TW201214627A - Methods of forming through wafer interconnects in semiconductor structures using sacrificial material and semiconductor structures formes by such methods - Google Patents

Methods of forming through wafer interconnects in semiconductor structures using sacrificial material and semiconductor structures formes by such methods Download PDF

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TW201214627A
TW201214627A TW100130942A TW100130942A TW201214627A TW 201214627 A TW201214627 A TW 201214627A TW 100130942 A TW100130942 A TW 100130942A TW 100130942 A TW100130942 A TW 100130942A TW 201214627 A TW201214627 A TW 201214627A
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Taiwan
Prior art keywords
semiconductor
semiconductor structure
wafer
substrate
construction
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TW100130942A
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Chinese (zh)
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Mariam Sadaka
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Soitec Silicon On Insulator
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Priority claimed from US12/879,637 external-priority patent/US20120061794A1/en
Priority claimed from FR1057676A external-priority patent/FR2965397A1/en
Application filed by Soitec Silicon On Insulator filed Critical Soitec Silicon On Insulator
Publication of TW201214627A publication Critical patent/TW201214627A/en

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    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/01—Manufacture or treatment
    • H10W20/021—Manufacture or treatment of interconnections within wafers or substrates
    • H10W20/023—Manufacture or treatment of interconnections within wafers or substrates the interconnections being through-semiconductor vias
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/01—Manufacture or treatment
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/01—Manufacture or treatment
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/01—Manufacture or treatment
    • H10W20/021—Manufacture or treatment of interconnections within wafers or substrates
    • H10W20/023—Manufacture or treatment of interconnections within wafers or substrates the interconnections being through-semiconductor vias
    • H10W20/0245—Manufacture or treatment of interconnections within wafers or substrates the interconnections being through-semiconductor vias comprising use of blind vias during the manufacture
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/01—Manufacture or treatment
    • H10W20/021—Manufacture or treatment of interconnections within wafers or substrates
    • H10W20/023—Manufacture or treatment of interconnections within wafers or substrates the interconnections being through-semiconductor vias
    • H10W20/0257—Manufacture or treatment of interconnections within wafers or substrates the interconnections being through-semiconductor vias comprising using a sacrificial placeholder, e.g. using a sacrificial plug
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/20—Interconnections within wafers or substrates, e.g. through-silicon vias [TSV]
    • H10W20/211—Through-semiconductor vias, e.g. TSVs
    • H10W20/213—Cross-sectional shapes or dispositions
    • H10W20/2134—TSVs extending from the semiconductor wafer into back-end-of-line layers
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W20/00—Interconnections in chips, wafers or substrates
    • H10W20/20—Interconnections within wafers or substrates, e.g. through-silicon vias [TSV]
    • H10W20/211—Through-semiconductor vias, e.g. TSVs
    • H10W20/218—Through-semiconductor vias, e.g. TSVs in silicon-on-insulator [SOI] wafers
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00—Interconnections or connectors in packages
    • H10W72/20—Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
    • H10W72/241—Dispositions, e.g. layouts
    • H10W72/244—Dispositions, e.g. layouts relative to underlying supporting features, e.g. bond pads, RDLs or vias
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00—Package configurations
    • H10W90/701—Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/722—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between stacked chips
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00—Package configurations
    • H10W90/701—Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/724—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked insulating package substrate, interposer or RDL

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  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Element Separation (AREA)

Abstract

Methods of fabricating semiconductor structures include providing a sacrificial material within a via recess, forming a first portion of a through wafer interconnect in the semiconductor structure, and replacing the sacrificial material with conductive material to form a second portion of the through wafer interconnect. Semiconductor structures are formed by such methods. For example, a semiconductor structure may include a sacrificial material within a via recess, and a first portion of a through wafer interconnect that is aligned with the via recess. Semiconductor structures include through wafer interconnects comprising two or more portions having a boundary therebetween.

Description

201214627 六、發明說明: 【發明所屬之技術領域】 、-般而言,本發明侧於形成包含晶_透通連結之铸體構造之 方法,以及應用此等方法所形成之半導體構造。 【先前技術】 半導體構造包祕財導細^置(抑㈣魏置)且係在製 作半導體裝置綱碱,雜轉騎料諸如電子錄處職、記憶裝置、 光電裝置(例如發光二極體(_、雷射二極體'太陽能電池等等)、後 機電裝置及奈雜電綠料。在鱗轉體構造中,經常有必要或最好將 -半導體構造在電性上及/或職上齡至另―裝置或構造⑽如另—半導體 構造)。此料半導體構造與另-妓或構造於的餘常被稱為 三度空間 集積(3D + integration)製程。 兩個或多個半導體構造之三度空間集積可以替微電子應用帶來許多 好處。舉_言,微電子元件之三度空職積可以改進電效能及電力消耗, 同時減少裝置之底面積。參見’例如,P. Ga麵等人所編之{TheHandb〇〇k of 3D Integration》(Wiley-VCH 出版,2008 年)。 半導體構造之二度空間集積之施行可以經由以下方式,或該些方式之 組合:將-轉體晶粒附著至-個衫個額外的料體晶粒⑽卩晶粒對晶 粒(D2D))’將-半導體晶粒附著至—個或多個半導體晶_ (亦即晶粒對 日日圓(D2W))’以及將-半導體晶圓附著至一個或多個額外的半導經晶圓 (亦即晶圓對晶圓(W2W))。 201214627 通常,個別的半導體晶粒或晶圓可能相對較薄,而且較難以處理晶粒 或晶圓的設備加以處理。因此,可以將所「載體」晶粒或晶_著至實 際晶粒或晶圓上’該些實際晶粒或晶圓中包含操作中的半導體裝置之主動及 被動7L件。該些載體晶㈣晶騎料包含所要形奴轉魏置之任何主 動或被動元件。料載體晶域晶圓在本文帽為「健底材」。該些載體 底材增加了該些晶粒或晶圓之整體厚度,並有助於處理設備處理該些 晶圓,其包麵佩料繼加繼崎自 於處理附著在該些晶粒或晶gj巾之主動及/或被動元件。 ,目前已知,採用在本文中所稱之「晶關透通連結」或「彻 ^ 一半導體構造中之主動元件與該半導體構造所崎之另 造 導電性特徵之間建立紐連接。晶_通連結為穿過—半導體3 = 一部分之導電通孔。 【發明内容】 在-些實施财’本侧包含製作—半導體構造之方法。—犧牲材料 可以提供於局部穿過_半導體構造之至少—個通孔凹槽内。至少—個晶圓間 透通連結H細顧彻謝軸。㈣—彳糊間透通連 結之第-部分可以與該至少—個通孔凹猶準。該至少—個通孔凹槽内的犧 牲材料可崎換為導電材料,以形成該至少—個晶圓間透通連結之第二部分, 其與該至少—個晶關透通連結之第-部分有電性接觸。 本發明亦包賴料物觀方狄響龍例。舰此等方法,一 4材料提供於至少一個通孔凹槽N,該至少一個通孔凹槽伸進一半導體構 每之表面。-铸體材觸可以提供於辭導體構造之絲面上,且至少 4 201214627 7 物刪靡。Μ—自 第-部分被形成,並穿戦半導體材料層。辭_構造可從無半導體材 料層相反之-側予以薄化。該犧牲材料可以從該半導體構造中該至少一個通 孔凹槽内移除,,且該至少_個間透通連結之第—部分可以曝露於該通= 凹槽内;導電材料可以提供於該通孔凹槽内’以形成該至少—個晶圓間透通 連結之第二部分。 在其他實補巾’本發明包含顧本謂揭露之枝耐彡成之半導體 構造。舉例而言,在—些實施例中,―半導體構造包含至少—個通孔凹槽内 之一犧牲材料’該至少-個觀凹搬該半導體構造之—表面局部穿過該半 導體構造;配該半導體構造之絲社之_半_料;⑽至少一個 裝置構造,其包括配置於辭導體構造之絲面上之铸體材料的至少一部 分。至少-個晶_透通連結之第—部分穿過配置於該半導體構造之該表面 上之半導麵,職Μ目酬賴肖H恤少一個通 孔凹槽對準。 在辦的細科,本發日·半⑽觀,該料導體構造包: 動表面,-背表面,至少一個電晶體,其位於該 與 之間的半導體構造内,以及至少一個曰圓門读、/貧录, y j@aaB1間透通連結,其從該主動表私 之—至少局部穿過該半導體構造。該至少一個晶圓印 、、广3——部分’―第二部分,以及—可識別之邊界,其介於該1 -部分之-微構造與該第二部分之一微構造之間。 ' 【實施方式】 以下敘述提供具體細節, 實施例及其執行提供詳盡描述 像是材料義及處雜件,α縣本發明之 。然而’在本判觸麟喊t具備通常 201214627 知識者均了解,不採用該些具體細節或僅結合傳統製作技術,亦可以實施 本發明之實施例。此外,本文提供之敘述不構成製造一半導體裝置或系統 之完整流程。只有對理解本發明實施例有必要之製程行為及構造會在本文 詳述。本文所述之材料可以應用任何適當之技術而形成(例如沉積或生長), 任何適當之技術包括但不限於旋轉塗佈(Spin_c〇ating)、覆蓋塗佈(七丨311^执 coating)、布氏法(Bridgeman processes)及契氏法(Cz〇chralski pr〇cesses)、 化學氣相沉積(“CVD”)、電漿增強化學氣相沉積(“pECVD”)、原子層沉 積(ALD )、電衆增強原子層沉積(peald)或物理氣相沉積(“pvd”)。 雖然本文所述及與所呈現之材料係形成層狀,但該些材料並不限於層狀, 而可以形成為其他三度空間組構。 在本文中,「水平」及「垂直」等用語係界定組件或構造相對於一半 導體構造(例如晶圓、晶粒、底材等等)之一主要平面或表面之相對位置, 不,該半導體構造之方位為何,且該些用語為就所述及構造之方位而言之 直交向度(orthog⑽! dimensi〇ns)。在本文中,「垂直广詞係指並包括實 質上垂直於-半導體構造之主要表面之—向度,而「水平」—詞係指實質 上平打於該半導麟造之主要表面之—向度。 在本文中’「轉_造」—觸指並包括形成—半導體裝置之 任何構造。半導職造包括’舉_,_晶_如_材及裝置 - 3有集積方式彼此結合之賴或夠晶粒及/或晶圓 之組合或複合構造。半導體構造亦包括完全製作的半導體裝置,以及製作半 導體裝置期間所形成之中間構造201214627 VI. Description of the Invention: [Technical Field of the Invention] In general, the present invention relates to a method of forming a cast structure including a crystal-transparent joint, and a semiconductor structure formed by applying the same. [Prior Art] Semiconductor construction package secrets and fines (suppressed (four) Wei set) and is used in the production of semiconductor devices, such as electronic records, memory devices, optoelectronic devices (such as light-emitting diodes) _, laser diode 'solar battery, etc.', rear electromechanical device and nano-electric green material. In the scale-turn structure, it is often necessary or best to - semiconductor construction in electrical and / or occupation Age to another device or construction (10) such as another semiconductor construction. This material semiconductor structure and the other structure or structure are often referred to as the 3D + integration process. The three-dimensional spatial accumulation of two or more semiconductor constructions can bring many benefits to microelectronic applications. In other words, the three-dimensional space of microelectronic components can improve electrical performance and power consumption while reducing the bottom area of the device. See, for example, {The Handb〇〇k of 3D Integration, edited by P. Ga et al. (Wiley-VCH Publishing, 2008). The second spatial accumulation of the semiconductor structure can be performed in the following manner, or a combination of the modes: attaching the rotating body grains to an additional body grain (10) 卩 grain to grain (D2D)) 'attach the semiconductor die to one or more semiconductor crystals (ie, die to day (D2W)) and attach the semiconductor wafer to one or more additional semiconductor wafers (also Wafer to wafer (W2W). 201214627 Typically, individual semiconductor dies or wafers may be relatively thin and processed more difficult to process the die or wafer. Thus, the "carrier" grains or crystals can be placed onto the actual die or wafer. The actual die or wafer contains active and passive 7L devices of the semiconductor device in operation. The carrier crystals (four) crystal rides contain any active or passive components of the desired slave. The material carrier crystal grain wafer is referred to as a "heavy substrate" in this document. The carrier substrates increase the overall thickness of the dies or wafers and assist the processing device in processing the wafers, and the surface coatings are subsequently applied to the grains or crystals. Active and / or passive components of the gj towel. It is known to establish a new connection between the active element in the "crystal-transparent connection" or "the semiconductor structure" and the additional conductivity characteristic of the semiconductor structure. The through-connection is a through-semiconductor 3 = a portion of the conductive via. [Summary of the invention] The method includes a method of fabricating a semiconductor structure. The sacrificial material can be provided at least partially through the semiconductor structure. Within the through-hole groove, at least one of the inter-wafer-transparent joints is closely related to the axis. (4) - the first portion of the gap-through connection between the pastes may be inconsistent with the at least one through-hole. The sacrificial material in the through-hole recesses may be exchanged for a conductive material to form a second portion of the at least one inter-wafer via connection, which is electrically connected to the at least one of the at least one transparent connection Sexual contact. The invention also relates to the material of the object. In this method, a material is provided in at least one through hole groove N, and the at least one through hole groove extends into a surface of a semiconductor structure. - Casting material touch can be provided in the conductor structure On the silk surface, and at least 4 201214627 7 material is removed. Μ - is formed from the first part, and penetrates the layer of semiconductor material. The _ structure can be thinned from the opposite side of the semiconductor material layer. The sacrificial material The at least one via hole may be removed from the semiconductor structure, and the at least one of the at least one through-contact portion may be exposed in the through-groove; the conductive material may be provided in the through-hole recess The second portion of the in-slot is formed to form the at least one inter-wafer through-connection. In other embodiments, the present invention includes a semiconductor structure that is disclosed by the present invention. For example, in some implementations In the example, the semiconductor structure includes at least one of the sacrificial materials in the through-hole recesses. The at least one of the semiconductor structures has a surface through which the semiconductor structure is partially disposed. (10) at least one device configuration comprising at least a portion of a cast material disposed on a surface of the conductor structure. At least a portion of the crystal-through connection is disposed through the surface of the semiconductor structure Half Face, job remuneration Lai Xiao H-shirt less than one through-hole groove alignment. In the fine section, this hair day · half (10) view, the material conductor construction package: moving surface, - back surface, at least one transistor Between the semiconductor structure between the pair and the at least one round-door read, / poor record, yj@aaB1 open-through connection from the active surface - at least partially through the semiconductor structure. A wafer print, a wide 3 - part 'the second part, and - an identifiable boundary between the 1 - part - the micro-structure and one of the second part of the micro-structure. ' Modes The following description provides specific details, examples and implementations provide detailed descriptions of materials and miscellaneous items, such as the invention of the county. However, 'in this judgment, the singer has the usual 201214627 knowledge, all know, do not adopt Embodiments of the invention may also be practiced in the specific details or in combination with conventional fabrication techniques. Moreover, the statements provided herein do not constitute a complete process for fabricating a semiconductor device or system. Only process behaviors and configurations necessary to understand embodiments of the invention are detailed herein. The materials described herein can be formed using any suitable technique (eg, deposition or growth), and any suitable technique includes, but is not limited to, spin coating, coating (coating), cloth Bridgeman processes and Cz〇chralski pr〇cesses, chemical vapor deposition ("CVD"), plasma enhanced chemical vapor deposition ("pECVD"), atomic layer deposition (ALD), electricity Augmented atomic layer deposition (peald) or physical vapor deposition ("pvd"). While the materials described herein and formed are layered, the materials are not limited to lamellar, but may be formed into other three dimensional spatial configurations. As used herein, terms such as "horizontal" and "vertical" define the relative position of a component or structure relative to a major plane or surface of a semiconductor structure (eg, wafer, die, substrate, etc.), no, the semiconductor The orientation of the construction, and the terms are the orthogonality (orthog(10)! dimensi〇ns) in terms of the orientation of the described and constructed. As used herein, "vertical" refers to and includes a dimension that is substantially perpendicular to the major surface of the semiconductor structure, and "horizontal" - the word refers to the substantially flat surface of the semi-conductive structure. degree. In this context, "transformation" refers to any configuration of a semiconductor device. The semi-conducting structure includes a combination of a stacking method and a combination of a die and a wafer and/or a wafer. The semiconductor structure also includes a fully fabricated semiconductor device and an intermediate structure formed during fabrication of the semiconductor device.

