(但不限於) CLOISITE®NA+ (天然蒙脫石)、CLOISITE®93a 及 3〇b (經 三級銨鹽改質之天然蒙脫石)及CL〇ISITE®1〇A、l5A、2〇A 及25 A (經四級銨鹽改質之天然蒙脫石))。 蒙脫石黏土為奈米級黏土之綠土家族的最常見成員。 綠土具有獨特形態’特徵為一個尺寸在奈米範圍内。蒙脫 石黏土粒子常稱作小片(platelet),其為薄片狀結構,其中 2個方向上之尺寸遠超過粒子厚度。粒子之長度及寬度在 1.5微米至微米之十分之幾的範圍内。然而,厚度僅為約} ,丁'米此等尺寸產生極局之平均縱橫比(約巧〇〇 )。此 外’極小尺寸及厚度意謂一公克黏土可含有超過一百萬個 個別粒子。 黏土最初包含小片層 上, 月層之聚結物。若將奈米級黏土加工 成插層結構(intercalate ),^ ^ ^ ^ ^ ^ ^ 分離(剝落)聚結物中之小在商業上適用’該加工 間物質在使小片分離且体忠 構中,黏土與爽 使夾間物質進入小片之間的空間中 Λ 。夹間物質常為能夠進入蒙脫石黏土層間 層結構因此為黏土 .化學^複機或半有機化學物質。插 (夹間物質)之表面故哲 其中歸因於藉由物質 人乞 質製程,黏土層間間距增加。在適 口皿度及剪切條件下, 牡、 央間物質進入其間,使J:、、·。物此夠剝落(分離),允許 便其分離及剝落。 】片可藉由多種製程剝落 專利第M99,32〇號中之” ”在一種描述於美國 剝洛程序中,該製程使用分散劑進 52 201042103 ^黏土小片各層之間且使其分離。在此製程中,使黏土盘 分散劑(例如蓖麻蠟)混合, '^ s ^ 接者在擠壓機之機筒中加 …至兩於分散劑熔點之溫度( 82〇r ln4〇r , 又I例如在I麻蠟之狀況下, 以L -104 c )。接著用例如深蜾妗 ^ L 考用例女冰螺紋螺桿攪動經加熱之混合 物。此加熱及授動會藉由使分散劑分子進入各層之間來使 小片層分散且使小片與相鄰層分層。當小片各層之間的間 :足夠大以使在各層之間不再存在足以使各層之間的間距 均勻之吸引力時,各層係視作「經剝落」。 在美國專利第6,699,320號中描述之製程中擠壓機中 之螺桿使黏土 ·躐混合物以熱聚料形式自擠壓模具開口移 出。接著使用2個經冷卻之鍍路滾筒將混合物壓延至預定 厚度,該厚度由滾筒之間的間距決定。冷卻混合物以使蠟 凝固。接著自;袞筒刮下黏土 壤混合物且以薄片形式下落至 輸送帶上。可滾轉薄片α進—步縮減其尺寸,I立即使用 或儲存。 因為黏土粒子之尺寸極小,所以奈米級黏土難於處 理,且可能造成健康風險。因此有時將其加工成「母體混 合物」,其中黏土以高濃度分散於聚合物樹脂中。接著將各 份母體混合物以經量測量添加至不含奈米級黏土之聚合物 中以製得含有精確量之奈米級黏土的聚合物。Southern Clay Products, lnc_ purchased (such as (but not limited to) CLOISITE® NA+ (natural montmorillonite), CLOISITE® 93a and 3〇b (natural montmorillonite modified with tertiary ammonium salts) and CL〇ISITE® 1〇A, l5A, 2〇A and 25 A (natural montmorillonite modified by a quaternary ammonium salt)). Montmorillonite clay is the most common member of the smectite family of nano-clay. The sapphire has a unique morphology' characteristic of one size in the nanometer range. Smectite clay particles are often referred to as platelets, which are flake-like structures in which the dimensions in both directions far exceed the particle thickness. The length and width of the particles range from 1.5 micrometers to a few tenths of micrometers. However, the thickness is only about}, and the size of the D'm produces the average aspect ratio of the pole (about qiao). In addition, the extremely small size and thickness means that one gram of clay can contain more than one million individual particles. The clay originally contained a small layer of agglomerates on the moon layer. If the nano-scale clay is processed into an intercalate, ^ ^ ^ ^ ^ ^ ^ separation (exfoliation) small in the agglomerate is commercially suitable 'the inter-process substance is in the separation of the pieces and the body is loyal , clay and cool make the space between the clips into the space between the small pieces. Interstitial materials are often able to enter the interlayer structure of smectite clay and are therefore clay. Chemical or semi-organic chemicals. The surface of the intercalation material is attributed to the increase in the inter-layer spacing of the clay by the material enamel process. Under the condition of suitable dish and shearing, the material between the oyster and the center enters it, so that J:, , ·. This is enough to peel off (separate), allowing it to separate and peel off. The film can be peeled off by a variety of processes. Patent No. M99,32 ”" is described in a US stripping process that uses a dispersant between the layers of the clay sheet and separates it. In this process, the clay disc dispersant (such as ramie wax) is mixed, and the '^ s ^ picker is added to the barrel of the extruder to the temperature of the melting point of the dispersant (82〇r ln4〇r, again I, for example, in the case of I hemp, with L -104 c ). The heated mixture is then agitated using, for example, a sputum female ice threaded screw. This heating and priming will disperse the lamellae and stratify the dies with adjacent layers by passing the dispersant molecules between the layers. When the inter-layers of the dice are sufficiently large that there is no longer sufficient attraction between the layers to make the spacing between the layers uniform, the layers are considered "exfoliated". The screw in the extruder in the process described in U.S. Patent No. 6,699,320 causes the clay/clay mixture to be removed from the extrusion die opening in the form of a heat aggregate. The mixture is then calendered to a predetermined thickness using two cooled plating drums, the thickness being determined by the spacing between the rolls. The mixture is cooled to solidify the wax. The clay soil mixture is then scraped from the crucible and dropped onto the conveyor belt in the form of a sheet. The rollable sheet α is stepped down to its size, and I use it immediately or store it. Because clay particles are extremely small in size, nano-scale clay is difficult to handle and may pose a health risk. Therefore, it is sometimes processed into a "mother mixture" in which clay is dispersed in a polymer resin at a high concentration. Each parent mixture is then added by weight measurement to a polymer containing no nano-sized clay to produce a polymer containing a precise amount of nano-sized clay.
一種蒙脫石黏土為Cloisite® 25A,其可自Gonzales, Texas,USA 之 Southern Clay Products 獲得。Cloisite® 25A 之典型乾燥粒度分布為10%小於2微米,5〇%小於6微米, 且90%小於13微米。 53 201042103 片其他不米級黏土在美國專利第6,414,070號(Kausch 等人)(其係以全文引用的方式併入本文中)及PCT專利公 開案第WO 00/66657號及第w〇 〇〇/683 12號中鑑別。 退火 製造後熱處理(例如退火)本文中所述之組成物產生 具有改良物理特性(諸如韋刃性)之組成物。 '舉例而言’在、約8(rc至約12代之溫度下處理pHA組 成物約10勿鐘i、約120分鐘。該處理改良纖維或不織物之 ’刀性。另一改良之物理特性在於與未經處理之情況相比, 藉由退火溫度減少纖維之物理老化。 儘管各種PHA能夠在習知加工設備上加工,但已發現 聚合物妨礙其商業可技典# 、接又度的夕種問題。此等問題包括脆 r生及老化相關之跪性。與 制^ 舉例而吕,由聚羥基烷酸酯聚合物One type of smectite clay is Cloisite® 25A, available from Southern Clay Products of Gonzales, Texas, USA. The typical dry particle size distribution of Cloisite® 25A is 10% less than 2 microns, 5% by less than 6 microns, and 90% less than 13 microns. 53 201042103 Other non-rice clays are disclosed in U.S. Patent No. 6,414,070 (Kausch et al. Identification in No. 683. Annealing Post-manufacture heat treatment (e.g., annealing) of the compositions described herein produces compositions having improved physical properties, such as edging. By way of example, the pHA composition is treated at a temperature of about 8 (rc to about 12 generations for about 10 minutes, about 120 minutes. This treatment improves the 'knifeness of the fiber or the non-woven fabric. Another improved physical property The physical aging of the fiber is reduced by the annealing temperature compared to the untreated condition. Although various PHAs can be processed on conventional processing equipment, it has been found that the polymer hinders its commercial technology. Problems such as brittle r-generation and aging-related enthalpy.
