TW201538438A - Scale removal method and scale removal agent for steam generating facilities - Google Patents
Scale removal method and scale removal agent for steam generating facilities Download PDFInfo
- Publication number
- TW201538438A TW201538438A TW104103753A TW104103753A TW201538438A TW 201538438 A TW201538438 A TW 201538438A TW 104103753 A TW104103753 A TW 104103753A TW 104103753 A TW104103753 A TW 104103753A TW 201538438 A TW201538438 A TW 201538438A
- Authority
- TW
- Taiwan
- Prior art keywords
- salt
- scale
- water
- steam generating
- acid
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 115
- 150000003839 salts Chemical class 0.000 claims abstract description 85
- 229920002125 Sokalan® Polymers 0.000 claims abstract description 56
- 239000004584 polyacrylic acid Substances 0.000 claims abstract description 56
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims abstract description 48
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 36
- 229910052742 iron Inorganic materials 0.000 claims abstract description 20
- 238000005260 corrosion Methods 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 9
- 238000012360 testing method Methods 0.000 description 33
- 230000000694 effects Effects 0.000 description 25
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 16
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000002738 chelating agent Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- 239000003513 alkali Substances 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 239000011575 calcium Substances 0.000 description 6
- 229910000420 cerium oxide Inorganic materials 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 6
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 5
- 150000008041 alkali metal carbonates Chemical class 0.000 description 5
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 5
- 239000003814 drug Substances 0.000 description 5
- 229940079593 drug Drugs 0.000 description 5
- 229920001444 polymaleic acid Polymers 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000058 polyacrylate Polymers 0.000 description 4
- 229920000193 polymethacrylate Polymers 0.000 description 4
- 239000008400 supply water Substances 0.000 description 4
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 229940123973 Oxygen scavenger Drugs 0.000 description 3
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 description 3
- 239000002455 scale inhibitor Substances 0.000 description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000003002 pH adjusting agent Substances 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- FAXDZWQIWUSWJH-UHFFFAOYSA-N 3-methoxypropan-1-amine Chemical compound COCCCN FAXDZWQIWUSWJH-UHFFFAOYSA-N 0.000 description 1
- RJWLLQWLBMJCFD-UHFFFAOYSA-N 4-methylpiperazin-1-amine Chemical compound CN1CCN(N)CC1 RJWLLQWLBMJCFD-UHFFFAOYSA-N 0.000 description 1
- XNSPQPOQXWCGKC-UHFFFAOYSA-N C(C)(=O)O.C(C)(=O)O.C(C)(=O)O.[N] Chemical compound C(C)(=O)O.C(C)(=O)O.C(C)(=O)O.[N] XNSPQPOQXWCGKC-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-araboascorbic acid Natural products OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- 229920001174 Diethylhydroxylamine Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Natural products OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 206010036790 Productive cough Diseases 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- FVCOIAYSJZGECG-UHFFFAOYSA-N diethylhydroxylamine Chemical compound CCN(O)CC FVCOIAYSJZGECG-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000004318 erythorbic acid Substances 0.000 description 1
- 235000010350 erythorbic acid Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 150000002443 hydroxylamines Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000000797 iron chelating agent Substances 0.000 description 1
- 229940075525 iron chelating agent Drugs 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- -1 iron ions Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 229940026239 isoascorbic acid Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NFIYTPYOYDDLGO-UHFFFAOYSA-N phosphoric acid;sodium Chemical compound [Na].OP(O)(O)=O NFIYTPYOYDDLGO-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003405 preventing effect Effects 0.000 description 1
- SBMSLRMNBSMKQC-UHFFFAOYSA-N pyrrolidin-1-amine Chemical compound NN1CCCC1 SBMSLRMNBSMKQC-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 210000003802 sputum Anatomy 0.000 description 1
- 208000024794 sputum Diseases 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/04—Acids; Metal salts or ammonium salts thereof
- C08F120/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2075—Carboxylic acids-salts thereof
- C11D3/2082—Polycarboxylic acids-salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3765—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/265—Carboxylic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F14/00—Inhibiting incrustation in apparatus for heating liquids for physical or chemical purposes
- C23F14/02—Inhibiting incrustation in apparatus for heating liquids for physical or chemical purposes by chemical means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices or arrangements for removing water, minerals or sludge from boilers ; Arrangement of cleaning apparatus in boilers; Combinations thereof with boilers
- F22B37/52—Washing-out devices
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/22—Eliminating or preventing deposits, scale removal, scale prevention
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- C—CHEMISTRY; METALLURGY
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Abstract
Description
本發明係有關於一種可有效地去除附著於蒸氣產生設備之鍋爐罐內等的水垢的水垢去除方法及水垢去除劑。 The present invention relates to a scale removing method and a scale removing agent which can effectively remove scale adhering to a boiler tank or the like of a steam generating apparatus.
近年來,為了刪減能源成本,而減少排放至系統外的水的量,以高濃度運作的水系系統增加。於此類水系系統中,由於水中之鈣、鎂及氧化矽等的水垢成分仍為高濃度,因此等成分形成水垢析出,有時會引起熱交換器之熱效率的降低或堵塞等。 In recent years, in order to reduce energy costs and reduce the amount of water discharged to the outside of the system, the water system operating at a high concentration has increased. In such a water system, since scale components such as calcium, magnesium, and cerium oxide in water are still in a high concentration, scale formation of the components may cause a decrease in thermal efficiency of the heat exchanger or clogging.
在鍋爐水系中,帶入鍋爐罐內的鈣、鎂、氧化矽及鐵等的水垢成分由於會在熱負荷高的導熱面形成水垢而附著,從而成為引起鋼材的過熱所致之膨脹、彎曲、破裂的原因。 In the boiler water system, scale components such as calcium, magnesium, strontium oxide, and iron that are carried into the boiler tank are adhered to scale due to the formation of scale on the heat transfer surface having a high heat load, thereby causing expansion and bending due to overheating of the steel material. The cause of the breakdown.
由於水垢在導熱面的附著會引起導熱不良,發生鍋爐之熱效率的降低,而導致燃料費增加。因此,在鍋爐水系等中,為防止水垢的附著,係利用軟水器去除屬原水中之硬度成分的鈣或鎂,予以軟水化後作為給水用。 Since the adhesion of the scale on the heat transfer surface causes poor heat conduction, the thermal efficiency of the boiler is lowered, resulting in an increase in fuel cost. Therefore, in the boiler water system or the like, in order to prevent the adhesion of scale, calcium or magnesium which is a hardness component in the raw water is removed by a water softener, and it is softened and used as water supply.
藉由對鍋爐水中添加水垢防止劑,可抑制帶入鍋爐罐內之給水中的微量的硬度成分或氧化矽等的水垢成分對系統內的附著,並可進行藉由排放將此等成分排出至系統外的水處理方法。 By adding a scale inhibitor to the boiler water, it is possible to suppress the adhesion of a trace amount of a hardness component or a scale component such as cerium oxide in the feed water brought into the boiler tank to the system, and discharge the components to the body by discharging Water treatment methods outside the system.
水垢防止劑係指防止帶入水系系統之硬度成分形成水垢的物質。磷酸三鈉或三聚磷酸鈉等磷酸鹽、聚丙烯酸鈉等聚合物係使用作為水垢防止劑。 The scale inhibitor refers to a substance that prevents the formation of scale by the hardness component brought into the water system. A polymer such as phosphate or sodium polyacrylate such as trisodium phosphate or sodium tripolyphosphate is used as a scale inhibitor.
