TW201042117A - Hydrophilic fibrous article - Google Patents
Hydrophilic fibrous article Download PDFInfo
- Publication number
- TW201042117A TW201042117A TW98117117A TW98117117A TW201042117A TW 201042117 A TW201042117 A TW 201042117A TW 98117117 A TW98117117 A TW 98117117A TW 98117117 A TW98117117 A TW 98117117A TW 201042117 A TW201042117 A TW 201042117A
- Authority
- TW
- Taiwan
- Prior art keywords
- group
- water
- hydrophilic
- fiber
- cerium oxide
- Prior art date
Links
- 239000000835 fiber Substances 0.000 claims abstract description 95
- 239000002105 nanoparticle Substances 0.000 claims abstract description 79
- 239000007822 coupling agent Substances 0.000 claims abstract description 54
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 104
- 229910001868 water Inorganic materials 0.000 claims description 101
- 238000012360 testing method Methods 0.000 claims description 57
- 238000000576 coating method Methods 0.000 claims description 53
- 239000011248 coating agent Substances 0.000 claims description 45
- 238000010521 absorption reaction Methods 0.000 claims description 40
- 239000000758 substrate Substances 0.000 claims description 32
- 239000002245 particle Substances 0.000 claims description 31
- DRVWBEJJZZTIGJ-UHFFFAOYSA-N cerium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Ce+3].[Ce+3] DRVWBEJJZZTIGJ-UHFFFAOYSA-N 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 25
- 238000005406 washing Methods 0.000 claims description 25
- 229920002873 Polyethylenimine Polymers 0.000 claims description 24
- 239000006185 dispersion Substances 0.000 claims description 23
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 19
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- 239000002253 acid Substances 0.000 claims description 16
- 125000000524 functional group Chemical group 0.000 claims description 12
- 230000005660 hydrophilic surface Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 239000003607 modifier Substances 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 3
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphonic acid group Chemical group P(O)(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 3
- 230000002829 reductive effect Effects 0.000 claims description 3
- 125000004434 sulfur atom Chemical group 0.000 claims description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 3
- 125000003277 amino group Chemical group 0.000 claims description 2
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 2
- 125000004429 atom Chemical group 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 claims description 2
- 238000002309 gasification Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims 2
- 241000208125 Nicotiana Species 0.000 claims 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims 1
- 229920006122 polyamide resin Polymers 0.000 claims 1
- 239000011593 sulfur Substances 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 14
- 230000002378 acidificating effect Effects 0.000 abstract 1
- -1 polypropylene Polymers 0.000 description 27
- 239000000243 solution Substances 0.000 description 27
- 239000004094 surface-active agent Substances 0.000 description 25
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 17
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 12
- 239000008199 coating composition Substances 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 10
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 8
- 229920001400 block copolymer Polymers 0.000 description 8
- 125000000129 anionic group Chemical group 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 238000012986 modification Methods 0.000 description 7
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 125000005233 alkylalcohol group Polymers 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 229920000768 polyamine Polymers 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 4
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 238000009980 pad dyeing Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 125000005647 linker group Chemical group 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 230000020477 pH reduction Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 101000588924 Anthopleura elegantissima Delta-actitoxin-Ael1a Proteins 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 244000147568 Laurus nobilis Species 0.000 description 2
- 235000017858 Laurus nobilis Nutrition 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229920000463 Poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 235000005212 Terminalia tomentosa Nutrition 0.000 description 2
- 229920002359 Tetronic® Polymers 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 125000005599 alkyl carboxylate group Chemical group 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000001246 colloidal dispersion Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- SYELZBGXAIXKHU-UHFFFAOYSA-N dodecyldimethylamine N-oxide Chemical compound CCCCCCCCCCCC[N+](C)(C)[O-] SYELZBGXAIXKHU-UHFFFAOYSA-N 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 230000005923 long-lasting effect Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 230000002688 persistence Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
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- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 125000002730 succinyl group Chemical group C(CCC(=O)*)(=O)* 0.000 description 2
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- PLFJWWUZKJKIPZ-UHFFFAOYSA-N 2-[2-[2-(2,6,8-trimethylnonan-4-yloxy)ethoxy]ethoxy]ethanol Chemical compound CC(C)CC(C)CC(CC(C)C)OCCOCCOCCO PLFJWWUZKJKIPZ-UHFFFAOYSA-N 0.000 description 1
- IEQAICDLOKRSRL-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-(2-dodecoxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CCCCCCCCCCCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO IEQAICDLOKRSRL-UHFFFAOYSA-N 0.000 description 1
- MSWZFWKMSRAUBD-IVMDWMLBSA-N 2-amino-2-deoxy-D-glucopyranose Chemical compound N[C@H]1C(O)O[C@H](CO)[C@@H](O)[C@@H]1O MSWZFWKMSRAUBD-IVMDWMLBSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- SXPGQGNWEWPWQZ-UHFFFAOYSA-N 4-(triethoxymethyl)dodecan-1-amine Chemical compound NCCCC(C(OCC)(OCC)OCC)CCCCCCCC SXPGQGNWEWPWQZ-UHFFFAOYSA-N 0.000 description 1
- GNPSQUCXOBDIDY-UHFFFAOYSA-N 4-(trimethoxymethyl)dodecane Chemical compound C(CCCCCCC)C(C(OC)(OC)OC)CCC GNPSQUCXOBDIDY-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
201042117 六、發明說明: 【發明所屬之技術領域】 塗層之纖維物品,且更特 層之鋪地物品,以及向纖 本說明書係關於具有奈米粒子 定言之’係關於具有奈米粒子塗 維物品塗覆奈米粒子塗層之方法 【先前技術】 Ο201042117 VI. Description of the invention: [Technical field to which the invention pertains] The coated fibrous article, and the more special layer of the paving article, and the fiber to the specification are related to the nanoparticle-coated "with respect to having nanoparticle coating" Method for coating nano-particle coating on dimensional articles [Prior Art] Ο
在許多應用中希望具有親水性或水可濕性表面之物品。 舉例而言’在下雨環境中’需要在建築物門口提供門勢以 快速吸收進人建築物的人之鞋子中的水或從傘上振落的水 滴或從進入建築物的人之外衣上滴下的水滴。在一生地 方,通常使用棉製門墊,其可快速吸水但持久性不良,會 經常發黴並因此需要更換門墊。其他類型之門墊可由諸如 耐綸或聚丙烯等人造纖維製成,其可能不易長黴,但該等 材料可能不能非常快速地吸水。 纖維材料之已知親水性塗層包括以下文獻中所述之彼尊 塗層:美國專利第6,136,215號(紡織品之矽氧烷處理 (siloxane treatments for textiles))、美國專利第 6,436,855號 (兩速加工吸水物品之前的纖維整理(fiber Hnishing prior to high speed manufacture of water-absorbing articles))及 WO 2003097925(用含有羧基之聚合物處理合成纖維 (treatment of synthetic fibers with polymers that contain carb〇xyl groups))。 美國專利第7,112,621號中已描述使用奈米粒子系統來官 能化軟表面。 139995.doc 201042117 例如,如美國專利第5,585,186號、第5,723,175號、第 5,753,373 號及第 6,040,053 號以及 US 20040237833 中已描述 使用二氧化矽奈米粒子提供防霧應用之親水性性質。 美國專利第5,908,663號、第7,407,899號及第7,485,588 號中已描述使用奈米粒子作為地毯表面處理的一部分,其 中處理通常提供防液性及防沾污性。 【發明内容】 在一些實施例中,描述一種包含具有偶合劑及表面改質 二氧化矽奈米粒子之聚合纖維的纖維物品,其中該等表面 改質二氧化矽奈米粒子包含親水性表面改質劑且使該等聚 合纖維變得親水。 在一些實施例中,描述一種包含具有偶合劑及表面改質 二氧化矽奈米粒子之聚合纖維的地墊,其中該等表面改質 二氧化矽奈米粒子包含親水性表面改質劑且使該等聚合纖 維變得親水。 一些實施例中,描述一種包含具有偶合劑及表面改質 -乳化妙奈米粒子之聚合纖維的地塾,其中該等表面改質 二氧切奈米粒子包含親水性表面改#劑且使該 維變得持久親水。 ^ 在—些實施例中,描述一種製造纖維物品之方法,該方 法包含⑷用偶合劑塗布聚合纖維,接著(b)用親水性=面 改質二氧化矽奈米粒子之水性分散液塗布聚合纖維,:⑷ 乾燥經塗布之纖維,其中該等表面改f二氧切奈米粒子 使經乾燥之聚合纖維變得親水。 ' 139995.doc 201042117 施例中,可使 在一些實施例中,偶合劑可包含胺基矽烷。在其他實施 例中’偶合劍可包含聚乙歸亞胺。在一些實 偶合劑共價鍵結至聚合纖維之表面。 醣基(包括 Ο ❹ 在一些實施例中,表面改質二氧化矽奈米粒子可包含選 自由羧酸基、磺酸基、膦酸基及其鹽組成之群的親水性表 面改質基團。在一些實施例中,親水性表面改質基團可包 含親水性醚基(包括聚氧化乙浠基)、脂族經其或 醣矽烷)。 在每一該等實施例中,纖維物品可進一步包含如本文中 所述之任一屬性或其組合。纖維物品可持久親水。聚合纖 維可呈疏水性(在用表面改質二氧化矽奈米粒子塗布之 前)。聚合纖維可包含選自由聚醯胺、聚酯、$丙稀、聚 胺基甲酸醋、聚氣乙稀、其摻合物及組合組成之群的熱塑 性樹脂。纖維物品在根據水洗測試(Laundering Test)進行 的至v 1 G_人或甚至2G次水洗循環後在水滴吸收測試^齡Articles having a hydrophilic or water wettable surface are desirable in many applications. For example, 'in a rainy environment' needs to provide a doorway at the door of the building to quickly absorb the water in the shoes of the person entering the building or the water droplets that are shaking off the umbrella or dripping from the outerwear of the person entering the building. Water droplets. In the lifetime, cotton door mats are often used, which can quickly absorb water but have poor durability, often moldy and therefore require replacement of the door mat. Other types of door mats may be made of man-made fibers such as nylon or polypropylene, which may be less prone to mildew, but such materials may not absorb water very quickly. Known hydrophilic coatings of fibrous materials include the coatings described in the following documents: U.S. Patent No. 6,136,215 ( siloxane treatments for textiles), U.S. Patent No. 6,436,855 (two Fiber Hnishing prior to high speed manufacture of water-absorbing articles and WO 2003097925 (treatment of synthetic fibers with polymers that contain carb〇xyl groups) ). The use of a nanoparticle system to functionalize soft surfaces has been described in U.S. Patent No. 7,112,621. The use of cerium oxide nanoparticles to provide hydrophilic properties for anti-fog applications has been described, for example, in U.S. Patent Nos. 5,585,186, 5,723,175, 5,753,373 and 6,040,053, and US 20040237833. The use of nanoparticles as part of the surface treatment of carpets has been described in U.S. Patent Nos. 5,908,663, 7, 407, 899, and 7, 485, 588, the disclosure of which generally provides liquid repellency and stain resistance. SUMMARY OF THE INVENTION In some embodiments, a fibrous article comprising a polymeric fiber having a coupling agent and surface modified cerium oxide nanoparticles is described, wherein the surface modified cerium oxide nanoparticles comprise a hydrophilic surface modification The granules and the hydrophilic fibers are rendered hydrophilic. In some embodiments, a floor mat comprising a polymeric fiber having a coupling agent and surface modified cerium oxide nanoparticles, wherein the surface modified cerium oxide nanoparticles comprise a hydrophilic surface modifying agent and The polymeric fibers become hydrophilic. In some embodiments, a mantle comprising a polymeric fiber having a coupling agent and surface modified-emulsified Myna particles is described, wherein the surface modified dioxynamin particles comprise a hydrophilic surface modifying agent and the The dimension becomes permanently hydrophilic. In some embodiments, a method of making a fibrous article is described, the method comprising (4) coating a polymeric fiber with a coupling agent, and (b) coating the polymeric dispersion with an aqueous dispersion of hydrophilic = surface modified cerium oxide nanoparticles. Fibers: (4) Dry the coated fibers, wherein the surface-modified dioxycene nanoparticles render the dried polymeric fibers hydrophilic. In 139995.doc 201042117, in some embodiments, the coupling agent may comprise an aminodecane. In other embodiments, the coupling sword may comprise polyethylenimine. Some of the coupling agents are covalently bonded to the surface of the polymeric fibers. Glycosyl (including hydrazine) In some embodiments, the surface modified cerium oxide nanoparticles may comprise a hydrophilic surface modifying group selected from the group consisting of a carboxylic acid group, a sulfonic acid group, a phosphonic acid group, and a salt thereof. In some embodiments, the hydrophilic surface modifying group can comprise a hydrophilic ether group (including polyoxyethylene oxime groups), an aliphatic group thereof or a glycodecane). In each of these embodiments, the fibrous article can further comprise any of the attributes or combinations thereof as described herein. Fiber items are permanently hydrophilic. The polymeric fibers can be hydrophobic (prior to coating with surface modified cerium oxide nanoparticles). The polymeric fibers may comprise a thermoplastic resin selected from the group consisting of polyamidamine, polyester, propylene, polyurethane urethane, polyethylene oxide, blends thereof, and combinations thereof. The fiber article is tested in water droplet absorption after v 1 G_human or even 2G water washing cycles according to the Laundering Test.