I成之物品的機姑'牲<14 P + I p ^ 〇在於環境條件下儲存期間隨時 移而隻化。特定而言,衝擊動性及斷裂拉伸伸長 =時間推移而系統性降低。此降低之確切原因未知: 用。'另性增加_可_聚合物獲得之商業應 等聚合物期間;需==學尚不甚瞭解,且在加工此 嫉、、 需要較長循環時間(相對於聚乙烯及聚石 ’:-步限制其商業可接受度。製造後熱處 大)對PHA組成物之機械特性提供益處。 j如退 茂产#本文中所揭不’「退火」及「熱處理」意謂在將聚r 後),將其加熱一段時mv?成纖維或網布 又的處理。已發現此處理提供令人驚 54 201042103 奇且意外之韌性特性。較 至約赠,料約5秒至約9〇 :織:或網布加熱至約咖The machine of the I-made article is alive andlt;14 P + I p ^ 〇 is moved at any time during storage under environmental conditions. In particular, impact motility and tensile elongation at break = systemic decline over time. The exact cause of this reduction is unknown: Use. 'Additional increase _ can _ polymer obtained commercial should be equal to the polymer period; need == learning is not well understood, and in processing this 嫉,, requires a longer cycle time (relative to polyethylene and poly石 ':- Steps limit its commercial acceptability. The heat after manufacture is large) to provide benefits to the mechanical properties of the PHA composition. j如退茂产# This article does not disclose 'annealing' and 'heat treatment' means that after the polymerization, it will be heated for a period of time. This treatment has been found to provide surprising and unexpected toughness characteristics. More than about the gift, about 5 seconds to about 9 〇: weaving: or mesh heating to about café
至約13Gt,歷時約1G 、, 〃知’更佳加熱至約90°C 贿至約125t: ”麻 約7〇分鐘,且最佳加熱至約 ^ 25C,歷時約15分鐘至約60分鐘。 此舉例如藉由以多 布,且接著使纖維 < 網布1之任—種形成纖維或網 ^ 周布牙過保持於適當溫度下之烘箱來 線上達成。烘箱足夠長以 之蚁相來Up to about 13 Gt, lasting about 1 G, knowing that it is better to heat up to about 90 ° C to bribe to about 125 t: "Ma about 7 min, and optimally heated to about 25 C, for about 15 minutes to about 60 minutes. This can be achieved, for example, by using multiple cloths, and then forming the fiber < mesh cloth 1 to form a fiber or mesh cloth over the oven at an appropriate temperature. The oven is long enough to come with the ant
其加熱適合量之時間。或者::進入與離開供箱之間將 烘箱,例如在烘箱中之-系列滚筒上來來回回,== 烘箱前將纖維或網布加熱適合量之時間。 為製造適用物品,在高於熱塑性物質之結晶熔點但低 ;、、且成物中任何成份之分解點的溫度下產生本文中所述之 物。或者’將預先製備的本發明之推合物組成物 〜早,'、、至該溫度。該加工可使用任何業内已知用於 不織材料之技術來進行。 f發明之聚合組成物可用於產生(但不限於)多種適 用產品’例如汽車、消費、耐用、建築、f學、醫藥及包 裝產品。舉例而言,聚合組成物可用於製備(但不限於) 由不織材料製成之不織物及物品,諸如過濾器、絕緣材料 及拋棄式衣服及抹布。 將在以下實施例中進一步描述本發明,該等實施例不 對由申凊專利範圍界定之本發明範疇施加限制。 實施例 測試方法 55 201042103 量測聚合物之分子量 藉由例如使用裝備有折射率自 ^ . 力奵耵丰偵測态之Waters Alliance 系統進行凝膠參透 迟赝析(GPC )來估算ΡΗΛ之分子量 (重里平均分子量(Mw)或數詈伞执八v 4歎重平均分子置(Μη ))。管柱 組為例如-系歹〇 個 PLGell0 微米 Mixed_B(p〇iymerLabs,It is heated for a suitable amount of time. Or:: Between the entering and leaving the box, the oven, for example, on the series of rollers in the oven, back and forth, == heat the fiber or mesh for a suitable amount of time before the oven. To produce a suitable article, the materials described herein are produced at a temperature above the crystalline melting point of the thermoplastic material but at a lower temperature, and at the decomposition point of any component of the composition. Alternatively, the pre-prepared composition of the present invention is prepared as early as ', to the temperature. This processing can be carried out using any technique known in the art for nonwoven materials. The inventive polymeric composition can be used to produce, but is not limited to, a wide variety of suitable products' such as automotive, consumer, durable, construction, f, medical, and packaging products. For example, polymeric compositions can be used to make, but are not limited to, non-woven fabrics and articles made from nonwoven materials, such as filters, insulating materials, and disposable garments and rags. The invention is further described in the following examples, which are not to be construed as limiting the scope of the invention defined by the scope of the claims. EXAMPLES Test Methods 55 201042103 Measuring the molecular weight of a polymer The molecular weight of the ruthenium (GPC) is estimated by, for example, using a Waters Alliance system equipped with a refractive index from the Lishui detection state. The average molecular weight (Mw) or the number of 詈 詈 v v v 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 The column group is, for example, a system of PLGell0 micron Mixed_B (p〇iymerLabs,
Amhem,MA)官柱,以1毫升/分鐘抽沒作為移動相之氯 仿。管柱組係經窄分布聚苯乙烯標準品校正。 在6〇C下’將PHA樣品以20 mg/ml之濃度溶解於氯 仿中肖G.2微米鐵氟龍(制⑽)針筒過遽器過遽樣品。 使用50微升注射體積以供分析。 八用例如Waters Emp0Wer Gpc分析軟體來分析層析圖。 刀子量及PD係以聚苯乙烯當量分子量來報導。 田里測超過約1百萬之分子量時,GPC方法變得不準 確對於具有該等高分子量之聚合物,藉由流動注射聚合Amhem, MA) column, pumped as a mobile phase of chloroform at 1 ml/min. The column string was calibrated with narrowly distributed polystyrene standards. The PHA sample was dissolved in chloroform at a concentration of 20 mg/ml at 6 〇C. The Xiao G.2 micron Teflon (made (10)) syringe was passed through the sample. A 50 microliter injection volume was used for analysis. Eight analyze the chromatogram with a software such as Waters Emp0Wer Gpc. The amount of knives and PD are reported as polystyrene equivalent molecular weight. When the field measures a molecular weight of more than about 1 million, the GPC method becomes inaccurate for a polymer having such high molecular weight by flow injection polymerization.
刀析(FIPA)系統(自例如 Viscotek Corp, Houston,TX '寻)來估算重量平均分子量。經由單一低體積尺寸排阻 來洗提聚合物溶液以分離聚合物、溶劑及雜質。偵測系統 由折射率、光散射及黏度群組組成。 在60 c下,將聚合物樣品以2 〇 mg/ml之濃度溶解於氯 仿中。用0.2微米鐵氟龍針筒過濾器過濾樣品。在45。〇下操 乍FIPA單元’以! 〇毫升/分鐘之流動速率使用四氫呋喃移 動相。使用1 00微升注射體積以供分析。 用例如Viscotek Omni-Sec軟體分析層析圖。絕對Mw 以公克/莫耳報導。 56 201042103 對於PHA聚合物, A用rpr佶 ' W (如由FIPA所量測)盥萨 由用GPC值除以約13所得之胸(如由㈣ 2 當量所量測)相關。 聚本乙烯 . 量測熱穩定性 以2種不同方式量測聚合物樣 性在本文中係由樣品之「k ^疋後。熱穩定 之變化。其亦可葬由”」展示MW隨時間推移 J錯由炫體毛細管穩定性 該熔體毛細管穩定性( -量’ Ο 推移之變化。 毛、、,田B剪切黏度隨時間 mg)在DSC ” (」)’使聚合物試樣(例如2 mg)在DSC測試腔室(例如ta儀器 -mi且將式樣加熱G分鐘、5分鐘及)中暴露於 卻之樣品杯,且在氯仿中々 刀鐘。拆開經冷 所需之濃度。使用GPC量^;Γ凝膠渗透層析(GPC) 便用GPC里測聚合物相對於 對照之勤、如及1分子量平均值。 以本乙席 Ο 重量平均分子量之倒數(i/Mw)相對於時門m 〇合直線的斜率為以每分鐘每公克之莫耳 '之7之:佳擬 性。「k」愈小則表示熱穩定性愈佳。。十之樣。口熱穩定 ί用毛細管流變測試量測樣品之熱穩定性。一般使用 毛細官流變儀來量測與剪切率(典型地 秒)相關之塑膠炫體黏度。然而,ΡΗ 0.1至10,000/ 黏度為複雜的,因為在測試條件下其: 級反應:會導致與炼體停留時間相關之勒度降^刀子置降 此…藉由在各種停留時間下量測炼體黏度並反推 57 201042103 至零時間來克服(此描述於ASTM D3835-08,ASTM International, 100 Barr Harbor Drive, P〇 Box C700, West Conshohocken,PA,19428-2959 USA 中)。在本文中所用之 測試中,在1 80°C下進行量測。在開始測試之前,將材料預 先加熱240秒(4分鐘),且使用直徑為ο.”爪爪且長度為 30 mm之毛細管模頭。所量測之視黏度(如由壓力及速率 所计异)隨於流變儀中之停留時間增加而降低。當繪製所 里測之視黏度(在100/秒之視剪切率下)與時間相關之曲 線時,使用此最佳擬合直線之斜率作為熱穩定性之另一指 標。此斜率係稱作「熔體毛細管穩定性」或MCS。厘以數 值為負的,因為黏度隨時間而降低,且量值愈大(亦即數 值愈小)對應於熱穩定性愈差。換言之,負數愈接近零則 愈合乎需要,而負數愈大則愈不合乎需要。 使用扭轉熔體流變測定法量測Gl 使用扭轉流變測定法來量測聚合物之熔體強度。為簡 單起見,在本文中將使用G,作為「熔體強度」之量度,其 ^在0.25 rad/s之強加頻率下量測(除非另外指示G,愈 高則表示熔體強度愈高。 使用TA儀器AR2000流變儀(使用j %之應變幅度) 來進行所有振盪流變學量測。首先’將乾燥顆粒(或粉末) 模製成25 mm直徑之圓盤,其厚度為約12〇〇微米。