在採用水垢防止方法的情況下,仍會產生無法以給水系統測定之硬度成分的漏洩等,而於鍋爐罐內附著水垢。此時,係停止鍋爐的運作,將鍋爐水藉由全排放排出後,進行使用水垢溶解去除劑的化學清洗。專利文獻1中記載一種藉由使用高濃度的乙二胺四乙酸(EDTA)等的螯合劑或磺胺酸等的有機酸之化學清洗所進行的水垢去除方法。 When the scale prevention method is used, leakage of the hardness component which cannot be measured by the water supply system is generated, and scale is adhered to the boiler tank. At this time, the operation of the boiler is stopped, and the boiler water is discharged by full discharge, and chemical cleaning using the scale dissolution remover is performed. Patent Document 1 describes a scale removal method by chemical cleaning using a high concentration of a chelating agent such as ethylenediaminetetraacetic acid (EDTA) or an organic acid such as sulfamic acid.
在專利文獻1之水垢去除方法中,有因暫時停止鍋爐而導致生產性受損、額外產生清洗成本等問題。 In the scale removing method of Patent Document 1, there is a problem that the productivity is impaired due to the temporary stop of the boiler, and the cleaning cost is additionally generated.
專利文獻2中提出一種無需停止鍋爐的運作即可去除水垢的方法。在專利文獻2之方法中,係對鍋爐罐中添加EDTA、氮基三乙酸(NTA)、二伸乙三胺等的特定之螯合劑與聚馬來酸等的特定之分散劑,一面使鍋爐運作一面去除水垢。 Patent Document 2 proposes a method of removing scale without stopping the operation of the boiler. In the method of Patent Document 2, a specific chelating agent such as EDTA, nitrogen triacetic acid (NTA) or diethylenetriamine, and a specific dispersing agent such as polymaleic acid are added to the boiler tank to make the boiler The operation side removes scale.
專利文獻2之水垢去除方法中所使用的螯合劑,對於屬鍋爐之母材的鐵螯合劑亦與之作用,而產生腐蝕。 The chelating agent used in the scale removing method of Patent Document 2 also acts on the iron chelating agent belonging to the base material of the boiler to cause corrosion.
專利文獻3中提出一種併用螯合劑與防腐蝕劑的方法。在專利文獻3之方法中,係一面使用螯合劑與醛醣酸或其鹽來抑制腐蝕,一面藉由螯合劑去除水垢。 Patent Document 3 proposes a method in which a chelating agent and an anticorrosive agent are used in combination. In the method of Patent Document 3, the chelating agent and the aldonic acid or a salt thereof are used to suppress corrosion while removing scale by a chelating agent.
在專利文獻3之水垢去除方法中,有需依據螯合劑的添加量來添加防腐蝕劑、額外產生防腐蝕劑之素劑成本等問題。 In the scale removing method of Patent Document 3, there is a problem in that an anticorrosive agent is added depending on the amount of the chelating agent to be added, and the cost of the anticorrosive agent is additionally generated.
就專利文獻4,專利文獻4中提出一種在不使用螯合劑下去除硬度水垢的方法。在專利文獻4之方法中,係使用由包含至少30重量%的羧基螯合物官能性單元、具有至少200的螯合價,且具有處於500~50,000之範圍內的分子量的水溶性陰離子系乙烯基聚合物金屬離子螯合劑、與其他的水溶性陰離子系乙烯基聚合物分散劑的混合物所構成的組成物。專利文獻4中記載,同時帶入硬度與鐵時,透過高濃度添加該金屬離子螯合劑與分散劑,可防止硬度水垢的附著、或可獲得附著之水垢的去除效果。 Patent Document 4 proposes a method of removing hardness scale without using a chelating agent. In the method of Patent Document 4, a water-soluble anionic vinyl having a molecular weight of from 500 to 50,000 in a range of from 500 to 50,000 is used, which comprises at least 30% by weight of a carboxyl chelate functional unit, a chelating value of at least 200 A composition comprising a mixture of a base polymer metal ion chelating agent and another water-soluble anionic vinyl polymer dispersant. According to Patent Document 4, when the hardness and iron are simultaneously introduced, the metal ion chelating agent and the dispersing agent are added at a high concentration, whereby the adhesion of the hardness scale or the removal effect of the adhered scale can be prevented.
然而,為了藉由專利文獻4之組成物獲得水垢的去除效果,需要極大量的藥劑添加量而有經濟上的問題。又在給水中的硬度較低且鐵含量較多的給水中,於運作中水垢的去除效果隨時間經過而降低,亦有所謂無法獲得充分之去除效果的問題。 However, in order to obtain the scale removing effect by the composition of Patent Document 4, an extremely large amount of the amount of the agent to be added is required and there is an economic problem. In the feed water with low hardness and high iron content in the feed water, the scale removal effect during operation decreases with time, and there is also a problem that sufficient removal effect cannot be obtained.
〔專利文獻1〕日本特開平4-193971號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 4-193971
〔專利文獻2〕日本特開2000-154996號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2000-154996
〔專利文獻3〕日本特開2011-212591號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2011-212591
〔專利文獻4〕日本特開昭63-65999號公報 [Patent Document 4] JP-A-63-65999
本發明係鑒於此種情況而完成者,茲以提供一種不會腐蝕鍋爐,能以經濟上可容許之添加量有效地去除附著於鍋爐罐內等的水垢的水垢去除方法以及水垢去除劑為目的。本發明係以提供一種在以包含高濃度的鐵之給水運作的設備中,亦可有效地去除附著於鍋爐罐內的水垢的水垢去除方法以及水垢去除劑為目的。 In view of the above, the present invention has been made in view of the fact that it is possible to provide a scale removing method and a scale removing agent which can effectively remove the scale adhering to the boiler tank or the like in an economically acceptable amount. . The present invention is to provide a scale removing method and a scale removing agent which can effectively remove scale adhering to a boiler tank in an apparatus which operates with a water supply containing a high concentration of iron.
本發明人等為解決上述課題而致力研究的結果發現,透過使用特定之分子量範圍的聚丙烯酸及/或其鹽,能以較少的添加濃度有效地去除附著於系統內的水垢。其後進一步研究的結果發現,在將排液回收作為給水再利用的場合、腐蝕性高的節熱器使用鋼材的場合等,縱使給水中包含高濃度的鐵時,透過併用特定之分子量範圍的聚甲基丙烯酸及/或其鹽,亦不會降低水垢的去除效率,而能夠解決上述課題。 As a result of intensive studies to solve the above problems, the present inventors have found that by using polyacrylic acid and/or a salt thereof having a specific molecular weight range, scale adhering to the system can be effectively removed with a small added concentration. As a result of further investigation, it has been found that when the liquid recovery is reused as the water supply, and the steel material is used for the highly corrosive energy saver, even if the feed water contains a high concentration of iron, the specific molecular weight range is used in combination. Polymethacrylic acid and/or its salt can not solve the above problems without reducing the scale removal efficiency.
本發明係以下述為主旨: The present invention is based on the following:
[1]一種蒸氣產生設備之水垢去除方法,其特徵為在去除附著於蒸氣產生設備之系統內的水垢的水垢去除方法中,將重量平均分子量超過20,000且為170,000以下的聚丙烯酸及/或其鹽添加至該蒸氣產生設備內的水或該蒸氣產生設備的給水中。 [1] A scale removing method for a steam generating apparatus, characterized in that in a scale removing method for removing scale adhering to a system of a steam generating apparatus, polyacrylic acid having a weight average molecular weight of more than 20,000 and not more than 170,000 and/or Salt is added to the water in the vapor generating device or to the feed water of the vapor generating device.