Abs〇_onTest)中可具有小於約⑺秒或5秒、4 秒、3秒、2秒或1秒之平均吸收時間。 【實施方式】 對於以下所定義夕# < a ,.^ 術^,除非申請專利範圍或本說明書 中其他地方給出不同 』的疋義,否則應應用該等定義。 術語聚合物!康神初a ™ ^ ^解匕括聚合物、共聚物(例如,利 用兩種或兩種以上 組合,以及可例如藉:成之聚合物)、募聚物及其 溶摻合物形成的聚㈣交換之反應以可混 〇 、泰聚物或共聚物。除非另作說 139995.doc 201042117 月’否則嵌段共聚物及錢共聚物亦包括在内。 術語「奈米粒子」在本文中^義意指直徑何約1〇〇如 之粒子(初級粒子或缔合之初級粒子)。 術⑺纟面改質奈米粒子」係指包括例如藉由共價鍵而 連接至粒子表面之化學基團或部分的粒子。表面基團改變 粒子之物理或化學特性。 本文中所使用之術語「親水」描述可由滴落在其上的 水性流體(例如水滴)濕潤之纖維或纖維表面。連續塗層表 面之親水性及漏潤性可用接觸角小於90。來加以定義。然 而,在纖維物品之情況下,接觸角很難量測,因此如本文 中所使用之親水性係相對於實例中更詳細描述的水滴吸收 測試而定義,且將平均水滴吸收時間小於約1〇秒之纖維物 品視為親水性。 如用於本說明書之纖維物品的術語「持久親水」係指在Abs〇_onTest) may have an average absorption time of less than about (7) seconds or 5 seconds, 4 seconds, 3 seconds, 2 seconds, or 1 second. [Embodiment] For the following definitions, the definitions should be applied unless the scope of the patent application or the rest of the specification is different. The term polymer! Kang Shenchu a TM ^ ^ 匕 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚(d) Exchange reactions with turbid, terpolymer or copolymer. Unless otherwise stated 139995.doc 201042117 Month's otherwise block copolymers and money copolymers are included. The term "nanoparticle" as used herein means a particle having a diameter of about 1 such as a primary particle or an associated primary particle. (7) Faceted modified nanoparticle" means a particle comprising, for example, a chemical group or moiety attached to the surface of a particle by a covalent bond. Surface groups alter the physical or chemical properties of the particles. The term "hydrophilic" as used herein describes a fiber or fiber surface that can be wetted by an aqueous fluid (e.g., water droplets) dropped thereon. The hydrophilicity and leakage of the continuous coated surface can be used with a contact angle of less than 90. To define it. However, in the case of fibrous articles, the contact angle is difficult to measure, so the hydrophilicity as used herein is defined relative to the water droplet absorption test described in more detail in the examples, and the average water droplet absorption time is less than about 1 Torr. The fiber item of the second is considered to be hydrophilic. The term "persistently hydrophilic" as used in the fibrous article of this specification means
根據水洗測試(本文中描述)的諸如2次循環、5次以上、W 次以上、15次以上或20次以上或更多次洗滌循環等多次洗 滌循環後’保持小於約1〇秒(如由水滴吸收測試所測定)之 平均水滴吸收時間。 如本文中所使用之術語「偶合劑」係、指具有至少兩個反 應性官能基之化合物。一反應性官能基能夠與二氧化矽奈 米粒子表面上之Si-ΟΗ基團共價鍵結。第二反應性官能: 能夠與聚合纖維表面上之有機官能基反應。 藉由端點列舉數值範圍包括該範圍内包含的所有數值 (例如 1至 5 包括 1、1.5、2、2.75、3、3 8〇、4及 。 139995.doc 201042117 如本說明書及所附之申請專利範圍中所使用,除非另作 明確說明,否則單數形式「一」及「該」包括多個指示 物。因此,例如提及含有「一化合物」之組合物包括兩種 或兩種以上化合物之混合物。如本說明書及所附之申請專 • 利範圍中所使用,除非另作明確說明,否則術語「或」通 常以其包括「及/或」之含義使用。 除非另作說明,否則本說明書及申請專利範圍中所使用 0 ㈣有表示成分數量、性質量度等之數值在所有情況下皆 應=解為由術語「約」修飾。因此,除非作相反說明,否 則别述說明書及所附之申請專利範圍中所闊述的數值參數 為可視熟餐此項技術者利用本發明之教示設法獲得的所欲 性質而變化之近似值。絲毫不打算限制均等論對於申請專 利_之範嘴的應用,各數值參數至少應根據所報導之有 效數字的數目且藉由應用一般捨入技術解釋。儘管閣述本 毛月之廣泛_的數值範圍及參數為近似值,#已儘可能 〇 精確地報導特定實例中所述之數值。然而,任何數值均固 有也3有某些必然誤差,此係由其相應之測試量測中可 的標準差所產生。 •包3本文中所述之親水性纖維的諸如地墊等物品當在根 #水洗測試進行的至少1G次洗務循環後根據水滴吸收測★式 進行測試時,可展現小於約1〇秒之持久親水性。在較佳實 施例^平均吸收時間小於5秒、4秒、3秒、2秒或i秒。、 1目則,述的為包含偶合劑及表面改質奈来粒子之親水性 忒等纖維物品可藉由首先使聚合纖維與偶合劑 139995.doc 201042117 接觸’且接著使聚合纖維與表面改質二氧化石夕奈米粒子之 水性分散液接觸而產生,其中該等表面改質二氧化石夕奈米 粒子使該等聚合纖維變得親水。 親水性 纖維之親水性或缺乏親水性可藉由使該纖維之合適樣品 經受以下所述之水滴吸收測試來加以確定。為簡便起見, 纖維樣品定義為具有等於吸收i滴水(約〇 2 mL)所需之時間 的「水滴吸收時間」。具有>90秒之水滴吸收時間的纖維^ 品可視為具有不良親水性,而1〇秒或5秒、4秒、3秒、2秒 或1秒之水滴吸收時間指示纖維樣品愈來愈好的親水性。 纖、隹親水〖生之持久性或缺乏持久性可藉由使纖維樣品經 受根據實財節巾描述之水洗賴進行的重複水洗循環、 且接著使纖維樣品經受水滴吸收測試來加以確定。僅在根 據水洗測試進行的5次水洗循環後就顯示親水性降低之纖 維樣。π可具有不良持久性,而在根據水洗測試進行的1 〇 :1 5 \或甚至2 0次水洗循環後仍保持親水性之纖維樣品 可具有愈來愈持久的親水性。 纖維物品 本揭示案之I合纖维基材可具有任何已知之構造,包括 針織構造、編織構造、非編織構造等或其組合。聚合纖維 基材可具有每平方碼約1與約55盎司之間的重量。諸如鋪 地物σσ等聚合纖維基材可較佳具有每平方碼約20與約5〇盎 司之間的重量。 在本揭示案中,合適之聚合纖維基材可包含地墊、布、 139995.doc 201042117 抹布(wiping Sheet)哎久锸甘4 各種其他類型之墊子。本揭示案之聚 合纖維涵蓋鋪地物σ /=t m 物σσ内使用的任何標準纖維及其複合材 料。聚合纖維可向今置说Μ 匕3早絲纖維、芯鞘型纖維等或可以圈 絨、割絨或任何其他類型之地毯面(carpet face)形式存 •在。僅舉例而言,耐綸、聚乙稀、聚丙稀、聚醋、聚氯乙 . #、聚胺基甲酸S旨等纖维可貫穿織物(諸如任何纖維類型 之編織、非編織或針織織物,諸如先前所列之織物)成簇 (tufted)。 0 聚合纖維基材可包含任何尺寸之纖維或紗線,包括微旦 數纖維或紗線(單絲旦數(denier per filament)小於i的纖維 或紗線)。該等纖維或紗線可具有小於約〇 ι單絲旦數至約 2000單絲旦數、或更佳小於約!單絲旦數至約_單絲旦數 範圍内的旦數。 在-些實施例中,未處理之聚合纖維基材包含具有不良 親水性(亦即,具有>90秒之水滴吸收時間)之地墊。在一 〇 些實施例中,聚合纖維基材可包含地墊,其中纖維可如美 國專利第4,820,566號(Heine等人)及美國專利第5,〇55 333 號(Heine等人)中所述’呈插入背槻材料中的鎮絨圈形式, . 該兩篇專利均以引用的方式併入本文中。在一些實施例 • 中,地墊可包括諸如可購自3M公司(明尼蘇達州聖保羅(stDepending on the water wash test (described herein), such as 2 cycles, 5 times or more, W times or more, 15 times or more, or more than 20 times or more, the washing cycle is maintained for less than about 1 second (eg, The average water droplet absorption time as determined by the water drop absorption test. The term "coupler" as used herein, refers to a compound having at least two reactive functional groups. A reactive functional group can be covalently bonded to the Si-fluorene group on the surface of the ceria nanoparticles. Second reactive functional: capable of reacting with organic functional groups on the surface of the polymeric fibers. The recitation of numerical ranges by endpoints includes all values included in the range (eg, 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3 8 〇, 4 and . 139995.doc 201042117 as described in this specification and accompanying application As used in the claims, the singular forms "a" The use of the term "or" is used in the meaning of "and/or" unless otherwise specified, unless otherwise stated. And 0 (4) used in the scope of patent application, the numerical value of the quantity of the component, the quality of the quality, etc. shall be construed as being modified by the term "about" in all cases. Therefore, unless stated to the contrary, the description and accompanying The numerical parameters recited in the scope of the patent application are approximations of the changes in the desired properties that the skilled artisan seeks to obtain using the teachings of the present invention. Limitation Equivalence For the application of the patent application, the numerical parameters should be interpreted at least according to the number of valid figures reported and by applying the general rounding technique. Although the numerical range and parameters of the extensive _ For approximations, # has reported as accurately as possible the values stated in the particular examples. However, any numerical value inherently also has some inevitable error, which is due to the standard deviation of the corresponding test measurements. • Article 3, such as a mat of hydrophilic fibers described herein, may exhibit less than about 1 second when tested according to the water drop absorption test after at least 1 G wash cycle performed by the root #wash test. Long-lasting hydrophilicity. In the preferred embodiment, the average absorption time is less than 5 seconds, 4 seconds, 3 seconds, 2 seconds or i seconds. In 1 mesh, the hydrophilicity of the coupling agent and the surface-modified nai particles is described. Fibrous articles such as ruthenium may be produced by first contacting the polymeric fibers with a coupling agent 139995.doc 201042117 and then contacting the polymeric fibers with an aqueous dispersion of surface modified cerium oxide nanoparticles. The surface modified cerium oxide cerium nanoparticles render the polymeric fibers hydrophilic. The hydrophilicity or lack of hydrophilicity of the hydrophilic fibers can be determined by subjecting a suitable sample of the fibers to a water drop absorption test as described below. For the sake of simplicity, the fiber sample is defined as having a "water droplet absorption time" equal to the time required to absorb i drip (about 2 mL). A fiber having a water absorption time of > 90 seconds can be regarded as having poor hydrophilicity. And the water absorption time of 1 sec or 5 sec, 4 sec, 3 sec, 2 sec, or 1 sec indicates that the fiber sample is getting better hydrophilicity. Fiber, hydrazine, hydrophilicity, durability or lack of persistence can be borrowed The fiber sample was subjected to a repeated water wash cycle according to the water wash described in the real money towel, and then the fiber sample was subjected to a water drop absorption test. The reduced hydrophilicity of the fiber was shown only after 5 wash cycles according to the water wash test. π can have poor durability, and fiber samples that remain hydrophilic after 1 〇 : 1 5 \ or even 20 wash cycles according to the water wash test can have an increasingly longer hydrophilicity. Fibrous Article The I-fibrous substrate of the present disclosure may have any known configuration, including a knit construction, a woven construction, a non-woven construction, and the like, or a combination thereof. The polymeric fiber substrate can have a weight of between about 1 and about 55 ounces per square yard. The polymeric fibrous substrate, such as floor coverings σσ, may preferably have a weight of between about 20 and about 5 ounces per square yard. In the present disclosure, suitable polymeric fibrous substrates can include floor mats, cloth, 139995.doc 201042117 wiping sheets, and various other types of mats. The polymeric fibers of the present disclosure encompass any of the standard fibers and composite materials used therein for the flooring σ /=t m σσ. The polymeric fibers can be said to be Μ 早 3 early silk fibers, core sheath fibers, etc. or can be looped, cut pile or any other type of carpet face. By way of example only, nylon, polyethylene, polypropylene, polyester, polyvinyl chloride, #, polyaminocarboxylic acid, etc. fibers may be used to penetrate the fabric (such as woven, non-woven or knitted fabrics of any fiber type, Fabrics such as those previously listed are tufted. The polymeric fiber substrate can comprise fibers or yarns of any size, including microdenier fibers or yarns (fibers or yarns having a denier per filament less than i). The fibers or yarns can have a denier of from less than about 10,000 filaments to about 2000 denier per filament, or more preferably less than about! Denier in the range from single denier to about _ monofilament denier. In some embodiments, the untreated polymeric fibrous substrate comprises a mat having poor hydrophilicity (i.e., having a water droplet absorption time of > 90 seconds). In some embodiments, the polymeric fibrous substrate can comprise a mat, wherein the fibers can be as described in U.S. Patent No. 4,820,566 (Heine et al.) and U.S. Patent No. 5,554,333 (Heine et al.). In the form of a velvet ring inserted into a backing material, both of which are incorporated herein by reference. In some embodiments, the floor mat may include, for example, a 3M company (St. Paul, Minnesota (st.)
