201211714 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明係有關於一種連續計量輸出製造自動化生產 系統及其方法，尤其是指一種供應補料的設備，以在與 工作機同時運作的狀態下，可正確且連續計量補充各種 不同原料劑量的自動化生產系統及其方法為首先發明應 用者。 【先前技林Ϊ】 [0002] 按，現今界業中多使用體積式計量，因而導致計量 不準或配方錯誤，而造成原料的損失；自動化失重式計 量設備主要由日本與德國、美國廠商提供，國内投入相 關機組的研發製造甚少，而且粉體種類特性繁多，傳統 輸送計量方式未能因配方改變而調整其操作運轉方式， 而導致自動化的效能大幅降低，目前市場上先進的自動 化失重式計量機組仍有許多設計與系統上的缺點，包括 計量方式計量精度、計量效率、配方種類應用、換料功 能以及操作維護等方面有創新改進的空間。 [0003] 因失重式計量屬於各主要生產制程中關鍵程序（如 專利配方、產品品質增進配方等），本發明人多年來專 注於配方計量系統之研究研發與製造，在領域中不斷研 發改進，研發一式可快速又精確的失重式計量系統為目 標，配合工作機連續製出成品，減少人為操作產生的缺 料及規格不相容，不同組合而產生的不適應性以提升自 動化計量、自動化生產之經濟效能，掌握關鍵技術深耕 地方的精神，增進國内產業在國際上的競爭力。 099131022 表單編號A0101 第4頁/共16頁 0992054412-0 201211714 緣是，本發明人有鑑於此，秉持多年該相關行業之 豐富設計開發及實際製作經驗，針對現有之結構及缺失 再予以研究改良，特再提供一種連續計量輸出製造自動 化生產系統及其方法，以期達到更佳實用價值性之目的 者0 【發明内容】 [0005] 基於上述目的，本發明之主要即是為提供一種連續 計量輸出製造自動化生產系統，其主要係包含一組以上 的送料計量組對應供料給工作機者，其中該送料計量組 〇 ，包括有： [0006] 儲料桶，為依該生產製程的各原料配方比例，經由 ' 倉儲真空吸取原料的暫存桶； [0007] 計量料桶，乃對應設置於儲料桶下方，在低料位時 ，用以承接由儲料桶落下的補充原料並予以計重； [0008] 輸出送料機，係設於計量料桶下方，用以將計量料 桶内的原料依生產製程所佔的配方比例，作重量式流量 控制輸出給予工作機，結合由電子程序控制器之偵測運 算即時快速回饋到送料機隨時調整轉速以達到均衡供料 量與工作機的製出量相同比例。 [0009] 而該工作機上設有料斗，用以承接各送料計量組計 量後由輸出送料機輸出的原料，並由螺旋輸送機連續輸 出製出成品。 [〇〇1〇] 本發明揭露的連續計量輸出製造自動化生產方法， 係包括以下之步驟： 099131022 表單編號A0101 第5頁/共16頁 0992054412-0 201211714 [0011] ( A )儲料桶經由倉儲真空吸取原料入儲料桶存放； [0012] ( B )計量料桶於低料位時，開啟儲料桶使原料補充入 計量料桶； [0013] ( C )計量料桶以荷重元件秤重； [匪4] ( D )輸出送料機將各計量料桶内的原料依目標製程所 佔的配方比例，作重量式流量控制輸出給予工作機，結 合由電子程序控制器之偵測運算即時快速回饋到送料機 隨時調整轉速以達到均衡供料量與工作機的製出量相同 比例； [0015] ( E )工作機將混入的原料由螺旋輸送機連續輸出製出 成品。 [0016] 本發明揭露一種連續計量輸出製造自動化生產系統 及其方法，利用失重式送料計量組對原料秤重計量，配 合工作機連續製出成品的速度，即時調整其供料機的相 同比例供應輸出量，以達到連續計量、連續輸出製造自 動化生產者。 【實施方式】 [0017] 為令本發明之技術手段、發明目的及達成功效有更 完整及清楚的揭露，茲詳細說明如下： [0018] 首先，請參閱第一圖所示，為本發明連續計量輸出 製造自動化系統及其方法之示意圖，其主要設有一組以 上的送料計量組（2)，該送料計量組（2)包含一儲 備原料的儲料桶（2 1 )與一承接儲料桶（2 1 )落料 且可進行秤重的計量料桶（2 2)，由送料計量組（2 099131022 表單編號 A0101 第 6 頁/共 16 頁 0992054412-0 201211714 )之輸出送料機（2 4)對應輸送原料給予工作機（3 )的料斗（3 1 )，以供應卫作機（3)混合原料經 螺旋輪送機（3 2)送料輸出製出成品者；其$，假設 作機（3)為滿載工作製出成品，各計量料桶（2 2 )内的原料依目標製程所佔的配方比例分別為5 〇 %、 3 〇%、1 5%' 5% ’各計量料桶（2 2)下方的輸 出送料機（2 4)配合其管徑及單位時間轉速，即能計 具出各輸出送料機（24)輸出的重量式流量，由電子 程序控制器〔圖中未示〕，以篇Λ料斗（3 1 )給工作 〇 機（3 ); [_ 當連續_其巾-送料計量組（2)供給原料給工 乍機（3)&计量料桶（$ 2)位於低料位時，會開啟 儲料桶（2 1)閥門’使儲料桶（2 1 )内的原料於一 單位時間迅速落人至計量料桶（2 2)中，且經計量料 桶（2 2)周圍所懸吊之至少三點支標的荷重元件（2 3) 進行重量式計量秤重，本發明系統申，電子程序控 〇 制11〔圖中未示〕會隨時監控工作機（3)之螺旋輸送 機（3 2)，以及送料計量組（2)之輸出送料機（2 4) 的流量’當工作機（3)之螺旋輸送機（3 2)的 輸出速率（流量）有變動時，輸出送料機（2 4)的流 量亦會相對隨之依比例變動，且各輸出送料機（2 4) 的輸料總合量需不可大於工作機（3)的製出量，讓原 ;斗的落入料斗（3 1 )的料量與製出量達到平衡狀態， 不會有料量過多的之擠壓產生物料分離，及架橋空洞現 象或落料不足供應的狀態，以可達到連續計量且可均衡 099131022 表單編珑Α0101 第7頁/共16頁 0992054412-0 201211714 不產生物料分離的自動化生產系統者。 [0020] 另外，請一併參閱第二圖所示，本發明使用時，其 一工作機（3)所製作之物品需使用到多種原料，以致 一工作機（3)可對應數組送料計量組（2)，該送料 計量組（2)之儲料桶（2 1 )内可對應盛裝單一原料 或為混合原料，係輸送管經由真空吸引的方式由儲備原 料吸引至儲料桶（2 1 )内，而其混合原料係事先經由 混料機構（1 )對應置設在儲料桶（2 1 )前置程序中 ，利用混料機構（1 )將數種微量原料混合，再經真空 輸送至其一儲料桶（21)中。 [0021] 請再一併參考第三圖所示，其為本發明依據上述連 續計量輸出製造自動化生產系統之實k例流程圖，其方 法步驟包括： [0022] ( A )儲料桶經由倉儲真空吸取原料入儲料桶存放； [0023] ( B )計量料桶於低料位時，開啟儲料桶使原料補充入 計量料桶； [0024] ( C )計量料桶以荷重元件秤重； [0025] ( D )輸出送料機將各計量料桶内的原料依目標製程所 佔的配方比例，作重量式流量控制輸出給予工作機； [0026] ( E )工作機將混入的原料由螺旋輸送機連續輸出製出 成品；而上述步驟進行中，其係可進一步： [0027] 於（B )步驟中，在計量料桶（2 2 )於低料位時 ，儲料桶（2 1 )開啟一設定時間（約1 0〜2 0秒） 099131022 表單編號A0101 第8頁/共16頁 0992054412-0 201211714201211714 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a continuous metering output manufacturing automated production system and method thereof, and more particularly to a device for supplying replenishment for simultaneous operation with a working machine In the state of the art, an automated production system and method for correct and continuous metering