在設定 於約165t:之壓縮模製機中模製圓盤試樣,模製時間為約3〇 秒。接著將此等模製圓盤置放於AR2〇〇()流變儀之乃mm 平行板之間,在180。〇下平衡,且隨後冷卻至l6〇t以用於 58 201042103 頻率掃描測試。使用800微米_9〇〇微米之間隙,視聚合物 所施加之法線力而定。PHB之熔體密度在16〇。。下經測定為 - 約匕10 g/cm3,在所有計算中使用此值。 特定而言,將試樣圓盤置放於設定於18(rc之平行板流 變儀之壓板之間。在達到最終間隙後,自壓板側面刮去過 量材料。接著將試樣冷卻至16Gt:,其中接著進行頻率掃描 (自625 rad/s至〇_1〇 rad/s);避免使頻率低於, 因為此等較低頻率量測會耗費較長時間,導致發生顯著降 解。試樣負載、間隙調整及過量修整皆用設定於18〇<t之壓 板進行,耗時約2½分鐘。將此控制在±1〇秒以内以使變異 性及樣品降解降至最低。在約4分鐘内完成自l8〇t:冷卻至 160 C (測試溫度)。暴露於i 80它會確保聚合物完全熔融, 而在160°C下測試則確保在量測期間極少降解。 在於16 0 C下進行頻率掃描期間,收集以下與量測頻率 相關之資料:|η*|或複數黏度,G,或彈性模數(對黏度之彈 性或固體樣影響)’及G"或損耗模數(對黏度之黏性或液體 U樣影響)。 如本文中所用,使用在0·25 rad/s之強加頻率(除非另 外指示)下量測之G1作為「熔體強度」之量度。G,愈高則 表示熔體強度愈高。 藉由 ASTM D3835 ( ASTM International, 1〇〇 BarrA knife-to-finish (FIPA) system (from, for example, Viscotek Corp, Houston, TX's) was used to estimate the weight average molecular weight. The polymer solution is eluted via a single low volume size exclusion to separate the polymer, solvent and impurities. The detection system consists of a refractive index, light scattering, and viscosity group. The polymer sample was dissolved in chloroform at a concentration of 2 〇 mg/ml at 60 c. The sample was filtered using a 0.2 micron Teflon syringe filter. At 45. 〇 操 乍 PA FIPA unit ‘! The flow rate of 〇ml/min uses a tetrahydrofuran mobile phase. A 100 microliter injection volume was used for analysis. The chromatogram is analyzed using, for example, the Viscotek Omni-Sec software. Absolute Mw is reported in grams/mole. 56 201042103 For PHA polymers, A is related to rpr佶 'W (as measured by FIPA) by dividing the GPC value by approximately 13 (as measured by (4) 2 equivalents). Polyethylene. Measurement of thermal stability. Measurement of polymer-like properties in two different ways. In this paper, the sample is "k^疋. changes in thermal stability. It can also be buried" to demonstrate MW over time. J wrong by the capillary capillary stability of the melt capillary stability (-the amount ' Ο shift change. Mao,,, field B shear viscosity with time mg) in the DSC "(")' to make polymer samples (for example 2 mg) was exposed to the sample cup in a DSC test chamber (eg ta instrument-mi and heated for G minutes, 5 minutes and) and in a chloroform file. Disassemble the required concentration for cooling. Using a GPC amount ^; gel permeation chromatography (GPC), the GPC was used to measure the polymer, relative to the control, and the molecular weight average. The slope of the reciprocal (i/Mw) of the weight average molecular weight of the present 相对 relative to the line of the gate m is the ratio of 7 per gram of gram per minute: goodness. The smaller the "k", the better the thermal stability. . Ten samples. Thermal stability of the mouth ί The thermal stability of the sample is measured by capillary rheology test. Capillary rheometers are typically used to measure the viscosity of plastic bristles associated with shear rates (typically seconds). However, ΡΗ 0.1 to 10,000 / viscosity is complex, because under the test conditions: Stage reaction: will lead to the degree of relaxation associated with the residence time of the refining ^ knife set down this... by measuring the amount of time in various residence times Body viscosity is reversed by 57 201042103 to zero time (this is described in ASTM D3835-08, ASTM International, 100 Barr Harbor Drive, P〇 Box C700, West Conshohocken, PA, 19428-2959 USA). In the tests used herein, measurements were taken at 180 °C. Prior to the start of the test, the material was preheated for 240 seconds (4 minutes) and a capillary die with a diameter of ο." claws and a length of 30 mm was used. The measured visual viscosity (as measured by pressure and velocity) ) decreases as the dwell time in the rheometer increases. When plotting the measured apparent viscosity (at a 100/sec apparent shear rate) versus time, the slope of the best fit line is used. As another indicator of thermal stability, this slope is called "melt capillary stability" or MCS. The value of PCT is negative because the viscosity decreases with time, and the larger the value (i.e., the smaller the value), the worse the thermal stability. In other words, the closer the negative number is to zero, the more healing is needed, and the larger the negative number, the less desirable. Measurement of Gl using a torsional melt rheometry The torsional rheometry was used to measure the melt strength of the polymer. For the sake of simplicity, G will be used herein as a measure of "melt strength" which is measured at a strong frequency of 0.25 rad/s (unless otherwise indicated G, the higher the higher the melt strength). All oscillating rheology measurements were performed using a TA Instruments AR2000 rheometer (using a strain amplitude of j%). First, the dry granules (or powder) were molded into a 25 mm diameter disc with a thickness of approximately 12 〇. 〇Micron. A disk sample was molded in a compression molding machine set at about 165 t: a molding time of about 3 sec. Then these molded discs were placed on an AR2 〇〇 () rheometer. Between the mm parallel plates, equilibrated at 180., and then cooled to 16 〇t for the frequency test of 58 201042103. Using a gap of 800 μm to 9 μm, depending on the normal applied by the polymer The viscosity of the PHB is 16 〇. The lower measured is - about 10 g/cm3, which is used in all calculations. Specifically, the sample disc is set at 18 ( Between the plates of the parallel plate rheometer of rc. After the final gap is reached, the excess material is scraped off from the side of the platen. Cool the sample to 16Gt:, followed by a frequency sweep (from 625 rad/s to 〇_1〇rad/s); avoid making the frequency lower, as these lower frequency measurements take longer Significant degradation occurred. Sample loading, gap adjustment and over-trimming were performed on a press plate set at 18 〇<t, which took approximately 21⁄2 minutes. This was controlled within ±1 〇 seconds to reduce variability and sample degradation. To the lowest. Completed from l8〇t: cooled to 160 C (test temperature) in about 4 minutes. Exposure to i 80 will ensure complete melting of the polymer, while testing at 160 °C ensures minimal degradation during measurement During the frequency sweep at 16 0 C, collect the following data related to the measurement frequency: |η*| or complex viscosity, G, or elastic modulus (impact on the elasticity or solid sample of viscosity)' and G" or Loss modulus (impact on viscosity or liquid U-like effect). As used herein, G1 measured at a strong frequency of 0·25 rad/s (unless otherwise indicated) is used as a measure of "melt strength". The higher the G, the higher the melt strength. With ASTM D383 5 ( ASTM International, 1〇〇 Barr
Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA)量測熔體黏度。 抗拉特性係根據ASTM D412-測試方法A_硫化橡膠及 59 201042103 熱塑性彈性體之標準測試方法(ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA)來量測。 實施例1.自PHB及CITROFLEX® A4塑化劑製備柔軟 不織纖維 在此實施例中’使用一般用於製備PHA織物之6吋熔 噴管線來製備PHB不織材料。該管線使用具有0.025吋模 孔直徑(120個孔)之模具。 表2.熔噴管線之其他參數 設計 水平管線 模具與收集機之距離 23吋_25吋 擠壓機螺桿壓縮比 3 擠壓機螺桿計量區段通道深度與機筒直徑比 10 擠壓機螺桿直徑 1.25” 擠壓機螺桿設計 3個區域 典型材料用量 81b/hr 典型溶體滞留時間 7分鐘 熔體過濾 無 捲緊速度 可自5秒至2分鐘之間變化 將具有90% PHB及10%塑化劑CITROFLEX® A4(乙醯 棒檬酸三正丁酯)之樹脂調配物送至擠壓機中。在暴露於 180°C下5分鐘後,樹脂調配物具有如由D3835 ( ASTM International, 1〇〇 Barr Harbor Drive, PO Box C700, West Conshohocken, PA,19428-2959 USA)所量測 924 帕斯卡· 秒之熔體黏度,及420 kg/mol之重量平均分子量。使用2 種具有60及180篩孔尺寸之網包且模具為具有0.010吋 (25 0 μιη)孔之ι21孔模具。氣隙設定為〇 〇6〇吋。 60 201042103 所用條件係展示於下表3中。 表3.用於製備不織網布之條件 控制點 設置*操作條件 p p p p p p p 0505\555 5524-^555 11 1X 11 11 11 11 11 170 C 165〇C 145〇C 150。。 NA 160°C 160°C 160°C 26-30 350-400 400〇F-415〇F (204〇C-213〇C) 5-8 psi 4.5 g/min 85 cm 螺桿區1 螺桿區2 - 螺桿區3 C區 模具區1 模具區2 模具區3 模具區4 螺桿速度(rpm) 壓力(psi) 空氣溫度 〇 空氣速率 產出率 模具與收集機帶之距離 獲得纖維直徑在2微米至5微米範圍内且基重為20 GSM至160 GSM之柔軟連續網布。聚合物之剩餘Mw為235 kg/mol,得到56%之分子量保持率。剩餘結晶度為5 1 %。 測試來自6個相同操作之樣品的強度,且拉伸/伸長率 曲線呈現於圖2中。機械特性之概述呈現於表4中。 表4. 6個不織物樣品之機械特性 厚度(毫米) 空氣滲透率(cfin) PMI (微米) 基重(公克/平方公尺) 纖維直徑(微米) 醇滲透率 4值力(加工方向) 峰值伸長率(加工方向) 平均值 SD 平均值 值值 D泡均均 SD氣七平 SD 平均值 SD 等級 碎(Lbs.) % 1.52 0.08 25.90 2.70 29.91 15.71 141.20 8.42 2.14 5.11 1 1.98 3.39 纖維結構照片呈現於圖3中。 實施例2·升高溫度暴露對自PHB及CITROFLEX® A4 61 201042103 塑化劑製備不織纖維的影響 使用具有90%聚羥基丁酸酯及10% CITROFLEX® A4 (乙醯檸檬酸三正丁酯)之樹脂調配物來製備不織物。在 於1 80°C下5分鐘後,調配物具有924帕斯卡·秒之熔體黏度 及420 kg/mol之重量平均分子量。結晶開始為102°C且峰值 結晶之溫度為93.5°C。 將材料送至與實施例1中所用相同之擠壓機中。使用2 種具有60及180篩孔尺寸之網包且模具為具有0.010吋 (250 μιη)孔之121孔模具。氣隙設定為0.060时。所用加 工條件提供於下表5中。 表 5. 90% PHB:10% CITROFLEX® Α4 之加工條件 控制點 設置 操作條件 螺桿區1 160°C 161°C 螺桿區2 160°C 160°C 螺桿區3 155〇C 170°C C區 155〇C 157〇C 模具區1 ΝΑ 169〇C 模具區2 155〇C 154〇C 模具區3 155〇C 156〇C 模具區4 160°C 162〇C 螺桿速度(rpm) 18 壓力(psi) 312 空氣溫度 395T 空氣速率 8 psi 產出率 4.5 g/min 此等較高溫度暴露及較長滯留時間(螺桿每分鐘轉數 為18 )使得纖維開始變得顯著更粗糙且更脆。分子量保持 率降至 40%以下。3個擠製纖維樣品之分子量為167 kg/mol、159 kg/mol 及 157 kg/mol。 測試來自6個相同操作之樣品的強度,且拉伸/伸長率 62 201042103 曲線呈現於圖4中。測試樣品之基重為30 GSM。加工方向 上之峰值力為0.77磅,且峰值伸長率為1.65%。平均纖維 . 直徑為2微米,標準差為9微米。纖維感覺粗糙。 • 實施例3.自PHB及DINA製備不織纖維 使用具有85%聚羥基丁酸酯及15% DINA(己二酸二異 壬酯)之調配物製備不織物。在1 80°C下5分鐘後,調配物 具有1058帕斯卡·秒之熔體黏度。此調配物在每分鐘10°C 下之峰值結晶為83°C,且開始結晶之溫度為98°C。 〇 使用2種具有60及1 80篩孔尺寸之網包且模具為具有 0.010吋(250 μπι)孔之121孔模具且氣隙為0.060吋。所 用加工條件如下。 表6. 85% PHB:15% DINA之加工條件 控制點 設置 操作條件 螺桿區1 150°C 148〇C 螺桿區2 1550〇C 154〇C 螺桿區3 120°C 128〇C C區 145〇C 147。。 模具區1 ΝΑ 128〇C 模具區2 155〇C 158〇C 模具區3 155〇C 153〇C 模具區4 145 V 145〇C 螺桿速度(rpm) 30 壓力(psi) 182 空氣溫度 42〇F 空氣速率 5 psi 由此調配物製得之纖維更脆且其柔軟度降低。 實施例4.加工條件對自PHB共聚物及CITROFLEX® A4塑化劑製備不織纖維的影響 使用具有 90%聚羥基烷酸酯共聚物及 10% CITROFLEX® A4 (乙酸檸檬酸三正丁酯)之樹月旨調配物來 63 201042103 製備不織物。聚羥基烷酸酯共聚物為60%聚羥基丁酸酯及 40%聚(3-羥基丁酸酯-共-4-羥基丁酸酯)。調配物具有92.855 kg/mol之重量平均分子量。 將材料送至與實施例1中所用相同之擠壓機中。使用 一種200篩目網包且模具為具有0·025吋孔之121孔模具。 氣隙設定為0.030吋。所用加工條件提供於下表7中。 表 7. 90% PHB:10% CITROFLEX® Α4 之加工條件 控制點 設置 操作條件 螺桿區1 170°C 179〇C 螺桿區2 170°C 168〇C 螺桿區3 170。。 181°C C區 170。。 169〇C 模具區1 ΝΑ NA 模具區2 170°C 171°C 模具區3 170°C 170°C 模具區4 170°C 171°C 螺桿速度(rpm) 200 壓力(psi) 107 空氣溫度 330〇F 空氣速率 11 psi 加工溫度及背壓相對於實施例1及2極高。產生粗糙 且脆之纖維。分子量保持率為22%。 實施例5具有經濕式研磨成核劑及塑化劑之ΡΗΑ摻合 物 混配物係基於具有以下組成之ΡΗΑ樹脂:36% Ρ3ΗΒ、 24% (3ΗΒ-11% 4ΗΒ)、40% (3ΗΒ-3 0% 4ΗΒ)。將經濕式研磨 氮化硼(ΒΝ )(於乙醯檸檬酸三正丁酯(Citraflex Α4, Vertellus)中之分散液D218,18% BN)與乙醯檸檬酸三正 丁酯(Citraflex A4 )混合,乾式摻合且添加至樹脂中。發 現BN之粒度低於20微米(光學顯微法數據)。 64 201042103 混配物之配方呈現於表8中。 表8用於不織材料之混配物的組成: 成份 ~"— % PHA ~----- 86 乙醯檸榡酸三正丁酯 9 分散於乙醯檸檬酸三正丁酯中之經湛式研磨氣化硼(BN),18%BN 5 在使用以下溫度特徵之27 mm MAXX Leistritz雙螺桿 擠壓機上進行混配:1〇個區設定為 170〇C/170〇C/165〇C/165〇C/165〇C/160〇C/160〇C/160〇C/160°C/15 5°C。擠壓速率設定於6〇磅/小時,且以2〇〇 rprn操作擠壓 ()機。_ 混配物在1 8(TC下具有以下熔體黏度:5分鐘後284帕 斯卡.秒’ 10分鐘後198帕斯卡.秒,熔體穩定性為-0.0723。 參見圖5。 為製備熔噴不織物,在具有5 〇 mm螺桿直徑及3 0之 L/D比率之單螺桿擠壓機上擠壓混配物。模孔具有300微米 之直控。螺桿溫度為185它,轉變溫度為l8(rc,且模具溫 ◎ 度為180它。在200〇C-22(TC之溫度下,在〇_3 7 kg/cm2之壓 力下’用熱空氣進行變細操作。模具與收集機之距離為6〇 cm-65 cm ’產出率為70公克/分鐘。發現纖維網路脆性較 低’且在環境儲存4個月後脆化不顯著。纖維未經退火。 在此等條件下,形成以下纖維網路(平均纖維直徑為 45微米):參見圊6。 、 實施例6具有經濕式研磨成核劑及塑化劑之p3iiB聚 合物 混配物係基於P3HB樹脂。將經濕式研磨氮化硼(於乙 65 201042103 醯檸檬酸三正丁酯(Citraflex A4,Vertellus)中之分散液 D21 8,16% BN,粒子直徑低於20微米)與乙醯檸檬酸三 正丁酯(Citraflex A4 )混合,乾式摻合且添加至樹脂中。 配方呈現於表9中。 表9用於不織材料之混配物的組成: 成份 % PHB 75 乙醯棒檬酸三正丁酯 20 分散於乙醯檸檬酸三正丁酯中之經濕式研磨BN,16%BN 5 在使用以下溫度特徵之27 mm MAXX Leistritz雙螺桿 擠壓機上進行混配:1〇 個區設定為 175〇C/175〇C/175〇C/175〇C/170〇C/170〇C/170〇C/170〇C/180°C/18 〇°C之。擠壓速率設定為6〇磅/小時,且以1 〇〇 rprn操作擠 壓機。 混配物在18(TC下具有以下熔體黏度:5分鐘後517帕 斯卡·秒’ ίο分鐘後278帕斯卡·秒,熔體穩定性為_〇124。 溶噴條件與實施例5中所述相同。纖維比實施例5中 之纖維顯著更硬且更脆。 結果 '溶喷纖維歸因於新近發展之在基於檸檬酸酯之塑化劑 中/…、式研磨氮化侧粒子且使其分散於該塑化劑中的組合而 得以改良。併有成核劑使得能夠降低PHA聚合物之結晶度 以將其引入熔噴製程中。此等PHA樹脂為纖維及其網路提 ^較佳物理特性。改良之處包括其經展示變得具有較低硬 出現與老化相關之脆化的趨向較低,彈性較大且顯著 更強(更具韌性)。 ‘、、' 66 201042103 實施例7比較PHA組成物與實施例1中所述之柔軟不 織物 將含有90% PHB及10% Citraflex A4(乙醯檸檬酸三正 丁酯)之混配物A ( YK0808 18-5 )送至L/d=27,螺桿壓縮 比為3之擠壓機中,該擠壓機具有2種具有60及180篩孔 尺寸之網包且模具含有直徑為0.010吋( 250 μπι)之121 個孔。氣隙設定為0.060吋。 擠壓條件:Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA) Measure melt viscosity. Tensile properties were measured according to ASTM D412 - Test Method A_Vulcanized Rubber and 59 201042103 Standard Test Method for Thermoplastic Elastomers (ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA). Example 1. Preparation of soft non-woven fibers from PHB and CITROFLEX® A4 plasticizer In this example, a PHB nonwoven material was prepared using a 6-inch melt-blown line generally used for the preparation of PHA fabrics. The line used a mold having a 0.025 吋 die hole diameter (120 holes). Table 2. Other parameters of the meltblown line design Horizontal pipe mold and collector distance 23吋_25吋Extruder screw compression ratio 3 Extruder screw metering section channel depth to barrel diameter ratio 10 extruder screw diameter 1.25" extruder screw design 3 areas typical material dosage 81b / hr typical solution retention time 7 minutes melt filtration no roll speed can vary from 5 seconds to 2 minutes will have 90% PHB and 10% plasticization The resin formulation of CITROFLEX® A4 (tri-n-butyl citrate) was sent to the extruder. After exposure to 180 ° C for 5 minutes, the resin formulation had a D3835 (as ASTM International, 1〇). 