TW201345708A - Colored resin-coated metal sheet - Google Patents
Colored resin-coated metal sheet Download PDFInfo
- Publication number
- TW201345708A TW201345708A TW102104206A TW102104206A TW201345708A TW 201345708 A TW201345708 A TW 201345708A TW 102104206 A TW102104206 A TW 102104206A TW 102104206 A TW102104206 A TW 102104206A TW 201345708 A TW201345708 A TW 201345708A
- Authority
- TW
- Taiwan
- Prior art keywords
- colored resin
- resin layer
- pigment
- resin
- coated metal
- Prior art date
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- 229920005989 resin Polymers 0.000 title claims abstract description 201
- 239000011347 resin Substances 0.000 title claims abstract description 201
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 77
- 239000002184 metal Substances 0.000 title claims abstract description 77
- 239000000049 pigment Substances 0.000 claims abstract description 138
- 238000000576 coating method Methods 0.000 claims description 73
- 239000011248 coating agent Substances 0.000 claims description 67
- 239000002270 dispersing agent Substances 0.000 claims description 37
- 229920005792 styrene-acrylic resin Polymers 0.000 claims description 26
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- 229920000178 Acrylic resin Polymers 0.000 claims description 19
- 239000002736 nonionic surfactant Substances 0.000 claims description 19
- 239000012860 organic pigment Substances 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000006185 dispersion Substances 0.000 claims description 12
- XSCHRSMBECNVNS-UHFFFAOYSA-N quinoxaline Chemical compound N1=CC=NC2=CC=CC=C21 XSCHRSMBECNVNS-UHFFFAOYSA-N 0.000 claims description 12
- 239000001052 yellow pigment Substances 0.000 claims description 9
- MYONAGGJKCJOBT-UHFFFAOYSA-N benzimidazol-2-one Chemical compound C1=CC=CC2=NC(=O)N=C21 MYONAGGJKCJOBT-UHFFFAOYSA-N 0.000 claims description 8
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- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 description 10
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- UDVRROYKHLBOPZ-UHFFFAOYSA-N 3,3-dihydroxy-2-methylpropanoic acid Chemical compound OC(O)C(C)C(O)=O UDVRROYKHLBOPZ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 229910017119 AlPO Inorganic materials 0.000 description 1
- XYSNGNNDJGSUMY-UHFFFAOYSA-N C(C1CO1)OCCCC(C(OCC)(OCC)C)CCCCCCCC Chemical compound C(C1CO1)OCCCC(C(OCC)(OCC)C)CCCCCCCC XYSNGNNDJGSUMY-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- 229920003270 Cymel® Polymers 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 244000154870 Viola adunca Species 0.000 description 1
- 229910007567 Zn-Ni Inorganic materials 0.000 description 1
- 229910007614 Zn—Ni Inorganic materials 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- UIPKUCOYESFEMJ-UHFFFAOYSA-N [Zn].[La] Chemical compound [Zn].[La] UIPKUCOYESFEMJ-UHFFFAOYSA-N 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- 238000007611 bar coating method Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- NNBFNNNWANBMTI-UHFFFAOYSA-M brilliant green Chemical compound OS([O-])(=O)=O.C1=CC(N(CC)CC)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](CC)CC)C=C1 NNBFNNNWANBMTI-UHFFFAOYSA-M 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- CJOBVZJTOIVNNF-UHFFFAOYSA-N cadmium sulfide Chemical compound [Cd]=S CJOBVZJTOIVNNF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- DRVWBEJJZZTIGJ-UHFFFAOYSA-N cerium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Ce+3].[Ce+3] DRVWBEJJZZTIGJ-UHFFFAOYSA-N 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- RAABOESOVLLHRU-UHFFFAOYSA-N diazene Chemical compound N=N RAABOESOVLLHRU-UHFFFAOYSA-N 0.000 description 1
- 229910000071 diazene Inorganic materials 0.000 description 1
- DHMGMTYGCBZFST-UHFFFAOYSA-N dibismuth;dioxido(dioxo)chromium Chemical compound [Bi+3].[Bi+3].[O-][Cr]([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Cr]([O-])(=O)=O DHMGMTYGCBZFST-UHFFFAOYSA-N 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- YLQWCDOCJODRMT-UHFFFAOYSA-N fluoren-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3C2=C1 YLQWCDOCJODRMT-UHFFFAOYSA-N 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- QNXSIUBBGPHDDE-UHFFFAOYSA-N indan-1-one Chemical compound C1=CC=C2C(=O)CCC2=C1 QNXSIUBBGPHDDE-UHFFFAOYSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- DCYOBGZUOMKFPA-UHFFFAOYSA-N iron(2+);iron(3+);octadecacyanide Chemical compound [Fe+2].[Fe+2].[Fe+2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] DCYOBGZUOMKFPA-UHFFFAOYSA-N 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- YORSHIIDEGDIEB-UHFFFAOYSA-N nickel titanium Chemical compound [Ti].[Ti].[Ni] YORSHIIDEGDIEB-UHFFFAOYSA-N 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/53—Base coat plus clear coat type
- B05D7/534—Base coat plus clear coat type the first layer being let to dry at least partially before applying the second layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D177/00—Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
本發明係有關用於汽車或家庭電氣產品的框體或與內裝/外裝零件、鋼製傢俱等的外板材或建築材料等的著色樹脂塗裝金屬板,詳細而言係有關藉由不隱蔽原板而將其著色,使顏料色雨與金屬色調完美組合而成的設計性優異的著色樹脂塗裝金屬板。 The present invention relates to a colored resin coated metal plate for a frame for an automobile or a household electrical product or an exterior plate or a building material such as a built-in/outer part, a steel furniture, etc., in detail A color-coded resin-coated metal sheet that is designed to be concealed by the original color and is a combination of pigmented rain and metallic color.
一直以來,在汽車、電氣產品或建材等中廣泛使用鋅系鍍敷鋼板。但是鋅系鍍敷金屬板該狀態下,耐腐蝕性、與塗料的密合性不充分,因此被實施無鉻處理、磷酸鹽處理,進一步被要求高度的耐腐蝕性的情況下,在這些化成處理層上設置樹脂被膜。另一方面,從外觀的美麗或為製品之完成度的觀點,對於最上層的樹脂被膜被要求使用者所要求的色調、高的設計性。欲樹脂著色時,雖然一般使用無機系顏料、有機系顏料,但通常以隱蔽原板作為前提。欲隱蔽原板且得到美麗的外觀時,通常需要10g/m2以上之附著量的塗膜,因需要塗料的費用及很長的燒結步 驟,因此製造成本變高。 Zinc-coated steel sheets have been widely used in automobiles, electrical products, building materials, and the like. However, in the state in which the zinc-based plated metal sheet is insufficient in corrosion resistance and adhesion to the coating material, it is subjected to chromium-free treatment or phosphate treatment, and when high corrosion resistance is required, these formations are formed. A resin film is provided on the treatment layer. On the other hand, from the viewpoint of the beauty of the appearance or the degree of completion of the product, the uppermost resin film is required to have a color tone and high designability required by the user. In the case of coloring a resin, although an inorganic pigment or an organic pigment is generally used, it is usually premised on concealing the original sheet. In order to conceal the original sheet and obtain a beautiful appearance, a coating film having an adhesion amount of 10 g/m 2 or more is usually required, and since the cost of the coating material and the long sintering step are required, the manufacturing cost becomes high.
因此,嘗試不隱蔽原板而用半透明的樹脂薄膜進行著色。例如日本特開平9-122578號揭示在鉻酸鹽處理後的原板形成有含有著色顏料之樹脂塗膜的著色樹脂塗裝金屬板。但是,目前無鉻為主流,無法將上述專利公報記載的技術直接應用於無鉻系金屬板。 Therefore, it is attempted to color with a translucent resin film without concealing the original sheet. For example, Japanese Laid-Open Patent Publication No. Hei 9-122578 discloses a colored resin-coated metal sheet in which a resin coating film containing a coloring pigment is formed on an original plate after chromate treatment. However, at present, chromium-free is the mainstream, and the technique described in the above patent publication cannot be directly applied to a chromium-free metal plate.
本發明係考慮上述諸事情,本發明之課題係提供即使利用高速生產線也能夠製造的薄膜狀樹脂使無鉻的原板著色,且顯示金屬色調與著色樹脂組合之高設計性的著色樹脂塗裝金屬板。 The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a high-performance colored resin-coated metal which exhibits a high-chromatographic original plate which can be produced by a film-form resin which can be produced by a high-speed production line and which exhibits a combination of a metallic color and a colored resin. board.
本第1發明的著色樹脂塗裝金屬板為至少在單面具有厚度0.3~2.2μm的著色樹脂層的無鉻系金屬板,著色樹脂層含有1種或2種以上的顏料,且從著色樹脂層側測定的60°鏡面光澤設為x、500~600nm的平均反射率設為y時,滿足下述式(1)及(2)。 The colored resin-coated metal sheet according to the first aspect of the invention is a chromium-free metal sheet having a colored resin layer having a thickness of at least 0.3 to 2.2 μm on one surface, and the colored resin layer contains one or two or more kinds of pigments, and the colored resin is used. When the 60° specular gloss measured on the layer side is x and the average reflectance of 500 to 600 nm is y, the following formulas (1) and (2) are satisfied.
著色樹脂層較佳為含有從水溶性丙烯酸樹脂、水溶性苯乙烯丙烯酸樹脂及非離子系表面活性劑所成群選擇之1種以上的顏料分散劑者,也可含有聚醯胺系觸變劑。 The colored resin layer preferably contains one or more pigment dispersants selected from the group consisting of water-soluble acrylic resins, water-soluble styrene acrylic resins, and nonionic surfactants, and may also contain a polyamine-based thixotropic agent. .
本第1發明的著色樹脂塗裝金屬板,更佳為滿足下式 (3)。 The colored resin-coated metal sheet according to the first aspect of the invention preferably satisfies the following formula (3).
著色樹脂層含有黃色顏料,該黃色顏料較佳為苯並咪唑酮系、喹喔啉系、異吲哚滿酮系中的任一種。 The colored resin layer contains a yellow pigment, and the yellow pigment is preferably any one of a benzimidazolone type, a quinoxaline type, and an isoindolinone type.
形成著色樹脂層前的無鉻系金屬板在500~600nm的平均反射率較佳為50%以上。 The average reflectance of the chromium-free metal plate before forming the colored resin layer at 500 to 600 nm is preferably 50% or more.
本第2發明的著色樹脂塗裝金屬板為至少在單面具有厚度0.3~2.2μm的著色樹脂層的無鉻系金屬板,著色樹脂層含有0.5~17.5質量%的1種或2種以上的顏料、及與0.05~6.2質量%之作為顏料分散劑的水溶性苯乙烯丙烯酸樹脂與及/或非離子系表面活性劑。 The colored resin-coated metal sheet according to the second aspect of the invention is a chromium-free metal sheet having a colored resin layer having a thickness of at least 0.3 to 2.2 μm on one surface, and the colored resin layer contains one or two or more kinds of 0.5 to 17.5% by mass. A pigment, and a water-soluble styrene acrylic resin and/or a nonionic surfactant as a pigment dispersant in an amount of 0.05 to 6.2% by mass.
著色樹脂層為含有1種以上的有機系顏料的形態係本發明之較佳的實施形態。 The colored resin layer is a preferred embodiment of the present invention in which one or more organic pigments are contained.
本第3發明的著色樹脂塗裝金屬板為至少在單面具有厚度0.3~2.2μm的著色樹脂層的無鉻系金屬板,著色樹脂層含有1種或2種以上的顏料、及與0.03~3.8質量%的聚醯胺系觸變劑。在此,關於上述顏料,其中單獨使用黑色顏被排除在本發明的範圍外。 The colored resin-coated metal sheet according to the third aspect of the invention is a chromium-free metal sheet having a colored resin layer having a thickness of at least 0.3 to 2.2 μm on one side, and the colored resin layer contains one or more pigments and 0.03~ 3.8 mass% of a polyamine-based thixotropic agent. Here, regarding the above pigments, the use of black pigment alone is excluded from the scope of the present invention.
本第1~3發明中,也包括著色樹脂層上具有透明塗膜的著色樹脂塗裝金屬板,此時,透明塗膜的膜厚較佳為0.4~4.5μm。 In the first to third inventions, the colored resin-coated metal plate having the transparent coating film on the colored resin layer is also included. In this case, the thickness of the transparent coating film is preferably 0.4 to 4.5 μm.
根據本第1發明,能夠以低成本提供以薄膜狀樹脂,將無鉻的原板進行著色後的金屬色調與與著色樹脂組合而成之顯示高設計性的著色樹脂塗裝金屬板。另外,最上層 具有透明塗膜的著色樹脂塗裝金屬板成為耐磨耗性、耐膠帶剝離性均優異的金屬板。 According to the first aspect of the invention, it is possible to provide a colored resin-coated metal sheet having a film-like resin and a metallic color tone obtained by coloring a chromium-free original sheet and a color-receiving resin, which exhibits high designability at a low cost. In addition, the top layer The colored resin-coated metal plate having a clear coating film is a metal plate excellent in abrasion resistance and tape peeling resistance.
根據本第2發明,由於改善了顏料的分散性,因此可形成沒有色斑的薄膜,能夠以低成本提供顯示高設計性的著色樹脂塗裝金屬板。另外,最上層具有透明塗膜的著色樹脂塗裝金屬板成為耐磨耗性、耐膠帶剝離性均優異的金屬板。 According to the second aspect of the invention, since the dispersibility of the pigment is improved, a film having no color unevenness can be formed, and a colored resin-coated metal sheet exhibiting high design properties can be provided at low cost. Further, the colored resin-coated metal sheet having the transparent coating film in the uppermost layer is a metal plate excellent in abrasion resistance and tape peeling resistance.
根據本第3發明,由於能夠抑制塗膜乾燥前的顏料的移動,因此可形成沒有色斑的薄膜,能夠以低成本提供顯示高設計性的著色樹脂塗裝金屬板。另外,最上層具有透明塗膜的著色樹脂塗裝金屬板成為耐磨耗性、耐膠帶剝離性均優異的金屬板。 According to the third aspect of the invention, since the movement of the pigment before the coating film is dried can be suppressed, a film having no color unevenness can be formed, and the colored resin-coated metal sheet exhibiting high design can be provided at low cost. Further, the colored resin-coated metal sheet having the transparent coating film in the uppermost layer is a metal plate excellent in abrasion resistance and tape peeling resistance.
如上述,本第1~3發明的著色樹脂塗裝金屬板可適用於家電製品、建築材料、汽車零件等各種用途中。 As described above, the colored resin-coated metal sheets of the first to third inventions can be applied to various applications such as home electric appliances, building materials, and automobile parts.
圖1為表示著色樹脂塗裝金屬板的60°鏡面光澤、與500~600nm之平均反射率的關係圖。 Fig. 1 is a graph showing the relationship between the 60° specular gloss of a colored resin-coated metal sheet and the average reflectance at 500 to 600 nm.
圖2為說明顏料移動狀態的說明圖。 Fig. 2 is an explanatory view for explaining a state in which a pigment is moved.
圖3為色斑品與正常品的代替圖用照片。 Fig. 3 is a photograph of a substitute image of a stain and a normal product.
本發明人等為了解決上述課題,以半透明的薄膜樹脂進行著色塗裝,針對得到的著色樹脂塗裝金屬板的外觀進行檢討。結果發現異物附著於原板、表面的凹凸或瑕疵等對塗裝後的外觀有極大的影響,容易產生外觀不良。此外觀不良不僅因為存在瑕疵,而且由於著色樹脂難以進入瑕疵的凹部中,因此在該瑕疵的周圍滯留有著色樹脂,而成為凹坑狀(大致的直徑為2mm左右)的外觀不良。在厚膜塗裝時,能夠填埋凹坑,不至於出現外觀不良,但在薄膜塗裝時,殘存凹坑狀的外觀不良而成為問題。因此,著眼於顏料的光吸收性、人的眼睛的相對可見度,檢討使凹坑狀之外觀不良變得不明顯的標準,因此達到本第1發明(以下簡稱為本發明)。 In order to solve the above problems, the inventors of the present invention conducted coloring coating with a translucent film resin, and examined the appearance of the obtained colored resin-coated metal sheet. As a result, it was found that foreign matter adhered to the original plate, irregularities on the surface, flaws, and the like greatly affected the appearance after coating, and it was easy to cause poor appearance. In addition, the defect is not only due to the presence of flaws, but also because the colored resin is hard to enter the concave portion of the crucible. Therefore, the colored resin is retained around the crucible, and the appearance is concave (approximately 2 mm in diameter). At the time of thick film coating, pits can be filled, and appearance defects are not caused. However, when the film is applied, the appearance of a pit-like shape remains poor, which is a problem. Therefore, attention has been paid to the light absorption of the pigment and the relative visibility of the human eye, and the criteria for making the appearance of the pit-shaped appearance unclear have been examined. Therefore, the first invention (hereinafter referred to as the present invention) is attained.
相對可見度係指以數值表示人的眼睛感覺各波長光之亮度的強度。在明亮的地方,人的眼睛有強烈感受以波長555nm作為峰值之500~600nm之光的傾向。因此,在本發明中,測定著色樹脂塗裝金屬板的60°鏡面光澤x、及與500~600nm的平均反射率y,並從兩者的關係導出下述式(1)及(2)。圖1為表示60°鏡面光澤與與500~600nm之平均反射率的關係圖。 Relative visibility refers to the intensity of the brightness of light of each wavelength perceived by the human eye as a numerical value. In a bright place, the human eye has a strong tendency to experience light of 500 to 600 nm with a peak wavelength of 555 nm. Therefore, in the present invention, the 60° specular gloss x of the colored resin-coated metal sheet and the average reflectance y of 500 to 600 nm are measured, and the following formulas (1) and (2) are derived from the relationship between the two. Figure 1 is a graph showing the relationship between 60° specular gloss and average reflectance from 500 to 600 nm.
y如果大於上述(1)式的右邊時,則可抑制顏料所致之光的吸收,人的眼睛感覺明亮的500~600nm的平均反射率大、且60°鏡面光澤也高,因此凹坑狀的外觀不良變得幾乎不明顯的區域。 If y is larger than the right side of the above formula (1), the absorption of light by the pigment can be suppressed, and the human eye feels bright, the average reflectance of 500 to 600 nm is large, and the 60° specular gloss is also high, so that the pit is in the shape of a pit. The appearance of the poor area becomes almost inconspicuous.
