TW201439232A - Conductive paint and adherend coated with the same conductive paint - Google Patents
Conductive paint and adherend coated with the same conductive paint Download PDFInfo
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- TW201439232A TW201439232A TW103111855A TW103111855A TW201439232A TW 201439232 A TW201439232 A TW 201439232A TW 103111855 A TW103111855 A TW 103111855A TW 103111855 A TW103111855 A TW 103111855A TW 201439232 A TW201439232 A TW 201439232A
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- conductive
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- component
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- resin
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- VITRLXDSBBVNCZ-UHFFFAOYSA-K trichloroiron;hydrate Chemical compound O.Cl[Fe](Cl)Cl VITRLXDSBBVNCZ-UHFFFAOYSA-K 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D165/00—Coating compositions based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/124—Intrinsically conductive polymers
- H01B1/127—Intrinsically conductive polymers comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/142—Side-chains containing oxygen
- C08G2261/1424—Side-chains containing oxygen containing ether groups, including alkoxy
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/32—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain
- C08G2261/322—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed
- C08G2261/3223—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/70—Post-treatment
- C08G2261/79—Post-treatment doping
- C08G2261/794—Post-treatment doping with polymeric dopants
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
- C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
- C09D125/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J165/00—Adhesives based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Adhesives based on derivatives of such polymers
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Conductive Materials (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Non-Insulated Conductors (AREA)
Abstract
Description
本發明關於一種包含導電性高分子(conductive polymer)的導電性塗料(conductive paint)及使用該導電性塗料塗佈的塗著體(adherend)者。 The present invention relates to a conductive paint comprising a conductive polymer and an adherent coated with the conductive paint.
近年來,已製造各種的電子裝置(electronic device)且已廣泛普及。作為電子裝置的構件(member),例如使用於液晶顯示器等顯示裝置的顯示面、無塵室(clean room)等的窗戶材料、IC(積體電路)封裝等的包裝材料的玻璃、塑膠,或如使用於高位顯示器(overhead display)、照片等的薄膜的各種透明基材,通常為絕緣體(insulator)而易於帶靜電。因此,垃圾(garbage)、塵埃(dust)等則易於附著在表面,有可能造成視認性降低、由混入製品而引起的產生不良品、電子裝置的錯誤動作等的問題。此外,由此等電子裝置所產生的電磁波對於人體的影響也成為問題。因此,為了抗靜電或遮蔽電磁波,經摻合(blending)導電性粒子的導電性塗 料的適用例是正在增加。 In recent years, various electronic devices have been manufactured and widely used. As a member of the electronic device, for example, a display surface of a display device such as a liquid crystal display, a window material such as a clean room, or a glass or plastic of a packaging material such as an IC (integrated circuit) package, or For example, various transparent substrates used for films such as overhead displays, photographs, etc., are usually insulators and are easily electrostatically charged. Therefore, garbage or dust is likely to adhere to the surface, which may cause problems such as a decrease in visibility, a defective product caused by the incorporation of the product, and an erroneous operation of the electronic device. Further, the influence of electromagnetic waves generated by such electronic devices on the human body is also a problem. Therefore, in order to resist static electricity or shield electromagnetic waves, conductive coatings are blended with conductive particles. The applicable case of the material is increasing.
此外,在製造電子裝置時、或在製造用於電子裝置的零組件(parts)時,也可用作為導電性黏著劑(conductive adhesive)的導電性塗料是有用。例如,將薄片狀的電極與介電質(dielectric)積層而加以連接、將印刷電路板等的基板彼此加以相互電連接、或將半導體元件等的元件連接於基板時,則導電性黏著劑是被廣泛地使用。 Further, it is also useful to use a conductive paint which is a conductive adhesive when manufacturing an electronic device or when manufacturing parts for an electronic device. For example, when a sheet-shaped electrode is laminated with a dielectric layer, a substrate such as a printed circuit board is electrically connected to each other, or an element such as a semiconductor element is connected to a substrate, the conductive adhesive is It is widely used.
先前作為如此的導電性塗料,已知有一種使用經被覆導電性高分子的絕緣(insulation)粒子的組成物。例如,如在專利文獻1所述的發明,其製造方法一向是使用球磨機(ball mill),同時使用大量的溶劑。此外,由於為回收粒子而施加過濾,最初進料的導電性高分子的大多數則與溶劑一起被過濾而導致未明確是否有無導電性高分子在絕緣粒子的表面殘留著。此外,在進行乾燥時,也有一次粒子(primary particle)彼此會相互熔黏而形成大的二次粒子的情況,又在乾燥時也有經被覆在絕緣粒子表面的導電性高分子會由於表面張力而偏斜(biased)於部份區域的顧慮。關於其步驟(process),也由於乾燥、過濾、洗淨等的組合而為多階段(multi-stage),可推測其為繁雜。 As such a conductive paint, a composition using insulating particles coated with a conductive polymer has been known. For example, as in the invention described in Patent Document 1, the manufacturing method has always used a ball mill while using a large amount of solvent. Further, since filtration is performed to recover the particles, most of the conductive polymer initially charged is filtered together with the solvent, so that it is not clear whether or not the conductive polymer remains on the surface of the insulating particles. Further, in the case of drying, there is also a case where primary particles are mutually fused to each other to form large secondary particles, and in the case of drying, the conductive polymer coated on the surface of the insulating particles may have surface tension. Biased concerns in some areas. The process is also multi-stage due to a combination of drying, filtration, washing, etc., and it is presumed to be complicated.
也有一種為將導電性高分子加以均勻被覆在絕緣粒子的表面,同時強固地密著於表面而藉由使用如在專利文獻2所述的多階段步驟所製造的導電性塗料。該發明是對於母粒子將平均粒徑為小於母粒子的子粒子以物理的方式摻進於其表面,然後將導電性高分子被覆於表面者。其可推測 為利用固定(anchor)功效來使得導電性高分子不致於剝離者。但是,製造步驟將變成為多階段,同時視構件的組合而定,與專利文獻1相同地有導電性高分子的被覆會偏斜於部份區域的顧慮。 There is also a conductive paint produced by uniformly using a conductive polymer on the surface of the insulating particles while firmly adhering to the surface by using a multi-stage process as described in Patent Document 2. In the invention, the mother particles are physically doped into the surface of the daughter particles having an average particle diameter smaller than the mother particles, and then the conductive polymer is coated on the surface. It can be speculated In order to utilize the anchor effect, the conductive polymer is not peeled off. However, the manufacturing process is a multi-stage, and depending on the combination of the members, as in Patent Document 1, there is a concern that the coating of the conductive polymer is deflected to a partial region.
此外,近年來有關導電性塗料整體技術領域的動向是考慮及對於環境的影響或作業性,已從使用有機溶媒的溶劑系轉換為水系。但是,在水系卻有比溶劑系使得導電性塗料對於塗著體的相容性更惡化的傾向。因此,導致更難以在不致於偏斜下以導電性塗料加以均勻被覆。 In addition, in recent years, the trend of the entire technical field of conductive coatings has been considered from the environmental impact or workability, and has been converted from a solvent system using an organic solvent to a water system. However, in the water system, there is a tendency that the compatibility of the conductive coating with the coating material is deteriorated compared to the solvent system. Therefore, it is more difficult to uniformly coat with a conductive paint without being deflected.
(專利文獻1)日本專利特開平第2-120373號公報 (Patent Document 1) Japanese Patent Laid-Open No. 2-120373
(專利文獻2)日本專利特開第2009-170319號公報 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2009-170319
如上所述,先前包含導電性高分子的導電性塗料,特別是在水系的情況,則對於塗著體的濕潤性(wettability)不佳,以致一向是難以將該導電塗料均勻被覆於各種材質的塗著體。此外,在塗著體為粒子的情況,則特別是難以將導電性塗料加以均勻被覆。 As described above, in the case of a conductive coating material containing a conductive polymer, particularly in the case of a water-based system, the wettability of the coating body is poor, so that it is difficult to uniformly coat the conductive coating material to various materials. Apply body. Further, in the case where the coating body is a particle, it is particularly difficult to uniformly coat the conductive coating material.