干导體構le可以包括導電材料、丰導雷絲 料及/或不導電材料。 T 201214627 在本文中’「已處理半導體構造」一詞係指並包括含有一個或多個至 $ f%成之裝置構造之任何半導體構造。已處理半導體構造為半導體構 子集且所有的£^理半物驗均為半導體構造。 在本文中’ Γ已鍵結半導體構造」一詞係指並包括含有兩個或多個附 著在起财之任何财。已繼轉體獅:料導麵造之-子 集且所有#已鍵結半導體構造均為半導體構造。此外,已鍵結半導體構造 巴3個或夕個已處理半導體構造者,亦屬於已處理半導體構造。 在本文中’「裝置構造」一詞係指並包括-已處理半導體構造之任何 Ρ刀,、為包含、或界定出—主動或被動元件之至少—部分,該主動或被 動儿件屬於所要形成_半導體構造之上或之巾的—半導織置辱例而言, 裝置構4包3麵電路的主動及被動元件,例如電晶體、換脑、電容、電 阻、導電線、導電通孔及導電接觸墊。 在本文中,「晶圓間透通連結」或「TWI」一詞係指並包括穿過一第一 半導體構造至少-部分之任何導電通孔,該導電通孔係用於跨越該第一半導 體構造與-第二轉體構造間之一界面’在該第_半導麟造無第二半導 體構造之間提供一構造性及/或電性之互連。在本領域之技術巾,晶圓間透通 連結亦私為,像是「矽導通孔咖〇ugh silic〇n vias)」或「底材導通孔(脇喻 substrate vias )」(TSV )’ 以及「晶圓導通孑L (through wafer vias )」或「TWV」。 TWI通常會在大致垂直於一半導體構造中該些大致平坦之主要表面之一方向 上(亦即平行於「Z」軸之一方向上)穿過該半導體構造。 在本文中,「主動表面」一詞用在和一已處理半導體構造有關的情況 時’係指並包括該已處理半導體構造之一曝露主要表面’其已被處理或將被 201214627 處理’以使-個衫姆㈣造可在奸紐轉體構狀主要表面之 中及/或之上形成。 在本文中’「背表面」-詞用在和—已處理半導體構造有關的情況時, 係指並包括該已處理半導體構造之一曝露主要表面,其為該已處理半導體構 造一主動表面之相反面β 在本文中’「三五族半導體材料」—詞係指並包括,主要包含元素週 期表中-種或多種ΙΠΑ族元素(^^及叫與一種或多種㈣ 元素(Ν、P、As、Sb及Bi)之任何材料。 在本文中’熱膨脹係數」一詞用在與一材料或構造有關的情況時, 係才曰在至溫下該材料或構造熱膨脹之平均線性係數。 如下文進-步詳細討論,在一些實施例中:本發明包括形成半導體構 每之方法’該些半導體構造中含有一個或多個晶圓間透通連結。該些晶圓間 透通連結可以包含在各別製程中形成的兩個或多個部分。 圖1為一第一半導體構造1〇〇 一部分之一簡化側視剖面圖。該第一半 導體構造100可以包括材料102之一層或底材。舉例而言,該材料1〇2可以 包括-陶究’像是氧化物(例如二氧化梦(Si02)或氧化(A1203))或氮 化物(例如氮化矽(Si#4)或氮化硼(BN))。作為另一範例,該第一半 導體材料100可以包括-半導體材料,像是石夕(si)、錯(Ge)、一三五族 半導體材料等等。此外’該材料102可以包括半導體材料之一單晶或半導體 材料之-蟲晶層。作為-非限制性質範例,該第一半導體構造励之材料102 可以包括主體矽材料之一單晶。 ⑧ 201214627 圖2呈現另"半導輯造11G,其可以_在® 1的半導體構造100 中提供通孔凹槽m而形成。該些通孔凹槽112可以用於形成晶圓間透通連 結之部分,如下文進-步詳細討論。如圖2所示,該些通孔凹槽丨12可以從 半導體構造110之-第-主要表面104伸入並至少局部穿過半導體構造110 之材料.在-些實施例中,該些通孔凹槽112可以包括盲通孔凹槽(胞d via顧ses),該些盲通孔凹槽僅局部穿過半導體構造ιι〇之材料1〇2。 違些通孔哺112可以具有—A麟隱形域面,練何其他雜 之截面。該些通孔凹槽112可以具有一平均截面尺寸(例如一平均直徑), 其大約為-微米(1㈣或更小,或大約為十微米⑽㈣或更小,或甚 至為五十微米(50 μη〇或更小。此外,該些通孔凹槽ιΐ2可以具有一平均 寬高比(脚平均高度與平均截面尺寸之_),其細從大約0.5至大約 10.0。 圖3呈現另—半導體構造12G,其可以經由在該些通孔凹槽112内的 材料102表面上提供—介電材料122而形成。作為非限制性質之範例,該介 電材料122可以包括一陶究’像是氧化物(例如二氧化石夕(Si〇2)或氧化鋁 (2〇3))氮化物(例如氮化石夕(幻凡)或氮化顺(抓))或氮氧化物 (例如氮氧化石夕)。該介電材料122可以原地形成於該些通孔凹槽112内的 材料102的曝露表面之上或之中。在額外的實施例中,該介電材_可以 沉積於該些通孔凹槽112内的材料⑽的曝露表面上方。作為—特定的非限 制性質範例,該材料102可以包括主體石夕材料,該介電材_可以包括氧 化石夕,且該介電材料122可以經由對該些通孔凹槽ιΐ2⑽材料丨〇2的曝露 9 201214627 表面進行氧化而齡在-些實施财,該介電材料122亦可以沉積於半導 體構造110之第-主要表面104 (圖2)上,如圖3所示。 參照圖4 ’該些通孔凹槽112 (圖3)可以用-犧牲材料132充滿。 該犧牲材料132包括最終會被移除並由另—材料替代之一材料,如下文所1 論。犧牲材料132可以包括,舉例而言,多晶請料。換言之,犧牲_ .可以匕括具有一微構造之矽,該微構造包含複數個互相鍵結的矽顆粒隨 機分佈於該微構造内。在本領域之技術中,此等石夕材料通常稱為「多晶石夕」思 材料。在額外的實施财,相對於材料1〇2 (及,可選擇者,介電材_)」 犧牲材料m可以包括可被選獅刻之任何其他材料,像是—喊 導體材料(例咐細e)、—㈣勝—金物+歧實施例 中,該犧牲簡附咖—卿翻崎細,崎化物、氮 化物或氮氧化物(例如二胸)。犧牲材料132可以具有—被選定之组成, == 彻猶_較崎,騎細的 原子便不a _何輸式雛謂峨的觸叫峨進一牛 嫩纖軸伽獅侧程期間擴散 周圍m糾砸轉输輪網躲 施例中,犧牲材料132可以顯現一熱膨膜 a二實 埶臉脹禆I夕百八 ’、大約在材料102所顯現之 ,,,、邊係數之百…十(4G%) _, 數之百分之二十(聰)朗,或甚至大約 _現之熱膨服係 之百分之五⑽)以内。此外,在一此實於㈣所顯現之熱膨膜係數 在二實把例中’犧牲材料132可以包括具 201214627 有-熱膨脹係數之-材料,該熱膨脹係數大約為5〇xi〇_6〇ci或更小,或大 約為3.0 X ΙΟ·6 π1或更小’或甚至大約為】〇 χ妒i或更小。 在該些通孔凹槽112(圖3)内提供犧牲材料132之後,半導體構造13〇 的表面断抑平坦化,錢賴牲材料也之曝絲面至讀質上與材 料脱之曝細辨罐13㈣峨麵_聯範^更 詳細而言,可以利用,舉例而言,CVD方法,將犧牲觀132 一致地形成於 第要表面104 (及可選擇者’介電材料122)之上。形成之犧牲材料 m可以達-厚度,以便使該些通孔凹槽112至少在實質上完全充滿犧牲材 料132。然後,任何多餘的犧牲材料132 (及,可選擇者,介電材細)可 予以移除,使半導體構細之表面134平坦化。舉例而言,半導體構造13〇 之表面U4可以利用一化學製程(例如—濕式或乾式化學_製程),一機 械製程(例如,侧伽,_-化侧研磨(CMP)製程, 予以平坦化。 如上所述,她施⑽112 ( _ 3) _難娜132之後, -半導體材_咖嫌俺·⑽為一. 性質範例,-半導體材料薄層可以依下文有_ 5及6所述方式提供料 體構造130之表面134上。 圖5呈現一已鍵結半導體構造,其可以經由將包括—底材⑷之另一 半導體構造鍵結至圖4之半導體構造13〇之表面134而形成。底材142可以 包體材料,像妙㈤、鍺(Ge)、—三五族半導體材料等等。 2蝴侧麵之i晶 層。作為一麵_範制請娜可喻地順之-單晶。The dry conductor structure may comprise a conductive material, a conductive Lei wire and/or a non-conductive material. T 201214627 The term "processed semiconductor construction" is used herein to refer to and encompass any semiconductor construction that includes one or more devices constructed to $f%. The processed semiconductor is constructed as a semiconductor constellation and all of the semiconductor structures are semiconductor structures. As used herein, the term 'bonded semiconductor construction' refers to and includes any possession of two or more assets that are attached to the property. The lion has been replaced by a material-guided sub-set and all #-bonded semiconductor structures are of semiconductor construction. In addition, those who have bonded semiconductor structures or three processed semiconductor structures also belong to processed semiconductor structures. As used herein, the term "device construction" means and includes any knives of a processed semiconductor construction that contain, or define, at least a portion of an active or passive component that is to be formed. On the semiconductor structure or in the case of a semi-guided weave, the device consists of four active and passive components of a three-sided circuit, such as a transistor, a brain, a capacitor, a resistor, a conductive wire, a conductive via, and Conductive contact pads. As used herein, the term "through-wafer via" or "TWI" refers to and includes any conductive via that passes through at least a portion of a first semiconductor structure for crossing the first semiconductor. The interface between the construction and the second rotor structure provides a constructive and/or electrical interconnection between the first semiconductor structure and the second semiconductor structure. In the technical towel of the art, the inter-wafer transparent connection is also private, such as "矽 sil sil sil sil sil sil via via via via 」 」 」 」 」 」 」 」 」 」 」 」 」 」 」 」 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及"through wafer vias" or "TWV". The TWI typically passes through the semiconductor structure in a direction substantially perpendicular to one of the substantially planar major surfaces in a semiconductor structure (i.e., parallel to one of the "Z" axes). As used herein, the term "active surface" is used in the context of a processed semiconductor construction to refer to and include one of the processed semiconductor constructions that exposes the major surface 'which has been processed or will be processed by 201214627' to enable - A Swim (4) can be formed in and/or on the main surface of the rotator configuration. As used herein, the term "back surface" - used in connection with a processed semiconductor construction, refers to and includes one of the processed semiconductor structures that exposes a major surface that is the opposite of the active surface of the processed semiconductor. Face β In this paper, the term “three-five semiconductor materials” means and includes, mainly consists of one or more elements of the periodic table (^^ and called one or more (four) elements (Ν, P, As). Any material of Sb and Bi). In this paper, the term 'thermal expansion coefficient' is used in the case of a material or construction, and the average linear coefficient of thermal expansion of the material or structure at the temperature is as follows. - In detail, in some embodiments: the invention includes a method of forming a semiconductor structure each of which includes one or more inter-wafer via connections. The inter-wafer via connections can be included in each Two or more portions formed in another process. Figure 1 is a simplified side cross-sectional view of a portion of a first semiconductor structure 1 . The first semiconductor structure 100 may include a layer of material 102 For example, the material 1 〇 2 may include - ceramics such as oxides (such as dioxide dream (Si02) or oxidation (A1203)) or nitrides (such as tantalum nitride (Si #4) or Boron Nitride (BN)). As another example, the first semiconductor material 100 may include a semiconductor material such as a Si, a Ge, a Group 3 or 5 semiconductor material, etc. The material 102 may comprise a single crystal of a semiconductor material or a silicon oxide layer of a semiconductor material. As an example of a non-limiting property, the first semiconductor structure material 102 may comprise a single crystal of one of the host germanium materials. 8 201214627 Another "semiconductor 11G, which can be formed by providing via recesses m in the semiconductor structure 100 of the ® 1. These via recesses 112 can be used to form a portion of the inter-wafer via junction, as follows The method is discussed in detail. As shown in FIG. 2, the via recesses 12 may extend from the -th main surface 104 of the semiconductor structure 110 and at least partially pass through the material of the semiconductor structure 110. In some examples, the through-hole recesses 112 may include blind via-holes (cell d via Ses), the blind via holes only partially pass through the material 1 〇 2 of the semiconductor structure ι. 违 通 通 哺 哺 112 可以 可以 可以 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 The grooves 112 may have an average cross-sectional dimension (e.g., an average diameter) that is approximately - microns (1 (four) or less, or approximately ten microns (10) (four) or less, or even fifty microns (50 μη〇 or less). In addition, the through-hole grooves ι2 may have an average aspect ratio (the average of the foot and the average cross-sectional dimension), which is from about 0.5 to about 10.0. Figure 3 shows another semiconductor structure 12G, which may be via A dielectric material 122 is formed on the surface of the material 102 in the via recesses 112. As an example of non-limiting properties, the dielectric material 122 may comprise a ceramic such as an oxide (e.g., SiO 2 or alumina (2 〇 3)) nitride (e.g., nitrid幻凡) or nitride (scratch) or nitrogen oxides (such as nitrous oxide eve). The dielectric material 122 can be formed in situ on or in the exposed surface of the material 102 within the via recesses 112. In an additional embodiment, the dielectric material can be deposited over the exposed surface of the material (10) within the via recesses 112. As an example of a particular non-limiting property, the material 102 can include a host material, which can include a oxidized stone, and the dielectric material 122 can pass through the via ι 2 (10) material 丨〇 2 The exposure 9 201214627 surface is oxidized and the dielectric material 122 can also be deposited on the first major surface 104 (FIG. 2) of the semiconductor structure 110, as shown in FIG. Referring to Figure 4, the via recesses 112 (Fig. 3) may be filled with a sacrificial material 132. The sacrificial material 132 includes one material that will eventually be removed and replaced by another material, as discussed below. The sacrificial material 132 can include, for example, polycrystalline material. In other words, the sacrificial _ can include a 构造 having a micro-structure comprising a plurality of mutually bonded ruthenium particles randomly distributed within the microstructure. Such materials are commonly referred to as "polycrystalline stone" materials in the art. In the case of additional implementation, relative to the material 1〇2 (and, alternatively, dielectric material _)” the sacrificial material m may include any other material that can be selected by the lion, such as – shouting the conductor material (eg In the example of e), - (4) win - gold + difference, the sacrifice is simply attached to the coffee - fine, fine, salt, nitride or nitrogen oxides (such as two chest). The sacrificial material 132 can have a selected composition, == 彻 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In