[2]如[1]之蒸氣產生設備之水垢去除方法,其係添加前述聚丙烯酸及/或其鹽,使前述蒸氣產生設備之蒸氣產生部的水中的該聚丙烯酸及/或其鹽的濃度成為1~1,000mg/L。 [2] The method for removing scale of a steam generating device according to [1], wherein the polyacrylic acid and/or a salt thereof is added to a concentration of the polyacrylic acid and/or a salt thereof in water in a vapor generating portion of the vapor generating device. It becomes 1~1,000mg/L.
[3]如[1]或[2]之蒸氣產生設備之水垢去除方法,其中前述蒸氣產生設備的給水係包含鐵,且進一步將重量平均分子量超過1,000且為100,000以下的聚甲基丙烯酸及/或其鹽添加至該蒸氣產生設備內的水或該蒸氣產生設備的給水中。 [3] The scale removing method of the steam generating apparatus according to [1] or [2], wherein the water supply system of the steam generating apparatus contains iron, and further comprises polymethacrylic acid having a weight average molecular weight of more than 1,000 and less than 100,000 and/or Or a salt thereof is added to the water in the vapor generating device or the feed water of the vapor generating device.
[4]如[3]之蒸氣產生設備之水垢去除方法,其係添加前述聚甲基丙烯酸及/或其鹽,使前述蒸氣產生設備之蒸氣產生部的水中的該聚甲基丙烯酸及/或其鹽的濃度成為1~1,000mg/L。 [4] The method for removing scale of a steam generating device according to [3], wherein the polymethacrylic acid and/or a salt thereof is added to the polymethacrylic acid and/or the water in the vapor generating portion of the vapor generating device. The concentration of the salt is 1 to 1,000 mg/L.
[5]如[3]或[4]之蒸氣產生設備之水垢去除方法,其係添加聚丙烯酸及/或其鹽與聚甲基丙烯酸及/或其鹽,使前述蒸氣產生設備之蒸氣產生部的水中的聚丙烯酸及/或其鹽與聚甲基丙烯酸及/或其鹽的重量濃度比成為1:100~100:1。 [5] The method for removing scale of a steam generating device according to [3] or [4], which comprises adding polyacrylic acid and/or a salt thereof and polymethacrylic acid and/or a salt thereof to cause a vapor generating portion of the steam generating device The weight concentration ratio of polyacrylic acid and/or a salt thereof to polymethacrylic acid and/or a salt thereof in the water is 1:100 to 100:1.
[6]一種蒸氣產生設備之水垢去除劑,其特徵為在去除附著於蒸氣產生設備之系統內的水垢的水垢去除劑中,包含重量平均分子量超過20,000且為170,000以下的聚丙烯酸及/或其鹽、與重量平均分子量超過1,000且為100,000以下的聚甲基丙烯酸及/或其鹽。 [6] A scale removing agent for a steam generating device, characterized in that a scale removing agent for removing scale adhering to a system of a steam generating device comprises polyacrylic acid having a weight average molecular weight of more than 20,000 and 170,000 or less and/or The salt and polymethacrylic acid and/or a salt thereof having a weight average molecular weight of more than 1,000 and 100,000 or less.
[7]如[6]之蒸氣產生設備之水垢去除劑,其係 以1:100~100:1的重量比包含前述聚丙烯酸及/或其鹽、與前述聚甲基丙烯酸及/或其鹽。 [7] A scale removing agent for a steam generating device such as [6], The polyacrylic acid and/or a salt thereof, and the above polymethacrylic acid and/or a salt thereof are contained in a weight ratio of 1:100 to 100:1.
根據本發明,無需使用螯合劑、不會使系統內腐蝕,能以較少的藥劑用量有效地去除在蒸氣產生設備的運作中附著於系統內的水垢;且,縱使給水中存在高濃度的鐵時,仍可獲得較高的水垢去除效果。 According to the present invention, it is possible to effectively remove scale adhering to the system in the operation of the steam generating device without using a chelating agent, without corroding the system, and with a small amount of the agent; and, even if there is a high concentration of iron in the feed water At the same time, a high scale removal effect can still be obtained.
1‧‧‧給水槽 1‧‧‧Sink
2‧‧‧鍋爐罐 2‧‧‧Boiler cans
3‧‧‧復水槽 3‧‧‧Reservation tank
4‧‧‧補給水槽 4‧‧‧Supply sink
5‧‧‧蒸氣使用場所 5‧‧‧Vapor use place
11‧‧‧給水管線 11‧‧‧Water supply pipeline
12‧‧‧蒸氣管線 12‧‧‧Vapor pipeline
13‧‧‧循環管線 13‧‧‧Circular pipeline
14‧‧‧復水管線 14‧‧‧Rehydration pipeline
15‧‧‧補給水管線 15‧‧‧Supply water pipeline
16‧‧‧鹼劑 16‧‧‧Alkaline agent
17‧‧‧水垢去除劑 17‧‧‧scale remover
18‧‧‧排水 18‧‧‧Drainage
第1圖為表示用以實施本發明之蒸氣產生設備的一實施形態的系統圖。 Fig. 1 is a system diagram showing an embodiment of a steam generating apparatus for carrying out the present invention.
以下就本發明之實施形態詳細加以說明。 Hereinafter, embodiments of the present invention will be described in detail.
於本發明之蒸氣產生設備之水垢去除方法中,在蒸氣產生設備中,針對附著於鍋爐罐即蒸氣產生部等之系統內的水垢,將重量平均分子量超過20,000且為170,000以下的聚丙烯酸及/或其鹽(以下稱為「聚丙烯酸(鹽)」)添加至該蒸氣產生設備內的水或該蒸氣產生設備的給水中。當蒸氣產生設備的給水包含鐵時,較佳為併用添加重量平均分子量超過1,000且為100,000以下的聚甲基丙烯 酸及/或其鹽(以下稱為「聚甲基丙烯酸(鹽)」)。 In the scale removing method of the steam generating apparatus of the present invention, in the steam generating apparatus, the polyacrylic acid having a weight average molecular weight of more than 20,000 and 170,000 or less is applied to the scale adhered to the system such as the steam generating portion of the boiler can. Or a salt thereof (hereinafter referred to as "polyacrylic acid (salt)") is added to the water in the vapor generating device or the feed water of the vapor generating device. When the feed water of the steam generating apparatus contains iron, it is preferred to use together a polymethacrylic acid having a weight average molecular weight of more than 1,000 and less than 100,000. Acid and/or its salt (hereinafter referred to as "polymethacrylic acid (salt)").
第1圖為表示用以實施本發明之蒸氣產生設備的一實施形態的系統圖,1為給水槽、2為鍋爐罐(蒸氣產生部)、3為復水槽、4為補給水槽、5為蒸氣使用場所。給水槽1內的給水係由給水管線11傳送至鍋爐罐2。在鍋爐罐2產生的蒸氣係由蒸氣管線12傳送至蒸氣使用場所5,復水係經過循環管線13、復水槽3及復水管線14向給水槽1循環。 Fig. 1 is a system diagram showing an embodiment of a steam generating apparatus for carrying out the present invention, wherein 1 is a water supply tank, 2 is a boiler tank (a steam generating unit), 3 is a double water tank, 4 is a replenishing water tank, and 5 is a steam. Use place. The water supply system in the water supply tank 1 is sent from the water supply line 11 to the boiler tank 2. The steam generated in the boiler tank 2 is sent from the steam line 12 to the steam use place 5, and the re-water system is circulated to the water supply tank 1 through the circulation line 13, the double water tank 3, and the rehydration line 14.
