TW384347B - Catalytic converter, silencer containing the same and process for the production thereof - Google Patents
Catalytic converter, silencer containing the same and process for the production thereof Download PDFInfo
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經濟部中央梯率局貝工消费合作社印黧 A7 B7 五、發明説明(1 ) 本發明係有關用於内燃機引擎(特別是一個小型引擎)廢 氣排放系統之一般體内之一觸媒轉化器, 其中該觸媒轉化 器至少具有一結構化金屬薄片,該金屬薄片被設有一觸媒活 性物質且被纏繞或扭曲,及被形成具有廢氣可以通過之通道, 及至少有一部分的該金屬薄片抵撐著該殼艟。本發明也有關 一用於内燃機引擎廢氣排放系統之消音器或靜音器及一安裝 於内燃機引擎廢氣排放系統,特別是一個小型引擎之消音器 或靜音器内之一觸媒轉化器載鳢之製造方法。 已知使用於内燃機引擎廢氣排放系統之觸媒轉化器的型 狀係呈蜂巢艟之形式。該蜂巢艏是從被堆疊或纏繞或扭曲在 一起之金屬薄片所製成。其他的蜂巢艘依序地包含燒結或壓 出材料。那些觸媒轉化器係要用來確保仍然留在廢氣内之可 轉化的氣體被進一步地轉化。一高數目之仍在不斷增加之廢 氣限制規定,特別有關於車輛,意謂著與此同時觸媒轉化器 所具有之設計係要能達到使之可以確保幾乎完全的轉化,即 令該觸媒轉化器係在使用中超過一段延長之時間。觸媒轉化 器技藝的發展特別是沿著要使觸媒活性表面積最大化之路線 而行。因此,特別是那些在其整個橫截面上具有一大量通道 的蜂巢艘被使用。然而,除了增加所涉及之表面積的可能性 之外,觸媒轉化器的長度及容積及其所具之橫截面也被增加。 但那需要一大量可用的空間以容納廢氣排放系統中之觸媒轉 化器。另外,隨著觸媒轉化器之持續增加的尺寸,用於生產 觸媒轉化器之工作流程因此變成更昂贵。另外,關於大型觸 媒轉化器,必須要特別注意其在操作中相應於機械及熱變化 本紙張尺度通用中國國家標準(CNS ) A4規格(210X 297公釐) --------or^.-- {請先«讀背面_之注意事項再填寫本頁) -訂 ./k 經濟部中央標準局貝工消費合作社印製 A7 B7 五、發明説明(2 ) 的耐久性,而這需要一特殊的裝備安排。 以下所述的是多種不同設計組態之觸媒轉化器,本發明 就觸媒轉化器的安排及型式有引用到這些觸媒轉化器的特 徵。GB 2 231 283揭示一個具有一層之蜂巢體.該層是由_ 平坦的金屬薄板及一結構化金屬薄片所形成且隨後以螺旋狀 成型被形成為一個多層之觸媒轉化器。其具有一個内部圓柱 狀空的橫截面,該橫截面之尺寸係視該蜂巢体的外徑而定。 高數量之彼此抵樓之互相穩定之層係要用來碟保以那種方式 所作成之蜂巢艘會具有適度的硬度。DE 37 15 040揭示另一 種觸媒轉化器’其内包含一個具有無切割麼印之長條•那些 壓印係要用來增加所涉及之表面積。EP 0 473 081揭示於一 機車廢氣排放系統之曲道内安裝一個觸媒轉化器。一個有孔 之板被用作為該觸媒轉化器。該板可以是平直的或也可為圓 形的。接下來DE 24 36 559揭示一個被直接地安裝在一内燃 機引擎曲道中之觸媒轉化器。該曲道本身即係呈觸媒轉化器 之型態。除了在在該曲道之内壁上有一催化性塗層之外,安 排催化性成型的部分,特別是呈螺旋形式,是另有可能的,。 JP 61 61 940揭示一由平滑及波浪狀金屬箔片所组成之觸媒 轉化器。被安排在整個觸媒轉化器的上游的是一個被聲稱是 可加熱的另一個觸媒轉化器。接下來USP 4, 195, 03揭示一個 主要觸媒轉化器,其具有一额外的設於上游處之觸媒轉化器。 該案之觸媒轉化器主要包含兩個塗後有觸媒的網子排列,各 個網子被支持在兩個網子支架之間•該觸媒轉化器可以被安 排在曲道中,但也可以在一錐形構形物中ejp 61 096 120 -5- · -- · · _______ 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公着) -------¢^-- (請先«讀背面』之注f項再填寫本頁j 訂 經濟部中央標率肩貝工消费合作社印装 A7 B7 五、發明説明(3 ) 揭示兩支呈曲線構形被安裝在一引擎區段之一鄭近處内之管 子。該兩支管子内部具有孔洞^ 一觸媒活性層被安排於那兩 支管子之間。 根據本發明之一觸媒轉化器之一特別適宜的使用範圍是 有關於小型引擎。在這之後所用的小型引擎此名詞係代表具 有一低於250cc之立方容量的引擎。像這樣的引擎特別是被 使用於割草機、馬達軀動的鋸機、可移動式發電機、兩輪汽 機車及類似用途者。就馬達驅動鋸機、割草機及其他花团設 備而言,操作這些器具的人貝經常是直接處於該小引擎之廢 氣排放區域内超過一段延長之時間’基於這個原因,廢氣之 觸媒清潔在那種地方是特別的重要。 亦注意到DE 38 29 668,其揭示在一小引擎中,觸媒轉 化器被使用於一分隔壁内,該牆大致垂直於流通方向而延伸· EP 0 470 113亦揭示一種觸媒轉化器的安排,其中該觸媒轉 化器被安排在一個供二行程引擎用之廢氣消音器或靜音器内 所有的側邊處具有一個間隔。EP 0 049 489也揭示一個用於 生產一種供廢氣觸媒轉化器使用之載體基材之方法。在這三 件文件中所揭示的特徵也可以被應用到本發明上。 本發明的一個目的是在一個殼體中提供一個觸媒轉化器 以供用於一個.内燃機引擎(較佳是一個小型引擎)之廢氣排放 系統。該觸媒轉化器可以以一少數之工作步驟來製造,該觸 媒轉化器非常的實密,但其依然能提供足夠的觸媒活性表面 積,藉此,其能遵守法規對内燃機引擎之廢氣排放特徵所制 定的限制數值。本發明之另一目的是提供一用於觸媒轉化器 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) o—^.-------U------AW (請先K1·讀背面•之注f項#·填离本頁) 4 ' A7 ____B7 五、發明説明(4 ) 之一殼體,該殼體不會使由該實密的觸媒轉化器所獲得的空 間再次失去償值。本發明另一目的是提供一種用以生產一實 密的觸媒轉化器載體之方法,其確保觸媒轉化器載體之連續 生產’並同時避免一高度的生產成本。 該目的是藉由一具有如本案申請專利範園第1項之特徵 之觸媒轉化器及一種具有如本案申請專利範面第18項之特徵 之方法被達成。更有利之型態及特徵詳述於其等之附屬項中。 經濟部中央標率局貝工消費合作社印製 一種位在一個用於内燃機引擎(特別是一個小型引擎)的 廢氣排放系統殼《内之觸媒轉化器至少具有一個被設有一觸 媒活性物質之金屬薄片ό該薄片被扭曲或纏繞,其形成廢氣 可以通過之通道,且其至少部分地抵撐著該般髏。當考董整 個該殼體之一橫截面,該薄片所具之一結構會使得被封閉形 通道所包住或圍住之該橫截面面積構成至少一半之該殼體總 橫截面,及該觸媒轉化器最多具有兩層。限制該觸媒轉化器 為至最多兩層可使之能達成一種需要一少數空間之非常實密 之觸媒轉化器成為可能。為此目的,需要該薄片之構造,就 空間利用而言,係能夠作到除了觸媒轉化器之通道效應外, 也可提供足夠之觸媒活性表面積以供應用。使用最多兩層也 有利於加熱該觸媒轉化器至其有用的或操作時之溫度,因其 較其他昂贵及複雜結構之觸媒轉化器含有較少需被加熱的質 量。此外,該最多兩層之限制已後實是為有利的,藉以職予 該觸媒轉化器,除了可撓性外,在外形上也具有高度的穩定 性及剛性。對於在小型引擎領域之較佳的用途,本案觸媒轉 化器能夠對廢氣提供一至少令人滿意之觸媒轉化效率。如果 本紙張尺度適用中國國家標準(CNS > Α4規格(2丨0><297公釐) 經濟部中央標準扃貞工消费合作社印製 A7 , · B7 五、發明説明(5 ) 該圍住之橫截面面積構成該般體總橫截面的至少三分之二, 可以達成在觸媒轉化上之一改善。如果該設有觸媒活性物質 之薄片被扭曲或纏繞成之方式會使所成之結構成為呈相互對 立的關係,這使得由該通道所限定之困住的橫截面面積被置 放於一環繞該觸媒轉化器之中心點之區域内,而該中心點被 安排位在一未完全設有通道之剩餘面積内。這些在觸媒轉化 器的平坦化橫截面區域可以被達到,而對於圓形、卵形或多 邊行觸媒轉化器亦復如是。集中環繞該中心點之圍住的橫截 面面積可使得廢氣在面朝向該中心點之外側通道表面上被完 全地作用成為可能。另外,該最多兩層之結構接而可以是特 別有利的,這使得相應於該通道形成之流動阻力不會比該未 完全含有通道之橫截面所具者為高· 本案觸媒轉化器的一個實施例提供該等相互對立安置的 結構被糾纏或交錯一起,但彼此不相接觸。以此方式,一種 像假通道幾何被賦予至該留空的面積處。該等相互對立安置 的構造使得該圍住的橫截面面積構成該殼體的總橫截面之至 少三分之二,成為可能。 關於在某些場合下必須被手動的移動之小型器具或設 備,,從構造之觀點來看,其等具有小型尺寸以及重量輕對 它們而言是相當重要的。本案觸媒轉化器可藉由具有一安定 的強化件而對此有所助益。該強化件確保該觸媒轉化器在不 過度限制其彈性下仍能享有其外形上之剛性。該安定的強化 亦可被設計成其會對小型器具或設備展現一承載功能。由於 該安排之故,本案觸媒轉化器亦可被完全地整合至該小型器 請 先 閲· 讀 背 面. 之 注 項 再 填 寫 本 % 裝 訂 本紙張尺度適用中國國家樣準(CNS ) A4規格(210X297公釐) A7 B7 五、發明説明(6 ) 具或設備内。該殼體及該觸媒轉化器接而係處於一個亦被合 併在所涉及的扭曲硬性及結構工程的細節及解釋之位置中。 一個特別是能夠抗衝擊,振動及軋動之觸媒轉化器,藉 由該觸媒轉化器之每一通道形成金屬薄片抵撐著一強化件而 被提供之。在這方面該抗性可以藉由該具有一上側及一下側 之通道形成薄片分別以其上側及下側抵撐著一加強件上而被 增高之。另一種製造一具有外形上之高度穩定性,同時也具 高度彈性之觸媒轉化器可能性涉及到以一非結構化薄片及一 結構化薄片來構建該觸媒轉化器之一廣。該層可以舆用於安 定加強件之裝置相結合·一觸媒轉化器之一較佳實施例具有 一個具一上側及一下側之非結構化薄片,其中在每一個該上 側及該下側之間分別安排有一個另外的結構化薄片·該結構 特別是一波浪形、一曲線型、一扇型或一摺疊型的薄片·其 也可以具有顯微結構以及切口與開口。該觸嬅活性表面積也 可以這種方式而被增加。關於該層的結構、性質及型態,注 意力是特別針對 ΕΡ 0484 364、WO 93/20339、ΕΡ 〇 152 5δ0 及 DE 29 611 143 。 經濟部中央揉準局貝工消费合作社印製 (請先閲讀背面V注意事項再填寫本頁) 由三片被連合在一起之薄片(其中最外層之薄片是結構化 的)來製造觸媒轉化器此足以使該觸媒轉化器有可能僅藉由該 最外層薄片的夾力被固持於一般嫌内。如果該觸媒轉化器的 一層至少有一部分是具有彈性的,這將有利於該一固持作用。 這特別是在該層抵撐住一加強件的那一部分,而加強件特別 是該殼體、或該小型設備或器具或該内燃機引擎之_壁。 在一更進一步之實施例中,為使該觸媒轉化器達到—高 -9- • · 本紙張尺度適用中困國家標準(CNS ) Α4规格(210Χ297公釐> ~ ------ A7 B7 五、發明説明(7 ) (請先閲讀背面之注^^項再填寫本頁) 度的穩疋性,其需具有一層係具有一第一金屬薄片及第二金 屬薄片之結構。在該安排中,該第一薄片較佳地比該第二薄 片要厚1.5到5倍,特別是在2到4倍之間。當使用介於20μιη 及ΙΟΟμπι之間之金屬箔片時,這使得使用其為結構上所特別 希望之較薄的箔片成為可能,而不需放棄一可自身穩定之觸 媒轉化器的構想·因此較佳的是,該第一薄片係為非結構化 的,而該第二薄片係為結構化的。本案觸媒轉化器之_更進 一步的實施例是對該觸媒轉化器提供一平坦化的橫載面β如 果從外界被施加到該觸媒轉化器的力的方向是知道的,那麼 具有一平坦化橫截面可使得要提供一個在該方向能特別享有 穩定性之觸媒轉化器成為可能。本案觸媒轉化器也可以被設 計.成其在相應於外力的作用上具有較佳的方向,該觸媒轉化 器能在該等方向有彈性地且可能亦有必要可塑性地反應。該 觸媒轉化器之破壞可藉由該觸媒轉化器之建立的區域而予以 避免,這在一過度大量負載的情形下,係涉及到塑性變形俾 以接收及吸收該等作用中之力。 經濟部中央標準局負工消費合作社印柬 本案觸媒轉化器可以被安排在一個通常是從内燃機引擎 中接出之廢氣排放系統中。然而本案觸媒轉化器同樣地也可 以被用在被置放在内燃機引擎之箱子内的磨氣排放系統中。 對這兩種情形,希望能令本案觸媒轉化器的殼艘成為該廢氣 排放系統的一部分。此可以確保當該觸媒轉化器在升溫時可 以藉由流動傳導而散熱至外界。該殼體可以是該廢氣排放系 統的一個曲道管或一消音器或靜音器·此可以確保該觸媒轉 化器的實密安裝而不需有一額外之空間提供給該觸媒轉化 -10- 本紙浪尺度適用中國國家標準(CNS ) Α4規格(210X297公t ) 經濟部中央標準局員工消费合作社印製 A7 B7 五、發明説明(8 ) 器。 根據本發明一更進一步層面,為使所涉及之空間達致實 密的利用,使用一個用於内燃機引擎(特別是小型引擎)的廢 氣排放系統之消音器或靜音器,其具有容納上述觸媒轉化器 之裝置。這例如是一個經適當設計且特別是適應所用的殼體, 該殼體有利於該觸媒轉化器置入於其中及在裡面被固定。此 可以藉由以一管狀箱子來作為該殼«,及藉由該内燃機引擎 箱子内的一合適的空間構形而被達致·特別是就小型引擎而 言,該靜音器舆觸媒轉化器的結合使該廢氣排放系統維持較 小的體型成為可能。 較佳地,一部分的消音器或靜音器具有用以固定該觸媒 轉化器之裝置。此可以是齒狀、V型槽狀橫向薄片狀、溝槽 狀、凹槽狀或類似結構之裝置。如果使用齒狀或類似之裝置, 它們至少會與該對立安置之薄片相互運作。齒狀裝置會嚷合 至該對立安置之薄片内,而,藉此固持住該整個觸媒轉化器。 觸媒轉化器的使用年限亦係根據内燃機引擎之個別的操 作方式及其使用範圍而定。如果該引擎是僅在一短期之時間 内被重覆地操作’以及如果該引擎被引至處於從外界作用至 該引擎上的強大作用力’這些均會減低該觸媒轉化器的使用 年限。 因此’希望能將觸媒轉化器可替換地固定於位置上。就 該消音器或靜音器的例子而言,該觸媒轉化器可以,例如被 安排在一頂部般艟及一底部殼艘内。這兩個半個般髏其中之 一個較佳地具有一個加強件,藉此,可以對該觸媒轉化器施 -11- 本ϋ尺度適用中國國家標¥(CNS ) A4祕(210X297公釐) * —-- (請先閲讀背面之注f項再填寫本頁) .—〇裝.Seal of the Bayer Consumer Cooperative of the Central Gradient Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (1) The present invention relates to a catalytic converter used in the general body of an exhaust gas emission system of an internal combustion engine (especially a small engine). Wherein the catalyst converter has at least one structured metal sheet, the metal sheet is provided with a catalyst active material and is wound or twisted, and is formed with a channel through which exhaust gas can pass, and at least a part of the metal sheet resists着那 壳 艟。 