the rectification and transfer wheel net hiding example, the sacrificial material 132 can exhibit a thermal expansion film a two real face swelling 禆 I 百 八 八 ', about the material 102 appears,,,, the side coefficient of the hundred ... ten (4G%) _, 20% (Cong) Lang, or even about 5% (10%) of the current thermal expansion service. In addition, in the case of the thermal expansion film coefficient (4), the material of the sacrificial material 132 may include a material having a coefficient of thermal expansion of 201214627, and the coefficient of thermal expansion is about 5〇xi〇_6〇ci. Or smaller, or about 3.0 X ΙΟ·6 π1 or less 'or even about 〇χ妒i or smaller. After the sacrificial material 132 is provided in the through-hole recesses 112 (FIG. 3), the surface of the semiconductor structure 13 is flattened, and the surface of the material is also exposed to the surface of the material and the material is removed. Tank 13 (4) 峨 _ _ _ _ ^ In more detail, the CVD method can be utilized, for example, to form the sacrificial view 132 uniformly over the desired surface 104 (and the optional 'dielectric material 122'). The sacrificial material m formed may be up to a thickness such that the via recesses 112 at least substantially completely fill the sacrificial material 132. Any excess sacrificial material 132 (and, optionally, the dielectric material) can then be removed to planarize the semiconductor structured surface 134. For example, the surface U4 of the semiconductor structure 13 can be planarized by a chemical process (eg, wet or dry chemical process), a mechanical process (eg, side gamma, _-side side grinding (CMP) process). As mentioned above, after she applied (10) 112 ( _ 3) _ Nana 132, the semiconductor material _ 俺 俺 ( (10) was one. Example of nature, - a thin layer of semiconductor material can be provided as described in _ 5 and 6 below. Figure 5 presents a bonded semiconductor construction that can be formed by bonding another semiconductor construction comprising a substrate (4) to the surface 134 of the semiconductor structure 13A of Figure 4. The material 142 can be a clathrate material, such as Miao (5), Ge (Ge), - San 5 semiconductor materials, etc. 2 The i-layer of the side of the butterfly. As a side, the system can be easily shunned - single crystal .

11 201214627 底材142 T以利用-直接鍵結製程鍵結至表面134,在該鍵結製程中, 經由沿著-鍵結界面,其介於轉體構造13〇之—鍵絲面與底材M2之一 鍵結表面間,提供直接的軒或分子鍵結,底材142被直接鍵結至半導體構 造130 (圖4)。換言之,底材142可以直接鍵結至半導體構造13〇,不需在 底材142解導體構& 130之間使用黏劑或任何其他中介的鍵結材料。底材 M2與半導體構造13〇 的原子或分子鍵結之性質取決於底材⑷及半導體 構造130各別的材料組成。因此,依照一些實施例,直接的原子或分子鍵結 可在,舉_言,以下兩者之間提供:氧化魏氧化鍺至少其巾之_,以及 石夕、鍺、氧化石夕、氧化鍺至少其中之一。 —作為非限疋性質之範例’底材142之鍵結表φ可以包括—氧化材料(例 如二氧化#(Si〇2)) ’且半導麟造⑼之鍵絲面可以結實質上包括 同樣的氧化材料(例如二氧辨(Si〇2))。在此等實施例中,可以利用氧 化矽對氧化⑪表面直接鍵狀__製程,將底材142之鍵絲面鍵結至半導體 構造130之-鍵結表面。在此等實施例中,如圖5所示,一鍵結材料148 (例 s諸如—氧化石夕之氧化物)可以配置在介於底材⑷肖半導體構造13〇 (圖4)間之—鍵結界面上。該鍵結材料148可以具有—大約為,舉例而言, 1,000埃之平均厚度。 在1外的實施例中,底材142之鍵結表面可以包括一半導體材料(例 夕)且半導體構造丨3〇之鍵絲面可以至少實壯包括同樣辭導體材料 (例如碎)。在此等實施例中,可以利时對絲面直接鍵結之一製程,將 底椅142之鍵結表面鍵結至半導體構S 13G之-鍵結表面。 ⑧ 12 201214627 實匕例中底材142之鍵結表面與半導體構造⑽ :r=rm输姻請卿面與半= 罪在-起,並在1火製雜間保持該些鍵結表關的接觸。 、舉麵’底材⑷之鍵結表面與半導體構造13G之鍵結表面可予以 形成’使之分別具有-物表面粗度(RRMS),該物表面粗度大約為 二奈米⑵⑽)或更小,或大約為—奈米(10nm)或更小,或甚至大約 為四分之一奈米_脑)或更小。在一些實施例中,底材142之鍵結表面 與丰導體構造BG之繼表面可倾_,使之分別具有—均雜表面粗度 (Rrms),該均方根表面粗度介於大約四分之一奈米(〇 25職)與大約二太 米⑵啦)之間,或甚至介於大約二分之—奈米(a5nm)與大約一奈^ (l.Onm)之間。 該回火製程可以包括,在介於大約攝氏繼度〇〇〇〇c)及大約攝氏 400度(400。〇間之一溫度下,並在介於大約2分鐘(2 —)及大約u 小時(15 hrs.)間之-段時間内’於一爐具内加熱底材142及半導體構造⑽。 底材142之鍵結表面與半導體構造13〇之鍵結表面均可利用一機械研 磨製程及-化學_製程至少其巾彡成,使之如上文所述及相對平 /月。舉例而s,可以利用一化學機械研磨(CMP)製程,使底材142之鍵钟 表面與半導體構造13〇之鍵結表面平坦化及/或減少其表面粗度。 底材142之一第一部分144可從圖5之半導體構造140予以移除,留 下底材142之一第二部分146在表面134上方,從而形成圖6之已鍵結半導 體構造150。換言之’底材142之第一部分144可以與底材142之第二部分 13 201214627 146分離。圖6之半導體構造150包含在表面】%上方之一半導體材料薄層 152。半導體材料薄層152係由底材142之第二部分144 (圖5)所提供。 再參照圖5,作為非限定性質之範例,業界所熟知的smart cut⑧製 程可以用於將底材142之第-部分144與底材142之第二部分146分離。此 等製程詳述於’舉例而言,美國專利删9,484號(肅年2月6日核發予11 201214627 Substrate 142 T is bonded to surface 134 by a direct-bonding process in which, via the along-bonding interface, it is interposed between the rotating structure 13-side and the substrate. Between one of the M2 bonding surfaces, a direct or molecular bond is provided and the substrate 142 is directly bonded to the semiconductor structure 130 (Fig. 4). In other words, the substrate 142 can be bonded directly to the semiconductor construction 13 without the use of an adhesive or any other intervening bonding material between the substrate 142 and the conductor structure 130. The nature of the atomic or molecular bonding of the substrate M2 to the semiconductor structure 13A depends on the material composition of the substrate (4) and the semiconductor structure 130. Thus, in accordance with some embodiments, a direct atomic or molecular bond can be provided between: oxidized Wei cerium oxide, at least its sputum, and sputum, sputum, oxidized stone, cerium oxide At least one of them. - As an example of non-restrictive properties, the bonding table φ of the substrate 142 may include an oxidized material (e.g., ##(Si〇2))' and the semi-conductive layer (9) may substantially comprise the same Oxidizing material (eg, dioxo (Si〇2)). In such embodiments, the bond surface of the substrate 142 can be bonded to the bonding surface of the semiconductor structure 130 by a direct bonding process of the oxide 11 surface with yttrium oxide. In such embodiments, as shown in FIG. 5, a bonding material 148 (such as s-oxide oxide) may be disposed between the substrate (4) and the semiconductor structure 13 (FIG. 4). Bonding interface. The bond material 148 can have an average thickness of, for example, 1,000 angstroms. In an alternative embodiment, the bonding surface of the substrate 142 can comprise a semiconductor material (for example) and the bonding surface of the semiconductor structure can be at least physically comprised of the same conductor material (e.g., shredded). In such embodiments, the bonding surface of the bottom chair 142 can be bonded to the bonding surface of the semiconductor structure S 13G in a manner that facilitates direct bonding of the silk surface. 8 12 201214627 In the example, the bonding surface of the substrate 142 and the semiconductor structure (10): r = rm marriage, please face and half = sin in - and keep the key bindings in the 1 fire compartment contact. The surface of the bonded surface of the substrate (4) and the bonded surface of the semiconductor structure 13G may be formed to have a surface roughness (RRMS) of about two nanometers (2) (10) or more. Small, or approximately - nano (10 nm) or less, or even about a quarter nanometer - brain) or smaller. In some embodiments, the bonding surface of the substrate 142 and the secondary surface of the rich conductor structure BG are tilted to have a uniform surface roughness (Rrms), the root mean square surface roughness being about four Between one nanometer (〇25) and about two meters (2), or even between about two-meters - nanometer (a5nm) and about one nanometer (l. Onm). The tempering process can include, at a temperature between about 2,000 c) and about 400 degrees C (400 Torr), and between about 2 minutes (2 -) and about u hours During the period of (15 hrs.), the substrate 142 and the semiconductor structure (10) are heated in a furnace. The bonding surface of the substrate 142 and the bonding surface of the semiconductor structure 13 can be subjected to a mechanical polishing process and - The chemical process is at least as described above and is relatively flat/month. For example, a chemical mechanical polishing (CMP) process can be used to bond the key surface of the substrate 142 to the semiconductor structure. The bonding surface is planarized and/or its surface roughness is reduced. One of the first portions 144 of the substrate 142 can be removed from the semiconductor construction 140 of FIG. 5, leaving a second portion 146 of the substrate 142 above the surface 134. Thus, the bonded semiconductor structure 150 of Figure 6 is formed. In other words, the first portion 144 of the substrate 142 can be separated from the second portion 13 201214627 146 of the substrate 142. The semiconductor structure 150 of Figure 6 is included above the surface % Thin layer 152 of semiconductor material. Thin layer of semiconductor material 15 2 is provided by the second portion 144 of the substrate 142 (Fig. 5). Referring again to Fig. 5, as an example of a non-limiting nature, the smart cut 8 process well known in the art can be used to apply the first portion 144 of the substrate 142 with The second portion 146 of the substrate 142 is separated. These processes are detailed in the 'for example, U.S. Patent No. 9,484 (issued on February 6

Bruel) ’美國專利6,303,468號(2001年1〇月16日核發予Aspar等人), 美國專利6,335,258號(2GG2年1月1日核發^ Aspar等人),美國專利 6,756,286號(2004年6月29日核發予廳暖等人),美國專利68〇9,〇44 號(2004年1〇月26日核發予Aspar等人),以及美國專利6,946,祕號(鳩 年9月20曰核發予Aspai•等人),各專利之完整揭露兹以此述及方式納入本 文。 複數個離子(例如氫離子、氦離子或惰性氣體離子)可以植入底材⑷。 該些離子可以在底材142以如上所述方式附著至圖4之半導體別之前或之 後,植入底材142。例如’離子可以從定置於底材142之一側之一離子來源 (未顯示)植人储142。離子可以沿著實壯垂直於储142之該些主要 表^之-方向植人錄142。如本倾之技射為人職知,離子植入底材 之深度至少部分為離子獻底材時所帶能量之—函數…般而言,以較低能 離子’其植入深度相對較淺’以較高能量植入之離子,其植入深度 相對較深。 離子可以以-預定能量植入底材142,該預定能量係為了將該些離子植 入底材142内-理想深度選定。作為—特㈣非限制性質範例,該些離子 可以配置於顧142内-選定深度,以使底材142之第二部分146的平均厚 201214627 度T為大約300奈米(3〇〇nm)或更薄,或甚至為大約ι〇〇奈米⑽咖) .或果薄。如本領域之技術中為人熟知,至少一些離子可能無法趣免地會被植 入非所需之深度,且作為從底材142之—表面至底材142内之深度之函數, 離子濃度之®表可能會顯示纽為鐘形(對截不對稱)之—曲線,該曲線 在理想之植入深度具有一最大值。 -旦植入底材142後,該些離子便可以在底材142内界定出—破裂平 面143 (在圖5中以虛線呈現)。破裂平面143可以包括底材142内之一層 或-區域’該層或區域與底材142内具有最高離子濃度之平面對準⑷如以 其為中心圍繞)。破裂平面143可以界定出底材142内一弱化區域,而底材 142可以在-後續製程中沿著該弱化區域剝離或裂開。經由加熱底材⑷,向 底材142施加-機械力,或以其他方式向底材142施加能量,底材142可以 沿著破裂平面143剝離或裂開。 在額外的實施例中’經由鍵結一相對較厚層之材料(例如平均厚度大 於約300微米之-層)例如底材142 ’然後從與表^ 134相反之側149薄化 _對較厚之底材142 ’便可以在圖4之半導體構造13()之表面134上方提 供底材142之第二部分146。舉例而言,底材142可以利用一化學製程(例 如-濕式或乾式化學触刻製程)、一機械製程(例如一研磨或紙磨製程), 或經由一化學機械研磨(CMP)製程,予以薄化。 在其他實施例中,-相對較薄之半導體材料層(其組成及組構可以至 夕實貝上類似於底材142之第二部分146)可以原地形成於圖4之半導體構 & 130之表面134上(例如其上方)。舉例而言,一相對較薄之石夕材料層可 15 201214627 以經由在圖4之半導體構造130之表面134上沉積材料,例如矽至—理扠 厚度而形成。 在圖3之半導體構造13〇之表面134上提供—半導體材料薄層⑸後, 一個或多個裝置構造便可以形成於該半導體材料薄層152之上及/咬之中換 言之’ 一個或多個裝置構造可以利用半導體材料薄層152而形成。作為非限 定性質之範例,複數個電晶體可以利用半導體材料薄層152而製作。 圖7呈現圖6之已鍵結半導體裝置150巾以虛線158隨之—部分, 其係在處理半導體構造150使之形成圖7尹已鍵結已處理半導體構造16〇後 半導體構造160包含-個或多個電晶體162。為清楚起見,圖7只顯示一個 電晶體162。如0 7所*,每一電晶體162可以包含—源極、一沒極及一閑 極構造165 ’其中該源極包含一源極區163A及—源極接觸16犯,該没極包 含-汲極區164A及-汲極接觸_。源純16从及祕區16从均可以 包含半導體材料薄層丨52之區域,該些區域已摻雜了—種或多種摻雜劑以使 該些區域能夠導電嫌極區163A與沒極區164A可以由一通道區域166分隔, 該通道區域可以包括半導體材料薄層152之—未摻雜區域。閘極構造165可 以橫向地配置在通道區域166上方’介於電晶體162之_與祕之間。源 極接觸163B、没極接觸164B及閘極構造165均可以包含一導電材料,像是 -種或多種金屬’或-摻雜質多晶稽料。_構造165之導電材料可以經 由-種或多種介電材料(例如氧化物、氮化物、氮氧化物料)而與半導體 材料薄層152在電性上隔絕。 如圖7所示,-個或多個淺溝渠隔絕構造168可以形成於鄰近電晶體 162的半導體材料薄層152中,並穿過半導體材料薄層152。該些淺溝渠隔絕 16 201214627 構le 168可以包括介電材料,且可以用於使每—電晶體IQ在電性上與半 _構造16G之其他電晶體或其他裝置構造隔絕。作為非限定性質之範例, 該些淺溝渠隔絕構造168可以包括—介電材料,像找化物,氮化物,氣氧 化物等等。該錢溝咖瞻⑽可㈣直鮮(卿_直於半導體 構造则些主要表面,諸如表面134,之一方向而對準)該些通孔凹槽山 及其中所包含之犧牲材料132。換言之,該些通孔凹槽ιΐ2及犧牲材料出 之位置可以彼此相關,如此—來,當劃出—條直線時,該直線至少實質上垂 直於半導體構造亂之該些主要表面,諸如表面m,且穿過—淺溝渠隔絕 構造及該些通孔凹槽112其中之一所包含一份量之犧牲材料132。. 參照圖8 ’-已鍵結已處理之轉體構造17〇可以經由在圖7之半導 體構造_之-曝露表面169上方(一個或多個電晶體162及該些淺溝渠隔 絕構造⑽已形成於該半導體構造之中及/或之上)提供一介電材料層172(例 如-層間介電材料),並在其中形成該些晶_透通連結之第—部分174而 形成^ 介電材料層172可以形成於或沉積於表面169上,且可以具有一平均 厚度足以覆蓋《體!62之閘極構造165,如圖8所示。