of various different material doses is the first to invent the application. [Previous Tech Linyi] [0002] According to the current industry, volumetric metering is often used, resulting in inaccurate measurement or incorrect formulation, resulting in loss of raw materials; automated weight loss metering equipment is mainly provided by Japanese and German, American manufacturers. The domestic research and development of related units is very rare, and the characteristics of the powder types are numerous. The traditional transportation measurement methods have not been able to adjust the operation mode of the operation due to the change of the formula, which has led to a significant reduction in the efficiency of automation. There are still many design and system shortcomings in the metering unit, including measurement and measurement accuracy, metering efficiency, formulation type application, refueling function, and operation and maintenance. [0003] Because weightless metering is a key process in each major manufacturing process (such as patent formulation, product quality improvement formula, etc.), the inventors have focused on the research and development and manufacturing of formula metering systems for many years, and continuously develop and improve in the field. R & D is a fast and accurate weight loss metering system with the goal of continuously producing finished products with the working machine, reducing the lack of material and incompatibility caused by human operation, and the incompatibility caused by different combinations to improve automated metering and automated production. Economic efficiency, mastering the spirit of key technologies to deepen local areas, and enhancing the competitiveness of domestic industries in the international arena. 099131022 Form No. A0101 Page 4 / Total 16 Page 0992054412-0 201211714 The reason is that the inventor has been researching and improving the existing structure and the lack of experience in the design and development of the related industries for many years. Further, a continuous metering output manufacturing automated production system and method thereof are provided for the purpose of achieving better practical value. [Invention] [0005] Based on the above object, the present invention is mainly to provide a continuous metering output manufacturing. An automated production system, which mainly comprises a group of more than one feeding metering group corresponding to the working machine, wherein the feeding metering group includes: [0006] a storage barrel, which is a proportion of each raw material according to the production process , the temporary storage barrel of the raw material is taken through the storage vacuum; [0007] the measuring material barrel is correspondingly disposed under the storage barrel, and is used to take the supplementary raw material dropped by the storage barrel and weigh it when the low material level is low; [0008] The output feeder is disposed under the measuring barrel, and is used for proportioning the raw materials in the measuring barrel according to the production process. The weight flow control output is given to the working machine, and combined with the detection operation of the electronic program controller, the feed is quickly and instantaneously fed back to the feeder to adjust the rotation speed at any time to achieve the same ratio of the balanced supply amount to the production volume of the working machine. [0009] The working machine is provided