因此,本發明的目的是提供一種導電性塗料,其係即使在水系導電性塗料的情況,也能對於各種材質的塗著體改善濕潤性,且可將各種塗著體加以均勻被覆。此外,本發明的另一目的是提供一種將本發明的導電性塗料加以均勻被覆而成的導電性粒子及其製造方法。此外,本發明的又一目的是藉由使用本發明的導電性粒子,提供一種提高導電性的導電性黏著劑及異方向導電性黏著劑(anisotropic conductive adhesive)。 Accordingly, an object of the present invention is to provide a conductive paint which can improve the wettability of an applicator of various materials even in the case of a water-based conductive paint, and can uniformly coat various coats. Further, another object of the present invention is to provide an electroconductive particle obtained by uniformly coating a conductive paint of the present invention and a method for producing the same. Further, another object of the present invention is to provide a conductive adhesive and an anisotropic conductive adhesive which improve conductivity by using the conductive particles of the present invention.
本案發明人為達成上述目的而經精心研究結果,終於完成本發明關於包含導電性高分子的導電性塗料及使用該導電性塗料塗佈的塗著體。 In order to achieve the above object, the inventors of the present invention have carefully studied the results, and finally completed the conductive coating material containing the conductive polymer of the present invention and the coating body coated with the conductive coating material.
本發明的要旨說明如下。本發明的第一實施形態是包含(A)~(D)成份的導電性塗料,其中,(A)成份為聚伸乙基二氧基噻吩(polyethylenedioxythiophene),(B)成份為聚苯乙烯磺酸(polystyrenesulfonic acid),(C)成份為水,(D)成份為具有脂環式環氧基(alicyclic epoxy group)的矽烷偶合劑(silane coupling agent)及/或具有(甲基)丙烯酸系基[(meth)acrylic group]的矽烷系偶合劑。 The gist of the present invention is explained below. A first embodiment of the present invention is a conductive coating comprising the components (A) to (D), wherein (A) is a polyethylenedioxythiophene and (B) is a polystyrene sulfonate. Polystyrenesulfonic acid, the component (C) is water, and the component (D) is a silane coupling agent having an alicyclic epoxy group and/or having a (meth)acrylic group. [(meth)acrylic group] decane coupling agent.
第1圖是以微小壓縮試驗機(microscopic cormpression tester)進行經處理過的粒子(processed particle)的導通性測定(conductivity determination)結果。 Figure 1 is a micro compression tester (microscopic Cormpression tester) The result of conducting determination of treated particles.
本發明的導電性塗料是包含導電性高分子的導電性塗料。藉由包含上述(A)成份及(B)成份,則塗料將成為可顯示導電性者。由於上述(C)成份為水,本發明的導電性塗料為水系,對於環境的影響少、且作業性優異。並且,藉由包含(D)成份的具有脂環式環氧基的矽烷偶合劑及/或具有(甲基)丙烯酸系基的矽烷系偶合劑,(A)~(D)成份整體則整合(integrate)作用,獲得可在各種塗著體上形成均勻被膜的導電性塗料。本發明具有對於各種塗著體的濕潤性為良好,且可獲得形成均勻被膜的塗著體的功效。並且,在塗著體為粒子的情況,藉由較佳的製造方法即可實現將導電性塗料均勻地被覆在粒子表面。 The conductive paint of the present invention is a conductive paint containing a conductive polymer. By including the above components (A) and (B), the coating will be conductive. Since the component (C) is water, the conductive paint of the present invention is water-based, has little influence on the environment, and is excellent in workability. Further, by the decane coupling agent having an alicyclic epoxy group containing the component (D) and/or the decane coupling agent having a (meth)acrylic group, the components (A) to (D) are integrated as a whole ( Integrate) to obtain a conductive coating which can form a uniform film on various coating bodies. The present invention has an effect of being excellent in wettability to various coated bodies and obtaining an applicator which forms a uniform film. Further, in the case where the coating body is a particle, the conductive coating material can be uniformly coated on the surface of the particle by a preferable production method.
在下文中,將詳細說明本發明如下。 Hereinafter, the present invention will be described in detail as follows.
可使用於本發明的導電性塗料的(A)成份為如下式1所示的聚3,4-伸乙基二氧基噻吩(poly3,4-ethylenedioxythiophene)。此外,其衍生物也包含在本發明的範圍,且也可為混合使用數種的(A)成份。聚3,4-伸乙基二氧基噻吩也可為自行合成者、或使用市售品。市售品的具 體實例,可列舉:H.C.STARCK製的Clevios MV2等,但是並不受限於此等者。 The component (A) which can be used in the conductive paint of the present invention is poly(3,4-ethylenedioxythiophene) represented by the following formula 1. Further, derivatives thereof are also included in the scope of the present invention, and a plurality of (A) components may be used in combination. The poly 3,4-extended ethyldioxythiophene may also be a self-synthesis or a commercially available product. Commercial goods Examples of the body include Clevios MV2 manufactured by H.C. STARCK, etc., but are not limited thereto.
在上式1中,R1及R2是代表碳數1~10的烷基,更佳為甲基、乙基或丙基。此外,R1及R2是藉由經取代或未經取代的碳數1~10的伸烷基連結,也可形成環。取代基是有機基,更佳為碳數1~10的烷基。R1及R2形成環時,更佳為R1及R2是成為一體而為伸乙基或伸丙基。R3及R4是各自獨立地代表氫、鹵素原子、或有機基。有機基較佳為碳數1~10的烷基。n是整數。 In the above formula 1, R 1 and R 2 represent an alkyl group having 1 to 10 carbon atoms, more preferably a methyl group, an ethyl group or a propyl group. Further, R 1 and R 2 may form a ring by a substituted or unsubstituted alkylene group having 1 to 10 carbon atoms. The substituent is an organic group, and more preferably an alkyl group having 1 to 10 carbon atoms. When R 1 and R 2 form a ring, it is more preferred that R 1 and R 2 are integrated to form an ethyl group or a propyl group. R 3 and R 4 each independently represent hydrogen, a halogen atom, or an organic group. The organic group is preferably an alkyl group having 1 to 10 carbon atoms. n is an integer.
為了將(A)成份的主骨架的噻吩(thiophene)加以氧化聚合,包含除了氯化鐵(III)、氯化鐵(III)水合物、硫化鐵(III)、過氯酸銅或過氯酸鐵、對甲苯磺酸鐵(III)以外,其他氧化劑等也可用作為觸媒。特別是已知氯化鐵(III)或對甲苯磺酸鐵(III)是產率佳,但是並不受限於此等者。 In order to oxidatively polymerize the thiophene of the main skeleton of the component (A), it comprises iron (III) chloride, iron (III) chloride hydrate, iron (III) sulfide, copper perchlorate or perchloric acid. In addition to iron and iron (III) p-toluenesulfonate, other oxidizing agents and the like can also be used as the catalyst. In particular, iron (III) chloride or iron (III) p-toluenesulfonate is known to be excellent in yield, but is not limited thereto.
可使用於本發明的導電性塗料的(B)成份為聚苯乙烯磺酸。此外,其衍生物也包含在本發明的(B)成份中,且也可為混合複數的(B)成份。磺酸的部位即使為 鈉、鉀、鐵等的金屬鹽者,若在展現導電性上並無問題時也可使用。 The component (B) which can be used in the conductive coating of the present invention is polystyrenesulfonic acid. Further, the derivative thereof is also contained in the component (B) of the present invention, and may also be a compound (B) in which a plurality of components are mixed. The part of the sulfonic acid is A metal salt such as sodium, potassium or iron can be used if there is no problem in exhibiting conductivity.
為了展現導電性,已知對(A)成份施加p-型摻雜(p-type doping)。作為摻雜劑(dopant),可使用各種的試劑,例如使用碘、溴、三氟醋酸、丙酸及磺酸等的有機酸,但是在本發明則使用(B)成份作為摻雜劑。藉由組合(A)成份與(B)成份即可變成可展示導電性的高分子。(A)成份及(B)成份是可各自進行合成,然後混合使用,或使用市售品。經混合(A)成份及(B)成份的市售品,已知有:H.C.STARCK製的Clevios系列的P、F、S型等,AGFA製的Orgacon系列。 In order to exhibit conductivity, it is known to apply p-type doping to the (A) component. As the dopant, various reagents such as an organic acid such as iodine, bromine, trifluoroacetic acid, propionic acid, and sulfonic acid can be used, but in the present invention, the component (B) is used as a dopant. By combining the components (A) and (B), it becomes a polymer capable of exhibiting conductivity. The components (A) and (B) may be synthesized separately, mixed or used, or a commercially available product. Commercially available products of the component (A) and the component (B) are known as P, F, and S types of the Clevios series manufactured by H.C. STARCK, and the Orgacon series manufactured by AGFA.
