314559 A7 B7_______ 五、發明説明（) 本發明係一種厚墊材之製造方法及其製品*尤指一種 將至少一種複合钃維，經氣流鋪纗成型纗曆，再藉針軋及 熱定型後，其内部之纖維互相糾結在一起，即可得一強度 較習用之材料高而内部仍保留有遘當之孔隙之製品。 按* 一般習知之厚垫材，其製造方法為將整包之纖維 藉開棉機打散後，送入機及梳棉機椋成網狀，再經過 物理性如針軋方式或化學性如黏著爾等讓鑛維糾鏞在一起 *而形成一網雇，惟此種方式所得到之墊材其厚度不夠* 且無法製成在密度上由疏鬆至緻密有梯度差異之结構，·故 在實用上有很大的缺點。 為改進上逑習用製法上之各種缺點，發明人乃秉持從 事該項行業多年之經驗，Μ及經邊多次不斷地努力研究與 實驗，終於發.展設計出本削作之厚墊材之製造方法及其製 品。 本發明之一目的，在提供一種厚墊材之製造方法，其 係將至少一種複合纘維經氣潦鋪網形成網層後，再Μ針軋 處理，使網雇內部之钃維作初步之结合後，Κ熱定型處理 ’使網曆內部之鎩維熔結在一起，即可得高強度且内部膝 鬆之製品。 本發明之另一目的，在提供一種全為疏鬆结構之厚墊 材，其疏鬆且厚之結構，可提供草種輸氣生長之空間，可 作為植生毯，Μ為水土保持之用。 本發明之又一目的，在提供一種全為細密結構之厚墊 材*其细密之结構可作為安定材，Κ錨釘固定於坡地之地 _-2 -__. 本纸張ΑΑ逍用中國國家標率（CNS ) Α4胁（210x297公^ 婧 先 閲 背 之 注 -S- 填 寫 本 頁 314559 : 五、發明説明（） 表，防止坡地受沖刷，Μ為水土保持之用。 本發明之又一目的*在提供一種由疏鬆至细密之厚墊 材，該厚墊材可以做為通濟排水材。 本發明之另一目的，在於提供一厚墊材，該厚墊材相 對之二面各附著有细密之不继布雇，如此之结構，可做為 播土糖背面之排水材，垃圾場之滲流暦* Κ及運動場所之 過瀘排水材。 為使貴審査委貝能對本發明之特數及其功妷，作更 進一步之認識與瞭解，茲舉實豳例配合匾式，詳细說明如 下： 國式之簡單說明： 第一圓為本發明製造流程之方塊圖。 第二麵為本發明另一製造流程之方塊圖。 第三圖為本發明熱定型裝置之示意圖。 第四園為本發明成品之示意圖。 第五圓為本發明另一成品之示意圈。 第六腹為本發明又一成品之示意画。 第七圈為本發明之實梅例。 請參閲第一、四圖所示，本發明係一種針軋熱熔之製 造方法，其包括有： · 第一步驟：將至少一種複合纖維原料喂入氣流鋪網成 型機1，經氣流鋪網成型櫬1處理後，該等原料即形成内 圼鬆散狀之第一網層A (如第四圖所示）。 第二步臁：將經第一步驟處理後之第一網層A經輸送 本紙張尺度逍用中國國家標率（C_NS ) A4規格（210X297公釐） ih. (请先聞讀背面之注項再填寫本頁) f 經濟部中央揉準局属工消費合作社印褽 314559 A7 __ . _B7 五、發明説明（） 帶送至針軋裝置上作針軋2處理，使該第一網層A中之繼 維會糾結在一起。 第三步驟：將經第二步驟作針軋處理後之網層送至熱 定型裝置3中，使第一網層A中糾結交錯之纖維經加熱後 熔结在一起。 第四步驟：將經第三步驟處理後之第一網層A藉由捲 取裝置4加Μ捲繞成型後，即可得到成品5 (如第四圓所 示）。 講參照第三圈所示，本發明之熱定型裝置3可為相對 應且互相平行之第一、第二滾輪31、32所組成，其中 ，第一滾輪3 1上包覆有一曆絕熱材料3 i 1，於本實施 例中為橡膠（惟熟習該項技蕤人士當可Μ其它等效之元件 來取代。），而第二滾輪32上則包覆有導電材料321 ，於本實施例.中為金勝鋦（惟热習該項技藝人士當可Μ其 它等效之元件來取代，俾當第一網層Α經Μ栢反方向 滾動之第~、第二滾輪31、32間時，與第二滾輪32 貼觸之第一網層Α中之纖維會結合較為密實，使水無法滲 入，進而可作為防水材料。 經濟部中央標準局員工消費合作社印装 (請先Μ讀背面之注意事項苒填寫本頁) 請參照第二、五_所示，本發明之另一實施例之方法 如下： 第一步驟••將一種Μ上纖維比重不同複合缗維原料喂 入氣流鋪網成型機1，Μ使該等不同纘維在氣流鋪網遇程 中，會因比重不同而造成密度之梯度差異，進而製成由细 密而逐漸疏鬆之第二網曆Β (如第五画所示）° 本紙張尺度逍用中國國家標準（CNS ) Α4规格（210X297公釐） A7 B7 經濟部中央揉準局貝工消費合作社印製 五、發明説明（） 第二步朦：將經第一步驟處理後之第二網層8經_送 帶送至針軋裝置上作針軋2處理，使該第二網曆B中之钃 維會糾結在一起。 第三步驟：將經第二步驟作針軋處理後之網餍送至熱 定型裝置3中，使第二網層B中糾結交錯之嫌維經加熱後 熔结在一起。 第四步驟：將經第三步驟處理後之第二網層B藉由捲 取裝置4加Μ捲繞成型後，即可得到成品5。 再者，請參照第四圈所示，呈疏鬆且厚之窠一網層A ，可提供草種輸氣生長之空間，而作為植生毯保持水土之 用；或製成呈细密結構之墊贌，使用時，可Μ錨钉固定於 坡地之地表，防止坡地受沖刷，Κ作為安定材之用。 再者*請參照第五圓所示，本發明之製品亦可由一種 Μ上不同粗细之複合蠼所製成之第二網層Β，俾使用時， 可藉其由疏鬆至細密之特性，作為屋頂花園之過*及排水 之用。 此外，謫參照第六、t國所示，可將經榇棉機處理後 圼密寘狀之第三網曆C，分別附蕃在已經網藉氣流成型而 呈膨鬆狀之第一網曆A之相對兩面上後，Μ令本發明之成 品應用於山坡或地下室時，厚度不需如傅統之地工織物厚 *即可抵抗地層所施加之壓力，進而稱定土餍，再者*因 本發明成品之第三網層C具有防水功能，故，由土曆中所 滲出水無法穿過本發明之成品滲入建築中（如第七圖所示 )，或做為擋土牆背面排水、垃圾掩埋場底層集滲流水層 -5 - (請先閲讀背面之注^^項再填寫本頁) f 裝· 訂 本紙張尺度逍用中國國家標準（CNS ) Α4規格（2H)X297公釐） 314559 A7 B7 '___ - .一___ 五、發明説明（） 、田徑場、高爾夫球場及任何需過濾、排水用之場所。 本發明之複合纗維成分可為聚丙烯（PP) /聚乙烯（ PE)、聚酯（PET) /聚乙烯（PE)、聚酯（PET) /聚丙 烯（PP)。 綜上所述，本發明之一種「厚墊材之製造方法及其製 品J，在產業上具有很大之利用價值，且可改良習用技術 之各種缺點，在使用上能增進功效，合於實用，充份符合 發明專利之要件*實為一理想之創作，故申請人爱依專利 法之規定，向昀局提出發明專利申請，並懇謫早日賜淮 本案專利，至感德便。314559 A7 B7_______ V. Description of the invention () The present invention is a method for manufacturing thick cushion material and its products * especially a method of forming at least one composite metal dimension by air-laying, and then by needle rolling and heat setting, The fibers inside are entangled with each other, and you can get a product with higher strength than the conventional materials and still retain the porosity inside. According to * thick pad material generally known, its manufacturing method is to disperse the whole package of fibers by a cotton