TW201723716A - Heater control device, heater control method, substrate processing device, and substrate processing method - Google Patents
Heater control device, heater control method, substrate processing device, and substrate processing method Download PDFInfo
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/06—Apparatus for monitoring, sorting, marking, testing or measuring
- H10P72/0602—Temperature monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
- G05D23/22—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element being a thermocouple
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0431—Apparatus for thermal treatment
- H10P72/0432—Apparatus for thermal treatment mainly by conduction
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0431—Apparatus for thermal treatment
- H10P72/0434—Apparatus for thermal treatment mainly by convection
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P76/00—Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography
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- Cleaning Or Drying Semiconductors (AREA)
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Abstract
本發明是在根據加熱石英板之加熱器、檢測石英板溫度之熱電偶、以及從熱電偶輸出的溫度資訊值,來控制加熱器以使石英板的溫度為目標溫度值的加熱器控制部中,熱電偶是在石英板上設置4個,並且該加熱器控制部具有:前處理單元,從4個熱電偶輸入溫度資訊值,在所輸入的溫度資訊值群之中,使用已去除了最小值之溫度資訊值的剩下的溫度資訊值,來求出代表溫度值;以及反饋控制部,控制加熱器以使代表溫度值成為目標溫度值。The present invention is to control the heater to make the temperature of the quartz plate the target temperature value in accordance with the heater for heating the quartz plate, the thermocouple for detecting the temperature of the quartz plate, and the temperature information value output from the thermocouple. The thermocouple is provided on the quartz plate, and the heater control unit has a pre-processing unit that inputs temperature information values from the four thermocouples, and the minimum value of the used temperature information value group has been removed. The remaining temperature information value of the value of the temperature information value is used to obtain a representative temperature value; and the feedback control unit controls the heater so that the representative temperature value becomes the target temperature value.
Description
本發明是有關於一種加熱器控制裝置、加熱器控制方法、基板處理裝置及基板處理方法。The present invention relates to a heater control device, a heater control method, a substrate processing device, and a substrate processing method.
已知各種基板處理裝置,以高溫板或爐等將半導體基板加熱,加入溶劑或藥液而藉此處理半導體基板(蝕刻處理等)(例如,日本專利公開公報:特開平9-134872號公報)。Various substrate processing apparatuses are known, and a semiconductor substrate is heated by a high temperature plate or a furnace, and a solvent or a chemical liquid is added to process a semiconductor substrate (etching process, etc.) (for example, Japanese Laid-Open Patent Publication No. Hei 9-134872) .
在此種基板處理裝置中,用以將高溫板或爐等之對象物進行加熱的加熱器控制,一般而言為PID控制(Proportional-Integral-Differential Controller:比例積分微分控制器)。圖7是使用加熱器來將高溫板加熱之例,加熱器101之熱會傳過傳熱體101a而將高溫板102加熱。在高溫板102,為了檢測出其溫度值Tp而設有溫度檢測器103。把此溫度檢測器103所檢測出的溫度值Tp輸入反饋控制部104的比較器104a,算出與從外部輸入的高溫板102之目標溫度值Tx間的差分ΔT。然後,對於此差分ΔT,藉由反饋控制部104的PID控制部104b進行PID控制(比例、積分、微分)的運算,根據其運算結果來將從AMP(amplifier:放大器)105輸出至加熱器101的電力進行調整。藉此,控制加熱器101,使高溫板102維持目標溫度值Tx。In such a substrate processing apparatus, a heater control for heating an object such as a high temperature plate or a furnace is generally a PID control (Proportional-Integral-Differential Controller). Fig. 7 shows an example in which a heater is used to heat a high temperature plate, and heat of the heater 101 is transmitted through the heat transfer body 101a to heat the high temperature plate 102. In the high temperature plate 102, a temperature detector 103 is provided in order to detect the temperature value Tp. The temperature value Tp detected by the temperature detector 103 is input to the comparator 104a of the feedback control unit 104, and the difference ΔT between the target temperature value Tx of the high temperature plate 102 input from the outside is calculated. Then, the PID control unit 104b of the feedback control unit 104 performs calculation of PID control (proportional, integral, and derivative) for the difference ΔT, and outputs the result from the AMP (amplifier) 105 to the heater 101 based on the calculation result. The power is adjusted. Thereby, the heater 101 is controlled to maintain the high temperature plate 102 at the target temperature value Tx.
在上述之加熱器的控制方法中,有如下的問題。亦即,在藉由控制加熱器而將高溫板或爐等之對象物設定為目標溫度值時,雖然在施加於對象物的干擾(disturbance)為一定(自然放熱等)的情況下可以進行適當的控制,但是在干擾為局部性的情況下則難以進行適當的控制。例如,有時藥液等的液滴會局部性地附著於高溫板。此時,如果高溫板上附著著液滴之處相對於配置有溫度檢測器的地方較遠的話,溫度檢測器就不會受到液滴的影響而可輸出適當的溫度值。因此,可根據此溫度檢測器的輸出,來進行加熱器之適當控制。然而,若液滴偶發性地附著在配置有溫度檢測器的地方附近,則溫度檢測器會檢測出較大的溫度低下或溫度上升。此時,即使高溫板的實際溫度值與目標溫度值相較之下,並沒有差很多,也會因為基於溫度檢測器所檢測出之溫度值而進行的PID控制,而過度地反應以使檢測出的溫度值回到目標溫度值。結果,可能會因為過衝(overshoot)等而無法進行加熱器的適當控制。像液滴這樣會局部性地使溫度值變化的因素,會不會附著在溫度檢測器之配置處附近都是偶發性的,所以並無法採取確切的行動。In the above control method of the heater, there are the following problems. In other words, when the object such as the high temperature plate or the furnace is set to the target temperature value by controlling the heater, it is possible to appropriately perform the disturbance (natural heat release or the like) applied to the object. Control, but in the case where the interference is local, it is difficult to perform appropriate control. For example, a liquid droplet such as a chemical liquid may locally adhere to a high temperature plate. At this time, if the droplet attached to the high temperature plate is far from the place where the temperature detector is disposed, the temperature detector can be outputted with an appropriate temperature value without being affected by the liquid droplet. Therefore, proper control of the heater can be performed based on the output of the temperature detector. However, if the droplet accidentally adheres to a place where the temperature detector is disposed, the temperature detector detects a large temperature drop or a temperature rise. At this time, even if the actual temperature value of the high temperature plate is not much worse than the target temperature value, the PID control based on the temperature value detected by the temperature detector is excessively reacted to make the detection. The temperature value returned returns to the target temperature value. As a result, proper control of the heater may not be possible due to overshoot or the like. Factors such as droplets that locally change the temperature value will be sporadic if they are attached to the vicinity of the temperature detector, so that no precise action can be taken.
在如上述的案例中,並非溫度檢測器有異常。溫度檢測器是正確地測定出其設置處的溫度。重點在於:當液滴的附著處對於要進行溫度控制的高溫板等對象物不為一定(也就是說干擾為局部性的)之時,因為這個原因,溫度檢測器所檢測出的溫度值會大幅變動。所以,即使控制加熱器,也無法將對象物設定為目標溫度值。In the case as described above, the temperature detector is not abnormal. The temperature detector correctly measures the temperature at which it is placed. The point is: when the attachment of the droplet is not constant for the object such as the high temperature plate to be temperature controlled (that is, the interference is local), for this reason, the temperature value detected by the temperature detector will Great changes. Therefore, even if the heater is controlled, the object cannot be set to the target temperature value.
本發明之實施形態,目的在於:提供一種加熱器控制裝置、加熱器控制方法、基板處理裝置及基板處理方法,即使在產生局部性的干擾時,也可進行適當的加熱器控制。An object of the present invention is to provide a heater control device, a heater control method, a substrate processing device, and a substrate processing method, which can perform appropriate heater control even when local disturbance occurs.
本發明實施形態之加熱器控制裝置,是如下之加熱器控制裝置:根據將被加熱體加熱的加熱器、檢測前述被加熱體之溫度的溫度檢測器、以及從此溫度檢測器輸出的溫度資訊值,控制前述加熱器以使前述被加熱體之溫度為目標溫度值,又,前述溫度檢測器是在前述被加熱體設置有複數個,並且,具有:前處理部,從前述複數個溫度檢測器輸入溫度資訊值,在所輸入的溫度資訊值群之中,使用從最小值或最大值中之一方或者兩方去除至少1個溫度資訊值的剩下的溫度資訊值,來求出代表溫度值;以及反饋控制部,控制前述加熱器以使前述代表溫度值成為前述目標溫度值。A heater control device according to an embodiment of the present invention is a heater control device that heats a heater, a temperature detector that detects a temperature of the object to be heated, and a temperature information value that is output from the temperature detector. The heater is controlled such that the temperature of the object to be heated is a target temperature value, and the temperature detector is provided in the plurality of heaters, and has a preprocessing unit, and the plurality of temperature detectors Enter a temperature information value, and use the remaining temperature information value of at least one temperature information value from one or both of the minimum value or the maximum value among the input temperature information value groups to obtain a representative temperature value. And a feedback control unit that controls the heater such that the representative temperature value becomes the target temperature value.