對給水槽1,由補給水管線15補給補給水槽4內的補給水,同時由鹼劑添加管線16添加鹼劑,並由水垢去除劑管線17添加水垢去除劑。從鍋爐罐2,由排放管線18排出排水。 In the water supply tank 1, the makeup water in the supply water tank 4 is supplied from the makeup water line 15, while the alkali agent is added from the alkali agent addition line 16, and the scale remover is added from the scale remover line 17. From the boiler tank 2, the drain is discharged from the discharge line 18.
在第1圖中,包含聚丙烯酸(鹽)、或者聚丙烯酸(鹽)及聚甲基丙烯酸(鹽)的水垢去除劑係添加至給水槽1的給水中。水垢去除劑可添加至補給水槽4、可添加至復水槽3或各水系的移送管線,亦可添加至此2個以上的部位。併用聚丙烯酸(鹽)與聚甲基丙烯酸(鹽)時,此等可添加至各個部位,亦可添加至同一部位。若添加至同一部位時,可將聚丙烯酸(鹽)與聚甲基丙烯酸(鹽)預先混合而添加,亦可個別地添加。對於後述的其他的任意成分亦同。 In Fig. 1, a scale removing agent containing polyacrylic acid (salt) or polyacrylic acid (salt) and polymethacrylic acid (salt) is added to the feed water of the water supply tank 1. The scale remover may be added to the supply water tank 4, to the feed line of the double water tank 3 or each water system, or to two or more parts. When polyacrylic acid (salt) and polymethacrylic acid (salt) are used together, these may be added to each part or may be added to the same part. When it is added to the same site, polyacrylic acid (salt) and polymethacrylic acid (salt) may be previously mixed and added, or may be added individually. The same applies to other optional components described later.
第1圖係示出循環式之蒸氣產生設備,惟本發明不限於循環式,對於貫流式、其他的蒸氣產生設備亦可適用。 Fig. 1 shows a circulating steam generating apparatus, but the present invention is not limited to the circulating type, and is applicable to a through-flow type or other steam generating apparatus.
作為蒸氣產生設備的給水,可使用原水經逆滲透膜處理者、原水經軟化處理者、原水經離子交換處理者等。 As the feed water of the steam generating device, raw water may be used for treatment by a reverse osmosis membrane, raw water by a softening treatment, raw water by an ion exchange treatment or the like.
蒸氣產生設備的運作條件無特別限制,係以運作壓力較佳為0.2~4MPa,更佳為0.2~3MPa為佳。低於0.2MPa時無法獲得充分的水垢去除效果。壓力高於4MPa時,聚丙烯酸(鹽)、聚甲基丙烯酸(鹽)等的聚合物會受到熱分解的影響,致水垢去除效果降低。 The operating conditions of the steam generating apparatus are not particularly limited, and the operating pressure is preferably 0.2 to 4 MPa, more preferably 0.2 to 3 MPa. When it is less than 0.2 MPa, sufficient scale removal effect cannot be obtained. When the pressure is higher than 4 MPa, polymers such as polyacrylic acid (salt) and polymethacrylic acid (salt) are affected by thermal decomposition, and the scale removal effect is lowered.
以下,對在本發明之蒸氣產生設備之水垢去除方法中,作為水垢去除成分使用的聚丙烯酸(鹽)、與聚丙烯酸(鹽)併用的聚甲基丙烯酸(鹽)、甚而可與此等藥劑併用的其他的任意添加成分加以說明。 In the method for removing scale of the steam generating apparatus of the present invention, polyacrylic acid (salt) used as a scale removing component, polymethacrylic acid (salt) used in combination with polyacrylic acid (salt), and the like may be used. The other optional ingredients used in combination are explained.
聚丙烯酸不特別限定,可使用滿足後述之重量平均分子量的條件者。作為聚丙烯酸鹽,可舉出前述聚丙烯酸之鈉鹽、鉀鹽等。聚丙烯酸鹽可透過與聚丙烯酸共同添加氫氧化鈉、氫氧化鉀等鹼金屬氫氧化物、碳酸鈉、碳酸鉀等鹼金屬碳酸鹽等而生成。 The polyacrylic acid is not particularly limited, and those satisfying the weight average molecular weight described later can be used. Examples of the polyacrylate include a sodium salt or a potassium salt of the above polyacrylic acid. The polyacrylate is formed by adding an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, an alkali metal carbonate such as sodium carbonate or potassium carbonate, or the like to the polyacrylic acid.
本發明所使用之聚丙烯酸的重量平均分子量係超過20,000且為170,000以下,較佳為超過50,000且為120,000以下。 The polyacrylic acid used in the present invention has a weight average molecular weight of more than 20,000 and 170,000 or less, preferably more than 50,000 and 120,000 or less.
聚丙烯酸的重量平均分子量未達20,000時,無法獲得充分的水垢去除效果。縱使聚丙烯酸的重量平均 分子量超過170,000,水垢去除效果亦降低。 When the weight average molecular weight of polyacrylic acid is less than 20,000, sufficient scale removal effect cannot be obtained. Even the weight average of polyacrylic acid The molecular weight exceeds 170,000 and the scale removal effect is also reduced.
就聚丙烯酸鹽而言,作為聚丙烯酸鹽之基質的聚丙烯酸的重量平均分子量只要滿足上述條件即可。 In the case of the polyacrylate, the weight average molecular weight of the polyacrylic acid as a matrix of the polyacrylate may be as long as the above conditions are satisfied.
聚丙烯酸(鹽)的添加量,較佳取如使蒸氣產生設備之蒸氣產生部的水,即鍋爐水中的濃度成為1~1,000mg/L,尤為10~500mg/L的量。 The amount of the polyacrylic acid (salt) to be added is preferably such that the water in the steam generating portion of the steam generating device, that is, the concentration in the boiler water is 1 to 1,000 mg/L, particularly preferably 10 to 500 mg/L.
透過聚丙烯酸(鹽)在鍋爐水中的濃度取上述下限以上,容易發揮水垢去除效果,透過取上述上限以下,可防止COD的上升所致之排水處理的麻煩,同時可使因應費用之效果更良好。 When the concentration of the polyacrylic acid (salt) in the boiler water is at least the above lower limit, the scale removal effect is easily exhibited, and by taking the above upper limit or less, the trouble of the drainage treatment due to the increase in COD can be prevented, and the effect of the cost can be further improved. .
從而,聚丙烯酸(鹽)係依據該蒸氣產生設備的濃縮倍率添加至各部位的水中,使鍋爐水中的濃度成為上述範圍。 Therefore, the polyacrylic acid (salt) is added to the water of each part in accordance with the concentration ratio of the vapor generating apparatus, and the concentration in the boiler water is in the above range.
聚丙烯酸(鹽)較佳使用去離子水,以0.1~30重量%、尤為0.5~10重量%濃度的水溶液添加。 The polyacrylic acid (salt) is preferably added using deionized water in an aqueous solution having a concentration of 0.1 to 30% by weight, particularly 0.5 to 10% by weight.
當蒸氣產生設備的給水中包含鐵時,較佳與上述之聚丙烯酸(鹽)共同併用聚甲基丙烯酸(鹽)。 When the feed water of the steam generating apparatus contains iron, it is preferred to use polymethacrylic acid (salt) in combination with the above polyacrylic acid (salt).
就給水中的鐵,一般而言,氫氧化鐵或氧化鐵等的水不溶性物質在給水中係以懸浮狀態存在,水溶性物質則溶解於水中、解離,而以鐵離子存在。 In the case of iron in water, in general, water-insoluble substances such as iron hydroxide or iron oxide are present in a suspended state in the feed water, and the water-soluble substance is dissolved in water, dissociated, and exists as iron ions.