為了發揮原板的金屬色調時,需要y為10以上,平均反射率y小於10時,則因顏料種類(例:紅、藍、藍紫、紅紫等)會隱蔽原板,因此並不能說已經展現金屬色調的高設計性。 In order to exhibit the metallic color tone of the original plate, if y is 10 or more and the average reflectance y is less than 10, the type of the pigment (for example, red, blue, blue-violet, red-purple, etc.) may conceal the original plate, so it cannot be said that the metal has been exhibited. Highly designed tones.
從著色樹脂層側測定上述60°鏡面光澤與與500~600nm的平均反射率。測定儀器係60°鏡面光澤可用光澤計(例如日本電色工業公司製光澤計“VG-2000”)測定,平均反射率可用分光色差計(例如日本電色工業公司製同時測光方式分光色差計“SQ-2000”)測定。500~600nm的平均反射率以波長10nm間隔測定反射率(測定數:11),而(每個波長的反射率合計)/(測定數11)=平均反射率。 The above 60° specular gloss and an average reflectance of 500 to 600 nm were measured from the side of the colored resin layer. The 60° specular gloss of the measuring instrument can be measured by a gloss meter (for example, the gloss meter “VG-2000” manufactured by Nippon Denshoku Industries Co., Ltd.), and the average reflectance can be measured by a spectrophotometer (for example, a photometric color spectrometer manufactured by Nippon Denshoku Industries Co., Ltd.). SQ-2000") measurement. The average reflectance at 500 to 600 nm was measured at a wavelength of 10 nm at intervals (measured number: 11), and (total reflectance per wavelength) / (measured number 11) = average reflectance.
60°鏡面光澤係指對於垂直於於塗裝後的試樣的表面的面,入射角60°、反射角60°的光澤值。其詳情記載於JIS K 5600-4-7中。 The 60° specular gloss refers to a gloss value of an incident angle of 60° and a reflection angle of 60° with respect to a surface perpendicular to the surface of the sample after coating. The details are described in JIS K 5600-4-7.
圖1中,更佳為滿足下述式(3)的區域。 In Fig. 1, it is more preferable to satisfy the region of the following formula (3).
此區域時,凹坑狀外觀不良不明顯,形成設計性更優異的著色樹脂塗裝金屬板。 In this region, the pit-like appearance is not conspicuous, and a colored resin-coated metal plate having more excellent design properties is formed.
以下,說明本發明之著色樹脂塗裝金屬板的構成材料。 Hereinafter, the constituent material of the colored resin-coated metal sheet of the present invention will be described.
本發明之著色樹脂塗裝金屬板的原板為冷軋鋼板、熔融純鋅鍍敷鋼板(GI)、或合金化熔融Zn-Fe鍍敷鋼板(GA)、合金化熔融Zn-5%Al鍍敷鋼板(GF)、電鍍純鋅鋼板(EG)、電鍍Zn-Ni鋼板、鋁板、鈦板、鍍鋁鋅合金鋼板等,為無鉻的鋼板。 The original plate of the colored resin coated metal plate of the present invention is a cold rolled steel plate, a molten pure zinc plated steel sheet (GI), or an alloyed molten Zn-Fe plated steel sheet (GA), and an alloyed molten Zn-5% Al plating. Steel plate (GF), electroplated pure zinc plate (EG), electroplated Zn-Ni steel plate, aluminum plate, titanium plate, galvanized steel plate, etc., are chromium-free steel plates.
對原板預先實施磷酸系化成處理,特別是如日本特開2005-264312號公報所記載之藉由含有膠體二氧化矽與與磷酸鋁鹽化合物的酸性水溶液事先實施化成處理較佳。若以含有膠體二氧化矽與與磷酸鋁鹽化合物的酸性水性液作為化成處理液使用時,藉由酸性水性液對鋅系鍍敷層的表面進行蝕刻,同時在鋅系鍍敷層的表面形成磷酸鋁中也為難溶性(不易溶於水或鹼性水溶液)的AlPO4或Al2(HPO4)3主體的反應層。通過二氧化矽微粒沉降於此反應層而被納入,由此使磷酸鋁與與二氧化矽微粒複合一體化。另外,在與利用蝕刻被粗面化之鋅系鍍敷層之間形成緻密的反應層,與形成於此反應層上之樹脂塗膜的結合成為緻密且牢固者。另外,上述酸性水溶液中含有聚丙烯酸等水溶性樹脂時,可使所得之反應層中之二氧化矽微粒的沉降狀態成為更強固者。 In the prior art, it is preferred to carry out a chemical conversion treatment in the form of a phosphoric acid aqueous solution containing colloidal cerium oxide and an aluminum phosphate compound as described in JP-A-2005-264312. When an acidic aqueous liquid containing colloidal cerium oxide and an aluminum phosphate compound is used as a chemical conversion treatment liquid, the surface of the zinc-based plating layer is etched by the acidic aqueous liquid, and the surface of the zinc-based plating layer is formed. The aluminum phosphate is also a reaction layer of a main body of AlPO 4 or Al 2 (HPO 4 ) 3 which is poorly soluble (not easily soluble in water or an alkaline aqueous solution). The cerium oxide particles are deposited in the reaction layer to be incorporated, thereby integrating the aluminum phosphate with the cerium oxide microparticles. Further, a dense reaction layer is formed between the zinc-based plating layer which is roughened by etching, and the combination with the resin coating film formed on the reaction layer becomes dense and strong. Further, when the acidic aqueous solution contains a water-soluble resin such as polyacrylic acid, the sedimentation state of the cerium oxide fine particles in the obtained reaction layer can be made stronger.
原板係500~600nm的平均反射率為50%以上較佳。使用反射率大的原板時,形成不隱蔽原板之半透明的著色樹脂層後的反射率也變高,凹坑狀外觀不良變得不明顯。原板的厚度沒有特別限定,較佳為0.3~1mm左右。 The average reflectance of the original plate system of 500 to 600 nm is preferably 50% or more. When an original plate having a large reflectance is used, the reflectance after forming a translucent colored resin layer that does not conceal the original plate is also increased, and the pit-like appearance defect is not conspicuous. The thickness of the original plate is not particularly limited, but is preferably about 0.3 to 1 mm.
本發明中,顏料的分散性也為提高著色樹脂塗裝金屬板的反射率,降低凹坑狀的外觀不良的重要因素之一,在著色樹脂層形成用樹脂組成物中添加顏料分散劑較佳。較佳的顏料分散劑為從水溶性丙烯酸樹脂、水溶性苯乙烯丙烯酸樹脂及非離子系表面活性劑所成群中選擇之1種以上。在使用此等時,著色塗膜中會殘存顏料分散劑。 In the present invention, the dispersibility of the pigment is also one of the important factors for improving the reflectance of the colored resin-coated metal sheet and reducing the appearance of the pit-like appearance. It is preferred to add a pigment dispersant to the resin composition for forming a colored resin layer. . A preferred pigment dispersant is one or more selected from the group consisting of water-soluble acrylic resins, water-soluble styrene acrylic resins, and nonionic surfactants. When such a film is used, a pigment dispersing agent remains in the colored coating film.
水溶性丙烯酸樹脂或水溶性苯乙烯丙烯酸樹脂,其酸值較佳為50~300左右。具體而言,水溶性丙烯酸樹脂為50質量%以下的(甲基)丙烯酸等不飽和羧酸與與(甲基)丙烯酸酯等的共聚物的鹼鹼中與物。水溶性苯乙烯丙烯酸樹脂為苯乙烯與及/或甲基苯乙烯50~95質量%、與與(甲基)丙烯酸或馬來酸等之共聚物的鹼鹼中與物。其他可共聚的單體,例如有含有磺酸基的單體等,即便在水溶性苯乙烯丙烯酸樹脂,也可以使用(甲基)丙烯酸酯等。此等樹脂的數均分子量較佳為2500~15000左右。 The water-soluble acrylic resin or the water-soluble styrene acrylic resin preferably has an acid value of about 50 to 300. Specifically, the water-soluble acrylic resin is an alkali-base complex of a copolymer of an unsaturated carboxylic acid such as (meth)acrylic acid and a copolymer of (meth)acrylate or the like in an amount of 50% by mass or less. The water-soluble styrene acrylic resin is an alkali-base complex of a copolymer of styrene and/or methyl styrene of 50 to 95% by mass and a copolymer of (meth)acrylic acid or maleic acid. Other copolymerizable monomers include, for example, a monomer having a sulfonic acid group, and a (meth)acrylate or the like can be used even in the water-soluble styrene acrylic resin. The number average molecular weight of these resins is preferably from about 2,500 to about 15,000.
非離子系表面活性劑係由各種製造商市售,只要為非離子系皆可使用。 Nonionic surfactants are commercially available from various manufacturers and can be used as long as they are nonionic.
在水溶性丙烯酸樹脂、水溶性苯乙烯丙烯酸樹脂、非離子系表面活性劑中,較佳為具有苯環或萘環結構者,此意味較佳為水溶性苯乙烯丙烯酸樹脂、具有苯環或萘環結構的非離子系表面活性劑。 In the water-soluble acrylic resin, the water-soluble styrene acrylic resin, and the nonionic surfactant, those having a benzene ring or a naphthalene ring structure are preferred, which means that the water-soluble styrene acrylic resin preferably has a benzene ring or a naphthalene ring. A nonionic surfactant of a ring structure.
顏料分散劑由於多數情況下是預先被添加到顏料中,因此通過使用後述的顏料,可以使樹脂組成物組成物中含 有顏料分散劑。著色樹脂層中以含有0.05~6.2質量%的方式使用顏料分散劑較佳。若過多時,則有可能耐腐蝕性、耐化學藥品性降低,若過少,則有可能顏料的分散性劣化。 Since the pigment dispersant is added to the pigment in advance in many cases, the resin composition can be contained in the composition by using the pigment described later. There are pigment dispersants. It is preferred to use a pigment dispersant in a coloring resin layer in an amount of 0.05 to 6.2% by mass. If it is too large, corrosion resistance and chemical resistance may fall, and if it is too small, the dispersibility of a pigment may deteriorate.
用於薄膜塗裝的塗料(著色樹脂層形成用樹脂組成物)由於固體成分濃度低,因此塗佈於金屬板上隨後的塗膜,在作為介質的水完全乾燥之前,塗膜中所含的樹脂成分、顏料在塗膜中移動,如前述,形成如圖2所示的濃淡狀態。因此,本發明中,著色樹脂層形成用樹脂組成物中添加觸變劑。尤其是聚醯胺系的觸變劑對抑制顏料移動較有效。其理由雖然不明確,但聚醯胺是利用醯胺鍵使多數的單體鍵合而成的聚合物,由於利用氫鍵吸附於顏料上,因吸附後的聚合物的位阻提高顏料的分散穩定性;由於利用聚醯胺分子鏈之間的氫鍵在塗膜中形成網眼結構,因此可防止顏料的移動、偏析。以著色樹脂層形成用樹脂組成物的黏度由福特杯#4測定成為10~20秒左右的方式添加聚醯胺系觸變劑。以固體成分換算在0.03~3.8質量%的範圍使用。若少於0.03質量%時,顏料移動的抑制變得不充分,無法解決色斑的發生。若多於3.8質量%時,樹脂組成物組成物的黏度變得過高,塗裝性劣化,故不佳。 The coating material for the film coating (the resin composition for forming a colored resin layer) has a low solid content concentration, and therefore is applied to a subsequent coating film on the metal plate, and the coating film contains the film before it is completely dried. The resin component and the pigment move in the coating film, and as described above, a state of gradation as shown in Fig. 2 is formed. Therefore, in the present invention, a thixotropic agent is added to the resin composition for forming a colored resin layer. In particular, polyamido-based thixotropic agents are effective for inhibiting pigment movement. Although the reason is not clear, polyamine is a polymer obtained by bonding a plurality of monomers by a guanamine bond, and is adsorbed on a pigment by hydrogen bonding, and the steric hindrance of the polymer after adsorption improves the dispersion of the pigment. Stability; since the mesh structure is formed in the coating film by the hydrogen bond between the molecular chains of the polyamide molecules, the movement and segregation of the pigment can be prevented. The polyamine-based thixotropic agent was added so that the viscosity of the resin composition for forming a colored resin layer was measured by Ford Cup #4 to be about 10 to 20 seconds. It is used in the range of 0.03 to 3.8% by mass in terms of solid content. When it is less than 0.03 mass%, the suppression of the movement of the pigment becomes insufficient, and the occurrence of the color unevenness cannot be solved. When the amount is more than 3.8 mass%, the viscosity of the resin composition composition becomes too high, and the coating property is deteriorated, which is not preferable.
本發明所使用之聚醯胺系觸變劑為使二羧酸與與二胺反應而得到者,只要是聚醯胺系則沒有特別限定。水系塗 料用的聚醯胺系觸變劑,例如以DISPARLON(註冊註冊商標)AQ系列,可從楠本化成公司等取得。 The polyamine-based thixotropic agent used in the present invention is obtained by reacting a dicarboxylic acid with a diamine, and is not particularly limited as long as it is a polyamine. Water coating The polyamine-based thixotropic agent for the material is obtained from, for example, the DISPARLON (registered trademark) AQ series, from Nanben Chemical Co., Ltd., and the like.
AQ系列中,以下的化學式所示的聚醯胺作為主成分使用,其聚醯胺的分子量為3000以下。化學式中的R、R’為烷基。 In the AQ series, polyamine which is represented by the following chemical formula is used as a main component, and the molecular weight of the polyamine is 3,000 or less. In the chemical formula, R and R' are an alkyl group.
本發明的著色樹脂塗裝金屬板係在上述原板的單面或兩面形成有著色樹脂層的金屬板,作為該基材用樹脂較佳為使用水性聚胺基甲酸酯樹脂。水性聚胺基甲酸酯樹脂較佳為使用日本特開2005-199673號公報記載之酸值為10~60mgKOH/g之含有羧基的聚胺基甲酸酯樹脂。此含有羧基的聚胺基甲酸酯樹脂為必須使用具有羧基的多元醇而合成的聚胺基甲酸酯樹脂的水分散體。原料可以使用1,4-環己烷二甲醇、平均分子量400~4000左右的聚四亞甲基二醇、二羥基甲基丙酸等具有羧基的多元醇等多元醇成分,與與甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、二環己基甲烷二異氰酸酯等異氰酸酯成分。鏈延長劑較佳為乙二胺等多胺類。 In the colored resin-coated metal sheet of the present invention, a metal plate having a colored resin layer formed on one surface or both surfaces of the original sheet is used, and as the base resin, an aqueous polyurethane resin is preferably used. The water-based polyurethane resin is preferably a carboxyl group-containing polyurethane resin having an acid value of 10 to 60 mgKOH/g as described in JP-A-2005-199673. The carboxyl group-containing polyurethane resin is an aqueous dispersion of a polyurethane resin which must be synthesized using a polyol having a carboxyl group. As the raw material, a polyol component such as 1,4-cyclohexanedimethanol, a polytetramethylene glycol having an average molecular weight of about 400 to 4000, a polyol having a carboxyl group such as dihydroxymethylpropionic acid, or the like, and toluene diisocyanate can be used. An isocyanate component such as diphenylmethane diisocyanate or dicyclohexylmethane diisocyanate. The chain extender is preferably a polyamine such as ethylenediamine.
製作本發明使用之含有羧基的聚胺基甲酸酯樹脂的水性液,可以採用公知的方法,例如有將含有羧基之胺胺基 甲酸酯預聚物的羧基使用鹼鹼進行中與,在水性介質中進行乳化分散使產生鏈延長反應的方法;將含有羧基之聚胺基甲酸酯樹脂在乳化劑的存在下,以高剪切力進行乳化分散使產生鏈延長反應的方法等。 The aqueous solution of the carboxyl group-containing polyurethane resin used in the present invention can be produced by a known method, for example, an amine group containing a carboxyl group. The carboxyl group of the formate prepolymer is neutralized by using an alkali base, and is subjected to emulsion dispersion in an aqueous medium to cause a chain extension reaction; and the carboxyl group-containing polyurethane resin is high in the presence of an emulsifier A method in which the shearing force is emulsified and dispersed to cause a chain extension reaction.
首先,使用上述的聚異氰酸酯與上述的多元醇,以NCO/OH比表示使異氰酸酯基過剩的方式製作分子量比較低之含有羧基的異氰酸酯基末端胺基甲酸酯預聚物。合成胺基甲酸酯預聚物的溫度沒有特別限定,但可以50~200℃的溫度下合成。 First, a carboxyl group-containing isocyanate-terminated urethane prepolymer having a relatively low molecular weight is produced by using the above-mentioned polyisocyanate and the above-mentioned polyol in such a manner that the isocyanate group is excessive in an NCO/OH ratio. The temperature of the synthetic urethane prepolymer is not particularly limited, but it can be synthesized at a temperature of 50 to 200 °C.