本發明實施形態之加熱器控制方法,是根據從檢測被加熱體之溫度的溫度檢測器輸出的溫度資訊值,來控制加熱器以使前述被加熱體之溫度為目標溫度值的加熱器控制方法,又,在前述被加熱體設置複數個溫度檢測器,在前述複數個溫度檢測器所檢測出的溫度資訊值群之中,使用從最小值或最大值中之一方或者兩方去除至少1個溫度資訊值的剩下的溫度資訊值,求出代表溫度值,控制前述加熱器以使前述代表溫度值成為前述目標溫度值。A heater control method according to an embodiment of the present invention is a heater control method for controlling a heater to set a temperature of the object to be heated to a target temperature value based on a temperature information value output from a temperature detector that detects a temperature of the object to be heated. Further, a plurality of temperature detectors are provided in the object to be heated, and at least one of the minimum or maximum values is removed from among the temperature information value groups detected by the plurality of temperature detectors. The remaining temperature information value of the temperature information value is obtained as a representative temperature value, and the heater is controlled such that the representative temperature value becomes the target temperature value.
本發明實施形態之基板處理裝置,具有:基板保持部;作為被加熱體之板,在前述基板保持部所保持之基板的上方與前述基板對向配置;將此板加熱的加熱器;設置於此板的複數個溫度檢測器;以及前述之加熱器控制裝置。A substrate processing apparatus according to an embodiment of the present invention includes: a substrate holding portion; a plate as a heating target disposed opposite to the substrate above a substrate held by the substrate holding portion; and a heater for heating the plate; a plurality of temperature detectors of the board; and the aforementioned heater control unit.
本發明實施形態之基板處理方法,具有在基板保持部所保持之基板的上方與前述基板對向配置的作為被加熱體之板、加熱此板的加熱器、以及設置於前述板的複數個溫度檢測器,並且藉由前述之加熱器控制方法來控制前述加熱器。The substrate processing method according to the embodiment of the present invention includes a plate as a heated body disposed above the substrate above the substrate held by the substrate holding portion, a heater for heating the plate, and a plurality of temperatures provided on the plate The detector is controlled by the aforementioned heater control method.
較佳實施例之詳細說明 以下,根據附圖,說明本發明之實施形態。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
圖1是本發明之第1實施形態的基板處理裝置10,特別是示意地顯示加熱器控制部100的說明圖,圖2是本發明之第1實施形態的基板處理裝置10,特別是示意地顯示處理部20的截面圖。本實施形態中之基板處理裝置10,是舉如下之裝置為例來進行說明:使用藉由加熱器而加熱之磷酸水溶液等藥液或純水(以下總稱為處理液S。)來進行半導體基板W之表面處理的裝置。1 is a plan view schematically showing a heater control unit 100 according to a first embodiment of the present invention, and FIG. 2 is a schematic view of a substrate processing apparatus 10 according to a first embodiment of the present invention. A cross-sectional view of the processing unit 20 is displayed. In the substrate processing apparatus 10 of the present embodiment, a semiconductor substrate such as a phosphoric acid aqueous solution heated by a heater or pure water (hereinafter collectively referred to as a processing liquid S) is used as an example. W surface treatment device.
基板處理裝置10具備有:處理部20、及加熱器控制部100。加熱器控制部100構成加熱器控制裝置,其詳細容後再述,可控制組入於處理部20之加熱器80。The substrate processing apparatus 10 includes a processing unit 20 and a heater control unit 100. The heater control unit 100 constitutes a heater control device, and the details thereof will be described later, and the heater 80 incorporated in the processing unit 20 can be controlled.
處理部20具備有:基板保持部30;旋轉台40,可使此基板保持部30繞著鉛直方向的軸C旋轉;石英板50,配置在基板保持部30的上方,作為被加熱體且形成為有底筒狀;設在石英板50之底部的4個熱電偶(溫度檢測器)60;配置在各熱電偶60之上的傳熱片70;以及設在此傳熱片70之上方的加熱器80。另外,在圖2中,是以實線表示熱電偶60。石英板50中與半導體基板W的對向面,為水平面。又,當要處理的半導體基板W為圓形時,石英板50中與半導體基板W對向的面也為圓形,其半徑是與半導體基板W的半徑相同、或為其以上。4個熱電偶60如圖1所示,例如以90度間隔配置於以旋轉台40之旋轉中心C為中心的同一圓周上。從各熱電偶60,會將相當於設置處之溫度值(℃)的例如電壓值(以下,亦稱為「溫度資訊值」。),輸入至加熱器控制部100之前處理單元110(前處理部)。另外,在此前處理單元110,具有把從熱電偶60輸入之溫度資訊值換算成溫度值(℃)的機能。此換算是使用數式、根據換算表等,藉由使用週知技術而執行的。又,在本說明書中,亦將如上述般求出的溫度值,稱為與溫度資訊值相對應的溫度值。傳熱片70可以是例如使用石墨般熱傳導率較高之材料的片材。又,也可以是由熱傳導率較高的金屬材料所構成的金屬板,來代替片狀物。石英板50、熱電偶60、傳熱片70、加熱器80,構成加熱部85。The processing unit 20 includes a substrate holding unit 30 and a rotating table 40 that can rotate the substrate holding unit 30 around the axis C in the vertical direction. The quartz plate 50 is disposed above the substrate holding unit 30 and is formed as a heated body. a bottomed cylindrical shape; four thermocouples (temperature detectors) 60 disposed at the bottom of the quartz plate 50; heat transfer sheets 70 disposed on the respective thermocouples 60; and a heat transfer sheet 70 disposed above the heat transfer sheets 70 Heater 80. In addition, in FIG. 2, the thermocouple 60 is shown by a solid line. The opposing surface of the quartz plate 50 and the semiconductor substrate W is a horizontal plane. Further, when the semiconductor substrate W to be processed has a circular shape, the surface of the quartz plate 50 opposed to the semiconductor substrate W is also circular, and the radius thereof is the same as or larger than the radius of the semiconductor substrate W. As shown in FIG. 1, the four thermocouples 60 are disposed, for example, at intervals of 90 degrees on the same circumference centering on the rotation center C of the rotary table 40. From each of the thermocouples 60, for example, a voltage value (hereinafter also referred to as "temperature information value") corresponding to the temperature value (°C) of the installation portion is input to the heater control unit 100 before the processing unit 110 (pre-processing) unit). Further, the previous processing unit 110 has a function of converting the temperature information value input from the thermocouple 60 into a temperature value (°C). This conversion is performed using a well-known technique using a numerical formula, a conversion table, or the like. Further, in the present specification, the temperature value obtained as described above is also referred to as a temperature value corresponding to the temperature information value. The heat transfer sheet 70 may be, for example, a sheet of a material having a high thermal conductivity like graphite. Further, instead of a sheet, a metal plate made of a metal material having a high thermal conductivity may be used. The quartz plate 50, the thermocouple 60, the heat transfer sheet 70, and the heater 80 constitute a heating portion 85.
另外,在本實施形態中,石英板50的「表面」,指的是與半導體基板W對向的面(在圖1中為「下面」),而石英板50的「底部」、「底面」,則指的是與石英板50之表面相對向的面(在圖1中為「上面」)。In the present embodiment, the "surface" of the quartz plate 50 refers to a surface ("lower" in FIG. 1) facing the semiconductor substrate W, and the "bottom" and "bottom surface" of the quartz plate 50. That is, the surface facing the surface of the quartz plate 50 ("top" in Fig. 1).
處理部20具備有:接收處理液S的杯體21、設在此杯體21之底部而將處理液S排出的排出口22、以及設在排出口之下方的排出閥23。The treatment unit 20 includes a cup 21 that receives the treatment liquid S, a discharge port 22 that is provided at the bottom of the cup 21 to discharge the treatment liquid S, and a discharge valve 23 that is provided below the discharge port.
在圖2中,90表示供給藥液的藥液供給部,91是開閉閥,92是供給管,95是供給純水的純水供給部,96則表示開閉閥。又,41是表示旋轉台40的旋轉機構,99則表示使石英板50上下動的升降機構。In Fig. 2, reference numeral 90 denotes a chemical supply unit for supplying a chemical solution, 91 is an opening and closing valve, 92 is a supply pipe, 95 is a pure water supply unit for supplying pure water, and 96 is an open/close valve. Further, 41 denotes a rotation mechanism of the rotary table 40, and 99 denotes an elevation mechanism for moving the quartz plate 50 up and down.