Holding the shell. The present invention also relates to the manufacture of a muffler or muffler for an exhaust system of an internal combustion engine and a catalyst converter mounted in the muffler or muffler of an internal combustion engine, particularly a small engine. method. It is known that the catalyst converter used in the exhaust system of an internal combustion engine is in the form of a honeycomb. The honeycomb pupae are made from metal sheets that are stacked or entangled or twisted together. The other honeycomb ships sequentially contain sintered or extruded materials. Those catalytic converters are used to ensure that the convertible gas still remaining in the exhaust gas is further converted. A high number of ever-increasing exhaust gas regulations, especially for vehicles, means that at the same time the catalyst converter is designed to achieve almost complete conversion, that is, the catalyst conversion The device is in use for an extended period of time. The development of catalyst converter technology is especially along the route of maximizing the active surface area of the catalyst. Therefore, especially those honeycomb ships having a large number of passages in their entire cross section are used. However, in addition to the possibility of increasing the surface area involved, the length and volume of the catalytic converter and its cross section have also been increased. But that requires a lot of available space to accommodate the catalyst converter in the exhaust system. In addition, as catalyst converters continue to increase in size, the workflow for producing catalyst converters therefore becomes more expensive. In addition, with regard to large-scale catalyst converters, special attention must be paid to their corresponding mechanical and thermal changes during operation. The paper size is generally the Chinese National Standard (CNS) A4 specification (210X 297 mm) -------- or ^ .-- {Please «read the notes on the back _ before filling out this page) -Order ./k Printed by the Central Standards Bureau of the Ministry of Economy, Shellfish Consumer Cooperative A7 B7 5. The durability of the invention description (2), and this A special equipment arrangement is required. Described below are catalyst converters of many different design configurations. The present invention refers to the characteristics and arrangements of the catalyst converters with regard to the arrangement and type of the catalyst converters. GB 2 231 283 discloses a honeycomb body with one layer. The layer is formed by a flat metal sheet and a structured metal sheet, and then formed into a multilayer catalyst converter in a spiral shape. It has an internal cylindrical hollow cross section, and the size of the cross section depends on the outer diameter of the honeycomb body. A high number of mutually stable layers arriving at each other are used to ensure that the honeycomb ships made in that way will have a moderate stiffness. DE 37 15 040 discloses another catalytic converter 'which contains a strip with a non-cutting imprint. Those imprints are used to increase the surface area involved. EP 0 473 081 discloses the installation of a catalyst converter in a track of a locomotive exhaust system. A perforated plate was used as the catalyst converter. The plate can be straight or round. Next DE 24 36 559 discloses a catalyst converter which is installed directly in the internal combustion engine engine track. The track itself is in the form of a catalytic converter. In addition to having a catalytic coating on the inner wall of the track, it is also possible to arrange the catalytically shaped part, especially in the form of a spiral. JP 61 61 940 discloses a catalyst converter composed of smooth and wavy metal foil. Arranged upstream of the entire catalyst converter is another catalyst converter which is claimed to be heatable. Next USP 4, 195, 03 discloses a main catalyst converter with an additional catalyst converter located upstream. The catalyst converter in this case mainly consists of two coated nets with catalysts, and each net is supported between the two net holders. The catalyst converter can be arranged in the track, but it can also be Ejp 61 096 120 -5- ·-· · _______ This paper size applies the Chinese National Standard (CNS) A4 (2 丨 0X297) ------ ¢ ^- -(Please read the note f of "Read the back" first and then fill in this page. J Order printed by the Central Ministry of Economics and Standards Shoulder Workers Cooperative Printed A7 B7 V. Description of the invention (3) Reveal that the two branches are installed in a curved configuration One of the engine sections is a tube in the vicinity. The two tubes have holes inside. A catalyst active layer is arranged between those two tubes. One of the catalyst converters according to the present invention is particularly suitable for use. The scope is about small engines. The term small engines used after this refers to engines with a cubic capacity of less than 250cc. Engines like this are used especially in lawn mowers, motor-driven saws, and Mobile generators, two-wheeled steam locomotives and similar applications. For saws, lawnmowers, and other flower ball equipment, the people who operate these appliances are often directly in the exhaust area of the small engine for more than an extended period of time. For this reason, the catalyst for exhaust gas cleaning is Place is particularly important. Also note DE 38 29 668, which reveals that in a small engine, the catalyst converter is used in a partition wall that extends approximately perpendicular to the direction of circulation. EP 0 470 113 is also disclosed An arrangement of catalyst converters, wherein the catalyst converters are arranged with a space on all sides in an exhaust muffler or muffler for a two-stroke engine. EP 0 049 489 also discloses a device for production A method for a carrier substrate for an exhaust gas catalyst converter. The features disclosed in these three documents can also be applied to the present invention. It is an object of the present invention to provide a catalyst conversion in a housing Device for an exhaust emission system of an internal combustion engine (preferably a small engine). The catalyst converter can be manufactured in a few working steps. The converter is very compact, but it can still provide sufficient catalytic active surface area, so that it can comply with the limit values set by the regulations on the exhaust emission characteristics of internal combustion engines. Another object of the present invention is to provide a Catalytic converter This paper size applies Chinese National Standard (CNS) A4 specification (210X297mm) o — ^ .------- U ------ AW (Please read K1 · Read the back • Note first f Item # · Fill this page) 4 'A7 ____B7 V. A case of the invention (4), the case will not make the space obtained by the dense catalyst converter lose its value again. Another object of the invention is to provide a method for producing a compact catalyst converter carrier, which ensures the continuous production of the catalyst converter carrier 'while avoiding a high production cost. This object is achieved by a catalyst converter having the features as in item 1 of the patent application for the present application and a method having features as in item 18 of the application for the patent application. The more favorable forms and characteristics are detailed in their subsidiary items. The Shell Standard Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs has printed an exhaust system for an internal combustion engine (especially a small engine). The catalyst converter inside has at least one The metal sheet is twisted or entangled, it forms a channel through which exhaust gas can pass, and it at least partially bears against the skull. When the entire cross-section of the shell is examined, the sheet has a structure such that the cross-sectional area enclosed or enclosed by the closed channel constitutes at least half of the total cross-section of the shell, and the contact The media converter has a maximum of two layers. Limiting the catalyst converter to a maximum of two layers makes it