(A)成份與(B)成份的混合比率,相對於(A)成份100質量份,(B)成份較佳為添加100~700質量份。另外,若(A)成份及/或(B)成份有兩種以上時,則指其等的合計量。若(B)成份為700質量份以下(含700質量份)時,則可確實地發揮導電性,若為100質量份以上(含100質量份)時,則可更確實地發揮導電性。 The mixing ratio of the component (A) to the component (B) is preferably 100 to 700 parts by mass based on 100 parts by mass of the component (A). In addition, when there are two or more types of (A) component and/or (B) component, it means the total amount of these. When the component (B) is 700 parts by mass or less (including 700 parts by mass), conductivity can be surely exhibited, and when it is 100 parts by mass or more (including 100 parts by mass), conductivity can be more reliably exhibited.
可使用於本發明的導電性塗料的(C)成份為水。較佳為使用精製水或蒸餾水等不含離子雜質者。由於使用水作為溶媒,本發明的導電性塗料則成為水系塗料,對於環境的影響少、且作業性也提高。其係將(A)成份及(B)成份分散於(C)成份的水中來使用,但是可自行調製,或 使用經將此等成份分散於水的狀態的市售品。從操作使用性(handleability)或防止有害性的觀點考慮,較佳為(A)成份與(B)成份的混合物是分散於(C)成份而成者(分散液),可列舉:H.C.STARCK製的Clevios P、PH等,但是並不受限於此等。 The component (C) which can be used in the conductive paint of the present invention is water. It is preferred to use an ion-free impurity such as purified water or distilled water. Since water is used as a solvent, the conductive paint of the present invention is a water-based paint, which has little influence on the environment and also has improved workability. It is used by dispersing the component (A) and the component (B) in the water of the component (C), but it can be self-modulated, or A commercial product in a state in which these components are dispersed in water is used. From the viewpoint of handling property or prevention of harmfulness, it is preferred that the mixture of the component (A) and the component (B) is dispersed in the component (C) (dispersion), and examples thereof include: HCSTARCK Clevios P, PH, etc., but not limited to this.
其混合比,假設(A)成份與(B)成份的混合物(固體成份)為100質量份,則在(C)成份中較佳為含有0.1~10質量%,更佳為0.1~5質量%的(A)成份與(B)成份的混合物。假設(A)成份與(B)成份的混合物為100質量份,若在(C)成份的水中含有0.1質量%以上的(A)成份與(B)成份的混合物時(含0.1質量%),則塗膜的展現導電性是確實,若含有10質量%以下時(含10質量%),則將成為適於作業的黏性的塗料。 The mixing ratio is assumed to be 100 parts by mass of the mixture of the component (A) and the component (B), and preferably 0.1 to 10% by mass, more preferably 0.1 to 5% by mass, based on the component (C). a mixture of (A) ingredients and (B) ingredients. It is assumed that the mixture of the component (A) and the component (B) is 100 parts by mass, and if the mixture of the component (A) and the component (B) is contained in the water of the component (C), 0.1% by mass or more, Then, the conductivity of the coating film is confirmed, and when it is contained in an amount of 10% by mass or less (including 10% by mass), it becomes a coating material suitable for work.
在本發明中,所謂的「塗料為水系」是意謂主要的溶媒是水,且如上所述,假設(A)成份與(B)成份的混合物為100質量份,則在(C)成份的水中含有0.1~10質量%的(A)成份與(B)成份的混合物。在本發明進一步包含後述(E)成份的有機溶劑作為添加劑的形態也為較佳,在此情況,若含有上述範圍的水時,則水也會作為溶媒而作用,可獲得對於環境的影響降低及作業性提高的功效。相對於此,(E)成份為添加劑,藉由添加此,即可獲得提高被膜的導通性(conductivity)的功效。 In the present invention, the phrase "the coating is water-based" means that the main solvent is water, and as described above, assuming that the mixture of the component (A) and the component (B) is 100 parts by mass, the component (C) is The water contains 0.1 to 10% by mass of a mixture of the component (A) and the component (B). Further, in the present invention, an organic solvent containing the component (E) described later is preferably used as an additive. In this case, when water in the above range is contained, water acts also as a solvent, and the environmental impact can be reduced. And the effect of improved workability. On the other hand, the component (E) is an additive, and by adding this, the effect of improving the conductivity of the film can be obtained.
可使用於本發明的導電性塗料的(D)成份為具有脂環式環氧基的矽烷偶合劑及具有(甲基)丙烯酸系基的矽烷系偶合劑中的至少一種者。 The component (D) which can be used in the conductive coating material of the present invention is at least one of a decane coupling agent having an alicyclic epoxy group and a decane coupling agent having a (meth)acrylic group.
具有脂環式環氧基的矽烷偶合劑,並不受限於此等,較佳為使用2-(3,4-環氧環己基)乙基三甲氧基矽烷。具有脂環式環氧基的矽烷偶合劑的市售品,可列舉:信越化學工業(股)公司(Shin-Etsu Chemical Co.,Ltd.)製的KBM-303;日本Unicar(股)公司(Unicar)製的A-186等。 The decane coupling agent having an alicyclic epoxy group is not limited thereto, and 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane is preferably used. A commercially available product of a decane coupling agent having an alicyclic epoxy group may, for example, be KBM-303 manufactured by Shin-Etsu Chemical Co., Ltd.; and Unicar Co., Ltd. ( Unicar) A-186 and so on.
具有(甲基)丙烯酸系基的矽烷系偶合劑,並不受限於此等,可列舉:3-丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷等。其中,為了本發明所期望的功效,更佳為3-甲基丙烯醯氧基丙基三甲氧基矽烷。具有(甲基)丙烯酸系基的矽烷系偶合劑的市售品,信越化學工業(股)公司製的KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103等已為眾所皆知,但是並不受限於此等。 The decane coupling agent having a (meth)acrylic group is not limited thereto, and examples thereof include 3-propenyloxypropyltrimethoxydecane and 3-methylpropenyloxypropylmethyl. Dimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropylmethyldiethoxydecane, 3-methylpropenyloxypropyl three Ethoxy decane and the like. Among them, 3-methylpropenyloxypropyltrimethoxydecane is more preferable for the desired effect of the present invention. A commercially available product of a methacrylic acid-based decane-based coupling agent, KBM-502, KBM-503, KBE-502, KBE-503, and KBM-5103 manufactured by Shin-Etsu Chemical Co., Ltd. It is well known but not limited to this.
此外,也可混合使用不同的兩種以上的(D)成份。在塗膜中,相對於(A)成份與(B)成份的混合物為100質量份,則較佳為含有(D)成份10~1000質量份,更佳為10~500質量份。另外,在(D)成份為兩種以上的情況,則指其等的合計量。若為10質量份以上時,則可更易 於形成塗膜,若為1000質量份以下時(含1000質量份),則可防止(D)成份殘留於塗膜。此外,在塗佈液(coating liquid)中,相對於(A)成份、(B)成份及(C)成份的合計100質量份,則(D)成份較佳為0.01~10質量份,更佳為0.1~5質量份。 Further, it is also possible to mix and use two or more different (D) components. In the coating film, the content of the mixture of the component (A) and the component (B) is preferably 100 to 1000 parts by mass, more preferably 10 to 500 parts by mass, based on 100 parts by mass of the mixture of the component (B). In addition, when the component (D) is two or more, it means the total amount of these. If it is 10 parts by mass or more, it is easier When the coating film is formed in an amount of 1000 parts by mass or less (including 1000 parts by mass), the component (D) can be prevented from remaining on the coating film. Further, in the coating liquid, the component (D) is preferably 0.01 to 10 parts by mass, more preferably 100 parts by mass based on the total of the components (A), (B) and (C). It is 0.1 to 5 parts by mass.