在胺基甲酸酯預聚物反應結束後,所得之含有羧基的異氰酸酯基末端胺基甲酸酯預聚物以鹼進行中與,可在水中進行乳化分散。作為上述中與劑,沒有特別限定,可以使用氨;三乙胺、三乙醇胺等叔胺;氫氧化鈉、氫氧化鉀等鹼金屬的氫氧化物,較佳為使用三乙胺。 After completion of the reaction of the urethane prepolymer, the obtained carboxyl group-containing isocyanate-terminated urethane prepolymer is neutralized with a base and can be emulsified and dispersed in water. The intermediate agent is not particularly limited, and ammonia, a tertiary amine such as triethylamine or triethanolamine, or a hydroxide of an alkali metal such as sodium hydroxide or potassium hydroxide can be used, and triethylamine is preferably used.
使含有羧基的異氰酸酯基末端胺基甲酸酯預聚物進行乳化分散後,可在水中使用多胺等鏈延長劑進行鏈延長反應。鏈延長反應係配合使用之鏈長延長劑的反應性,在乳化分散前、與乳化分散同時、或乳化分散後適當進行。 After the carboxyl group-containing isocyanate group-terminated urethane prepolymer is emulsified and dispersed, a chain extension reaction can be carried out in water using a chain extender such as a polyamine. The reactivity of the chain extension reaction in the chain extension reaction is appropriately carried out before the emulsification dispersion, at the same time as the emulsification dispersion, or after the emulsification and dispersion.
在形成著色塗膜時,較佳為將二氧化矽粒子與上述水性聚胺基甲酸酯樹脂一起作為組成物使用。二氧化矽粒子在組成物100質量%中較佳為10~30質量%左右。二氧化矽粒子較佳為表面積平均粒徑10~20nm的膠體二氧化 矽,這種膠體二氧化矽可以從日產化學工業公司作為SNOWTEX(註註冊商標)40取得。 In forming the coloring coating film, it is preferred to use the cerium oxide particles together with the above aqueous polyurethane resin as a composition. The cerium oxide particles are preferably about 10 to 30% by mass in 100% by mass of the composition. The cerium oxide particles are preferably colloidal dioxide having a surface area average particle diameter of 10 to 20 nm. Oh, this colloidal cerium oxide can be obtained from Nissan Chemical Industries Co., Ltd. as SNOWTEX (registered trademark) 40.
另外,上述水性聚胺基甲酸酯樹脂組成物中可含有蠟。工業上較佳為聚乙烯蠟、聚丙烯蠟、改性蠟、與乙烯或丙烯的共聚系蠟、乙烯系共聚蠟、此等的氧化物、及賦予了羧基的衍生物等,或賦予酸基的石蠟系蠟、巴西棕櫚蠟等。蠟在組成物組成物100質量%中較佳為0.5~20質量%左右。 Further, the aqueous polyurethane resin composition may contain a wax. Industrially preferred are polyethylene wax, polypropylene wax, modified wax, copolymerized wax with ethylene or propylene, vinyl copolymer wax, oxides thereof, and carboxyl group-derived derivatives, or the like. Paraffin wax, carnauba wax, etc. The wax is preferably about 0.5 to 20% by mass in 100% by mass of the composition of the composition.
為了使水性聚胺基甲酸酯樹脂交聯,可添加交聯劑。從反應性的觀點,較佳為環氧系交聯劑,例如有山梨糖醇聚縮水甘油醚、(聚)甘油聚縮水甘油醚、季戊四醇聚縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、新戊二醇二縮水甘油醚、(聚)乙二醇二縮水甘油醚等聚縮水甘油醚類或聚縮水甘油基胺類等。這種環氧系交聯劑,例如可獲得DIC公司製的EPICLON(註冊商標)CR75、CR5L等。相對於樹脂100質量份,交聯劑較佳為5~20質量份左右。 In order to crosslink the aqueous polyurethane resin, a crosslinking agent may be added. From the viewpoint of reactivity, an epoxy crosslinking agent such as sorbitol polyglycidyl ether, (poly) glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, trimethylolpropane polyglycidyl ether is preferred. And polyglycidyl ethers such as neopentyl glycol diglycidyl ether and (poly)ethylene glycol diglycidyl ether or polyglycidylamines. As such an epoxy-based crosslinking agent, for example, EPICLON (registered trademark) CR75, CR5L, and the like manufactured by DIC Corporation can be obtained. The crosslinking agent is preferably about 5 to 20 parts by mass based on 100 parts by mass of the resin.
本發明的著色樹脂塗裝金屬板中,作為基材用樹脂組成物可以使用水性聚乙烯樹脂組成物。作為水性聚乙烯樹脂,例如較佳為日本特開2011-92837號記載之含有由表面積平均粒徑不同的多種的膠體二氧化矽構成的無機成分60~80質量份與由烯烴-α,β-不飽和羧酸共聚物、α,β-不飽和羧酸聚合物、及丙烯酸改性環氧樹脂構成的樹脂成 分20~40質量份、並且相對於上述無機成分與上述樹脂成分的合計100質量份,再含有含環氧丙氧基的矽烷偶合劑5~15質量份與偏釩酸鹽0.5~3質量份。 In the colored resin-coated metal sheet of the present invention, an aqueous polyethylene resin composition can be used as the resin composition for the substrate. As the aqueous polyethylene resin, for example, 60 to 80 parts by mass of the inorganic component composed of a plurality of colloidal cerium oxides having different surface area average particle diameters as described in JP-A-2011-92837 and olefin-α,β- are preferably used. A resin composed of an unsaturated carboxylic acid copolymer, an α,β-unsaturated carboxylic acid polymer, and an acrylic modified epoxy resin 20 to 40 parts by mass, and further containing 5 to 15 parts by mass of a decane coupling agent containing a glycidoxy group and 0.5 to 3 parts by mass of metavanadate with respect to 100 parts by mass of the total of the inorganic component and the resin component. .
膠體二氧化矽較佳為併用表面積平均粒徑為4~6nm的膠體二氧化矽與表面積平均粒徑為10~20nm的膠體二氧化矽,前者例如有日產化學工業公司製的“SNOWTEX(註冊商標)XS”,後者例如有上述“SNOWTEX(註冊商標)40”。兩者的混合比沒有特別限定,較佳為各自同量。 The colloidal cerium oxide is preferably a colloidal cerium oxide having a surface area average particle diameter of 4 to 6 nm and a colloidal cerium oxide having a surface area of 10 to 20 nm. The former is, for example, "SNOWTEX" (registered trademark of Nissan Chemical Industries, Ltd.). XS", the latter is, for example, the above-mentioned "SNOWTEX (registered trademark) 40". The mixing ratio of the two is not particularly limited, and is preferably the same amount.
烯烴-α,β-不飽和羧酸共聚物係指烯烴與α,β-不飽和羧酸的共聚物,並且來自乙烯、丙烯等之烯烴的構成單元在共聚物中為50質量%以上(即,來自(甲基)丙烯酸這樣的α,β-不飽和羧酸的構成單元為50質量%以下)。特佳為乙烯-丙烯酸共聚物。“α,β-不飽和羧酸”也包含用中與劑使羧基的一部分被中與的“α,β-不飽和羧酸鹽”。 The olefin-α,β-unsaturated carboxylic acid copolymer refers to a copolymer of an olefin and an α,β-unsaturated carboxylic acid, and the constituent unit derived from an olefin such as ethylene or propylene is 50% by mass or more in the copolymer (ie, The constituent unit of the α,β-unsaturated carboxylic acid such as (meth)acrylic acid is 50% by mass or less. Particularly preferred is an ethylene-acrylic acid copolymer. The "α,β-unsaturated carboxylic acid" also includes an "α,β-unsaturated carboxylic acid salt" in which a part of the carboxyl group is neutralized with a neutralizing agent.
α,β-不飽和羧酸聚合物係指α,β-不飽和羧酸作為單體所得之聚合物(也包含共聚物),且來自α,β-不飽和羧酸的構成單元在聚合物中為90質量%以上。特佳為聚馬來酸。 The α,β-unsaturated carboxylic acid polymer refers to a polymer obtained by using an α,β-unsaturated carboxylic acid as a monomer (also including a copolymer), and a constituent unit derived from an α,β-unsaturated carboxylic acid is in a polymer. The amount is 90% by mass or more. Particularly good for polymaleic acid.
烯烴-α,β-不飽和羧酸共聚物與α,β-不飽和羧酸聚合物的混合比率較佳為100:1~100:5左右。 The mixing ratio of the olefin-α,β-unsaturated carboxylic acid copolymer to the α,β-unsaturated carboxylic acid polymer is preferably from about 100:1 to about 100:5.
丙烯酸改性環氧樹脂較佳為使用水分散體,此種水性的丙烯酸改性環氧樹脂有市售,例如可取得荒川化學工業 公司製的“MODEPICS(註冊商標)301”、“MODEPICS(註冊商標)302”、“MODEPICS(註冊商標)303”、“MODEPICS(註冊商標)304”等。丙烯酸改性環氧樹脂在樹脂成分100質量%中較佳為2質量%~15質量%左右。 The acrylic modified epoxy resin preferably uses an aqueous dispersion, and the aqueous acrylic modified epoxy resin is commercially available, for example, the Arakawa Chemical Industry can be obtained. "MODEPICS (registered trademark) 301", "MODEPICS (registered trademark) 302", "MODEPICS (registered trademark) 303", "MODEPICS (registered trademark) 304", etc., manufactured by the company. The acrylic modified epoxy resin is preferably from about 2% by mass to about 15% by mass based on 100% by mass of the resin component.
具有環氧丙氧基的矽烷偶合劑,例如有γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基丙基甲基二乙氧基矽烷、乙烯基三(β-甲氧基乙氧基)矽烷等。 A decane coupling agent having a glycidoxy group, for example, γ-glycidoxypropyltrimethoxydecane, γ-glycidoxypropylmethyldiethoxydecane, vinyltri(β-) Methoxyethoxy) decane, and the like.
偏釩酸鹽,例如有偏釩酸鈉(NaVO3)、偏釩酸銨(NH4VO3)、偏釩酸鉀(KVO3)等。 The metavanadate is, for example, sodium metavanadate (NaVO 3 ), ammonium metavanadate (NH 4 VO 3 ), potassium metavanadate (KVO 3 ) or the like.
水性聚乙烯樹脂組成物可含有含碳化二亞胺基的化合物。市售的含有碳化二亞胺基的化合物,例如有N,N-二環己基碳化二亞胺、N,N-二異丙基碳化二亞胺等、日清紡公司製的聚碳化二亞胺(1分子中具有多個碳化二亞胺基的聚合物)的“CARBODILITE(註冊商標)”系列。作為“CARBODILITE(註冊商標)”的級別,有水溶性的“SV-02”、“V-02”、“V-02-L2”、“V-04”、或乳膠型的“E-01”、“E-02”等。 The aqueous polyethylene resin composition may contain a compound containing a carbodiimide group. Commercially available carbodiimide-containing compounds, such as N,N-dicyclohexylcarbodiimide, N,N-diisopropylcarbodiimide, etc., polycarbodiimide manufactured by Nisshinbo Co., Ltd. "CARBODILITE (registered trademark)" series of a polymer having a plurality of carbodiimide groups in one molecule. As the "CARBODILITE (registered trademark)" level, there are water-soluble "SV-02", "V-02", "V-02-L2", "V-04", or latex type "E-01". , "E-02" and so on.
含有碳化二亞胺基的化合物量係配合交聯對象之烯烴-α,β-不飽和羧酸共聚物與α,β-不飽和羧酸聚合物的量來設定。相對於此等合計100質量份,較佳為0.5~20質量份左右。 The amount of the compound containing a carbodiimide group is set in accordance with the amount of the olefin-α,β-unsaturated carboxylic acid copolymer and the α,β-unsaturated carboxylic acid polymer to be crosslinked. The total amount is preferably from 0.5 to 20 parts by mass based on 100 parts by mass of the total.
用於著色成下述各個顏色的顏料種類的例子,例如有紅紅色:不溶性偶氮系(萘酚系及醯替苯胺系)或可溶性偶氮系等有機系顏料、氧化鐵紅紅、鎘紅紅、鉛丹等無機無系顏料;黃色:不溶性偶氮系(萘酚系及醯替苯胺系)、可溶性偶氮系、喹吖啶酮、苯并咪唑酮系、喹喔啉系、異異吲哚滿酮系等有機系顏料、和鉻黃、鎘黃、镍鈦鈦黃、黃丹、鍶鉻酸鹽等無稽無系顏料;綠色:有機酞菁系顏料;藍藍色:有機酞菁系顏料。 Examples of the types of pigments used for coloring each of the following colors include reddish red: insoluble azo (naphthol and anilide) or organic dyes such as soluble azo, iron oxide red, and cadmium red. Inorganic non-based pigments such as red and lead dan; yellow: insoluble azo (naphthol and anilide), soluble azo, quinacridone, benzimidazolone, quinoxaline, and heterogeneous Organic pigments such as indanone and chrome yellow, cadmium yellow, nickel titanium titanium yellow, yellow dan, bismuth chromate, etc.; green: organic phthalocyanine pigment; blue blue: organic phthalocyanine It is a pigment.
二惡嗪系顏料等有機系顏料;普魯士藍、群青、鈷藍、翡翠綠等無機系顏料;橙色:苯幷咪唑酮系、吡唑酮系等有機系顏料;黑色:苯胺黑、尼格洛辛等有機系顏料、碳碳黑、鐵黑等無機系顏料;白色:氧化鈦、碳酸鈣、氧化鋅、硫酸鋇、鋅鋇白、鉛白等無機系顏料等。上述著色顏料中,通過以適當的配合比混合2種以上,即使同色但結構不同的著色顏料、或不同顏色的著色顏料,藉此可以著色成為灰色、茶色、紫色、紅紅紫色、藍紫色、橙色、黃金色等所希望的顏色。黃色系顏料中,苯幷咪唑酮系、喹喔啉系、異異吲哚滿酮系在促進耐氣候性試驗後顯示黃色調變强的傾向,因此可作為較佳的顏料。 Organic pigments such as dioxin-based pigments; inorganic pigments such as Prussian blue, ultramarine blue, cobalt blue, and emerald green; orange: organic pigments such as benzoxazolone and pyrazolone; black: aniline black, nigro An inorganic pigment such as octane or the like, an inorganic pigment such as carbon black or iron black; or an inorganic pigment such as titanium oxide, calcium carbonate, zinc oxide, barium sulfate, zinc lanthanum or lead white. In the above-mentioned coloring pigment, two or more kinds of coloring pigments having different colors or different coloring pigments can be colored in a suitable blending ratio to obtain a gray color, a brown color, a purple color, a reddish purple color, and a blue purple color. Orange, gold, etc. The desired color. Among the yellow pigments, the benzoimidazolone type, the quinoxaline type, and the isohexanone have a tendency to exhibit a yellow color change after the weather resistance test is promoted, and thus can be used as a preferable pigment.