Paul,MN)及中國上海(Shanghai, China))的 N〇MAD 4〇⑽、 NOMAD 5000及NOMAD 6000入口地塾等市售入σ地塾。 在一些實施例中,與本說明書之聚合纖維組合,纖维物 品可另外包括天然纖維或源自天然纖維之織維,包括緣、 139995.doc 201042117 羊毛及棉纖維、或乙酸纖維素纖維及相關纖維或其組合。 然而,本說明書通常針對包含如下所述之聚合纖維的纖維 物品。 聚合纖維 持久親水纖維可由將展現>90秒之水滴吸收時間的通常 疏水(例如,熱塑性或熱固性)的聚合物樹脂製備。合適之 熱塑性聚合物可包括諸如聚(氣乙烯)、聚乙烯(高密度、低 密度 '極低密度)、聚丙烯等商品聚合物(c〇mm〇dity polymer”諸如聚醋(例如包括聚(對苯二甲酸乙二輯)及聚 (對苯二甲酸丁二酯))、&胺基曱酸酯及聚醯胺(例如包括 耐綸)等工程塑膠;及該等材料之摻合物及混合物。 在-態樣中’親水性纖維物品包含選自由擠壓材料、炫 喷材料、編織物、非編織物、發泡體及其組合組成之群的 基材。 物品包含具有塗層之聚合纖維基材。塗層包含奈米粒子 ^面上具有表面改質劑的表面改質二氧切奈米粒子电 分’及用於使表面改質奈米粒子與聚合纖維偶合的偶合 劑。含有表面改質基團作為親水 面變得親水。更且體m 存在使纖維表 “、m更八體而5表面改質基團以足以形成—單 曰或不到單層覆蓋之量共價連 文王不木粒子表面。通堂备 望可利用之表面官台韦希 ' 表面s此基(亦即,石夕燒醇基團)不完全改質, 以允許奈米粒子經由參# 締合。^由〜餘之未改質㈣醇表面基團與基# 偶合劑 I39995.doc 201042117 在一些實施例中,可用合適之偶合劑改質地墊基材之纖 維以在某些纖維之至少一部分表面上引入反應性官能基。 合適之偶合劑在下文中更詳細地描述。在該等實施例中, 表面改質二氧化矽奈米粒子可與偶合劑所引入之反應性官 能基締合。偶合劑所引人之合適反應性官能基的實例可包 括胺基、矽烷基、環氧基及羥基或其組合。 ΟPaul, MN) and Shanghai, China, N〇MAD 4〇 (10), NOMAD 5000 and NOMAD 6000 entrance maps are marketed in σ. In some embodiments, in combination with the polymeric fibers of the present specification, the fibrous article may additionally comprise natural fibers or weaves derived from natural fibers, including rim, 139995.doc 201042117 wool and cotton fibers, or cellulose acetate fibers and related Fiber or a combination thereof. However, the present specification is generally directed to fibrous articles comprising polymeric fibers as described below. Polymeric Fibers The durable hydrophilic fibers can be prepared from a generally hydrophobic (e.g., thermoplastic or thermoset) polymeric resin that exhibits a water absorption time of >90 seconds. Suitable thermoplastic polymers may include commercial polymers such as poly(ethylene), polyethylene (high density, low density 'very low density), polypropylene, etc. (c〇mm〇dity polymer) such as polyester (for example including poly( Engineering plastics such as polyethylene terephthalate) and poly(butylene terephthalate)), & amine phthalates and polyamines (for example, including nylon); and blends of such materials And a mixture. In the aspect, the 'hydrophilic fibrous article comprises a substrate selected from the group consisting of extruded materials, dazzling materials, woven fabrics, non-woven fabrics, foams, and combinations thereof. The article comprises a coating. A polymeric fibrous substrate. The coating comprises a surface modified dioxon nanoparticle electrical component having a surface modifying agent on the surface of the nanoparticle and a coupling agent for coupling the surface modified nanoparticle to the polymeric fiber. Containing a surface modifying group as a hydrophilic surface becomes hydrophilic. Moreover, the body m exists such that the fiber table ", m is more octagonal and the 5 surface modifying group is covalently formed in an amount sufficient to form a single 曰 or less than a single layer. Lian Wen Wang does not wood particle surface. The surface of the surface of Weixi' surface s (that is, the Shixi smelting alcohol group) is not completely modified to allow the nanoparticle to associate with the ginseng. ^ by the unrepaired (tetra) alcohol surface group And base # coupling agent I39995.doc 201042117 In some embodiments, the fibers of the mat substrate may be modified with a suitable coupling agent to introduce reactive functional groups on at least a portion of the surface of certain fibers. Suitable coupling agents are described below. Described in detail in these embodiments, the surface modified cerium oxide nanoparticles can be associated with a reactive functional group introduced by the coupling agent. Examples of suitable reactive functional groups to which the coupling agent can be introduced can include amines. a base, a decyl group, an epoxy group, and a hydroxyl group or a combination thereof.
在一些貫知例中,偶合劑包含矽烷偶合劑。舉例而言, 矽烷偶合劑可具有下式: [(Y)c-R3]d-Si-(〇R4)b(R4)4 (b+d) 其中Y為可與預定基材(包括聚合纖維基材)之表面鍵结或 締合的官能基,且可例如選自有機官能基;r3為共價鍵或 二價或三㈣橋聯基® 4R4獨立地減或視情況在可利 用之位置處由氧、氮及’或硫原子取代的具有1至8個碳原 子之烷基、芳基或芳烷基;…或2,…至…紉或 2。在一些實施例中,b為3,c為1且…,且(b+d)s4。 式之基團可諸如藉由縮合、加成或置換反應等形成 /、6鍵而”基材表面鍵結或締合,或藉由離子鍵或凡得瓦 爾力與基材缔合。更具體而t,R3為共價鍵、或具有约i ^ 20個兔原子之二價或三價烴橋聯基團,包括伸烧基、伸 芳土及八、·且〇 ,視情況在主鏈中包括1至5個選自甴基 2 、-s〇2_及_nr2-(及其組合,諸如-C(O)-O-) (其中R3為氣或Ci_c道基)組成之群的部分。在另-實施例 :=為具有式 _(〇CH2CH2_)n(〇cH2CH(Ri))m_之聚(氣化 稀刀’其中η為至少5,m可為〇且較佳為至少丨,且_ 139995.doc 201042117 之莫耳比為至少2:1(較佳至少3:1),且烷基。 應瞭解,當式II之「c」為!時,則r3為共價鍵或二價煙橋 聯基團,且當「c」為2時,則R3為三價橋聯基團。R3較佳 為二價伸烷基且c為1 ^ R4較佳為Ci_C4烷基且1>為1至3。 在一些實施例中,Y為可選自胺基、環氧基(包括縮水甘 油基)、酸基、酯基、羥基及巯基的有機官能基γ1。較佳 之胺官能性矽烷偶合劑包括3_胺基丙基三f氧基矽烷及 N-3-(2-胺基乙基)-胺基丙基三甲氧基矽烷。適用之環氧官 能性矽烷偶合劑包括2-(3,4-環氧基環己基)乙基三乙氧基 矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、5,6_環氧 基己基三乙氧基矽烷、(3·縮水甘油氧基丙基)三乙氧基矽 烧及(3-縮水甘油氧基丙基)三甲氧基石夕烧)。 矽烷偶合劑可例如由常規技術製備,或其可從諸如 Gelest公司(美國賓西法尼亞州摩里維爾(Morrisville, Pa., USA))、Momentive Performance Materials公司(美國康涅 狄格州威爾頓(Wilton,Conn., USA))及 United Chemical Technologies公司(美國賓西法尼亞州荷斯鹹(H〇rsham, pa , 113八))等供應商處購得。可進一步參考£1> ?11^£1£^11^11,In some embodiments, the coupling agent comprises a decane coupling agent. For example, the decane coupling agent may have the formula: [(Y)c-R3]d-Si-(〇R4)b(R4)4 (b+d) wherein Y is compatible with a predetermined substrate (including polymeric fibers) The surface of the substrate) is bonded or associated with a functional group, and may, for example, be selected from an organofunctional group; r3 is a covalent bond or a divalent or tri(tetra) bridging group® 4R4 is independently reduced or, as the case may be, available An alkyl, aryl or aralkyl group having from 1 to 8 carbon atoms substituted by oxygen, nitrogen and 'or a sulfur atom; ... or 2, ... to... or 2. In some embodiments, b is 3, c is 1 and ..., and (b+d)s4. The group of the formula may be bonded or associated with the substrate by forming a /, 6 bond by condensation, addition or displacement reaction, or by association with the substrate by ionic bonding or van der Waals force. And t, R3 is a covalent bond, or a divalent or trivalent hydrocarbon bridging group having about i^20 rabbit atoms, including a stretching base, an exfoliating earth, and an octagonal and argon, optionally in the main chain Including 1 to 5 groups selected from the group consisting of thiol 2, -s〇2_, and _nr2- (and combinations thereof, such as -C(O)-O-) (wherein R3 is a gas or a Ci_c) In another embodiment: = is a poly (a gasification knife) having a formula of _(〇CH2CH2_)n(〇cH2CH(Ri))m_ wherein η is at least 5, m may be 〇 and preferably at least丨, and _ 139995.doc 201042117 has a molar ratio of at least 2:1 (preferably at least 3:1), and an alkyl group. It should be understood that when "c" of formula II is !, then r3 is a covalent bond. Or a divalent smoke bridging group, and when "c" is 2, then R3 is a trivalent bridging group. R3 is preferably a divalent alkylene group and c is 1 ^ R4 is preferably a Ci_C4 alkyl group and 1> is 1 to 3. In some embodiments, Y is selected from an amine group, an epoxy group (including a glycidyl group), The organic functional group γ1 of a group, an ester group, a hydroxyl group and a thiol group. Preferred amine functional decane coupling agents include 3-aminopropyltrimethoxysilane and N-3-(2-aminoethyl)-amine group Propyltrimethoxydecane. Suitable epoxy functional decane coupling agents include 2-(3,4-epoxycyclohexyl)ethyltriethoxydecane, 2-(3,4-epoxycyclohexyl) Ethyltrimethoxydecane, 5,6-epoxyhexyltriethoxydecane, (3·glycidoxypropyl)triethoxysulfonate and (3-glycidoxypropyl)trimethyl Oxygen stone burning). The decane coupling agent can be prepared, for example, by conventional techniques, or it can be from, for example, Gelest Corporation (Morrisville, Pa., USA), Momentive Performance Materials, Inc. (Wilton, CT, USA). Conn., USA)) and United Chemical Technologies (H〇rsham, Pa, 113 8) and other suppliers. Further reference to £1> ?11^£1£^11^11,
Silane Coupling Agents”,Plenum Press: New York, 1982, 第20頁’及頒予Van Ooij等人之美國專利第5,2〇4,219號、 頒予Stofko等人之美國專利第5,464,9〇〇號及頒予Bilkadii 美國專利第5,639,546號及歐洲專利申請案第0,372,756 A2 號。 在一些實施例中,可在基材上塗布除以上提及之矽烷偶 139995.doc 12· 201042117 合劑以外的偶合劑,以提供相容性增強之表面,以便於其 上塗布二氧化石夕奈米粒子。其他合適偶合劑之實例可包括 聚乙烯亞胺、分支聚乙烯亞胺、乙氧基化聚乙烯亞胺、乙 烯亞胺、乙稀亞胺寡聚物、正矽酸四乙酯、3_(三乙氧基矽 • ⑯基)丙基異氣酸醋、二伸乙基三胺或任何適用於選定基 • 材之任何該等偶合劑的相容性混合物。 可用作偶合劑之聚胺是—種聚胺類,稱為聚稀亞胺,諸 〇 如聚乙烯亞胺’其可以廣範圍分子量及不同分支度被利 用。聚乙稀亞胺包括具有不同分子量之水溶性聚胺的大家 族。通常已知,乙烯亞胺之聚合不產生完全包含具有線性 結構之單元的聚合物,但聚乙婦亞胺之分支度取決於聚合 期間的酸濃度及溫度。分支度可例如在12%與38%之間不 等。聚乙烯亞胺之式可以A、B或c單元之形式表示其 中: " A 為-r6_n(R5)2 單元,B 為 R5-N(R6-)2 單元,且 c 為 〇 (_r6)3N_單元’其中R5為氫且R6為-CH2CH2-基團。A單元: B單元:c單元之比率可為約1:〇 5:0 5至約1:2:1,但較佳約 1:1:1至約 1:2:1。 . 可利用此項技術中熟知之方法將其他基團接枝於聚乙烯 亞胺上’以改變塗層對基材之親和力或改變黏著性質正 如聚乙烯亞胺與氧化乙烯結構(氧化乙烯、縮水甘油)進行 的引入羥基之反應中。 聚乙烯亞胺之較佳分子量為約600至約80,000。聚己歸 亞胺之最佳分子量為約6〇〇至約25,000。 139995.doc -13- 201042117 聚胺偶合劑之其他實例可包括通常在分子中存在一級胺 基及/或二級胺基之組合且可具有允許從水性系統塗布之 足夠水溶性的以下胺:二伸乙基三胺、n-(2_胺基乙 基)-1,3-丙 二胺、33、一脸苴 \t m甘 ^一 fe基-N-曱基二丙基胺、三伸乙基 四胺、n,n,_雙(3_胺基丙基)_伸乙基二胺、n,n,_雙胺基 丙基)-1,3_丙二胺、五伸乙基六胺、,隊三氧雜_u3_十 二烷一胺及4,9-三氧雜-M2-十三烷二胺。 奈米粒子 該:奈米粒子為表面上具有表面改質基團之無機奈米粒 。適之無機奈米粒子包含二氧化⑦奈米粒子。二氧化 Π =通常以亞微米尺寸二氧化碎奈米粒子於水性溶 有機溶劑混合物中的分散液形式使用。二氧化石夕 均粒徑可為⑽奈米或_奈米以下,較佳3〇 奈米或3〇奈半{丁 、 更佳10奈米或1 〇奈米以下。平均粒 徑可大於約2奈米。平 十均粒 定。必要時,至少m /透射電子顯微術測 組合物中,t县較大二氧化石夕粒子可存在於塗層 ' 八不降低選定基材之親水性。夺米& + $ g 膠態分散液形式。 不水粒子可呈 在-些實施例中,表面改質奈米粒 液穩定性。在不為饰% 〗诙供改進之分散 抖暂w 又峋限制之情況下,認為表面改質可# 改質劑之性質及分子尺寸而定 ::了視 或靜電穩疋增加粒子之間的空間及/ 定聚集體。在兮装样. 在(形成杈大的不穩 較低的溶液pH值^兄下’表面改質奈米粒子之使用可與 夜爾協同作用,提供更穩定之分散調配物或擴 I39995.doc « 14- 201042117 大分散調配物穩定之pH值範圍。此可允許在接近中性之 pH水平下使用產品,從而可降低對使用者產生刺激或危害 的可能性。 此項技術中熟知且可自市面購得於水性介質中之無機二 氧化矽奈米粒子(溶膠)。