介電材料層π可 以包括-介電材料’像是氧化物、氮化物、氮氧化物等等。 繼續參照圖8,該些晶圓間透通連結之該些第一部分174可以形成於 半導體構it no中。該些晶關透通連結之該些第—部分174可以包括一導 電材料’像H够種金屬、摻雜f多喊料。該些晶關透通連結之 該些第-部分m可以經由下述方式形成:形成通伽槽176,使該些通孔 、及任何鍵結材料148,到達 凹槽穿過介電材料層172、淺溝渠隔絕構造168 17 201214627 材料102巾通孔凹槽112内的犧牲材料132。在一些實施例中,齡淺溝渠 隔絕構造168可以不必完全穿過半導體材料薄層152,且該些通孔凹槽π 亦可以穿過半導體材料薄層152的至少一部分。該些通孔凹槽Μ可以舉 例而言,利用遮罩及飯刻製程而形成。一罩幕層可以提供於介電材料層Μ 之曝露主要表面178 h鮮幕層可被賦予醜,以便在所要形成該些通孔 凹槽I76之處形成穿過該罩幕層之洞孔或開口。該罩幕層中的該些開口可以 具有-截面尺寸及微,其對餘所要形成之該麵伽槽176之理想截面 尺寸及形狀。半導體構造17Q接著可以曝露於—種或多種糊劑下,該触刻 劑會働m些通孔凹槽176 穿·各種㈣,但骑(餘何顯著程度 上)钱刻該罩幕層。舉例而言’可卩利用—濕式化學_製程或—乾式反應 性離子侧製程穿過介衡· 172、該些渠祕構造168、及任何鍵結 材料m,到達犧牲材料132,以形成該些通孔凹槽176。 在-些實施例巾,該些通孔_ 176可以具有__平均寬高比(亦即平 均高度與平均麵尺寸之_),其細歡約α5至大約·。 形成該些通孔凹槽176後,導電材料可以提供於該些通孔凹槽⑺内。 例如,可以糊—無電錢製程及/或—電解電聽程,將-種或多種金屬材 料沉積在該些通孔凹槽176内。 該些晶圓_連結之該些第—部分m如同其穿過找些淺編 絕構造脱’和«鱗(抑卩_胁轉麟_難主要表面 諸如表面134,之-方_解)該麵孔哺ιΐ2及其情包含之犧牲材 料132。換言之’該些晶圓間透通連結之該些第—部分174及犧牲材㈣ 之位置可以彼_ ’如此_來,_—條直線時,該直_實質上垂 18 201214627 直於半導體構造no之該些主要表面,諸如表面134,且穿過—議透通 連結之-第-部分174,以及該些通孔凹槽112其中之一所包含一份量之犧 牲材料132。 形成該些晶圓間透通連結之該些第—部分174後,可以進行額外的處 理以便在介娜⑽嫩嶋自178塊_跑構造像是 導電通孔、導電線、導電線路及導電塾。此等處理可以包含本領域之技術中 被稱為「後段製程(BEOL)」之程序。 舉例而言,圖9呈現-已鍵結已處理半導體構造18〇,其可以經由在圍 繞之一種物働_ _嫩_纖182峨。該此裝置 構造182可以包括導電通孔、導電線、導電線路,及導電塾中之-個或多個, «導電通孔、導電線、導電線路及導電墊包含—導電材料,像是一種或多 種金屬,或摻雜質㈣。欄繞之—種咖介電材料⑻可以包括氧化 物 '鼠化物、化謂。鄕_峨182及觸細請可 2用本領域之技_人熟知的製程,·方式(亦即逐層)形成於介 電材料層172之主要表面178上。 如上文關於圖9所討論者’在介電材料層m上方形成該些裝置構造 P,材料1〇2的一部分便可以從半導體構造⑽移除,以便曝露出穿過 之犧牲細2 ’如關之已鍵結已處理半導體構造⑽所示。材 ^之撕傭半麵造⑽巾她Q2術娜面職9) 摘,亦即與主動表面186相反之側,^ 分雜作為非限定性質之範例, ^之該部分可以利用,舉例而言,-化學_製程、-倾研磨製程 學機械研磨(⑽)製程的其中之—轉個予以移除。如果-介電 19 201214627 材細破配置在犧牲材料132及材料1〇2之間,如圖9所示,則 謂之—爾撕,_娜_ 132 部,如圖1〇所示。 半導體除材料1〇2曝露犧牲材料132,以便在移除材料1〇2時處理該 ㈣’侧 9销嶋⑽之槪㈣鍵結至一載體 底材192 ’如圖1〇所示。 犧牲材料132如圆1G所爾於半_造泖之外部後,便可以從 作A 凹槽112内移除爾細U所示之已鍵結已處理半導體構造200。 作為非限定性質之範例,可以利用一濕式化_製程將 些通孔凹槽m内移除。__劑, 4 ^ +導體構造200中敍刻(亦即移 :)犧牲材料m之速度,大於移除介電材料122及任何鍵結材諸之速 度’則可卿嶋娜132。敝,_娜132 (及,爾者, ΓΓΓ㈣122)綱機獅148糊雜之—_财以用於 已括一雜、氟酸及水之混格在犧牲材料m包括—其他介電材料,例 2氧切,之實施例中,可以_包括氟酸之—_溶液或—電漿侧製 (例如利用六氣化硫巩職學)對犧牲材料132進行選擇性侧。 料132=12所7",彻㈣提供於該她L_112内(移除犧牲材 ’後所空出的空間)以形成該些晶圓間透通連結214之第二部分212。 該些晶圓間透通連結214包含該些第—部分174及該些第二部分犯。直接 的物理性及電性接觸可以在該些晶圓間透通連結叫之該些第—部分⑽ 該些第二部分212間建立。 ⑧ 20 201214627 該些晶圓間透通連結214之該些第二部分212之導電材料可以包括一 導電材料’像是-種或多種金屬,摻雜晶⑦料。在—些實施例中該 些晶圓間透通連結214之該些第二部分212之導電材料可以至少實質上與該 些晶圓間透通連結214之該些第一部分174之導電材料相同。導電材料可以 提供於該些通孔凹槽m,m内。舉例而言,可以額—無電紐製程及/ 或一電解電鍍製程將一種或多種金屬材料沉積於該些通孔凹槽176内。 該些晶圓間透通連結214包含其該些第一部分174及該些第二部分 2n。由於該些第-部分η4及該些第二部分212是在製作半導體構造加 期間’於不同時間順序之各別製程中所形成,因此在本發明之一些實施例 中,-不連續、可識別之邊爷加可能會出現在介於該些晶圓間透通連結 214之該些第-部分174及該些第二部分212間之微構造+。該可識別邊界 216之位置可以鄰近半導體材料薄層152之一主要表面。例如,該可識別邊 界216可以與配置在半導體材料薄層⑸之-主要表面之鍵結材料148同 平面此外’半導體構造21〇可予以定向,使之平行於主動表面服,如圖 12所示。 在一些實施例中’該些晶圓間透通連結214可以具有一平均寬高比(亦 即平均磁與平均截面尺寸之比例),其範圍從大約〇·5至大約_。 ,依上述方式形成該些晶圓間透通連結214之後,載體底材192便可以 從圖12之已鍵結已處理半導體構造21〇移除以形成圖u之已鍵結已處理 =導體構造22G。如圖13所示,導電凸塊222可以在構造上及電性上與該些 晶圓間透通連結214之該些第二部分212搞合於半導體構造22〇中與主動表 21 201214627 面186相反之背表面224處。該些導電凸塊222可以包括一導電材料,例如 一導電焊接合金。 如有需要,圖13所示之半導體構造220可選擇性地予以進一步處理及 封裝。接著可以利用該些導電凸塊222,將半導體構造220在構造上及電性 上耦合至另一構造,像是一印刷電路板、另一半導體構造(例如另一晶粒或 晶圓)等等。在額外的實施例中,可以利用本領域之技術中為人熟知的其他 裝置及技術,例如導電引線、異方性導電膜等等,將半導體構造22〇在構造 上及電性上耦合至另一構造。 再參照圖10,在本發明之一些實施例中,要選擇性地餘刻該些通孔凹 槽II2内的犧牲材料132,而不钮刻到半導體構造19〇的其他材料,可能相 對較困難。在此等實施例中,先保護半導體構造190的其他材料,再以上文 所述方式蝕刻犧牲材料132 ,會較為恰當。 舉例而言,圖14呈現一半導體構造230,其可以經由在圖1〇之半導體 構& 190之表面上沉積一罩幕層232 ’使其可能除了載體底材脱的某些表 面外至v實質上覆蓋半導體構造23〇所有的曝露表面,而形成。該罩幕層 232可以包括一陶究材料,像是氧化物(例如二氧化碎(Si02)或氧化紹 (A1203))、氮化物(例如氮切(&眞)錢侧㈣))錢氧化物。 如圖15所π ’罩幕層232可被賦予圖案,以形成穿過罩幕層之開 42並產生圖15之已鍵結已處理半導體構造⑽。—微影遮罩及敍刻製 程諸如本領域之技術中為人熟知者,可以用於形成穿過罩幕層况之該些 開242 „亥些開口 242之尺寸,形狀,及位置,均是為了使該些通孔凹槽 I2内的犧牲材料I32經由該些開口 Μ2曝露出來。接著可以利用一钮刻劑 ⑧ 22 201214627 样導體構ι^24〇 %行-濕式或乾式侧製程,相對於罩幕層232之材料而 ^ ’該_嶋牲材料132有選擇性。此舰刻製程將使犧牲材料132自 χ —通孔凹槽112内移除’產生圖16之半導體構造25〇。然後罩幕層攻 可以從圖16之半導體構造25〇移除,以形成與圖u之料體構造勘至少 實質上相同之一半導體構造。 在額外的方法中,-旦以先前圖9及1〇討論之方式薄化材料似後, ,便可使材料軸對於犧牲材料132及/或,可選擇者,介電材料122而凹陷, 以形成圖Π之半導體構造·。作之範例,可以使材料⑽相 對於犧牲材料132及/或,可選擇者,介電材料122凹陷約聊埃。形成圖 π之半導體構造260後’-罩幕層272可以沉積在半導體構造2⑼上,以形 成㈣之半導體構造27G。該罩幕層272可以包括—陶紐料,像是氧化物 (例如二氧化碎(Si〇2)或氧她(Al2〇3))、氮化物(例如氮化碎(聊) 或氮化蝴⑽))或氮氧化物。如圖18所示,半導體構造27()可以在與載 體底材192相反之一側包含一主要表面274。 圖18之半導體構造270之主要表面274可以進行一平坦化製程,像 是-化學機械研磨(CMP)製程,以移除罩幕層272 (及任何介電材料叫 位於該些通孔凹槽112内的犧牲材料132上方之該些部分,以形成圖19之已 鍵結已處理半導體構造細如圖19所示,將主要表面274平坦化後⑽⑻, 犧牲材料132便可以穿過罩幕層m而曝露出來。曝露犧牲材料132後,接 著可以利用i刻劑對半導體構造28〇施行—濕式或乾式_製程,相對於 罩幕層2V2之材料而纟’該侧劑對犧牲材料132有選擇性。此舰刻製程 將使犧牲材料132自該些通孔凹槽112内移除,產生圖2〇之已鍵結已處理半 23 201214627 導體構k 290。然後,軍幕層π可以從圖2〇之半導體構造挪移除,以形 成與圖Π之半導體構造2〇〇至少實質上相同之一半導體構造,然後該半導體 構造可以如上所述加簡-步處理。 在個夕步驟之製程中(例如兩步驟之製程)形成晶圓間透通連結, 如上文有關該些晶圓間透通連結2Μ所述者,可以在製造期間提高正常運作 … 之產& ®為相對於整體晶®間透通連結之寬高比,該些晶圓 門透通連、、·。不同部分之寬高比較小,因此,該些通孔凹槽的侧會更為容易 (該些晶圓間透通連結之不同部分形成於其令),絕緣之介電材料在該些通 …槽内曝露表面之覆蓋率會提高,且導電材料在該些通孔凹槽内之電鐘(以 嫩善。料,㈣如本文所 述之該些電晶體162,的製作可能會使半導體構造承受高於約彻。C之溫度。 如果在處理半導體構造期間,一導電金屬在此等高溫下被配置於通孔凹槽内, 該些金屬原子可能會擴散至該半導體構造的其他區域,而該擴散可能對半導 "運作有不利衫響。此外,此種金屬材料之熱膨脹係數與周圍介電材 =半導體侧之_難數不魏,可輯铸輯造造絲構性破壞。 =物3峨靖嶋巾軸_魄供—細料,製作 曰曰後再以另-導電材料替換該犧牲材料,可以避免此等結構性破壞或降 低此專結構性破壞發生之可能性。 本發明額外之雜制性f實施例敘述如下: 實施例1 ·· 一種製作一半導 構k之方法’其包括:在局部穿過-半 至f㈣供-難她树麵造中形成 個晶圓間透通連結之-第-部分,並使該至少-個纖透通連結 ⑧ 24 201214627 之第一部分對準該至少一個通孔凹槽;以及以導電材料替換該至少—個通 孔凹槽内之犧牲材料,並形成該至少一個晶圓間透通連結之一第二部分, 使之與該至少一個晶圓間透通連結之第一部分有電性接觸。 實施例2 :如實施例1之方法,其中在該半導體構造中形成至少—個 晶圓間透通連結之一第一部分更包括使該至少一個晶圓間透通連結之第一 部分穿過一介電材料。 實施例3 :如實施例1之方法,其中在該至少一個局部穿過半導體構 造之通孔凹槽内提供犧牲材料包括:形成至少一個盲通孔凹槽,其從該半 導體構造之-表面局部穿過該半導體構造;以及在駐少—贿通孔凹槽 内提供-種多晶树料、-種三五族半導體材料、及_種介電材料至少其 中之一。 實施例4 :如實關3之方法,其巾在該至少—個料孔凹槽内提供 -種多晶⑦材料、-種三五族半導體材料、及—種介電材料至少其中之一, 包括在該至少一個盲通孔凹槽内提供多晶矽材料。 實施例5 :如實施例3之方法’其更包姆過主體賴_成該至少 一個通孔凹槽。 實施例6 ··如實施例4之方法’其更包括在該主财材料與該至少一 個盲通孔凹槽内之多晶矽材料間提供一介電材料。 實施例7 :如實施例3之方法,其更包括在該至少-個盲通孔凹槽内 提供該多晶树料後’於辭導體構造之—表面上提供—半導雜料薄層。 實施例L如實施例7之方法’其中於該轉體構造之表面上提供半 導體材料薄層包括:在包含半導體材料之—底材内植入離子,以便於該底 25 201214627 材内形成平面;騎鍵結至該轉賭造之麵;以及沿著該 破裂平面侧該底材,並使該铸體材簡層與該底材之—餘留部分分離, 該半導體材料薄層保持鍵結至該半導體構造之表面。 實施例9、實關8之方法,其憎該底材鍵結至辭導體構造之 表面包括將該底材直接鍵結至該半導體構造之表面。 實施例10 :如實施例7之方法,复f句 ,、更包括利用该+導體材料薄層形 成一裝置構造之至少一部分。 實施例11 :如實施例10之方法,豆中利用兮主邋触m 〃 T利用該半導體材料薄層形成裝 置構造之至少-部分包括利用該半導體材料薄層形成—電晶體之至少一部 分。 實施例i2 :如實施例7之方法,其中在該半導體構造之表面上提供 半導體材料薄層包括形成該薄層,使之具有大約為3〇〇奈米(3〇〇 nm)或 更薄之一平均厚度。 實施例13 :如實施例12之方其中在該半導體構造之表面上提供 半導體材料薄層包括形成該薄層,使之具有大約為10〇奈米(1〇〇 η ' nm )或 更薄之一平均厚度。 實施例14 :如實施例1至13 壬何一項之方法,其更包括在形成該 至少-個晶關透通連狀後,以及在以導電材料替換犧牲材料並形成該 至少一個晶圓間透通連結之第二部分之前,薄化該半導體構造。 實施例15 :如實施例14之方法’其中薄化該半導體構造包括將該犧 牲材料曝露於該半導體構造之一外部° 實施例I6 :如實施例14之方法’其更包括:在薄化該半導體構造前 /^v 26 201214627 將辨導體構造_至-麵紐;以及在薄化辭導觸錢,將該載 體底材從該半導體構造移除。 實施例17 : -種製作一半導體構造之方法,其包括:在伸入一半導 體構造之-表面之至少-個通孔凹槽内提供i牲材料;在該半導體構造 之表面提供-半導體材料層;利用該半導體材料層製作至少一個裝置構造: 形成穿過該半導體材料層之至少—個晶圓間透通連結之—第—部分;從與 該半導體材料層相反之-側薄化該半導體構造;從該半導體構造中至少〆 個通孔凹槽内移除該犧牲材料’並曝露該通孔凹槽内該至少一個晶圓間透 通連結之第-部分;以及在該通孔凹槽内提供導電材料,並形成該至少〆 個晶圓間透通連結之一第二部分。 實施例18 :如實施例17之方法,其中在該至少―個通孔凹槽内提供 犧牲材料包括在該至少一個通孔凹槽内提供多晶矽材料。 實施例:如實施例17或實施例18之方法,其更包括在該至少一 個通孔凹槽内之犧牲材料與半導體構造間提供一介電材料。 實施例20 ··如實施例17至19中任何一項之方法,其中在該半導體 ‘構紅表面提供半導體材料層包括將辭導體材料層從—底材移轉至該半 導體構造。 實施例:如實施例20之方法,其中將該料體材料層從—底材移 轉至該半導體構造包括:在該騎_场子;_紐鍵結半導體 構造;以及使該底材沿著植入其中之離子所界定之一平面裂開,並使該半 導體材料層與該底材之一餘留部分分離。 實施例22 .如實施例17至21中任何一項之方法,其中在該半導體 27 201214627 構造之表面提供半導體材料層包括選定該半導體材料層,使之具有大約為 100奈米(100 nm)或更薄之一平均厚度。 實施例23 :如實施例17至22中任何一項之方法,其更包括:在薄 化該半導體構造前,將該半導體構造附著至一載體底材;以及在薄化該半 導體構造後,將該載體底材從該半導體構造移除。 實施例24 :如實施例17至23中任何一項之方法,其更包括在該至 少一個晶圓間透通連結上形成一導電凸塊。 實施例25 : —半導體構造,其包括:至少一個通孔凹槽内之一犧牲 材料’該至少-個通孔凹槽從-半導體構造之—表面局部穿過該半導體構 造,se*置在該半導體構造之該表面上之—半導體材料;至少—個裝置構造, 其包括配置在該半導體構造之絲面上之半導體材料之至少—部分;至少 -個晶Μ透通連結之-第-部分,該至少—個晶關透通連結穿過配置 在該半導體構造之該表面上之半導體材料,該至少—個晶圓間透通連結之 第一部分對準該至少一個通孔凹槽。 實施例26 :如實施例25之半導體構造,其更包括一份量之介電材料, 其至少局職崎在該半導體構造之該表面上之铸體材料所瞧,該至 少-個晶關透通連結之第-部分穿過並直接接觸該份量之介電材料。 實施例27 :如實施例26之半導體構造,其中該份量之介電材料包括 一淺溝渠隔絕構造。 實施例28 :如實施例25至27中任一項之半導體構造,其中該犧牲 材料包括多晶矽材料。 實施例29 ··如實施例25至28中任一項之料體構造,其帽至少 28 201214627 一個裝置構造包括至少-個電晶體。 實施例30 :如實施例25至29中 材料被曝露在^道 奴丰導體構造,其中該犧牲 +路在該丰導體構造之一外部,該外 之哕砉^ 在卿導體構造 ^ 半導體材料相反之一側。 實施例31 :如實施例25至30令任一項之半導體構造 著於該半導體之—鐘底. 、括附 實施例32 ··如實施例25至31中任一項之半導體構造,其令配置在 -亥半導體構k之絲面之半導體材料包括—半導體材料層,該半導體材料 層具有大約為300奈米(300nm)或更薄之一平均厚度。 實施例33 :如實施例32之半導體構造,其中該半導體材料層具有大 約為100奈米(1〇〇 nm)或更薄之一平均厚度。 貫施例34 : —半導體構造,其包括:一主動表面;一背表面;至少 一個電晶體,其位於該主動表面與該背表面間之半導體構造内;至少一個 晶圓間透通連結,其從該主動表面與該背表面至少其中之一至少局部穿過 半導體構造,該至少一個晶圓間透通連結包括:一第一部分;一第二部分; 以及一可識別之邊界,其介於該第一部分之一微構造與該第二部分之一微 構造之間。 實施例35 :如實施例34之半導體構造,其中該至少一個電晶體包括 一半導體材料薄層之至少一部分。 實施例36 :如實施例35之半導體構造,其中該半導體材料薄層具有 大約為100奈米(100 nm)或更薄之一平均厚度。 29 201214627 實施例37 :如實施例35或實施例36之半導體構造,其中該可識別 之邊界鄰近該半導體材料薄層之一主要表面。 實施例38 :如實施例34至37中任一項之半導體構造,其_該可識 別之邊界平行於該主動表面與該背表面至少其中之一。 雖然本發明之實施例已使用某些範例敘述於本文中,但熟悉本領域之 技術者將承認並理解,本發明並非僅限於該些示範性實施例之事項。反之, 該些示範性實施例可進行各種增減及修改,而不會偏離以下所錄之本發 明範圍。舉_言…實施例之特點可以與其他實施例之特點結合,但仍 屬於本案發明人所提出之本發明範圍内。 【圖式簡單說明】 雖然本說明書以巾請專纖圍作結,其具體指出細確錄被視為本發 月之實域者,鲍合觸目式轉本酬實施鄕些細之舰時,本發 明實施例之優點更易於從中彰顯,在該些圖式中: 圖1為-半導體構造-部分之—簡化側視剖面圖; 圖2為另一半導體構造—部分之一簡化側視剖面圖,該另一半導體構造 可以經由提供通孔凹槽局部穿過圖1之半導體構造而形成; 圖3為另-半導體構造一部分之一簡化側視剖面圖,該另一半導體構造 可以、A由在® 2之半導觀造之該麵槽内之曝絲面上提供一介電材 料而形成; 201214627 例如多晶石夕, 可以鄉導體構造—鞭,郎—半導體構造 之半導體構造之該些通孔凹槽内提供一材料, 而形成; 圖5為一已鍵結半導體構造一部分之一簡化側視剖面圖’該半導體構造 可Μ丄由將另半導體構造鍵結至圖4之轉體構造而形成; 圖6為另半導體構造一部分之一簡化側視剖面圖,該另—半導體構造 可由薄化圖5之已鍵結半導體構造中的另一半導體構造而形成; 圖7為另一半導體構造一部分之一放大圖,該另一半導體構造可以經由 在圖6之已鍵結半導體構造之中及/或之上製作電晶體及淺溝渠隔絕構造而 形成; 圖8為另—半導體構造一部分之一放大圖,該另-半導體構造可以經由 在圖7之半導H構造上方提供—介電材料層,以及冑過辭碰構造提供晶 圓間透通連結之部分而形成; 圖9為另—半導體構造一部分之-放大圖,該另-半導體構造可以經由 圖之半導體構造之_表面上製作包含導電構造之一層或多磨而形成; 圖10為另-半導體構造一部分之一放大圖,該另一半導體構造可以經 由將圖9之半導體構造鍵結至一載體底材而形成; 圖11為另-半導體構造—部分之一放大圖 ,該另一半導體構造可以經 f夕曰曰夕材料從圖叫之半導體構造之該些通孔凹槽内移除而形成; 圖12為另一半導體構造—部分之一放大圖,該另一半導體構造可以經 由在圖11之半導體構造之該些通孔凹槽内提供導電材料,以便在該半導體構 造中形成該些晶Μ透通連結之額外部分而形成; \ 31 201214627 ϋ η為p半導體構造—部分之_放大圖,刻—半導體構造可以經 由從圖12之半導體構造移除載體底材,並在該些晶圓間透通連結之曝露端上 提供導電凸塊而形成; 圖14至16呈現額外的方法,其可以用於將如圖1〇所示之__半導體處 理為如圖11所尹之一半導體構造;以及 圖17至20呈現更多其他方法,其可以用於將如圖1〇所示之一半導體 處理為如圖11所示之一半導體構造。 【主要元件符號說明】 100第一半導體構造 102材料 104、134、149、169、178、186、274 表面 110、120、130、140、150、160、170、180、190、200、210、220、 230、240、250、260、270、280、290 半導體構造 112、176通孔凹槽 122介電材料 132犧牲材料 142、144、146、192 底材 143破裂平面 148鍵結材料 152半導體材料薄層 158虛線 162電晶體 163Α、164Α汲極區 163Β、164Β汲極接觸 165閘極構造 166通道區域 32 ⑧ 201214627 168淺溝渠隔絕構造 172介電材料層 174第一部分‘ 182裝置構造 184介電材料 212第二部分 214透通連結 216邊界 222導電凸塊 224背表面 232、272罩幕層 242 開口 33Bruel) 'US Patent 6,303,468 (issued to Aspar et al. on January 16th, 2001), US Patent 6,335,258 (issued by Aspar et al. on January 1, 2GG2), US Patent 6,756,286 (June 29, 2004) Nissin issued to Hall Warm et al.), US Patent 68〇9, 〇44 (issued to Aspar et al. on January 26, 2004), and US Patent 6,946, secret number (issued to Aspai on September 20, the following year) • et al., the complete disclosure of each patent is hereby incorporated by reference. A plurality of ions (such as hydrogen ions, helium ions or inert gas ions) can be implanted into the substrate (4). The ions may be implanted into the substrate 142 before or after the substrate 142 is attached to the semiconductor of Figure 4 in the manner described above. For example, the ions may be implanted 142 from an ion source (not shown) disposed on one side of the substrate 142. The ions can be implanted 142 along the direction of the main table perpendicular to the reservoir 142. If the technique of the immersion technique is known, the depth of the ion implanted substrate is at least partly the energy of the ion-presenting substrate—in general, the lower energy ion has a relatively shallow implant depth. 