在圖2中,控制部200是控制基板處理裝置10的控制部。控制部200控制設在處理部20之元件的動作。具體而言,是控制藥液供給部90、純水供給部95、旋轉機構41、升降機構99、加熱器控制部100、開閉閥91、96等的動作。另外,也可使控制部200兼為加熱器控制部100。In FIG. 2, the control unit 200 is a control unit that controls the substrate processing apparatus 10. The control unit 200 controls the operation of the elements provided in the processing unit 20. Specifically, the operations of the chemical solution supply unit 90, the pure water supply unit 95, the rotation mechanism 41, the elevation mechanism 99, the heater control unit 100, the opening and closing valves 91, 96, and the like are controlled. Further, the control unit 200 may also serve as the heater control unit 100.
回到圖1,加熱器控制部100包含有:前處理單元110、反饋控制單元120(反饋控制部)、閘流體單元(電力調整器)130。Referring back to FIG. 1 , the heater control unit 100 includes a pre-processing unit 110 , a feedback control unit 120 (feedback control unit), and a thyristor unit (power conditioner) 130 .
前處理單元110根據來自於各熱電偶60的複數個溫度資訊值T1~T4,求出代表溫度值T。例如把4個溫度資訊值T1~T4依升序排列,把已去除最低之溫度資訊值(也就是換算成溫度值時與最低之溫度值相對應的溫度資訊值)的3個溫度資訊值之中央值(此時是從上數來第2個的值)換算成溫度值,把換算出之值決定為代表溫度值T。The pre-processing unit 110 obtains the representative temperature value T based on the plurality of temperature information values T1 to T4 from the thermocouples 60. For example, the four temperature information values T1 to T4 are arranged in ascending order, and the center of the three temperature information values of the lowest temperature information value (that is, the temperature information value corresponding to the lowest temperature value when the temperature value is converted) is removed. The value (in this case, the second value from the top) is converted into a temperature value, and the converted value is determined as the representative temperature value T.
反饋控制單元120根據前處理單元110所求出的代表溫度值T、與關於石英板50從外部輸入的目標溫度值Tx(例如200℃)間的差分ΔT,進行加熱器80的溫度控制。The feedback control unit 120 performs temperature control of the heater 80 based on the difference ΔT between the representative temperature value T obtained by the pre-processing unit 110 and the target temperature value Tx (for example, 200 ° C) input from the outside with respect to the quartz plate 50.
閘流體單元130根據來自於反饋控制單元120的輸出來調整對加熱器80的供給電力。The thyristor unit 130 adjusts the supply power to the heater 80 in accordance with the output from the feedback control unit 120.
如此構成之加熱器控制部100,會如下般地控制加熱器80的溫度。The heater control unit 100 configured as described above controls the temperature of the heater 80 as follows.
首先,從外部將石英板50的目標溫度值Tx輸入至加熱器控制部100。在反饋控制單元120,進行PID控制,控制閘流體單元130的電力量,將加熱器80加熱。藉著加熱器80升溫,熱會傳過傳熱片70而傳至石英板50,石英板50的溫度值會慢慢地上升。此時,從4個熱電偶60將溫度資訊值T1~T4輸入至前處理單元110。在前處理單元110內,把4個溫度資訊值T1~T4依升序排列,把已去除最低之溫度資訊值的3個溫度資訊值之中央值(此時為由上數來第2個之值)換算成溫度值,求出作為代表溫度值T。此代表溫度值T會輸入至反饋控制單元120。在反饋控制單元120,會把從前處理單元110所輸入之代表溫度值T與目標溫度值Tx進行比較,進行加熱器80的反饋控制,以使石英板50的溫度值(正確來說,是使用來自於各熱電偶60之溫度資訊值而決定的代表溫度值T)成為目標溫度值Tx。另外,前處理單元110會定期地抽出從各熱電偶60逐次輸入的溫度資訊值,每次抽出,都會求出上述之代表溫度值T而進行更新。而且,加熱器控制部100都會根據已更新的代表溫度值T來進行加熱器80的溫度控制。First, the target temperature value Tx of the quartz plate 50 is input to the heater control unit 100 from the outside. At the feedback control unit 120, PID control is performed to control the amount of electric power of the thyristor unit 130 to heat the heater 80. By the temperature rise of the heater 80, heat is transmitted through the heat transfer sheet 70 and transmitted to the quartz plate 50, and the temperature value of the quartz plate 50 gradually rises. At this time, the temperature information values T1 to T4 are input from the four thermocouples 60 to the pre-processing unit 110. In the pre-processing unit 110, the four temperature information values T1 to T4 are arranged in ascending order, and the central value of the three temperature information values from which the lowest temperature information value has been removed (in this case, the second value from the upper number) The temperature value is converted into a representative temperature value T. This representative temperature value T is input to the feedback control unit 120. In the feedback control unit 120, the representative temperature value T input from the previous processing unit 110 is compared with the target temperature value Tx, and feedback control of the heater 80 is performed to make the temperature value of the quartz plate 50 (correctly, use The representative temperature value T) determined from the temperature information value of each thermocouple 60 becomes the target temperature value Tx. Further, the pre-processing unit 110 periodically extracts the temperature information values sequentially input from the respective thermocouples 60, and each time the extraction is performed, the above-mentioned representative temperature value T is obtained and updated. Further, the heater control unit 100 performs temperature control of the heater 80 based on the updated representative temperature value T.
接著,說明使用了基板處理裝置10的基板處理(藥液處理)之全體動作。另外,所說明之動作控制,是藉由控制部200而進行。又,藥液可例如為磷酸水溶液、硫酸或者是該等之混合液。Next, the overall operation of the substrate processing (chemical liquid processing) using the substrate processing apparatus 10 will be described. The operation control described above is performed by the control unit 200. Further, the chemical solution may be, for example, an aqueous phosphoric acid solution, sulfuric acid or a mixture thereof.
首先,在處理部20,將半導體基板W載置於基板保持部30上並夾好。接著,驅動旋轉台40,使半導體基板W旋轉。First, in the processing unit 20, the semiconductor substrate W is placed on the substrate holding portion 30 and sandwiched. Next, the turntable 40 is driven to rotate the semiconductor substrate W.
然後,藉由升降機構99使石英板50下降,讓石英板50的表面(與半導體基板W相對向的面)接近半導體基板W的上面,使之位在兩者間會形成較小的間隙的位置(下降位置),並且,開啟開閉閥91,透過供給管92,從藥液供給部90將例如加熱至約160℃的藥液(處理液S)供給至半導體基板W上(圖3的狀態)。藥液會進入半導體基板W的上面與石英板50的表面之間,在藥液的液膜被保持在半導體基板W的上面的狀態下,藉由藥液的化學反應,進行預定時間之半導體基板W上面的蝕刻或膜剝離等藥液處理。在此處理中,半導體基板W上的藥液,會被石英板50加熱。另外,上述之「較小的間隙」指的是如下的狀態:所具有的間隔是被保持在半導體基板W的上面的藥液(處理液S)之液膜的至少一部分會與石英板50的表面接觸的間隔。Then, the quartz plate 50 is lowered by the elevating mechanism 99, so that the surface of the quartz plate 50 (the surface facing the semiconductor substrate W) is close to the upper surface of the semiconductor substrate W, so that a small gap is formed therebetween. At the position (down position), the opening and closing valve 91 is opened, and the chemical liquid (treatment liquid S) heated to about 160 ° C, for example, is supplied from the chemical supply unit 90 to the semiconductor substrate W through the supply pipe 92 (state of FIG. 3). ). The chemical liquid enters between the upper surface of the semiconductor substrate W and the surface of the quartz plate 50, and in a state where the liquid film of the chemical liquid is held on the upper surface of the semiconductor substrate W, the semiconductor substrate is subjected to a chemical reaction of the chemical liquid for a predetermined time. Chemical treatment such as etching or film peeling on W. In this process, the chemical liquid on the semiconductor substrate W is heated by the quartz plate 50. In addition, the above-mentioned "small gap" refers to a state in which at least a part of the liquid film of the chemical solution (treatment liquid S) held on the upper surface of the semiconductor substrate W and the quartz plate 50 are provided. The interval of surface contact.