machine, then send it into the machine and carding machine to form a net, and then go through physical properties such as needle rolling or chemical properties such as Zheer et al. Allowed the mines to rectify together * to form a net, but the mat material obtained in this way was not thick enough * and could not be made into a structure with a gradient difference in density from loose to dense, so There are great disadvantages in practical use. In order to improve the various shortcomings in the conventional manufacturing method, the inventor upholds many years of experience in this industry. M and Jingbian have continuously worked hard on research and experiment for many times, and finally developed and designed this thick pad material. Manufacturing methods and products. An object of the present invention is to provide a method for manufacturing a thick mat material, which is to form a mesh layer by air-laying at least one composite reel-dimensional mesh, and then perform a needle rolling process to make the internal dimensional maintenance of the mesh preliminary. After the combination, Κheat setting treatment fused the internal dimensions of the net calendar together to obtain products with high strength and internal knee looseness. Another object of the present invention is to provide a thick cushion material with a loose structure. The loose and thick structure can provide space for the growth of grass seeds by air transmission, and can be used as a planting blanket. M is used for soil and water conservation. Another object of the present invention is to provide a thick cushion material with all fine structures * its fine structure can be used as a stabilizing material, and Κ anchors are fixed on the slopes _-2 -__. Standard rate (CNS) Α4 threat (210x297 ^^ Jing Jing first read the back note-S- fill in this page 314559: V. invention description () table, to prevent slopes from being washed away, M is for soil and water conservation. Another aspect of the invention Purpose * To provide a thick pad material from loose to fine, which can be used as Tongji drainage material. Another object of the present invention is to provide a thick pad material, which is attached to each of the two opposite sides There are fine-grained constructions, which can be used as drainage material on the back of the sowing sugar, seepage of the garbage dump * Κ and the drainage material of the sports venue. In order to make your inspection committee special for the present invention The number and its merits are for further understanding and understanding. Here are some practical examples in conjunction with the plaque. The detailed description is as follows: A brief description of the Chinese style: The first circle is a block diagram of the manufacturing process of the present invention. The second side is A block diagram of another manufacturing process of the present invention. The schematic diagram of the heat setting device of the present invention. The fourth circle is a schematic diagram of the finished product of the present invention. The fifth circle is a schematic circle of another finished product of the present invention. The sixth circle is a schematic drawing of another finished product of the present invention. The seventh circle is the