'Ion implanted at higher energy, the depth of implantation is relatively deep. The ions can be implanted into the substrate 142 at a predetermined energy for selecting the ions to be implanted into the substrate 142 - the desired depth. As an example of a non-limiting property, the ions may be disposed within the selected depth of the 142 such that the second portion 146 of the substrate 142 has an average thickness of 201214627 degrees T of about 300 nanometers (3 Å) or Thinner, or even about ι〇〇奈(10) coffee). Or thin. As is well known in the art, at least some of the ions may be unintentionally implanted at an undesired depth and as a function of the depth from the surface of the substrate 142 to the substrate 142, the ion concentration The ® table may show a curve that is shaped like a bell (asymmetry of the intercept), which has a maximum at the ideal implant depth. Once the substrate 142 is implanted, the ions can define a fracture plane 143 (shown in phantom in Figure 5) within the substrate 142. The rupture plane 143 can include a layer or region within the substrate 142 that is aligned with the plane having the highest ion concentration within the substrate 142 (4) as centered thereon. The rupture plane 143 can define a weakened region within the substrate 142, and the substrate 142 can be peeled or ruptured along the weakened region during subsequent processing. By applying a mechanical force to the substrate 142 via heated substrate (4), or otherwise applying energy to the substrate 142, the substrate 142 can be peeled or cracked along the rupture plane 143. In an additional embodiment 'a relatively thick layer of material (e.g., a layer having an average thickness greater than about 300 microns) such as substrate 142' is then thinned from the side 149 opposite the surface 134. The substrate 142' can provide a second portion 146 of the substrate 142 over the surface 134 of the semiconductor structure 13() of FIG. For example, the substrate 142 can be processed using a chemical process (eg, a wet or dry chemical etch process), a mechanical process (eg, a grinding or paper milling process), or via a chemical mechanical polishing (CMP) process. Thinning. In other embodiments, a relatively thin layer of semiconductor material (the composition and composition of which may be similar to the second portion 146 of the substrate 142) may be formed in situ in the semiconductor structure of FIG. On surface 134 (eg, above it). For example, a relatively thin layer of material can be formed by depositing material, such as tantalum to fork thickness, on surface 134 of semiconductor construction 130 of FIG. After the thin layer (5) of semiconductor material is provided on the surface 134 of the semiconductor structure 13A of FIG. 3, one or more device structures can be formed over the thin layer 152 of the semiconductor material and/or bite, in other words, one or more The device configuration can be formed using a thin layer 152 of semiconductor material. As an example of non-limiting properties, a plurality of transistors can be fabricated using a thin layer 152 of semiconductor material. Figure 7 shows the bonded semiconductor device 150 of Figure 6 with a dashed line 158 followed by a portion that is processed in the semiconductor structure 150 to form the semiconductor structure 160. Or a plurality of transistors 162. For the sake of clarity, Figure 7 shows only one transistor 162. For example, each of the transistors 162 may include a source, a immersion, and a idler structure 165', wherein the source includes a source region 163A and a source contact 16; Bungee zone 164A and - bungee contact _. The source pure 16 and the secret region 16 may each comprise a region of the thin layer of semiconductor material 52, which has been doped with one or more dopants to enable the regions to conduct the conductive region 163A and the non-polar region. 164A may be separated by a channel region 166, which may include an undoped region of thin layer 152 of semiconductor material. The gate structure 165 can be disposed laterally above the channel region 166' between the and the secret of the transistor 162. The source contact 163B, the gate contact 164B, and the gate structure 165 may each comprise a conductive material such as a metal or a plurality of metal or a doped polycrystalline material. The conductive material of the structure 165 can be electrically isolated from the thin layer 152 of semiconductor material by one or more dielectric materials (e.g., oxide, nitride, oxynitride). As shown in FIG. 7, one or more shallow trench isolation structures 168 may be formed in a thin layer 152 of semiconductor material adjacent to the transistor 162 and through a thin layer 152 of semiconductor material. The shallow trench isolation 16 201214627 168 may include a dielectric material and may be used to electrically isolate each transistor IQ from other transistors or other device configurations of the semiconductor structure 16G. As an example of a non-limiting nature, the shallow trench isolation structures 168 can include dielectric materials such as find compounds, nitrides, gas oxides, and the like. The money groove (10) can be (4) straight fresh (clear to the semiconductor structure, such as the main surface, such as the surface 134, one direction aligned) the through hole groove mountain and the sacrificial material 132 contained therein. In other words, the positions of the through-hole grooves ι 2 and the sacrificial material may be related to each other, such that when the line is drawn, the line is at least substantially perpendicular to the main surfaces of the semiconductor structure, such as the surface m. And passing through the shallow trench isolation structure and one of the via recesses 112 includes a quantity of sacrificial material 132. .  Referring to Figure 8 - the bonded structure of the swivel structure 17 can be over the exposed surface 169 of the semiconductor structure of Figure 7 (one or more of the transistors 162 and the shallow trench isolation structures (10) have been formed A dielectric material layer 172 (eg, an interlayer dielectric material) is provided in and/or on the semiconductor structure, and the first portion 174 of the crystalline via-through junction is formed therein to form a dielectric material layer 172 may be formed or deposited on surface 169 and may have an average thickness sufficient to cover the body! Gate structure 165 of 62, as shown in FIG. The dielectric material layer π may comprise a dielectric material such as an oxide, a nitride, an oxynitride or the like. Continuing to refer to FIG. 8, the first portions 174 of the inter-wafer via connections may be formed in a semiconductor structure it no. The portions 174 of the crystal-transparent connections may include a conductive material such as H, a metal, and a doping. The portions-portion m of the crystal-transparent via connections may be formed by forming pass-through trenches 176 such that the vias, and any bonding material 148, reach the recesses through the dielectric material layer 172 Shallow trench isolation construction 168 17 201214627 Material 102 towel sacrificial material 132 within the through hole recess 112. In some embodiments, the shallow trench isolation features 168 may not necessarily pass completely through the thin layer 152 of semiconductor material, and the via recesses π may also pass through at least a portion of the thin layer 152 of semiconductor material. The through-hole grooves Μ can be formed, for example, by a mask and a meal process. A mask layer can be provided on the exposed main surface of the dielectric material layer 178. The fresh curtain layer can be imparted with ugliness so as to form a hole through the mask layer where the through-hole grooves I76 are to be formed or Opening. The openings in the mask layer can have a cross-sectional dimension and a microscopic desired cross-sectional dimension and shape for the surface galvanic grooves 176 to be formed. The semiconductor construction 17Q can then be exposed to one or more pastes which will pass through the plurality of through-holes 176 through the various (four) but rides (and to a significant extent) the engraved layer. For example, 'wet utilisation-wet chemistry _ process or dry reactive ionic side process through the nucleus 172, the cryptic structure 168, and any bonding material m, to the sacrificial material 132 to form the These through hole grooves 176. In some embodiments, the through holes 176 may have an average aspect ratio (i.e., an average height and an average face size), which is about 5 to about . After the via recesses 176 are formed, a conductive material may be provided in the via recesses (7). For example, one or more metal materials may be deposited in the through-hole recesses 176 by a paste-free process and/or an electrolytic listening process. The wafers_joining the first-parts m are as if they are crossed to find some shallow braided structures and 'scales' (the 主要 卩 胁 转 _ difficult main surface such as surface 134, - square _ solution) The face feeds ΐ 2 and its love contains the sacrificial material 132. In other words, the positions of the first portion 174 and the sacrificial material (four) that are transparently connected between the wafers may be such that when the _ is a straight line, the straight _ substantially sag 18 201214627 is straight to the semiconductor construction no The major surfaces, such as surface 134, and through-the-part portion 174, and one of the via recesses 112, comprise a portion of sacrificial material 132. After forming the first portions 174 of the inter-wafer through-connections, additional processing can be performed to form the conductive vias, the conductive lines, the conductive lines, and the conductive electrodes in the 178-story structure. . Such processes may include a process known in the art as "Back End Process (BEOL)". By way of example, Figure 9 presents a bonded semiconductor structure 18 that can be bonded via a material 働__嫩_fiber 182峨. The device structure 182 can include one or more of conductive vias, conductive lines, conductive traces, and conductive germanium. « Conductive vias, conductive traces, conductive traces, and conductive pads comprise - a conductive material, such as an A variety of metals, or doping (four). The bar-wound dielectric material (8) may include an oxide 'rat compound, a chemical term.鄕 峨 182 and contact details 2 are formed on the major surface 178 of the dielectric material layer 172 by processes well known in the art, in a manner (i.e., layer by layer). As discussed above with respect to Figure 9, 'the device configuration P is formed over the dielectric material layer m, a portion of the material 1〇2 can be removed from the semiconductor structure (10) to expose the sacrificial thin 2' The bonded semiconductor structure (10) has been bonded. The material ^ ^ 撕 半 half face made (10) towel her Q2 surgery Na face job 9) pick, that is, the opposite side of the active surface 186, ^ miscellaneous as an example of non-limiting nature, ^ which can be used, for example , - Chemical _ Process, - Dip Grinding Process Mechanical Grinding ((10)) of the process - one to remove. If - dielectric 19 201214627 material finely broken between the sacrificial material 132 and the material 1 〇 2, as shown in Figure 9, it is said to tear, _ Na _ 132, as shown in Figure 1 。. The semiconductor material 1 〇 2 exposes the sacrificial material 132 to process the (iv) 'side 9 pin 嶋 (10) 槪 (4) bonded to a carrier substrate 192 ′ as shown in FIG. After the sacrificial material 132, such as the circle 1G, is outside the semi-finished, the bonded semiconductor structure 200 shown by the U is removed from the A recess 112. As an example of a non-limiting nature, a through-hole recess m can be removed using a wet process. The velocity of the sacrificial material m, which is greater than the speed at which the dielectric material 122 and any of the bonded materials are removed, is greater than that of the removal of the dielectric material 122 and any of the bonded materials.