with a hopper for receiving the raw materials output by the output feeder after the measurement of each feeding metering group, and continuously outputting the finished product by the screw conveyor. [〇〇1〇] The continuous metering output manufacturing automated production method disclosed by the present invention comprises the following steps: 099131022 Form No. A0101 Page 5 of 16 0992054412-0 201211714 [0011] (A) Storage bins are stored Vacuuming the raw material into the storage tank for storage; [0012] (B) when the measuring barrel is at the low level, the storage tank is opened to replenish the raw material into the measuring barrel; [0013] (C) the measuring barrel is weighed by the load component [匪4] ( D ) The output feeder will give the weight of the flow rate control output to the working machine according to the proportion of the recipe in the measuring barrel according to the target process, combined with the detection and calculation by the electronic program controller. Feed back to the feeder to adjust the rotation speed at any time to achieve the same ratio of the balanced feeding amount to the production volume of the working machine; [0015] (E) The working machine continuously outputs the mixed raw materials by the screw conveyor to produce the finished product. [0016] The present invention discloses a continuous metering output manufacturing automated production system and method thereof, which utilizes a loss-in-weight feeding metering group to measure the weight of the raw materials, and cooperates with the working machine to continuously produce the finished product, and instantly adjusts the same proportion of the feeding machine. The output is used to achieve continuous metering, continuous output manufacturing automation producers. [Embodiment] [0017] In order to make the technical means, the object of the invention and the effect of the present invention more complete and clear, the following is described in detail: [0018] First, please refer to the first figure, which is continuous for the present invention. A schematic diagram of a metering output manufacturing automation system and method thereof, which mainly comprises a group of more than one feeding metering group (2), the feeding metering group (2) comprising a storage material storage tank (2 1 ) and a receiving storage tank (2 1) The measuring barrel (2 2) that can be weighed and can be weighed, and the output feeder (2 4) by the feeding metering group (2 099131022 Form No. A0101 Page 6 / 16 Page 0992054412-0 201211714) Corresponding to the conveying material to the hopper (3 1 ) of the working machine (3), to supply the mixed raw material of the servant machine (3) to the finished product through the spiral feeding machine (32) feeding output; the $, assuming the machine (3) ) For the finished product to produce the finished product, the proportion of the raw materials in each measuring barrel (2 2 ) according to the target process is 5 〇%, 3 〇%, and 1 5% ' 5% 'each measuring barrel (2) 2) The lower output feeder (2 4) matches its pipe diameter and unit time speed, ie The weight flow rate of the output of each output feeder (24) can be calculated by the electronic program controller (not shown), and the work hopper (3 1 ) is given to the working machine (3); [_ When continuous _ The towel-feeding metering group (2) supplies the raw material to the working machine (3) & the measuring barrel ($2) is located at the low level, and the storage tank (2 1) valve is opened