〇Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA) measured the melt viscosity of 924 Pascal seconds and a weight average molecular weight of 420 kg/mol. Use 2 screens with 60 and 180 mesh The size of the net package and the mold is a ι 21 hole mold with a hole of 0.010 吋 (25 0 μηη). The air gap is set to 〇〇6 〇吋. 60 201042103 The conditions used are shown in Table 3 below. Table 3. For preparation Conditional control point setting of mesh cloth Condition ppppppp 0505\555 5524-^555 11 1X 11 11 11 11 11 170 C 165〇C 145〇C 150. NA 160°C 160°C 160°C 26-30 350-400 400〇F-415〇F (204〇C-213〇C) 5-8 psi 4.5 g/min 85 cm Screw zone 1 Screw zone 2 - Screw zone 3 C zone die zone 1 Mold zone 2 Mold zone 3 Mold zone 4 Screw speed (rpm) Pressure ( Psi) Air Temperature 〇 Air Rate Yield The distance between the mold and the collector belt is a soft continuous web with a fiber diameter in the range of 2 microns to 5 microns and a basis weight of 20 GSM to 160 GSM. The remaining Mw of the polymer is 235. Kg/mol gave a molecular weight retention of 56%. The residual crystallinity was 51%. The strength of the samples from 6 identical operations was tested and the tensile/elongation curves are presented in Figure 2. An overview of the mechanical properties is presented in Table 4. Table 4. Mechanical properties of six non-woven samples Thickness (mm) Air permeability (cfin) PMI (micron) Basis weight (g/m2) Fiber diameter (micron) Alcohol permeability 4-value force ( Machining direction) Peak elongation (machining direction) Average SD Average value D bubble average SD gas seven flat SD average SD level broken (Lbs.)% 1.52 0.08 25.90 2.70 29.91 15.71 141.20 8.42 2.14 5.11 1 1.98 3.39 fiber structure photographs presented in Figure 3. Example 2 • Elevated Temperature Exposure Effect on the preparation of non-woven fibers from PHB and CITROFLEX® A4 61 201042103 Plasticizers used with 90% polyhydroxybutyrate and 10% CITROFLEX® A4 (ethylene tri-n-butyl citrate) A resin formulation to prepare a non-woven fabric. After 5 minutes at 1880 ° C, the formulation had a melt viscosity of 924 Pascal seconds and a weight average molecular weight of 420 kg/mol. The crystallization started at 102 ° C and the peak crystallization temperature was 93.5 ° C. The material was sent to the same extruder as used in Example 1. Two mesh packages with 60 and 180 mesh sizes were used and the mold was a 121-hole mold with 0.010 inch (250 μm) holes. The air gap is set to 0.060. The processing conditions used are provided in Table 5 below. Table 5. 90% PHB: 10% CITROFLEX® Α4 Processing conditions Control point setting Operating conditions Screw zone 1 160°C 161°C Screw zone 2 160°C 160°C Screw zone 3 155〇C 170°CC zone 155〇 C 157〇C Mold area 1 ΝΑ 169〇C Mold area 2 155〇C 154〇C Mold area 3 155〇C 156〇C Mold area 4 160°C 162〇C Screw speed (rpm) 18 Pressure (psi) 312 Air Temperature 395T Air Rate 8 psi Yield 4.5 g/min These higher temperature exposures and longer residence times (15 spindles per minute) make the fibers begin to become significantly rougher and more brittle. The molecular weight retention rate is reduced to below 40%. The molecular weight of the three extruded fiber samples was 167 kg/mol, 159 kg/mol and 157 kg/mol. The strength of the samples from 6 identical operations was tested and the stretch/elongation 62 201042103 curve is presented in Figure 4. The test sample has a basis weight of 30 GSM. The peak force in the machine direction was 0.77 lbs and the peak elongation was 1.65%. Average fiber. Diameter 2 microns with a standard deviation of 9 microns. The fiber feels rough. • Example 3. Preparation of non-woven fibers from PHB and DINA Non-woven fabrics were prepared using a formulation having 85% polyhydroxybutyrate and 15% DINA (diisononyl adipate). After 5 minutes at 1880 ° C, the formulation had a melt viscosity of 1058 Pascal seconds. The peak crystal of this formulation at 10 ° C per minute was 83 ° C and the temperature at which crystallization started was 98 ° C. 〇 Two nets with 60 and 180 mesh sizes were used and the mold was a 121-hole mold with 0.010 inch (250 μm) holes and an air gap of 0.060 吋. The processing conditions used are as follows. Table 6. 85% PHB: 15% DINA Processing Conditions Control Point Setting Operating Conditions Screw Zone 1 150°C 148〇C Screw Zone 2 1550〇C 154〇C Screw Zone 3 120°C 128〇CC Zone 145〇C 147 . . Mold area 1 ΝΑ 128〇C Mold area 2 155〇C 158〇C Mold area 3 155〇C 153〇C Mold area 4 145 V 145〇C Screw speed (rpm) 30 Pressure (psi) 182 Air temperature 42〇F Air Rate 5 psi The fibers made from this formulation are more brittle and their softness is reduced. Example 4. Effect of processing conditions on the preparation of non-woven fibers from PHB copolymers and CITROFLEX® A4 plasticizers using 90% polyhydroxyalkanoate copolymer and 10% CITROFLEX® A4 (tri-n-butyl citrate acetate) The tree of the moon is formulated to come to 63 201042103 to prepare no fabric. The polyhydroxyalkanoate copolymer was 60% polyhydroxybutyrate and 40% poly(3-hydroxybutyrate-co-4-hydroxybutyrate). The formulation has a weight average molecular weight of 92.855 kg/mol. The material was sent to the same extruder as used in Example 1. A 200 mesh mesh bag was used and the mold was a 121 hole mold having a 0.025 bore. The air gap is set to 0.030 吋. The processing conditions used are provided in Table 7 below. Table 7. 90% PHB: 10% CITROFLEX® Α4 Processing Conditions Control Point Setting Operating Conditions Screw Zone 1 170 °C 179〇C Screw Zone 2 170°C 168〇C Screw Zone 3 170. . 181 ° C C area 170. . 169〇C Mold area 1 ΝΑ NA Mold area 2 170°C 171°C Mold area 3 170°C 170°C Mold area 4 170°C 171°C Screw speed (rpm) 200 Pressure (psi) 107 Air temperature 330〇 F Air Rate 11 psi The processing temperature and back pressure are extremely high relative to Examples 1 and 2. Produces rough and brittle fibers. The molecular weight retention was 22%. Example 5 A ruthenium blend blend having a wet-milled nucleating agent and a plasticizer is based on an enamel resin having the following composition: 36% Ρ3ΗΒ, 24% (3ΗΒ-11% 4ΗΒ), 40% (3ΗΒ) -3 0% 4ΗΒ). Wet-milled boron nitride (ΒΝ) (dispersion D218, 18% BN in Citraflex® 4, Vertellus) and tri-n-butyl citrate (Citraflex A4) Mix, dry blend and add to the resin. It was found that the particle size of BN was less than 20 microns (optical microscopy data). 