possible to achieve a very compact catalyst converter requiring a small amount of space. For this purpose, the structure of the sheet is required. In terms of space utilization, in addition to the channel effect of the catalyst converter, it can also provide sufficient catalyst active surface area for supply. The use of up to two layers is also beneficial for heating the catalyst converter to its useful or operating temperature, as it contains less mass to be heated than other expensive and complex structure catalyst converters. In addition, the restriction of up to two layers is actually advantageous later. In addition to being flexible, the catalyst converter also has a high degree of stability and rigidity in appearance. For a better application in the field of small engines, the catalyst converter of this case can provide at least a satisfactory catalyst conversion efficiency for exhaust gas. If this paper size applies the Chinese national standard (CNS > A4 specification (2 丨 0 > < 297 mm)) Central Standard of the Ministry of Economic Affairs, printed by Aacon Works Cooperative, A7, · B7 V. Description of the invention (5) The enclosure The cross-sectional area constitutes at least two-thirds of the total cross-section of the general body, which can achieve one improvement in catalyst conversion. If the sheet provided with the catalyst active material is twisted or entangled, the resulting The structure becomes opposite to each other, which allows the trapped cross-sectional area defined by the channel to be placed in an area surrounding the center point of the catalyst converter, and the center point is arranged in a The remaining area of the channel is not completely provided. These can be reached in the flattened cross-sectional area of the catalytic converter, and the same is true for circular, oval, or multi-sided catalytic converters. Concentrating around the center point The enclosed cross-sectional area makes it possible for the exhaust gas to be fully acted on the surface of the channel facing away from the center point. In addition, the structure of up to two layers can be particularly advantageous, which makes The flow resistance that should be formed in the channel will not be higher than that of the cross section that does not completely contain the channel. One embodiment of the catalyst converter in this case provides that these mutually opposed structures are entangled or staggered together, but each other No contact. In this way, a pseudo-channel geometry is given to the empty area. The mutually opposed configurations make the enclosed cross-sectional area constitute at least three-thirds of the total cross-section of the shell Secondly, it becomes possible. With regard to small appliances or equipment that must be manually moved in some cases, from the structural point of view, it is very important for them to have a small size and light weight. The media converter can help by having a stabilizing reinforcement. This reinforcement ensures that the catalyst converter can still enjoy its rigidity without excessively restricting its elasticity. The stable reinforcement also It can be designed to show a bearing function for small appliances or equipment. Due to this arrangement, the catalyst converter in this case can also be fully integrated into the small appliance. Please read first · Read the note on the back. Please fill in this%. The size of the bound paper is applicable to China National Standard (CNS) A4 (210X297 mm) A7 B7 V. Description of the invention (6) Inside the tool or device. The casing and the contact The media converter is then in a position that is also incorporated in the details and explanations of the torsional rigidity and structural engineering involved. A catalyst converter, particularly capable of resisting shock, vibration and rolling, with the catalyst Each channel of the converter is provided with a metal sheet against a reinforcing member. In this respect, the resistance can be supported by the channel forming sheet with an upper side and a lower side respectively with its upper side and lower side. A stiffener is increased. Another possibility of manufacturing a catalyst converter that has a high degree of stability in the shape and also a high degree of elasticity involves constructing the contact with an unstructured sheet and a structured sheet. Media converters are widely available. This layer can be combined with a device for stabilizing the reinforcement. A preferred embodiment of a catalyst converter has an unstructured sheet with an upper side and a lower side, where in each of the upper side and the lower side An additional structured sheet is arranged between the two. This structure is especially a wavy, curved, fan-shaped, or folded sheet. It may also have a microstructure as well as cuts and openings. The contact surface area can also be increased in this manner. With regard to the structure, properties and type of this layer, the attention is particularly directed to EP 0484 364, WO 93/20339, EP 0 152 5δ0 and DE 29 611 143. Printed by the Central Government Bureau of the Ministry of Economic Affairs, Shelley Consumer Cooperative (please read the precautions on the back V, and then fill out this page). Three catalyst sheets (the outermost sheet is structured) are used to make catalyst conversion. This is enough to make it possible for the catalyst converter to be held in the ordinary place only by the clamping force of the outermost sheet. If at least a part of the layer of the catalyst converter is elastic, this will facilitate the holding effect. This is especially the part of the layer that holds up a reinforcement, in particular the housing, or the small device or appliance or the wall of the internal combustion engine. In a further embodiment, in order for the catalyst converter to achieve-high -9-• This paper size is applicable to the National Standard for Difficulties (CNS) A4 specification (210 × 297 mm > ~ ------ A7 B7 V. Description of the invention (7) (Please read the note ^^ on the back before filling this page). It must have a layer of structure with a first metal sheet and a second metal sheet. In this arrangement, the first sheet is preferably 1.5 to 5 times thicker than the second sheet, especially between 2 and 4 times. When using a metal foil between 20 μm and 100 μm, this makes It is possible to use a thinner foil that is particularly desirable in structure without giving up the idea of a catalyst converter that can stabilize itself. Therefore, it is preferred that the first sheet is unstructured, The second sheet is structured. A further embodiment of the catalyst converter in this case is to provide the catalyst converter with a flat cross-section β if it is applied to the catalyst converter from the outside. The direction of the force is known, so having a flattened cross section allows A catalyst converter that can enjoy stability in this direction becomes possible. In this case, the catalyst converter can also be designed so that it has a better direction corresponding to the action of external force. The catalyst converter can The isotropic direction is elastic and may also need to be plastically reactive. The damage to the catalyst converter can be avoided by the area where the catalyst converter is established, which involves an excessively large load, which involves the Plastic deformation is used to receive and absorb these forces. The catalyst converter in the case of the