本發明的導電性塗料,較佳為進一步包含選自二醇衍生物(glycol derivative)、吡咯啶酮衍生物(pyrrolidone derivative)及亞碸衍生物(sulfoxide derivative)中的至少一種者的溶劑,作為(E)成份。亦即,本發明的第二實施形態是如第一實施形態所述的導電性塗料,其中,進一步包含選自二醇衍生物、吡咯啶酮衍生物及亞碸衍生物中的至少一種者的溶劑,作為(E)成份。此外,也可混合使用不同的兩種以上的(E)成份。明確的理由雖然並不清楚,但是已判明藉由添加(E)成份即可提高導電性塗料的塗膜的導通性。 The conductive coating material of the present invention preferably further comprises a solvent selected from at least one of a glycol derivative, a pyrrolidone derivative, and a sulfoxide derivative. (E) Ingredients. According to a second aspect of the invention, the conductive paint according to the first aspect of the invention, further comprising at least one selected from the group consisting of a diol derivative, a pyrrolidone derivative, and an anthracene derivative. Solvent, as component (E). Further, it is also possible to mix and use two or more different (E) components. Although the reason for the clearness is not clear, it has been found that the conductivity of the coating film of the conductive paint can be improved by adding the component (E).
二醇衍生物,可列舉:乙二醇、乙二醇一甲基醚、乙二醇一乙基醚、丙二醇、丙二醇一甲基醚、丙二醇一乙基醚、丙二醇一正丁基醚等。從可獲得性(availability)或成本(cost)的觀點,則更佳為乙二醇。 Examples of the diol derivative include ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, and propylene glycol mono-n-butyl ether. From the viewpoint of availability or cost, ethylene glycol is more preferred.
吡咯啶酮衍生物,可列舉:2-吡咯啶酮、N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N-丁基-2-吡咯啶酮、 N-乙烯基-2-吡咯啶酮、5-甲基-2-吡咯啶酮、N-苯基-2-吡咯啶酮、N-環己基-2-吡咯啶酮、N-羥基乙基-2-吡咯啶酮等。從可獲得性或成本的觀點,則更佳為N-甲基-2-吡咯啶酮。 The pyrrolidone derivative may, for example, be 2-pyrrolidone, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone or N-butyl-2-pyrrolidone. N-vinyl-2-pyrrolidone, 5-methyl-2-pyrrolidone, N-phenyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N-hydroxyethyl- 2-pyrrolidone and the like. More preferably, it is N-methyl-2-pyrrolidone from the viewpoint of availability or cost.
亞碸衍生物,可列舉:二甲基亞碸、四亞甲基亞碸、二辛基亞碸、二苯甲基亞碸等的二烷基亞碸;二苯基亞碸、二-對甲苯基亞碸、雙-(對氯苯基)亞碸等的二芳基亞碸。從可獲得性或成本的觀點,則更佳為二甲基亞碸。 Examples of the fluorene derivative include a dialkyl fluorene such as dimethyl hydrazine, tetramethylene fluorene, dioctyl hydrazide or diphenylmethyl fluorene; diphenyl fluorene and di-pair. a diaryl sulfonium such as tolyl hydrazine or bis-(p-chlorophenyl) anthracene. From the standpoint of availability or cost, it is more preferred to be dimethyl sulfoxide.
本發明的第三實施形態是如第二實施形態所述的導電性塗料,其中,前述(E)成份為選自乙二醇(ethylene glycol)、N-甲基-2-吡咯啶酮(N-methyl-2-pyrrolidone)及二甲基亞碸(dimethyl sulfoxide)中的至少一種者。 According to a third aspect of the invention, the conductive coating material according to the second aspect, wherein the component (E) is selected from the group consisting of ethylene glycol and N-methyl-2-pyrrolidone (N) -methyl-2-pyrrolidone) and at least one of dimethyl sulfoxide.
在塗佈液中,相對於(A)成份與(B)成份的混合物為100質量份,則(E)成份較佳為含有10~1000質量份,更佳為200~700質量份。若(E)成份有兩種以上的情況,則指其等的合計數量。若為10質量份以上時,則可提高導通性,若為1000質量份以下時(含1000質量份),則(E)成份為揮發性,由於塗膜的乾燥快,因此為較佳。此外,在塗佈液中,相對於(A)成份、(B)成份及(C)成份的合計100質量份,則(E)成份較佳為0.1~20質量份,更佳為1~10質量份。 In the coating liquid, the component (E) is preferably contained in an amount of 10 to 1000 parts by mass, more preferably 200 to 700 parts by mass, per 100 parts by mass of the mixture of the component (A) and the component (B). If there are two or more cases of (E) components, they refer to the total amount of the components. When the amount is 10 parts by mass or more, the conductivity can be improved. When the amount is 1000 parts by mass or less (including 1000 parts by mass), the component (E) is volatile, and the coating film is preferably dried. In addition, in the coating liquid, the component (E) is preferably 0.1 to 20 parts by mass, more preferably 1 to 10, based on 100 parts by mass of the total of the components (A), (B) and (C). Parts by mass.
在本發明的導電性塗料,也可在不致於損及本 發明的功效範圍內,摻合適量的顏料、染料等的著色劑,金屬粉、碳酸鈣、滑石、二氧化矽(silica)、氧化鋁、氫氧化鋁等的無機填充劑,難燃劑、有機填充劑、塑化劑、抗氧化劑、消泡劑、流平劑(leveling agent)、流變性控制劑(rheology control agent)等的添加劑。藉由添加此等,則可獲得導電性、柔軟性、黏著強度、作業性等優異的塗膜。 In the conductive coating of the present invention, it is also possible not to damage the present In the range of efficacy of the invention, a suitable amount of pigment, dye, etc. coloring agent, metal powder, calcium carbonate, talc, silica, alumina, aluminum hydroxide, etc., inorganic filler, flame retardant, organic Additives such as fillers, plasticizers, antioxidants, antifoaming agents, leveling agents, rheology control agents, and the like. By adding these or the like, a coating film excellent in conductivity, flexibility, adhesion strength, workability, and the like can be obtained.
上述的導電性塗料,可在各種材質的塗著體塗佈,形成均勻的塗膜。亦即,本發明的第四實施形態是一種具備塗膜的塗著體,其係在塗著體塗佈(coating)如第一至第三實施形態中任一者所述的導電性塗料而成。 The conductive paint described above can be applied to a coating material of various materials to form a uniform coating film. In other words, the fourth embodiment of the present invention is a coated body having a coating film which is coated with a conductive coating material according to any one of the first to third embodiments. to make.
塗著體的材質,並無特殊的限制,可使用:(甲基)丙烯酸酯樹脂、玻璃、聚苯硫(polyphenylene sulfide)、聚對苯二甲酸丁二醇酯、聚乙烯、尼龍(nylon)、聚縮醛(polyacetal)、液晶高分子、硬質氯乙烯(hard vinyl chloride)、聚碳酸酯(polycarbonate)、聚對苯二甲酸乙二醇酯(polyethylene terephthalate)、環烯烴樹脂(cycloolefin resin)、聚苯乙烯樹脂、酚樹脂(phenol resin)、丙烯腈-丁二烯-苯乙烯樹脂(acrylonitrile-butadiene-styrene resin)等。 The material to be coated is not particularly limited. It can be used: (meth) acrylate resin, glass, polyphenylene sulfide, polybutylene terephthalate, polyethylene, nylon (nylon) , polyacetal, liquid crystal polymer, hard vinyl chloride, polycarbonate, polyethylene terephthalate, cycloolefin resin, Polystyrene resin, phenol resin, acrylonitrile-butadiene-styrene resin, and the like.
本發明的第五實施形態是如第四實施形態所述的具備塗膜的塗著體,其中,前述塗著體是(甲基)丙烯酸酯樹脂、玻璃、聚苯硫、聚對苯二甲酸丁二醇酯、聚乙烯、尼龍、聚縮醛、液晶高分子、硬質氯乙烯、聚碳酸酯、聚對 苯二甲酸乙二醇酯、環烯烴樹脂、聚苯乙烯樹脂或酚樹脂。在此等的塗著體的情況,藉由使用本發明的導電性塗料即可形成均勻的塗膜,因此為較佳。特別是對於泛用的丙烯酸酯樹脂(acrylic resin)或玻璃等,可形成良好的塗膜。 According to a fifth aspect of the present invention, there is provided a coating material comprising a coating film, wherein the coating material is (meth) acrylate resin, glass, polyphenylene sulfide, poly (terephthalic acid). Butylene glycol ester, polyethylene, nylon, polyacetal, liquid crystal polymer, hard vinyl chloride, polycarbonate, poly pair Ethylene phthalate, a cyclic olefin resin, a polystyrene resin or a phenol resin. In the case of such a coating, it is preferred to form a uniform coating film by using the conductive coating of the present invention. In particular, a general coating film can be formed for a general-purpose acrylic resin or glass.