在蝕刻或膜剝離等之處理中,石英板50的表面與半導體基板W的上面間的間隙會維持較小的狀態,對於此間隙連續地供給藥液。藥液處理結束後,關閉開閉閥91而停止藥液的供給。接著開啟開閉閥96,從純水供給部95供給純水,將石英板50的表面及半導體基板W的上面洗淨。此時石英板50的表面與半導體基板W的上面間的間隙也還是維持較小的狀態,在純水(處理液S)的液膜被保持在半導體基板W的上面的狀態下,進行預定時間之洗淨石英板50的表面、及半導體基板W的上面的洗淨處理。當洗淨處理結束,則藉由升降機構99使石英板50上升至大幅遠離半導體基板W上面的位置,而位於事先設定好的待機位置。此時,在石英板50的表面與半導體基板W的上面之間,會形成較大的間隙。然後,關閉開閉閥96而停止純水的供給。另外,上述之「較大的間隙」指的是如下的狀態:所具有的間隔是石英板50的表面會與被保持在半導體基板W的上面的純水(處理液S)之液膜分開的間隔。In the treatment such as etching or film peeling, the gap between the surface of the quartz plate 50 and the upper surface of the semiconductor substrate W is maintained in a small state, and the chemical liquid is continuously supplied to the gap. After the completion of the chemical treatment, the opening and closing valve 91 is closed to stop the supply of the chemical solution. Then, the opening and closing valve 96 is opened, pure water is supplied from the pure water supply unit 95, and the surface of the quartz plate 50 and the upper surface of the semiconductor substrate W are washed. At this time, the gap between the surface of the quartz plate 50 and the upper surface of the semiconductor substrate W is also maintained in a small state, and the liquid film of the pure water (treatment liquid S) is held on the upper surface of the semiconductor substrate W for a predetermined time. The surface of the quartz plate 50 is cleaned and the upper surface of the semiconductor substrate W is cleaned. When the cleaning process is completed, the quartz plate 50 is raised by the elevating mechanism 99 to a position far from the upper surface of the semiconductor substrate W, and is placed at a predetermined standby position. At this time, a large gap is formed between the surface of the quartz plate 50 and the upper surface of the semiconductor substrate W. Then, the on-off valve 96 is closed to stop the supply of pure water. In addition, the above-mentioned "larger gap" refers to a state in which the interval between the quartz plate 50 and the liquid film of the pure water (treatment liquid S) held on the upper surface of the semiconductor substrate W is separated. interval.
以純水進行洗淨處理後,若有需要則使旋轉台40高速旋轉,將殘存在半導體基板W上的處理液S甩掉除去。然後,將半導體基板W從基板保持部30搬出。之後,把下個半導體基板W搬入至基板保持部30,重複進行處理。After the cleaning treatment with pure water, the rotary table 40 is rotated at a high speed if necessary, and the treatment liquid S remaining on the semiconductor substrate W is removed. Then, the semiconductor substrate W is carried out from the substrate holding portion 30. Thereafter, the next semiconductor substrate W is carried into the substrate holding portion 30, and the processing is repeated.
接著,說明當石英板50分別被定位於下降位置與待機位置時,加熱器控制部100對加熱器80進行的控制。Next, the control of the heater 80 by the heater control unit 100 when the quartz plates 50 are positioned at the lowered position and the standby position, respectively, will be described.
首先,當石英板50被定位於下降位置時,在石英板50的表面與半導體基板W之間會形成較小的間隙。處理液S會被供給至此間隙,進行蝕刻或膜剝離、或者是洗淨等處理。此時,在石英板50的表面,維持如下之狀態:被保持在半導體基板W的上面的處理液S之至少一部分會產生接觸而附著有處理液S之處、以及所附著之處理液S不見了而接觸空氣之處,會在石英板50的表面全面隨機地變化。First, when the quartz plate 50 is positioned at the lowered position, a small gap is formed between the surface of the quartz plate 50 and the semiconductor substrate W. The treatment liquid S is supplied to the gap, and is subjected to etching, film peeling, or washing. At this time, the surface of the quartz plate 50 is maintained in a state in which at least a part of the processing liquid S held on the upper surface of the semiconductor substrate W is in contact with the processing liquid S, and the attached processing liquid S is not seen. Wherever it comes into contact with air, it will vary completely randomly on the surface of the quartz plate 50.
因此,若處理液S為藥液,則如先前所述,藥液的溫度值(例如160℃)是比石英板50的溫度值(例如200℃)低,但在如上述所述的狀況下,由於藥液會隨機地接觸石英板50的表面全面,所以石英板50的全體會大致均一地被冷卻。因此,從4個熱電偶60之溫度資訊值得到的各溫度值(如前所述,例如換算溫度資訊值而得到的溫度值),都會大致均一地降低。Therefore, if the treatment liquid S is a chemical liquid, as described earlier, the temperature value of the chemical liquid (for example, 160 ° C) is lower than the temperature value of the quartz plate 50 (for example, 200 ° C), but in the condition as described above. Since the chemical liquid randomly contacts the surface of the quartz plate 50 at all, the entire quartz plate 50 is cooled substantially uniformly. Therefore, the temperature values obtained from the temperature information values of the four thermocouples 60 (as described above, for example, the temperature values obtained by converting the temperature information values) are substantially uniformly reduced.
如前所述,在前處理單元110,在顯示大致相同之值的4個溫度資訊值之中去除了最低的溫度資訊值之下,求出由上位3個溫度資訊值的中央值、亦即從上數來第2個值所得到的溫度值,來作為代表溫度值T。此時,由於在從4個熱電偶60輸出的各溫度資訊值之中,包含有呈異常值者的可能性較低,所以在前處理單元110得到的代表溫度值T,會適當地顯示石英板50之溫度值。然後,以加熱器控制部100,適當地進行加熱器80的反饋控制,使此代表溫度值T成為石英板50的目標溫度值Tx。As described above, in the pre-processing unit 110, the lowest temperature information value is removed from among the four temperature information values that display substantially the same value, and the central value of the upper three temperature information values, that is, The temperature value obtained from the second value is used as the representative temperature value T. At this time, since the possibility that the abnormal value is included among the temperature information values output from the four thermocouples 60 is low, the representative temperature value T obtained by the pre-processing unit 110 is appropriately displayed. The temperature value of the plate 50. Then, the heater control unit 100 appropriately performs feedback control of the heater 80 so that the representative temperature value T becomes the target temperature value Tx of the quartz plate 50.
在蝕刻或膜剝離處理後,如上所述,使用純水,進行半導體基板W與石英板50的洗淨。此時,純水之供給溫度比先前的藥液之供給溫度(約160度)低(約為20℃),與進行藥液之處理時一樣地進行加熱器80的反饋控制。另外,當石英板50與半導體基板W間的間隙較小時,因為與上述之藥液供給時同樣的理由,在石英板50的表面全面,溫度值會大致均一地下降。因此,可以與藥液處理之時同樣適當地進行加熱器80的反饋控制。After the etching or the film peeling treatment, as described above, the semiconductor substrate W and the quartz plate 50 are washed using pure water. At this time, the supply temperature of the pure water is lower than the supply temperature (about 160 ° C) of the previous chemical solution (about 20 ° C), and the feedback control of the heater 80 is performed in the same manner as in the case of performing the chemical liquid treatment. Further, when the gap between the quartz plate 50 and the semiconductor substrate W is small, the temperature value is substantially uniformly lowered on the surface of the quartz plate 50 for the same reason as the above-described supply of the chemical liquid. Therefore, the feedback control of the heater 80 can be appropriately performed as in the case of the chemical liquid treatment.
另外,如前所述,若考慮到當石英板50位於下降位置時,4個溫度資訊值幾乎沒有差別的機率會較高,則也可只在石英板50位於下降位置時,不去除最低的溫度資訊值,而使用所有的溫度資訊值來求出代表溫度值T。In addition, as described above, if the probability that the four temperature information values have almost no difference when the quartz plate 50 is at the lowered position is considered to be high, the lowest value may not be removed only when the quartz plate 50 is at the lowered position. The temperature information value is used, and all temperature information values are used to find the representative temperature value T.
接著,說明關於石英板50被定位於待機位置之時。此時,在石英板50的表面與半導體基板W的上面之間,形成有較大的間隙。(圖4的狀態)。Next, the case where the quartz plate 50 is positioned at the standby position will be described. At this time, a large gap is formed between the surface of the quartz plate 50 and the upper surface of the semiconductor substrate W. (State of Figure 4).
在本實施形態中,當石英板50被定位於待機位置時,也可控制為:從來自於熱電偶60之溫度資訊值所得到的代表溫度值T可保持在目標溫度值Tx。這是為了在下個半導體基板W之處理開始時而準備。又,已如前所述般,在純水所進行之石英板50的洗淨時,也可以用加熱器控制部100進行加熱器80的反饋控制,但在此為了說明,假設:在經過了使用純水之石英板50的洗淨時間之時點,代表溫度值T只達到例如150度(目標溫度值Tx200℃以下)。In the present embodiment, when the quartz plate 50 is positioned at the standby position, it is also possible to control that the representative temperature value T obtained from the temperature information value from the thermocouple 60 can be maintained at the target temperature value Tx. This is for preparation at the start of the processing of the next semiconductor substrate W. Further, as described above, when the quartz plate 50 subjected to pure water is cleaned, the heater control unit 100 may perform feedback control of the heater 80. However, for the sake of explanation, it is assumed that: When the cleaning time of the quartz plate 50 of pure water is used, the representative temperature value T is only 150 degrees (target temperature value Tx200 ° C or less).