Consumers' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs can be arranged in an exhaust emission system that is usually taken out of the internal combustion engine. However, The catalyst converter of this case can also be used in the exhaust gas emission system placed in the box of the internal combustion engine. In both cases, it is hoped that the shell of the catalyst converter of this case can become the exhaust gas emission system. This can ensure that when the catalyst converter is heated up, it can dissipate heat to the outside through flow conduction. The casing can be the exhaust emission system A curved pipe or a muffler or muffler. This can ensure the compact installation of the catalyst converter without the need for an extra space for the catalyst conversion. -10- This paper applies the Chinese National Standard (CNS) A4 specification (210X297 metric t) A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of invention (8). According to a further aspect of the present invention, in order to achieve a dense use of the space involved, use A muffler or muffler for an exhaust system of an internal combustion engine (especially a small engine) having means for accommodating the above-mentioned catalyst converter. This is, for example, a housing that is appropriately designed and especially adapted to the use, The housing facilitates the catalyst converter to be placed therein and fixed therein. This can be achieved by using a tubular box as the shell «, and by a suitable space configuration in the engine case of the internal combustion engine. Achieve · Especially for small engines, the combination of the muffler and the catalyst converter makes it possible for the exhaust system to maintain a small size. Preferably, a part of the muffler or muffler has a device for fixing the catalyst converter. This can be a toothed, V-shaped, laterally lamellar, grooved, grooved, or similar structured device. If toothed or similar devices are used, they will at least interact with the oppositely placed sheet. The toothed device fits into the opposedly placed sheet, thereby holding the entire catalyst converter. The service life of the catalytic converter also depends on the individual operating mode of the internal combustion engine and its use range. If the engine is repeatedly operated only within a short period of time 'and if the engine is led to a strong force acting on the engine from the outside world', these will reduce the useful life of the catalyst converter. It is therefore desirable to be able to replace the catalytic converter in place. In the case of the muffler or muffler, the catalyst converter may, for example, be arranged in a top frame and a bottom shell vessel. One of these two and a half halves preferably has a reinforcement, whereby the catalyst converter can be applied to the -11- this standard is applicable to the Chinese national standard ¥ (CNS) A4 secret (210X297 mm) * --- (Please read note f on the back before filling this page).
•1T 經濟部中央標率局貝工消费合作社印黧 Α7 Β7 五、發明説明(9 ) 加一力,特別是一夹力。該加強件可以是一個位在該消音器 或靜音器中之橫向薄片或條塊部分,以及該消音器或靜音器 之聲音消減構造中之一者。一種更進一步的將該觸媒轉化器 固持在該消音器或靜音器内之可能的方法涉及到將至少一部 分的該觸媒轉化器緊塞進消音器或靜音器,而該觸媒轉化器 成為不可移動的。特別適合於小型引擎之一消音器或势音器 之一更進一步之實施例係具有至少兩個部份,一為頂部殼II 及一為底部般艚·一壁將該消音器或靜音器分成一個第一區 域以及一個第二區域。該分隔壁及/或該消音器或靜音器在每 一個彼此分開之個別的區内具有用於固持一觸媒轉化器之裝 置。以這種安排’在一個消音器或靜音器内安裝兩個觸媒轉 化器是有可能的。這不一定需要如此作。可以僅有一個或是 二個以上之觸媒轉化器。 依據本發明之一更進一步的觀念,本案也提供一種用以 生產一被安排在一内燃機引擎(特別是一個小型引擎的消音器 或靜音器)的廢氣排放系統内之觸媒轉化器載體的方法,其 中, —個結構化薄片被傾斜地纏繞在一個至少部分彎曲的 長形實«上。 -繼之,將至少一部分的在其上纏有該薄片之長形實體予 以切成數個部份,及 -一個個別的部分即變成一個觸媒轉化器載體。 本案方法特別適合於一個連續的生產程序,其中該結構 化薄片可以從_無限的長條片被解纏出。該長形實艘依序可 -12- 本紙張尺度適用中國國家榡準(CNS ) A4規格(21〇χ 297公釐) .---0袭------ΐτ------ (請先«.讀背面之注意事項再填寫本頁) B7 五、發明説明(10 ) 以是一個管子或也可以是另一合適長度之可用的實逋〃為提 供特別高度的空間利用以藉此供給一大型的觸媒活性表面 積,該實體内部係為中空的,並於該中空内加裝另一結構化 薄片。該觸媒活性表面積藉由該薄片及或該實艘在該纏燒操 作之前被塗覆一觸媒活性層或在該切割操作之後所切下之部 分被塗復一觸媒活性層被形成。依據該個別的方法使該薄片 被固定在一起,亦即可以藉由烊接,鎔接,黏著或類似手段 但也等於靠該薄片其中之一固有的應力發生效應,何時是該 觸媒活性層最適合被應用上的那一刻是一種選擇。 為使該上述部分達到一高度的穩定性,可以提供一金屬 薄片作為該實體,且其比纏繞其上之薄片厚β如果該較厚的 薄片比該纏繞其上的薄片厚約1到5倍,其關於穩定性所需 要的穩定值可以被達到。如上述依據本方法一種壓缩的觸媒 轉化器可以低成本地自該觸媒轉化器載體被製造* 本發明更進一步的優點及特徵從以下之圖示說明。附加 之具優勢之結構可以藉由結合該前案所揭示之特徵舆在本文 之後所敘述的被違到。在該圈型内: 第1圖表示一在一殼髖内之結構化薄片, 第2圖表示一在一殼艘内更進一步之結構化薄片, 第3圖表示一在般艎内具有一層半之觸媒轉化器, 第4圖表示在一内燃機引擎廢氣排放系统中觸媒轉化器 的一些安排, 第5圖表示一在一消音器或靜音器内兩個觸媒的安排, 圖第6圖表示一具有一層单之更進一步之觸媒轉化器, -13- 本紙诛尺度適用中國國家標準(CNS ) Α4規格(2丨0 X 297公廣) 請 先 閲 讀. 背 面 之- 注• 1T Seal of the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Α7 Β7 5. Description of the invention (9) Add a force, especially a pinch force. The reinforcing member may be one of a transverse sheet or bar portion located in the muffler or muffler, and a sound reduction structure of the muffler or muffler. A further possible method of holding the catalyst converter in the muffler or muffler involves tightly packing at least a portion of the catalyst converter into the muffler or mute, and the catalyst converter becomes immovable. A further suitable embodiment of a muffler or a muffler for a small engine has at least two parts, one is a top case II and one is bottom-like. A wall divides the muffler or muffler into two parts. A first area and a second area. The partition wall and / or the muffler or muffler has means for holding a catalyst converter in each individual area separated from each other. With this arrangement 'it is possible to install two catalyst converters in one muffler or muffler. This does not necessarily need to be done. There can be only one or more catalyst converters. According to a further concept of the present invention, the present invention also provides a method for producing a catalyst converter carrier arranged in an exhaust emission system of an internal combustion engine (especially a small engine muffler or muffler). In which, a structured sheet is obliquely wound around an elongated solid «that is at least partially curved. -Followed by cutting at least a part of the elongated entity having the sheet wound thereon into several parts, and-an individual part becomes a catalyst converter carrier. The method in this case is particularly suitable for a continuous production process in which the structured sheet can be unwound from an infinitely long sheet. The long solid ship can be in order -12- This paper size is applicable to China National Standard (CNS) A4 (21〇χ 297 mm). --- 0 attack ------ ΐτ ----- -(Please «read the notes on the back side before filling out this page) B7 V. Description of the invention (10) It should be a tube or another suitable length available to provide a special height of space to use This provides a large catalytic active surface area, and the interior of the entity is hollow, and another structured sheet is installed in the hollow. The catalyst active surface area is formed by coating the catalyst active layer on the sheet and / or the actual vessel before the entanglement operation or by coating a catalyst active layer on a portion cut off after the cutting operation. The sheets are fixed together according to the individual method, that is, they can be connected by bonding, bonding, adhesion or similar means, but also equal to the effect of one of the inherent stresses of the sheet. When is the catalyst active layer? The moment that works best for you is a choice. In order to achieve a high degree of stability for the above part, a metal sheet can be provided as the entity, and it is thicker than the sheet wound thereon β if the thicker sheet is about 1 to 5 times thicker than the sheet wrapped thereon The required stability value for stability can be achieved. As described above, a compressed catalyst converter according to the method can be manufactured from the catalyst converter carrier at a low cost. * Further advantages and features of the present invention are illustrated by the following figures. The additional advantageous structure can be violated by combining the features disclosed in the previous case as described later in this article. In this circle: Figure 1 shows a structured sheet inside a hip, Figure 2 shows a structured sheet further inside a shell, and Figure 3 shows a layer and a half in the shell Fig. 4 shows some arrangements of catalyst converters in an exhaust system of an internal combustion engine, and Fig. 5 shows an arrangement of two catalysts in a muffler or muffler. Fig. 6 It means a catalyst converter with a single layer, -13- The paper size is applicable to the Chinese National Standard (CNS) Α4 specification (2 丨 0 X 297 public) Please read first. Back-Note