present invention Actual example. Please refer to the first and fourth figures, the present invention is a needle-rolling hot-melt manufacturing method, which includes: · The first step: feeding at least one composite fiber raw material into the air-laid web forming machine 1. After being processed by air-laid net forming, these raw materials form a loose first mesh layer A (as shown in the fourth figure). Second step: the first step after the first step A paper layer A is transported through this paper. The standard size of the paper is the Chinese National Standard Rate (C_NS) A4 (210X297mm) ih. (Please read the notes on the back and fill in this page) f The Ministry of Economic Affairs Central Bureau of Accreditation is a worker Consumer Cooperative Printed 314559 A7 __. _B7 V. Description of the invention () The tape is sent to the needle rolling device for needle rolling 2 processing, so that the following dimensions in the first mesh layer A will be entangled. The third step: will be In the second step, the mesh layer after the needle rolling process is sent to the heat setting device 3, so that The entangled and interlaced fibers in a mesh layer A are heated and fused together. Fourth step: The first mesh layer A processed by the third step is wound and shaped by the winding device 4 with Μ, which can be obtained Finished product 5 (shown in the fourth circle). Referring to the third circle, the heat setting device 3 of the present invention may be composed of corresponding first and second rollers 31 and 32 that are parallel to each other. The roller 3 1 is covered with a thermal insulation material 3 i 1, which is rubber in this embodiment (but those skilled in the art can replace it with other equivalent components.), And the second roller 32 is covered with Covered with conductive material 321, in this embodiment, it is Jin Shengli (but those skilled in the art can replace it with other equivalent components, as the first mesh layer A rolls through the opposite direction of the M ~ When the second rollers 31 and 32 are in contact, the fibers in the first mesh layer A that is in contact with the second roller 32 will be more densely bound, so that water cannot penetrate, and can be used as a waterproof material. Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back to fill in this page) Please refer to the second and fifth _ as shown, the method of another embodiment of the present invention is as follows: The first step A kind of composite raw materials with different fiber specific gravity on Μ are fed into the air-laid net forming machine 1, Μ makes these different dimensional dimensions in the process of air-laid net, will cause density gradient difference due to different specific gravity, and then made from Fine and gradual loosening of the second online calendar Β (as shown in the fifth painting) ° The paper size is free to use the Chinese National Standard (CNS) Α4 specification (210X297 mm) A7 B7 Printed by Beigong Consumer Cooperative Cooperative Bureau of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs System V. Description of the invention () Second step: Send the second wire layer 8 processed in the first step to the needle rolling device through the _feeding belt for needle rolling 2 processing, so that