上述顏料分散劑一起作為分散顏料而市售的顏料中,例如有黑色:碳碳黑與水溶性丙烯酸樹脂所構成的“AF BLACK E-2B”(大日精化工業公司製)、碳碳黑與水溶性苯乙烯丙烯酸樹脂所構成的“SA BLACK DY-6”(御國色素公司製)、碳黑與非離子系表面活性劑所構成 的“PSM BLACK 12578”(御國色素公司製);白色:氧化鈦與水溶性丙烯酸樹脂所構成的“AF WHITE E-3D”(大日精化工業公司製)、氧化鈦與水溶性苯乙烯丙烯酸樹脂所構成的“SA WHITE NF-3769”(御國色素公司製)、氧化鈦與非離子系表面活性劑所構成的“GP WHITE 13600”(御國色素公司製)、藍色:花青苷系色素與水溶性丙烯酸樹脂所構成的“AF BLUE E-2B”(大日精化工業公司製)、花青苷系色素與水溶性苯乙烯丙烯酸樹脂所構成的SA BLUE DY-12”(御國色素公司製)、花青苷系色素與非離子系表面活性劑所構成的“PSM BLUE HB”(御國色素公司製)、黃色:重氮系色素與水溶性丙烯酸樹脂所構成的“AF YELLOW E-12”(大日精化工業公司製)、重氮系色素與水溶性苯乙烯丙烯酸樹脂所構成的“SA YELLOW RS”(御國色素公司製)、重氮系色素與非離子系表面活性劑所構成的“PSM YELLOW RS”(御國色素公司製)、苯并咪唑酮系色素與水溶性丙烯酸樹脂所構成的“AF YELLOW E-26”(大日精化工業公司製)、苯并咪唑酮系色素與水溶性丙烯酸樹脂所構成的“NAF1012 YELLOW”(大日精化工業公司製)、重氮系色素與水溶性苯乙烯丙烯酸樹脂所構成的“SA YELLOW GLN-K”(御國色素公司製)、苯并咪唑酮系色素與水溶性苯乙烯丙烯酸樹脂所構成的“SA YELLOW 13755”(御國色素公司製)、喹喔啉系色素與水溶性苯乙烯丙烯酸樹脂所構成的“SA YELLOW A1559”(御國色素公司製)、重氮系色素與非離子系表面活性劑所構成的“PSM YELLOW 10G”(御國色素公司製)、異異吲哚滿酮系色素與非離子系表面活性劑所構成的“PSM YELLOW 12298”(御國色素公司製)、綠:花青苷系色素與水溶性丙烯酸樹脂所構成的“AF GREEN E-1”(大日精化工業公司製)、花青苷系色素與水溶性苯乙烯丙烯酸樹脂所構成的“SA GREEN DY-4”(御國色素公司製)、紅紅紫色:喹吖啶酮系色素與水溶性丙烯酸樹脂所構成的“AF RED E-17“(大日精化工業公司製)、喹吖啶酮系色素與非離子系表面活性劑所構成的“PSM PINK KR”(御國色素公司製)、藍紫色:二噁嗪系顏料與水溶性苯乙烯丙烯酸樹脂所構成的“SA藍紫#800”(御國色素公司製)等。 Among the pigments which are commercially available as a disperse pigment, for example, "AF BLACK E-2B" (manufactured by Dairi Seiki Co., Ltd.) composed of black: carbon black and water-soluble acrylic resin, carbon black and "SA BLACK DY-6" (made by Yuki Co., Ltd.) composed of water-soluble styrene acrylic resin, carbon black and nonionic surfactant "PSM BLACK 12578" (made by Yuki Co., Ltd.); white: "AF WHITE E-3D" made of titanium oxide and water-soluble acrylic resin (manufactured by Dairi Seiki Co., Ltd.), titanium oxide and water-soluble styrene acrylic acid "GP WHITE NF-3769" (manufactured by Yuki Co., Ltd.) made of a resin, "GP WHITE 13600" (manufactured by Yuki Co., Ltd.) composed of titanium oxide and a nonionic surfactant, and blue: anthocyanin "AF BLUE E-2B" (made by Daisei Seiki Co., Ltd.), anthocyanin-based pigment and water-soluble styrene-acrylic resin SABLUE DY-12 which is composed of a pigment and a water-soluble acrylic resin. "PSM BLUE HB" (made by Yuki Co., Ltd.) composed of anthocyanin-based pigments and nonionic surfactants, and "AF YELLOW" consisting of a diazo dye and a water-soluble acrylic resin. "SA YELLOW RS" (manufactured by Daiwa Seiki Co., Ltd.), diazo dye and nonionic surfactant, which are composed of E-12" (made by Daisei Seiki Co., Ltd.), diazo dye and water-soluble styrene acrylic resin "PSM YELLOW RS" composed of the agent "AF YELLOW E-26" (manufactured by Dairi Seiki Co., Ltd.), a benzimidazolone-based dye and a water-soluble acrylic resin composed of a benzimidazolone-based dye and a water-soluble acrylic resin, "NAF1012" "SA YELLOW GLN-K" (made by Yuki Co., Ltd.), benzimidazolone-based dye and water-soluble benzene, which are composed of YELLOW" (made by Daisei Seiki Co., Ltd.), a diazo dye and a water-soluble styrene acrylic resin. "SA YELLOW 13755" (manufactured by Yuki Co., Ltd.) composed of ethylene acrylic resin, "SA" composed of quinoxaline-based dye and water-soluble styrene acrylic resin "PSM YELLOW 10G" (manufactured by Yuki Co., Ltd.), heteroisoindanone dye and nonionic system composed of YELLOW A1559" (made by Yuki Co., Ltd.), diazo dye and nonionic surfactant "PSM YELLOW 12298" (manufactured by Yuki Co., Ltd.) and green: "AF GREEN E-1" (manufactured by Dairi Seiki Co., Ltd.), which is composed of a surfactant, and a water-soluble acrylic resin. "SA GREEN DY-4" (made by Yuki Co., Ltd.) composed of anthocyanin-based pigment and water-soluble styrene acrylic resin, red purple: quinacridone-based dye and water-soluble acrylic resin "PSM PINK KR" (made by Yuki Co., Ltd.) composed of RED E-17 (made by Daisei Seiki Co., Ltd.), quinacridone-based pigment and nonionic surfactant, blue-violet: dioxazine "SA Blue Violet #800" (manufactured by Yuki Co., Ltd.) composed of a pigment and a water-soluble styrene acrylic resin.
這些市售的顏料為了滿足上述式(1)及(2)、較佳為滿足式(3),必須配合著色樹脂層的膜厚來調整添加量。在膜厚例如3μm以下的薄膜時,顏料的添加量越增加,500~600nm的平均反射率變得越低。另外,為了使原板的金屬色調有效利用於設計性,隱蔽力大的顏料需要抑制添加量。因此,顏料的含量的上限較佳為20質量%左右。 In order to satisfy the above formulas (1) and (2), and it is preferable to satisfy the formula (3), it is necessary to adjust the addition amount in accordance with the film thickness of the colored resin layer. When the film thickness is, for example, 3 μm or less, the amount of the pigment added increases, and the average reflectance of 500 to 600 nm becomes lower. Further, in order to effectively utilize the metallic color tone of the original sheet for design, it is necessary to suppress the amount of addition of the pigment having a large hiding power. Therefore, the upper limit of the content of the pigment is preferably about 20% by mass.
本發明中,著色樹脂層的膜厚設為0.3~2.2μm。若比0.3μm更薄時,則不會展現著色的效果或設計性。若超過 2.2μm時,則與試圖製成薄膜尋求低成本化之本發明之目的相反,因此不佳。 In the present invention, the film thickness of the colored resin layer is set to 0.3 to 2.2 μm. If it is thinner than 0.3 μm, the effect of coloring or design is not exhibited. If exceeded At 2.2 μm, it is contrary to the object of the present invention which seeks to make a film which is cost-effective, and thus is not preferable.
為了製備本發明所使用的著色樹脂層形成用組成物時,只要混合各成分即可。較佳為根據需要,將各成分一起乳化、或分別乳化,作為水分散體加以混合。 In order to prepare the composition for forming a colored resin layer used in the present invention, it is sufficient to mix the components. It is preferred to emulsify the components together or separately emulsified as needed, and to mix them as an aqueous dispersion.
將上述樹脂組成物塗佈於原板的方法沒有特別限定,可採用棒塗法、輥塗法、噴霧法、淋幕式平面塗佈法等。塗佈後較佳為以80~130℃左右進行加熱乾燥。 The method of applying the above resin composition to the original plate is not particularly limited, and a bar coating method, a roll coating method, a spray method, a curtain type flat coating method, or the like can be employed. After coating, it is preferably dried by heating at about 80 to 130 °C.
本發明的著色樹脂塗裝金屬板,可在著色樹脂層上具有透明塗膜。對透明塗膜的原材料沒有特別限定,例如有聚酯系樹脂、丙烯酸系樹脂、聚胺基甲酸酯系樹脂、聚烯烴系樹脂、氟系樹脂、矽酮系樹脂、環氧樹脂及這些樹脂的混合物或改性後的樹脂等。若考慮硬度、耐磨耗性、耐膠帶剝離性等時,較佳為有機溶劑可溶型(非晶性)的聚酯樹脂。有機溶劑可溶型的聚酯樹脂,從能夠獲得種類豐富的樹脂的觀點,較佳為東洋紡織公司製“VYLON(註冊商標)”系列。 The colored resin-coated metal sheet of the present invention can have a clear coating film on the colored resin layer. The material of the transparent coating film is not particularly limited, and examples thereof include a polyester resin, an acrylic resin, a polyurethane resin, a polyolefin resin, a fluorine resin, an anthrone resin, an epoxy resin, and these resins. a mixture or a modified resin or the like. When considering hardness, abrasion resistance, tape peeling resistance, etc., it is preferable that it is an organic solvent soluble (amorphous) polyester resin. The organic solvent-soluble polyester resin is preferably a "VYLON (registered trademark)" series manufactured by Toyobo Co., Ltd. from the viewpoint of obtaining a wide variety of resins.
聚酯樹脂可以用蜜胺樹脂等進行交聯。蜜胺樹脂例如有住友化學公司製的“SUMIMAL(註冊商標)”系列、Cytec公司製“CYMEL(註冊商標)”系列。交聯劑考慮 硬度、耐磨耗性、耐膠帶剝離性等,相對於樹脂100質量份,較佳為交聯劑含有5~30質量份。塗佈方法可以採用與上述相同的方法。另外,由於透明塗膜的膜厚對反射率幾乎沒有影響,所以沒有特別限定,較佳為0.4~4.5μm左右。 The polyester resin can be crosslinked with a melamine resin or the like. Examples of the melamine resin include the "SUMIMAL (registered trademark)" series manufactured by Sumitomo Chemical Co., Ltd. and the "CYMEL (registered trademark)" series manufactured by Cytec Corporation. Crosslinker consideration The hardness, the abrasion resistance, the tape peeling resistance, and the like are preferably 5 to 30 parts by mass based on 100 parts by mass of the resin. The coating method can be the same as described above. Further, since the film thickness of the clear coating film has little influence on the reflectance, it is not particularly limited, but is preferably about 0.4 to 4.5 μm.
本發明人等以半透明的薄膜樹脂進行著色塗裝,對得到的著色樹脂塗裝金屬板的外觀進行檢討。結果發現雖然為薄膜但色斑明顯、該色斑受顏料分散性的影響、顏料的分散性差時,生成凝集物,由色斑或“突起物(seeding)”所致的外觀不良變得顯眼等。因此,本發明人等檢討能夠提高顏料的分散性的分散劑,遂完成了本第2發明。 The present inventors conducted coloring coating with a translucent film resin, and examined the appearance of the obtained colored resin-coated metal sheet. As a result, it was found that although it is a film, the color spots are conspicuous, the color spots are affected by the pigment dispersibility, and when the dispersibility of the pigment is poor, aggregates are formed, and the appearance defects caused by stains or "seeding" become conspicuous. . Therefore, the inventors of the present invention have reviewed the dispersing agent capable of improving the dispersibility of the pigment, and have completed the second invention.
以下,對本第2發明(以下簡稱為本發明)的著色樹脂塗裝金屬板的構成材料進行說明。 Hereinafter, a constituent material of the colored resin-coated metal sheet of the second invention (hereinafter referred to as the present invention) will be described.
與前述第1發明相同。 The same as the first invention described above.
本發明中,顏料的分散性係用於改善色斑或突起物所致的外觀不良的重要因素之一,本發明中用於形成樹脂層的樹脂組成物中含有水溶性苯乙烯丙烯酸樹脂與及/或非 離子系表面活性劑作為顏料分散劑。因此,著色塗膜中會殘存有顏料分散劑。 In the present invention, the dispersibility of the pigment is one of important factors for improving the appearance defect caused by the stain or the protrusion, and the resin composition for forming the resin layer in the present invention contains the water-soluble styrene acrylic resin and / or non An ionic surfactant is used as a pigment dispersant. Therefore, a pigment dispersing agent remains in the colored coating film.
通常,顏料在粒徑為0.1~0.5μm時發揮優異的色調,但水溶性苯乙烯丙烯酸樹脂、非離子系表面活性劑吸附在顏料表面,並以排斥力提高分散性。本發明人等發現水溶性苯乙烯丙烯酸樹脂與單純的水溶性丙烯酸樹脂相比,顏料分散性更優異。此乃是由於苯乙烯丙烯酸樹脂具有苯環,因此苯環的位阻提高分散時的排斥力。另外,本發明的樹脂層如後所述,由水系樹脂所構成,並且對於此水系樹脂的親和性,非離子系表面活性劑比其他表面活性劑優異,因此顯示出良好的分散性。與水溶性苯乙烯丙烯酸樹脂的情況同樣,即使非離子系表面活性劑中,具有苯環、萘結構的表面活性劑更佳。這些顏料分散劑由於分散性優異,因此具有對耐腐蝕性、耐化學藥品幾乎不會造成不良影響之少量使用即可的優點。 Usually, the pigment exhibits an excellent color tone when the particle diameter is 0.1 to 0.5 μm, but the water-soluble styrene acrylic resin and the nonionic surfactant are adsorbed on the surface of the pigment, and the dispersibility is improved by the repulsive force. The present inventors have found that a water-soluble styrene acrylic resin is more excellent in pigment dispersibility than a simple water-soluble acrylic resin. This is because the styrene acrylic resin has a benzene ring, so the steric hindrance of the benzene ring increases the repulsive force at the time of dispersion. Further, the resin layer of the present invention is composed of a water-based resin as described later, and the affinity for the water-based resin is superior to that of other surfactants, and thus exhibits good dispersibility. As in the case of the water-soluble styrene acrylic resin, a surfactant having a benzene ring or a naphthalene structure is more preferable among the nonionic surfactants. Since these pigment dispersants are excellent in dispersibility, they have the advantage of being used in a small amount which does not adversely affect corrosion resistance and chemical resistance.
水溶性苯乙烯丙烯酸樹脂的酸值較佳為50~300左右。具體而言,水溶性苯乙烯丙烯酸樹脂為苯乙烯及/或甲基苯乙烯50~95質量%、與(甲基)丙烯酸、馬來酸等的共聚物的鹼中和物。其他可共聚的單體,可舉出含有磺酸基的單體等、或(甲基)丙烯酸酯等。數均分子量較佳為2500~15000左右。 The acid value of the water-soluble styrene acrylic resin is preferably about 50 to 300. Specifically, the water-soluble styrene acrylic resin is an alkali neutralized product of a copolymer of 50 to 95% by mass of styrene and/or methylstyrene and (meth)acrylic acid or maleic acid. Examples of the other copolymerizable monomer include a sulfonic acid group-containing monomer or the like, or a (meth) acrylate. The number average molecular weight is preferably from about 2,500 to about 15,000.
關於非離子系表面活性劑,由各種製造商市售,只要是非離子系皆可使用。 Nonionic surfactants are commercially available from various manufacturers and can be used as long as they are nonionic.
顏料分散劑多數情況下是預先添加到顏料中,因此通 過使用後述的顏料,可以在樹脂組成物中含有顏料分散劑。著色樹脂層中含有0.05~6.2質量%的方式使用顏料分散劑較佳。若過多,則有可能耐腐蝕性、耐化學藥品性降低,若過少,則有可能分散性的提高效果不理想。本發明中,評價塗裝均一性的指標為採用60°鏡面光澤。詳細內容示於實施例中。 In most cases, the pigment dispersant is added to the pigment in advance, so A pigment dispersing agent can be contained in the resin composition by using the pigment described later. It is preferred to use a pigment dispersant in an amount of 0.05 to 6.2% by mass in the colored resin layer. If it is too large, corrosion resistance and chemical resistance may fall, and if it is too small, the effect of the improvement of dispersibility may not be favorable. In the present invention, the index for evaluating the uniformity of coating is a 60° specular gloss. The details are shown in the examples.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
顏料種類的例子,可舉出與作為第1發明中使用的顏料記載之顏料相同的顏料。 Examples of the type of the pigment include the same pigments as those described for the pigment used in the first invention.
上述顏料中,較佳為有機系顏料。無機系顏料存在具有表面的酸性與鹼性性質的吸附部位,在酸性部位吸附鹼性物質,在鹼性部位吸附酸性物質。另外,無機系顏料比重高,在低黏度的塗料中容易沉降,在製造時間經過長時間的情況下,開始時的色調與結束時的色調不同,有可能 色調會變得不穩定。 Among the above pigments, organic pigments are preferred. The inorganic pigment has an adsorption site having an acidic and basic property on the surface, adsorbs an alkaline substance in an acidic portion, and adsorbs an acidic substance in an alkaline portion. In addition, the inorganic pigment has a high specific gravity and is likely to settle in a low-viscosity paint. When the production time elapses for a long period of time, the color tone at the beginning is different from the color tone at the end. The hue will become unstable.
另一方面,有機系顏料的表面大致是非極性的,為了使顏料粒子彼此的界面最小化,在作用之自然能量加上分子間力,分散劑容易集合及吸附於顏料表面,因此,有機系顏料更容易發揮分散劑的分散效果。因此,顏料較佳為使用有機系顏料。可以僅使用有機系顏料,也可併用有機系顏料1種以上與無機系顏料1種以上。 On the other hand, the surface of the organic pigment is substantially non-polar, and in order to minimize the interface between the pigment particles, the natural energy of the action is added to the intermolecular force, and the dispersant is easily collected and adsorbed on the surface of the pigment. Therefore, the organic pigment It is easier to exert the dispersing effect of the dispersing agent. Therefore, it is preferred to use an organic pigment as the pigment. Only an organic pigment may be used, or one or more organic pigments may be used in combination with one or more inorganic pigments.
顏料在著色樹脂層中,較佳為0.5~17.5質量%。若過少,則有時變得顯色不充分,若過多,則由於會隱蔽原板,則無法有效發揮金屬色調,另外,容易生成由凝集物所致的“突起物”,故不佳。 The pigment is preferably from 0.5 to 17.5% by mass in the colored resin layer. If the amount is too small, the color development may be insufficient. If the original plate is concealed, the metallic color tone may not be effectively exhibited, and the "protrusion" due to the aggregate may be easily formed, which is not preferable.
與上述顏料分散劑一起作為分散顏料而市售的分散顏料,可舉出與作為第1發明中使用的分散顏料所記載的分散顏料相同者。 The disperse pigment which is commercially available as a disperse pigment together with the pigment dispersant is the same as the disperse pigment described in the disperse pigment used in the first invention.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
與前述的第1發明相同。 It is the same as the first invention described above.
本發明人等使用半透明的薄膜樹脂進行著色塗裝,對所得之著色樹脂塗裝金屬板的外觀進行檢討。結果可知雖然為薄膜但色斑明顯。更詳細地進行檢討時,明確可知此色斑的原因係在原板上塗布著色樹脂層用的組成物後,至塗膜中的水乾燥為止之間,顏料粒子保持不凝集的程度的距離同時集合,塗膜中形成顏料濃度濃的部分與淡的部分,該狀態下直接乾燥而導致色斑。圖2係模式表示顏料移動狀態的說明圖。圖3係表示出使用數位相機拍攝的色斑品與正常品的照片。 The present inventors conducted coloring coating using a translucent film resin, and examined the appearance of the obtained colored resin-coated metal sheet. As a result, it was found that although it was a film, the color spots were remarkable. When the evaluation is carried out in more detail, it is clear that the reason for the color unevenness is that the pigment particles are not aggregated until the water in the coating film is dried until the water is dried in the coating film. In the coating film, a portion having a rich pigment concentration and a light portion are formed, and in this state, it is directly dried to cause a stain. Fig. 2 is an explanatory view showing a state in which the pigment is moved. Fig. 3 is a photograph showing a stain and a normal photograph taken using a digital camera.