64 201042103 The formulation of the compound is presented in Table 8. Table 8 Composition of the compound used for the nonwoven material: Ingredients~"-% PHA ~----- 86 Tri-n-butyl succinate 5 is dispersed in tri-n-butyl citrate Zinc-fired boronized carbide (BN), 18% BN 5 was compounded on a 27 mm MAXX Leistritz twin-screw extruder with the following temperature characteristics: 1〇 zone set to 170〇C/170〇C/165 〇C/165〇C/165〇C/160〇C/160〇C/160〇C/160°C/15 5°C. The extrusion rate was set at 6 lbs/hr and the extruder was operated at 2 rp rprn. _ The compound has the following melt viscosity at 18 (TC: 284 Pascal seconds after 5 minutes 198 Pascal seconds after 10 minutes, melt stability is -0.0723. See Figure 5. For the preparation of meltblown non-woven fabric The compound was extruded on a single screw extruder with a screw diameter of 5 〇 mm and an L/D ratio of 30. The die hole has a direct control of 300 μm. The screw temperature is 185 and the transition temperature is 18 (rc) And the temperature of the mold is 180. It is thinned by hot air at a temperature of 〇C-22 (TC at a pressure of 〇_3 7 kg/cm2. The distance between the mold and the collector is 6 〇cm-65 cm 'The yield is 70 g/min. The fiber network is found to be less brittle' and the embrittlement is not significant after 4 months of storage. The fibers are not annealed. Under these conditions, the following fibers are formed. Network (average fiber diameter 45 microns): see 圊 6. Example 6 p3iiB polymer compound with wet-milled nucleating agent and plasticizer based on P3HB resin. Wet milling by wet grinding Boron (dispersion D21 8,16% BN in citrate 65 201042103 三 tri-n-butyl citrate (Citraflex A4, Vertellus), Sub-diameter less than 20 microns) was mixed with tri-n-butyl citrate (Citraflex A4), dry blended and added to the resin. Formulations are presented in Table 9. Table 9 for compounds of non-woven materials Composition: Ingredient % PHB 75 Tri-n-butyl phthalate 20 Wet-milled BN in dispersion of tri-n-butyl citrate, 16% BN 5 27 mm MAXX Leistritz twin-screw using the following temperature characteristics Mixing on the extruder: 1〇 zone is set to 175〇C/175〇C/175〇C/175〇C/170〇C/170〇C/170〇C/170〇C/180°C/ 18 〇 ° C. The extrusion rate was set to 6 〇 lb / hr and the extruder was operated at 1 〇〇 rprn. The compound had the following melt viscosity at 18 (TC: 517 Pascal seconds after 5 minutes) 278 Pascal seconds after ί, the melt stability was _〇124. The solvent spray conditions were the same as described in Example 5. The fibers were significantly harder and more brittle than the fibers of Example 5. It has been improved by the recent development of a combination of nitrating-based plasticizers in a citrate-based plasticizer, and grinding and displacing the side particles in the plasticizer. And a nucleating agent enables the crystallinity of the PHA polymer to be reduced to introduce it into the meltblowing process. These PHA resins provide better physical properties for the fiber and its network. The lower hardening tends to be less aging associated with aging, with greater elasticity and significantly stronger (more toughness). ',, ' 66 201042103 Example 7 compares the PHA composition with the softness described in Example 1. Non-woven fabric, a compound A (YK0808 18-5) containing 90% PHB and 10% Citraflex A4 (ethylene tri-n-butyl citrate) was sent to an extruder with L/d=27 and a screw compression ratio of 3. The extruder has two mesh packages having mesh sizes of 60 and 180 and the mold contains 121 holes having a diameter of 0.010 inch (250 μm). The air gap is set to 0.060 吋. Extrusion conditions:
表10 控制點 設置* 操作條件 螺桿區1 150。。 170°C 螺桿區2 155〇C 165〇C 螺桿區3 120°C 145〇C C區 145〇C 150°C 模具區1 ΝΑ NA 模具區2 155〇C 160°C 模具區3 155。。 160°C 模具區4 155〇C 160。。 螺桿速度(rpm) 26-30 壓力(psi) 350-400 空氣溫度 400〇F-415〇F (204〇C-213〇C) 空氣速率 5-8 psi 產出率 4.5 g/min 模具與收集機帶之距離 85 cm 原始纖維相對於經3.5個月老化之纖維的拉伸資料呈 現於下: 表11 新制 老化3.5個月 厚度平均值(mm) 1.52+/-0.08 基重(GSM) 141.2+/-8.42 纖維直徑C/rni) 2.14+/-5.11 峰值力MD (磅) 1.98 1.66-1.28 67 201042103Table 10 Control points Settings* Operating conditions Screw zone 1 150. . 170°C Screw zone 2 155〇C 165〇C Screw zone 3 120°C 145〇C C zone 145〇C 150°C Mold zone 1 ΝΑ NA Mold zone 2 155〇C 160°C Mold zone 3 155. . 160 ° C mold area 4 155 〇 C 160. . Screw speed (rpm) 26-30 Pressure (psi) 350-400 Air temperature 400〇F-415〇F (204〇C-213〇C) Air rate 5-8 psi Output rate 4.5 g/min Mold and collector The distance between the belts is 85 cm. The tensile data of the original fibers relative to the aged fibers over 3.5 months are presented below: Table 11 New aging 3.5 months thickness average (mm) 1.52 +/- 0.08 basis weight (GSM) 141.2+/ -8.42 Fiber Diameter C/rni) 2.14+/-5.11 Peak Force MD (lb) 1.98 1.66-1.28 67 201042103
I 峰值伸長率 MD (〇/〇) I 3 叫_I 2.41-1.9 I 資料展示使纖維網路斷裂所需之峰值力在環境老化3.5 個月後降低至多3 5%。峰值伸長率亦降低至多44%。 混配物B係用具有以下組成之pha樹脂製備:36% P3HB、24% (3HB-11% 4HB)、40% (3HB-30% 4HB)。將經 濕式研磨氮化硼(於乙醯檸檬酸三正丁酯(CITROFLEX® A4 Vertellus)中之分散液D218,18% BN)與乙醯檸檬酸三正 丁酯(CITROFLEX® A4 )混合,乾式摻合且添加至樹脂中。 發現BN之粒度低於20微米(光學顯微法數據)。 混配物a最柔軟,具有最小纖維直徑(平均值為2微 米)。此混配物亦形成厚度為約1_ 5 2 mm之厚不織物。該等 厚材料之拉伸保持率足夠高。此等纖維適用於柔軟度為關 鍵特性之應用(諸如抹布)。 混配物之配方呈現於表12中。 表12用於不織材料之混配物的組成:_ 成份 % PHA 86 乙醯檸檬酸三正丁酯 9 分散於乙醯檸檬酸三正丁酯中之經濕式研磨BN ’ 18% BN 5 如實施例6中所述製備以下混配物: 表13 PHB,混配物A-1 ’老化4個月 混配物B,老化 厚度平均值(mm) 0.26 0.35 ^ 基重(GSM) 100 164 纖維直徑(/xm) 40 40 — —-- 峰值力MD (磅) 0.6 1.9 峰值伸長率MD (%) 1.74 8.6 最大負荷(N) 2.67 8.61 此等纖維具有約40微米之直徑且與表12中之纖維相 68 201042103 比,為較硬之不織物。此等纖維適用於過濾器、絕熱體或 隔聲體、腐蝕控制及覆蓋控制材料中。此等纖維形成顯著 • 較薄之網路且因為其較厚,所以較易於隨老化而變脆。 . 此資料表明在相似老化後且在相同纖維幾何形狀下, 混配物B纖維能夠承受8.6 N或力,而混配物A-1在2.67 N 下斷裂。抗拉特性係根據ASTM D412,測試方法A-硫化橡 膠及熱塑性彈性體之標準測試方法(ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, 〇 PA, 19428-2959 USA)來量測。張力模具為半C型。延長率 為10 mm/min。為比較,在相同設備上製備此等纖維。混配 物A-1及B之纖維顯著較粗糙且顯著較易於脆化。 ' 實施例8:用於製備熔喷纖維及不織物之共聚物經濕式 - 研磨成核組成物 以下調配物及具有2種或2種以上調配物之摻合物適 用於製備用於纖維及不織物應用中之本發明纖維。 調配 物 共聚物 於乙醯檸樣酸三正丁酯中之經濕式研磨 成核劑(18%BN) la 聚(3-羥基丁酸酯-共-4-羥基丁酸酯)8% 4-羥基丁酸酯含量 1°/〇-10%經濕式研磨氮化硼 lb ί聚(3·羥基丁酸酯-共-4-羥基丁酸酯) 11% 4-經基丁酸醋含量 1°/〇-10%經濕式研磨氮化硼 lc 聚(3-羥基丁酸酯-共-4-羥基丁酸酯) 15% 4-羥基丁酸酯含量 1%-10%經濕式研磨氮化硼 2a 聚(3-羥基丁酸酯-共-5-羥基戊酸酯)8 % 5-經基戊酸g旨含量 1 °/〇-10%經濕式研磨氮化硼 2b 聚(3-羥基丁酸酯-共-5-羥基戊酸酯) 11% 5-經基戊酸g旨含量 1%-10%經濕式研磨氮化硼 2c 聚(3-經基丁酸醋-共-5-經基戊酸醋) 15% 5-羥基戊酸酯含量 1°/〇_10%經濕式研磨氮化硼 3a 聚(3-羥基丁酸酯-共-3-羥基戊酸酯)8 1%-10%經濕式研磨氮化硼 69 201042103 % 3-經基戊酸g旨含量 3b 聚(3-經基丁酸醋-共-3-經基戊酸g旨) 11% 3-羥基戊酸酯含量 1 %-10%經濕式研磨氮化硼 3c 聚(3-羥基丁酸酯-共-3-羥基戊酸 酯)15% 3-羥基戊酸酯含量 1%-10%經濕式研磨氮化硼 4a 聚(3-羥基丁酸酯-共-3-羥基己酸酯)8% 3-羥基己酸酯含量 1°/〇-10%經濕式研磨氮化硼 4b 聚(3-羥基丁酸酯-共-3-羥基己酸酯) 11% 3-羥基己酸酯含量 1 %-10%經濕式研磨氮化蝴 4c 聚(3-羥基丁酸酯-共-3-羥基己酸 酯)15% 3-經基己酸酯含量 1%-10%經濕式研磨氮化蝴 各調配物另外可含有塑化劑,諸如乙醯檸檬酸三正丁 酉曰。除上述調配物以外,亦可製備所述調配物之各共聚物 的2組份摻合物,例如:丨a之共聚物可與聚(3_羥基丁酸酯) 或 2a、2b、2c、3a、3b、3c、4a、4b 或 4c 之共聚物摻合, 且所得組成物進一步包括1%_10%分散於乙醯檸檬酸三正 丁酯中之經濕式研磨氮化硼(i 8〇/〇 BN )。 除本文中之實施例中以外,或除非另外明確指定,所 有數值範圍、量、值及百分比(諸如材料之量、元素含量、 反應時間及溫度、量之比率及其他)在本說明書之以下部 分及隨附申請專利範圍中可視作如同前綴有「約」一詞, 即使術語「約」未明確地與該值、量 此,除非相反指示,否則以下說明書及隨附申=範圍 中所述之數值參數為可視由本發明設法獲得之所需特性而 變化之近似值。在極低限度τ,且不作為試圖限制盥本發 明申請專利範圍之料等效之學說之巾請案,各數值參數 應至少根據所報導有效數位之數字且藉由應用—般四捨五 入技術來闡釋。 