the second wire calendar B Tingwei will get tangled together. The third step: the net after the needle rolling process in the second step is sent to the heat setting device 3, so that the entangled and interlaced dimensions in the second net layer B are heated and fused together. Fourth step: After the second web layer B processed in the third step is wound and formed by the winding device 4 and M, the finished product 5 can be obtained. In addition, please refer to the fourth circle, which is a loose and thick layer A, which can provide space for grass seed gas transmission, and can be used as a planting blanket to keep water and soil; or it can be made into a dense structure cushion. In use, the anchor can be fixed to the ground surface of the slope to prevent the slope from being washed away. K is used as a stabilizer. In addition, please refer to the fifth circle, the product of the present invention can also be made of a second mesh layer B made of a composite of different thicknesses on M, which can be used to loosen to fine characteristics for use as a The use of roof garden * and drainage. In addition, referring to the sixth and t countries, the third net calendar C, which is densely packed after being processed by the cotton machine, can be attached to the first net calendar in which the net has a bulky shape by air forming. After the two opposite sides of A, M makes the finished product of the present invention applied to a hillside or a basement, the thickness does not need to be as thick as Fu Tongzhi ’s geotextile * to resist the pressure exerted by the stratum, which is also called the fixed soil. The third mesh layer C of the finished product of the invention has a waterproof function, therefore, the water seeping from the earth calendar cannot penetrate the finished product of the present invention into the building (as shown in the seventh figure), or used as drainage and garbage on the back of the retaining wall The bottom layer of the groundwater collection layer of the landfill-5-(Please read the note ^^ on the back side and then fill out this page) f Packing and ordering The paper size is easy to use Chinese National Standard (CNS) Α4 Specification (2H) X297mm) 314559 A7 B7 '___-. 一 ___ V. Description of invention (), track and field, golf course and any place that needs to be filtered and drained. The composite component of the present invention may be polypropylene (PP) / polyethylene (PE), polyester (PET) / polyethylene (PE), polyester (PET) / polypropylene (PP). In summary, the "manufacturing method of thick pad material and its product J" of the present invention has great utility value in the industry, and can improve various shortcomings of conventional technology, can improve the efficiency in use, and is practical In order to fully meet the requirements of the invention patent * is an ideal creation, so the applicant loves to file an invention patent application with Yunban according to the provisions of the Patent Law, and sincerely grant Huai patent in this case as soon as possible.
• -1 I -I .* - . ^ —----------—----装 —訂--- 線 經濟部中央棵準局貝工消费合作社印装• -1 I -I. *-. ^ —----------—---- Binding — Binding —- Line Printed and printed by Beigong Consumer Cooperative of Central Keju Bureau of Ministry of Economic Affairs