to make the storage tank (2) 1) The raw material is quickly dropped into the measuring barrel (2 2) in one unit time, and the weight element is loaded by at least three points of the load element (2 3) suspended around the measuring barrel (2 2). The weighing system is heavy, the system of the invention applies, the electronic program control system 11 (not shown) will monitor the screw conveyor (3 2) of the working machine (3) and the output feeder of the feeding metering group (2) at any time ( 2 4) Flow rate 'When the output rate (flow rate) of the screw conveyor (3 2) of the working machine (3) changes, the flow rate of the output feeder (2 4) will also change proportionally with each other. The total volume of the output of the output feeder (2 4) must not be greater than the production volume of the working machine (3), so that the amount of material and the amount of the original bucket falling into the hopper (3 1 ) In the equilibrium state, there will be no excessive amount of material squeezed to produce material separation, and the phenomenon of bridging or emptying is insufficient to achieve continuous metering and equalization 099131022 Form Compilation 0101 Page 7 / Total 16 Page 0992054412 -0 201211714 An automated production system that does not produce material separation. [0020] In addition, please refer to the second figure, when the invention is used, the articles produced by the working machine (3) need to use a variety of materials, so that a working machine (3) can correspond to the array feeding metering group. (2) The storage tank (2 1 ) of the feeding metering group (2) can accommodate a single raw material or a mixed raw material, and the conveying pipe is sucked from the storage raw material to the storage tank via vacuum suction (2 1 ) The mixed raw material is previously placed in the pre-routine of the storage tank (2 1 ) via the mixing mechanism (1), and the mixing materials (1) are used to mix several kinds of trace raw materials and then vacuum-delivered to It is in a storage tank (21). [0021] Please refer to the third figure again, which is a flow chart of the invention for manufacturing an automated production system according to the above continuous metering output, and the method steps thereof include: [0022] (A) storage tank through storage Vacuuming the raw material into the storage tank for storage; [0023] (B) when the measuring barrel is at the low level, opening the storage tank to replenish the raw material into the measuring barrel; [0024] (C) weighing the barrel with the load component [0025] (D) The output feeder feeds the raw materials in each measuring barrel according to the proportion of the formula occupied by the target process, and gives the weight flow control output to the working machine; [0026] (E) the working machine mixes the raw materials The screw conveyor continuously outputs the finished product; and in the above step, it can further: [0027] in the step (B), when the measuring barrel (2 2 ) is at a low level, the storage tank (2 1 ) Turn on a set time (about 1 0~2 0 seconds) 099131022 Form No. A0101 Page 8 / Total 16 Page 0992054412-0 201211714
G ’使原料迅速補充人計量料桶 送料機（24)一方面輸出原料時=如此可在輸出 依輸出送料機(24)的現行輪料之=控制器能 Ak ^ . 吁之迷度疋速’計算屮 / (2 1)開啟落料這段時間，計量料桶（Μ) 。有多少料量；而（C)步驟中，其計量料桶（22 於補料完成後，再以周圍所縣 重元件⑴)進行二c的荷 吾姐, 置枰*’能精確計算出計G 'Make the raw material quickly replenish the metering bucket feeder (24) on the one hand when outputting the raw material = so can be output in the output according to the output of the feeder (24) = controller can Ak ^. 'Calculate 屮 / (2 1) Turn on the blanking time and measure the barrel (Μ). In the (C) step, the metering tank (22, after the completion of the feeding, and then the surrounding county heavy component (1)), the second sister of the second c, can be accurately calculated