如圖2所示顏料形成集團的理由雖然不能確定,但因形成薄膜,因此著色樹脂層用的組成物由於固體成分低,因此顏料容易移動也為其中一個原因。檢討添加調整表面張力之平坦平坦劑,但平坦坦劑無法防止色斑。可推定由於平坦坦劑主要使塗膜表面的表面張力降低,僅有效發揮使膜厚均勻化的功能,因此無法抑制塗膜內部的顏料移動。 Although the reason for the pigment formation group shown in Fig. 2 cannot be determined, since the film is formed, the composition for the colored resin layer has a low solid content, and therefore the pigment is easily moved. Review the addition of a flat flattening agent that adjusts the surface tension, but flattening can't prevent stains. It is presumed that the flattening agent mainly lowers the surface tension of the surface of the coating film, and only functions to make the film thickness uniform. Therefore, the movement of the pigment inside the coating film cannot be suppressed.
本第3發明(以下簡稱為本發明)中,藉由使用聚醯胺系的觸變劑,成功地抑制在乾燥前塗膜內部的顏料移動。以下說明本發明之著色樹脂塗裝金屬板的構成材料。 In the third invention (hereinafter referred to as the present invention), the movement of the pigment inside the coating film before drying is successfully suppressed by using a polyamine-based thixotropic agent. The constituent materials of the colored resin-coated metal sheets of the present invention will be described below.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
若單獨使用黑色顏料時,光吸收性高,即便調配觸變劑,顏色的濃淡也明顯,雖能確認若干本發明帶來的效果,但在實用上,仍無法得到沒有問題的外觀。 When a black pigment is used alone, the light absorbability is high, and even if a thixotropic agent is blended, the color of the color is noticeable, and although the effects of the present invention can be confirmed, practically, an appearance without problems can be obtained.
本發明中,在著色樹脂層形成用樹脂組成物中可添加顏料分散劑。適合的顏料分散劑係與前述第1發明中例示的顏料分散劑相同。 In the present invention, a pigment dispersant may be added to the resin composition for forming a colored resin layer. A suitable pigment dispersant is the same as the pigment dispersant exemplified in the above first invention.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
這些市售的顏料需要配合著色樹脂層的膜厚來調整添加量。膜厚例如為3μm以下的薄膜,欲有效發揮金屬色 調的設計性時,前提為不隱蔽原板。在製成這樣的半透明塗膜時,相較於用厚膜完全隱蔽金屬板的情況時,色斑明顯。因此,顏料的含量的上限較佳為20質量%左右。 These commercially available pigments need to be adjusted in accordance with the film thickness of the colored resin layer. A film having a film thickness of, for example, 3 μm or less is intended to effectively exhibit metallic color. When designing the adjustment, the premise is that the original board is not concealed. When such a translucent coating film is formed, the color spots are remarkable as compared with the case where the metal plate is completely concealed by the thick film. Therefore, the upper limit of the content of the pigment is preferably about 20% by mass.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
與前述第1發明相同。 The same as the first invention described above.
以下藉由實施例進一步詳述本第1~3發明,但本第1~3發明不受下述實施例所限定,在不脫離本第1~3發明之要件的範圍內的變更實施也包含在本發明。以下,“份”表示“質量份”,“%”表示“質量%”。另外,也說明實施例中使用的評價方法。 In the following, the first to third inventions are further described in detail by way of examples. However, the first to third inventions are not limited to the following embodiments, and modifications are also included in the scope of the invention without departing from the scope of the first to third inventions. In the present invention. Hereinafter, "part" means "parts by mass", and "%" means "mass%". In addition, the evaluation method used in the examples will also be described.
前述第1發明的實施例如下所示。 The embodiment of the first invention described above is as follows.
用數位相機拍攝塗裝樣品(50×120mm)的著色樹脂形成面,所得的照片在電腦上以目視觀察。計數任意之30×30mm的範圍內的凹坑數,以下述基準進行評價。 The colored resin forming surface of the coated sample (50 × 120 mm) was photographed with a digital camera, and the obtained photograph was visually observed on a computer. The number of pits in the range of 30 × 30 mm was counted and evaluated based on the following criteria.
☆:無凹坑,◎:未達5個,○:5個以上且未達10個,△:10個以上且未達30個,×:30個以上 ☆: no pits, ◎: less than 5, ○: 5 or more and less than 10, △: 10 or more and less than 30, ×: 30 or more
對於塗裝樣品(50×120mm)的著色樹脂形成面,使用日本電色工業公司製的光澤計“VG-2000”進行測定。 The colored resin forming surface of the coated sample (50 × 120 mm) was measured using a gloss meter "VG-2000" manufactured by Nippon Denshoku Industries Co., Ltd.
對於塗裝樣品(50×120mm)的著色樹脂形成面,使用日本電色工業公司製的同時測光方式分光色差計“SQ-2000”進行測定。對於500~600nm的平均反射率係以波長10nm間隔測定反射率(測定數:11),且設為(每個波長的反射率合計)/(測定數11)=平均反射率。 The colored resin-forming surface of the coated sample (50 × 120 mm) was measured using a simultaneous photometry spectrophotometer "SQ-2000" manufactured by Nippon Denshoku Industries Co., Ltd. The average reflectance at 500 to 600 nm was measured at a wavelength of 10 nm intervals (measurement number: 11), and was set to (total reflectance per wavelength) / (measurement number 11) = average reflectance.
從上述60°鏡面光澤與500~600nm的平均反射率,評價是否滿足下述式(1)~(3)。滿足的情形設為○,不滿足的情形設為×。 From the 60° specular gloss and the average reflectance of 500 to 600 nm, it is evaluated whether or not the following formulas (1) to (3) are satisfied. The case of satisfaction is set to ○, and the case of not satisfied is set to ×.
使用在著色樹脂層上層合透明塗膜之2塗層的塗裝樣品(50×100mm),以HEIDON試驗機將橡皮擦(右川橡膠製造所公司製)作為對象材料,以荷重16.1±0.05N、衝程長25.4mm、1往返/2秒的速度擦拭樣品表面,測定直到可以看到原板質地為止的次數(磨耗次數)。 A coated sample (50×100 mm) in which a 2 coat of a clear coating film was laminated on a colored resin layer was used, and an eraser (manufactured by Okawa Plastics Co., Ltd.) was used as a target material by a HEIDON test machine to have a load of 16.1±0.05 N. The surface of the sample was wiped at a speed of 25.4 mm and a round-trip/2 seconds, and the number of times until the texture of the original plate was observed (the number of abrasions) was measured.
使用在著色樹脂層上層合透明塗膜之2塗層的塗裝樣品(50×50mm),在常溫下進行2T彎曲(即,夾持2片相同板厚之鋼板狀態下的折彎加工),在彎曲部貼合玻璃紙膠帶進行剝離試驗。○評價為無剝離,△評價為剝離面積50%以下,×評價為剝離面積超過50%。 A coating sample (50×50 mm) in which a 2 coat of a transparent coating film was laminated on a colored resin layer was used, and 2T bending was performed at a normal temperature (that is, bending was performed in a state where two sheets of the same thickness were sandwiched). The cellophane tape was attached to the bent portion to perform a peeling test. ○ Evaluation was no peeling, Δ was evaluated as a peeling area of 50% or less, and × was evaluated as a peeling area exceeding 50%.
使用表1所示之5種原板。對原板實施無鉻系化成處理。處理液為使用混合了聚丙烯酸(試劑,平均分子量25000)、磷酸二氫鋁(日本化學工業公司製,固體成分50質量%)、膠體二氧化矽(日產化學公司製SNOWTEX(註冊商標);ST-O)、矽烷偶聯劑(信越化學工業公司製;KBM-403;固體成分100%)的酸性水性液。各成分的配合比係以固體成分換算為聚丙烯酸4.4%、磷酸二氫鋁57.8%、膠體二氧化矽31.1%、矽烷偶合劑6.7%。使用噴霧器將處理液噴吹於鹼脫脂後的原板上,使用脫水輥(Wringer roll)除去多餘的溶液後,以噴霧壓力100kPa進行5秒鐘水洗,以40℃乾燥,在各種鋼板及Al板上設 置了無鉻處理層。 The five original plates shown in Table 1 were used. The original plate is subjected to a chromium-free chemical conversion treatment. The treatment liquid was mixed with polyacrylic acid (reagent, average molecular weight: 25,000), aluminum dihydrogen phosphate (manufactured by Nippon Chemical Industry Co., Ltd., solid content: 50% by mass), and colloidal cerium oxide (SNOWTEX (registered trademark) manufactured by Nissan Chemical Co., Ltd.; ST -O), an acidic aqueous liquid of a decane coupling agent (manufactured by Shin-Etsu Chemical Co., Ltd.; KBM-403; 100% solid content). The compounding ratio of each component was 4.4% of polyacrylic acid, 57.8% of aluminum dihydrogen phosphate, 31.1% of colloidal cerium oxide, and 6.7% of decane coupling agent in terms of solid content. The treatment liquid was sprayed on the original plate after alkali degreasing using a sprayer, and the excess solution was removed using a Wringer roll, and then washed with a spray pressure of 100 kPa for 5 seconds, and dried at 40 ° C on various steel plates and Al plates. Assume A chrome-free layer is placed.
使用表2所示的各種顏色的顏料(已加有分散劑)。 Pigments of various colors shown in Table 2 were used (with a dispersant added).
製備例1-1(含有羧基之聚胺基甲酸酯樹脂水性液的製備及聚胺基甲酸酯系著色樹脂層形成用樹脂組成物的製備) Preparation Example 1-1 (Preparation of aqueous solution of carboxyl group-containing polyurethane resin and preparation of resin composition for forming a polyurethane-based colored resin layer)
附有攪拌機、溫度計、溫度控制器的合成裝置中,投入作為多元醇成分的聚四亞甲基醚二醇(平均分子量1000;保土谷化學工業公司製)60份、1,4-環己烷二甲 醇14份、二羥甲基丙酸20份,再加入作為反應溶劑的N-甲基吡咯烷酮30份。投入作為異氰酸酯成分的甲苯二異氰酸酯104份,升溫至80℃~85℃,使其反應5小時。所得之預聚物的NCO含量為8.9%。再加入三乙胺16份進行中和,加入乙二胺16份與水480份的混合水溶液,以50℃進行4小時乳化,同時進行鏈延長反應,得到聚胺基甲酸酯樹脂水性液(不揮發性樹脂成分29.1%、酸值41.4)。 In a synthesis apparatus equipped with a stirrer, a thermometer, and a temperature controller, 60 parts of polytetramethylene ether glycol (average molecular weight: 1000; manufactured by Hodogaya Chemical Co., Ltd.) as a polyol component, 1,4-cyclohexane Dimethyl 14 parts of alcohol and 20 parts of dimethylolpropionic acid were added, and 30 parts of N-methylpyrrolidone as a reaction solvent was further added. 104 parts of toluene diisocyanate which is an isocyanate component was put, and it heated up to 80-85 degreeC, and it was set as reaction for 5 hours. The resulting prepolymer had an NCO content of 8.9%. Further, 16 parts of triethylamine was added for neutralization, and a mixed aqueous solution of 16 parts of ethylenediamine and 480 parts of water was added, followed by emulsification at 50 ° C for 4 hours, and a chain extension reaction was carried out to obtain an aqueous solution of a polyurethane resin ( The nonvolatile resin component was 29.1% and the acid value was 41.4).
混合上述所得之含有羧基的聚胺基甲酸酯樹脂水性液、膠體二氧化矽(日產化學工業公司製ST-40:粒徑10~20nm)、環氧系交聯劑(DIC公司製:EPICLON(註冊商標)CR75)、聚乙烯蠟粒子(三井化學公司製:CHEMIPEARL(註冊商標)W-700、平均粒徑1μm、軟化點132℃)、上述各種顏料、聚醯胺系觸變劑(楠本化成公司製:水系塗料用DISPARLON(註冊商標)AQ-607),製備聚胺基甲酸酯系著色樹脂層形成用樹脂組成物。 The aqueous solution of the carboxyl group-containing polyurethane resin obtained above, colloidal cerium oxide (ST-40 manufactured by Nissan Chemical Industries, Inc.: particle size: 10 to 20 nm), and epoxy-based crosslinking agent (manufactured by DIC Corporation: EPICLON) (registered trademark) CR75), polyethylene wax particles (manufactured by Mitsui Chemicals Co., Ltd.: CHEMIPEARL (registered trademark) W-700, average particle diameter: 1 μm, softening point: 132 ° C), various pigments, polyamine-based thixotropic agents (Nanben) Manufactured by Chemicals Co., Ltd.: DISPARLON (registered trademark) AQ-607 for water-based paints, a resin composition for forming a polyurethane-based colored resin layer is prepared.
各成分的配合比係以固體成分換算,調配含有羧基的聚胺基甲酸酯樹脂58.5~73.5份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟粒子3.5份、聚醯胺系觸變劑0或1.0份、各種顏料(包含分散劑)1~15份。觸變劑與顏料的變數部分以改變樹脂量,且總量成為100份的方式進行調配。 The mixing ratio of each component is 58.5 to 73.5 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, and 3.5 parts of polyethylene wax particles, in terms of solid content. The polyamine-based thixotropic agent is 0 or 1.0 part, and each pigment (including a dispersing agent) is 1 to 15 parts. The variable portion of the thixotropic agent and the pigment was formulated in such a manner that the amount of the resin was changed and the total amount was 100 parts.
製備例1-2(水性聚乙烯樹脂的製備及聚乙烯系著 色樹脂層形成用樹脂組成物的製備) Preparation Example 1-2 (Preparation of aqueous polyethylene resin and polyethylene system) Preparation of resin composition for forming a color resin layer)
附具有具備攪拌機、溫度計、溫度控制器之乳化設備的高壓釜中,加入作為烯烴-α,β-不飽和羧酸共聚物的乙烯-丙烯酸共聚物(Dow Chemical公司製:PRIMACOR(註冊商標)5990I、丙烯酸單元:20質量%、Mw:20000、MI:1300、酸值:150)200.0份、作為α,β-不飽和羧酸聚合物的聚馬來酸水溶液(日油公司製:NONPOL(註冊商標)PMA-50W、Mw:約1100(聚苯乙烯換算)、50質量%)8.0份、三乙胺35.5份(相對於乙烯-丙烯酸共聚物的羧基為0.63當量)、48%NaOH水溶液6.9份(相對於乙烯-丙烯酸共聚物的羧基為0.15當量)、妥爾油脂肪酸(播磨化成公司製:HARTALL FA3)3.5份、離子交換水792.6份,並進行密封,以150℃及5個大氣壓下高速攪拌3小時,然後冷卻到30℃。 An ethylene-acrylic acid copolymer (available from Dow Chemical Co., Ltd.: PRIMACOR (registered trademark) 5990I) was added to an autoclave equipped with an emulsification apparatus equipped with a stirrer, a thermometer, and a temperature controller. Acrylic acid unit: 20% by mass, Mw: 20000, MI: 1300, acid value: 150) 200.0 parts, polymaleic acid aqueous solution as α,β-unsaturated carboxylic acid polymer (Nippon Oil Co., Ltd.: NONPOL (registered) Trademark) PMA-50W, Mw: 8.0 parts of about 1100 (in terms of polystyrene), 50% by mass), 35.5 parts of triethylamine (0.63 equivalent to carboxyl group of ethylene-acrylic acid copolymer), and 6.9 parts of 48% NaOH aqueous solution (0.15 equivalents based on the carboxyl group of the ethylene-acrylic acid copolymer), 3.5 parts of tall oil fatty acid (HARTALL FA3 manufactured by Ignition Co., Ltd.), 792.6 parts of ion-exchanged water, and sealed, and high-speed at 150 ° C and 5 atm. Stir for 3 hours and then cool to 30 °C.
接著,添加含有環氧丙氧基的矽烷偶合劑(Momentive Performance Materials(原公司名:GE東芝SILICONE)公司製:TSL8350、γ-環氧丙氧基丙基三甲氧基矽烷)10.4份、含有碳化二亞胺基的化合物(日清紡公司製:CARBODILITE(註冊商標)SV-02、聚碳化二亞胺、Mw:2700、固體成分40%)31.2份、離子交換水72.8份,攪拌10分鐘,製備了乙烯-丙烯酸共聚物與聚馬來酸的乳化物(乳膠)(固體成分濃度約20%,依據JIS K6833進行測定)。 Next, a decane coupling agent containing a glycidoxy group (manufactured by Momentive Performance Materials (formerly known as GE Toshiba SILICONE): TSL 8350, γ-glycidoxypropyltrimethoxydecane) was added in an amount of 10.4 parts, and carbonization was added. The diimine-based compound (manufactured by Nisshinbo Co., Ltd.: CARBODILITE (registered trademark) SV-02, polycarbodiimide, Mw: 2700, solid content 40%) 31.2 parts, ion-exchanged water 72.8 parts, stirred for 10 minutes, prepared An emulsion (latex) of an ethylene-acrylic acid copolymer and a polymaleic acid (solid content concentration of about 20%, measured in accordance with JIS K6833).