於水或醇水溶液令之二氧化矽溶 膠可以諸如LUDOX(由美國特拉華州威爾明頓之杜邦公司 (E.I. du Pont de Nemours and Co., Inc., Wilmington, Del., USA)製造)、NYACOL(從馬薩諸塞州阿什蘭尼(Ashland, ΜΑ)之Nyacol公司購得)或NALCO(由美國伊利諾斯州内珀 維爾(Naperville, 111. USA)之Nalco Chemical公司製造)等商 標名稱購得。一種適用的二氧化矽溶膠為可以平均粒度為 5奈米、pH值為10.5且固體含量為15重量%之二氧化矽溶膠 形式購得的NALCO 23 26。其他可自市面購得之二氧化矽 奈米粒子包括可購自NALCO Chemical公司之「NALCO 1030™」、「NALCO 1034™」、「NALCO 1050™」、「NALCO 1115™」、「NALCO 2326™」、「NALCO 2327™」、「NALCO 1130TM」及「NALCO 2359TM」;可購自Remet公司(美國紐 約州尤蒂卡(Utica,NY, USA))之「Remasol SP30」;及可購 自杜邦公司之「LUDOX SM」。 亦可使用非水性二氧化矽溶膠(亦稱為二氧化矽有機溶 膠),其係液相為有機溶劑或水性有機溶劑之二氧化矽溶 膠分散液。在本發明之實踐中,二氧化矽溶膠經選擇以使 其液相與水性溶劑或水性有機溶劑相容。然而,已觀察 到,鈉穩定之二氧化矽奈米粒子應在用諸如乙醇等有機溶 139995.doc •15· 201042117 劑稀釋之前先進行酸化。酸化之前進行稀釋可能會產生不 良或不均勻之塗層。敍穩定之二氧化石夕奈米粒子通常可以 任何次序稀釋及酸化。 表面改質劑 多種方法可用於改質奈米粒子之表面,例如包括向夺米 粒子(例如粉末或膠態分散液形式)加人表面改質劑且使表 面改質劑與奈米粒子反應。其他適用之表面改質處理描述 於例如美國專利第2,801,185號⑴er)及美國專利第 4,522,958號(Das等人)中。表面改質基團可源自表面改質 劑。表面改質劑可由式Rs_rL_z示意性表示,其中rS為能 夠與二氧化矽粒子表面上的矽烷醇基團(亦即,基 團)連接之表面鍵結基團’ z表示不與系統(例如,基材^ 的其他組分反應之親水性基團,且rL表示有機連接基團或 鍵:表面改質劑之合適的表面鍵結基團RS可包括石夕院醇、 烧氧基石夕烧或氣石夕炫。在一些實施例中,親水性基團Z可 為非鹼性親水性基團,諸如酸基(包括羧酸基、磺酸基、 膦酸基、其鹽或其組合)、銨基或聚(氧化乙婦)基或經基。 該等表面改質劑之用量可使二氧化石夕奈米粒子之观至 100%的表面官能基(Si_〇H基.團)官能化。通常使二氧化矽 奈米粒子之至少嶋、7G%、議或9G%的表面官能化。藉 由實驗碟定官能基之數目,其中使大量奈米粒子與過量表 面改質劑反應以使所有可用之反應性位點皆經表面改質劑 官能化。然後可由結果計算出較低之官能化百分比。表面 改質劑之用量通常足以提供表面改質劑相對於無機奈米粒 139995.doc 16 201042117 子上之表面矽烷醇基團達兩倍之莫耳比。為在二氧化矽奈 米粒子上獲得較佳高濃度之表面改質劑,重要的係首先使 二氧化石夕奈米粒子表面改質,之後與塗層之其餘組分組 合。 - 在一些實施例中’表面改質劑具有下式: . [(Z)c-R7]d-Si-(OR8)b(R«)4.(b+d), 其中 Α Ζ為親水性基團; ❹ R7為共價鍵或視情況由至少一個氧原子取代且視情況 經-ΟΗ基取代的具有約1至20個碳原子之二價或三價烴 橋聯基團; R8獨立地為氫或視情況在可利用之位置處由氧、氮及/ 或硫原子取代的具有1至8個碳原子之烷基、芳基或芳烧 基; c為1或2,b為1至3且d為1或2且(b+d)$4。 0 在較佳實施例中’ Z為選自由羧酸基、磺酸基、膦睃基 及其鹽組成之群的親水性基團。適用之表面改質劑的實例 包括以下各物: - (H0)3SiCH2CH2CH2S03H, (H〇)3SiCH2CH2CH20CH2CH(0H)CH2S03H, NaOSi(OH)2CH2CH2CH2S03Na, Na0Si(0H)2CH2CH2CH20CH2CH(0H)CH2S03Na, Na0Si(0H)2CH2CH2C02Na,及"Ultra Co., Ltd. And U.S. Patent No. 5, 372, 756 A2 to Bilkadii and European Patent Application No. 0,372,756 A2. In some embodiments, a coupling agent other than the above-mentioned decane couple 139995.doc 12· 201042117 mixture may be coated on the substrate. To provide a surface with enhanced compatibility to facilitate coating of the cerium oxide nanoparticles. Examples of other suitable coupling agents may include polyethyleneimine, branched polyethyleneimine, ethoxylated polyethyleneimine, Ethyleneimine, ethyleneimine oligomer, tetraethyl ortho-decanoate, 3-(triethoxyphosphonium-16)propyl isophthalic acid vinegar, di-ethyltriamine or any suitable base A compatible mixture of any such coupling agents. Polyamines useful as coupling agents are polyamines, known as polyimines, such as polyethyleneimine, which can have a wide range of molecular weights and The degree of branching is utilized. Polyethyleneimine includes a large family of water-soluble polyamines of the same molecular weight. It is generally known that the polymerization of ethyleneimine does not produce a polymer that completely contains units having a linear structure, but the degree of branching of polyethylenimine depends on the acid concentration during polymerization and The degree of branching can vary, for example, between 12% and 38%. The formula of polyethyleneimine can be expressed in the form of units A, B or c where: " A is a -r6_n(R5)2 unit and B is R5 -N(R6-)2 unit, and c is 〇(_r6)3N_unit' wherein R5 is hydrogen and R6 is a -CH2CH2- group. Unit A: Unit B: Unit ratio of c unit can be about 1: 〇5 From 0 5 to about 1:2:1, but preferably from about 1:1:1 to about 1:2:1. Other groups can be grafted onto the polyethyleneimine by methods well known in the art. 'In order to change the affinity of the coating to the substrate or to change the adhesion properties, such as the reaction of the polyethyleneimine with the ethylene oxide structure (ethylene oxide, glycidol) to introduce a hydroxyl group. The preferred molecular weight of the polyethyleneimine is about 600 to Approximately 80,000. The optimum molecular weight of polycarbimine is from about 6 〇〇 to about 25,000. 139995.doc -13- 201042117 Others of polyamine coupling agents Examples may include the combination of a primary amine group and/or a secondary amine group typically present in the molecule and may have the following amines that allow sufficient water solubility from the aqueous system: di-ethyltriamine, n-(2-amino Ethyl)-1,3-propanediamine, 33, a face 苴\tm 甘^ a fe-based-N-mercaptodipropylamine, tri-extension ethyltetramine, n, n, _ double (3_ Aminopropyl)-extended ethyldiamine, n,n,_diaminopropyl)-1,3-propylenediamine, penta-ethylhexamine, group trioxa-u3-dodecane Monoamine and 4,9-trioxa-M2-tridecanediamine. Nanoparticles: Nanoparticles are inorganic nanoparticles with surface modifying groups on the surface. Suitable inorganic nanoparticles comprise 7 nm nanoparticles. Cerium dioxide = is usually used in the form of a dispersion of submicron sized titanium dioxide nanoparticles in an aqueous dissolved organic solvent mixture. The average particle diameter of the dioxide may be (10) nanometers or less, preferably 3 nanometers or 3 nanometers, preferably 10 nanometers or less. The average particle size can be greater than about 2 nanometers. Flat ten uniforms. If necessary, at least m/transmission electron microscopy of the composition, t-larger larger dioxide dioxide particles may be present in the coating 'eight without reducing the hydrophilicity of the selected substrate. Take the rice & + $g colloidal dispersion form. The non-aqueous particles may be in some embodiments, surface modified nanoparticle stability. In the case that it is not limited to the decoration, it is considered that the surface modification can be determined by the nature and molecular size of the modifier:: Space and / set aggregates. In the case of 兮 .. In the formation of a large unstable lower pH value ^ brother's surface modification of the use of nano particles can synergize with the night to provide a more stable dispersion of the formulation or expansion I39995.doc « 14- 201042117 Stable pH range for large dispersion formulations. This allows the product to be used at near neutral pH levels, thereby reducing the likelihood of irritation or hazard to the user. Inorganic cerium oxide nanoparticle (sol) commercially available in an aqueous medium. The cerium oxide sol can be used in water or an aqueous alcohol solution such as LUDOX (EI Du Pont, Wilmington, DE) Made by De Nemours and Co., Inc., Wilmington, Del., USA), NYACOL (available from Nyacol Corporation of Ashland, MA) or NALCO (by Naper, Illinois, USA) A trade name is available from Nalco Chemical Co., of Naperville, 111. USA. A suitable cerium oxide sol is a oxidizing agent having an average particle size of 5 nm, a pH of 10.5 and a solids content of 15% by weight.矽Sol NALCO 23 26 is commercially available. Other commercially available cerium oxide nanoparticles include "NALCO 1030TM", "NALCO 1034TM", "NALCO 1050TM", and "NALCO 1115" available from NALCO Chemical. TM", "NALCO 2326TM", "NALCO 2327TM", "NALCO 1130TM" and "NALCO 2359TM"; "Remasol SP30" available from Remet Corporation (Utica, NY, USA) And "LUDOX SM" available from DuPont. It is also possible to use a non-aqueous cerium oxide sol (also known as cerium oxide organosol) which is a cerium oxide sol dispersed in an organic solvent or an aqueous organic solvent. In the practice of the present invention, the cerium oxide sol is selected such that its liquid phase is compatible with an aqueous solvent or an aqueous organic solvent. However, it has been observed that sodium stabilized cerium oxide nanoparticles should be used, such as ethanol. Acidification 139995.doc •15· 201042117 The agent is acidified prior to dilution. Dilution prior to acidification may result in poor or uneven coating. Stabilized silica dioxide nanoparticles can usually be ordered in any order. Release and Acidification. Surface Modifiers A variety of methods can be used to modify the surface of nanoparticles, including, for example, adding surface modifiers to the rice particles (eg, in the form of powders or colloidal dispersions) and allowing surface modifiers to be used. The reaction of the rice particles. Other suitable surface modification treatments are described, for example, in U.S. Patent No. 2,801,185 (1) er) and U.S. Patent No. 4,522,958 (Das et al.). The surface modifying group can be derived from a surface modifying agent. The surface modifying agent can be schematically represented by the formula Rs_rL_z, wherein rS is a surface bonding group capable of being bonded to a stanol group (ie, a group) on the surface of the ceria particle, and the z represents a system (for example, The other component of the substrate ^ reacts with a hydrophilic group, and rL represents an organic linking group or a bond: a suitable surface bonding group RS of the surface modifying agent may include a stone sulphate, an alkoxy smelting or In some embodiments, the hydrophilic group Z can be a non-basic hydrophilic group, such as an acid group (including a carboxylic acid group, a sulfonic acid group, a phosphonic acid group, a salt thereof, or a combination thereof), Ammonium-based or poly(oxyethylene)-based or trans-base. The amount of the surface modifier can be used to make the surface of the SiO2 particles to 100% of the surface functional groups (Si_〇H group. Typically, at least 嶋, 7G%, or 9G% of the surface of the cerium oxide nanoparticles are functionalized. By experimenting with the number of functional groups, a large number of nanoparticles are reacted with an excess of surface modifying agent. All available reactive sites are functionalized with surface modifiers and can then be calculated from the results A lower percentage of functionalization. The amount of surface modifier is generally sufficient to provide a surface modification agent that is twice the molar ratio of the surface stanol group on the inorganic nanoparticle 139995.doc 16 201042117. A particularly high concentration of surface modifier is obtained on the cerium oxide nanoparticles, the important one being to first modify the surface of the cerium oxide nanoparticles and then combine with the remaining components of the coating. - In some embodiments The surface modifier has the following formula: . [(Z)c-R7]d-Si-(OR8)b(R«)4.