I 奮 經濟部中央標準局負工消费合作社印家 A7 B7 · , ------—------—-:________ •五、發明说明(u ) 圖第7圈表示一具有外力作用其上之具有一層半之觸媒 轉化器, 第8圖表示一兩個觸媒轉化器在一廢氣排放系統之—毅 艘内之更進一步的安排, 第9圈表示一生產一觸媒轉化器載Λ製程, 第10圖表示一相當於圈9所示之生產製程, 第11圈表示一更進一步之生產方法, 第12圈表示一相當於圖11所示之生產方法的安排, 第13圈表示另一種生產方法, 第14圖表示再另一種生產方法, 第15圖表示一觸媒轉化器的殼艘, 第16圖表示一觸媒轉化器之一外表面之一實施例, 第17圖表示一種在另一殼體内之觸媒轉化器可能之安 排,及 第18圖再度表示一殼體。 第1圖表示一觸媒轉化器1,其具有一金屬薄片2。該薄 片2被安排在一廢氣排放系統之一般體3内及具有一觸媒塗 復4。該薄片2是結構化的。該結構是一波浪型式。此使該 薄片2也可以以其自身的固有應力被安排在該殼體3内成為 可能。該固有應力足以固定該觸媒轉化器1於該殼«内。該 通道5包含一部分之總橫截面面積藉以構成一圍住之橫裁面 面積。該在該殼«内剩餘之面積6,亦即未被該通道圍住的 面積,是小於該藉由該波浪型闡釋的殼體總橫截面之50%。 該面積6是以斜影線強調藉以更加清楚的表示。第2圈再一 -14- 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨〇¥ 297公釐·) ί請先閲請背面之注意事項再填寫本頁} 訂 鯉濟部中央樣準局員工消費合作社印" 經濟部中央榡率局工消費合作杜印聚 A7 B7___1 五、發明説明(12 ) 一 -欠表示在一般想3内由一結構化薄片2形成一觸媒轉化器 該薄片2具有一波浪結構,該結構被如此選擇使該一第一個 波浪之波奪7進入一對向安排的第一個波浪之凹槽8中與之 結合。如此在一方面,對該面積6導向一更進一步的缩減及 因此增加該圍住之橫結面面積β在另一方面,該第一個波浪 波峰7與一第二個波浪波峰9以未接觸之關係相互纏繞或交 織β因此’關於從該外界作用到那裡的力,該觸媒轉化器1 * * 可以藉由該第一個波浪波峰7舆一第二個波浪波峰9之間的 空間作為可用之空隙而有彈性的反應。該觸媒轉化器1的彈 性特徵可以被該薄片2與該般體3連接的性質所影響。例如 如果每一第二個波浪凹槽被連接到該殼體3,如該連接位置1〇 所表示的’該觸媒轉化器1清楚地保持固定,但雄然如此其 被握在該殼體3内仍是可移動的。如此該連接位置可以向 該觸媒轉化器1的整個轴向長度延伸,但同樣的也可以僅以 一點或部分方式存在。即連接位置10.1所表示的,其發生是 在一波浪凹槽的兩側具有焊接位置及其從那裡朝該觸媒轉化 器的軸向延伸。相反的,例如該連接位置1〇2是以斑點或縱 向焊接被考董· 第3圖表示一較佳之觸媒轉化器1,包含一層半在一殼艎 3内❶一層由一第一片薄片12及一第二片薄片13所形成。 該第一薄片12是非結構化。該第二薄片13是具有一摺疊型 作為其結構化。該層11被如此纏繞藉以形成一封閉髏14。 安排在該封閉艎内是一第三薄片15,其為結構化且被支樓在 該第一薄片12。該不包含通道之面積6藉由該第三薄片15 -15- 表紙張尺度適用中國國家梂準(CNS ) Α4规格(210X297公釐) ' · 丁 --------II (請先Μ.讀背面·<-注意事項再填寫本頁) 訂 經濟部中央標準局貝工«.费合作社印笨 A7 B7 五、發明説明(I3 ) 再一次被大量的縮小❶同時额外增加可用之觸媒活性表面。 為使該觸媒轉化器1達到特別程度的彈性並其強度,該非結 構化第一薄片12比該第二薄片及該第三薄片厚。因此該兩個 結構化薄片13及15連同該第一薄片12就有關於該般體3互 為一靜態配對。 第4圖表示一内燃機引擎16連接一廢氣排放系統17。該 廢氣排放系統17具有一曲道區18,一消音器或靜音器19及 一連接管20。安排在該曲道區18内是一個第一觸媒轉化器 21,一個第二觸媒轉化器22及一個第三觸媒轉化器23,每 一個均安置在由一汽缸導引出之各別的導管内。該第一觸媒 轉化器21是一圓錐型,及該第二觸媒轉化器22舆其類似。 相反的,該第三觸媒轉化器23具有一曲道,其橫截面幾乎保 持常數。一個第四觸媒轉化器24被安排在一連接管20内。 其橫截面是一般型且在整個轴向長度均不變化,一個第五觸 媒轉化器25也被安置於該消音器或靜音器19内。該觸媒轉 化器25適應其般想3’及反之亦然。為此目的,該消音器或 靜音器19具有固持之裝置26,例如像一朝外突出部分或凸 出部分27。該觸媒轉化器25藉由其大小是精確的適合該部 分27。藉由此安排,該觸媒轉化器25連接該部分27可以完 全藉由其固有的應力被握在該消音器或靜音器19内是可能 的。 第5圈表示另一消音器或靜音器19。其内部被一分隔壁 28分成一上區29及下區30 · —介於上區29舆下區30之間 可使廢氣31通過該消音器或靜音器19流動的通路藉由在該 -16- 本紙張尺度適用中國困家_準(CNS ) A4規;^ ( 210X 297公釐] ~ (請先s4讀背面之注^^項再填寫本頁} 訂 經濟部中央標率局I工消费合作杜印製 A7 B7 五、發明説明(Η ) 分隔壁28上之孔洞裝置32可以確保被得到。該消音器或靜 音器19具有一頂部般體33及一底部般艎34,此可與該分隔 壁28藉由連接裝置35被固定一起。該分隔壁28,該頂部殼 想33及該底部殼髏34具有固持該被安置在該消音器或靜音 器19内之上面觸媒轉化器36及下面觸媒轉化器37的裝置 26。該固持裝置26是,例如,溝槽38,齒39或也可是橫網 或條狀部分40。這些至少與該個別朝外安裝之上面觸媒轉化 器36及下面觸媒轉化器37接觸。該一個或多個固持裝置26 也可以被以像這樣的安排,亦即至少一部分該上面觸媒轉化 器36及下面觸媒轉化器37的末端表面41被用作固定用途。 該例證之消音器或靜音器19是非常壓縮的及較佳地,是意圖 使用於特別是關於小型引擎。提供該廢氣流動3〗之廢氣排放 連接裝置42可以依照該消音器或靜音器19安裝的各別位置 而有不同的方式被安排。該連接至一廢氣排放系統之廢氣排 放連接裝置42,1以直線延伸較合適,而該廢氣排放連接裝置 42. 2則被以側面之關係接合至該消音器或靜音器19。以流髏 動力學之觀點看,此賦予一優點’亦即該方向改變至該上面 觸媒轉化器36,及該從下面觸媒轉化器37方向改變至該廢 氣排放連接裝置42不再發生。 第6圖表示一圓型觸媒轉化器1。其具有像這樣的結構, 如包含一層半。其具有兩個較厚的結構薄片,一為内部薄片 43及一外部薄片44。_波浪型狀被用作該内部舆外部結構化 薄片。如果該兩個結構化薄片43及44的各別的該波浪凹槽 及該波浪波峰被安排成具有幾乎相同的空間,該非結構化薄 -17- 本紙張尺度適用中國國家梯準(CNS ) A4规格(210X297公釐) --------ί Γ r/.i ^ίνΛ^-------------(^ (讀先Μ.讀背面·5·>ΐ1^項再填寫本瓦) A 7 _______B7 ___, · 五、發明説明(IS ) 片45有能力接受作用在該安排的作用力並藉由變型形彈性吸 收該能量。另外’該内部薄片43具有一加添的半個結構化46。 其將該既存的通道5再細分或在無通道面積6形成更進一步 的橫截面區通道。該半個結構化46例如是藉由在該内部薄片 上的切口所形成,在此例中該已被切成的物質被一朝外或一 朝内之方向所取代,依照其在該結構中的位置而定。另一種 提供固持結構46可能的方法包含例如安排在該内部薄片43 内另外添加薄片部分。該半結構或類似的使用促進在該觸媒 轉化器1上形成一大面積的通道,藉以達到一小的無通道面 積6及因此而達到一大的圍住橫截面面積》 第7圖也表示一觸媒轉化器1包含一層半,有外力47作 用其上。該外力47在該觸媒轉化器1操作中可以藉由該外薄 片的變形被容納。然而該外力也可以在生產程序中被審慎地 應用藉以將一個反之為圓形觸媒轉化器1轉變成一具有平坦 橫載面型態之觸媒轉化器1。該外力也可以被用以使該觸媒 轉化器1適合一殼體内。之後該觸媒轉化器1藉由其固有產 生之應力被固持。 經濟部中央標準局貝工消费合作社印製 (請先閱讀背面^-注^^項再填寫本頁) 第8圖表示一在一殼體内之一上面觸媒轉化器36及一下 面觸媒轉化器37非常壓縮的安排•兩個觸媒轉化器36及37 適應該殼體3的形狀及容許一廢氣流動31使其成軸向在那裡 流通。該廢氣流動可以特別地以像這樣的方式被導引,亦即 其先從該上面觸媒轉化器36通過,之後再通過下面觸媒轉化 器37。該般體與該兩個觸媒轉化器36及37因此被以一特別 地省空間的安排安置於例如一消音器或靜音器内。另外,像 -18- 本紙張尺度適用中國國家標準(0NS ) A4規格(210X29?公釐) A7 … _______£2__' 五、發明説明(16 ) (請先聞讀背面^.-注意事項再填寫本頁) 該觸媒轉化器36及37,該殼體可以被賦予一觸媒活性塗復。 此不僅適用在該有關例證之殼體,也適用於其他有關之般艘。 對於以那樣方式形成之單元48也可以有其他之用途。如其藉 由其結構可以容易地適合位置或移走,其適合,例如,作為 一在内燃機引擎廢氣排放系统内之可替換性零件。當牽涉高 廢氣流量時,該有需要之觸媒活性表面積藉由該廢氣連續流 動經過該上面觸媒轉化器36及該下面觸媒轉化器37被提供。 以此種方式,一多數之單元48被以一個接在另一個之後的方 式安排藉以清潔該流動廢氣31是可能的。 經濟部中央標準局貝工消費合作社印製 第9圖表示一生產一觸媒轉化器載體的方法。一結構化 薄片49被傾斜地纏繞在一至少一部分彎曲的或有弧度的伸長 的實應50。其目的是使該實體及該結搆化薄片做一相對移 動。此可以藉由轉動該實體並由此藉由該結構化薄片49在該 實II上被抽走的方式前進移動•此分別由在該薄.片上及該實 體上的箭頭所表示。在此操作中,該結構化薄片.49是連接在 該實Μ上。緊接著至少一部分纏繞有該薄片之該長形實體5〇 被分成多數之部分物51。在這裡一雷射被用作一切割單元 52。其可以清潔地從該實體50切出該部分物51。該切割操 作可以特別地以像這樣的方式被執行,亦即該部分物51不需 要後處理。該部分物51,像該之後所完成的觸媒轉化器實體, 可以被當作該觸媒轉化器1使用•為此目的,該部分物51是 緊接著被提供一觸媒活性塗復或在該纏繞操作中該薄片49及 該贲艎50分別已具有該塗覆· 第10圖表示一更進一步之生產一觸媒轉化器載體之方 -19- 本紙張尺度適用中國國家榇準(CNS ) Α4規格(210 X 297公釐) 經濟部中央標準局貝工消费合作社印掣 A7 B7 五、發明説明(Γ7 ) 法。一被提供一觸媒活性塗復之薄片54被一無限轉袖53導 引至一改變方向之轉軸55。從那裡該薄片54被帶到一第一 個具仿形之轉轴56’該轉軸是舆一第二個具仿形之轉轴57 結合一起。該兩個具仿形之轉轴之側翼之幾何形狀決定該薄 片54的結構。之後其被應用至一中空實艟58。該中空實艎58 具有一内部安置之第二結構化薄片59,該薄片也已被提供一 觸媒活性塗復。該中空實艘58及該第二薄片59可以,例如, 在應用該從一成形的層中之薄片54以互為關係傾斜地缠繞至 該實《之前被製造。該纏繞效應如該虚線6〇所示。然而該中 空實1158也可以是一具有一已被置入該第二薄片59之管子》 在一略為不同的方法中該結構化薄片59在被分成部分物51 之前沒有被置入,而是僅在它們被切割後才置入。 第11圖表示一更進一步一觸媒轉化汽器載艟的生產方 法。在這個例子令該被提供一觸媒活性塗覆之薄片54也從一 •無限轉轴53 (沒有被呈現)被應用至該中空實體58。該纏繞效 應可以從該纏繞層相鄰區之間之對烊看出。該轤繞操作可以 以像這樣的方式特別地被實施,亦即該通道5,如虚線所示 的,從連續性之觀點看’不被該纏繞中斷。該相同的情形也 應用到該有關被應用之該薄片54的通道。事實是該在該薄片 54的例子中之對焊60是以一舆該中空實髏58成一角度被應 用’意味以此方式製造之觸媒轉化器載逋可以具有一特別穩 定的結構。該對焊彼此之間具有角度之關係具有一優點,亦 即該觸媒轉化器載艘沒有任何一個轴向延伸之周邊接缝或接 合β相反地該接縫處的負荷被分佈到整個周邊。該應用該薄 -20- 私紙張X度適用中國國家標準(CNS ) a4規格(210X297公釐 --------οτ^·.------IT-----./w (請先M-讀背面‘之注意事項再填寫本頁)I A7 B7, Consumers' Cooperative, Central Standards Bureau, Fen Economic Ministry ·, ---------------: ________ • 5. Description of the invention (u) The seventh circle in the figure indicates that there is an external force The catalyst converter with one and a half layers is applied on it. Figure 8 shows a further arrangement of one or two catalyst converters in an exhaust gas emission system, Yi boat, and circle 9 shows a production-catalyst conversion. For the onboard Λ process, Figure 10 shows a production process equivalent to that shown in circle 9, circle 11 shows a further production method, circle 12 shows an arrangement equivalent to the production method shown in figure 11, and 13 The circle shows another production method, FIG. 14 shows another production method, FIG. 15 shows a shell of a catalyst converter, and FIG. 16 shows an embodiment of an outer surface of a catalyst converter. The figure shows a possible arrangement of a catalyst converter in another housing, and Figure 18 shows a housing again. FIG. 1 shows a catalyst converter 1 having a metal sheet 2. The sheet 2 is arranged in a general body 3 of an exhaust emission system and has a catalyst coating 4. The sheet 2 is structured. The structure is a wave pattern. This makes