當石英板50上升而被定位於待機位置時,在石英板50的表面,有時候洗淨時的純水會以液滴Se的形式附著而非全體地殘留存在。殘留下來的液滴Se,會在石英板50的表面上慢慢蒸發不見。在液滴Se蒸發的過程中,會從石英板50奪走熱。因此,當在石英板50的表面,液滴Se偶發性地殘留於與熱電偶60之配置處相對向的位置、或是於與配置處的附近相對向的位置的期間,來自於該熱電偶60的溫度資訊值,比起來自於相對向之處沒有液滴Se之熱電偶60的溫度資訊值,換算成溫度值會低上很多。雖會因為目標溫度值Tx或石英板50的熱容量等而有所變化,但也是有可能會產生50℃以上的差。When the quartz plate 50 is raised and positioned at the standby position, on the surface of the quartz plate 50, sometimes the pure water at the time of washing is adhered in the form of the droplet Se but not entirely. The remaining droplet Se will slowly evaporate on the surface of the quartz plate 50. During the evaporation of the droplet Se, heat is taken away from the quartz plate 50. Therefore, when the droplet Se is accidentally left on the surface of the quartz plate 50 at a position opposed to the arrangement of the thermocouple 60 or at a position opposed to the vicinity of the arrangement, the thermocouple is derived from the thermocouple. The temperature information value of 60 is much lower than the temperature information value of the thermocouple 60 from the opposite side without the droplet Se. Although it may vary depending on the target temperature value Tx or the heat capacity of the quartz plate 50, there is a possibility that a difference of 50 ° C or more may occur.
至今的溫度控制,反饋用的熱電偶為1個。因此,當在石英板的表面,液滴偶發性地殘留於與設置有熱電偶之處相對向的位置之時,加熱器控制部會根據可以說是異常值之來自於該熱電偶的溫度資訊值,來控制加熱器,所以會有過度地將加熱器加熱而產生過衝的事情發生。過衝有時會導致加熱器破損。另一方面,在附著於與熱電偶相對向之位置的液滴完全地蒸發之時點,若石英板呈過熱狀態,則加熱器控制部會來不及進行溫度控制,在石英板的溫度還沒下降至目標溫度值的時候就進行下個製程處理,而會有產生不良情形等的課題。不良情形指的是例如:因為開始處理下個半導體基板W時之石英板溫度過高,會得到比起使用處理液之基板處理時所需之處理率還要高的處理率,例如,在蝕刻處理中,進行了所需厚度以上之蝕刻處理這樣的過度處理,或者是處理開始時與預定時間經過之時的速率會變動等等而無法進行安定的處理。Up to now, there is one thermocouple for temperature control and feedback. Therefore, when the droplet occasionally remains on the surface of the quartz plate at a position opposite to where the thermocouple is disposed, the heater control portion may generate temperature information from the thermocouple according to an abnormal value. The value is used to control the heater, so there is an excessive overheating of the heater to cause overshoot. Overshoot can sometimes cause the heater to break. On the other hand, when the droplet attached to the position opposite to the thermocouple completely evaporates, if the quartz plate is in an overheated state, the heater control unit will not be able to control the temperature, and the temperature of the quartz plate has not dropped to When the target temperature value is reached, the next process is performed, and there is a problem that a defect occurs. The defective condition means, for example, that the temperature of the quartz plate when the next semiconductor substrate W is started to be processed is too high, and a processing rate higher than that required for processing the substrate using the processing liquid is obtained, for example, etching. In the treatment, the excessive processing such as the etching treatment of the required thickness or more is performed, or the processing at the start of the processing and the time when the predetermined time passes is changed, and the stabilization cannot be performed.
相對於此,在本實施形態中,是在石英板50的底部,設置例如4個熱電偶60。而且,考慮到如下的情況:在石英板50的表面,液滴偶發性地附著在與4個中之1個熱電偶(為輸出溫度資訊值T4的熱電偶。)的配置處相對向的位置,而在與其他熱電偶之設置處相對向的位置則沒有附著液滴。此時,溫度資訊值T1~T3會大致呈相同值,但來自於配置在與液滴附著之位置相對向之處的熱電偶的溫度資訊值T4,則會最低。假設(T1≧T2≧T3)>T4。4個熱電偶60之溫度資訊值T1~T4會被輸入至前處理單元110,在去除了4個之中為最低的溫度資訊值T4之下,把從上位3個溫度資訊值T1~T3之中央值(=T2)得到的溫度值,求出而作為代表溫度值T。此代表溫度值T會被輸入至反饋控制單元120。在反饋控制單元120中,進行加熱器80的反饋控制,以使此代表溫度值T成為石英之目標溫度值Tx。另外,代表溫度值T會逐次更新一事則是如前所述。On the other hand, in the present embodiment, for example, four thermocouples 60 are provided at the bottom of the quartz plate 50. Further, a case is considered in which, on the surface of the quartz plate 50, the droplets are incidentally attached to a position opposite to the arrangement of one of the four thermocouples (the thermocouples that output the temperature information value T4). There is no droplet attached at the position opposite to the other thermocouples. At this time, the temperature information values T1 to T3 will have substantially the same value, but the temperature information value T4 from the thermocouple disposed at a position opposite to the position where the liquid droplets are attached will be the lowest. Assume (T1≧T2≧T3)>T4. The temperature information values T1 to T4 of the four thermocouples 60 are input to the pre-processing unit 110, and the lowest temperature information value T4 among the four is removed. The temperature value obtained from the central value (= T2) of the upper three temperature information values T1 to T3 is obtained as the representative temperature value T. This representative temperature value T is input to the feedback control unit 120. In the feedback control unit 120, feedback control of the heater 80 is performed so that the representative temperature value T becomes the target temperature value Tx of the quartz. In addition, the fact that the representative temperature value T is updated one by one is as described above.
根據如此構成之基板處理裝置的加熱器控制部100,在石英板50的表面,即使因為藥液或純水偶發性地附著在與配置於石英板50底部之特定的熱電偶60相對向的位置、或其近旁,而局部性地產生較大的溫度低下,來自於該熱電偶的溫度資訊值,也會在求出代表溫度值T的階段被去除,而不會對反饋控制產生較大的影響。因此,不會使閘流體單元130的電力過度地變大,也可迴避過衝,而可實現適當的加熱器80控制、以及石英板50的溫度管理。又,若將此使用於基板處理裝置10,則可實現對於半導體基板W之安定處理。According to the heater control unit 100 of the substrate processing apparatus configured as described above, even if the chemical liquid or the pure water is accidentally attached to the surface of the quartz plate 50, it is opposed to the specific thermocouple 60 disposed at the bottom of the quartz plate 50. Or near it, and locally generate a large temperature drop, the temperature information value from the thermocouple will also be removed in the stage of determining the representative temperature value T, without generating a large feedback control. influences. Therefore, the electric power of the thyristor unit 130 is not excessively increased, and overshoot can be avoided, and proper heater 80 control and temperature management of the quartz plate 50 can be realized. Moreover, when this is used for the substrate processing apparatus 10, the stabilization process of the semiconductor substrate W can be implement|achieved.
又,本實施形態是把從熱電偶得到的溫度資訊值群之中最低的溫度資訊值機械性地去除,與在溫度資訊值群之中,1個、1個認知哪個溫度資訊值為異常而進行處理者有所不同。因此,即使不特別設置溫度資訊值之異常檢測裝置等,也可以比過去更為適當地進行加熱器的溫度控制。Further, in the present embodiment, the lowest temperature information value among the temperature information value groups obtained from the thermocouple is mechanically removed, and one or one of the temperature information value groups recognizes which temperature information value is abnormal. The processing is different. Therefore, even if the abnormality detecting device or the like of the temperature information value is not particularly provided, the temperature control of the heater can be performed more appropriately than in the past.
另外,在上述之例中,是把從來自於複數個熱電偶60之輸出值、也就是從溫度資訊值群之中,去除最低的溫度資訊值而從剩下來的溫度資訊值群之中央值所得到的溫度值,作為代表溫度值T。不過,在從複數個熱電偶所得之溫度資訊值群,去除最低的溫度資訊值而從剩下的溫度資訊值群求出代表溫度值T時,也可使用平均值等其他的方法來代替中央值。又,熱電偶60之數不限於4個。此外,例如,更可以像去除溫度資訊值群之中最低的溫度資訊值與次低的溫度資訊值這2個值這樣,去除的溫度資訊值並不限為1個。另外,也可以根據處理部20所實施的處理之種類,去除最高的溫度資訊值(也就是換算成溫度值時與最高的溫度值相對應之溫度資訊值),或者是去除最低的溫度資訊值與最高的溫度資訊值。Further, in the above example, the central value of the remaining temperature information value group is removed from the output value from the plurality of thermocouples 60, that is, from the temperature information value group, and the lowest temperature information value is removed. The obtained temperature value is taken as the representative temperature value T. However, when the temperature information value group obtained from a plurality of thermocouples is removed from the lowest temperature information value and the representative temperature value T is obtained from the remaining temperature information value group, other methods such as an average value may be used instead of the center. value. Further, the number of thermocouples 60 is not limited to four. Further, for example, it is more preferable to remove the temperature information value of the lowest temperature information value and the second lowest temperature information value among the temperature information value groups, and the temperature information value to be removed is not limited to one. In addition, the highest temperature information value (that is, the temperature information value corresponding to the highest temperature value when converted into a temperature value) may be removed according to the type of processing performed by the processing unit 20, or the lowest temperature information value may be removed. With the highest temperature information value.