(b+d), wherein Α is a hydrophilic group; ❹ R7 is a total a valence bond or a divalent or trivalent hydrocarbon bridging group having from about 1 to 20 carbon atoms, optionally substituted with at least one oxygen atom and optionally substituted with a fluorenyl group; R8 is independently hydrogen or optionally An alkyl, aryl or aryl group having 1 to 8 carbon atoms substituted by an oxygen, nitrogen and/or sulfur atom at the position; c is 1 or 2, b is 1 to 3 and d is 1 or 2 And (b+d)$4. 0 In a preferred embodiment 'Z is a hydrophilic group selected from the group consisting of a carboxylic acid group, a sulfonic acid group, a phosphonium group, and a salt thereof. Suitable surface modifiers Examples thereof include the following: - (H0) 3SiCH2CH2CH2S03H, (H〇) 3SiCH2CH2CH20CH2CH (0H) CH2S03H, NaOSi (OH) 2CH2CH2CH2S03Na, Na0Si (0H) 2CH2CH2CH20CH2CH (0H) CH2S03Na, Na0Si (0H) 2CH2CH2C02Na, and
Na0Si(0H)2CH2CH2P(0)(0H)20Na 139995.doc • 17· 201042117 以及其他已知化合物。磺酸酯基-有機矽烷化合物可根據 美國專利第4,33S,377號(Beck等人)中所見之程序製備。 在另貫細(例中,表面改質劑可包括例如2-[甲氧基(聚 氧化乙稀)丙基]三甲氧基石夕烧之親水性謎。 在另一實施例中,表面改質劑可包括例如N_(3_三乙氧 基石夕院基丙基)葡糖醢胺之糖石夕烧。 在-些實施例中,表面改質奈米粒子可進行乾燥且容易 地分散於塗層組合物之溶劑中。 液體載劑 該等塗層組合物包含液體載劑。在較佳實施例中,液體 載劑包含水。雖然塗層組合物不要求有機溶劑,但可含有 水溶性或水混溶性有機溶劑。組合物之總v〇c含量應小於 調配物總重量之約20 wt%’較佳小於約15 wt%,且更佳小 於約10 wt%。水溶性或水混溶性有機溶劑較佳為低分子量 醇,較佳具有小於約6之碳原子含量’包括丁醇、異丙 醇、乙醇及/或甲醇以及該等醇彼此間的混合物或該等醇 與無VOC之水溶性或水混溶性有機溶劑的混合物。使用少 量該等溶劑(用量符合現有美國EPA法規(例如參見EpA 4〇 C.F.R· 5 1·1〇〇⑴及連續案))有助於降低塗層調配物之表面 張力及改進該等調配物在疏水性表面上濕潤且鋪展之能 力。另外,醇溶劑尤其可藉由參與與烷氧基矽烷及/或矽 烷偶合劑之平衡縮合反應而賦予額外的儲存穩定性。 pH值 在塗布於纖維上之前,可用pKa(H2〇)<5、較佳小於 139995.doc -18- 201042117 2.5、最佳小於1的酸將表面改質奈米粒子之水性分散液酸 化至所欲pH水平。適用之酸包括有機酸與無機酸且可為例 如草酸、檸檬酸、苯甲酸、乙酸、甲酸、丙酸、苯磺酸、 H2S〇3、H3P〇4、CF3C02H、HC1、HBr、HI、HBr〇3、 hno3、HC104、H2S04、CH3S03H、CF3S03H、cf3c〇2h 及CH3OS〇2〇H。最佳的酸包括HC1、hno3、h2S04及 H3P〇4。在一些實施例中,希望提供有機酸與無機酸之混 合物。在一些實施例中,可使用包含ρκγ5(較佳<2 5,最 佳小於1)的酸與少量pKa>5的其他酸之酸混合物。已發現 利用PK仑5之較弱酸不能提供具有諸如可清潔性及/或持久 性等期望性質的均勻塗層。詳言之,包含較弱酸之塗層組 合物或鹼性塗層組合物通常在聚合基材之表面上形成液 珠。 在許多實施例中’塗層組合物通常含有足夠的酸以提供 小於5、較佳小於4、最佳小於3之pH值。 其他添加劑 、該等纖維可在塗層中進一步包含其他視情況存在之組 分。舉例而言,加入通常為界面活性劑之濕潤劑可能有 ^如本文中所使用之術語「界面活性劑」描述在同一分 子上包含親水性(極性)區及疏水性(非極性)區的分子其 尺寸足夠大以能減小塗層溶液之表面張力。當在較佳實施 例中水為液體載劑時’包括界面活性劑可能對在聚合纖維 上塗布偶合劑尤其有利。本發明之適用界面活性劑包括陰 離子型、陽離子型、非離子型或兩性界面活性劑。實例包 139995.doc •19· 201042117 括以下各物: 界面活性劑類型 ---- 界面活性劑名稱 產品名稱 來源 陰離子型 ^_ 十二烷基苯磺酸鈉 DS-10 Rhone-Poulenc 兩性 --- Ν-椰油醯-胺基丙酸 MIRATAINE AP-C Rhone-Poulenc 非離子型 月桂基二甲基氧化胺 RRODAMOX LO Rhone-Poulenc 非離+型 ------ PEG/PPG/PEG嵌段共聚 物 PLURONIC F38 BASF 非離子型 -— 有機聚石夕氧界面活性劑 ΒΥΚ-333 BYK 非離子型 ----- 有機聚石夕氧界面活性劑 Q2-5211 Dow-Coming 非離子型 —--- 含氟化合物界面活性劑 FC-4430 3M 非離子型 ---·, 含氟化合物界面活性劑 FC-4432 3M 非離子型 —— 聚氧化乙烯⑺月桂醚 AE07-24S Sasol (China) Chemical Co., Ltd. 非離子型 聚氧化乙烯(9)月桂醚 AE07-24S Sasol (China) Chemical Co., Ltd. 非離子型 聚氧化乙烯(18)月桂醚 AE07-24S Sasol (China) Chemical Co., Ltd. 陽離子型 二油酸三乙醇胺酯四級 銨鹽 PRAEPAGEN 4317 Clariant Chemicals (China) Ltd. 陽離子型 氯化二牛脂基二曱基銨 PRAEPAGEN 3345 Clariant Chemicals (China) Ltd. 陽離子型 氯化烷基二甲基节基銨 DODIGEN 226 Clariant Chemicals (China) Ltd. 139995.doc -20- 201042117Na0Si(0H)2CH2CH2P(0)(0H)20Na 139995.doc • 17· 201042117 and other known compounds. The sulfonate-organodecane compound can be prepared according to the procedure as seen in U.S. Patent No. 4,33,377 (Beck et al.). In another example, the surface modifying agent may include, for example, a hydrophilic mystery of 2-[methoxy(polyoxyethylene)propyl]trimethoxy-stone. In another embodiment, the surface modification The agent may include, for example, N_(3_triethoxy oxacillinyl) glucosamine, in some embodiments, the surface modified nanoparticles may be dried and easily dispersed in the coating. The solvent of the layer composition. Liquid carrier The coating composition comprises a liquid carrier. In a preferred embodiment, the liquid carrier comprises water. Although the coating composition does not require an organic solvent, it may contain water soluble or A water-miscible organic solvent. The total v〇c content of the composition should be less than about 20% by weight of the total weight of the formulation, preferably less than about 15% by weight, and more preferably less than about 10% by weight. Water-soluble or water-miscible organic The solvent is preferably a low molecular weight alcohol, preferably having a carbon atom content of less than about 6 'including butanol, isopropanol, ethanol and/or methanol and mixtures of such alcohols with each other or with no VOCs. Or a mixture of water-miscible organic solvents. Use a small amount of these solvents (in accordance with the amount There are US EPA regulations (see, for example, EpA 4〇CFR·5 1·1〇〇(1) and continuous cases) to help reduce the surface tension of coating formulations and to improve the wetting and spreading of such formulations on hydrophobic surfaces. In addition, the alcohol solvent can impart additional storage stability, inter alia, by participating in an equilibrium condensation reaction with an alkoxy decane and/or a decane coupling agent. The pH can be applied to the fiber before pKa(H2〇)< 5, preferably less than 139995.doc -18- 201042117 2.5, the acid of preferably less than 1 acidifies the aqueous dispersion of surface modified nano particles to the desired pH level. Suitable acids include organic and inorganic acids and For example, oxalic acid, citric acid, benzoic acid, acetic acid, formic acid, propionic acid, benzenesulfonic acid, H2S〇3, H3P〇4, CF3C02H, HC1, HBr, HI, HBr〇3, hno3, HC104, H2S04, CH3S03H, CF3S03H , cf3c 〇 2h and CH3OS 〇 2 〇 H. The most preferred acids include HCl, hno3, h2S04 and H3P 〇 4. In some embodiments, it may be desirable to provide a mixture of an organic acid and a mineral acid. In some embodiments, it may be used. Containing ρκγ5 (preferably < 2 5, optimally less than 1) A mixture of acid and other acid acids of a small amount of pKa > 5. It has been found that a weaker acid utilizing PK lun 5 does not provide a uniform coating with desirable properties such as cleanability and/or durability. In particular, it contains a weaker acid. The coating composition or alkaline coating composition typically forms a bead on the surface of the polymeric substrate. In many embodiments, the coating composition typically contains sufficient acid to provide less than 5, preferably less than 4, optimal. A pH of less than 3. Other additives, such fibers may further comprise other components as the case may be present in the coating. For example, the addition of a humectant, typically a surfactant, may have the term "surfactant" as used herein to describe a molecule comprising a hydrophilic (polar) region and a hydrophobic (non-polar) region on the same molecule. It is large enough to reduce the surface tension of the coating solution. When water is a liquid carrier in the preferred embodiment, the inclusion of a surfactant may be particularly advantageous for coating the coupling agent on the polymeric fibers. Suitable surfactants for use in the present invention include anionic, cationic, nonionic or amphoteric surfactants. Example package 139995.doc •19· 201042117 Includes the following: surfactant type---- surfactant name product name source anion type^_ sodium dodecylbenzene sulfonate DS-10 Rhone-Poulenc sex-- - Ν-cocoa-aminopropionic acid MIRATAINE AP-C Rhone-Poulenc Non-ionic lauryl dimethyl amine oxide RRODAMOX LO Rhone-Poulenc non-isolated type ------ PEG/PPG/PEG block Copolymer PLURONIC F38 BASF Non-ionic - Organic Polyoxic Oxygen Surfactant ΒΥΚ-333 BYK Non-ionic----- Organic Poly-Oxygen Surfactant Q2-5211 Dow-Coming Non-ionic--- - Fluorochemical surfactant FC-4430 3M Nonionic---,, Fluorine-containing surfactant FC-4432 3M Non-ionic - Polyethylene oxide (7) Lauryl ether AE07-24S Sasol (China) Chemical Co. , Ltd. Nonionic Polyoxyethylene (9) Lauryl Ether AE07-24S Sasol (China) Chemical Co., Ltd. Nonionic Polyoxyethylene (18) Lauryl Ether AE07-24S Sasol (China) Chemical Co., Ltd . Cationic Dioleate Triethanolamine Tetra-Ammonium Salt PRAEPAGEN 4317 Clariant Chemical s (China) Ltd. Cationic chlorinated ditallow decyl ammonium PRAEPAGEN 3345 Clariant Chemicals (China) Ltd. Cationic chlorinated alkyl dimethyl sulphate DODIGEN 226 Clariant Chemicals (China) Ltd. 139995.doc -20- 201042117