塗著體的形狀,並不限定於薄膜狀、薄片狀、板狀、或平板狀,也可對於球狀、圓筒狀、粒子狀等曲面形狀的塗著體等的各種塗著體形成塗膜。 The shape of the coating body is not limited to a film shape, a sheet shape, a plate shape, or a flat shape, and may be applied to various coating bodies such as a spherical shape, a cylindrical shape, or a particle shape such as a spherical shape. membrane.
為了在塗著體形成導電性塗料的被膜,並無特殊的限制,可使用棒式塗佈法(bar coat method)、噴霧塗佈法(spray coat method)、幕簾塗佈法(curtain coat method)、旋轉塗佈法(spin coat method)、照相凹版塗佈法(gravure coat method)、噴墨法(inkjet method)、浸漬法(dip method)等的方法。塗佈厚度,較佳為調整成使得乾燥後的膜厚為1~600nm,更佳為10~300nm。其次,關於塗膜形成,可藉由在熱風乾燥爐等在40~150℃藉由加熱進行乾燥來形成塗膜。若在150℃以下時(含150℃),即使進行加熱也不致於造成太高溫,因此導電性高分子的導通性不會降低而可維持。此外,也可防止(C)成份的突沸(bumping)。以如上所述方式,即可獲得具備本發明的導電性塗料的塗膜的塗著體。 In order to form a film of a conductive paint on a coating body, there is no particular limitation, and a bar coat method, a spray coat method, or a curtain coat method may be used. A method such as a spin coat method, a gravure coat method, an inkjet method, a dip method, or the like. The coating thickness is preferably adjusted so that the film thickness after drying is from 1 to 600 nm, more preferably from 10 to 300 nm. Next, the coating film formation can be formed by drying at 40 to 150 ° C in a hot air drying oven or the like to form a coating film. When it is 150 ° C or less (including 150 ° C), even if it is heated, it does not cause too high a temperature, and the conductivity of the conductive polymer can be maintained without being lowered. In addition, the bumping of the component (C) can also be prevented. As described above, an applicator having a coating film of the conductive coating material of the present invention can be obtained.
本發明的第六實施形態是一種導電性粒子,其係將如第一至第三實施形態中任一者所述的導電性塗料塗佈 於粒子而成。如上所述,本發明的導電性塗料是可塗佈於各種塗著體,形成均勻的塗膜,特別是適合於將粒子形狀的塗著體加以被覆,以獲得導電性粒子。本發明的導電性粒子是相當於先前技術的電鍍粉(plating powder)者,但是由於未使用金屬,可不使用多階段的步驟即可製造廉價的導電性粒子。 A sixth embodiment of the present invention is the conductive particle coated with the conductive coating material according to any one of the first to third embodiments. Made of particles. As described above, the conductive paint of the present invention can be applied to various coating materials to form a uniform coating film, and is particularly suitable for coating a particle-shaped coating body to obtain conductive particles. The conductive particles of the present invention are those corresponding to the prior art plating powder. However, since no metal is used, inexpensive conductive particles can be produced without using a multistage step.
構成粒子的塗著體,並無特殊的限制,可使用將上述塗著體成型為粒子狀者。其中,特別是由於粒子是富於變化及藉由使用本發明的導電性塗料即可形成更均勻的塗膜,較佳為(甲基)丙烯酸酯樹脂粒子。本發明的第七實施形態是如第六實施形態所述的導電性粒子,其中,前述粒子是由(甲基)丙烯酸酯樹脂所構成。 The coating body constituting the particles is not particularly limited, and those obtained by molding the above-mentioned coating body into particles may be used. Among them, in particular, since the particles are rich in change and a more uniform coating film can be formed by using the conductive coating of the present invention, (meth) acrylate resin particles are preferable. According to a seventh aspect of the invention, the conductive particles according to the sixth aspect, wherein the particles are composed of a (meth) acrylate resin.
若將本發明的導電性粒子添加於硬化性樹脂時,則可製造導電性黏著劑或異方向導電性黏著劑。根據導電性粒子的添加量,即可分別製造前述的兩種黏著劑。亦即,在導電性黏著劑的情況,其中導電性粒子的添加量為70~99質量%,在異方向導電性黏著劑,則添加量為1~10質量%。其硬化方法也不同,在導電性黏著劑的情況,則在塗佈後加以硬化即可展現導電性。在另一方面,在異方向導電性黏著劑的情況,則需要在經以兩種電極夾住黏著劑的狀態加壓的狀態下進行硬化,藉此,兩種的電極間即具有導電性。亦即,本發明的第九實施形態是一種導電性黏著劑,其中,包含如第六或第七實施形態所述的導電性粒子、或藉由如第八實施形態所述的製造方法所製造的導電性粒子。此 外,本發明的第十實施形態是一種異方向導電性黏著劑,其中,包含使用如第六或第七實施形態所述的導電性粒子、或藉由如第八實施形態所述的製造方法所製造的導電性粒子。 When the conductive particles of the present invention are added to a curable resin, a conductive adhesive or an anisotropic conductive adhesive can be produced. The above two types of adhesives can be separately produced depending on the amount of the conductive particles added. That is, in the case of the conductive adhesive, the amount of the conductive particles added is 70 to 99% by mass, and the amount of the conductive adhesive in the opposite direction is 1 to 10% by mass. The hardening method is also different. In the case of a conductive adhesive, it is cured after application to exhibit electrical conductivity. On the other hand, in the case of the conductive additive in the opposite direction, it is necessary to perform hardening in a state where the adhesive is sandwiched between the two electrodes, whereby the electrodes are electrically conductive. In other words, the ninth embodiment of the present invention is the conductive adhesive comprising the conductive particles according to the sixth or seventh embodiment or the production method according to the eighth embodiment. Conductive particles. this Further, a tenth embodiment of the present invention is an anisotropic conductive adhesive comprising the conductive particles according to the sixth or seventh embodiment or the production method according to the eighth embodiment. The conductive particles produced.
此外,硬化性樹脂的硬化形態是可使用熱硬化、光硬化、厭氧硬化(anaerobic curing)、濕氣硬化(moisture curing)等各種的硬化形態者。關於熱硬化,可使用於硬化性環氧樹脂、硬化性胺基甲酸酯樹脂(urethane resin)、加成型(addition type)聚矽氧樹脂(silicone resin)等,但是並不受限於此等。關於光硬化,可列舉:硬化性丙烯酸酯樹脂、硬化性甲基丙烯酸酯樹脂、硬化性乙烯基醚樹脂(vinyl ether resin),但是並不受限於此等。所謂的「厭氧硬化」是意謂在塗著體為金屬的情況,由於與塗著體接觸,樹脂即硬化的形態。甲基丙烯酸酯化合物與糖精(saccharin)的組成物是具有代表性,但是並不受限於此等。關於濕氣硬化,可列舉:縮合型聚矽氧樹脂,但是並不受限於此等。 Further, in the hardened form of the curable resin, various types of hardening such as thermosetting, photocuring, anaerobic curing, and moisture curing can be used. The thermosetting can be used for, but not limited to, a curable epoxy resin, a curable urethane resin, an addition type silicone resin, and the like. . Examples of the photocuring include a curable acrylate resin, a curable methacrylate resin, and a curable vinyl ether resin, but are not limited thereto. The term "anaerobic hardening" means a form in which the resin is cured by contact with the coating body in the case where the coating body is a metal. The composition of the methacrylate compound and saccharin is representative, but is not limited thereto. The moisture hardening is exemplified by a condensation type polyphthalocene resin, but is not limited thereto.