it possible that the sheet 2 can also be arranged in the case 3 with its own inherent stress. The inherent stress is sufficient to fix the catalyst converter 1 in the case «. The channel 5 contains a part of the total cross-sectional area so as to constitute a surrounding cross-sectional area. The remaining area 6 in the shell «, that is, the area not enclosed by the channel, is less than 50% of the total cross section of the shell explained by the wave pattern. The area 6 is more clearly represented by oblique hatching. The second circle is another -14- This paper size applies to the Chinese National Standard (CNS) Α4 specification (2 丨 〇 ¥ 297 mm ·) ί Please read the notes on the back before filling this page} Order the central sample Printed by the Consumer Bureau of the quasi-station staff " Du Yinju A7 B7___1 of the Central Ministry of Economic Affairs and Consumer Cooperation of the Ministry of Economic Affairs V. Description of the invention (12) A-negative indicates that a catalyst sheet is formed by a structured sheet 2 within the general idea 3 The sheet 2 has a wave structure, which is selected so that the wave 7 of the first wave enters the groove 8 of the first wave arranged in a pair and is combined with it. Thus on the one hand, the area 6 is guided to a further reduction and therefore the surrounding cross-section area β is increased. On the other hand, the first wave crest 7 and a second wave crest 9 are The relationship of contact is intertwined or intertwined with each other β. Therefore, regarding the force acting from there to the outside, the catalyst converter 1 * * can use the space between the first wave crest 7 and the second wave crest 9 Flexible response as a usable void. The elastic characteristics of the catalyst converter 1 can be affected by the nature of the connection between the sheet 2 and the general body 3. For example, if each second wave groove is connected to the housing 3, as indicated by the connection position 10, the catalyst converter 1 is clearly kept fixed, but as it is so it is held in the housing Within 3 is still removable. In this way, the connection position can extend to the entire axial length of the catalyst converter 1, but it can also exist only in a point or part. That is to say, the connection position 10.1 occurs when there are welding positions on both sides of a wavy groove and its axial extension from there toward the catalyst converter. On the contrary, for example, the connection position 102 is examined by specks or longitudinal welding. Figure 3 shows a preferred catalyst converter 1, which includes a layer and a half inside a shell 3, and a layer consisting of a first sheet. 12 and a second sheet 13 are formed. The first sheet 12 is unstructured. The second sheet 13 has a folded type as its structure. The layer 11 is thus wound to form a closed skeleton 14. Arranged within the closed ridge is a third sheet 15 which is structured and supported by the first sheet 12. The area excluding the channel 6 with the third sheet 15 -15- The paper size is applicable to China National Standards (CNS) A4 specifications (210X297 mm) '· Ding -------- II (please first Μ. Read the back. ≪ -Notes and fill in this page again.) Order the Central Standards Bureau of the Ministry of Economic Affairs of the Ministry of Economics and Industry «.Fei Cooperatives India Ben A7 B7 V. Invention Description (I3) has been greatly reduced once again, while additional additional available Catalyst active surface. In order for the catalyst converter 1 to achieve a particular degree of elasticity and strength, the unstructured first sheet 12 is thicker than the second sheet and the third sheet. Therefore, the two structured sheets 13 and 15 together with the first sheet 12 are statically paired with each other with respect to the general body 3. FIG. 4 shows an internal combustion engine 16 connected to an exhaust emission system 17. The exhaust emission system 17 has a track area 18, a muffler or muffler 19, and a connection pipe 20. Arranged in the track area 18 is a first catalyst converter 21, a second catalyst converter 22 and a third catalyst converter 23, each of which is disposed in a separate area guided by a cylinder. Inside the catheter. The first catalyst converter 21 is a cone type, and the second catalyst converter 22 is similar. In contrast, the third catalyst converter 23 has a curved track, and its cross section is kept almost constant. A fourth catalyst converter 24 is arranged in a connection pipe 20. Its cross section is general and does not change throughout its axial length. A fifth catalyst converter 25 is also placed in the muffler or muffler 19. The catalyst converter 25 is adapted to its imagination 3 'and vice versa. For this purpose, the muffler or muffler 19 has holding means 26, such as an outwardly protruding or protruding portion 27, for example. The catalytic converter 25 fits the portion 27 by its size. With this arrangement, it is possible that the catalytic converter 25 connected to the portion 27 can be held in the muffler or muffler 19 by its inherent stress completely. The fifth circle indicates another silencer or muffler 19. The interior is divided into an upper region 29 and a lower region 30 by a partition wall 28. The path between the upper region 29 and the lower region 30 through which the exhaust gas 31 can flow through the muffler or muffler 19 -This paper size applies to China ’s poor family _ quasi (CNS) A4 regulations; ^ (210X 297 mm) ~ (please read the note on the back of s4 ^^ before filling out this page) Order the I-consumption of the Central Standards Bureau of the Ministry of Economic Affairs Cooperative Du printed A7 B7 V. Description of the invention (Η) The hole device 32 on the partition wall 28 can be ensured. The muffler or muffler 19 has a top-like body 33 and a bottom-like body 34, which can be related to the The partition wall 28 is fixed together by a connecting device 35. The partition wall 28, the top shell 33 and the bottom shell 34 have a catalyst converter 36 and a holding upper part which are arranged in the muffler or muffler 19. A device 26 below the catalytic converter 37. The holding device 26 is, for example, a groove 38, a tooth 39 or a cross-mesh or strip-shaped portion 40. These are at least as opposed to the individual upper catalytic converter 36 installed outwardly. In contact with the catalyst converter 37 below. The one or more holding devices 26 can also be arranged in this way, That is, at least a part of the end surface 41 of the upper catalyst converter 36 and the lower catalyst converter 37 is used for fixed use. The muffler or muffler 19 of this example is very compact and preferably intended for use in Especially with regard to small engines. The exhaust emission connecting device 42 which provides the exhaust gas flow 3 can be arranged in different ways according to the respective positions where the muffler or muffler 19 is installed. The exhaust emission connected to an exhaust emission system The connecting device 42,1 is more suitable to extend in a straight line, and the exhaust emission connecting device 42.2 is connected to the muffler or muffler 19 in a side relationship. From the viewpoint of cross-border dynamics, this gives an advantage ' That is, the direction is changed to the upper catalyst converter 36, and the direction from the lower catalyst converter 37 to the exhaust emission connection device 42 no longer occurs. Figure 6 