(22)内共有多少料量；進而在（D)、（E |步驟中，錄出送料機（24)及螺旋輸送機（Μ 乃依其管徑及單位時間轉速，能夠精算出重量式流量 ，並使各輸出送料機（24)的輪料總合量不可大於工 作機（3)的製出量，當螺旋輸送機（32〉的輸出速 率（流量)有變動時，輸出送料機(24)的流量亦會 相對隨之依比例變動。 國 藉由以上㈣，可了料發财設㈣固定短時間 内完成補料’可大幅減少傳統現有時秤補料過程的失真 誤算，並依記帳方式提供固定重,#式流量，在補料完成 後再以重量式磅秤計量，如此可大幅提高其計量精度， 又無人為操作產生的缺料及規格不相容，不同組合而產 生的不適應性，由於為一體化設計可減少污染產生和成 本的浪費。 [0029] 以上所舉者僅係本發明之部份實施例，並非用以限 制本發明，致依本發明之創意精神及特徵，稍加變化修 飾而成者，亦應包括在本專利範圍之内。 [0030] 099131022 綜上所述，本發明實施例確能達到所預期之使用功 第9頁/共16頁 表單编號A0101 0992054412-0 201211714 效，又其所揭露之系統及其方法，不僅未曾見諸於同類 產品中，亦未曾公開於申請前，誠已完全符合專利法之 規定與要求，爰依法提出發明專利之申請，懇請惠予審 查，並賜准專利，則實感德便。 【圖式簡單說明】 [0031] 第一圖：本發明流程示意圖（一） [0032] 第二圖：本發明流程示意圖（二） [0033] 第三圖：本發明步驟示意圖 【主要元件符號說明】 [0034] (1) 混料機構 （2) 送料計量組 [0035] (21) 儲料桶 （22) 計量料桶 [0036] (23) 荷重元件 （24) 輸出送料機 [0037] ( 3 ) 工作機 （31) 料斗 [0038] (32) 螺旋輸送機 099131022 表單編號A0101 第10頁/共16頁 0992054412-0(22) How much material is in the total; in the (D) and (E | steps, the feeder (24) and the screw conveyor (the diameter of the pipe and the unit time) can be used to calculate the weight flow. And the total amount of the turn of each output feeder (24) can not be greater than the production volume of the working machine (3), when the output speed (flow rate) of the screw conveyor (32> changes, the output feeder (24) The flow rate will also change accordingly. With the above (4), the materials can be set up (4) to complete the replenishment in a short period of time, which can greatly reduce the distortion of the traditional existing scale weighing process, and according to the accounting method. Provide fixed weight, #-type flow rate, and then measure by weight scale after the completion of feeding, so that the measurement accuracy can be greatly improved, and the lack of material and the incompatibility caused by the operation, the incompatibility caused by different combinations, As a result of the integrated design, it is possible to reduce the generation of pollution and the waste of cost. [0029] The above is only a part of the embodiments of the present invention, and is not intended to limit the present invention, and the inventive spirit and features of the present invention are slightly added. Changed It should also be included in the scope of this patent. [0030] 099131022 In summary, the embodiment of the present invention can achieve the expected use of the work page 9 / a total of 16 page form number A0101 0992054412-0 201211714 effect, and The system and method disclosed by it have not only been seen in similar products, nor have they been disclosed before the application. Cheng has fully complied with the requirements and requirements of the Patent Law, and has filed an application for invention patents according to law. [0031] The first picture: the flow chart of the present invention (1) [0032] The second picture: the flow chart of the present invention (2) [0033] The third picture: Schematic diagram of the steps of the present invention [Description of main component symbols] [0034] (1) Mixing mechanism (2) Feeding metering group [0035] (21) Storage tank (22) Measuring barrel [0036] (23) Load element (24) Output Feeder [0037] (3) Work Machine (31) Hopper [0038] (32) Screw Conveyor 099131022 Form No. A0101 Page 10 / Total 16 Page 0992054412-0