先前在欲對光硬化性樹脂添加金屬粒子以製造異方向導電性黏著劑的情況,由於金屬粒子的影響,光硬化性樹脂則被著色同時變成不透明者。但是,在對光硬化性樹脂添加本發明的導電性粒子的情況,卻可製造無著色且透明性良好的異方向導電性黏著劑。在另一方面,在欲對厭氧硬化性樹脂(anaerobic curable resin)添加金屬粒子以製造異方向導電性黏著劑的情況,則由於金屬粒子導致樹脂進行反應而凝膠化(gelation)。但是,由於本發明的導電性粒子非為金屬,即使添加於厭氧硬化性樹脂也不致於凝膠化,可製造具 有厭氧硬化性的異方向導電性黏著劑。 In the case where metal particles are to be added to the photocurable resin to produce an anisotropic conductive adhesive, the photocurable resin is colored and becomes opaque due to the influence of the metal particles. However, when the conductive particles of the present invention are added to the photocurable resin, an anisotropic conductive adhesive having no coloration and good transparency can be produced. On the other hand, when metal particles are to be added to an anaerobic curable resin to produce an anisotropic conductive adhesive, the metal particles cause gelation of the resin and gelation. However, since the conductive particles of the present invention are not metals, they are not gelled even when added to an anaerobic curable resin, and can be produced. An anaerobic hardening heterogeneous conductive adhesive.
對於本發明的導電性黏著劑或異方向導電性黏著劑,在不致於損及本發明的功效的範圍,可摻合適量的顏料、染料等的著色劑,金屬粉、碳酸鈣、滑石、二氧化矽、氧化鋁、氫氧化鋁等的無機填充劑,難燃劑、有機填充劑、塑化劑、抗氧化劑、消泡劑、流平劑、流變性控制劑等的添加劑。藉由添加此等,即可獲得導電性、柔軟性、黏著強度、作業性等優異的組成物。 The conductive adhesive or the isotropic conductive adhesive of the present invention may be blended with a suitable amount of a coloring agent such as a pigment or a dye, metal powder, calcium carbonate, talc, or the like insofar as the effect of the present invention is not impaired. An inorganic filler such as cerium oxide, aluminum oxide or aluminum hydroxide; an additive such as a flame retardant, an organic filler, a plasticizer, an antioxidant, an antifoaming agent, a leveling agent, and a rheology control agent. By adding these, it is possible to obtain a composition excellent in conductivity, flexibility, adhesion strength, workability, and the like.
前述的導電性黏著劑及異方向導電性黏著劑是可作為電氣電子領域中的電連接(electrical connection)材料使用。 The above-mentioned conductive adhesive and the opposite-direction conductive adhesive can be used as electrical connection materials in the field of electrical electronics.
本發明的第八實施形態是一種如第六或第七實施形態所述的製造方法,其中,包括使用轉動流動層造粒塗佈裝置在前述粒子塗佈前述導電性塗料的步驟。 An eighth aspect of the invention is the manufacturing method according to the sixth or seventh aspect, further comprising the step of applying the conductive paint to the particles using a turbulent flow layer granulation coating device.
在製造粒子狀的塗著體的情況,將導電性塗料附著於塗著體的粒子的表面並加以加熱乾燥,即可形成導電性粒子。用於形成導電性粒子的裝置,適合使用:轉動流動塗佈(rotating fluidized coating)裝置(例如,轉動流動塗佈裝置-MP-01(Powrex公司(Powrex Corporation)製)等)、離心流動型塗佈造粒裝置(例如,GRANUREX(Freund產業(股)公司(Freund Corporation)製)等)、複合型造粒塗佈裝置(例如,SPIR-A-FLOW(Freund產業(股)公司製)等)、 流動層造粒乾燥裝置(fluidized bed granulator)(例如,GPCG/WSG-CT系列(Powrex公司製)等)、FLO-COATER(Freund產業(股)公司製)、微粒子塗佈‧造粒裝置-SFP系列(Powrex公司製)、微粒子塗佈裝置GPCG-SCP系列(Powrex公司製)、攪拌混合造粒裝置(例如,Vertical Granulator(Powrex公司製)等)等。其中,特佳為轉動流動塗佈裝置。 In the case of producing a particulate coating body, a conductive coating material is adhered to the surface of the coated particles and heated and dried to form conductive particles. A device for forming conductive particles is preferably used: a rotary fluidized coating device (for example, a rotary flow coating device - MP-01 (manufactured by Powrex Corporation), etc.), a centrifugal flow coating Cloth granulating device (for example, GRANUREX (Freund Corporation) (Freund Corporation)), a composite granulation coating device (for example, SPIR-A-FLOW (Freund Industries Co., Ltd.), etc.) , Fluidized bed granulator (for example, GPCG/WSG-CT series (manufactured by Powrex)), FLO-COATER (manufactured by Freund Industries Co., Ltd.), microparticle coating, granulation device-SFP A series (manufactured by Powrex Co., Ltd.), a microparticle coating device GPCG-SCP series (manufactured by Powrex Co., Ltd.), a stirring and mixing granulation device (for example, a Vertical Granulator (manufactured by Powrex Co., Ltd.), etc.). Among them, a rotary flow coating device is particularly preferred.
關於導電性粒子的製造,視對於粒子表面的導電性塗料的附著方法而定,有時候會產生二次凝集體(secondary aggregate),一旦產生二次凝集體,則有導致本來的一次粒子所具有的粒度分佈發生變化的顧慮。此外,也有導電性塗料在粒子表面偏移(bias),以致無法形成均勻塗膜的情形。因此,得知為了獲得經形成均勻的塗膜的一次粒子,則大幅度地依存於處理裝置的規格或原液的滴下或噴霧等的施加方法。因此,為獲得本發明的導電性粒子的規格,更佳為使用轉動流動塗佈裝置。轉動流動塗佈裝置是一種為進行造粒及塗佈微粒子的裝置,其係具備:具有藉由氣流的粉粒體流動‧高效率乾燥作用的流動層造粒裝置,與具有藉由機械性作用的粉粒體流動‧轉動‧壓密作用的攪拌造粒裝置的特徵的裝置。並且,原液的進料方法最佳為噴霧法。 Regarding the production of the conductive particles, depending on the method of adhering the conductive coating on the surface of the particles, secondary aggregates sometimes occur, and once the secondary aggregates are generated, the original primary particles are caused. The concern about the change in particle size distribution. In addition, there is also a case where the conductive coating is biased on the surface of the particles so that a uniform coating film cannot be formed. Therefore, it has been found that in order to obtain primary particles having a uniform coating film formed, it is greatly dependent on the specification of the processing apparatus or the application method of dripping or spraying of the stock solution. Therefore, in order to obtain the specifications of the conductive particles of the present invention, it is more preferable to use a rotary flow coating device. The rotary flow coating device is a device for granulating and coating fine particles, and has a flow layer granulation device having a flow of powder and granules by a gas flow and a high efficiency drying effect, and has a mechanical action The device of the characteristics of the powder granule flow ‧ rotation ‧ compaction stirring granulation device Further, the feeding method of the stock solution is preferably a spray method.
其次,列舉實施例更詳細地說明本發明,但是本發明並不受限於此等實施例者。(在下文中,則將「導電 性塗料」簡單地稱為「塗料」。) Next, the present invention will be described in more detail by way of examples, but the invention is not limited by the examples. (In the following, it will be "conductive" "Skin paint" is simply called "paint". )
為調製塗料準備下述成份:含有(A)成份:聚伸乙基二氧基噻吩、(B)成份:聚苯乙烯磺酸、及(C)成份:水的混合物 Prepare the following ingredients for the preparation of the coating: (A) component: polyethylenedioxythiophene, (B) component: polystyrenesulfonic acid, and (C) component: water mixture
˙固體成份1質量%的聚伸乙基二氧基噻吩與聚苯乙烯磺酸的水系乳化液((A)成份及(B)成份:(C)成份的質量比為1:99) 水1% by mass solid content of aqueous dispersion of ethyldioxythiophene and polystyrenesulfonic acid ((A) component and (B) component: (C) component mass ratio is 1:99)
含有其他的導電性高分子及(C)成份:水的混合物 Contains other conductive polymers and (C) components: a mixture of water
˙固體成份5質量%的聚苯胺(polyaniline)水溶液(聚苯胺:(C)成份的質量比為5:95) 5A solid content of 5% by mass of polyaniline aqueous solution (polyaniline: (C) component mass ratio of 5:95)
(D)成份:具有脂環式環氧基的矽烷偶合劑及/或具有(甲基)丙烯酸系基的矽烷系偶合劑 (D) Component: a decane coupling agent having an alicyclic epoxy group and/or a decane coupling agent having a (meth)acrylic group
˙2-(3,4-環氧環己基)乙基三甲氧基矽烷(KBM-303、信越化學工業(股)公司製) 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane (KBM-303, manufactured by Shin-Etsu Chemical Co., Ltd.)