敝,_娜132 (And, er, ΓΓΓ (4) 122) 机 lion 148 is mixed - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2 Oxygen dicing, in the embodiment, the sacrificial material 132 can be selectively side-treated, including a solution of fluoric acid or a plasma side (for example, using six gasification sulphur). The material 132=12 is 7", and the fourth space is provided in the L_112 (the space vacated after the sacrificial material is removed) to form the second portion 212 of the inter-wafer via joints 214. The inter-wafer through-connections 214 include the first portion 174 and the second portions. Direct physical and electrical contacts can be established between the inter-wafer vias called the first portion (10) of the second portions 212. 8 20 201214627 The conductive material of the second portions 212 of the inter-wafer via junctions 214 may comprise a conductive material such as - or a plurality of metals, doped with a crystal. In some embodiments, the conductive material of the second portions 212 of the inter-wafer via 214 may be at least substantially the same as the conductive material of the first portions 174 of the inter-wafer via 214. A conductive material may be provided in the through hole grooves m, m. For example, one or more metallic materials may be deposited in the via recesses 176 by an amount-no-charge process and/or an electrolytic plating process. The inter-wafer via junctions 214 include the first portions 174 and the second portions 2n. Since the first portion η4 and the second portions 212 are formed in separate processes in different time sequences during fabrication of the semiconductor structure, in some embodiments of the invention, - discontinuous, identifiable The edge may be present between the first portion 174 of the inter-wafer via 214 and the microstructure + between the second portions 212. The location of the identifiable boundary 216 can be adjacent to a major surface of the thin layer 152 of semiconductor material. For example, the identifiable boundary 216 can be coplanar with the bonding material 148 disposed on the major surface of the thin layer (5) of the semiconductor material. Further, the semiconductor structure 21 can be oriented parallel to the active surface, as shown in FIG. . In some embodiments, the inter-wafer via junctions 214 may have an average aspect ratio (i.e., a ratio of average magnetic to average cross-sectional dimensions) ranging from about 〇·5 to about _. After the inter-wafer via junctions 214 are formed in the above manner, the carrier substrate 192 can be removed from the bonded processed semiconductor structure 21 of FIG. 12 to form the bonded processed = conductor structure of FIG. 22G. As shown in FIG. 13, the conductive bumps 222 can be structurally and electrically coupled to the second portions 212 of the inter-wafer vias 214 in the semiconductor structure 22 and the active table 21 201214627 face 186 The opposite back surface 224. The conductive bumps 222 may comprise a conductive material such as a conductive solder alloy. The semiconductor structure 220 shown in Figure 13 can optionally be further processed and packaged if desired. The conductive bumps 222 can then be used to structurally and electrically couple the semiconductor structure 220 to another configuration, such as a printed circuit board, another semiconductor structure (eg, another die or wafer), and the like. . In additional embodiments, other configurations and techniques well known in the art, such as conductive leads, anisotropic conductive films, and the like, can be used to electrically and electrically couple the semiconductor structure 22 to another A construction. Referring again to FIG. 10, in some embodiments of the present invention, it may be relatively difficult to selectively engrave the sacrificial material 132 in the via recesses II2 without engraving other materials of the semiconductor structure 19〇. . In such embodiments, it may be appropriate to first protect the other materials of the semiconductor structure 190 and then etch the sacrificial material 132 in the manner described above. For example, Figure 14 presents a semiconductor construction 230 that can deposit a mask layer 232' via the surface of the semiconductor structure & 190 of Figure 1 to make it possible to remove some surface from the carrier substrate to v. Formed substantially covering all of the exposed surface of the semiconductor structure 23 . The mask layer 232 may comprise a ceramic material such as an oxide (for example, sulphur dioxide (SiO 2 ) or oxidized (A1203)), or a nitride (for example, nitrogen (& 眞) money side (4)). Things. The π' mask layer 232 can be patterned as shown in Fig. 15 to form an opening 42 through the mask layer and to produce the bonded processed semiconductor structure (10) of Fig. 15. - lithographic masking and stenciling processes, such as those well known in the art, can be used to form the dimensions, shapes, and locations of the openings 242 through the mask layer. In order to expose the sacrificial material I32 in the through-hole recesses I2 through the openings 。2, a button engraving can be used to form a conductor-like structure or a dry side process. The material of the mask layer 232 is selective. The sacrificial material 132 is selective. This sacrificial process will cause the sacrificial material 132 to be removed from the via-holes 112 to produce the semiconductor structure 25 of FIG. The mask layer attack can then be removed from the semiconductor structure 25A of Figure 16 to form a semiconductor structure that is at least substantially identical to the material structure of Figure u. In an additional method, prior to Figures 9 and 1薄In the manner discussed, after thinning the material, the material axis can be recessed for the sacrificial material 132 and/or, optionally, the dielectric material 122 to form a semiconductor structure of the figure. As an example, Material (10) relative to sacrificial material 132 and/or, selectable The dielectric material 122 is recessed. After forming the semiconductor structure 260 of FIG. π, a mask layer 272 may be deposited on the semiconductor structure 2 (9) to form the semiconductor structure 27G of (4). The mask layer 272 may include - Material, such as oxide (such as dioxide (Si〇2) or oxygen (Al2〇3)), nitride (such as nitriding (talking) or nitriding butterfly (10)) or nitrogen oxides. As shown at 18, the semiconductor structure 27() can include a major surface 274 on one side opposite the carrier substrate 192. The major surface 274 of the semiconductor structure 270 of Figure 18 can be subjected to a planarization process, such as - chemical mechanical polishing ( a CMP) process to remove the mask layer 272 (and any dielectric material called portions above the sacrificial material 132 in the via recesses 112) to form the bonded semiconductor structure of FIG. As shown in Fig. 19, after the main surface 274 is planarized (10) (8), the sacrificial material 132 can be exposed through the mask layer m. After exposing the sacrificial material 132, the semiconductor structure 28 can then be wetted using an engraving agent. Or dry _ process, relative to the mask layer 2V2 The material and the side agent are selective to the sacrificial material 132. This sacrificial process will cause the sacrificial material 132 to be removed from the via recesses 112, resulting in the bonded bonded half 23 201214627 conductor of Figure 2 Constituting k 290. Then, the armor layer π can be removed from the semiconductor structure of Fig. 2 to form at least one semiconductor structure at least substantially identical to the semiconductor structure 2〇〇 of the figure, and then the semiconductor structure can be added as described above Simplified-step processing. In the process of the eve step (for example, a two-step process), an inter-wafer via connection is formed. As described above, the inter-wafer transparent connection can improve normal operation during manufacturing. ... The production & ® is the aspect ratio of the through-hole connection of the whole crystal, and the wafer gates are connected to each other. The width and height of different parts are relatively small. Therefore, the sides of the through-hole grooves are easier (the different portions of the through-wafer vias are formed in the order), and the insulating dielectric material is in the ... The coverage of the exposed surface of the trench will increase, and the fabrication of the conductive material in the via recesses (the fabrication of the transistors 162 as described herein) may result in semiconductor construction. Withstanding a temperature higher than Jochen C. If a conductive metal is disposed in the via recess at such high temperatures during processing of the semiconductor structure, the metal atoms may diffuse to other regions of the semiconductor structure. This diffusion may have an unfavorable shirting effect on the semi-conducting operation. In addition, the thermal expansion coefficient of the metal material and the surrounding dielectric material = the semiconductor side are not difficult, and the wire structure destruction can be created. The material 3 峨 嶋 轴 轴 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Additional miscellaneous f As described below: Embodiment 1 · A method of making a half-guide k" includes: forming a cross-wafer-through-part-partial portion in a partial through-half to f(four) supply-difficult tree surface. And aligning the first portion of the at least one fiber through connection 8 24 201214627 with the at least one through hole groove; and replacing the sacrificial material in the at least one through hole groove with a conductive material, and forming the at least one crystal A second portion of the inter-round connection is electrically connected to the first portion of the at least one inter-via via-connected. Embodiment 2: The method of Embodiment 1, wherein at least the semiconductor structure is formed The first portion of the inter-wafer via connection further includes a first portion of the at least one inter-via via-through via a dielectric material. Embodiment 3: The method of Embodiment 1, wherein the at least one Providing the sacrificial material in the through-hole recess partially through the semiconductor structure includes: forming at least one blind via recess from