上述乳化物中依序加入表面積平均粒徑4~6nm(公稱值)的膠體二氧化矽(A)(日產化學工業公司製:ST-XS(固體成分濃度20%))與表面積平均粒徑10~20nm(公稱值)的膠體二氧化矽(B)(日產化學工業公司製:ST-40(固體成分濃度40%)),充分混合後,添加含有環氧丙氧基的矽烷偶合劑(信越化學工業公司製:KBM403(固體成分濃度100%)),接著添加作為偏釩酸鹽的偏釩酸鈉(新興化學工業公司製、偏釩酸鈉(固體成分濃度約66%))。此混合物中再加入丙烯酸改性環氧樹脂(荒川化學工業公司製、MODEPICS(註冊商標)302(固體成分濃度33.5%)),製作聚乙烯樹脂組成物。各成分的配合比係以固體成分換算,乙烯-丙烯酸共聚物與聚馬來酸25.7%、丙烯酸改性環氧樹脂1.3%、膠體二氧化矽(A)31.5%、膠體二氧化矽(B)31.5%、矽烷偶合劑9.0%、偏釩酸鈉1.0%。 Colloidal cerium oxide (A) (manufactured by Nissan Chemical Industries, Ltd.: ST-XS (solid content concentration: 20%)) and surface area average particle diameter 10 are sequentially added to the above-mentioned emulsion in an average surface area of 4 to 6 nm (nominal value). ~20nm (nominal value) colloidal cerium oxide (B) (manufactured by Nissan Chemical Industries, Ltd.: ST-40 (solid content concentration: 40%)), after thorough mixing, a decane coupling agent containing a glycidoxy group (Xin Yue) Chemical Industry Co., Ltd.: KBM403 (solid content concentration: 100%), followed by sodium metavanadate (manufactured by Emerging Chemical Industry Co., Ltd., sodium metavanadate (solid content concentration: about 66%)). Further, an acrylic resin-modified epoxy resin (MODEPICS (registered trademark) 302 (solid content concentration: 33.5%)) was added to the mixture to prepare a polyethylene resin composition. The mixing ratio of each component is in terms of solid content, ethylene-acrylic acid copolymer and polymaleic acid 25.7%, acrylic modified epoxy resin 1.3%, colloidal cerium oxide (A) 31.5%, colloidal cerium oxide (B) 31.5%, decane coupling agent 9.0%, sodium metavanadate 1.0%.
在上述聚乙烯樹脂組成物中混合聚乙烯蠟(三井化學公司製:CHEMIPEARL(註冊商標)W-900、平均粒徑0.6μm、軟化點132℃)、上述各種顏料、上述聚醯胺系觸變劑(DISPARLONAQ-607),製備聚乙烯系著色樹脂層形成用樹脂組成物。 Polyethylene wax (made by Mitsui Chemical Co., Ltd.: CHEMIPEARL (registered trademark) W-900, average particle diameter: 0.6 μm, softening point: 132 ° C), the above various pigments, and the above-mentioned polyamine-based thixotropic reaction were mixed with the polyethylene resin composition. (DISPARLONAQ-607), a resin composition for forming a polyethylene-based colored resin layer was prepared.
各成分的配合比係以固體成分換算,調配聚乙烯樹脂組成物89.5~95.0份、聚乙烯蠟粒子3.5份、聚醯胺系觸變劑0或1.0份、各種顏料1.5~6份(包含分散劑)。觸變劑與顏料的變數部分係以改變樹脂量,且總量成為100 份的方式進行調配。 The blending ratio of each component is 89.5 to 95.0 parts of polyethylene resin composition, 3.5 parts of polyethylene wax particles, 0 or 1.0 parts of polyamine-based thixotropic agent, and 1.5 to 6 parts of various pigments (including dispersion) in terms of solid content. Agent). The variable part of the thixotropic agent and pigment is used to change the amount of resin, and the total amount becomes 100. The method of allocation.
將聚胺基甲酸酯系及聚乙烯系著色樹脂層形成用樹脂組成物分別調整為固體成分濃度10~18%,使用分散式攪拌機以700rpm攪拌10分鐘後,在上述5種(EG1、EG2、GI、GL、AL)的原板表面使用輥塗機進行塗佈,以板溫90~100℃加熱乾燥,得到形成有聚胺基甲酸酯的膜厚為0.5~2.0μm、聚乙烯的膜厚為0.3~1.3μm之樹脂被膜的著色樹脂塗裝金屬板。評價結果示於表3~18。 The resin composition for forming a polyurethane-based resin layer and a polyethylene-based colored resin layer was adjusted to have a solid concentration of 10 to 18%, and stirred at 700 rpm for 10 minutes using a dispersing mixer, and then in the above five types (EG1, EG2). The surface of the original plate of GI, GL, and AL) is coated by a roll coater, and dried by heating at a plate temperature of 90 to 100 ° C to obtain a film having a film thickness of 0.5 to 2.0 μm and a polyethylene formed with a polyurethane. A metal plate is coated with a colored resin of a resin film having a thickness of 0.3 to 1.3 μm. The evaluation results are shown in Tables 3 to 18.
聚胺基甲酸酯系著色樹脂層形成用樹脂組成物中,將含有羧基的聚胺基甲酸酯樹脂71.3份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟3.5份、聚醯胺系觸變劑0.2份、顏料2種(SA GREEN DY-4:2.1份、SA藍紫#800:0.9份)合計為3份的方式調配者,調整成固體成分濃度10~18%,使用分散式攪拌機以700rpm攪拌10分鐘。 In the resin composition for forming a polyurethane-based colored resin layer, 71.3 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, and polyethylene wax are used. 3.5 parts, 0.2 parts of polyamine-based thixotropic agent, 2 kinds of pigments (SA GREEN DY-4: 2.1 parts, SA blue-purple #800: 0.9 parts), a total of 3 parts, adjusted to a solid concentration of 10 ~18%, stirred at 700 rpm for 10 minutes using a dispersing mixer.
另外,製備透明塗膜用塗料。將有機溶劑可溶型聚酯樹脂(東洋紡織公司製:VYLON(註冊商標)29)、蜜胺交聯劑(住友化學公司製:SUMIMAL(註冊商標)M-40ST、固體成分80%)以質量比(乾式)100:20混合,使用作為稀釋溶劑的二甲苯/環己酮(質量比1:1)混合溶劑,進行稀釋使固體成分濃度成為5~20%後,使用分散式攪拌機以3000rpm攪拌5分鐘。 Further, a coating material for a clear coating film was prepared. Organic solvent-soluble polyester resin (manufactured by Toyobo Co., Ltd.: VYLON (registered trademark) 29), melamine crosslinking agent (Sumitomo Chemical Co., Ltd.: SUMIMAL (registered trademark) M-40ST, solid content 80%) Mixing with (dry) 100:20, using a mixed solvent of xylene/cyclohexanone (mass ratio 1:1) as a diluent solvent, diluting to a solid concentration of 5 to 20%, and stirring at 3000 rpm using a dispersing mixer 5 minutes.
使用輥塗機將上述聚胺基甲酸酯系著色樹脂層形成用樹脂組成物塗佈於EG1與GI原板表面,以板溫90~100℃加熱乾燥,形成膜厚1.2μm的著色樹脂層後,使用棒塗機塗佈使塗佈透明塗膜用塗料的膜厚成為0.3~5.3μm,在到達板溫220℃下燒結60秒,得到2塗層的著色樹脂塗裝金屬板。此2塗層著色樹脂塗裝金屬板的評價結果示於表19。 The resin composition for forming a polyurethane-based colored resin layer was applied onto the surface of the EG1 and GI original sheets by a roll coater, and dried by heating at a sheet temperature of 90 to 100 ° C to form a colored resin layer having a thickness of 1.2 μm. The film thickness of the coating material for coating a clear coating film was 0.3 to 5.3 μm by a bar coater, and the film was sintered at a plate temperature of 220 ° C for 60 seconds to obtain a 2-coat colored resin-coated metal plate. The evaluation results of the two-coat colored resin-coated metal sheets are shown in Table 19.
在表2所示的顏料中,對於SA BLACK DY-6(黑色)、GP WHITE 13600(白色)、SA BLUE DY-12(藍色)、SA YELLOW RS(黃色)、PSM PINK KR(紅紫)、SA GREEN DY-4(綠)、SA藍紫#800(藍紫),使用上述製備例1-1製備的聚胺基甲酸酯系著色樹脂層形成用樹脂组合物、與製備例1-2製備的聚乙烯系著色樹脂層形成用樹脂组合物進行耐氣候性試驗。原板、觸變劑濃度、顏料濃度、膜厚等如表20所示。 Among the pigments shown in Table 2, for SA BLACK DY-6 (black), GP WHITE 13600 (white), SA BLUE DY-12 (blue), SA YELLOW RS (yellow), PSM PINK KR (red purple), SA GREEN DY-4 (green), SA blue violet #800 (blue-violet), the resin composition for forming a polyurethane-based colored resin layer prepared in the above Preparation Example 1-1, and Preparation Example 1-2 The prepared resin composition for forming a polyethylene colored resin layer was subjected to a weather resistance test. The original plate, the thixotropic agent concentration, the pigment concentration, and the film thickness are shown in Table 20.
耐氣候性試驗係依據JIS K 5600 7-8進行,使用日本電色工業公司製的同時測光方式分光色差計“SQ-2000”測定用日光式耐氣候試驗機(Sunshine Weather Meter)照射100小時(無雨)前與後的L值、a值、b值,由下述式求出ΔE(色差)。 The weather resistance test was carried out in accordance with JIS K 5600 7-8, using a simultaneous photometry spectrophotometer "SQ-2000" manufactured by Nippon Denshoku Industries Co., Ltd., and irradiated with a sunlight weather tester (Sunshine Weather Meter) for 100 hours ( The L value, the a value, and the b value before and after the absence of rain are determined by the following equation: ΔE (color difference).
ΔE為2以下時評價為○,超過2時評價為△。結果示於表20。 When ΔE is 2 or less, it is evaluated as ○, and when it exceeds 2, it is evaluated as Δ. The results are shown in Table 20.
由表20可知,作為無機顏料的碳黑、氧化鈦自不必說,作為有機顏料的花青苷系、喹吖啶酮系、二噁嗪系也具有優異的耐氣候性,且為無實用上問題的水準。但是,重氮系的黃色顏料退色明顯,耐氣候性差。各顏料已退色的判斷,也可以通過確認如下的情況來進行:藍色係b值的增加、綠色係a值的增加、紅紅紫色係a值的減少、藍紫色係b值的增加。 As is clear from Table 20, carbon black and titanium oxide which are inorganic pigments need not be said, and the anthocyanin type, quinacridone type, and dioxin type which are an organic pigment also have excellent weather resistance, and it is practical. The level of the problem. However, the diazo-based yellow pigment is remarkably discolored and has poor weather resistance. The determination that each pigment has faded can also be performed by confirming the increase in the blue b value, the increase in the green a value, the decrease in the reddish purple a value, and the increase in the bluish purple b value.
對於表21所示的7種黃色顏料,與實驗例1-3同樣地進行了耐氣候性試驗。原板、觸變劑濃度、顏料濃度、膜厚等如表22所示。與實驗例1-3相同,評價ΔE是否為2以下,同時也求出表示黃色度的變化之b值的變化,b’-b為零以上時記為○、未達零時記為△。綜合評價係ΔE與b’-b雙方均為○者記為○、其中之一者或兩者為△者記為△。結果示於表22。 The weather resistance test was performed in the same manner as in Experimental Example 1-3 on the seven yellow pigments shown in Table 21. The original plate, the thixotropic agent concentration, the pigment concentration, and the film thickness are shown in Table 22. In the same manner as in Experimental Example 1-3, it was evaluated whether or not ΔE was 2 or less, and a change in b value indicating a change in yellowness was also obtained. When b'-b was zero or more, it was recorded as ○, and when it was not zero, it was recorded as Δ. The overall evaluation system ΔE and b'-b are both ○, and one of them or both of them are Δ. The results are shown in Table 22.
由表22的結果可確認,不論原板、樹脂、顏料分散劑的種類如何,苯並咪唑酮系、喹喔啉系、異吲哚滿酮系這3種黃色顏料耐氣候性優異。 From the results of Table 22, it was confirmed that the three kinds of yellow pigments of the benzimidazolone type, the quinoxaline type, and the isoindolinone type are excellent in weather resistance regardless of the type of the original plate, the resin, and the pigment dispersant.
而且,此等3種黃色顏料顯示出試驗後的黃色度增加、且樹脂塗膜的黃色程度增強的特異性質。 Moreover, these three yellow pigments showed a specificity in which the yellowness after the test was increased and the yellowness of the resin coating film was enhanced.
與實驗例1-1相同,對於上述7種黃色顏料,評價了是否滿足式(1)~(3)、與有無凹坑狀外觀不良。結果如表23~表28所示。 In the same manner as in Experimental Example 1-1, it was evaluated whether or not the above-described seven yellow pigments satisfy the formulae (1) to (3), and whether or not there is a pit-like appearance defect. The results are shown in Table 23 to Table 28.
前述第2發明的實施例如以下所示。 The embodiment of the second invention described above is as follows.
對於原板(50×120mm)、與塗裝樣品(50×120mm)的著色樹脂形成面,使用日本電色工業公司製的光澤計“VG-2000”,測定各自的60°鏡面光澤。依據下式,求出光澤保持率(%)。 For the original resin (50 × 120 mm) and the colored resin forming surface of the coated sample (50 × 120 mm), a gloss meter "VG-2000" manufactured by Nippon Denshoku Industries Co., Ltd. was used, and the respective 60° specular gloss was measured. The gloss retention ratio (%) was determined according to the following formula.
光澤保持率(%)=100×塗裝樣品的60°鏡面光澤值/原板的光澤值 Gloss retention (%) = 100 × 60° specular gloss value of the coated sample / gloss value of the original plate
將光澤保持率為35%以上評價為◎,將20%以上且未達35%評價為○,將未達20%評價為×。 The gloss retention was 35% or more and was evaluated as ◎, 20% or more and less than 35% were evaluated as ○, and less than 20% was evaluated as ×.
與前述實施例1相同。 The same as the foregoing embodiment 1.
與前述實施例1相同。 The same as the foregoing embodiment 1.
使用表29所示的5種原板。對原板實施了無鉻系化成處理。作為處理液,使用混合了聚丙烯酸(試劑、平均分子量25000)、磷酸二氫鋁(日本化學工業公司製、固體成分50質量%)、膠體二氧化矽(日產化學公司製SNOWTEX(註冊商標);ST-O)、矽烷偶合劑(信越 化學工業公司製;KBM-403;固體成分100%)的酸性水性液。各成分的調配比係以固體成分換算,聚丙烯酸4.4%、磷酸二氫鋁57.8%、膠體二氧化矽31.1%、矽烷偶合劑6.7%。使用噴霧器對鹼脫脂後的原板吹送此處理液,使用脫水輥除去多餘的溶液後,以噴霧壓100kPa進行5秒鐘水洗,以40℃乾燥,於各種鋼板及Al板上設置了無鉻處理層。 The five original plates shown in Table 29 were used. The original plate was subjected to a chromium-free chemical conversion treatment. As the treatment liquid, polyacrylic acid (reagent, average molecular weight: 25,000), aluminum dihydrogen phosphate (manufactured by Nippon Chemical Industry Co., Ltd., solid content: 50% by mass), and colloidal cerium oxide (SNOWTEX (registered trademark) manufactured by Nissan Chemical Co., Ltd.) were used. ST-O), decane coupling agent (Shin-Etsu Acidic aqueous solution made by Chemical Industry Co., Ltd.; KBM-403; solid content 100%). The blending ratio of each component was 4.4% of polyacrylic acid, 57.8% of aluminum dihydrogen phosphate, 31.1% of colloidal cerium oxide, and 6.7% of decane coupling agent in terms of solid content. This treatment liquid was blown to the original plate after alkali degreasing using a sprayer, and the excess solution was removed by a dewatering roll, and then washed with a spray pressure of 100 kPa for 5 seconds, dried at 40 ° C, and a chromium-free treatment layer was set on various steel sheets and Al plates. .
使用表30所示的各種顏色的顏料(已加入分散劑)。以水溶性丙烯酸樹脂作為分散劑者作為比較例。 Pigments of various colors shown in Table 30 were used (dispersant added). A water-soluble acrylic resin was used as a dispersing agent as a comparative example.
製備例2-1(含有羧基的聚胺基甲酸酯樹脂水性液的製備及聚胺基甲酸酯系著色樹脂層形成用樹脂組成物的製備) Preparation Example 2-1 (Preparation of aqueous solution of carboxyl group-containing polyurethane resin and preparation of resin composition for forming a polyurethane resin layer)
附有攪拌機、溫度計、溫度控制器的合成裝置中,投入作為多元醇成分的聚四亞甲基醚二醇(平均分子量1000;保土谷化學工業公司製)60份、1,4-環己烷二甲醇14份、二羥甲基丙酸20份,再加入作為反應溶劑的N-甲基吡咯烷酮30份。投入作為異氰酸酯成分的甲苯二異氰酸酯104份,升溫至80℃~85℃,使其反應5小時。所得之預聚物的NCO含量為8.9%。再添加三乙胺16份進行中和,添加乙二胺16份與水480份的混合水溶液,以50℃乳化4小時,同時進行鏈延長反應,得到聚胺基甲酸酯樹脂水性液(不揮發性樹脂成分29.1%、酸值41.4)。 In a synthesis apparatus equipped with a stirrer, a thermometer, and a temperature controller, 60 parts of polytetramethylene ether glycol (average molecular weight: 1000; manufactured by Hodogaya Chemical Co., Ltd.) as a polyol component, 1,4-cyclohexane 14 parts of dimethanol and 20 parts of dimethylolpropionic acid were added, and 30 parts of N-methylpyrrolidone as a reaction solvent was further added. 104 parts of toluene diisocyanate which is an isocyanate component was put, and it heated up to 80-85 degreeC, and it was set as reaction for 5 hours. The resulting prepolymer had an NCO content of 8.9%. Further, 16 parts of triethylamine was added for neutralization, and a mixed aqueous solution of 16 parts of ethylenediamine and 480 parts of water was added, and the mixture was emulsified at 50 ° C for 4 hours while carrying out a chain extension reaction to obtain an aqueous solution of a polyurethane resin (not The volatile resin component was 29.1% and the acid value was 41.4).