˙3-甲基丙烯醯氧基丙基三甲氧基矽烷(KBM-503、信越化學工業(股)公司製) ̇3-Methyl propylene methoxy propyl trimethoxy decane (KBM-503, manufactured by Shin-Etsu Chemical Co., Ltd.)
(D’)成份:除了(D)成份以外的矽烷系偶合劑 (D') Ingredients: decane coupling agents other than (D)
˙3-環氧丙氧基丙基三甲氧基矽烷(KBM-403、信越化學工業(股)公司) ̇3-glycidoxypropyltrimethoxydecane (KBM-403, Shin-Etsu Chemical Co., Ltd.)
˙N-2-(胺基乙基)-3-胺基丙基三乙氧基矽烷(KBM-603、信越化學工業(股)公司製) ̇N-2-(Aminoethyl)-3-aminopropyltriethoxydecane (KBM-603, manufactured by Shin-Etsu Chemical Co., Ltd.)
˙乙烯基三甲氧基矽烷(KBM-1003、信越化學工業(股)公 司製) ̇Vinyl trimethoxy decane (KBM-1003, Shin-Etsu Chemical Industry Co., Ltd.) System
(E)成份:選自二醇衍生物、吡咯啶酮衍生物及亞碸衍生物中至少一種者的溶劑 (E) component: a solvent selected from at least one of a diol derivative, a pyrrolidone derivative, and a hydrazine derivative
˙乙二醇(試劑) Ethylene glycol (reagent)
˙N-甲基-2-吡咯啶酮(試劑) ̇N-methyl-2-pyrrolidone (reagent)
˙二甲基亞碸(試劑) Dimethyl hydrazine (reagent)
(E’)成份:除了(E)成份以外的溶劑 (E') Ingredients: solvents other than (E)
˙乙醇(試劑) ̇Ethanol (reagent)
在實施例1~6,稱量(A)成份~(E)成份並加以攪拌。在實施例7,則稱量(A)成份~(D)成份及(E’)成份並加以攪拌。在比較例1~4的情況,則僅使用(A)成份~(C)成份,或使用(A)成份~(C)成份與(D’)成份。比較例5是使用其他的導電性高分子及(C)成份。詳細的調製量是根據表1-1及表1-2,數值是全部以質量份表示。 In Examples 1 to 6, the (A) component to the (E) component was weighed and stirred. In Example 7, the components (A) and (D) and (E') were weighed and stirred. In the case of Comparative Examples 1 to 4, only the component (A) to the component (C) or the component (A) to the component (C) and the component (D') were used. In Comparative Example 5, another conductive polymer and (C) component were used. The detailed modulation amount is based on Table 1-1 and Table 1-2, and the numerical values are all expressed in parts by mass.
對於實施例1~7、比較例1~5進行如下述的塗膜性(coating performance)(丙烯酸酯)確認(confirmation)、塗膜性(玻璃)確認、及表面電阻值測定(surface resistivity measurement)。評估結果匯集於下表2-1及2-2。 In Examples 1 to 7 and Comparative Examples 1 to 5, coating performance (acrylic acid) confirmation, coating property (glass) confirmation, and surface resistivity measurement were performed as follows. . The results of the assessment are summarized in Tables 2-1 and 2-2 below.
藉由使用塗佈棒(bar coater)將塗料塗佈於基板上,在熱風乾燥爐在100℃大氣中放置5分鐘,使得水份揮發而獲得100nm的塗膜。基板是對於丙烯酸酯樹脂板與玻璃板,分別確認「塗膜性(丙烯酸酯(acrylic))」與「塗膜性(玻璃)」。判斷基準是以下列三等級(grade)以目視進行確認:○:塗膜是均勻的厚度;△:雖然有塗過,但是組成物是局部性地偏斜;X:完全不相容以致無法塗佈。 The coating was applied onto the substrate by using a bar coater, and placed in a hot air drying oven at 100 ° C for 5 minutes in the atmosphere to volatilize water to obtain a coating film of 100 nm. In the case of the acrylate resin plate and the glass plate, "coating property (acrylic)" and "coating property (glass)" were confirmed. The judgment criteria were visually confirmed by the following three grades: ○: the coating film was uniform in thickness; Δ: although coated, the composition was locally deflected; X: completely incompatible so that it could not be coated cloth.
對於玻璃板,以與上述的塗膜性確認相同的方法製造塗膜,在電極寬度1mm、電極間的距離為5mm的測試儀(二端子法)測定「表面電阻值(surface resistivity)(單位:Ω)」。在表2-2中,M是意謂106。 The glass plate was produced in the same manner as the coating film described above, and the surface resistivity (unit: Ω)". In Table 2-2, M means 10 6 .
視先前技術而定,在導電性塗料的對於塗著體的相容性不佳的情況,即使在塗佈後的狀態下,組成物也有時候會偏斜。並且,在暴露於100℃大氣時,有時候塗料也會暫時低黏度化而集聚的情形。但是,由表2的結果即可確認:經添加(D)成份的實施例1~7的塗料,對於丙烯酸酯樹脂及玻璃兩者已形成有均勻的塗膜。此外,在經添加(E)成份的實施例2、4~6,若與未添加(E)成份的實施例1、3、7相比較,則可確認表面電阻值的降低,因此得知 可獲得導電性更優異的導電性塗料。與此相對,在不含(D)成份的比較例1、經取代(D)成份而含有(D’)成份的比較例2~4,則無法對於丙烯酸酯樹脂形成塗膜。並且,在不含(A)成份~(C)成份的比較例5,則變成無法對於丙烯酸酯樹脂及玻璃的兩者形成塗膜的結果。 Depending on the prior art, in the case where the compatibility of the conductive coating with respect to the coating body is poor, the composition sometimes deflects even in the state after coating. Moreover, when exposed to the atmosphere of 100 ° C, sometimes the coating is temporarily low-viscosity and aggregated. However, from the results of Table 2, it was confirmed that the coating materials of Examples 1 to 7 in which the component (D) was added had a uniform coating film formed on both the acrylate resin and the glass. Further, in Examples 2 and 4 to 6 to which the component (E) was added, the comparison of Examples 1, 3, and 7 in which the component (E) was not added confirmed the decrease in the surface resistance value, and thus was known. A conductive coating material having more excellent conductivity can be obtained. On the other hand, in Comparative Examples 2 to 4 containing no (D) component and (D' containing a substituted (D) component, a coating film could not be formed on the acrylate resin. Further, in Comparative Example 5 containing no component (A) to component (C), a coating film could not be formed on both the acrylate resin and the glass.
其次,關於在實施例2所獲得導電性塗料,則將除了玻璃與丙烯酸酯以外的材質作為塗著體來進行塗膜性確認。試驗方法及判斷基準是以與上述的塗膜性確認相同的方法進行。其結果匯集於下表3。由表3即得知,雖然在部份材質有「X」符號,但是除了丙烯酸酯或玻璃以外,對於各種材質也可形成良好的塗膜。 Next, regarding the conductive coating material obtained in Example 2, the coating property was confirmed by using a material other than glass and acrylate as a coating material. The test method and the criterion for judgment were carried out in the same manner as the above-mentioned confirmation of the coating property. The results are summarized in Table 3 below. As is apparent from Table 3, although some materials have the "X" symbol, a good coating film can be formed for various materials in addition to acrylate or glass.
在平均粒徑15μm的聚甲基丙烯酸甲酯粒子(SSX-115、積水化成品工業(股)公司(Sekisui Plastics Co.,Ltd.)製)的表面被覆在實施例2所獲得導電性塗料,以製造導電性粒子。為被覆粒子,則使用下述的裝置1~3進行將塗料附著於粒子表面同時加以乾燥的處理。(在下文中,則將經進行使用裝置的處理的粒子,稱為「經處理過的粒子」。)各裝置的規格匯集為如下表4。此外,如後所述,實施經處理過的粒子的導通性測定。 The surface of the polymethyl methacrylate particle (SSX-115, manufactured by Sekisui Plastics Co., Ltd.) having an average particle diameter of 15 μm was coated on the surface of the conductive coating obtained in Example 2, To produce conductive particles. In the case of the coated particles, the coatings were adhered to the surface of the particles while being dried using the following apparatuses 1 to 3. (Hereinafter, the particles subjected to the treatment using the device are referred to as "treated particles".) The specifications of the respective devices are summarized in Table 4 below. Further, the conductivity measurement of the treated particles was carried out as described later.
˙裝置1(轉動流動塗佈裝置):其為兼具流動層造粒裝置(利用氣流的粉粒體流動、高效率乾燥作用)與攪拌造粒裝置(利用機械作用的粉粒體流動、轉動、壓密作用)的特徵的粒子或微粒子塗佈裝置。 ̇ device 1 (rotary flow coating device): it is a fluidized layer granulation device (flow of powder and granules by airflow, high-efficiency drying) and agitating granulation device (flow and rotation of powder and granules by mechanical action) A particle or microparticle coating device characterized by a compacting action.
˙裝置2(UV型振動攪拌機):其係批式縱向型乾燥機,其中,振動機構是將兩台振動馬達安裝於本體側面,以產生斜向上方的半橢圓(oval)狀振動。本體內部的被乾燥物是一邊朝圓周方向盤旋,一邊朝半徑方向作上下流動。 Tantalum device 2 (UV type vibrating mixer): It is a batch type longitudinal type dryer in which a vibrating mechanism mounts two vibrating motors on the side of the body to generate a semi-elliptical vibration obliquely upward. The object to be dried inside the body is spiraled in the circumferential direction and flows up and down in the radial direction.
˙裝置3(高速真空乾燥機):將罐體內部成為減壓狀態,並由罐體底面及側面進行夾套式加熱(jacket heating)。藉由被乾燥物的攪拌、轉動,則可進行均勻加熱、短時間的乾燥。 The crucible device 3 (high-speed vacuum dryer): The inside of the can body is decompressed, and jacket heating is performed from the bottom surface and the side surface of the can body. By stirring and rotating the object to be dried, uniform heating and drying in a short time can be performed.
在根據表4所製造的粒子是使用島津製作所(股)公司(Shimadzu Corporation)製的微小壓縮試驗機進行導通性的測定。將一粒子一邊以3.8mN/sec的荷重速度進行壓縮,一邊將粒徑15μm的粒子壓縮成70%(10μm)時的測定值作為電阻值(resistance value)。將實施例8的結果展示於第1圖。X軸是位移(displacement)(單位:μm),探針(probe)接觸到粒子的位移為0μm。Y軸是其時的電阻值(單位:×106Ω)。實施例8是展現0.06×106Ω的導通性,但是比較例5與6卻為絕緣而無法測定電阻值。 The particles produced in accordance with Table 4 were measured for conductivity using a micro compression tester manufactured by Shimadzu Corporation. The measurement value when the particles having a particle diameter of 15 μm were compressed to 70% (10 μm) while being compressed at a load rate of 3.8 mN/sec was used as a resistance value. The results of Example 8 are shown in Figure 1. The X axis is the displacement (unit: μm), and the displacement of the probe to the particle is 0 μm. The Y-axis is the resistance value at that time (unit: × 10 6 Ω). In Example 8, the electrical conductivity of 0.06 × 10 6 Ω was exhibited, but Comparative Examples 5 and 6 were insulated and the resistance value could not be measured.
由於僅實施例8展現導通性,可知會由於形成塗膜的裝置而對塗膜的狀態造成很大的影響。特別是關於組成物的進料方法,則可認為:在滴下的情況,則在粒子表面 形成並不均勻而偏斜的塗膜,可認為噴霧會形成均勻的塗膜。在本發明的情況,則可認為轉動/流動的方法是攪拌比振動更為合適。 Since only Example 8 exhibited conductivity, it was found that the state of the coating film was greatly affected by the device for forming the coating film. In particular, regarding the feeding method of the composition, it can be considered that, in the case of dropping, on the surface of the particle A coating film which is uneven and deflected is formed, and it is considered that the spray forms a uniform coating film. In the case of the present invention, the method of rotation/flow is considered to be more suitable for agitation than vibration.
為使用在實施例8所獲得導電性粒子來調製異方向導電性黏著劑,準備下述成份。將下述成份全部加以稱量,並攪拌30分鐘。詳細的調製量是根據表5,數值是全部以質量份標記。 In order to prepare the anisotropic conductive adhesive by using the conductive particles obtained in Example 8, the following components were prepared. All of the following ingredients were weighed and stirred for 30 minutes. The detailed modulation amount is based on Table 5, and the numerical values are all marked in parts by mass.
˙聚乙二醇#400二丙烯酸酯(A-400、新中村化學工業(股)公司(Shin-Nakamura Chemical Co.,Ltd.)製) ̇Polyethylene glycol #400 diacrylate (A-400, manufactured by Shin-Nakamura Chemical Co., Ltd.)
˙1-羥基環己基苯基酮(IRGACURE 184、BASF製) ̇1-Hydroxycyclohexyl phenyl ketone (IRGACURE 184, manufactured by BASF)
˙實施例8的導電性粒子 导电Electroconductive particles of Example 8
測定上述實施例9的導通性。準備兩片經在單 面施加ITO(氧化銦錫)表面處理的10mm×25mm ITO玻璃板。在其中一片的導通面側,將厚度12μm長條形詩箋狀PET薄膜配置於ITO玻璃板的兩端作為間隔物(spacers)。將實施例9的異方向導電性黏著劑在PET薄膜間塗佈0.5毫克。在該塗佈膜上錯開貼合另一片ITO玻璃的導通面,使得貼合面成為5mm×5mm。以鋏具(clip)固定經貼合的ITO玻璃後,以積算光量3000mJ/cm2進行光照射,使得黏著劑硬化。測定經如上所述所製造的試驗片的ITO玻璃間的電阻值,測定ITO玻璃與導電粒子的總電阻值結果,則為300Ω。 The conductivity of the above Example 9 was measured. Two sheets of 10 mm x 25 mm ITO glass sheets surface-treated with ITO (indium tin oxide) were prepared. On the side of the conduction surface of one of the sheets, a strip-shaped PET film having a thickness of 12 μm was placed on both ends of the ITO glass plate as spacers. The heterogeneous conductive adhesive of Example 9 was coated with 0.5 mg between PET films. The conductive film of the other ITO glass was bonded to the coating film so that the bonding surface became 5 mm × 5 mm. After the bonded ITO glass was fixed by a clip, light irradiation was performed at an integrated light amount of 3000 mJ/cm 2 to harden the adhesive. The resistance value between the ITO glasses of the test piece produced as described above was measured, and the total resistance value of the ITO glass and the conductive particles was measured and found to be 300 Ω.
本案發明是可對於各種材質的塗著體形成有機導電層的導電性塗料。在導電性粒子的製造,藉由使用特定方式的裝置即可有效率地進行製造。此外,該導電性粒子是相當於電鍍粉者,但是由於不使用金屬,不使用多階段的步驟即可製造廉價的導電性粒子。此外,在使用該導電性粒子的異方向導電性黏著劑,即可形成以目視為透明且有透光性的硬化物。 The invention of the present invention is a conductive paint which can form an organic conductive layer for a coating material of various materials. In the production of conductive particles, it is possible to efficiently manufacture by using a device of a specific type. Further, the conductive particles correspond to the electroplating powder, but since no metal is used, inexpensive conductive particles can be produced without using a multistage step. Further, in the use of the opposite-direction conductive adhesive of the conductive particles, a cured product which is visually transparent and translucent can be formed.
另外,本申請案是根據2013年4月1日在日本國提出申請專利的日本國特許出願(特願第2013-075640號)者,其揭示內容理應以參照全部併入於本說明書。 In addition, the present application is based on the Japanese Patent Application No. 2013-075640, the entire disclosure of which is hereby incorporated by reference.
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| KR102248989B1 (en) * | 2016-09-30 | 2021-05-06 | 세키스이가세이힝코교가부시키가이샤 | Conductive resin particles and their uses |
| JP7485279B2 (en) * | 2020-04-10 | 2024-05-16 | 丸尾カルシウム株式会社 | Conductive surface-treated powder filler, its manufacturing method, and conductive composition containing said filler |
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| JP5630596B2 (en) * | 2008-01-17 | 2014-11-26 | 戸田工業株式会社 | Conductive particle powder |
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