Ο 外甸活性劑類型 及類別 界面活性劑名稱 產品名稱 來源 陰離子型 ^基琥雜酸鹽 磺基琥拍酸鈉之 二辛酯 AEROSOL OT Cytec Industries 陰離子型 嗜基琥珀酸鹽 烷基苯磺酸 (C10-C16) POLYSTEP A-13 Stepan Company 燒基苯磺酸鹽及 硫酸鹽 ~7ΓΖ—--~~~__ 支鏈烷基(C12) 苯磺酸鈉 POLYSTEP A-16 Stepan Company 1¾離子型 燒基笨續酸鹽及 硫酸鹽 —— 十二烷基苯磺酸 納 RHODOCAL DS-10 Rhone-Poulenc 陰離子型 直鏈或支鏈脂族 硫酸鹽之聚乙氧 基化衍生物 聚乙氧基化烧基 (C12)醚硫酸銨 鹽 STEOL CA-460 Stepan Company 陰離子型 直鏈或支鏈脂族 硫酸鹽及續酸鹽 脂族硫酸鹽 HOSTASTAT HS-1 Hoechst Celanese Corp. 陰離子型 烷基苯續酸鹽及 硫酸鹽 直鏈烷基(C12) 苯續酸納 POLYSTEP A-15 Stepan Company 陰離子型 烷基羧酸鹽 硬脂酸鈉 Witco 兩性 烷基羧酸鹽 Ν-椰油醯-胺基 丙酸 MIRATAINE AP-C Rhone-Poulenc 陰離子型 烧基填酸單S旨或 二酯 乙氧基化十二醇 鱗酸S旨鈉鹽 RRODAFAC MC-470 Rhone-Poulenc 非離子型 聚乙乳基化烧基 醇 聚氧化乙烯(23) 月桂醚 BRIJ35 ICI Americas Inc. 139995.doc •21 · 201042117 非離子型 聚乙氧基化烷基 醇 聚氧化乙烯(4) 月桂醚 BRIJ30 ICI Americas Inc. 非離子型 聚乙氧基化烧基 醇 聚氧化乙烯(7) 月桂鍵 AE07-24S Sasol (China) Chemical Co., Ltd. 非離子型 聚乙氧基化烷基 醇 聚氧化乙烯(9) 月桂醚 AE09-24S Sasol (China) Chemical Co., Ltd. 非離子型 聚乙氧基化烧基 醇 聚氧化乙烯(18) 月桂鍵 AE018-24S Sasol (China) Chemical Co., Ltd. 非離子型 聚氧化乙烯與聚 氧化丙烯之嵌段 共聚物. 氧化乙烯與氧化 丙烯之嵌段共聚 物 TETRONIC 1502 BASF Corp. 非離子型 聚氧化乙烯與聚 氧化丙稀之嵌段 共聚物 PEG-PPG-PEG 嵌段共聚物 PLUROMC F38 BASF Corp. 非離子型 聚氧化乙烯與聚 氧化丙烯之嵌段 共聚物 PEG-PPG-PEG 嵌段共聚物 TETRONIC 908 BASF Corp. 非離子型 氧化胺 月桂基二甲基氧 化胺 RHODAMOX LO Rhone-Poulenc 非離子型 聚乙氧基化烷基 醇 乙氧基化三曱基 壬醇 TERGITOL TMN-6 Union Carbide Chemical & Plastics Co. 右使用界面活性劑,則在本說明書之塗層組合物中的界 面活性劑濃度較佳為塗層組合物之至少〇丨重量%(wt%), 更佳至少0.4 wt%且甚至更佳至少1 wt%。若使用界面活性 139995.doc •22· 201042117 劑,則界面活性劑之濃度較佳不超過塗層組合物之ι〇 更佳不超過塗層組合物之5 wt%e中請者已發現尤 其適用之界面活性齊1包括聚石夕1非離子型界面活性劑。較 佳之界面活性劑為Q2-5211,係一種可獲自密歇根州米德 " 蘭(Mldland,MI)之D0W Corning Company的非離子型聚石夕 . 氧一醇共聚物界面活性劑。 已觀察到,雖然包括界面活性劑以及偶合劑可賦予本說 ❹ 日月書之聚合纖維以-定水平的親水性,但如實例中對照2 中所觀察’界面活性劑所引起的親水性可能經受不住水洗 處理。反而,首先用偶合劑塗布聚合纖維、接著用表面改 質二氧化矽奈米粒子塗布聚合纖維,產生更持久的親水 性。 必要時,表面改質二氧化矽奈米粒子塗層混合物可視情 況包含奈米粒子分散其中之黏合劑。視情況存在之黏合劑 勺貫例為正梦g夂四乙g曰(tetraethyl〇rth〇Sj丨jcate,TEOS), 〇 正矽酸四乙醋與本說明書之持久親水塗層相容(參見實例 5)。 塗布方法 在塗覆塗層之前可進行基材之表面準備。塗層的效能可 顯著受適當黏著在基材材料上之能力所影響。表面污染 物油、油知及氧化物的存在會在物理上削弱且降低塗層 在基材上的黏著性。可表面處理或清潔基材以改進塗層在 基材上的黏著性。 在本案之一實施例中,可表面處理地墊基材。表面處理 139995.doc •23· 201042117 之方法包括真空沈積、 漿、臭氧及^ 電笨雷射、化學、熱、火焰、電 偶人南時ί合。在準備非極性纖維以接受本說明書之 偶:劑:可能必需進行-或多種該等表面處理。 生的親水性1本說明書包括利用包含以下步驟之方法產 至少部分乾燥.首先用偶合劑塗布聚合纖維’較佳 太乙’ σ劑’且接著用親水性表面改質二氧化矽 不…卡拉子之水性分散液塗布聚合纖維。 塗布方法通常包括用π旦 纖維,接著用過旦之: 劑溶液塗布物品之聚合 汽唯:改質二氧切奈米粒子溶液塗布 :二纖、准’包括視情況存在之加熱、乾燥及/或 驟。雖然已發現可能需要至少約0〜之表面改質二氧 W子來實現本說明書的持久親水性,但希望藉由 ,I過量之偶合劑與表面改質二氧切奈米粒子提供更 尚之塗布水平。 在-些實施例中’塗布方法可包含塗覆塗層材料,且接 者使塗層在周圍溫度下風乾。在其他實施例中塗布方法 可包含加熱以方便地加速塗布過程。在一些實施例中,塗 布方法可包含將塗層材料塗覆至基材上,且接著在溫度處 於90C至㈣㈣環境中加熱基材。加熱溫度較佳 經選擇以不引起基材降解。在不存在加熱的情況下,典型 之乾燥時間為約20_24小時;若在9旳至12〇。。之範圍内加 熱經塗布之基材,則乾燥時間可縮短至約ι小時或甚至約 3 0分鐘。 在一些實施例中,在基材上塗布二氧化石夕奈米粒子之方 139995.doc -24- 201042117 法可進步包含在乾燥之後洗去過量塗層材料的沖洗步 驟。在較佳實施例中,沖洗液體為水。 本揭不案之塗層可藉由各種塗布技術塗覆於選定之基材 上,該等技術包括浸塗、噴塗、發泡塗布、輥塗、轧輥 -盒、撓性軋輥塗、拍塗(pad c〇ating)、覆塗(fl〇〇d c〇ating) 及此項技術中熟知之其他塗布技術。 耐水洗性測試 0 對一些經塗布之纖維而言,在多次水洗循環後保持親水Ο Waidian active agent type and class of surfactant name product name source anion type succinyl sulfosulfate sodium octyl AEROSOL OT Cytec Industries anionic succinate succinyl sulfonate ( C10-C16) POLYSTEP A-13 Stepan Company Benzobenzenesulfonate and Sulfate ~7ΓΖ—~~~~__ Branched Alkyl (C12) Sodium Benzene Sulfonate POLYSTEP A-16 Stepan Company 13⁄4 Ion Based Studate and Sulfate - Dodecylbenzenesulfonate RHODOCAL DS-10 Rhone-Poulenc Anionic linear or branched aliphatic sulfate polyethoxylated derivative polyethoxylated alkyl (C12) Ammonium Sulfate Sulfate STEOL CA-460 Stepan Company Anionic Linear or Branched Aliphatic Sulfate and Sustained Salts Fatty Sulfate HOSTASTAT HS-1 Hoechst Celanese Corp. Anionic Alkyl Benzate and Sulfuric Acid Salt linear alkyl (C12) benzoic acid sodium POLYSTEP A-15 Stepan Company Anionic alkyl carboxylate sodium stearate Witco amphoteric alkyl carboxylate Ν-coco quinone-aminopropionic acid MIRATAINE AP-C Rhone-Poulenc Anionic Burning Acid Filling S Or diester ethoxylated dodecanol sulphate S sodium salt RRODAFAC MC-470 Rhone-Poulenc nonionic polyethylidene succinyl alcohol polyoxyethylene (23) lauryl ether BRIJ35 ICI Americas Inc. 139995.doc •21 · 201042117 Non-ionic polyethoxylated alkyl alcohol polyoxyethylene (4) Lauryl ether BRIJ30 ICI Americas Inc. Non-ionic polyethoxylated alkyl alcohol polyethylene oxide (7) Laurel key AE07-24S Sasol (China) Chemical Co., Ltd. Nonionic Polyethoxylated Alkyl Alcohol Polyoxyethylene (9) Lauryl Ether AE09-24S Sasol (China) Chemical Co., Ltd. Nonionic Polyethoxylated Alkyl alcohol polyoxyethylene (18) Laurel bond AE018-24S Sasol (China) Chemical Co., Ltd. Block copolymer of nonionic polyethylene oxide and polypropylene oxide. Block copolymer of ethylene oxide and propylene oxide TETRONIC 1502 BASF Corp. Block copolymer of nonionic polyethylene oxide and polyoxypropylene PEG-PPG-PEG block copolymer PLUROMC F38 BASF Corp. Block copolymer of nonionic polyethylene oxide and polypropylene oxide PEG-PPG-PEG block copolymer TETRONIC 908 BASF Corp. Nonionic amine oxide lauryl dimethyl amine oxide RHODAMOX LO Rhone-Poulenc Nonionic polyethoxylated alkyl alcohol ethoxylated triterpene sterol TERGITOL TMN-6 Union Carbide Chemical & Plastics Co. Right using a surfactant, the surfactant concentration in the coating composition of the present specification is preferably at least 〇丨 wt% (wt%), more preferably at least 0.4 wt%, and even at least 0.4 wt% of the coating composition. More preferably at least 1 wt%. If the interface activity 139995.doc •22· 201042117 is used, the concentration of the surfactant preferably does not exceed 涂层 of the coating composition, and does not exceed 5 wt% of the coating composition. The interface activity 1 includes a polysulfide 1 nonionic surfactant. A preferred surfactant is Q2-5211, a nonionic polyoxo-copolymer copolymer surfactant available from D0W Corning Company of Mdland, MI. It has been observed that although surfactants and coupling agents are included to impart a certain level of hydrophilicity to the polymeric fibers of the Japanese, the hydrophilicity of the surfactants as observed in Control 2 in the examples may be observed. Can not withstand the washing process. Instead, the polymeric fibers are first coated with a coupling agent, followed by coating the polymeric fibers with surface modified cerium oxide nanoparticles to produce a more durable hydrophilicity. If necessary, the surface-modified cerium oxide nanoparticle coating mixture may optionally contain a binder in which the nanoparticles are dispersed. Depending on the case, the adhesive solution is tetramethyl 〇rth〇Sj丨jcate (TEOS), which is compatible with the permanent hydrophilic coating of this specification (see examples). 5). Coating Method Surface preparation of the substrate can be performed prior to coating. The effectiveness of the coating can be significantly affected by the ability to properly adhere to the substrate material. Surface contamination The presence of oils, oils and oxides physically weakens and reduces the adhesion of the coating to the substrate. The substrate can be surface treated or cleaned to improve the adhesion of the coating to the substrate. In one embodiment of the present invention, the mat substrate can be surface treated. Surface treatment 139995.doc •23· 201042117 Methods include vacuum deposition, pulp, ozone and electro-acoustic lasers, chemistry, heat, flame, and electricity. In preparing non-polar fibers to accept this specification: Agents: It may be necessary to perform - or a plurality of such surface treatments. Raw Hydrophilic 1 This specification includes at least partial drying using a method comprising the steps of first coating a polymeric fiber 'preferably Tai' stagrant' with a coupling agent and then modifying the cerium oxide with a hydrophilic surface. The aqueous dispersion is coated with a polymeric fiber. The coating method generally comprises the use of π-denier fibers, followed by the use of the agent solution to coat the articles of the polymerization vapor: the modified dioxon nanoparticle solution coating: two fibers, quasi-including heating, drying and/or depending on the situation Or sudden. Although it has been found that at least about 0 to the surface-modified dioxins may be required to achieve the long-lasting hydrophilicity of the present specification, it is desirable to provide a more coating by the use of an excess of the coupling agent and the surface-modified dioxonide particles. Level. In some embodiments, the coating method can comprise applying a coating material and the coating is allowed to air dry at ambient temperature. In other embodiments the coating method may include heating to conveniently accelerate the coating process. In some embodiments, the coating method can include applying a coating material to the substrate and then heating the substrate in a temperature range of 90C to (4) (d). The heating temperature is preferably selected so as not to cause degradation of the substrate. In the absence of heat, a typical drying time is about 20-24 hours; if it is between 9 and 12 inches. . By heating the coated substrate within the range, the drying time can be shortened to about ι hours or even about 30 minutes. In some embodiments, the coating of the cerium dioxide nanoparticles on the substrate 139995.doc -24 - 201042117 may be followed by a rinsing step comprising washing away excess coating material after drying. In a preferred embodiment, the rinsing liquid is water. The coating of the present invention can be applied to selected substrates by various coating techniques, including dip coating, spray coating, foam coating, roll coating, roll-box, flexible roll coating, and coating. (pad c〇ating), overcoating (fl〇〇dc〇ating) and other coating techniques well known in the art. Washability test 0 For some coated fibers, remain hydrophilic after multiple wash cycles