另外,將最高的溫度資訊值去除的情況,是例如以下的情況。如上所述般,在進行了半導體基板W的表面之蝕刻或膜剝離等處理後,以純水將石英板50的表面洗淨。最後石英板50的溫度是上升的,而有時會有無法用純水洗淨的物質殘留在石英板50的表面。考慮到如此之事,如圖5所示,有時會以洗淨石英板50的表面為目的,把噴射新的藥液K(維持在比石英板50之目標溫度值Tx還高之溫度值的藥液:例如高濃度磷酸或高濃度硫酸)的藥液噴嘴97配置在旋轉台40的周邊,向被定位在待機位置之石英板50的表面噴射藥液K。Further, the case where the highest temperature information value is removed is, for example, the following case. As described above, after the surface of the semiconductor substrate W is etched or the film is peeled off, the surface of the quartz plate 50 is washed with pure water. Finally, the temperature of the quartz plate 50 rises, and sometimes the substance which cannot be washed with pure water remains on the surface of the quartz plate 50. In view of such a situation, as shown in FIG. 5, a new chemical liquid K (maintained at a temperature higher than the target temperature value Tx of the quartz plate 50) may be sprayed for the purpose of washing the surface of the quartz plate 50. The chemical liquid nozzle 97 of the chemical liquid: for example, high-concentration phosphoric acid or high-concentration sulfuric acid is disposed around the rotary table 40, and sprays the chemical liquid K onto the surface of the quartz plate 50 positioned at the standby position.
此時,從藥液噴嘴97,把維持在比石英板50之目標溫度值Tx還高之溫度的藥液K,斷斷續續地噴射至石英板50的表面而更進一步地進行洗淨。考慮到如下的情形:在此洗淨結束後之石英板50的表面,高溫之藥液K的液滴偶發性地附著在與4個中之1個熱電偶(為輸出T4的熱電偶。)之配置處相對向的位置,而在與其他熱電偶之設置處相對向的位置則沒有附著液滴K。此時,溫度資訊值T1~T3會大致呈相同值,但來自於被配置在與附著有液滴K之位置相對向處的熱電偶60的溫度資訊值T4,會為最高。假設T4>(T1≧T2≧T3)。At this time, the chemical solution K maintained at a temperature higher than the target temperature value Tx of the quartz plate 50 is intermittently ejected from the chemical solution nozzle 97 to the surface of the quartz plate 50, and further washed. In the case where the surface of the quartz plate 50 after the completion of the washing, the droplet of the high-temperature chemical liquid K accidentally adheres to one of the four thermocouples (the thermocouple that outputs T4). The position of the arrangement is opposite, and the droplet K is not attached at a position opposite to the position where the other thermocouples are disposed. At this time, the temperature information values T1 to T3 will have substantially the same value, but the temperature information value T4 from the thermocouple 60 disposed opposite to the position where the droplet K is attached will be the highest. Assume T4>(T1≧T2≧T3).
在如此之情況下,本實施形態中,把來自於4個熱電偶60的各溫度資訊值依升序排列,求出已去除最高的溫度資訊值的3個溫度資訊值之例如中央值,換算成溫度值而求出代表溫度值T,藉此,可進行適當的加熱器80控制。In this case, in the present embodiment, the temperature information values from the four thermocouples 60 are arranged in ascending order, and for example, the central value of the three temperature information values from which the highest temperature information value has been removed is obtained, and converted into The representative temperature value T is obtained from the temperature value, whereby appropriate heater 80 control can be performed.
又,例如,在組合使用常溫純水之洗淨、以及使用高溫藥液S之洗淨這樣的使用方法時,藉著去除最高的溫度資訊值與最低的溫度資訊值而算出代表溫度值T,可進行適當的控制。Further, for example, when the use method of washing with normal temperature pure water and washing using the high-temperature chemical liquid S is used in combination, the representative temperature value T is calculated by removing the highest temperature information value and the lowest temperature information value. Appropriate control is possible.
考慮到該等事項,在此,以熱電偶之總數為M個,設以檢測到之溫度資訊值較低為理由而去除的溫度資訊值為N個(N≧0),以檢測到之溫度資訊值較高為理由而去除的溫度資訊值為P個(P≧0),唯,N+P≧1、M-(N+P)≧1,則使用於求出代表溫度值T的溫度資訊值之個數Q,Q=M-(N+P)。換言之,在從複數個熱電偶得到的溫度資訊值群之中,從最小值或最大值之一方或兩方去除至少1個之溫度資訊值,並由剩下的溫度資訊值求出代表溫度值。而且,要使用該個數Q求出代表溫度值T,除了上述之中央值外,也可適用以下的方法。Taking into account these matters, here, the total number of thermocouples is M, and the temperature information value removed by the reason that the detected temperature information value is low is N (N≧0), to detect the temperature. The temperature information value removed for the reason that the information value is higher is P (P≧0), and only N+P≧1, M-(N+P)≧1 is used to find the temperature information value representing the temperature value T. The number Q, Q = M - (N + P). In other words, among the temperature information value groups obtained from the plurality of thermocouples, at least one temperature information value is removed from one or both of the minimum value or the maximum value, and the representative temperature value is obtained from the remaining temperature information values. . Further, the representative temperature value T is obtained by using the number Q, and the following method can be applied in addition to the above-described central value.
例如眾數值,亦即,也可用複數(Q個)之溫度資訊值的頻率分布中的峰值作為代表溫度值T。又,也可用複數(Q個)之溫度資訊值的平均值作為代表溫度值T。For example, the value of the value, that is, the peak value in the frequency distribution of the temperature information values of the complex number (Q) can also be used as the representative temperature value T. Further, the average value of the plurality of (Q) temperature information values may be used as the representative temperature value T.
另外,「N個」、「P個」並不限於所檢測之溫度,可為事先設定好的個數。該等個數之設定,例如可根據藉由實驗或模擬而事先得到的會成為干擾之液滴附著於熱電偶的機率而進行設定。In addition, "N" and "P" are not limited to the detected temperature, and may be a predetermined number. The setting of the number can be set, for example, based on the probability that the droplets that are obtained in advance by the experiment or simulation adhere to the thermocouple.
圖6是本發明之第2實施形態的基板處理裝置10A,特別是示意地顯示加熱器控制部100A的說明圖。另外,在圖6中對於與圖1相同機能部分附加相同符號,並省略其詳細說明。組入有此加熱器控制部100A的基板處理裝置10A,是舉例顯示說明使用已加熱之磷酸水溶液等藥液或純水(處理液S)來進行半導體基板W之表面處理的裝置。FIG. 6 is an explanatory view schematically showing the heater control unit 100A, in particular, the substrate processing apparatus 10A according to the second embodiment of the present invention. It is noted that the same reference numerals are given to the same portions as those of FIG. 1 in FIG. 6, and detailed description thereof will be omitted. The substrate processing apparatus 10A incorporating the heater control unit 100A is an apparatus for performing surface treatment of the semiconductor substrate W by using a chemical liquid such as a heated phosphoric acid aqueous solution or pure water (treatment liquid S).
基板處理裝置10A具備有處理部20A、以及加熱器控制部100A(加熱器控制裝置)。加熱器控制部100A構成加熱器控制裝置,其詳細容後再述,是控制被組入於處理部20A的加熱器80A。在處理部20A,設有加熱器80A與熱電偶60A(溫度檢測器),來代替上述之處理部20所具有的加熱器80與熱電偶60。石英板50被分割成以旋轉台40之旋轉中心為中心的同心圓狀之複數個區域,在各區域個別地設有加熱器80A(81、82、83)。又,在各區域中,熱電偶60A(61、62、63)在圖6中是以120度的間隔設置有各3個。The substrate processing apparatus 10A includes a processing unit 20A and a heater control unit 100A (heater control unit). The heater control unit 100A constitutes a heater control device, which will be described later in detail, and controls the heater 80A incorporated in the processing unit 20A. The processing unit 20A is provided with a heater 80A and a thermocouple 60A (temperature detector) instead of the heater 80 and the thermocouple 60 included in the processing unit 20 described above. The quartz plate 50 is divided into a plurality of concentric circular regions centered on the rotation center of the rotary table 40, and heaters 80A (81, 82, 83) are individually provided in the respective regions. Further, in each of the regions, the thermocouples 60A (61, 62, 63) are provided at three intervals of 120 degrees in Fig. 6 .