shows a round catalyst converter 1. It has A structure like this, for example, contains one and a half layers. It has two thicker structural sheets, an inner sheet 43 and an outer sheet 44. The wavy shape is used as the inner and outer structured thin If the respective wave grooves and wave crests of the two structured sheets 43 and 44 are arranged to have almost the same space, the unstructured thin -17- ) A4 size (210X297 mm) -------- ί Γ r / .i ^ ίνΛ ^ ------------ (^ (read first M. read the back · 5 · > ΐ1 ^, fill in this tile again) A 7 _______B7 ___, · V. Description of the Invention (IS) Sheet 45 has the ability to accept the force acting on the arrangement and absorb the energy by deformation elasticity. In addition, the inner sheet 43 has an additional half of the structure 46. It subdivides the existing channel 5 or forms a further cross-sectional area channel in the non-channel area 6. The half structure 46 is formed, for example, by a cut on the inner sheet. In this example, the material that has been cut is replaced by an outward or inward direction, according to which it is in the structure. Depending on the location. Another possible method of providing the retaining structure 46 includes, for example, arranging additional sheet portions within the inner sheet 43. The semi-structure or similar use promotes the formation of a large-area channel on the catalyst converter 1, thereby achieving a small non-channel area 6 and thus a large enclosed cross-sectional area. Figure 7 also shows A catalyst converter 1 includes a layer and a half, and an external force 47 acts on it. The external force 47 can be accommodated by the deformation of the outer sheet during the operation of the catalyst converter 1. However, this external force can also be used prudently in the production process to convert a reverse catalyst converter 1 into a catalyst converter 1 with a flat cross-section configuration. The external force can also be used to fit the catalyst converter 1 into a casing. The catalytic converter 1 is then held by its inherently generated stress. Printed by Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the ^ -note ^^ item on the back before filling out this page). Figure 8 shows a catalyst converter 36 and a catalyst below in a casing. The very compact arrangement of the converter 37. Two catalyst converters 36 and 37 adapt to the shape of the housing 3 and allow an exhaust gas flow 31 to circulate there axially. The exhaust gas flow can be particularly guided in such a way that it passes first through the upper catalyst converter 36 and then through the lower catalyst converter 37. The body and the two catalyst converters 36 and 37 are therefore arranged in a particularly space-saving arrangement in, for example, a muffler or muffler. In addition, like -18- This paper size applies the Chinese National Standard (0NS) A4 specification (210X29? Mm) A7… _______ £ 2__ 'V. Description of the invention (16) (Please read the back ^ .- Notes before filling in (This page) The catalyst converters 36 and 37, the casing can be coated with a catalyst active. This applies not only to the shell of the relevant example, but also to other relevant vessels. The cells 48 formed in such a manner can also have other uses. If it can be easily fitted in or removed by its structure, it is suitable, for example, as a replaceable part in an exhaust system of an internal combustion engine. When a high exhaust gas flow rate is involved, the required catalytic active surface area is provided by the exhaust gas continuously flowing through the upper catalyst converter 36 and the lower catalyst converter 37. In this way, it is possible that a majority of the units 48 are arranged one after the other, whereby the flowing exhaust gas 31 is cleaned. Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Figure 9 shows a method for producing a catalyst converter carrier. A structured sheet 49 is obliquely wrapped around at least a portion of a curved or arc-extended application 50. The purpose is to make the entity and the structured sheet relatively move. This can be moved forward by turning the entity and thus by the structured sheet 49 being drawn away from the solid II. This is indicated by the arrows on the thin sheet and the solid, respectively. In this operation, the structured sheet .49 is attached to the real M. Immediately thereafter, at least a part of the elongated entity 50 around which the sheet is wound is divided into a plurality of parts 51. A laser is used here as a cutting unit 52. It can cleanly cut out the part 51 from the entity 50. This cutting operation can be performed particularly in such a manner that the part 51 does not require post-processing. The part 51, like the catalyst converter entity completed after that, can be used as the catalyst converter 1. For this purpose, the part 51 is then provided with a catalyst active coating or in In the winding operation, the sheet 49 and the 贲 艎 50 have the coating, respectively. Figure 10 shows a further method of producing a catalyst converter carrier. -19- This paper size applies to China National Standards (CNS) A4 specification (210 X 297 mm) A7 B7 printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (Γ7) method. A catalytically active coated sheet 54 is guided by an infinitely rotating sleeve 53 to a reversing shaft 55. From there the sheet 54 is taken to a first contoured shaft 56 'which is combined with a second contoured shaft 57. The geometry of the two flanking wings with contoured shafts determines the structure of the sheet 54. It was then applied to a hollow solid 艟 58. The hollow solid sheet 58 has a second structured sheet 59 disposed inside, which sheet has also been provided with a catalytically active coating. The hollow real ship 58 and the second sheet 59 can be manufactured, for example, by applying the sheet 54 from a formed layer obliquely to each other to the real sheet. The entanglement effect is shown by the dotted line 60. However, the hollow solid 1158 can also be a tube with a second sheet 59 already inserted. In a slightly different method, the structured sheet 59 is not placed before being divided into parts 51, but only They are placed after they have been cut. Fig. 11 shows a step-by-step production method of catalyst-converted steam turbine load. In this example, the sheet 54 provided with a catalytically active coating is also applied to the hollow entity 58 from an infinite shaft 53 (not shown). The winding effect can be seen from the confrontation between adjacent regions of the winding layer. The winding operation can be carried out particularly in such a manner that the channel 5, as shown by the dotted line, is not interrupted by the winding from the viewpoint of continuity. The same situation applies to the channel of the sheet 54 to which it is applied. The fact is that the butt welding 60 in the example of the sheet 54 is applied at an angle to the hollow real skull 58 'means that the catalyst converter carrier manufactured in this way can have a particularly stable structure. The angled relationship between the butt welds has an advantage, that is, the catalyst converter carrier does not have any axially extending peripheral seams or joints β. On the contrary, the load at the seams is distributed to the entire periphery. For this application, the thin -20-private paper conforms to the Chinese National Standard (CNS) a4 specification (210X297 mm -------- οτ ^ · .------ IT-----./ w (Please M-read the "Notes on the back" before filling out this page)