70 201042103 儘管闡述本發明之廣泛範疇之數值範圍及參數為近似 值,但特定實施例中所述之數值係儘可能準確地報導。然 而,任何數值固有地含有必然由其潛在各別測試量測中所 見之標準差所引起之誤差。此外,當在本文中闡述數值範 2時,此等範圍包括所述範圍之端,點(亦即可使用端點)。 當本文中使用重量百分比時,所報導之數值與總重量有關。I Peak Elongation MD (〇/〇) I 3 _I 2.41-1.9 I The data shows that the peak force required to break the fiber network is reduced by up to 35% after 3.5 months of environmental aging. The peak elongation is also reduced by up to 44%. Compound B was prepared using a pha resin having the following composition: 36% P3HB, 24% (3HB-11% 4HB), 40% (3HB-30% 4HB). The wet-milled boron nitride (dispersion D218, 18% BN in CITROFLEX® A4 Vertellus) is mixed with tri-n-butyl citrate (CITROFLEX® A4). Dry blending and addition to the resin. The particle size of BN was found to be below 20 microns (optical microscopy data). Compound a is the softest and has the smallest fiber diameter (average of 2 microns). This compound also forms a thick non-woven fabric having a thickness of about 1 - 5 2 mm. The tensile retention of the thick materials is sufficiently high. These fibers are suitable for applications where softness is a critical feature (such as rags). The formulation of the compound is presented in Table 12. Table 12 Composition of the compound for the non-woven material: _ Ingredient % PHA 86 Ethylene tri-n-butyl citrate 9 Wet-milled BN ' 18% BN 5 dispersed in tri-n-butyl citrate The following compounds were prepared as described in Example 6: Table 13 PHB, compound A-1 'Aging 4 months compound B, average aging thickness (mm) 0.26 0.35 ^ basis weight (GSM) 100 164 Fiber Diameter (/xm) 40 40 — — — — Peak Force MD (lb) 0.6 1.9 Peak Elongation MD (%) 1.74 8.6 Maximum Load (N) 2.67 8.61 These fibers have a diameter of approximately 40 microns and are in Table 12 The fiber phase 68 201042103 is harder than fabric. These fibers are suitable for use in filters, insulation or sound insulators, corrosion control and overlay control materials. These fibers form a significantly thinner network and because of their thicker thickness, they tend to become brittle with ageing. This data indicates that after similar aging and under the same fiber geometry, the compound B fiber can withstand 8.6 N or force while the compound A-1 breaks at 2.67 N. Tensile properties were measured in accordance with ASTM D412, Test Method A - Standard Test Method for Vulcanized Rubber and Thermoplastic Elastomers (ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, 〇 PA, 19428-2959 USA). The tension mold is a semi-C type. The elongation rate is 10 mm/min. For comparison, these fibers were prepared on the same equipment. The fibers of Compounds A-1 and B were significantly coarser and significantly easier to embrittle. 'Example 8: Copolymer for preparing meltblown fibers and non-woven fabrics by wet-grinding nucleation composition The following formulations and blends having two or more formulations are suitable for use in the preparation of fibers and The fibers of the invention in non-woven applications. A wet-grinding nucleating agent (18% BN) la poly(3-hydroxybutyrate-co-4-hydroxybutyrate) 8% 4 of the formulation copolymer in tri-n-butyl acetyl citrate -Hydroxybutyrate content 1 ° / 〇 -10% by wet milling of boron nitride lb ί poly (3 · hydroxybutyrate - co--4-hydroxybutyrate) 11% 4-pyridic acid vinegar content 1°/〇-10% wet-milled boron nitride lc poly(3-hydroxybutyrate-co-4-hydroxybutyrate) 15% 4-hydroxybutyrate content 1%-10% wet Grinding boron nitride 2a poly(3-hydroxybutyrate-co-5-hydroxyvalerate) 8% 5-pyrutonic acid g content 1 ° / 〇 -10% by wet milling boron nitride 2b poly (3-hydroxybutyrate-co--5-hydroxyvalerate) 11% 5-perglycolic acid g content 1%-10% by wet milling of boron nitride 2c poly(3-butyric acid vinegar - total -5-pivalic acid vinegar) 15% 5-hydroxyvalerate content 1 ° / 〇 _ 10% by wet milling of boron nitride 3a poly (3-hydroxybutyrate - co--3-hydroxy pentyl Acid ester) 8 1%-10% by wet grinding of boron nitride 69 201042103 % 3-glycosylation g content 3b poly(3-pyrubic acid vinegar-co-3-glycosyl acid g) 11% 3-hydroxyvalerate content 1%-10% by wet research Boron nitride 3c poly(3-hydroxybutyrate-co-3-hydroxyvalerate) 15% 3-hydroxyvalerate content 1%-10% wet-milled boron nitride 4a poly(3-hydroxybutyrate Acid ester-co-3-hydroxyhexanoate) 8% 3-hydroxyhexanoate content 1°/〇-10% by wet milling of boron nitride 4b poly(3-hydroxybutyrate-co-3-hydroxyl Hexanoate) 11% 3-hydroxyhexanoate content 1%-10% by wet milling of cerium 4c poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) 15% 3-Phase The hexanoate content of 1% to 10% by wet milling of the nitriding butterfly may additionally contain a plasticizer such as acetamidine tri-n-butyl hydrazine. In addition to the above formulations, a two component blend of the copolymers of the formulation may also be prepared, for example, a copolymer of 丨a may be combined with poly(3-hydroxybutyrate) or 2a, 2b, 2c, The copolymer of 3a, 3b, 3c, 4a, 4b or 4c is blended, and the resulting composition further comprises 1% to 10% of the wet-milled boron nitride (i 8 分散 dispersed in tri-n-butyl citrate). /〇BN). All numerical ranges, amounts, values, and percentages (such as amounts of materials, amounts of elements, reaction times and temperatures, ratios of amounts, and others) are included in the remainder of the specification, unless otherwise specified herein. And the scope of the accompanying patent application can be regarded as the prefix "about", even if the term "about" is not explicitly related to the value, unless otherwise stated, the following description and the accompanying application Numerical parameters are approximations that vary depending on the desired characteristics sought to be obtained by the present invention. At a very low level, τ, and not as a claim to limit the equivalent of the claimed invention, the numerical parameters should be interpreted at least according to the number of significant digits reported and by applying the technique of rounding. Although the numerical ranges and parameters set forth in the broad scope of the invention are approximate, the values recited in the specific embodiments are reported as accurately as possible. However, any numerical value inherently contains errors that are necessarily caused by the standard deviations seen in its potential individual test measurements. Moreover, when numerical value 2 is set forth herein, such ranges include the ends of the ranges, as well as the endpoints. When weight percentages are used herein, the reported values are related to the total weight.