加熱器控制部100A包含有:與石英板50之各區域對應設置的前處理單元111、112、113、反饋控制單元121、122、123、以及閘流體單元(電力調整器)131、132、133。The heater control unit 100A includes pre-processing units 111, 112, and 113, feedback control units 121, 122, and 123, and sluice fluid units (power conditioners) 131, 132, and 133 provided corresponding to respective regions of the quartz plate 50. .
前處理單元111、112、113相當於前述之前處理單元110,根據來自於分別對應的區域之各熱電偶60A的複數個溫度資訊值,求出相對於該區域之代表溫度值Tx1、Tx2、Tx3。例如前處理單元111把從3個熱電偶61分別輸出的溫度資訊值t11~t13依升序排列,把去除了最低的溫度資訊值之2個溫度資訊值的中央值(2個資料的中央值為2個之平均值)換算成溫度值,把所換算出之值求出而作為代表溫度值Tx1。同樣地,前處理單元112使用從3個熱電偶62輸出的溫度資訊值t21~t23來求出代表溫度Tx2。同樣地,前處理單元113使用從3個熱電偶63輸出的溫度資訊值t31~t33來求出代表溫度Tx3。The pre-processing units 111, 112, and 113 correspond to the pre-processing unit 110, and determine the representative temperature values Tx1, Tx2, and Tx3 with respect to the area based on the plurality of temperature information values from the thermocouples 60A of the respective corresponding regions. . For example, the pre-processing unit 111 sorts the temperature information values t11 to t13 output from the three thermocouples 61 in ascending order, and removes the central value of the two temperature information values from which the lowest temperature information value is removed (the median value of the two data values) The two average values are converted into temperature values, and the converted values are obtained as representative temperature values Tx1. Similarly, the pre-processing unit 112 obtains the representative temperature Tx2 using the temperature information values t21 to t23 output from the three thermocouples 62. Similarly, the pre-processing unit 113 obtains the representative temperature Tx3 using the temperature information values t31 to t33 output from the three thermocouples 63.
反饋控制單元121、122、123相當於前述之反饋控制單元120,根據以分別對應之前處理單元111、112、113所求出的代表溫度值Tx1、Tx2、Tx3、與從外部輸入的目標溫度值Txa、Txb、Txc間的差分ΔTa、ΔTb、ΔTc,進行加熱器81、82、83的反饋控制。The feedback control units 121, 122, and 123 correspond to the aforementioned feedback control unit 120, and based on the representative temperature values Tx1, Tx2, and Tx3 respectively obtained by the previous processing units 111, 112, and 113, and the target temperature values input from the outside. The differences ΔTa, ΔTb, and ΔTc between Txa, Txb, and Txc are feedback control of the heaters 81, 82, and 83.
閘流體單元131、132、133相當於前述之閘流體單元130,根據來自於分別對應之反饋控制單元121、122、123的輸出,來調整對相對應之加熱器81、82、83的供給電力。The thyristor units 131, 132, and 133 correspond to the aforementioned thyristor unit 130, and adjust the supply power to the corresponding heaters 81, 82, and 83 based on the outputs from the respective feedback control units 121, 122, and 123. .
在如此構成之基板處理裝置10A中,如下般地控制加熱器81、82、83的溫度。另外,基板處理裝置10A全體的控制,是以省略了圖示之控制部進行控制。又,也可使控制部兼為加熱器控制部100A此點,與第1實施形態相同。In the substrate processing apparatus 10A configured as above, the temperatures of the heaters 81, 82, and 83 are controlled as follows. In addition, the control of the entire substrate processing apparatus 10A is controlled by a control unit (not shown). Further, the control unit may be the heater control unit 100A as in the first embodiment.
首先,從外部將石英板50的目標溫度值Txa、Txb、Txc輸入至加熱器控制部100A。在反饋控制單元121~123,進行PID控制,控制閘流體單元131~133的電力量,將加熱器81~83加熱。藉著加熱器81~83升溫,熱會傳過傳熱片70而傳至石英板50,石英板50的溫度值會慢慢地上升。此時,從3個熱電偶61將溫度資訊值輸入至前處理單元111。接著,在前處理單元111內,去除在3個溫度資訊值之中最低的溫度資訊值,從剩下2個溫度資訊值把例如中央值(2個資料的中央值為2個之平均值)換算成溫度值,把所換算出的溫度值求出作為代表溫度值Tx1。所求出的代表溫度值Tx1,會被輸入至反饋控制單元121。在反饋控制單元121,比較從前處理單元111輸入的代表溫度值Tx1與目標溫度值Txa,根據其差分ΔTa來進行加熱器81的反饋控制。同樣地,根據代表溫度值Tx2與目標溫度值Txb間的差分ΔTb、代表溫度值Tx3與目標溫度值Txc間的差分ΔTc,進行加熱器82、83的反饋控制。First, the target temperature values Txa, Txb, and Txc of the quartz plate 50 are input to the heater control unit 100A from the outside. The feedback control units 121 to 123 perform PID control, control the amount of electric power of the sluice fluid units 131 to 133, and heat the heaters 81 to 83. By the temperature rise of the heaters 81 to 83, heat is transmitted through the heat transfer sheet 70 and transmitted to the quartz plate 50, and the temperature value of the quartz plate 50 gradually rises. At this time, the temperature information value is input from the three thermocouples 61 to the pre-processing unit 111. Next, in the pre-processing unit 111, the lowest temperature information value among the three temperature information values is removed, and for example, the central value is obtained from the remaining two temperature information values (the central value of the two data is an average of two) The converted temperature value is converted into a representative temperature value Tx1. The obtained representative temperature value Tx1 is input to the feedback control unit 121. The feedback control unit 121 compares the representative temperature value Tx1 input from the previous processing unit 111 with the target temperature value Txa, and performs feedback control of the heater 81 based on the difference ΔTa. Similarly, the feedback control of the heaters 82 and 83 is performed based on the difference ΔTb between the representative temperature value Tx2 and the target temperature value Txb, and the difference ΔTc between the representative temperature value Tx3 and the target temperature value Txc.
關於半導體基板W的處理,與前述同樣地進行處理。又,溫度檢測及溫度控制的詳細,依每個區域而與前述之加熱器控制部100同樣地進行。因此,在石英板50的表面,即使是在藥液或純水偶發性地附著在與一部分熱電偶61~63之配置處相對向的位置或其近旁的情況下,由於可排除來自於因為液體附著而產生大幅溫度低下的熱電偶61~63的溫度資訊值之影響,所以可以實現適當的加熱器80A之控制、以及石英板50的溫度管理。特別是,也可進行因應區域的溫度分布管理。而且,若將此使用於基板處理裝置10A,可實現對於半導體基板W之安定的處理。The processing of the semiconductor substrate W is processed in the same manner as described above. Further, the details of the temperature detection and the temperature control are performed in the same manner as the above-described heater control unit 100 for each region. Therefore, on the surface of the quartz plate 50, even when the chemical liquid or the pure water is accidentally attached to a position opposite to the position where a part of the thermocouples 61 to 63 is disposed, or in the vicinity thereof, since the liquid can be excluded Since the influence of the temperature information values of the thermocouples 61 to 63 having a large temperature drop occurs, the control of the appropriate heater 80A and the temperature management of the quartz plate 50 can be realized. In particular, it is also possible to manage the temperature distribution in the area of response. Further, if this is used in the substrate processing apparatus 10A, the processing for the stabilization of the semiconductor substrate W can be realized.
另外,本發明並非限定於前述實施形態。加熱器之數或溫度檢測器之數並不限於上述之例。又,求出代表溫度值的邏輯,也可依照其他的原理,例如進行加權而定出代表溫度值。Further, the present invention is not limited to the above embodiment. The number of heaters or the number of temperature detectors is not limited to the above examples. Further, the logic for representing the temperature value may be obtained, and the representative temperature value may be determined according to other principles, for example, weighting.
又,在上述之實施形態中,是把熱電偶設在石英板中之底面,也就是處理液S會接觸到之表面的對向面。不過,也可將熱電偶設在石英板的表面側。此時,宜設置在保護罩內,以使熱電偶不會因為處理液而受損。Further, in the above embodiment, the thermocouple is provided on the bottom surface of the quartz plate, that is, the opposing surface of the surface to which the treatment liquid S comes into contact. However, it is also possible to provide a thermocouple on the surface side of the quartz plate. At this time, it should be disposed in the protective cover so that the thermocouple is not damaged by the treatment liquid.
又,前處理單元是把換算成溫度值(℃)之溫度資訊值作為代表溫度值而輸出至反饋控制單元,但由於輸出資料是基於加熱器控制部所控制的資訊之單位而輸出,所以不一定需換算成溫度值而進行輸出,例如,也可維持為電壓值。Further, the pre-processing unit outputs the temperature information value converted into the temperature value (° C.) as a representative temperature value to the feedback control unit, but since the output data is output based on the unit of information controlled by the heater control unit, It must be converted to a temperature value for output, for example, it can be maintained as a voltage value.