懸浮者、溶解者均含,特別是在給水中包含超過0.3mg/L的鐵時,例如以0.4~5.0mg/L的高濃度包含 時,較佳與聚丙烯酸(鹽)共同併用聚甲基丙烯酸(鹽)。 Both the suspensor and the solute are contained, especially when the iron contains more than 0.3 mg/L of iron, for example, at a high concentration of 0.4 to 5.0 mg/L. Preferably, polymethacrylic acid (salt) is used in combination with polyacrylic acid (salt).
聚甲基丙烯酸不特別限定,較佳使用滿足以下之重量平均分子量的條件者。作為聚甲基丙烯酸鹽,可舉出前述聚甲基丙烯酸之鈉鹽、鉀鹽等。聚甲基丙烯酸鹽可透過與聚甲基丙烯酸共同添加氫氧化鈉、氫氧化鉀等鹼金屬氫氧化物、碳酸鈉、碳酸鉀等鹼金屬碳酸鹽等而生成。 The polymethacrylic acid is not particularly limited, and those satisfying the following weight average molecular weight are preferably used. The polymethacrylate may, for example, be a sodium salt or a potassium salt of the above polymethacrylic acid. The polymethacrylate can be produced by adding an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, an alkali metal carbonate such as sodium carbonate or potassium carbonate, or the like together with polymethacrylic acid.
本發明所使用之聚甲基丙烯酸的重量平均分子量較佳為1,000以上且100,000以下,更佳為5,000以上且60,000以下。 The polymethacrylic acid used in the present invention preferably has a weight average molecular weight of 1,000 or more and 100,000 or less, more preferably 5,000 or more and 60,000 or less.
聚甲基丙烯酸的重量平均分子量未達1,000時,無法獲得充分的鐵垢防止效果;聚甲基丙烯酸的重量平均分子量超過100,000時效果降低。 When the weight average molecular weight of polymethacrylic acid is less than 1,000, a sufficient iron scale preventing effect cannot be obtained; when the weight average molecular weight of polymethacrylic acid exceeds 100,000, the effect is lowered.
就聚甲基丙烯酸鹽而言,作為聚甲基丙烯酸鹽之基質的聚甲基丙烯酸的重量平均分子量只要滿足上述條件即可。 In the case of the polymethacrylate, the weight average molecular weight of the polymethacrylic acid as a matrix of the polymethacrylate may be as long as the above conditions are satisfied.
聚甲基丙烯酸(鹽)的添加量,較佳取如使蒸氣產生設備之蒸氣產生部的水,即鍋爐水中的濃度成為1~1,000mg/L,尤為10~500mg/L的量。 The amount of the polymethacrylic acid (salt) to be added is preferably such that the water in the steam generating portion of the steam generating device, that is, the concentration in the boiler water is 1 to 1,000 mg/L, particularly 10 to 500 mg/L.
透過聚甲基丙烯酸(鹽)在鍋爐水中的濃度取上述下限以上,可發揮鐵垢防止效果,並可容易維持聚丙烯酸(鹽)所產生的水垢去除效果。透過取上述上限以下,可防止COD的上升所致之排水處理的麻煩,同時可 使因應費用之效果更良好。 When the concentration of the polymethacrylic acid (salt) in the boiler water is at least the above lower limit, the iron scale prevention effect can be exhibited, and the scale removal effect by the polyacrylic acid (salt) can be easily maintained. By taking the above upper limit, it is possible to prevent the trouble of drainage treatment caused by an increase in COD, and at the same time Make the effect of the response cost better.
從而,聚甲基丙烯酸(鹽)係依據該蒸氣產生設備的濃縮倍率添加至各部位的水中,使鍋爐水中的濃度成為上述範圍。 Therefore, the polymethacrylic acid (salt) is added to the water of each part in accordance with the concentration ratio of the vapor generating apparatus, and the concentration in the boiler water is in the above range.
為充分獲得併用聚丙烯酸(鹽)與聚甲基丙烯酸(鹽)所產生的相乘性水垢去除效果,聚丙烯酸(鹽)與聚甲基丙烯酸(鹽)係以鍋爐水中的濃度成為聚丙烯酸(鹽):聚甲基丙烯酸(鹽)=1:100~100:1、尤為1:50~10:1的重量比添加為佳。 In order to fully obtain and use the synergistic scale removal effect produced by polyacrylic acid (salt) and polymethacrylic acid (salt), polyacrylic acid (salt) and polymethacrylic acid (salt) are made into polyacrylic acid in the concentration of boiler water ( Salt): Polymethacrylic acid (salt) = 1:100~100:1, especially 1:50~10:1 by weight.
聚甲基丙烯酸(鹽)係以使用去離子水所調製之0.1~30重量%、尤為0.5~20重量%濃度的水溶液添加為佳。 The polymethacrylic acid (salt) is preferably added in an aqueous solution having a concentration of 0.1 to 30% by weight, particularly 0.5 to 20% by weight, prepared by using deionized water.
於本發明中,在不損及本發明目的之範圍內,可視需求在蒸氣產生設備之系統內的任何部位添加有效量的各種添加成分,例如pH調整劑、除氧劑、防腐蝕劑、水垢分散劑等。此等添加成分可1種單獨或組合2種以上使用。 In the present invention, an effective amount of various additive components such as a pH adjuster, an oxygen scavenger, an anticorrosive agent, and a scale dispersion may be added to any portion of the system of the vapor generating device as needed within the scope of the present invention. Agents, etc. These additional components may be used alone or in combination of two or more.
鍋爐水的pH係以調成11.0以上為佳,基於鍋爐罐內或蒸氣產生設備系統內的防腐蝕觀點,較佳調成12.0以下。作為將鍋爐水的pH調整成11.0以上之方法,可舉出添加鹼劑的方法、及調整排放量及/或給水量來調整濃縮倍率的方法等。其中,基於pH的調整容易度觀點,添加鹼劑的方法較合適。 The pH of the boiler water is preferably adjusted to 11.0 or more, and is preferably adjusted to 12.0 or less based on the viewpoint of corrosion prevention in the boiler tank or in the steam generating equipment system. As a method of adjusting the pH of the boiler water to 11.0 or more, a method of adding an alkali agent and a method of adjusting the amount of discharge and/or the amount of water supplied to adjust the concentration ratio may be mentioned. Among them, a method of adding an alkali agent is suitable from the viewpoint of ease of pH adjustment.
作為用於pH調整的鹼劑,可舉出例如鹼金屬氫氧化物、鹼金屬碳酸鹽、鹼金屬磷酸鹽、中和性胺等。 Examples of the alkaline agent used for pH adjustment include an alkali metal hydroxide, an alkali metal carbonate, an alkali metal phosphate, a neutralized amine, and the like.
作為鹼金屬氫氧化物,可舉出氫氧化鈉、氫氧化鉀、氫氧化鋰等;作為鹼金屬碳酸鹽,可舉出碳酸鈉、碳酸鉀等;作為鹼金屬磷酸鹽,可舉出磷酸三鈉、磷酸氫鈉等。 Examples of the alkali metal hydroxide include sodium hydroxide, potassium hydroxide, and lithium hydroxide; examples of the alkali metal carbonate include sodium carbonate and potassium carbonate; and examples of the alkali metal phosphate include phosphoric acid Sodium, sodium hydrogen phosphate, and the like.