同樣,應瞭解本文中引述之任何數值範圍意欲包括其 中所包含之所有子範圍。舉例而言,Γι幻〇」之範圍意欲 包括介於(且包括)所引述最小值丨與所引述最大值1〇之 間的所有子範圍,亦即具有等於或大& i之最小值及等於 或J於10之最大值。除非另外指示,否則如本文中所用之 術邊「一種(個)」或「一」意欲包括「至少一種(個)」 或「―或多種(個)」。 稱作以全文或部分引用乂方式併入本文中之任何專 利、公開案或其他揭示材料僅以所併入之材料不與本發明 中所述之現有定義'聲明或其他揭示材料相抵觸之程度併 本文中因而’且以所需程度’如本文中所明確闡述之 發月取代任何以引用的方式併人本文中之抵觸材料。任 :稱:乍以引用的方式併入本文中但與本文中所述之現有定 、卓明或其他揭示材料相抵觸之材料或其部分應僅以介 於所併入材料盘親古U , 入。 〃見有揭不材料之間不存在抵觸之程度併 除非另外定義,否則本 語具有與一般熟習本發明所 文中所用之所有技術及科 屬技術者通常所瞭解相同 學術 之含 71 201042103 義。儘管在本發明之實施或測試中,可使用與本文中所述 相似或等效的方法及材料,但以下描述適合方法及材料。 本文中所提及之所有公開案、專利中請案、專利及其他參 考文獻係以全文引用的方式併人本文中。在抵觸之狀況 下,將以本說明書(包括定義)為主。另外,材料、方法 及實例僅具有說明性而不欲具有限制性。 / 雖然本發明已參考其較佳具體實例而特定展示及描 ^,但熟習此項技術者應瞭解,其中可作出各種形式及細 即上之變化而不背離隨附申請專利範圍所涵蓋之本發明範 【圖式簡單說明】 圖1為展示通用溶噴製程之圖。 圖2為展不具有90% PHB及1〇〇/0 CITR〇FLEX® A4塑 化劑之6個樣品的一般性不織物抗拉強度/伸長率曲線之曲 線圖。 圖3為展示由90% PHB及1〇% Citr〇flex@ a4塑化 劑製備之纖維的顯微照片。 圖4為展示具有90% PHB及1〇〇/0 CITR〇FLEX® A4塑 化劑之6個樣品之一般性不織物抗拉強度的曲線圖。 圖5為展示在實施例5中製造之纖維的視熔體黏度 (pa-s )相對於停留時間之關係的曲線圖。 圖6為展示實施例5中製造之纖維的顯微照片。 72 201042103 【主要組件符號說明】 無 73Also, it is to be understood that any numerical range recited herein is intended to include all sub-ranges For example, the scope of Γ 〇 〇 意 意 意 意 意 意 意 意 介于 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之 之Equal to or J to a maximum of 10. "A" or "an" as used herein is intended to include "at least one" or "or". Any patent, publication, or other disclosure that is incorporated herein by reference in its entirety or in its entirety is in the extent of the extent And in this context, the term "and to the extent necessary" as set forth herein is intended to supersede any conflicting material herein by reference.任: 称 乍 并入 并入 并入 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 , , , In. There is no degree of inconsistency between the materials and unless otherwise defined, the language has the same academic meaning as commonly understood by all of the techniques and artisans used in the context of the present invention 71 201042103. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the following description is suitable for the methods and materials. All publications, patents, patents, and other references mentioned herein are hereby incorporated by reference in their entirety. In the case of conflict, this manual (including definitions) will be the main one. In addition, the materials, methods, and examples are illustrative only and are not intended to be limiting. The present invention has been shown and described with reference to the preferred embodiments thereof, and it is understood by those skilled in the art that various changes in form and details may be made without departing from the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS [Simplified illustration of the drawings] Fig. 1 is a view showing a general solution of a solvent spray process. Figure 2 is a graph showing the general non-woven tensile strength/elongation curve for six samples without 90% PHB and 1 〇〇/0 CITR 〇 FLEX® A4 plasticizer. Figure 3 is a photomicrograph showing fibers prepared from 90% PHB and 1% by weight Citr〇flex@ a4 plasticizer. Figure 4 is a graph showing the general non-woven tensile strength of six samples with 90% PHB and 1 〇〇/0 CITR 〇 FLEX® A4 plasticizer. Fig. 5 is a graph showing the relationship between the apparent melt viscosity (pa-s) of the fibers produced in Example 5 with respect to the residence time. Figure 6 is a photomicrograph showing the fibers produced in Example 5. 72 201042103 [Main component symbol description] None 73
Claims (1)
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| US20354208P | 2008-12-23 | 2008-12-23 | |
| PCT/US2009/041023 WO2009129499A1 (en) | 2008-04-17 | 2009-04-17 | Nucleating agents for polyhydroxyalkanoates |
Publications (1)
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| CA (1) | CA2748035A1 (en) |
| IL (1) | IL213684A0 (en) |
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Cited By (1)
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| CN117144506A (en) * | 2023-08-23 | 2023-12-01 | 宁波市嘉化新材料科技有限公司 | A kind of PHA resin particle and preparation method thereof |
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| US10433892B2 (en) | 2012-03-27 | 2019-10-08 | National University Corporation Nagoya University | Three-dimensional structure produced from a material containing polyhydroxyalkanoate, kit for preparation of bone filler, and intramedullary rod |
| US9475930B2 (en) | 2012-08-17 | 2016-10-25 | Metabolix, Inc. | Biobased rubber modifiers for polymer blends |
| CN105531308B (en) | 2013-05-30 | 2021-08-10 | Cj 第一制糖株式会社 | Recycle blends |
| JP6592862B2 (en) * | 2013-09-02 | 2019-10-23 | 国立大学法人東京工業大学 | Polyester fiber |
| CN106459544B (en) | 2014-03-27 | 2021-10-01 | Cj 第一制糖株式会社 | Highly Filled Polymer Systems |
| JPWO2023106231A1 (en) * | 2021-12-06 | 2023-06-15 | ||
| KR102816671B1 (en) * | 2022-10-31 | 2025-06-02 | 씨제이제일제당(주) | Biodegradable resin composition, biodegradable nonwoven fabric and preparation method thereof |
| WO2024104374A1 (en) * | 2022-11-18 | 2024-05-23 | 北京微构工场生物技术有限公司 | Degradable filament, preparation method therefor, and use thereof |
| KR20250160128A (en) * | 2023-01-31 | 2025-11-11 | 데니머 아이피씨오 엘엘씨 | Polyhydroxyalkanoate-based fibers |
| CN117285807A (en) * | 2023-08-17 | 2023-12-26 | 北京微构工场生物技术有限公司 | Molded body and method for producing same |
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- 2009-12-22 TW TW098144381A patent/TW201042103A/en unknown
- 2009-12-23 WO PCT/US2009/069444 patent/WO2010075530A1/en not_active Ceased
- 2009-12-23 EP EP09796908A patent/EP2379618A1/en not_active Withdrawn
- 2009-12-23 CA CA2748035A patent/CA2748035A1/en not_active Abandoned
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117144506A (en) * | 2023-08-23 | 2023-12-01 | 宁波市嘉化新材料科技有限公司 | A kind of PHA resin particle and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010075530A8 (en) | 2010-09-16 |
| EP2379618A1 (en) | 2011-10-26 |
| CA2748035A1 (en) | 2010-07-01 |
| IL213684A0 (en) | 2011-07-31 |
| WO2010075530A1 (en) | 2010-07-01 |
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