特性可能很重要。吾人使用水洗測試(下文所述)評估織維 上之持久親水塗層。吾人在測試模型中使用Whirlp〇〇l 1U 頂裝式洗衣機執行測試方法。認為本測試方法可應用於其 他型號之洗衣機。 以下貫例中更詳細描述本揭示案之塗層組合物及經塗布 物品,該等實例打算僅作為說明,因為對熟習此項技街者 而言’將顯而易見在本發明範疇内的許多修改及變化。除 〇 非另作說明,否則以下實例中所報導的所有份數、百分比 及比率均以重量計,且實例中所使用的所有試劑均得自或 可購自下文所述之化學品供應商,或可由常規技術合成。 . 實例 材料 一氧化砂奈米粒子分散液,可以Nalco 2326™(平均粒度 為5 nm)及Nalco 2327谓(20 nm)獲自伊利諾斯州内珀維爾之 Nalco Chemical Company 〇 Z-6020 : N-(2-胺基乙基)-3-胺基丙基三甲氧基石夕院,可 139995.doc -25- 201042117 獲自密歇根州米德蘭之Dow Corning Company。 KH5 50 : 3-胺基丙基三乙氧基石夕炫,可獲自中國杭州之 浙江化工科技集團(Zhejiang Chem-Tech Group Co., Ltd” Hangzhou, China) °Features may be important. We used a water wash test (described below) to evaluate the durable hydrophilic coating on the weave. We used the Whirlp〇〇l 1U top-loading washing machine to perform the test method in the test model. This test method is considered to be applicable to other models of washing machines. The coating compositions and coated articles of the present disclosure are described in more detail in the following examples, which are intended to be illustrative only, as many modifications and variations within the scope of the invention will be apparent to those skilled in the art. Variety. Unless otherwise stated, all parts, percentages, and ratios reported in the examples below are by weight, and all reagents used in the examples are obtained or available from the chemical suppliers described below. Or can be synthesized by conventional techniques. Example material Sodium oxide nanoparticle dispersion, available from Nalco 2326TM (average particle size 5 nm) and Nalco 2327 (20 nm) from Nalco Chemical Company 内Z-6020: N Naperville, Ill. -(2-Aminoethyl)-3-aminopropyltrimethoxy sylvestre, 139995.doc -25- 201042117 available from Dow Corning Company of Midland, Michigan. KH5 50 : 3-Aminopropyltriethoxy Shi Xi Xuan, available from Zhejiang Chem-Tech Group Co., Ltd. Hangzhou, China °
Nomad™ 6000地墊:耐論纖維地墊,可獲自中國上海之 3M(中國)。 Q2-5211 :超濕潤劑:非離子型聚矽氧二醇共聚物界面 活性劑’可獲自密歇根州米德蘭之D〇w Corning Company。 聚乙烯亞胺(50%於水中)、聚乙烯亞胺(8〇%乙氧基化, 30%於水中)、聚乙烯亞胺(分支,Mn i〇〇〇〇(GPS)、Mw 25000(LS))及乙烯亞胺寡聚物混合物(黏度為2〇〇,〇〇〇 cps) 可獲自美國密蘇里州63 103聖路易斯布魯斯街3050號(3〇5〇NomadTM 6000 Mat: Resistant to the fiber mat, available from 3M (China), Shanghai, China. Q2-5211: Super Wetter: Nonionic Polyoxodiol Copolymer Interface Active Agents are available from D〇w Corning Company of Midland, Michigan. Polyethylenimine (50% in water), polyethyleneimine (8% ethoxylated, 30% in water), polyethyleneimine (branches, Mn i〇〇〇〇 (GPS), Mw 25000 ( LS)) and ethyleneimine oligomer mixture (viscosity 2〇〇, 〇〇〇cps) available from 3050 St. Louis Bruce Street, Missouri, USA (3〇5〇)
Spruce Street,St. Louis,MO 63103 USA)之 Sigma-Spruce Street, St. Louis, MO 63103 USA) Sigma-
Aldrich。 TEOS :正矽酸四乙酯,可獲自美國密蘇里州631〇3聖路 易斯布魯斯街3050號之Sigma-Aldrich。 測試樣品 除非另作說明,否則指定類型之地墊的測試樣品切割成 尺寸為5 cm><5 cm之正方形。 水洗測試 使經塗布之測試樣品在標準頂裝式家用洗衣機 (Whirlpo〇i m)中經受重複水洗測試。將樣品及壓栽負荷 (約2S0公克/公尺之未整理平布織物之9〇χ9〇 cm折邊布匹^ 139995.doc -26- 201042117 全棉或50/50棉/聚酯)置於洗衣機中,產生18士〇 2 kg(4±〇 5 磅)之總重量,其中壓載重量負荷不少於14 kg(3磅)。加入 液體清潔劑(75 g 3M地毯防汙濃縮香波(s〇n Retarding Carpet Shampoo concentrate),購自明尼蘇達州聖保羅3M 公司)’且向洗衣機注水達到高水位標記處,水溫為 41±3C度。以「標準」洗滌及脫水循環洗滌樣品45分鐘, 共5次洗滌循環,且接著在4(rc下在強制通風循環烘箱中 乾燥測試樣品隔夜。測試者可視情況改變洗滌循環之次數 以增加對塗層持久性的挑戰。 水滴吸收測試 藉由從滴官向測試樣品之表面施加〇 2 mL之去離子水水 滴且記錄水滴完全吸收(根據目測判斷)所需之時間來執行 水滴吸收測試。除非另作說明,否則值為測試物品表面上 不同位置處的三次試驗之平均值。若水滴吸收時間大於i 分鐘,則終止測試且記錄吸收時間為>丨分鐘。 對照1 在水滴吸收測試中測試N〇mad 6〇〇〇地墊之未處理樣品(5 cmx5 cm)。結果展示於表1中。 對照2 藉由向N-(2-胺基乙基)_3_胺基丙基三甲氧基矽烷之攪拌 樣品(2 g)中加入97.5 g去離子水,接著加入q2_5211界面活 性劑(0.5 g)製備偶合劑溶液。用偶合劑溶液塗布N〇mad 6000地墊樣品(5 cmx5 cm)且乾燥。重複水洗循環後水滴吸 收測試之結果展示於表1中。 139995.doc •27- 201042117 製備實例1(表面改質奈米粒子,平均粒度為5 nm) 藉由向5 nm二氧化矽奈米粒子(Nalco 2326,33.3 g, 15°/。含固量)之攪拌分散液中加入於3〇 g去離子水中的2_羥 基-3-[3-(三羥基矽烷基)丙氧基]丙烷-丨_磺酸(36 7 g, 9.07°/。含固量)製備表面改質之二氧.化矽奈米粒子分散液, 且在室溫下1小時後,獲得透明溶液(pH =丨.78及矽烷覆蓋 率為100%)。 製備實例2(表面改質奈米粒子,平均粒度為2〇 nm) 藉由向40.6 g水中加入2〇 nm二氧化矽奈米粒子(Nalco 2327 ’ 6·25 g,40 wt〇/〇含固量),接著在攪拌下加入2_羥 基-3-[3-(二羥基矽烷基)丙氧基]丙烷_丨_磺酸(3 13 g),且接 著在80 C下加熱4小時製備表面改質之二氧化矽奈米粒子 分散液。 製備實例3(表面改質奈米粒子+ teos) 向42.5 g H20中加入33.3 g Nalco 2326二氧化矽奈米粒子 分散液,接著加入2-羥基_3_[3_(三羥基矽烷基)丙氧基]丙 烷-1-磺酸(24.2 g),且在8〇t下加熱混合物4小時,接著冷 且接著攪拌直至TEOS完全 ’平均粒度為5 nm,具有偶合 卻至室溫且加入0.56 g TEOis, 谷解’付到親水性塗層溶液。 實例1(表面改質奈米粒子,平 劑)Aldrich. TEOS: Tetraethyl orthosilicate, available from Sigma-Aldrich, 3050 St. Louis Bruce Street, 631〇3, Missouri, USA. Test Samples Test samples of the specified type of floor mat were cut into squares of size 5 cm><5 cm unless otherwise stated. Water Wash Test The coated test sample was subjected to a repeated water wash test in a standard top-mounted household washing machine (Whirlpo〇i m). Place the sample and the crushing load (9 〇χ 9 〇 cm hem cloth 139995.doc -26- 201042117 cotton or 50/50 cotton/polyester) of the unfinished plain fabric of 2S0 g/m2 in the washing machine The total weight of 18 g〇 2 kg (4 ± 〇 5 lb) is generated, and the ballast weight load is not less than 14 kg (3 lbs). A liquid detergent (75 g 3M Restained Respiratory Concentrated Shampoo concentrate, purchased from 3M Company, St. Paul, Minnesota) was added and water was injected into the washing machine to a high water mark at a water temperature of 41 ± 3 C. The samples were washed in a "standard" wash and dehydration cycle for 45 minutes for a total of 5 wash cycles, and then the test samples were dried overnight in a forced air circulation oven at 4 (rc). The tester may change the number of wash cycles to increase the number of wash cycles. Layer Persistence Challenge The water droplet absorption test performs a water droplet absorption test by applying 〇 2 mL of deionized water droplets from the drip to the surface of the test sample and recording the time required for the water droplets to completely absorb (according to visual judgment). For example, the value is the average of three tests at different positions on the surface of the test article. If the water absorption time is greater than i minutes, the test is terminated and the absorption time is recorded as >丨 minutes. Control 1 Test N in the water absorption test未 mad 6 〇〇〇 ground untreated sample (5 cm x 5 cm). The results are shown in Table 1. Control 2 by N-(2-aminoethyl)_3_aminopropyltrimethoxydecane The stirred sample (2 g) was added with 97.5 g of deionized water, followed by the addition of q2_5211 surfactant (0.5 g) to prepare a coupler solution. The N〇mad 6000 floor mat sample was coated with the coupler solution (5 c Mx5 cm) and dry. The results of the water absorption test after repeating the water wash cycle are shown in Table 1. 139995.doc •27- 201042117 Preparation Example 1 (surface modified nanoparticle with an average particle size of 5 nm) by 5 nm 2-hydroxy-3-[3-(trihydroxydecylalkyl) added to 3〇g deionized water in a stirred dispersion of cerium oxide nanoparticles (Nalco 2326, 33.3 g, 15°/solids) Propyloxypropane-indole-sulfonic acid (36 7 g, 9.07 ° / solid content) to prepare a surface-modified dioxin-deuterated nanoparticle dispersion, and obtained transparent after 1 hour at room temperature Solution (pH = 丨.78 and decane coverage: 100%). Preparation Example 2 (surface modified nanoparticles, average particle size 2 〇 nm) by adding 2 〇 nm cerium oxide nanoparticles to 40.6 g of water (Nalco 2327 '6·25 g, 40 wt〇/〇 solids), followed by the addition of 2-hydroxy-3-[3-(dihydroxydecyl)propoxy]propane_丨-sulfonic acid with stirring ( 3 13 g), and then heated at 80 C for 4 hours to prepare a surface-modified cerium oxide nanoparticle dispersion. Preparation Example 3 (surface modified nanoparticle + teos) Add to 42.5 g H20 33.3 g Nalco 2326 cerium oxide nanoparticle dispersion, followed by 2-hydroxy_3_[3 hydroxy(trihydroxydecyl)propoxy]propane-1-sulfonic acid (24.2 g), and heated at 8 〇t The mixture was allowed to cool for 4 hours, followed by cooling and then stirring until the TEOS was completely 'average particle size 5 nm, with coupling but to room temperature and 0.56 g of TEOis was added, and the solution was added to the hydrophilic coating solution. Example 1 (surface modified nanoparticle, flat agent)
性劑(0.5 g)製備偶合劑溶液。 在札染機上在3 kg壓力下用 139995.doc -28- 201042117 偶合劑溶液塗布Nomad 6000地墊樣品(5 cmx5 cm),接著 使其在室溫下風乾24小時。接著在軋染機上在3 kg壓力下 用製備實例1之表面改質二氧化矽奈米粒子分散液塗布地 墊樣品,接著在9〇t下加熱1小時,且接著使經塗布之地 墊冷卻回到周圍溫度。在根據水洗測試執行之重複水洗循 . 環後所進行的水滴吸收測試之結果展示於表丨中。 實例2(表面改質奈米粒子,平均粒度為2〇 nm,具有偶合 劑) ❹ 本實例基本上使用實例丨之程序進行,其中例外為使用 製備實例2之表面改質二氧化矽奈米粒子分散液(2〇肺二 氧化矽奈米粒子)。在根據水洗測試執行之重複水洗循環 後所進行的水滴吸收測試之結果展示於表1中。 實例3(表面改質奈米粒子,平均粒度為5 nm,具有偶合 劑,無界面活性劑) 藉由向3-胺基丙基三乙氧基矽烷之樣品(5 g)中加入95 g ❹ 乙醇製備偶合劑溶液。用偶合劑溶液噴塗Nomad 6000地墊 樣品(5 cmX5 cm) ’接著在90°C下加熱!小時。接著用製備 實例1之表面改質二氧化矽奈米粒子分散液喷塗地墊樣 品’接著在9〇°C下加熱1小時,且接著使經塗布之地墊冷 卻回到周圍溫度。在根據水洗測試執行之重複水洗循環後 所進行的水滴吸收測試之結果展示於表1中。 實例4(與實例1類似,但使用PET纖維) 藉由向N-(2-胺基乙基)-3-胺基丙基三曱氧基石夕烧之境拌 樣品(2 g)中加入97.5 g去離子水、接著加入Q2-5211界面活 139995.doc •29· 201042117 性劑(0.5 g)製備偶合劑溶液。將pET纖維(丨5d pET纖維, 纖維長度為51 mm,購自德國新明斯特(Neumuenster,The agent (0.5 g) was used to prepare a coupler solution. A Nomad 6000 floor mat sample (5 cm x 5 cm) was coated on a dyeing machine under a pressure of 3 kg with a 139995.doc -28- 201042117 coupler solution, followed by air drying at room temperature for 24 hours. The mat sample was then coated on the pad dyeing machine with a surface modified cerium oxide nanoparticle dispersion of Preparation Example 1 under a pressure of 3 kg, followed by heating at 9 Torr for 1 hour, and then applying the coated mat. Cool back to ambient temperature. The results of the water droplet absorption test performed after the repeated water washing according to the water washing test are shown in the table. Example 2 (surface modified nanoparticle, average particle size 2 〇 nm, with coupling agent) ❹ This example was basically carried out using the procedure of Example , except that the surface modified cerium oxide nanoparticle of Preparation Example 2 was used. Dispersion (2 sputum lung dioxide nanoparticles). The results of the water drop absorption test performed after the repeated water washing cycle performed according to the water washing test are shown in Table 1. Example 3 (surface modified nanoparticle, average particle size 5 nm with coupling agent, no surfactant) by adding 95 g hydrazine to a sample of 3-aminopropyltriethoxydecane (5 g) A coupler solution was prepared from ethanol. Spray the Nomad 6000 floor mat sample (5 cm x 5 cm) with a coupling agent solution and heat at 90 °C! hour. Next, the floor mat sample was sprayed with the surface-modified cerium oxide nanoparticle dispersion of Preparation Example 1 and then heated at 9 ° C for 1 hour, and then the coated mat was cooled to return to the ambient temperature. The results of the water drop absorption test performed after the repeated water washing cycle performed according to the water washing test are shown in Table 1. Example 4 (similar to Example 1, but using PET fibers) by adding 97.5 to the sample (2 g) of N-(2-aminoethyl)-3-aminopropyltrimethoxylate g Deionized water, followed by addition of Q2-5211 interface 139995.doc • 29· 201042117 agent (0.5 g) to prepare a coupling agent solution. pET fiber (丨5d pET fiber, fiber length 51 mm, purchased from Neumuenster, Germany)