which the surface of the semiconductor structure passes partially through the semiconductor structure; and in the resident-bribery via recess Provided - At least one of a polycrystalline tree material, a tri-five semiconductor material, and a dielectric material. Embodiment 4: The method of the method of claim 3, wherein the towel provides a plurality of grooves in the at least one hole At least one of a crystalline 7 material, a tri-five semiconductor material, and a dielectric material includes providing a polysilicon material in the at least one blind via recess. Embodiment 5: The method of Embodiment 3 The method further comprises: between the main financial material and the polycrystalline germanium material in the at least one blind via recess. A method of providing a dielectric material. Embodiment 7: The method of Embodiment 3, further comprising: providing the polycrystalline tree material in the at least one blind via hole and providing a half on the surface of the conductor structure A thin layer of a conductive material. Embodiment L is the method of Embodiment 7 wherein providing a thin layer of semiconductor material on the surface of the rotating structure comprises implanting ions in a substrate comprising a semiconductor material to facilitate the bottom 25 201214627 The plane is formed in the material; riding the key to the face of the bet And breaking the substrate along a plane side, and the casting material of the substrate layer and the profile - the remaining part of the separation, the thin layer of semiconductor material remains bonded to the surface of the semiconductor structure. The method of embodiment 9, wherein the substrate is bonded to the surface of the conductor structure comprises directly bonding the substrate to the surface of the semiconductor structure. Embodiment 10: The method of Embodiment 7, the complex clause, further comprising forming at least a portion of a device configuration using the thin layer of + conductor material. Embodiment 11: The method of Embodiment 10, wherein at least a portion of the thin layer forming device structure of the semiconductor material is utilized in the bean, wherein at least a portion of the thin layer of the semiconductor material is formed using the thin layer of the semiconductor material. Embodiment i2: The method of Embodiment 7, wherein providing a thin layer of semiconductor material on the surface of the semiconductor structure comprises forming the thin layer to have a thickness of about 3 nanometers (3 Å) or less An average thickness. Embodiment 13: The method of Embodiment 12 wherein providing a thin layer of semiconductor material on the surface of the semiconductor structure comprises forming the thin layer to have a thickness of about 10 nanometers (1 〇〇 η ' nm ) or less An average thickness. Embodiment 14: The method of any of embodiments 1 to 13, further comprising, after forming the at least one pass-through via, and replacing the sacrificial material with a conductive material and forming the at least one inter-wafer The semiconductor structure is thinned prior to the second portion of the via. Embodiment 15: The method of Embodiment 14 wherein thinning the semiconductor structure comprises exposing the sacrificial material to an exterior of the semiconductor structure. Embodiment I6: The method of Embodiment 14 further comprising: thinning the Before the semiconductor construction / ^v 26 201214627 will identify the conductor structure _ to - face button; and in the thinning of the words, the carrier substrate is removed from the semiconductor structure. Embodiment 17: A method of fabricating a semiconductor structure, comprising: providing an i-material in at least one via recess extending into a surface of a semiconductor structure; providing a layer of semiconductor material on a surface of the semiconductor structure Making at least one device structure using the semiconductor material layer: forming at least one inter-wafer via-connected portion of the semiconductor material layer; thinning the semiconductor structure from a side opposite to the semiconductor material layer Removing the sacrificial material from at least one via recess in the semiconductor structure and exposing a first portion of the via interconnect between the at least one via in the via recess; and in the via recess A conductive material is provided and a second portion of the at least one inter-wafer via connection is formed. Embodiment 18: The method of Embodiment 17, wherein providing the sacrificial material within the at least one via recess comprises providing a polysilicon material within the at least one via recess. The method of embodiment 17 or embodiment 18, further comprising providing a dielectric material between the sacrificial material and the semiconductor structure in the at least one via recess. The method of any one of embodiments 17 to 19, wherein providing the layer of semiconductor material on the semiconductor 'red-framed red surface comprises transferring the layer of conductive material from the substrate to the semiconductor construction. The method of embodiment 20, wherein the transferring the layer of material material from the substrate to the semiconductor structure comprises: in the riding field; the bonding semiconductor structure; and causing the substrate to follow the substrate One of the planes defined by the ions therein is split and the semiconductor material layer is separated from the remaining portion of the substrate. Example 22 . The method of any one of embodiments 17 to 21, wherein providing a layer of semiconductor material on the surface of the semiconductor 27 201214627 configuration comprises selecting the layer of semiconductor material to have a thickness of about 100 nm (100 nm) or less. The average thickness. The method of any one of embodiments 17 to 22, further comprising: attaching the semiconductor structure to a carrier substrate prior to thinning the semiconductor structure; and after thinning the semiconductor structure, The carrier substrate is removed from the semiconductor construction. The method of any one of embodiments 17 to 23, further comprising forming a conductive bump on the at least one inter-wafer via joint. Embodiment 25: a semiconductor construction comprising: a sacrificial material in at least one via recess, the at least one via recess partially passing through the semiconductor structure from a surface of the semiconductor structure, the se* being disposed a semiconductor material on the surface of the semiconductor structure; at least one device configuration comprising at least a portion of the semiconductor material disposed on the surface of the semiconductor structure; at least one wafer-perforated connection-partial portion, The at least one pass-through is coupled through the semiconductor material disposed on the surface of the semiconductor structure, and the at least one first portion of the through-wafer via is aligned with the at least one via recess. Embodiment 26: The semiconductor construction of embodiment 25, further comprising a portion of a dielectric material, at least a portion of the casting material on the surface of the semiconductor structure, the at least one crystal clear The first portion of the joint passes through and directly contacts the portion of the dielectric material. Embodiment 27: The semiconductor construction of Embodiment 26, wherein the portion of the dielectric material comprises a shallow trench isolation configuration. The semiconductor construction of any one of embodiments 25 to 27, wherein the sacrificial material comprises a polycrystalline germanium material. Embodiment 29 The material construction of any of embodiments 25 to 28, wherein the cap is at least 28 201214627 a device configuration comprising at least one transistor. Embodiment 30: The materials of Embodiments 25 to 29 are exposed to the ^Dunnufeng conductor structure, wherein the sacrificial + path is outside one of the abundance conductor structures, and the outer layer is opposite to the semiconductor conductor structure One side. Embodiment 31: The semiconductor structure according to any one of Embodiments 25 to 30 is located at the bottom of the semiconductor.  The semiconductor structure of any one of embodiments 25 to 31, wherein the semiconductor material disposed on the surface of the filament of the semiconductor layer comprises a layer of a semiconductor material, the layer of semiconductor material having approximately One of the average thickness of 300 nm (300 nm) or thinner. Embodiment 33: The semiconductor construction of Embodiment 32, wherein the layer of semiconductor material has an average thickness of about 100 nanometers (1 nm) or less. Embodiment 34: a semiconductor structure comprising: an active surface; a back surface; at least one transistor positioned within the semiconductor structure between the active surface and the back surface; at least one inter-wafer interconnective connection At least partially passing through the semiconductor structure from at least one of the active surface and the back surface, the at least one inter-wafer through-bonding comprising: a first portion; a second portion; and an identifiable boundary between One of the first part is between the microstructure and one of the second part of the microstructure. Embodiment 35: The semiconductor construction of Embodiment 34, wherein the at least one transistor comprises at least a portion of a thin layer of semiconductor material. Embodiment 36: The semiconductor construction of Embodiment 35, wherein the thin layer of semiconductor material has an average thickness of about 100 nanometers (100 nm) or less. The semiconductor construction of embodiment 35 or embodiment 36, wherein the identifiable boundary is adjacent to a major surface of the thin layer of semiconductor material. The semiconductor construction of any one of embodiments 34 to 37, wherein the identifiable boundary is parallel to at least one of the active surface and the back surface. While the embodiments of the present invention have been described herein by way of example, those skilled in the art will recognize and understand that the invention is not limited to the exemplary embodiments. On the contrary, the exemplary embodiments may be varied and modified without departing from the scope of the invention as set forth below. The features of the embodiments can be combined with the features of other embodiments, but still fall within the scope of the invention as set forth by the inventors of the present invention. [Simple description of the drawings] Although this manual uses the special fiber to make a knot, it specifically points out that the detailed record is regarded as the real domain of this month, and when Bao He’s touch-forward transfer is implemented, some fine ships are used. The advantages of the embodiments of the invention are more apparent from the drawings, in which: FIG. 1 is a simplified side cross-sectional view of a semiconductor structure-part; and FIG. 2 is a simplified