混合上述所得之含有羧基的聚胺基甲酸酯樹脂水性液、膠體二氧化矽(日產化學工業公司製ST-40:粒徑10~20nm)、環氧系交聯劑(DIC公司製:EPICLON(註冊商標)CR75)、聚乙烯蠟粒子(三井化學公司製:CHEMIPEARL(註冊商標)W-700、平均粒徑1μm、軟化點132℃)、上述各種顏料,製備了聚胺基甲酸酯系著色樹脂層形成用樹脂組成物。 The aqueous solution of the carboxyl group-containing polyurethane resin obtained above, colloidal cerium oxide (ST-40 manufactured by Nissan Chemical Industries, Inc.: particle size: 10 to 20 nm), and epoxy-based crosslinking agent (manufactured by DIC Corporation: EPICLON) (registered trademark) CR75), polyethylene wax particles (manufactured by Mitsui Chemicals, Inc.: CHEMIPEARL (registered trademark) W-700, average particle diameter: 1 μm, softening point: 132 ° C), various pigments described above, and polyurethane-based system A resin composition for forming a colored resin layer.
各成分的調配比係以固體成分換算,含有羧基的聚胺基甲酸酯樹脂57.5~73.5份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟粒子3.5份、各種顏料(包含分 散劑)1~17份的方式進行調配。顏料的變數部分係改變樹脂量,且總量為100份的方式進行調配。 The blending ratio of each component is 57.5 to 73.5 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, 3.5 parts of polyethylene wax particles, and various kinds of components. Pigment (including points Powder) 1 to 17 parts of the way to mix. The variable portion of the pigment was formulated in such a manner that the amount of the resin was changed and the total amount was 100 parts.
製備例2-2(水性聚乙烯樹脂的製備及聚乙烯系著色樹脂層形成用樹脂組成物的製備) Preparation Example 2-2 (Preparation of Aqueous Polyethylene Resin and Preparation of Resin Composition for Forming Polyethylene Colored Resin Layer)
具有含有攪拌機、溫度計、溫度控制器的乳化設備的高壓釜中,加入作為烯烴-α,β-不飽和羧酸共聚物的乙烯-丙烯酸共聚物(Dow Chemical公司製:PRIMACOR(註冊商標)5990I、丙烯酸單元:20質量%、Mw:20000、MI:1300、酸值:150)200.0份、作為α,β-不飽和羧酸聚合物的聚馬來酸水溶液(日油公司製:NONPOL(註冊商標)PMA-50W、Mw:約1100(聚苯乙烯換算)、50質量%)8.0份、三乙胺35.5份(相對於乙烯-丙烯酸共聚物的羧基為0.63當量)、48%NaOH水溶液6.9份(相對於乙烯-丙烯酸共聚物的羧基為0.15當量)、妥爾油脂肪酸(播磨化成公司製:HARTALL FA3)3.5份、離子交換水792.6份並進行密封,以150℃及5個大氣壓下高速攪拌下3小時,然後冷卻到30℃。 An ethylene-acrylic acid copolymer (PRIMACOR (registered trademark) 5990I, which is an olefin-α,β-unsaturated carboxylic acid copolymer, was added to an autoclave having an emulsification apparatus including a stirrer, a thermometer, and a temperature controller. Acrylic acid unit: 20% by mass, Mw: 20000, MI: 1300, acid value: 150) 200.0 parts, polymaleic acid aqueous solution as α,β-unsaturated carboxylic acid polymer (Nippon Oil Co., Ltd.: NONPOL (registered trademark) PMA-50W, Mw: about 1100 (in terms of polystyrene), 8.0 parts by mass of 8.0 parts, 35.5 parts of triethylamine (0.63 equivalents based on the carboxyl group of the ethylene-acrylic acid copolymer), and 6.9 parts of a 48% aqueous NaOH solution ( 3.5 parts of a tall oil fatty acid (HARTALL FA3 manufactured by Soy Chemical Co., Ltd.) and 792.6 parts of ion-exchanged water were sealed and sealed at 150 ° C and 5 atm. 3 hours, then cooled to 30 °C.
接著添加含有環氧丙氧基的矽烷偶合劑(Momentive Performance Materials(原公司名:GE東芝SILICONE)公司製:TSL8350、γ-環氧丙氧基丙基三甲氧基矽烷)10.4份、含有碳化二亞胺基的化合物(日清紡公司製:CARBODILITE(註冊商標)SV-02、聚碳化二亞胺、Mw:2700、固體成分40%)31.2份、離子交換水72.8份,攪拌10分鐘,製備乙烯-丙烯酸共聚物與聚馬來酸 的乳化物(乳膠)(固體成分濃度約20%、基於JIS K6833進行測定)。 Next, a decane coupling agent containing a glycidoxy group (manufactured by Momentive Performance Materials (formerly known as GE Toshiba SILICONE): TSL 8350, γ-glycidoxypropyltrimethoxydecane) 10.4 parts was added, and carbonized carbon was added. The imine group compound (manufactured by Nisshinbo Co., Ltd.: CARBODILITE (registered trademark) SV-02, polycarbodiimide, Mw: 2700, solid content 40%) 31.2 parts, 72.8 parts of ion-exchanged water, stirred for 10 minutes to prepare ethylene - Acrylic copolymer and polymaleic acid Emulsion (latex) (solid content concentration about 20%, measured based on JIS K6833).
在上述乳化物中依次加入表面積平均粒徑4~6nm(公稱值)的膠體二氧化矽(A)(日產化學工業公司製:ST-XS(固體成分濃度20%))與表面積平均粒徑10~20nm(公稱值)的膠體二氧化矽(B)(日產化學工業公司製:ST-40(固體成分濃度40%)),充分混合後,添加含有環氧丙氧基的矽烷偶合劑(信越化學工業公司製:KBM403(固體成分濃度100%))、接著添加作為偏釩酸鹽的偏釩酸鈉(新興化學工業公司製、偏釩酸鈉(固體成分濃度約66%))。此混合物中進一步加入丙烯酸改性環氧樹脂(荒川化學工業公司製、MODEPICS(註冊商標)302(固體成分濃度33.5%)),製作聚乙烯樹脂組成物。各成分的調配比係以固體成分換算,乙烯-丙烯酸共聚物與聚馬來酸25.7%、丙烯酸改性環氧樹脂1.3%、膠體二氧化矽(A)31.5%、膠體二氧化矽(B)31.5%、矽烷偶合劑9.0%、偏釩酸鈉1.0%。 A colloidal cerium oxide (A) having a surface area average particle diameter of 4 to 6 nm (nominal value) is sequentially added to the above emulsion (ST-XS (solid content concentration: 20%) manufactured by Nissan Chemical Industries, Ltd.) and a surface area average particle diameter of 10 ~20nm (nominal value) colloidal cerium oxide (B) (manufactured by Nissan Chemical Industries, Ltd.: ST-40 (solid content concentration: 40%)), after thorough mixing, a decane coupling agent containing a glycidoxy group (Xin Yue) Chemical Industry Co., Ltd.: KBM403 (solid content concentration: 100%)), followed by sodium metavanadate (manufactured by Emerging Chemical Industry Co., Ltd., sodium metavanadate (solid content concentration: about 66%)). Further, an acrylic modified epoxy resin (MODEPICS (registered trademark) 302 (solid content concentration: 33.5%)) was added to the mixture to prepare a polyethylene resin composition. The blending ratio of each component is in terms of solid content, ethylene-acrylic acid copolymer and polymaleic acid 25.7%, acrylic modified epoxy resin 1.3%, colloidal cerium oxide (A) 31.5%, colloidal cerium oxide (B) 31.5%, decane coupling agent 9.0%, sodium metavanadate 1.0%.
上述聚乙烯樹脂組成物中混合聚乙烯蠟(三井化學公司製:CHEMIPEARL(註冊商標)W-900、平均粒徑0.6μm、軟化點132℃)、上述的各種顏料,製備聚乙烯系著色樹脂層形成用樹脂組成物。 The polyethylene resin composition was mixed with a polyethylene wax (manufactured by Mitsui Chemicals, Inc.: CHEMIPEARL (registered trademark) W-900, an average particle diameter of 0.6 μm, and a softening point of 132 ° C), and various pigments described above to prepare a polyethylene-based colored resin layer. A resin composition for formation.
各成分的調配比係以固體成分換算,聚乙烯樹脂組成物89.5~95.0份、聚乙烯蠟粒子3.5份、各種顏料1.5~7份(包含分散劑)的方式進行調配。顏料的變數部分係改 變樹脂量,且總量為100份的方式進行調配。 The blending ratio of each component is adjusted in terms of solid content, such as 89.5 to 95.0 parts of a polyethylene resin composition, 3.5 parts of polyethylene wax particles, and 1.5 to 7 parts of various pigments (including a dispersing agent). The variable part of the pigment is changed The amount of the resin was changed, and the total amount was 100 parts.
將聚胺基甲酸酯系及聚乙烯系著色樹脂層形成用樹脂組成物分別調整為固體成分濃度10~18%,使用分散式攪拌機以700rpm攪拌10分鐘後,使用輥塗機塗佈於上述5種(EG1、GI、GL、SUS、AL)的原板表面,以板溫90~100℃加熱乾燥,得到形成有聚胺基甲酸酯的膜厚0.5~2.0μm、聚乙烯0.3~1.3μm之樹脂被膜的著色樹脂塗裝金屬板。評價結果如表31~46所示。在表31~46中,顏料濃度為基於塗料調配之計算結果,顏料分散劑的含量係固體成分濃度與顏料濃度之差算出。 The resin composition for forming a polyurethane-based resin layer and a polyethylene-based colored resin layer was adjusted to have a solid concentration of 10 to 18%, and the mixture was stirred at 700 rpm for 10 minutes using a dispersing mixer, and then applied to the above by using a roll coater. The surface of the original plate of five kinds (EG1, GI, GL, SUS, AL) is heated and dried at a plate temperature of 90 to 100 ° C to obtain a film thickness of 0.5 to 2.0 μm and polyethylene 0.3 to 1.3 μm. The colored resin of the resin film is coated with a metal plate. The evaluation results are shown in Tables 31 to 46. In Tables 31 to 46, the pigment concentration is calculated based on the coating formulation, and the content of the pigment dispersant is calculated as the difference between the solid component concentration and the pigment concentration.
由各表可知,與水溶性丙烯酸樹脂相比,使用水溶性苯乙烯丙烯酸樹脂、非離子系表面活性劑作為分散劑的著色樹脂塗裝金屬板時,對於原板的光澤保持率更高,塗裝均勻性更優異。尤其是與無機系顏料相比,含有有機系顏料的體系光澤保持率較高。另外,在黑、白、藍及綠中,即便在分散劑含量少時,也可以看出與水溶性丙烯酸樹脂相比,水溶性苯乙烯丙烯酸樹脂、非離子系表面活性劑具有更優異的分散性的傾向。 As can be seen from the respective tables, when the metal plate is coated with a colored resin using a water-soluble styrene acrylic resin or a nonionic surfactant as a dispersing agent, the gloss retention rate of the original plate is higher, and coating is performed. The uniformity is more excellent. In particular, the system containing an organic pigment has a higher gloss retention ratio than the inorganic pigment. In addition, in black, white, blue and green, even when the dispersant content is small, it can be seen that the water-soluble styrene acrylic resin and the nonionic surfactant have more excellent dispersion than the water-soluble acrylic resin. Sexual tendency.
光澤保持率與塗裝均勻性的關係可如下述說明。分散性差的顏料發生凝集,並且凝集物混入到塗膜中。粒徑大 的凝集物成為著色塗膜的不均勻部分,與均勻著色塗膜相比,對光進行散射,60°鏡面光澤值降低。 The relationship between gloss retention and coating uniformity can be as described below. Pigments having poor dispersibility are agglomerated, and aggregates are mixed into the coating film. Large particle size The agglomerate becomes an uneven portion of the colored coating film, and the light is scattered as compared with the uniform colored coating film, and the 60° specular gloss value is lowered.
聚胺基甲酸酯系著色樹脂層形成用樹脂組成物中,將含有羧基的聚胺基甲酸酯樹脂71.5份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟3.5份、顏料2種(SA GREEN DY-4:2.1份、SA藍紫#800:0.9份)合計成為3份的方式調配而成者,調整為固體成分濃度10~18%,用分散式攪拌機以700rpm攪拌了10分鐘。 In the resin composition for forming a polyurethane-based colored resin layer, 71.5 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, and polyethylene wax are used. 3.5 parts and 2 kinds of pigments (SA GREEN DY-4: 2.1 parts, SA blue-purple #800: 0.9 parts) were mixed in a total of 3 parts, adjusted to a solid concentration of 10 to 18%, using a dispersing mixer Stir at 700 rpm for 10 minutes.
另外,製備了透明塗膜用塗料。以質量比(乾式)100:20混合有機溶劑可溶型聚酯樹脂(東洋紡織公司製:VYLON(註冊商標)29)、蜜胺交聯劑(住友化學公司製:SUMIMAL(註冊商標)M-40ST、固體成分80%),使用作為稀釋溶劑的二甲苯/環己酮(質量比1:1)混合溶劑,使固體成分濃度為5~20%的方式加以稀釋後,使用分散式攪拌機以3000rpm攪拌了5分鐘。 Further, a coating material for a clear coating film was prepared. The organic solvent-soluble polyester resin (VYLON (registered trademark) 29 manufactured by Toyobo Co., Ltd.) and the melamine crosslinking agent (Sumitomo Chemical Co., Ltd.: SUMIMAL (registered trademark) M- are mixed in a mass ratio (dry type) of 100:20. 40ST, solid content 80%), using a mixed solvent of xylene/cyclohexanone (mass ratio 1:1) as a diluent solvent, diluting the solid content concentration to 5 to 20%, and using a dispersing mixer at 3000 rpm Stir for 5 minutes.
使用輥塗機將上述聚胺基甲酸酯系著色樹脂層形成用樹脂組成物塗佈於EG與GI原板表面,以板溫90~100℃加熱乾燥,形成膜厚1.2μm的著色樹脂層後,使用棒塗機塗佈透明塗膜用塗料,使膜厚成為0.3~5.3μm,以到達板溫220℃燒結60秒,得到2塗層著色樹脂塗裝金屬板。 此2塗層著色樹脂塗裝金屬板的評價結果示於表47。 The resin composition for forming a polyurethane-based colored resin layer was applied onto the surface of the EG and GI original sheets by a roll coater, and dried by heating at a sheet temperature of 90 to 100 ° C to form a colored resin layer having a thickness of 1.2 μm. The coating material for a clear coating film was applied by a bar coater to a thickness of 0.3 to 5.3 μm, and baked at a plate temperature of 220 ° C for 60 seconds to obtain a 2-coat colored resin-coated metal plate. The evaluation results of the two-coat colored resin-coated metal sheets are shown in Table 47.
前述第3發明的實施例示於以下。 The embodiment of the third invention described above is shown below.
以下述基準利用目視對塗裝樣品(100mm×100mm)的外觀進行評價。 The appearance of the coated sample (100 mm × 100 mm) was evaluated by visual observation on the following basis.
☆:無色斑,◎:僅稍微有色斑,○:部分輕度色斑,△:整面輕度的色斑,×:整面色斑 ☆: no color spots, ◎: only slightly stained, ○: some light spots, △: light spots on the whole face, ×: whole face spots
與前述實施例1相同。 The same as the foregoing embodiment 1.
與前述實施例1相同。 The same as the foregoing embodiment 1.
與前述實施例1相同。 The same as the foregoing embodiment 1.
使用表48所示之各種顏色的顏料(已含分散劑)。 Pigments of various colors shown in Table 48 (containing a dispersant) were used.
製備例3-1(含有羧基的聚胺基甲酸酯樹脂水性液的製備及聚胺基甲酸酯系著色樹脂層形成用樹脂組成物的製備) Preparation Example 3-1 (Preparation of aqueous solution of carboxyl group-containing polyurethane resin and preparation of resin composition for forming a polyurethane-based colored resin layer)
附有攪拌機、溫度計、溫度控制器的合成裝置中,投入作為多元醇成分的聚四亞甲基醚二醇(平均分子量1000;保土谷化學工業公司製)60份、1,4-環己烷二甲醇14份、二羥甲基丙酸20份,再加入作為反應溶劑的N-甲基吡咯烷酮30份。投入作為異氰酸酯成分的甲苯二異氰酸酯104份,升溫到80℃~85℃,反應5小時。所得之預聚物的NCO含量為8.9%。再添加三乙胺16份進行中和,加入乙二胺16份與水480份的混合水溶液,以50℃乳化4小時,同時進行鏈延長反應,得到了聚胺基甲酸酯樹脂水性液(不揮發性樹脂成分29.1%、酸值41.4)。 In a synthesis apparatus equipped with a stirrer, a thermometer, and a temperature controller, 60 parts of polytetramethylene ether glycol (average molecular weight: 1000; manufactured by Hodogaya Chemical Co., Ltd.) as a polyol component, 1,4-cyclohexane 14 parts of dimethanol and 20 parts of dimethylolpropionic acid were added, and 30 parts of N-methylpyrrolidone as a reaction solvent was further added. 104 parts of toluene diisocyanate which is an isocyanate component was charged, and the temperature was raised to 80 to 85 ° C, and the reaction was carried out for 5 hours. The resulting prepolymer had an NCO content of 8.9%. Further, 16 parts of triethylamine was added for neutralization, and a mixed aqueous solution of 16 parts of ethylenediamine and 480 parts of water was added, and the mixture was emulsified at 50 ° C for 4 hours, and a chain extension reaction was carried out to obtain an aqueous solution of a polyurethane resin ( The nonvolatile resin component was 29.1% and the acid value was 41.4).