Germany)之 Nexis Faserwerke GmbH & c〇)之非織網樣品浸 入偶合劑溶液中,接著藉由使樣品滴水除去過量溶液,且 接著在90°C下加熱樣品30分鐘;接著將樣品浸泡在製備實 例〗之表面改質奈米粒子分散液中’接著藉由使樣品滴水 除去過量溶液,接著在9〇t下加熱樣品丨小時。在根據水 洗測試執行之重複水洗循環後所進行的水滴吸收測試之結 果展示於表1中。 比較實例A(「比較A」,未改質奈米粒子,具有偶合劑) 藉由向N-(2-胺基乙基)_3_胺基丙基三甲氧基矽烷之搜拌 樣品(2 g)中加入97.5 g去離子水、接著加入吵5211界面活 性劑(0.5 g)製備偶合劑溶液。在軋染機上在3 kg壓力下用 偶合劑溶液塗布N_d 6_地塾樣品(5咖5叫,接著 在9〇°C下加熱3〇分鐘,且用水沖洗。接著在乳染機上在3 kg壓力下用製備實例2之:氧切奈米粒子分散液塗布地 塾樣品’接著在9〇t下加熱i小時,且接著用水沖洗並在 40C供箱中乾燥隔夜。在根據水洗測試執行之重複水洗循 環後所進行的水滴吸收測試之結果展示於表丨中。' 實例5(包括TEOS黏合劑) 遵循實例1之方法,其中例外為使用製備實例3之親水性 塗層溶液(包括TEOS)作為表面改質二氧化石夕奈米粒子分散 液。在根據水洗測試執行之重複水诚:〜 复災洗循%後所進行的水滴 吸收測試之結果展示於表1中。 139995.doc .30- 201042117The non-woven mesh sample of Nexis Faserwerke GmbH & c〇) of Germany) is immersed in the coupling agent solution, followed by removing the excess solution by dripping the sample, and then heating the sample at 90 ° C for 30 minutes; then immersing the sample in the preparation In the surface modified nanoparticle dispersion of the example, 'the sample was then dripped to remove excess solution, followed by heating the sample at 9 Torr for 丨 hours. The results of the water drop absorption test performed after the repeated water washing cycle performed according to the water washing test are shown in Table 1. Comparative Example A ("Comparative A", unmodified nanoparticle with coupling agent) by mixing sample with N-(2-aminoethyl)-3-aminopropyltrimethoxydecane (2 g A coupler solution was prepared by adding 97.5 g of deionized water followed by a noisy 5211 surfactant (0.5 g). The N_d 6_mantle sample was coated with a coupling agent solution at a pressure of 3 kg on a pad dyeing machine (5 coffee 5, followed by heating at 9 ° C for 3 minutes, and rinsed with water. Then on the milk dyeing machine The mantle sample was coated with the oxygen chopped nanoparticle dispersion at a pressure of 3 kg, followed by heating at 9 Torr for 1 hour, and then rinsing with water and drying in a 40 C box overnight. The results of the water drop absorption test performed after the repeated water wash cycle are shown in the table. 'Example 5 (including TEOS binder) Follow the method of Example 1, with the exception of using the hydrophilic coating solution of Preparation Example 3 (including TEOS) As a surface-modified smectite cerium particle dispersion, the results of the water absorption test performed after repeated water septic:~ revamping according to the water washing test are shown in Table 1. 139995.doc . 30- 201042117
表1Table 1
實例6(偶合劑為聚乙烯亞胺) ❾ 製備含有2 wt°/〇於水中之聚乙稀亞胺(藉由用水稀釋5〇 wt /〇聚乙烯亞胺水溶液製得)及〇·5 wt% Q2_5211界面活性 劑之偶合劑溶液。在軋染機上在3 kg壓力下用偶合劑溶液 塗布Nomad 6000地墊樣品(5 cmx5 cm),接著在90〇c下加 熱30分鐘,且接著使樣品冷卻至周圍溫度,接著用水沖 洗。接著在軋染機上在3 kg壓力下用製備實例1之表面改 質二氧化矽奈米粒子分散液塗布地墊樣品,接著在9(rc下 加熱1小時’且接著使經塗布之地墊冷卻回到周圍温度, 接著用水沖洗樣品’且接著在4(rc下風乾隔夜。在根據水 洗測試執行之重複水洗循環後所進行的水滴吸收測試之結 果展示於表2中。 實例7(偶合劑為8〇%乙氧基化之聚乙烯亞胺) 139995.doc •31 · 201042117 遵循貫例6之程序,其中例外為偶合劑溶液由在水中稀 釋至2 wt%之聚乙烯亞胺(8〇〇/。乙氧基化)及〇 5 wt% q2_521丄 界面活性劑構成。在根據水洗測試執行之重複水洗循環後 所進行的水滴吸收測試之結果展示於表2中。 實例8(偶合劑為聚乙烯亞胺(分支,Mn i〇〇〇〇(GPS),Mw 25000(LS)) 遵循實例6之程序,其中例外為偶合劑溶液由在水中稀 釋至2 wt%之聚乙稀亞胺(分支’ Mn l〇〇〇〇(GPS),Mw 25000(LS))及0.5 wt。/。Q2-5211界面活性劑構成。在根據水 洗測試執行之重複水洗循環後所進行的水滴吸收測試之結 果展示於表2中。 實例9(偶合劑為乙烯亞胺寡聚物混合物(黏度2〇〇,〇〇〇 cps)) 遵循實例6之程序,其中例外為偶合劑溶液由在水中稀 釋至2 wt°/〇之乙烯亞胺寡聚物混合物(黏度為2〇〇,〇〇〇 cps) 及0.5 Wt% Q2-5211界面活性劑構成。在根據水洗測試執行 之重複水洗循環後所進行的水滴吸收測試之結果展示於表 2中。 表2 吸水時間/秒⑻ 實例編號 最初 5次 水洗後 10次 水洗後 15次 _f洗後 20次 水洗後 <ls <ls <ls <ls 3s 7 <ls <ls <ls <ls <ls 8 <ls <ls <ls <ls <ls 9 <ls <ls 4s 12s 16s 139995.doc •32· 201042117 H式及測試結果僅打算為說明性的而 且可預期測試程序發生變化會產生不同社果。/的, 述及實例僅出於清楚日Μ 上文坪細描 必要的限制。4解之目⑽。_其理解為不 對熟習此項技術者而言將 本―,定二易:徵在::實:: 修改及/或組合。本發明者·所有 Ο :=:本發明之界限内。因此,本發明之範I ==所述的特定說明性結構,而應受申請專 及料結構之等價物限制。在本說明書 與本文中以引用方,^ 間存在矛盾或分歧⑽、兄下1參考文獻中的揭示内容之 凊况下,應以本說明書為準。 ❹ 139995.doc •33·Example 6 (The coupling agent is polyethyleneimine) 制备 Prepare a polyethyleneimine containing 2 wt ° / hydrazine in water (prepared by diluting 5 〇 wt / 〇 polyethyleneimine aqueous solution with water) and 〇·5 wt % Q2_5211 Surfactant coupling agent solution. A Nomad 6000 floor mat sample (5 cm x 5 cm) was coated with a coupling agent solution under a pressure of 3 kg on a pad dyeing machine, followed by heating at 90 ° C for 30 minutes, and then the sample was cooled to ambient temperature, followed by washing with water. The floor mat samples were then coated on the pad dyeing machine with a surface modified cerium oxide nanoparticle dispersion of Preparation Example 1 under a pressure of 3 kg, followed by heating at 9 (rc for 1 hour) and then applying the coated mat. Cooling back to ambient temperature, then rinsing the sample with water' and then air drying overnight at 4 (rc). The results of the water drop absorption test performed after the repeated water wash cycle performed according to the water wash test are shown in Table 2. Example 7 (Coupling Agent) 8 〇 ethoxylated polyethyleneimine) 139995.doc •31 · 201042117 Follow the procedure of Example 6, with the exception that the coupling agent solution is diluted with 2 to 80% polyethyleneimine in water (8 〇 〇/.ethoxylated) and 〇5 wt% q2_521丄 surfactant composition. The results of the water droplet absorption test performed after the repeated water washing cycle performed according to the water washing test are shown in Table 2. Example 8 (The coupling agent is Polyethylenimine (branches, Mn i (GPS), Mw 25000 (LS)) followed the procedure of Example 6, with the exception that the coupling agent solution was diluted with 2 wt% of polyethyleneimine in water ( Branch 'Mn l〇〇〇〇 (GPS), Mw 25000 (LS)) 0.5 wt. / Q2-5211 surfactant composition. The results of the water drop absorption test performed after the repeated water wash cycle performed according to the water wash test are shown in Table 2. Example 9 (The coupling agent is an ethyleneimine oligomer mixture (viscosity 2〇〇, 〇〇〇cps)) Follow the procedure of Example 6, with the exception that the coupling agent solution is diluted from ethylene to 2 wt ° / 〇 ethylene imine oligomer mixture (viscosity is 2 〇〇, 〇 〇〇cps) and 0.5 Wt% Q2-5211 surfactant composition. The results of the water drop absorption test performed after the repeated water wash cycle performed according to the water wash test are shown in Table 2. Table 2 Water absorption time / sec (8) Example number initial After 5 washes, 10 washes, 15 washes, _f washes, 20 washes, <ls <ls <ls <ls 3s 7 <ls <ls <ls <ls <ls 8 < Ls <ls <ls <ls <ls 9 <ls <ls 4s 12s 16s 139995.doc •32· 201042117 H and test results are intended only for illustrative purposes and can be expected to result in changes to the test program. Different social fruits. /, the examples are only for the sake of clarity. 4 The purpose of the solution (10). _ It is understood that it is not for those who are familiar with this technology, this will be fixed, and will be:: Real:: Modified and / or combined. The inventor · All Ο :=: This Within the limits of the invention, therefore, the specific illustrative structure of the invention is intended to be limited by the equivalents of the application specific structure. In the present specification and the references in this document, there is a contradiction or divergence between (10) and the reference in the reference. The specification should prevail. ❹ 139995.doc •33·
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117396064A (en) * | 2021-05-20 | 2024-01-12 | 霍克佛莱恩有限公司 | Methods of making hydrophilic coatings of fluoropolymer materials |
| TWI830842B (en) * | 2018-12-26 | 2024-02-01 | 日商可樂麗股份有限公司 | Patterned fiber base material, manufacturing method of patterned fiber base material, and patterned fiber base material laminate |
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2009
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI830842B (en) * | 2018-12-26 | 2024-02-01 | 日商可樂麗股份有限公司 | Patterned fiber base material, manufacturing method of patterned fiber base material, and patterned fiber base material laminate |
| CN117396064A (en) * | 2021-05-20 | 2024-01-12 | 霍克佛莱恩有限公司 | Methods of making hydrophilic coatings of fluoropolymer materials |
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