又,在從溫度資訊值決定代表溫度值時,是以將溫度資訊值依升序排列後去除最低的溫度資訊值之步驟進行了說明,但也可依降序排列。當然,也可不重新排列順序而實施。Further, when the temperature value is determined from the temperature information value, the step of arranging the temperature information values in ascending order and removing the lowest temperature information value is described, but they may be arranged in descending order. Of course, it can also be implemented without rearranging the order.
又,已說明了把最低的溫度資訊值、或最高的溫度資訊值僅去除1個之例,但也可去除2個以上。此去除之數,是考慮溫度檢測器之總數、或偶發性的干擾之發生程度等來決定。關於此點,如前所述。Further, an example has been described in which only the lowest temperature information value or the highest temperature information value is removed, but two or more may be removed. The number of such removals is determined in consideration of the total number of temperature detectors or the degree of occurrence of sporadic interference. In this regard, as mentioned earlier.
又,雖以熱電偶作為溫度檢測器為例,但其以外之例如電阻體、熱阻器等,只要是可檢測溫度者即可。Further, although a thermocouple is taken as an example of a temperature detector, for example, a resistor, a thermal resistor, or the like may be used as long as it can detect the temperature.
又,已說明了對於1個加熱器設置複數個溫度檢測器之例,但也可使用從來自於複數個溫度檢測器之溫度資訊值所得到的代表溫度值,來控制複數個加熱器。Further, an example in which a plurality of temperature detectors are provided for one heater has been described, but a plurality of heaters may be controlled using representative temperature values obtained from temperature information values from a plurality of temperature detectors.
又,以基板處理裝置進行處理的基板是舉例顯示為半導體基板W,但並不限於此,也可適用於液晶基板、或光罩等玻璃基板。Further, the substrate processed by the substrate processing apparatus is exemplified as the semiconductor substrate W. However, the present invention is not limited thereto, and may be applied to a liquid crystal substrate or a glass substrate such as a photomask.
此外,像是被加熱體並不限於石英板50等等,當然可以在不脫離本發明要旨的範圍內實施各種變形。 〔產業上之可利用性〕Further, as the body to be heated is not limited to the quartz plate 50 and the like, various modifications can be made without departing from the gist of the invention. [Industrial Applicability]
可得到一種即使是局部性地產生干擾的情況下,也可進行適當的加熱器控制的加熱器控制裝置、加熱器控制方法、基板處理裝置及基板處理方法。A heater control device, a heater control method, a substrate processing device, and a substrate processing method capable of performing appropriate heater control even when interference is locally generated can be obtained.
10、10A‧‧‧基板處理裝置
20、20A‧‧‧處理部
21‧‧‧杯體
22‧‧‧排出口
23‧‧‧排出閥
30‧‧‧基板保持部
40‧‧‧旋轉台
41‧‧‧旋轉台40的旋轉機構
50‧‧‧石英板
60、60A(61、62、63)‧‧‧熱電偶(溫度檢測器)
70‧‧‧傳熱片
80、80A(81、82、83)‧‧‧加熱器
85‧‧‧加熱部
90‧‧‧藥液供給部
91、96‧‧‧開閉閥
92‧‧‧供給管
95‧‧‧純水供給部
97‧‧‧藥液噴嘴
99‧‧‧升降機構
100、100A‧‧‧加熱器控制部
101‧‧‧加熱器
101a‧‧‧傳熱體
102‧‧‧高溫板
103‧‧‧溫度檢測器
104‧‧‧反饋控制部
104a‧‧‧比較器
104b‧‧‧PID控制部
105‧‧‧AMP(amplifier)
110、111、112、113‧‧‧前處理單元
120、121、122、123‧‧‧反饋控制單元 (反饋控制部)
130、131、132、133‧‧‧閘流體單元(電力調整器)
200‧‧‧控制部
C‧‧‧鉛直方向的軸
K‧‧‧藥液
S‧‧‧處理液
Se‧‧‧液滴
T‧‧‧代表溫度值
T1~T4‧‧‧溫度資訊值
Tp‧‧‧溫度值
Tx、Txa、Txb、Txc‧‧‧目標溫度值
Tx1、Tx2、Tx3‧‧‧代表溫度值
W‧‧‧半導體基板10, 10A‧‧‧ substrate processing device
20, 20A‧‧ ‧ Processing Department
21‧‧‧ cup body
22‧‧‧Export
23‧‧‧ discharge valve
30‧‧‧Substrate retention department
40‧‧‧Rotating table
41‧‧‧Rotating mechanism of the rotary table 40
50‧‧‧Quartz plate
60, 60A (61, 62, 63) ‧ ‧ thermocouple (temperature detector)
70‧‧‧ Heat Transfer Sheet
80, 80A (81, 82, 83) ‧ ‧ heater
85‧‧‧ heating department
90‧‧‧Drug supply department
91, 96‧‧‧Opening and closing valve
92‧‧‧Supply tube
95‧‧‧Pure Water Supply Department
97‧‧‧Drug nozzle
99‧‧‧ Lifting mechanism
100, 100A‧‧‧Heater Control Department
101‧‧‧heater
101a‧‧‧ heat transfer body
102‧‧‧High temperature plate
103‧‧‧ Temperature detector
104‧‧‧Feedback Control Department
104a‧‧‧ comparator
104b‧‧‧PID Control Department
105‧‧‧AMP(amplifier)
110, 111, 112, 113‧‧‧ pre-processing units
120, 121, 122, 123‧‧‧ feedback control unit (feedback control unit)
130, 131, 132, 133‧‧ ‧ brake fluid unit (power regulator)
200‧‧‧Control Department
C‧‧‧Axis in the vertical direction
K‧‧‧ liquid
S‧‧‧ treatment solution
Se‧‧‧ droplet
T‧‧‧ represents the temperature value
T1~T4‧‧‧ Temperature information value
Tp‧‧‧ temperature value
Tx, Txa, Txb, Txc‧‧‧ target temperature values
Tx1, Tx2, Tx3‧‧‧ represent temperature values
W‧‧‧Semiconductor substrate
【圖1】 圖1是本發明之第1實施形態的基板處理裝置,特別是示意地顯示加熱器控制部的說明圖。 【圖2】 圖2是本發明之第1實施形態的基板處理裝置,特別是示意地顯示處理部的截面圖。 【圖3】 圖3是示意地顯示圖2所示之處理部中的處理過程的截面圖。 【圖4】 圖4是示意地顯示圖2所示之處理部中的處理過程的截面圖。 【圖5】 圖5是示意地顯示圖2所示之處理部中的處理過程的截面圖。 【圖6】 圖6是本發明之第2實施形態的基板處理裝置,特別是示意地顯示加熱器控制部的說明圖。 【圖7】 圖7是示意地顯示組入有加熱器控制部的基板處理裝置之一例的說明圖。[Fig. 1] Fig. 1 is an explanatory view schematically showing a heater control unit, in particular, a substrate processing apparatus according to a first embodiment of the present invention. [Fig. 2] Fig. 2 is a cross-sectional view schematically showing a processing unit, particularly showing a substrate processing apparatus according to a first embodiment of the present invention. Fig. 3 is a cross-sectional view schematically showing a processing procedure in the processing unit shown in Fig. 2. Fig. 4 is a cross-sectional view schematically showing a processing procedure in the processing unit shown in Fig. 2. Fig. 5 is a cross-sectional view schematically showing a processing procedure in the processing unit shown in Fig. 2. Fig. 6 is a view showing a substrate processing apparatus according to a second embodiment of the present invention, in particular, schematically showing a heater control unit. Fig. 7 is an explanatory view schematically showing an example of a substrate processing apparatus incorporating a heater control unit.
10‧‧‧基板處理裝置 10‧‧‧Substrate processing unit
50‧‧‧石英板 50‧‧‧Quartz plate
60‧‧‧熱電偶(溫度檢測器) 60‧‧‧ thermocouple (temperature detector)
80‧‧‧加熱器 80‧‧‧heater
100‧‧‧加熱器控制部 100‧‧‧Heater Control Department
110‧‧‧前處理單元 110‧‧‧Pre-processing unit
120‧‧‧反饋控制單元(反饋控制部) 120‧‧‧Feedback Control Unit (Feedback Control Unit)
130‧‧‧閘流體單元(電力調整器) 130‧‧‧ brake fluid unit (power regulator)
T‧‧‧代表溫度值 T‧‧‧ represents the temperature value
T1~T4‧‧‧溫度資訊值 T1~T4‧‧‧ temperature information value
Tx‧‧‧目標溫度值 Tx‧‧‧ target temperature value
Claims (8)
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| KR (1) | KR20180059900A (en) |
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