混合上述得到之含有羧基的聚胺基甲酸酯樹脂水性液、膠體二氧化矽(日產化學工業公司製ST-40:粒徑10~20nm)、環氧系交聯劑(DIC公司製:EPICLON(註冊商標)CR75)、聚乙烯蠟粒子(三井化學公司製:CHEMIPEARL(註冊商標)W-700、平均粒徑1μm、軟化點132℃)、上述各種顏料、矽酮系平坦劑(楠本化成公司製:水系塗料用DISPARLON(註冊商標)LS-900)、丙烯酸矽酮系平坦劑(楠本化成公司製:水系塗料用DISPARLON(註冊商標)AQ-7120)、聚醯胺系觸變劑(楠本化成公司製:水系塗料用 DISPARLON(註冊商標)AQ-607),製備聚胺基甲酸酯系著色樹脂層形成用樹脂組成物。 The aqueous solution of the carboxyl group-containing polyurethane resin obtained above, colloidal cerium oxide (ST-40 manufactured by Nissan Chemical Industries, Ltd.: particle size: 10 to 20 nm), and epoxy-based crosslinking agent (manufactured by DIC Corporation: EPICLON) (registered trademark) CR75), polyethylene wax particles (manufactured by Mitsui Chemicals Co., Ltd.: CHEMIPEARL (registered trademark) W-700, average particle diameter: 1 μm, softening point: 132 ° C), various pigments and anthrone-based flat agents (Nanmoto Chemical Co., Ltd.) System: DISPARLON (registered trademark) LS-900 for water-based paints, ketone-based flattening agent (made by Nanben Chemical Co., Ltd.: DISPARLON (registered trademark) AQ-7120 for water-based paints), and polyamine-based thixotropic agent (Nanmoto Chemicals) Company system: for water coating DISPARLON (registered trademark) AQ-607), a resin composition for forming a polyurethane-based colored resin layer is prepared.
關於各成分的配合比,以固體成分換算,含有羧基的聚胺基甲酸酯樹脂58.5~72.5份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟粒子3.5份、矽酮系或丙烯酸矽酮系平坦劑或聚醯胺系觸變劑1.0份、各種顏料(包含分散劑)1~15份的方式進行調配,且總量為100份。 The mixing ratio of each component is 58.5 to 72.5 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, and 3.5 parts of polyethylene wax particles, in terms of solid content. The fluorenone-based or acrylone-based flattening agent or the polyamine-based thixotropic agent was blended in an amount of from 1 part to 15 parts of various pigments (including a dispersing agent), and the total amount was 100 parts.
製備例3-2(水性聚乙烯樹脂的製備及聚乙烯系著色樹脂層形成用樹脂組成物的製備) Preparation Example 3-2 (Preparation of Aqueous Polyethylene Resin and Preparation of Resin Composition for Forming Polyethylene Colored Resin Layer)
具有含有攪拌機、溫度計、溫度控制器的乳化設備的高壓釜中,加入作為烯烴-α,β-不飽和羧酸共聚物的乙烯-丙烯酸共聚物(Dow Chemical公司製:PRIMACOR(註冊商標)5990I、丙烯酸單元:20質量%、Mw:20000、MI:1300、酸值:150)200.0份、作為α,β-不飽和羧酸聚合物的聚馬來酸水溶液(日油公司製:NONPOL(註冊商標)PMA-50W、Mw:約1100(聚苯乙烯換算)、50質量%)8.0份、三乙胺35.5份(相對於乙烯-丙烯酸共聚物的羧基為0.63當量)、48%NaOH水溶液6.9份(相對於乙烯-丙烯酸共聚物的羧基為0.15當量)、妥爾油脂肪酸(播磨化成公司製:HARTALL FA3)3.5份、離子交換水792.6份並進行密封,在150℃及5個大氣壓下高速攪拌3小時,然後冷卻到30℃。 An ethylene-acrylic acid copolymer (PRIMACOR (registered trademark) 5990I, which is an olefin-α,β-unsaturated carboxylic acid copolymer, was added to an autoclave having an emulsification apparatus including a stirrer, a thermometer, and a temperature controller. Acrylic acid unit: 20% by mass, Mw: 20000, MI: 1300, acid value: 150) 200.0 parts, polymaleic acid aqueous solution as α,β-unsaturated carboxylic acid polymer (Nippon Oil Co., Ltd.: NONPOL (registered trademark) PMA-50W, Mw: about 1100 (in terms of polystyrene), 8.0 parts by mass of 8.0 parts, 35.5 parts of triethylamine (0.63 equivalents based on the carboxyl group of the ethylene-acrylic acid copolymer), and 6.9 parts of a 48% aqueous NaOH solution ( 3.5 parts of a tall oil fatty acid (HARTALL FA3), and 792.6 parts of ion-exchanged water were sealed with respect to the carboxyl group of the ethylene-acrylic acid copolymer, and sealed at a high speed at 150 ° C and 5 atm. Hours, then cool to 30 °C.
接著添加含有環氧丙氧基的矽烷偶合劑(Momentive Performance Materials(原公司名:GE東芝SILICONE) 公司製:TSL8350、γ-環氧丙氧基丙基三甲氧基矽烷)10.4份、含有碳化二亞胺基的化合物(日清紡公司製:CARBODILITE(註冊商標)SV-02、聚碳化二亞胺、Mw:2700、固體成分40%)31.2份、離子交換水72.8份,攪拌10分鐘,製備乙烯-丙烯酸共聚物與聚馬來酸的乳化物(乳膠)(固體成分濃度約20%、基於JIS K6833進行測定)。 Then add a decane coupling agent containing a glycidoxy group (Momentive Performance Materials (formerly known as: GE Toshiba SILICONE) Company: TSL8350, γ-glycidoxypropyltrimethoxydecane) 10.4 parts, a compound containing a carbodiimide group (manufactured by Nisshinbo Co., Ltd.: CARBODILITE (registered trademark) SV-02, polycarbodiimide, Mw: 2700, solid content 40%) 31.2 parts, 72.8 parts of ion-exchanged water, and stirred for 10 minutes to prepare an emulsion of ethylene-acrylic acid copolymer and polymaleic acid (latex) (solid content concentration about 20%, based on JIS K6833 Perform the measurement).
於上述乳化物中依次加入表面積平均粒徑4~6nm(公稱值)的膠體二氧化矽(A)(日產化學工業公司製:ST-XS(固體成分濃度20%))與表面積平均粒徑10~20nm(公稱值)的膠體二氧化矽(B)(日產化學工業公司製:ST-40(固體成分濃度40%)),充分混合後,添加含有環氧丙氧基的矽烷偶合劑(信越化學工業公司製:KBM403(固體成分濃度100%))、接著作為偏釩酸鹽的偏釩酸鈉(新興化學工業公司製、偏釩酸鈉(固體成分濃度約66%))。於該混合物中進-步加入丙烯酸改性環氧樹脂(荒川化學工業公司製、MODEPICS(註冊商標)302(固體成分濃度33.5%)),製作了聚乙烯樹脂組成物。各成分的配合比,以固體成分換算計,為乙烯-丙烯酸共聚物與聚馬來酸25.7%、丙烯酸改性環氧樹脂1.3%、膠體二氧化矽(A)31.5%、膠體二氧化矽(B)31.5%、矽烷偶合劑9.0%、偏釩酸鈉1.0%。 A colloidal cerium oxide (A) having a surface area average particle diameter of 4 to 6 nm (nominal value) was sequentially added to the above emulsion (ST-XS (solid content concentration: 20%) manufactured by Nissan Chemical Industries, Ltd.) and a surface area average particle diameter of 10 ~20nm (nominal value) colloidal cerium oxide (B) (manufactured by Nissan Chemical Industries, Ltd.: ST-40 (solid content concentration: 40%)), after thorough mixing, a decane coupling agent containing a glycidoxy group (Xin Yue) Chemical Industry Co., Ltd.: KBM403 (solid content concentration: 100%), and sodium metavanadate (manufactured by Emerging Chemical Industry Co., Ltd., sodium metavanadate (solid content concentration: about 66%)). An acrylic resin-modified epoxy resin (MODEPICS (registered trademark) 302 (solid content concentration: 33.5%)) was added to the mixture to prepare a polyethylene resin composition. The compounding ratio of each component is 25.7% of ethylene-acrylic acid copolymer and polymaleic acid, 1.3% of acrylic acid modified epoxy resin, 31.5% of colloidal cerium oxide (A), and colloidal cerium oxide (in terms of solid content). B) 31.5%, decane coupling agent 9.0%, sodium metavanadate 1.0%.
上述聚乙烯樹脂組成物中混合聚乙烯蠟(三井化學公司製:CHEMIPEARL(註冊商標)W-900、平均粒徑 0.6μm、軟化點132℃)、上述各種顏料、上述矽酮系平坦劑(LS-900)、丙烯酸矽酮系平坦劑(AQ-7120)或聚醯胺系觸變劑(AQ-607),製備了聚乙烯系著色樹脂層形成用樹脂組成物。 Polyethylene wax (made by Mitsui Chemicals Co., Ltd.: CHEMIPEARL (registered trademark) W-900, average particle size) 0.6 μm, softening point 132 ° C), the above various pigments, the above-mentioned anthrone-based flat agent (LS-900), an acrylic fluorene-based flattening agent (AQ-7120) or a polyamine-based thixotropic agent (AQ-607), A resin composition for forming a polyethylene-based colored resin layer was prepared.
關於各成分的配合比,以固體成分換算計,聚乙烯樹脂組成物89.5~94份、聚乙烯蠟粒子3.5份、矽酮系或丙烯酸矽酮系平坦劑或聚醯胺系觸變劑1.0份、各種顏料1.5~6份(包含分散劑)的方式進行調配,且總量為100份。 The mixing ratio of each component is 89.5 to 94 parts of a polyethylene resin composition, 3.5 parts of a polyethylene wax particle, an anthrone or an acetonone-based flat modifier or a polyamine-based thixotropic agent in terms of a solid content. It is formulated in a manner of 1.5 to 6 parts of various pigments (including a dispersing agent), and the total amount is 100 parts.
將聚胺基甲酸酯系及聚乙烯系著色樹脂層形成用樹脂組成物分別調整為固體成分濃度10~18%,用分散式攪拌機以700rpm攪拌了10分鐘後,用輥塗機塗布在上述5種(EG1、EG2、GI、GL、AL)的原板表面,以板溫90~100℃加熱乾燥,得到形成有聚胺基甲酸酯的膜厚為0.5~2.0μm、聚乙烯的膜厚為0.3~1.3μm的樹脂被膜的著色樹脂塗裝金屬板。評價結果如表49~72所示。 The resin composition for forming a polyurethane-based resin layer and a polyethylene-based colored resin layer was adjusted to have a solid concentration of 10 to 18%, and the mixture was stirred at 700 rpm for 10 minutes in a dispersing mixer, and then coated on the above by a roll coater. The surface of the original plate of five kinds (EG1, EG2, GI, GL, and AL) is dried by heating at a plate temperature of 90 to 100 ° C to obtain a film thickness of 0.5 to 2.0 μm formed of polyurethane and a film thickness of polyethylene. A metal plate is coated on the colored resin of the resin film of 0.3 to 1.3 μm. The evaluation results are shown in Tables 49 to 72.
聚胺基甲酸酯系著色樹脂層形成用樹脂組成物中,將含有羧基的聚胺基甲酸酯樹脂71.3份、膠體二氧化矽20份、環氧系交聯劑2份、聚乙烯蠟3.5份、聚醯胺系觸變劑0.2份、顏料2種(SA GREEN DY-4:2.1份、SA藍紫#800:0.9份)以合計為3份的方式調配者,調整為固體成分濃度10~18%,使用分散式攪拌機以700rpm攪拌了10分鐘。 In the resin composition for forming a polyurethane-based colored resin layer, 71.3 parts of a carboxyl group-containing polyurethane resin, 20 parts of colloidal cerium oxide, 2 parts of an epoxy crosslinking agent, and polyethylene wax are used. 3.5 parts, 0.2 parts of polyamine-based thixotropic agent, and 2 kinds of pigments (SA GREEN DY-4: 2.1 parts, SA blue-purple #800: 0.9 parts) were adjusted to a solid concentration in a total of 3 parts. 10~18%, stirred for 10 minutes at 700 rpm using a dispersing mixer.
另外,製備透明塗膜用塗料。以質量比(乾式)100:20混合有機溶劑可溶型聚酯樹脂(東洋紡織公司製:VYLON(註冊商標)29)、蜜胺交聯劑(住友化學公司製:SUMIMAL(註冊商標)M-40ST、固體成分80%),使用作為稀釋溶劑的二甲苯/環己酮(品質比1:1)混合溶劑,以固體成分濃度為5~20%方式進行稀釋後,使用分散式攪拌機以3000rpm攪拌5分鐘。 Further, a coating material for a clear coating film was prepared. The organic solvent-soluble polyester resin (VYLON (registered trademark) 29 manufactured by Toyobo Co., Ltd.) and the melamine crosslinking agent (Sumitomo Chemical Co., Ltd.: SUMIMAL (registered trademark) M- are mixed in a mass ratio (dry type) of 100:20. 40ST, solid content 80%), using a mixed solvent of xylene/cyclohexanone (quality ratio 1:1) as a diluent solvent, diluting with a solid concentration of 5 to 20%, and stirring at 3000 rpm using a dispersing mixer 5 minutes.
使用輥塗機將上述聚胺基甲酸酯系著色樹脂層形成用樹脂組成物塗布在EG1與GI原板表面,以板溫90~100℃加熱乾燥,形成膜厚1.2μm的著色樹脂層後,使用棒塗機塗佈透明塗膜用塗料,使膜厚成為0.3~5.3μm,在到達板溫220℃下燒結60秒,得到了2塗層的著色樹脂塗裝金屬板。該2塗層的著色樹脂塗裝金屬板的評價結果如表73所示。 The resin composition for forming a polyurethane-based colored resin layer is applied onto the surface of the EG1 and GI original sheets by a roll coater, and dried by heating at a sheet temperature of 90 to 100 ° C to form a colored resin layer having a thickness of 1.2 μm. The coating material for a clear coating film was applied by a bar coater to a thickness of 0.3 to 5.3 μm, and baked at a plate temperature of 220 ° C for 60 seconds to obtain a 2-coat colored resin-coated metal plate. The evaluation results of the two-coat colored resin-coated metal sheets are shown in Table 73.
全部滿足第1~3發明的條件的實施例如以下所示。對於實施例1之試樣中的一部分,以滿足第2及第3發明之條件的方式製備。對於各試樣,將作為第2發明的評價指標的光澤保持率、作為第3發明的評價指標的外觀(有無色斑)、及作為第1發明的評價指標的有無凹坑狀外觀不良,分別以與實施例2、3、1相同的方法及基準進行了評價。結果如表74~79所示。 The implementation of all the conditions satisfying the first to third inventions is as follows. A part of the sample of Example 1 was prepared in such a manner as to satisfy the conditions of the second and third inventions. For each sample, the gloss retention ratio of the evaluation index of the second invention, the appearance (the presence or absence of color spots) as the evaluation index of the third invention, and the presence or absence of the pit-like appearance defect as the evaluation index of the first invention are respectively Evaluation was carried out in the same manner and on the same basis as in Examples 2, 3 and 1. The results are shown in Tables 74 to 79.
根據本第1~3發明,可以以低成本提供組合有用薄膜狀樹脂使無鉻的原板著色後的金屬色調與著色樹脂而成的顯示出高設計性的著色樹脂塗裝金屬板。另外,最上層具有透明塗膜的著色樹脂塗裝金屬板成為耐磨耗性、耐膠帶剝離性優異的金屬板。 According to the first to third aspects of the present invention, it is possible to provide a colored resin-coated metal sheet which exhibits high design properties by combining a metallic color tone and a colored resin obtained by coloring a chromium-free original sheet with a film-form resin at a low cost. Further, the colored resin-coated metal sheet having the transparent coating film in the uppermost layer is a metal plate excellent in abrasion resistance and tape peeling resistance.
因此,本第1~3發明的著色樹脂塗裝金屬板可用於家電製品、建築材料、汽車零件等各種用途中。 Therefore, the colored resin-coated metal sheets of the first to third inventions can be used in various applications such as home electric appliances, building materials, and automobile parts.
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| TWI558546B (en) * | 2014-03-24 | 2016-11-21 | 日新製鋼股份有限公司 | Coated metal plate and exterior building material |
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| TW380059B (en) * | 1995-08-29 | 2000-01-21 | Kobe Steel Ltd | A colored resin-coated metal plate and a method for manufacturing the same |
| JP3479978B2 (en) * | 1996-10-29 | 2003-12-15 | 住友金属工業株式会社 | Paint composition and resin-coated metal plate |
| JP3672691B2 (en) * | 1997-01-17 | 2005-07-20 | サカタインクス株式会社 | Water-based printing ink composition for laminating and method for laminating printed matter using the same |
| JP4320806B2 (en) * | 1998-10-21 | 2009-08-26 | 凸版印刷株式会社 | Color filter for display device, method for manufacturing the same, and display device |
| JP2000303025A (en) * | 1999-04-19 | 2000-10-31 | Toyo Ink Mfg Co Ltd | Glass coloring coating composition |
| JP2002143764A (en) * | 2000-11-08 | 2002-05-21 | Nisshin Steel Co Ltd | Colored clear-coated stainless steel sheet and method for producing the same |
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| US7186467B2 (en) * | 2003-01-31 | 2007-03-06 | Jfe Steel Corporation | Black zinc-plated steel sheet |
| JP5080922B2 (en) * | 2007-09-26 | 2012-11-21 | 株式会社神戸製鋼所 | Non-chromium resin coated metal plate with excellent end face corrosion resistance |
| JP4958877B2 (en) * | 2007-11-16 | 2012-06-20 | 株式会社神戸製鋼所 | Surface-treated metal plate |
| CN102216070B (en) * | 2008-11-14 | 2014-10-29 | 杰富意钢铁株式会社 | Colored laminate metal sheet for containers |
| WO2010137726A1 (en) * | 2009-05-27 | 2010-12-02 | 新日本製鐵株式会社 | Chromate-free black coated metal plate |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |