TW202246162A - Cloth inspecting system and flatness controlling method for cloth - Google Patents
Cloth inspecting system and flatness controlling method for cloth Download PDFInfo
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- TW202246162A TW202246162A TW110117959A TW110117959A TW202246162A TW 202246162 A TW202246162 A TW 202246162A TW 110117959 A TW110117959 A TW 110117959A TW 110117959 A TW110117959 A TW 110117959A TW 202246162 A TW202246162 A TW 202246162A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/898—Irregularities in textured or patterned surfaces, e.g. textiles, wood
- G01N21/8983—Irregularities in textured or patterned surfaces, e.g. textiles, wood for testing textile webs, i.e. woven material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8901—Optical details; Scanning details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
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- Life Sciences & Earth Sciences (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Description
本揭露內容是有關於一種布料檢測系統及其操作方法,且特別是有關於一種用於控制布料的平整性的布料檢測系統以及用於布料的平整性控制方法。The present disclosure relates to a cloth detection system and its operating method, and in particular to a cloth detection system for controlling the flatness of the cloth and a method for controlling the flatness of the cloth.
在紡織品的生產過程中,布料的品質檢測與控制十分重要。在布料的檢測過程中,若布料的平整性不足,容易導致漏檢測或誤檢測的情形發生。現階段而言,驗布機無法滿足在高速檢測需求下的布料的平整性的需求。因此,如何同時滿足布料的檢測效率並同時維持布料的平整性,仍為紡織業者積極研究的課題。In the production process of textiles, the quality inspection and control of fabrics is very important. During the cloth inspection process, if the flatness of the cloth is insufficient, it is easy to cause missed detection or false detection. At this stage, the cloth inspection machine cannot meet the requirements of the flatness of the cloth under the high-speed inspection requirements. Therefore, how to satisfy the detection efficiency of the fabric and maintain the flatness of the fabric at the same time is still an active research topic for the textile industry.
本揭露內容提供一種布料檢測系統及用於布料的平整性控制方法,其可確保布料的平整性,從而優化布料的檢測結果,並可大幅提升檢測效率。The present disclosure provides a cloth detection system and a method for controlling the flatness of the cloth, which can ensure the flatness of the cloth, thereby optimizing the detection result of the cloth and greatly improving the detection efficiency.
根據本揭露一些實施方式,用於控制布料的平整性的布料檢測系統包括檢測腔、第一光源、攝像元件、第一輥輪及第二輥輪。檢測腔具有入布端以及出布端。第一光源配置於檢測腔中,並具有第一發光面,且第一發光面是斜向面對布料的第一表面。攝像元件配置於檢測腔中,並具有攝像面,且攝像面是正向面對布料的第一表面。第一輥輪配置於檢測腔的入布端,以控制布料進入檢測腔的速度。第二輥輪配置於檢測腔的出布端,以控制布料由檢測腔輸出的速度。According to some embodiments of the present disclosure, the cloth detection system for controlling the flatness of the cloth includes a detection chamber, a first light source, an imaging element, a first roller and a second roller. The detection chamber has a cloth inlet end and a cloth outlet end. The first light source is arranged in the detection chamber and has a first light-emitting surface, and the first light-emitting surface is obliquely facing the first surface of the cloth. The imaging element is arranged in the detection cavity, and has an imaging surface, and the imaging surface faces the first surface of the cloth. The first roller is arranged at the cloth inlet end of the detection chamber to control the speed of the cloth entering the detection chamber. The second roller is arranged at the cloth output end of the detection chamber to control the speed of the cloth output from the detection chamber.
在本揭露一些實施方式中,布料檢測系統更包括配置於檢測腔中的第二光源。第二光源具有第二發光面,第二發光面是正向面對布料的第二表面,且第二表面相對於第一表面。In some embodiments of the present disclosure, the cloth detection system further includes a second light source disposed in the detection cavity. The second light source has a second light emitting surface, the second light emitting surface is the second surface facing the cloth, and the second surface is opposite to the first surface.
在本揭露一些實施方式中,布料檢測系統更包括配置於檢測腔中的第三光源。第三光源環繞攝像元件的攝像面。In some embodiments of the present disclosure, the cloth detection system further includes a third light source disposed in the detection cavity. The third light source surrounds the imaging surface of the imaging element.
根據本揭露一些實施方式,用於布料的平整性控制方法包括以下步驟。提供前述布料檢測系統。透過第一輥輪以及第二輥輪將布料引進檢測腔。透過第一光源及攝像元件將布料的第一表面轉換為影像圖案。產生影像圖案的特徵資訊。判斷特徵資訊的移動平均值是否落入標準範圍內。若移動平均值未落入所述標準範圍內,調整布料的輸送速度。According to some embodiments of the present disclosure, the method for controlling flatness of cloth includes the following steps. The aforementioned cloth detection system is provided. The cloth is introduced into the detection cavity through the first roller and the second roller. The first surface of the cloth is converted into an image pattern through the first light source and the imaging element. Generate feature information of the image pattern. Determine whether the moving average of feature information falls within the standard range. If the moving average does not fall within the standard range, adjust the feed speed of the fabric.
在本揭露一些實施方式中,影像圖案的特徵資訊包括影像圖案的總亮度值。In some embodiments of the present disclosure, the feature information of the image pattern includes the total brightness value of the image pattern.
在本揭露一些實施方式中,當特徵資訊的移動平均值未落入所述標準範圍內時,調整第二輥輪的轉速。In some embodiments of the present disclosure, when the moving average of the feature information does not fall within the standard range, the rotation speed of the second roller is adjusted.
在本揭露一些實施方式中,移動平均值是依據18至22筆的特徵資訊所建立。In some embodiments of the present disclosure, the moving average is established based on the feature information of 18 to 22 items.
在本揭露一些實施方式中,用於布料的平整性控制方法更包括以下步驟。透過第一光源以及攝像元件將測試布料的表面區塊轉換為測試影像圖案。計算測試影像圖案的測試總亮度值。重複上述步驟,以得到多筆測試總亮度值。以多筆測試總亮度值建立出資料庫。根據資料庫中的多筆測試總亮度值建立出標準範圍。In some embodiments of the present disclosure, the method for controlling flatness of cloth further includes the following steps. The surface area of the test fabric is converted into a test image pattern through the first light source and the camera element. Calculate the test total luminance value of the test image pattern. Repeat the above steps to obtain the total brightness value of multiple tests. Create a database with the total brightness value of multiple tests. A standard range is established based on the total brightness values of multiple tests in the database.
在本揭露一些實施方式中,建立出標準範圍包括以下步驟。使用多筆測試總亮度值中的最大值建立出標準範圍的上限值。使用多筆測試總亮度值中的最小值建立出標準範圍的下限值。In some embodiments of the present disclosure, establishing a standard range includes the following steps. The upper limit of the standard range is established using the maximum value of the total luminance value of the multi-stroke test. The lower limit of the standard range is established using the minimum of the total luminance values of the multiple tests.
在本揭露一些實施方式中,測試布料的基底材料與布料的基底材料相同,且測試影像圖案的面積與形狀與影像圖案的面積與形狀相同。In some embodiments of the present disclosure, the base material of the test cloth is the same as that of the cloth, and the area and shape of the test image pattern and the image pattern are the same.
根據本揭露上述實施方式,本揭露的布料檢測系統包括第一光源、攝像元件、第一輥輪及第二輥輪,從而由待檢測的布料產生影像圖案,並進一步由所述影像圖案產生特徵資訊。布料檢測系統可透過特徵資訊調整布料的輸送速度,從而確保布料的平整性。如此一來,可優化布料於後續進行檢測(例如,瑕疵檢測)的檢測結果,並可使布料在布料檢測系統中的輸送速度大幅提升,從而提升檢測效率。According to the above-mentioned embodiments of the present disclosure, the cloth inspection system of the present disclosure includes a first light source, an imaging element, a first roller and a second roller, so as to generate an image pattern from the cloth to be inspected, and further generate features from the image pattern Information. The fabric detection system can adjust the conveying speed of the fabric through characteristic information to ensure the smoothness of the fabric. In this way, the detection results of the subsequent inspection of the cloth (for example, defect detection) can be optimized, and the conveying speed of the cloth in the cloth inspection system can be greatly increased, thereby improving the detection efficiency.
以下將以圖式揭露本揭露之複數個實施方式,為明確地說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本揭露。也就是說,在本揭露部分實施方式中,這些實務上的細節是非必要的,因此不應用以限制本揭露。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。另外,為了便於讀者觀看,圖式中各元件的尺寸並非依實際比例繪示。A plurality of implementations of the present disclosure will be disclosed in the following diagrams. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present disclosure. That is to say, in some embodiments of the present disclosure, these practical details are unnecessary, and thus should not be used to limit the present disclosure. In addition, for the sake of simplifying the drawings, some well-known structures and components will be shown in a simple and schematic manner in the drawings. In addition, for the convenience of readers, the size of each element in the drawings is not drawn according to actual scale.
應當理解,儘管術語「第一」、「第二」以及「第三」等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但這些元件、部件、區域、及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分彼此區分。因此,下文中所述的「第一元件」、「部件」、「區域」、「層」或「部分」亦可被稱為第二元件、部件、區域、層或部分而不脫離本文的教導。It should be understood that although the terms "first", "second" and "third" etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, and/or or parts thereof shall not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section from each other. Thus, a "first element," "component," "region," "layer" or "section" hereinafter could also be termed a second element, component, region, layer or section without departing from the teachings herein. .
本揭露內容提供一種布料檢測系統,其可例如是驗布機,並可配置以控制布料的平整性,從而有利於對布料進行檢測(例如,瑕疵檢測)。透過布料檢測系統中第一光源、攝像元件、第一輥輪及第二輥輪的配置,布料檢測系統可透過由布料所產生的特徵資訊進一步調整布料的輸送速度,以確保布料的平整性,從而優化檢測結果。基於檢測結果的優化,布料在布料檢測系統中的輸送速度可大幅提升,從而提升檢測效率。The present disclosure provides a cloth inspection system, which can be, for example, a cloth inspection machine, and can be configured to control the flatness of the cloth, so as to facilitate inspection of the cloth (eg, flaw detection). Through the configuration of the first light source, camera element, first roller and second roller in the fabric detection system, the fabric detection system can further adjust the conveying speed of the fabric through the characteristic information generated by the fabric to ensure the flatness of the fabric. In order to optimize the detection results. Based on the optimization of the detection results, the conveying speed of the cloth in the cloth detection system can be greatly increased, thereby improving the detection efficiency.
第1圖繪示根據本揭露一些實施方式的布料檢測系統100的示意圖。本揭露的布料檢測系統100包括檢測腔110、第一光源120、攝像元件130、第一輥輪140及第二輥輪150。檢測腔110具有入布端I及出布端O。在一些實施方式中,布料50可由入布端I進入至檢測腔110的內部,並於檢測腔110的內部進行平整性控制以及相關檢測(例如,瑕疵檢測)後,再由檢測腔110的出布端O輸出,其中布料50可具有相對的第一表面51以及第二表面53。在一些實施方式中,布料50可例如是針織布、梭織布、不織布或其組合,且布料50可為具有圖案的花布。在一些實施方式中,檢測腔110可以是不透光的腔體,以避免外界光線影響布料50的平整性控制,從而提升布料50的平整性控制的精準度。FIG. 1 is a schematic diagram of a
第一光源120配置於檢測腔110中,並具有第一發光面122,且第一發光面122是斜向地面對布料50的第一表面51。第一光源120配置以提供光線至布料50的第一表面51,使攝像元件130可清楚地擷取布料50的第一表面51的紋理特徵。在一些實施方式中,第一光源120的第一發光面122與布料50的第一表面51間的距離d1可介於10公分至20公分間,且第一發光面122的法線與第一表面51的法線的夾角θ1可介於30度至60度間(較佳可介於40度至50度間),從而使布料50的第一表面51的紋理特徵清楚地呈現。The first
攝像元件130配置於檢測腔110中,並具有攝像面132,且攝像面132是正向地面對布料50的第一表面51,亦即,攝像面132平行於布料50的第一表面51。攝像元件130配置以將布料50的第一表面51轉換為影像圖案,從而提供例如是伺服器的控制元件判讀以進一步控制布料50的平整性。換句話說,攝像元件130可耦接於例如是伺服器的控制元件。在一些實施方式中,攝像元件130的攝像面132與布料50的第一表面51間的距離d2可介於15公分至45公分間,且攝像面132的法線與第一光源120的第一發光面122的法線的夾角θ2可介於30度至60度間(較佳可介於40度至50度間),從而產生清晰的影像圖案以供後續判讀。在一些實施方式中,攝像元件130可例如是電荷耦合元件。The
第一輥輪140及第二輥輪150分別配置於檢測腔110的入布端I及出布端O,以分別控制布料50進入檢測腔110的速度及由檢測腔110輸出的速度。詳細而言,第一輥輪140及第二輥輪150的轉速可分別控制布料50進入檢測腔110的速度及由檢測腔110輸出的速度。在一些實施方式中,第一輥輪140以及第二輥輪150可耦接於例如是伺服器的控制元件,以由控制元件調整第一輥輪140以及第二輥輪150各自的轉速。在一些實施方式中,第一輥輪140相對於檢測腔110的底面112可具有第一高度h1,第二輥輪150相對於檢測腔110的底面112可具有第二高度h2,且第一高度h1可小於第二高度h2。如此一來,可提升布料50在輸送過程中的流暢度。在一些實施方式中,布料檢測系統100可更包括多個第三輥輪160,第三輥輪160配置於檢測腔110的外部及/或內部,從而穩定地輸送布料50。在一些實施方式中,第三輥輪160僅用於支撐布料50,而不用於調整布料50的轉速。也就是說,第三輥輪160的轉速隨著第一輥輪140及第二輥輪150兩者的相對轉速而改變。The
在一些實施方式中,布料檢測系統100可更包括第二光源170,其配置於檢測腔110中,並具有第二發光面172,且第二發光面172是正向地面對布料50的第二表面53,亦即,第二發光面172平行於布料50的第二表面53。第二光源170配置以提供光線至布料50的第二表面53以進一步穿透布料50的內層,使得攝像元件130可清楚地拍攝布料50靠近於第一表面51的內層的紋理特徵,從而提升布料50的平整性控制的精準度。在一些實施方式中,第二光源170的照光強度可大於第一光源120的照光強度。藉由第二光源170的配置,本揭露的布料檢測系統100可適用於具有一定厚度h的布料50。舉例而言,布料50的厚度h可介於0.08mm至0.5mm間。在一些實施方式中,第二光源170的第二發光面172與布料50的第二表面53間的距離d3可介於10公分至20公分間,從而使布料50靠近於第一表面51的內層的紋理特徵清楚地呈現。In some embodiments, the
在一些實施方式中,布料檢測系統100可更包括第三光源180,其環繞攝像元件130的攝像面132,從而提升照射至布料50的第一表面51的光線強度,以使布料50的第一表面51(及靠近於第一表面51的內層)的紋理特徵更清楚地呈現。在一些實施方式中,第三光源180所具有的第三發光面182可以是正向地面對布料50的第一表面51,亦即,第三發光面182平行於布料50的第一表面51。在一些實施方式中,第三發光面182與攝像元件130的攝像面132可實質上共平面。In some embodiments, the
應瞭解到,已敘述過的元件連接關係與功效將不再重複贅述,合先敘明。在以下敘述中,將說明使用布料檢測系統100控制布料的平整性的方法,亦即說明用於布料的平整性控制方法。It should be understood that the connection relationship and functions of the components that have been described will not be repeated, and will be described first. In the following description, a method of controlling the flatness of the cloth using the
第2圖繪示根據本揭露一些實施方式的用於布料的平整性控制方法的流程圖。請參見第1圖及第2圖。用於布料的平整性控制方法包括步驟S10至S16。在步驟S10中,提供布料檢測系統100。在步驟S11中,將布料50引進檢測腔110。在步驟S12中,將布料50的第一表面51轉換為影像圖案。在步驟S13中,產生影像圖案的特徵資訊。在步驟S14中,判斷特徵資訊的移動平均值是否落入標準範圍內。若移動平均值未落入標準範圍內,在步驟S15中,調整布料50的輸送速度。若移動平均值落入標準範圍內,則在步驟S16中,維持布料50的輸送速度。在以下敘述中,將進一步說明上述各步驟。FIG. 2 is a flow chart of a method for controlling flatness of fabrics according to some embodiments of the present disclosure. See
首先,在步驟S10中,提供如第1圖所示的布料檢測系統100。接著,在步驟S11中,透過第一輥輪140以及第二輥輪150將布料50引進檢測腔110。在一些實施方式中,可進一步透過多個第三輥輪160以將布料50引進檢測腔110。在一些實施方式中,當初將布料50引進檢測腔110時,第一輥輪140、第二輥輪150及多個第三輥輪160可具有相同的轉速,從而良好地控制布料50的輸送狀況。First, in step S10, a
隨後,在步驟S12中,至少透過第一光源120所提供的光線,使布料50的第一表面51及/或靠近於第一表面51的內層的部分區塊的紋理特徵清楚地呈現,以供攝像元件130將第一表面51及/或靠近於第一表面51的內層的部分區塊轉換為影像圖案。在一些實施方式中,可根據布料50的厚度h選擇性地開啟第二光源170及/或第三光源180。更詳細而言,當布料50具有相對較小的厚度h(例如,介於0.08mm至0.2mm的厚度h)時,可關閉第二光源170及/或第三光源180;當布料50具有相對較大的厚度h(例如,介於0.2mm至0.5mm的厚度h)時,可開啟第二光源170以及第三光源180。如此一來,本揭露的用於布料的平整性控制方法可有效地達到節能省電的效果。在完成此步驟後,布料檢測系統100可至少透過第一光源120以及攝像元件130,以至少將布料50的第一表面51的部分區塊轉換為影像圖案。在一些實施方式中,影像圖案可被傳輸至例如是伺服器的控制元件中,以供後續的使用及判讀。Subsequently, in step S12, at least through the light provided by the first
接著,在步驟S13中,透過例如是伺服器的控制元件以產生影像圖案的特徵資訊。在一些實施方式中,特徵資訊可包括影像圖案的總亮度值。具體而言,單一個影像圖案可具有多個像素,其中每一個像素可具有一個亮度值(例如,0至255中任一值),而將每一個像素的亮度值相加,便可得到所述影像圖案的總亮度值,也就是得到所述影像圖案的特徵資訊。Next, in step S13, the feature information of the image pattern is generated through a control element such as a server. In some embodiments, the characteristic information may include the total brightness value of the image pattern. Specifically, a single image pattern may have multiple pixels, each pixel may have a brightness value (for example, any value from 0 to 255), and the brightness value of each pixel may be added to obtain the The total brightness value of the image pattern is obtained, that is, the characteristic information of the image pattern is obtained.
隨後,在步驟S14中,透過控制元件以判斷特徵資訊的移動平均值是否落入標準範圍內。在一些實施方式中,特徵資訊的移動平均值可例如是依據18至22筆特徵資訊所建立,例如是是依據20筆特徵資訊所建立。詳細而言,可藉由前述步驟S10至步驟S13以產生連續的多筆特徵資訊(多筆總亮度值),並將連續的多筆特徵資訊相加後除以筆數(例如,除以20筆),便可得到特徵資訊的移動平均值。Subsequently, in step S14, it is determined whether the moving average of the feature information falls within the standard range through the control element. In some implementations, the moving average of feature information can be established based on 18 to 22 pieces of feature information, for example, based on 20 pieces of feature information. In detail, the aforementioned steps S10 to S13 can be used to generate multiple pieces of continuous feature information (multiple pieces of total brightness value), and after adding the multiple pieces of continuous feature information, divide by the number of pieces (for example, divided by 20 pen), the moving average of the feature information can be obtained.
在一些實施方式中,可在布料50引進檢測腔110前(例如在步驟S11前)使用測試布料來建立標準範圍以做為移動平均值的初始判斷依據,從而可增加布料檢測系統100的檢測可靠性。具體而言,標準範圍的建立方法可參見第3圖,其繪示根據本揭露一些實施方式的標準範圍的建立方法的流程圖。詳細而言,標準範圍的建立方法可包括步驟S20至S24。在步驟S20中,將測試布料的表面區塊轉換為測試影像圖案。在步驟S21中,計算測試影像圖案的測試總亮度值。在步驟S22中,重複步驟S20至步驟S21以得到多筆測試總亮度值。在步驟S23中,以多筆測試總亮度值建立出資料庫。在步驟S24中,根據資料庫中的多筆測試總亮度值建立出標準範圍。In some embodiments, before the
針對標準範圍的建立方法,首先,可提供測試布料以及如第1圖所示的布料檢測系統100,並透過第一輥輪140以及第二輥輪150將布料50引進檢測腔110。在一些實施方式中,測試布料可例如是針織布、梭織布、不織布或其組合,且測試布料可為前述布料50的標準試樣,從而使所建立出的標準範圍適用於前述布料50。更詳細地說,做為標準試樣,測試布料在確認無瑕疵的狀況下,可與布料50可具有相同的基底材料且具有相同的圖像或花色。在較佳的實施方式中,測試布料的規格(例如,編織密度、基重等)可與前述布料50的規格相同,從而提升標準範圍的適用性。To establish a standard range, firstly, a test cloth and the
接著,在步驟S20中,至少透過第一光源120所提供的光線,使測試布料的表面區塊的紋理特徵清楚地呈現,從而提供攝像元件130將表面區塊轉換為測試影像圖案。類似於前述步驟S12,可根據測試布料的厚度選擇性地開啟第二光源170及/或第三光源180,以有效達到節能省電的效果。在完成此步驟後,布料檢測系統100可至少透過第一光源120及攝像元件130,以至少將測試布料的表面區塊轉換為測試影像圖案。在一些實施方式中,由測試布料所產生的測試影像圖案的面積與形狀與前述由布料50所產生的影像圖案的面積與形狀相同,從而提升布料的50平整性控制的精準度。在一些實施方式中,測試影像圖案可被傳輸至例如是伺服器的控制元件中,以供後續的使用及判讀。Next, in step S20 , at least through the light provided by the first
隨後,在步驟S21中,透過控制元件以產生測試影像圖案的特徵資訊。在一些實施方式中,特徵資訊可包括測試影像圖案的測試總亮度值。具體而言,單一個測試影像圖案可具有多個像素,其中每一個像素可具有一個測試亮度值(例如,0至255中任一值),而將每一個像素的測試亮度值相加,便可得到所述測試影像圖案的測試總亮度值,也就是得到所述測試影像圖案的特徵資訊。換句話說,在步驟S21中,是透過計算測試影像圖案的測試總亮度值,以產生測試影像圖案的特徵資訊。Subsequently, in step S21, the characteristic information of the test image pattern is generated through the control element. In some embodiments, the feature information may include a test total brightness value of the test image pattern. Specifically, a single test image pattern may have a plurality of pixels, each pixel may have a test brightness value (for example, any value from 0 to 255), and the test brightness values of each pixel may be added together to obtain The test total brightness value of the test image pattern can be obtained, that is, the feature information of the test image pattern can be obtained. In other words, in step S21, the characteristic information of the test image pattern is generated by calculating the test total brightness value of the test image pattern.
接著,在步驟S22中,重複前述步驟S20及步驟S21以得到多筆測試總亮度值。隨後,在步驟S23中,以多筆測試總亮度值建立出資料庫。詳細而言,在完成步驟S23後,資料庫中可包括測試布料的特性(例如,規格)以及對應所述測試布料的多個表面區塊的多筆測試總亮度值。Next, in step S22, the aforementioned steps S20 and S21 are repeated to obtain the total brightness values of multiple tests. Subsequently, in step S23, a database is established with multiple test total brightness values. In detail, after step S23 is completed, the database may include characteristics (eg, specifications) of the test fabric and multiple test total luminance values corresponding to multiple surface areas of the test fabric.
接著,在步驟S24中,根據資料庫中測試布料所具有的多筆測試總亮度值,以建立出標準範圍。在一些實施方式中,可根據資料庫中測試布料所具有的18至22筆(較佳是20筆)測試總亮度值,以建立出標準範圍。具體而言,可使用[(多筆測試總亮度值中的最大值)×95%)]所得到的數值,做為標準範圍的上限值;並使用[(多筆測試總亮度值中的最小值)×105%]所得到的數值,做為標準範圍的下限值。換句話說,在步驟S24中,可使用多筆測試總亮度值中的最大值及最小值,分別建立出標準範圍的上限值與下限值,並可採用相較於測試布料的測試結果更為嚴格的規範來建立標準範圍,以提高布料檢測系統100的檢測可靠性。承上所述,在完成步驟S24後,便可建立出標準範圍。Next, in step S24, a standard range is established according to the total brightness values of the test fabrics in the database. In some embodiments, a standard range can be established based on 18 to 22 (preferably 20) test total brightness values of the test fabrics in the database. Specifically, the numerical value obtained by [(the maximum value in the total brightness value of multiple tests) × 95%)] can be used as the upper limit of the standard range; and [(the maximum value in the total brightness value of multiple tests) can be used Minimum value) × 105%], as the lower limit of the standard range. In other words, in step S24, the maximum value and the minimum value of the total brightness values of multiple tests can be used to establish the upper limit value and lower limit value of the standard range respectively, and the test results compared with the test fabric can be used More stringent specifications are used to establish standard ranges to improve the detection reliability of the
隨後,請回到第2圖的步驟S14,透過控制元件判斷特徵資訊的移動平均值是否落入標準範圍內。詳細而言,請參閱第4A圖至第4C圖,其繪示根據本揭露不同實施方式的判斷特徵資訊的移動平均值是否落入標準範圍內的示意圖。在第4A圖的實施方式中,由於布料50的連續20筆特徵資訊(亦即,連續20筆總亮度值)皆落入標準範圍內,因此布料50的特徵資訊的移動平均值亦會落入標準範圍內,代表此時布料50具有良好的平整性,故不需調整布料50的輸送速度。在第4B圖的實施方式中,雖然布料50的第20筆特徵資訊並未落入標準範圍內,但布料50的特徵資訊的移動平均值仍落入標準範圍內,故不需調整布料50的輸送速度。在第4C圖的實施方式中,布料50的第20筆特徵資訊並未落入標準範圍內,且布料50的特徵資訊的移動平均值亦未落入標準範圍內,此時需調整布料50的輸送速度,以確保布料50具有良好的平整性。在一些實施方式中,當布料50的特徵資訊的移動平均值未落入標準範圍內時,可透過調整第二輥輪150或第一輥輪140的轉速,以調整布料50的輸送速度。更詳細而言,當布料50的特徵資訊的移動平均值大於標準範圍的上限值時,可提高第二輥輪150的轉速或降低第一輥輪140的轉速;當布料50的特徵資訊的移動平均值小於標準範圍的下限值時,可降低第二輥輪150的轉速或提高第一輥輪140的轉速。Then, please return to step S14 in FIG. 2 , and judge whether the moving average of the feature information falls within the standard range through the control element. For details, please refer to FIG. 4A to FIG. 4C , which illustrate schematic diagrams of determining whether the moving average of feature information falls within a standard range according to different embodiments of the present disclosure. In the embodiment shown in FIG. 4A, since the 20 consecutive pieces of characteristic information of the cloth 50 (that is, the 20 consecutive pieces of total brightness values) all fall within the standard range, the moving average of the characteristic information of the
值得一提的是,由於本揭露的特徵資訊的移動平均值是依據連續的18至22筆特徵資訊所建立的,因此布料檢測系統100不需於每一次偵測到單一筆特徵資訊超出標準範圍時,便急於調整布料50的輸送速度。如此一來,可避免布料檢測系統100在布料50的平整性仍處於可接受的範圍內時,過於頻繁調整布料50的輸送速度,從而達到節能省電及提高工作效率的效果,並可延長布料檢測系統100的使用壽命。此外,由於布料50的平整性可透過布料檢測系統100得到良好的控制,因此布料50在布料檢測系統100中的輸送速度可大幅提升,從而提升檢測效率。具體而言,當使用本揭露的布料檢測系統100對布料50進行布料50的平整性控制時,布料50的輸送速度可例如是大於40m/min,且較佳可例如是介於60m/min至80m/min間。It is worth mentioning that since the moving average of the characteristic information disclosed in this disclosure is established based on 18 to 22 consecutive pieces of characteristic information, the
根據本揭露上述實施方式,本揭露的布料檢測系統包括第一光源、攝像元件、第一輥輪及第二輥輪,從而由待檢測的布料產生影像圖案,並進一步由所述影像圖案產生特徵資訊。布料檢測系統可透過特徵資訊調整布料的輸送速度,從而確保布料的平整性。如此一來,可優化布料於後續進行檢測(例如,瑕疵檢測)的檢測結果,並可使布料在布料檢測系統中的輸送速度大幅提升,從而提升檢測效率。According to the above-mentioned embodiments of the present disclosure, the cloth inspection system of the present disclosure includes a first light source, an imaging element, a first roller and a second roller, so as to generate an image pattern from the cloth to be inspected, and further generate features from the image pattern Information. The fabric detection system can adjust the conveying speed of the fabric through characteristic information to ensure the smoothness of the fabric. In this way, the detection results of the subsequent inspection of the cloth (for example, defect detection) can be optimized, and the conveying speed of the cloth in the cloth inspection system can be greatly increased, thereby improving the detection efficiency.
雖然本揭露已以實施方式揭露如上,然其並非用以限定本揭露,任何熟習此技藝者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although this disclosure has been disclosed as above in the form of implementation, it is not intended to limit this disclosure. Anyone who is familiar with this technology can make various changes and modifications without departing from the spirit and scope of this disclosure. Therefore, the protection of this disclosure The scope shall be defined by the appended patent application scope.
50:布料 51:第一表面 53:第二表面 100:布料檢測系統 110:檢測腔 112:底面 120:第一光源 122:第一發光面 130:攝像元件 132:攝像面 140:第一輥輪 150:第二輥輪 160:第三輥輪 170:第二光源 172:第二發光面 180:第三光源 182:第三發光面 I:入布端 O:出布端 h1:第一高度 h2:第二高度 h:厚度 d1~d3:距離 θ1~θ2:夾角 S10~S16,S20~S24:步驟 50: cloth 51: First Surface 53:Second surface 100: Fabric detection system 110: detection cavity 112: bottom surface 120: The first light source 122: the first light-emitting surface 130: camera element 132: camera surface 140: The first roller 150: Second roller 160: The third roller 170: Second light source 172: Second light-emitting surface 180: The third light source 182: The third luminous surface I: Into the cloth end O: Cloth outlet h1: first height h2: second height h: thickness d1~d3: distance θ1~θ2: included angle S10~S16, S20~S24: steps
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖繪示根據本揭露一些實施方式的布料檢測系統的示意圖; 第2圖繪示根據本揭露一些實施方式的用於布料的平整性控制方法的流程圖; 第3圖繪示根據本揭露一些實施方式的標準範圍的建立方法的流程圖;以及 第4A圖至第4C圖繪示根據本揭露不同實施方式的判斷特徵資訊的移動平均值是否落入標準範圍內的示意圖。 In order to make the above and other purposes, features, advantages and embodiments of the present disclosure more comprehensible, the accompanying drawings are described as follows: FIG. 1 shows a schematic diagram of a fabric detection system according to some embodiments of the present disclosure; FIG. 2 shows a flow chart of a method for controlling flatness of fabrics according to some embodiments of the present disclosure; FIG. 3 illustrates a flowchart of a method for establishing a standard range according to some embodiments of the present disclosure; and FIG. 4A to FIG. 4C are schematic diagrams of judging whether the moving average of feature information falls within a standard range according to different embodiments of the present disclosure.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic deposit information (please note in order of depositor, date, and number) none Overseas storage information (please note in order of storage country, institution, date, and number) none
S10~S16:步驟 S10~S16: Steps
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| JP2005337857A (en) * | 2004-05-26 | 2005-12-08 | Toray Ind Inc | Surface unevenness inspection method and inspection apparatus |
| CN102221558A (en) * | 2011-06-09 | 2011-10-19 | 洛阳方智测控股份有限公司 | Charge coupled device (CCD) detection device for automatic burling machine |
| CN103033129B (en) * | 2011-10-07 | 2015-10-21 | 财团法人工业技术研究院 | Optical apparatus and optical addressing method |
| CN104477683B (en) * | 2014-12-08 | 2017-01-11 | 宁波大千纺织品有限公司 | Cloth rolling machine |
| CN205720017U (en) * | 2016-04-06 | 2016-11-23 | 上海陨臻视觉科技有限公司 | Leather detects cutting integration machine automatically |
| CN207439372U (en) * | 2017-09-18 | 2018-06-01 | 香港商微觉视检测技术股份有限公司 | Detection system |
| CN210709967U (en) * | 2019-08-26 | 2020-06-09 | 播种者工业智能科技(苏州)有限公司 | Fabric defect detection device with speed regulation mechanism |
| CN212747706U (en) * | 2020-08-15 | 2021-03-19 | 重庆信易源智能科技有限公司 | Machine vision detection equipment for detecting flatness of cloth processing surface |
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