作為中和性胺,可舉出單乙醇胺、環己胺、嗎啉、二乙基乙醇胺、單異丙醇胺、3-甲氧基丙胺、2-胺基-2-甲基-1-丙醇等。 The neutralizing amine may, for example, be monoethanolamine, cyclohexylamine, morpholine, diethylethanolamine, monoisopropanolamine, 3-methoxypropylamine or 2-amino-2-methyl-1-propene. Alcohol, etc.
鹼劑當中,中和性胺由於會轉移至蒸氣復水系,以高濃度添加時會使蒸氣或復水產生臭氣、或使蒸氣復水系的pH過度上升;系統內有銅系材質時則有引起腐蝕的可能性。因此,作為鹼劑,較佳為鹼金屬氫氧化物、鹼金屬碳酸鹽、鹼金屬磷酸鹽,基於經濟性觀點,更佳為氫氧化鈉、氫氧化鉀、碳酸鈉等。 In the alkaline agent, the neutralized amine is transferred to the vapor rehydration system, and when added at a high concentration, the vapor or the rehydration water may be odorized, or the pH of the vapor rehydration system may be excessively increased. When the copper material is used in the system, The possibility of causing corrosion. Therefore, as the alkali agent, an alkali metal hydroxide, an alkali metal carbonate or an alkali metal phosphate is preferable, and sodium hydroxide, potassium hydroxide, sodium carbonate or the like is more preferable from the viewpoint of economy.
上述鹼劑可1種單獨或組合2種以上使用。 These alkaline agents may be used alone or in combination of two or more.
就鹼劑而言,亦與水垢去除劑同樣地以添加至補給水或給水中為佳。當蒸氣產生設備為循環式時,亦可添加至復水中。 The alkali agent is preferably added to the make-up water or the feed water in the same manner as the scale remover. When the steam generating device is of a circulating type, it can also be added to the reconstituted water.
為供給適量的鹼劑,本發明之蒸氣產生設備較佳在鍋爐罐的上游側及/或下游側具有pH測定手段。 In order to supply an appropriate amount of an alkali agent, the steam generating apparatus of the present invention preferably has a pH measuring means on the upstream side and/or the downstream side of the boiler tank.
作為除氧劑,可舉出肼、二胺脲、二乙基羥胺等的各種羥胺、1-胺基吡咯啶或1-胺基-4-甲基哌嗪等的N-胺基雜環化合物、氫醌、水解型或縮合型的各種丹 寧(酸)及其鹽、異抗壞血酸或抗壞血酸及其鹽、葡萄糖酸或α-葡萄庚酸等的醛醣酸及其鹽、葡萄糖等的醣類(單醣類、多醣類)、亞硫酸或偏二亞硫酸等的亞硫酸系物質及其鹽等。此等可1種單獨或組合2種以上使用。 Examples of the oxygen scavenger include N-aminoheterocyclic compounds such as various hydroxylamines such as hydrazine, diamine urea, and diethylhydroxylamine, 1-aminopyrrolidine or 1-amino-4-methylpiperazine. , hydroquinone, hydrolyzed or condensed Ning (acid) and its salts, erythorbic acid or ascorbic acid and its salts, aldonic acid and its salts such as gluconic acid or α-glucoheptanoic acid, sugars such as glucose (monosaccharides, polysaccharides), sulfurous acid Or a sulfurous acid-based substance such as metabisulfuric acid or the like and a salt thereof. These may be used alone or in combination of two or more.
作為防腐蝕劑,可舉出琥珀酸或檸檬酸、蘋果酸等的多元羧酸、氧羧酸及其鹽等。此等可1種單獨或組合2種以上使用。 Examples of the anticorrosive agent include succinic acid, a polyvalent carboxylic acid such as citric acid or malic acid, an oxycarboxylic acid, a salt thereof, and the like. These may be used alone or in combination of two or more.
本發明之蒸氣產生設備之水垢去除劑係以包含重量平均分子量超過20,000且為170,000以下,較佳為超過50,000且為120,000以下的聚丙烯酸(鹽)、與重量平均分子量超過1,000且為100,000以下,較佳為超過5,000且為60,000以下的聚甲基丙烯酸(鹽)為特徵者,較佳為以聚丙烯酸(鹽):聚甲基丙烯酸(鹽)=1:100~100:1,更佳為1:50~10:1的重量比包含聚丙烯酸(鹽)與聚甲基丙烯酸(鹽)者。 The scale removing agent of the vapor generating apparatus of the present invention comprises polyacrylic acid (salt) having a weight average molecular weight of more than 20,000 and 170,000 or less, preferably more than 50,000 and 120,000 or less, and a weight average molecular weight of more than 1,000 and 100,000 or less. Preferably, it is characterized by more than 5,000 and less than 60,000 polymethacrylic acid (salt), preferably polyacrylic acid (salt): polymethacrylic acid (salt) = 1:100 to 100:1, more preferably The weight ratio of 1:50 to 10:1 includes polyacrylic acid (salt) and polymethacrylic acid (salt).
本發明之水垢去除劑,在不損及本發明目的之範圍內,亦可亦需求包含前述之pH調整劑、除氧劑、防腐蝕劑、水垢分散劑等的各種水處理劑成分。 The scale remover of the present invention may also contain various water treatment agent components including the above-mentioned pH adjuster, oxygen scavenger, anticorrosive agent, scale dispersant, etc., within the range not impairing the object of the present invention.
本發明之水垢去除劑可為將聚丙烯酸(鹽)及聚甲基丙烯酸(鹽)作成一劑者,亦可為個別供給者。 The scale removing agent of the present invention may be a mixture of polyacrylic acid (salt) and polymethacrylic acid (salt), or may be an individual supplier.
諸如前述,聚丙烯酸(鹽)通常溶解於去離子水後以0.1~30重量%、尤為0.5~15重量%濃度的水溶液 使用。又,聚甲基丙烯酸(鹽)通常溶解於去離子水後以0.1~30重量%、尤為0.5~20重量%濃度的水溶液使用。 For example, as described above, the polyacrylic acid (salt) is usually dissolved in deionized water at a concentration of 0.1 to 30% by weight, particularly 0.5 to 15% by weight. use. Further, polymethacrylic acid (salt) is usually dissolved in deionized water and used in an aqueous solution having a concentration of 0.1 to 30% by weight, particularly 0.5 to 20% by weight.
以下舉出實施例及比較例對本發明更具體地加以說明,惟本發明不受此等實施例所限定。 The present invention will be more specifically described by the following examples and comparative examples, but the invention is not limited by the examples.
以下之實施例及比較例中,在作為給水使用之合成水的調製中,Ca硬度係使用CaCl2、Mg硬度係使用MgCl2、氧化矽係使用Na2SiO3、Fe係使用FeCl2。 In the following examples and comparative examples, in the preparation of the synthetic water used as the feed water, CaCl 2 was used for the Ca hardness, MgCl 2 was used for the Mg hardness, Na 2 SiO 3 was used for the lanthanum oxide, and FeCl 2 was used for the Fe system.
使用以下之試驗裝置及給水,依以下之條件進行以下之水垢去除試驗,進行聚丙烯酸與聚馬來酸之水垢去除效果的評定。 Using the following test apparatus and feed water, the following scale removal test was carried out under the following conditions to evaluate the scale removal effect of polyacrylic acid and polymaleic acid.
不鏽鋼製測試鍋爐(保水量5L) Stainless steel test boiler (water retention 5L)
合成水A:Ca硬度20mg CaCO3/L、Mg硬度10mg CaCO3/L、氧化矽濃度15mg/L、碳酸鈉濃度30mg/L的合成水 Synthetic water A: Synthetic water with Ca hardness of 20 mg CaCO 3 /L, Mg hardness of 10 mg CaCO 3 /L, cerium oxide concentration of 15 mg/L, and sodium carbonate concentration of 30 mg/L
合成水B:氧化矽濃度15mg/L、表1所記載之重量平均分子量的聚丙烯酸或聚馬來酸濃度10mg/L、碳酸鈉 濃度32mg/L的合成水 Synthetic water B: cerium oxide concentration 15 mg / L, polyacrylic acid or polymaleic acid concentration 10 mg / L, sodium carbonate, weight average molecular weight shown in Table 1 Synthetic water with a concentration of 32mg/L
給水溫度:40℃ Feed water temperature: 40 ° C
運作壓力:2.0MPa Operating pressure: 2.0MPa
給水量:10L/h Water supply: 10L/h
濃縮倍率:10倍 Concentration ratio: 10 times
鍋爐水pH:11.4 Boiler water pH: 11.4
秤量導熱管(鋼材製;表面積200cm2×3根)並加以記錄後,插入不鏽鋼製測試鍋爐中。 Weigh the heat pipe (made of steel; surface area 200cm 2 × 3) and record it, then insert it into the stainless steel test boiler.
對排放管線設置直徑20mm、60網目的濾網。 A filter screen with a diameter of 20 mm and 60 mesh is provided for the discharge line.
一面對該不鏽鋼製測試鍋爐供給合成水A一面調整為壓力2.0MPa、蒸發量9.0L/h、排放量1.0L/h、濃縮倍率10倍,運作24小時。運作後取出附著有水垢的導熱管並加以秤量,算出水垢附著量。其後,將導熱管再度插入不鏽鋼製測試鍋爐中,用合成水B以相同運作條件運作3日,進行水垢去除步驟。 While supplying the synthetic water A to the stainless steel test boiler, the pressure was adjusted to 2.0 MPa, the evaporation amount was 9.0 L/h, the discharge amount was 1.0 L/h, and the concentration ratio was 10 times, and the operation was performed for 24 hours. After the operation, the heat pipe to which the scale is attached is taken out and weighed to calculate the scale adhesion amount. Thereafter, the heat transfer tube was again inserted into a stainless steel test boiler, and the synthetic water B was operated under the same operating conditions for 3 days to carry out a scale removal step.
水垢去除運作後同樣地取出導熱管並加以秤量,算出水垢附著量,並由水垢去除步驟前後的水垢附著量算出水垢去除率。 After the scale removal operation, the heat transfer tube was taken out in the same manner and weighed, and the scale adhesion amount was calculated, and the scale removal rate was calculated from the amount of scale adhesion before and after the scale removal step.
觀察試驗結束後的濾網,確認有堵塞濾網之 虞的附著物之有無。 Observe the filter after the test, and confirm that there is a filter screen. The presence or absence of sputum attachments.
將結果示於表1。 The results are shown in Table 1.
由表1可知,聚丙烯酸的重量平均分子量若為20,000以下,水垢去除率較低,超過20,000且為170,000以下時水垢去除率提高,尤為超過50,000且為120,000以下時水垢去除效果較高。 As is clear from Table 1, the weight average molecular weight of the polyacrylic acid is 20,000 or less, and the scale removal rate is low. When the amount exceeds 20,000 and is 170,000 or less, the scale removal rate is improved, and when the amount is more than 50,000 and 120,000 or less, the scale removal effect is high.
相對於此,聚馬來酸雖可看出某種程度的水垢去除效果,惟於排放濾網確認有黏稠狀的附著物,濾網的大部分被覆蓋而為即將堵塞前的狀況。茲推定此係因硬度成分與聚馬來酸反應所生成的凝膠化物所致。 On the other hand, although the polymaleic acid showed a certain degree of scale removal effect, the discharge screen confirmed that there was a sticky deposit, and most of the filter was covered to be in a state immediately before the blockage. It is presumed that this is due to the gelation of the hardness component reacted with polymaleic acid.
使用以下之試驗裝置及給水,依以下之條件進行以下之水垢去除試驗,評定聚丙烯酸的重量平均分子量與聚甲基丙烯酸的併用對水垢去除效果所造成的影響。 Using the following test apparatus and feed water, the following scale removal test was carried out under the following conditions to evaluate the effect of the combined use of the weight average molecular weight of polyacrylic acid and polymethacrylic acid on the scale removal effect.
不鏽鋼製測試鍋爐(保水量5L) Stainless steel test boiler (water retention 5L)
合成水C:Ca硬度40mg CaCO3/L、Mg硬度20mg CaCO3/L、氧化矽濃度30mg/L、碳酸鈉濃度30mg/L、Fe濃度1mg/L的合成水 Synthetic water C: Synthetic water with Ca hardness of 40 mg CaCO 3 /L, Mg hardness of 20 mg CaCO 3 /L, cerium oxide concentration of 30 mg/L, sodium carbonate concentration of 30 mg/L, and Fe concentration of 1 mg/L
合成水D:氧化矽濃度30mg/L、作為藥劑1之表2所記載之重量平均分子量的聚丙烯酸濃度5mg/L、作為藥劑2之表2所示者濃度5mg/L、Fe濃度1mg/L、碳酸鈉濃度32mg/L的合成水(惟,在比較例II-1中未添加藥劑1與藥劑2,在比較例II-2~8中未添加藥劑2) Synthetic water D: a cerium oxide concentration of 30 mg/L, a polyacrylic acid concentration of 5 mg/L as a weight average molecular weight described in Table 2 of the drug 1, a concentration of 5 mg/L as shown in Table 2 of the drug 2, and a Fe concentration of 1 mg/L. Synthetic water having a sodium carbonate concentration of 32 mg/L (except that the drug 1 and the drug 2 were not added in Comparative Example II-1, and the drug 2 was not added in Comparative Example II-2 to 8)
給水溫度:40℃ Feed water temperature: 40 ° C
運作壓力:0.7MPa Operating pressure: 0.7MPa
給水量:13L/h Water supply: 13L/h
濃縮倍率:10倍 Concentration ratio: 10 times
鍋爐水pH:11.5 Boiler water pH: 11.5
秤量導熱管(鋼材製;表面積200cm2×3根)並加以記錄後,插入不鏽鋼製測試鍋爐中。 Weigh the heat pipe (made of steel; surface area 200cm 2 × 3) and record it, then insert it into the stainless steel test boiler.
一面對該不鏽鋼製測試鍋爐供給合成水C一面調整為壓力0.7MPa、蒸發量11.7L/h、排放量1.3L/h、濃縮倍率10倍,運作21小時。運作後取出附著有水垢的導熱管並加以秤量,算出水垢附著量。其後,將導熱管再度插入不鏽鋼製測試鍋爐中,用合成水D以相同運作條件進行試驗,進行水垢去除步驟。運作後同樣地取出導熱管並加以秤量,算出水垢附著量,並由水垢去除步驟前後的水垢附著量水垢算出去除量。水垢去除量係透過每隔3日取出導熱管加以秤量,並再度插入來評定,進行共計9日的水垢去除步驟,算出9日之水垢去除步驟後的水垢去除率(相對於水垢去除步驟開始時所附著的水垢之9日內可去除的合計之水垢的比例)。 While supplying the synthetic water C to the stainless steel test boiler, the pressure was adjusted to 0.7 MPa, the evaporation amount was 11.7 L/h, the discharge amount was 1.3 L/h, and the concentration ratio was 10 times, and the operation was carried out for 21 hours. After the operation, the heat pipe to which the scale is attached is taken out and weighed to calculate the scale adhesion amount. Thereafter, the heat transfer tube was again inserted into a stainless steel test boiler, and the test was carried out under the same operating conditions using synthetic water D to carry out a scale removal step. After the operation, the heat transfer tubes were taken out in the same manner and weighed, and the scale adhesion amount was calculated, and the amount of scale removal was calculated from the scale adhesion scale before and after the scale removal step. The amount of scale removal was measured by taking out the heat transfer tube every three days and re-inserting it, and performing a scale removal step for 9 days in total, and calculating the scale removal rate after the scale removal step of 9 days (relative to the start of the scale removal step) The proportion of the scale that can be removed within 9 days of the attached scale).
將結果示於表2。 The results are shown in Table 2.
由表2可知以下所述者。 The following is known from Table 2.
在比較例II-2~II-8中,隨經過日數水垢去除量持續降低。此係在既已附著的水垢上進一步附著鐵垢,以聚丙烯酸單獨處理,無法使水垢去除效果維持一定之 故。 In Comparative Examples II-2 to II-8, the amount of scale removal continued to decrease with the number of days passed. This system further adheres to the iron scale on the adhered scale, and the polyacrylic acid is treated separately, so that the scale removal effect cannot be maintained. Therefore.
比較例II-11雖併用2種聚合物,惟去除效果較低。在比較例II-9,II-10中亦同樣地去除效果較低。 Comparative Example II-11 used two kinds of polymers in combination, but the removal effect was low. The same removal effect was also similar in Comparative Examples II-9, II-10.
相對於此,在實施例II-1~II-6中,縱使一天天經過,仍能以一定的速度去除水垢。此係透過併用聚甲基丙烯酸,可防止鐵垢附著,同時可使重量平均分子量較高之聚丙烯酸所產生的水垢去除效果保持一定之故。 On the other hand, in Examples II-1 to II-6, scales were removed at a constant speed even after one day passed. This system can prevent the adhesion of iron scale by using polymethacrylic acid in combination, and at the same time, the scale removal effect by the polyacrylic acid having a higher weight average molecular weight can be kept constant.
在試驗例II中,於測試鍋爐的罐內設置鋼材製試片(SPCC;15×50×10mm;#400研磨),以與試驗例II同樣的條件供給以成為表3所示之鍋爐罐內濃度的方式包含表3所示之藥劑的合成水進行腐蝕性的確認試驗。鍋爐罐內的pH係調整為11.3。 In Test Example II, a steel test piece (SPCC; 15 × 50 × 10 mm; #400 polishing) was placed in a can of the test boiler, and supplied under the same conditions as in Test Example II to be in the boiler can shown in Table 3. The method of concentration includes the synthetic water of the agent shown in Table 3 for the corrosive confirmation test. The pH in the boiler tank was adjusted to 11.3.
試驗後取出試片並實施除鏽處理,依下述計算式(1)求出腐蝕速度。 After the test, the test piece was taken out and subjected to a rust removal treatment, and the corrosion rate was determined according to the following calculation formula (1).
腐蝕速度(mdd)=試片的腐蝕減量(mg)/(試片的表面積(dm2)×試驗時間(day))…(1) Corrosion rate (mdd) = corrosion loss of the test piece (mg) / (surface area of the test piece (dm 2 ) × test time (day)) (1)
將結果示於表3。 The results are shown in Table 3.
由表3之結果可知,併用聚丙烯酸與聚甲基丙烯酸的處理,比起使用如EDTA或NTA之螯合劑的處理,腐蝕速度格外地緩慢,具腐蝕抑制效果。 From the results of Table 3, it was found that the treatment with polyacrylic acid and polymethacrylic acid was particularly slow in corrosion rate and corrosion inhibiting effect compared to the treatment using a chelating agent such as EDTA or NTA.
業已利用特定形態對本發明詳細加以說明,惟本領域具有通常知識者應理解,在不悖離本發明之意圖與範圍下可實施種種變更。 The present invention has been described in detail with reference to the specific embodiments thereof, and it is understood by those of ordinary skill in the art that various modifications can be made without departing from the spirit and scope of the invention.
本申請案係基於2014年2月13日所申請之日本專利申請2014-025459,援用其全體以供引用。 The present application is based on Japanese Patent Application No. 2014-025459, filed on Jan.
1‧‧‧給水槽 1‧‧‧Sink
2‧‧‧鍋爐罐 2‧‧‧Boiler cans
3‧‧‧復水槽 3‧‧‧Reservation tank
4‧‧‧補給水槽 4‧‧‧Supply sink
5‧‧‧蒸氣使用場所 5‧‧‧Vapor use place
11‧‧‧給水管線 11‧‧‧Water supply pipeline
12‧‧‧蒸氣管線 12‧‧‧Vapor pipeline
13‧‧‧循環管線 13‧‧‧Circular pipeline
14‧‧‧復水管線 14‧‧‧Rehydration pipeline
15‧‧‧補給水管線 15‧‧‧Supply water pipeline
16‧‧‧鹼劑 16‧‧‧Alkaline agent
17‧‧‧水垢去除劑 17‧‧‧scale remover
18‧‧‧排水 18‧‧‧Drainage
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-025459 | 2014-02-13 | ||
| JP2014025459A JP5800044B2 (en) | 2014-02-13 | 2014-02-13 | Descaling method and descaling agent for steam generating equipment |
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| TW201538438A true TW201538438A (en) | 2015-10-16 |
| TWI642636B TWI642636B (en) | 2018-12-01 |
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| US (2) | US10384966B2 (en) |
| EP (1) | EP3106439B1 (en) |
| JP (1) | JP5800044B2 (en) |
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| TWI836139B (en) * | 2020-03-12 | 2024-03-21 | 日商栗田工業股份有限公司 | Methods for suppressing corrosion fatigue of evaporation tubes in boilers |
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| JP5800044B2 (en) | 2014-02-13 | 2015-10-28 | 栗田工業株式会社 | Descaling method and descaling agent for steam generating equipment |
| CN105753182A (en) * | 2016-03-08 | 2016-07-13 | 佛山市聚成生化技术研发有限公司 | Styrene ketone-maleic anhydride-butadiene-butenol scale inhibitor and preparation method thereof |
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| CN115448472A (en) * | 2022-08-17 | 2022-12-09 | 中核武汉核电运行技术股份有限公司 | Nuclear-grade polyacrylic acid high-temperature high-pressure optimal online adding process |
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| TWI833990B (en) * | 2020-03-12 | 2024-03-01 | 日商栗田工業股份有限公司 | Methods for suppressing corrosion fatigue of evaporation tubes in boilers |
| TWI836139B (en) * | 2020-03-12 | 2024-03-21 | 日商栗田工業股份有限公司 | Methods for suppressing corrosion fatigue of evaporation tubes in boilers |
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| PH12016501568B1 (en) | 2016-09-14 |
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| TWI642636B (en) | 2018-12-01 |
| WO2015122264A1 (en) | 2015-08-20 |
| EP3106439A4 (en) | 2017-08-02 |
| EP3106439A1 (en) | 2016-12-21 |
| ES2943022T3 (en) | 2023-06-08 |
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| BR112016017693A2 (en) | 2017-08-08 |
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| KR20160120723A (en) | 2016-10-18 |
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| JP5800044B2 (en) | 2015-10-28 |
| PH12016501568A1 (en) | 2016-09-14 |
| EP3106439B1 (en) | 2023-03-22 |
| JP2015150484A (en) | 2015-08-24 |
| SG11201606348VA (en) | 2016-09-29 |
| PL3106439T3 (en) | 2023-06-19 |
| BR112016017693B1 (en) | 2022-08-09 |
| US20170050873A1 (en) | 2017-02-23 |
| MY183247A (en) | 2021-02-18 |
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