side cross-sectional view of another semiconductor structure. The other semiconductor construction may be formed by providing a via recess partially through the semiconductor configuration of FIG. 1; FIG. 3 is a simplified side cross-sectional view of a portion of another semiconductor structure, which may be, a semiconductor material is formed by providing a dielectric material in the surface of the surface of the trench; 201214627, for example, polycrystalline stone A material is provided in the recess and formed; FIG. 5 is a simplified side cross-sectional view of a portion of a bonded semiconductor structure. The semiconductor structure can be formed by bonding another semiconductor structure to the swivel configuration of FIG. ; Figure 6 Simplifying a side cross-sectional view of one of the other semiconductor constructions, which may be formed by thinning another semiconductor configuration in the bonded semiconductor construction of FIG. 5; FIG. 7 is an enlarged view of a portion of another semiconductor construction The other semiconductor structure can be formed by fabricating a transistor and a shallow trench isolation structure in and/or on the bonded semiconductor structure of FIG. 6; FIG. 8 is an enlarged view of a portion of another semiconductor structure, the other The semiconductor structure can be formed by providing a layer of dielectric material over the semi-conductive H structure of FIG. 7 and providing a portion of the inter-wafer via junction between the inter-wafer structures; FIG. 9 is a portion of another semiconductor structure - magnification The alternative semiconductor structure can be formed by forming a layer comprising a conductive structure or multi-grinding on the surface of the semiconductor structure of the figure; FIG. 10 is an enlarged view of a portion of the other semiconductor structure, which can be via 9 is formed by bonding a semiconductor structure to a carrier substrate; FIG. 11 is an enlarged view of another semiconductor structure - the other semiconductor structure can be The material is removed from the through-hole recesses of the semiconductor structure of the drawing; FIG. 12 is an enlarged view of another semiconductor structure-part, which may be via FIG. The conductive material is provided in the through-hole recesses of the semiconductor structure to form an additional portion of the transparent connection of the germanium in the semiconductor structure; \ 31 201214627 ϋ η is a p-semiconductor structure - part of the enlarged view The semiconductor-structure can be formed by removing the carrier substrate from the semiconductor construction of FIG. 12 and providing conductive bumps on the exposed ends of the inter-wafer via connections; FIGS. 14-16 present additional methods. It can be used to process the __ semiconductor as shown in FIG. 1A as one of the semiconductor structures as shown in FIG. 11; and FIGS. 17 to 20 present more other methods, which can be used for one of FIG. The semiconductor process is a semiconductor structure as shown in FIG. [Main Element Symbol Description] 100 First Semiconductor Structure 102 Materials 104, 134, 149, 169, 178, 186, 274 Surfaces 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220 230, 240, 250, 260, 270, 280, 290 semiconductor construction 112, 176 via recess 122 dielectric material 132 sacrificial material 142, 144, 146, 192 substrate 143 rupture plane 148 bonding material 152 semiconductor material thin Layer 158 dashed line 162 transistor 163 Α, 164 区 163 164, 164 Β汲 165 contact 165 gate structure 166 channel region 32 8 201214627 168 shallow trench isolation structure 172 dielectric material layer 174 first portion ' 182 device configuration 184 dielectric material 212 Second portion 214 through junction 216 boundary 222 conductive bump 224 back surface 232, 272 mask layer 242 opening 33

Claims (1)

201214627 七、申請專利範圍: 1·-種製作-半導體構造之方法,該方法包括: 在局部穿過-半導體構造之至少一個通孔凹槽内提供一犧牲材料,· 在該半導體構造中形成至少—個晶關透通連結之__第—部分,並使 該至少-個晶圓間透通連結之第一部分對準該至少一個通孔凹槽·以及 以導電材料替換該至少—個通孔凹槽内之犧牲材料並形成該至少一 個日曰圓間透通連,纟。之-第—部分,使之與該至少—個晶圓間透通連結之第 一部分有電性接觸。 2.如申請專利範圍第1項之方法,其中在該半導體構造中形成至少一 個晶圓間透通連結之-第_部分更包括使該至少—個晶關透通連結之第 一部分穿過一介電材料。 3·如申請補綱第1項之方法,其中在該至少-個局部穿過半導體 構造之通孔凹槽内提供犧牲材料包括: 形成至少-個盲通孔凹槽’使之從該半導體構造之一表面局部穿過該 半導體構造;以及 在該至y個盲通細勒提供—多晶轉料、一三五族半導體材料 及一介電材料至少其中之一。 4·如申請專利細第3奴方法,其更包括輯主斷材料形成該至 少一個通孔凹槽。 5.如申睛專利範圍第4項之方法,其更包括在該她夕材料與該至少 -個盲通伽槽内之“頻料間提供—介紐^ ^ " 201214627 申月專利範®第3項之方法,其更包括在該至少—個盲通孔凹槽 内提供該多晶石夕材料後,於該半導體構造之一表面上提供一半導體材料薄 層。 7. 如申請專利範圍第6項之方法’纟中於該半導體構造之表面上提供 半導體材料薄層包括: 在包含半導體材料之-底材内植人軒,以便於該底材_成一破裂 平面; 將該底材鍵結至該半導體構造之表面;以及 沿著該破裂平面裂開該底材,並使該半導體材料薄層與該底材之一餘 留部分分離’該半導體材料薄層保持鍵結至辭導體構造之表面。 8. 如申請專利範圍第6項之方法,其更包括_該半導體材料薄層形 成一裝置構造之至少一部分。 9·如申請侧範圍第8項之方法,其中彻該半導體材料薄層形成裝 置構造之至少_部分包括糊該半導體材㈣層形成晶體之至少一部 分。 . 10.如申請專利範圍第1項之方法,其更包括在形成該至少一個晶圓 間透it連結之後’以及在以導f材料替換犧牲材料並碱社少―個晶圓 間透通連結之第二部分之前,薄化該半導體構造。 35 201214627 ιι·一半導體構造,其包括: 至少一個通孔凹槽内之一犧牲材料,該至少一個通孔凹槽從一半導體 構造之一表面局部穿過該半導體構造;以及 配置在該半導體構造之該表面上之一半:導體材料; 12_如申請專利範圍第U項之半導體構造,其更包括: 至少一個裝置構造,其包括配置在該半導體構造之該表面上之半 導體材料之至少一部分;以及 至少-個晶Μ透通連結之-第-部分,該至少—個晶圓間透通 連結穿過配置在解導體構造之絲面上之铸體材料,敍少一個晶圓 間透通連結之第一部分對準該至少一個通孔凹槽。 13·如中請專利範圍第12項之半導體構造,其更包括—份量之介電材 枓’其至少局部被配置在該半導體構造之該表面上之半導體材料所圍繞, ^ ^ L崎通連結U分穿直接接觸份量之介電材 料。 μ·如申請專利範圍第13項之半導體構造’其中該份量之介電材料包 括—淺溝渠隔絕構造。 &如申請專利範圍第11項之半導體構造,其中該犧牲材料包括多晶 石夕材料。 16.如申請專利範圍第12項之半導體構造,其中該至少一個裝置構造 包括至少一個電晶體。 ⑧ 36 201214627 17_如申請專利範圍第11項之半導體構造,其中該犧牲材料被曝露在 該半導體構造之-外部,該外部位於與配置在該半導體構造之該表面之半 導體材料相反之一側。 18.如申請專利範圍第17$之半導體構造,其更包括附著於該半導體 構造之一載體底材。 19. 如申請專利範圍第11項之半導體構造,其中配置在該半導體構造 之該表面之半導體材料包括一半導體材料層,該半導體材料層具有大約為 300奈米(300 nm)或更薄之一平均厚度。 20. 如申請專利範圍第19項之半導體構造’其中該半導體材料 大約為100奈米(100 nm)或更薄之一平均厚度。 增、有 37201214627 VII. Patent application scope: 1. A method for fabricating a semiconductor structure, the method comprising: providing a sacrificial material in at least one via hole of a partial through-semiconductor structure, forming at least a semiconductor material in the semiconductor structure a __th portion of the transparent connection, and aligning the at least one inter-wafer via-bonded first portion with the at least one via-hole and replacing the at least one via with a conductive material The sacrificial material in the groove forms a through-opening connection between the at least one corona circle. The - part is electrically contacted with the first portion of the at least one wafer that is electrically connected. 2. The method of claim 1, wherein forming at least one inter-wafer via-connected portion in the semiconductor structure further comprises passing the at least one first pass-through first portion through the first portion Dielectric material. 3. The method of claim 1, wherein providing the sacrificial material in the at least one through-via recess of the semiconductor structure comprises: forming at least one blind via recess 'from the semiconductor construction One surface is partially passed through the semiconductor structure; and at least one of the polycrystalline transfer material, the one-three-five semiconductor material, and one dielectric material is provided at the y blind pass. 4. If the patent application method is omitted, it further includes forming the at least one through hole groove. 5. The method of claim 4, wherein the method further comprises: providing a "intermediate frequency between the material" and the at least one blind pass gamma trough. The method of claim 3, further comprising providing a thin layer of semiconductor material on a surface of the semiconductor structure after providing the polycrystalline material in the at least one blind via recess. The method of claim 6 wherein providing a thin layer of semiconductor material on the surface of the semiconductor structure comprises: implanting a substrate in a substrate comprising a semiconductor material to facilitate formation of the substrate into a rupture plane; Bonding to the surface of the semiconductor structure; and cracking the substrate along the rupture plane and separating the thin layer of semiconductor material from the remaining portion of the substrate. The thin layer of semiconductor material remains bonded to the conductor structure 8. The method of claim 6, further comprising the step of forming a thin layer of semiconductor material forming at least a portion of the device structure. 9. The method of claim 8 wherein the semiconductor material is thin. Layer shape At least a portion of the device structure includes at least a portion of the semiconductor material (four) layer forming a crystal. 10. The method of claim 1, further comprising, after forming the at least one inter-wafer connection The semiconductor structure is thinned prior to replacing the sacrificial material with a material of f and a second portion of the inter-wafer via connection. 35 201214627 A semiconductor construction comprising: at least one via hole a sacrificial material, the at least one via recess partially passing through the semiconductor structure from a surface of a semiconductor structure; and one half of the surface disposed on the surface of the semiconductor structure: a conductor material; 12_ as claimed in the U The semiconductor construction of the present invention, further comprising: at least one device configuration comprising at least a portion of a semiconductor material disposed on the surface of the semiconductor structure; and at least one wafer-perforated connection - a portion, the at least - The inter-wafer is transparently connected through the casting material disposed on the surface of the de-conductor structure, and the first inter-wafer-through connection is eliminated. The semiconductor structure of claim 12, further comprising a portion of the dielectric material 其 at least partially disposed on the surface of the semiconductor structure Surrounded by semiconductor materials, ^ ^ 崎通 connects U to a direct contact with a portion of the dielectric material. μ · The semiconductor structure of claim 13 of the patent 'where the amount of dielectric material includes - shallow trench isolation structure. The semiconductor construction of claim 11, wherein the sacrificial material comprises a polycrystalline stone material. 16. The semiconductor construction of claim 12, wherein the at least one device configuration comprises at least one transistor. The semiconductor construction of claim 11, wherein the sacrificial material is exposed to the outside of the semiconductor structure, the outer portion being located on a side opposite to the semiconductor material disposed on the surface of the semiconductor structure. 18. The semiconductor construction of claim 17 of the patent application, further comprising a carrier substrate attached to the semiconductor construction. 19. The semiconductor construction of claim 11, wherein the semiconductor material disposed on the surface of the semiconductor structure comprises a layer of semiconductor material having one of about 300 nm (300 nm) or less. The average thickness. 20. The semiconductor construction of claim 19, wherein the semiconductor material has an average thickness of about 100 nanometers (100 nm) or less. Increase, have 37
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