五、發明説明(IS ) 經濟部中央標隼局貝工消费合作社印製 片54的操作也可以以像這樣的方式具有效力亦即該層中空 實體58被幾乎有效地夹住。該薄片54舆該實艎⑸之間之連 接可以藉由在應用該薄片之操作或也可在緊接著之工作步驟 之後之直接焊接被製造。該薄片54也可能可以,例如,先以 膠黏住再焊接》在一略為不同的生產方法中,該中空實饉58 再次地從一個層被製造,如圖u所示。然而這次該中空實逋 被以像這樣的方式被形成,亦即其具有一重疊區61,如短畫 線所示。該重疊區61繼之穩定該中空實艎。同時其可以被使 用藉以產生一連接或連合。為此目的,在一結構内,該重疊 區61具有一黏膠或引線,之後該烊接物質被應用至該區。一 應用該薄片54之相對程序也被採用。以此方式製造之具有該 被應用之薄片54之該伸長之中空實體58,整雅在一焊接遽 子内被升高至適度的溫度,以致該焊接物在該重曼區61產生 一具有耐久性之連接。在此例子中,該連接該中空實體58至 該應用的薄片54也藉由焊接被製造。在那之後該各別之部分 物5l·才被切出》 第12圖表示一例如參照圖π所描述之該可以被製造之 觸媒轉化器載艟之方法。該仍是寬狀的薄片54從該無限轉轴 53被傳送皇一第一個具仿形之轉轴56及一第二個具仿形之 轉轴57。在該仿形操作之後,該薄片54被切成四個各別的 薄片54.1,54.2,54.3,及54· 4。此可藉由一切割裝置62 達到效果,該切割裝置具有切割用之刀片63。從那裡該切斷 之薄片54. 1至54. 4傳送至相對之中空實« 58. 1至58. 4。 它們每一個纏繞在一相對的一個實體上《該例證之生產方法 -21- 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨0Χ297公釐) -- (锖先53.讀背面4:*注f項再填寫本頁) ,π ο A7 A7 經濟部中央標準局®c工消費合作社印製 _________B7 _,__ 五、發明説明(19 ) 可以適合用於連蹟工作程序一如該中空實艘58.1至58.4也 可以是以相同的方式在一上游安置之工作站被連績製造。 第13圖也表示一觸媒轉化器〗之生產方法。一結構化薄 片65及一非結構化薄片66被引入一滾輪物艎64,如在一沙 丁魚開罐器的例子,且被引入一在該滾輪物醴64内之槽溝67 内。當該滾輪物體64被旋轉時,該兩個薄片被纏繞形成一層。 該以此方式製造之觸媒轉化器1的形狀依靠該滚輪物體64的 幾何形狀而定。該以此方式製造之觸媒轉化器i内所形成的 孔洞可大可小,依靠該個別所牵涉的需求。一添加的,特別 是一結構化薄片也可以被引入該孔洞。在像這樣一該觸媒轉 化器1生產方法的發展,該滚輪物艟64可以留在那裡,之後 並藉由其材質的厚度被充作穩定性用。 第14圈表示另一種一觸媒轉化器1之生產方法。該觸媒 轉化器1是藉由結構化薄片65及非結構化薄片66 —個疊在 另一個上面所製造。以此方式該觸媒轉化器1具有最多兩層 11,該兩層具有一沒有在其内部被团住之面積6,該圍住是 以通道的周圍定義之’該圍住是一封閉形的結構。該結構化 舆非結構化薄片65,66的末端68,亦即該超過該接下來為 實際之觸媒轉化器1之投影的末端,被以該箭頭所指示的方 向聲曲藉以形成圍繞該觸媒轉化器丨的外箱。為此目的,該 彎曲該末端68之操作不僅對單一薄片具優勢的被實現,也對 於所有在一工作步驟中合在一起的薄片有效。此不在乎該所 牽涉之薄片是否是結構化薄片65或非結構化薄片66。對於 此目的,一較具優勢之方法是在未摺疊該末端68前,先將該 (請先閲讀背面之注意事項再填寫本頁) 裝_ 訂V. Description of the Invention (IS) The operation of printing the film 54 by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs can also be effective in such a way that the hollow entity 58 of this layer is almost effectively clamped. The connection between the sheet 54 and the actual sheet can be made by the operation of applying the sheet or also by the direct welding after the next working step. The sheet 54 may also be, for example, glued and then welded. "In a slightly different production method, the hollow solid sheet 58 is again manufactured from one layer, as shown in Figure u. However, this time the hollow solid is formed in such a way that it has an overlapping area 61, as shown by a short line. The overlap region 61 then stabilizes the hollow solid. At the same time it can be used to create a connection or union. For this purpose, within a structure, the overlapping area 61 has an adhesive or a lead, after which the bonding material is applied to the area. A relative procedure using the sheet 54 is also used. The elongated hollow body 58 having the applied sheet 54 manufactured in this manner is neatly raised to a moderate temperature in a welding rafter, so that the welded object produces a durable material in the heavy-man region 61. Sexual connection. In this example, the sheet 54 connecting the hollow body 58 to the application is also manufactured by welding. After that, the individual parts 5l are cut out. Fig. 12 shows a method for carrying a catalyst converter which can be manufactured, for example, as described with reference to Fig. Π. The still wide sheet 54 is transferred from the infinite rotation shaft 53 to a first shaped rotation shaft 56 and a second shaped rotation shaft 57. After the contouring operation, the sheet 54 is cut into four individual sheets 54.1, 54.2, 54.3, and 54.4. This is achieved by a cutting device 62 which has a blade 63 for cutting. From there, the sheets 54.1 to 54.4 that should be cut are transferred to the relatively hollow solid «58.1 to 58.4. Each of them is wound on an opposite entity. The production method of this example-21- This paper size applies the Chinese National Standard (CNS) A4 specification (2 丨 0 × 297 mm)-(First 53. Read the back 4: * Note f, please fill in this page), π ο A7 A7 Printed by the Central Standards Bureau of the Ministry of Economic Affairs® c Industrial Consumer Cooperatives _________B7 _, __ V. Description of the invention (19) can be suitable for continuous tracking work procedures as the hollow The actual ships 58.1 to 58.4 can also be manufactured successively in the same way as a workstation placed upstream. Figure 13 also shows the production method of a catalyst converter. A structured sheet 65 and an unstructured sheet 66 are introduced into a roller object 64, as in the case of a sardine can opener, and are introduced into a groove 67 in the roller object 64. When the roller object 64 is rotated, the two sheets are wound to form a layer. The shape of the catalyst converter 1 manufactured in this manner depends on the geometry of the roller object 64. The holes formed in the catalyst converter i manufactured in this way can be large or small, depending on the needs involved in the individual. An added, especially a structured sheet can also be introduced into the hole. In the development of the production method of the catalyst converter 1 like this, the roller wheel 64 can be left there, and then it is used for stability by the thickness of its material. The 14th circle shows another production method of a catalyst converter 1. The catalyst converter 1 is manufactured by stacking a structured sheet 65 and an unstructured sheet 66 on top of each other. In this way, the catalytic converter 1 has a maximum of two layers 11, the two layers having an area 6 that is not clustered inside, the enclosure is defined by the periphery of the passage, the enclosure is a closed structure. The end 68 of the structured and unstructured sheet 65, 66, that is, the end beyond the projection of the next actual catalyst converter 1, is vocalized in the direction indicated by the arrow to form a surround around the touch. The outer box of the media converter. For this purpose, the operation of bending the end 68 is not only realized to be advantageous for a single sheet, but also effective for all the sheets brought together in one working step. It does not matter whether the sheet involved is a structured sheet 65 or an unstructured sheet 66. For this purpose, a more advantageous method is to unfold the end 68 (please read the precautions on the back before filling this page).
A7 B7 經濟部中央標準局負工消费合作社印掣 五、發明説明(20 ) 結構化薄片65舆非結構化薄片66疊起。之後再將該末端68 指4°此可以是在一個方向,但也可以是在相互對立的方向。 為此目的’該整個推疊可以被以圓形翻轉或將成形裝置與該 末端在外面結合並將其彎曲^ ,,, 第15圖表示一更進一步之觸媒轉化器1之般體3β該毅 艎可以被用作一靜音器或消音器。其具有一基座69,及具有 朝内延伸之波浪部分70,其結構是像這樣,亦即該波浪部分 與其相對應之該觸媒轉化器1之凹壁71相結合,該觸媒轉化 器1是被安置在該殼髏3的内部,且因此被固定在位置上。 該基座69包含一第一部分69.1及一第二部分69. 2,其每一 個部分具有一彎曲的末端72。該末端72可以被連在一起, 例如藉由一焊缝或藉由焊接。此之後可提供一個一件式基座 69。否則其為兩件,這樣其可藉由該末端68與該觸媒轉化器 1以互合關係結合藉以被握在一起。一第一個蓋子74及一第 二個蓋子75被安置在該基座69内藉以橫向地蓋住該组件及 避免排放一通過該觸媒轉化器1之流動氣體·安置在該第一 個蓋子74内的是一朝内彎曲之部分物76,該部分物與在該 觸媒轉化器1内之凹壁71相結合•該觸媒轉化器1被以此方 式橫向地固定。此藉由安裝在該側邊之蓋子裝置蓋住該殼體 的方法允許該觸媒轉化器1可以藉由從該殼艚基座69置入或 移開成為可替換的。 第16圖表示一觸媒轉化器1外表面77之一實施例。該 外表面77是被仿形的及由此避免不必要之在一殼體内該觸媒 轉化器1的移位,該殼«沒有在此呈現。該仿形78可以是非 -23- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁) ·—〇裝. 訂 i/L·. A7 B7 五、發明説明(21 ) 方向的或隨意地,或定向的•無論如何,該仿型78提供該該 觸媒轉化器1避免因振動被緩慢地推播出該殼體的外面。一 傾斜齒狀仿形物已證明是具有優勢《在一方面,此結構可以 被如此定向藉以具有一,從防止在該殼體内之該觸媒轉化器 移動的觀點來看’較佳之方向。例如在該般饉附著一機械止 塊裝置’其有關之方向係以舆該較佳方向相反的方向藉以確 保該觸媒轉化器1僅在該通路被該機械止塊裝置清除後才可 能從該般醴被移開。不僅該觸媒轉化器1,該殼體3或一消 音器或靜音器19其本身也可具有一如上述之仿形結構。 第17圈表示一可能的一觸媒轉化器21的安排,一第二 觸媒轉化器22及一第三觸媒轉化器23在另一個殼體3中》 該般® 3,例如,一消音器或靜音器19,具有一頂部叛艘33 及一底部殼饉34。該頂部般體33被該底部般艎34藉由一相 互結合之閉鎖機制79所關住及固持。該頂部殼體33舆該底 部殼髏34其個別牆壁的末端區80也形成一種勾狀。該勾狀 81是像這樣的結構,亦即當該頂部殼體33被壓上該底部般 體34時,該頂部殼體33的該末端區80被朝内驅策及該底部 殼體34的該末端區80被朝外軀策。以此方式,當該勾狀81 被以相互對立關係安置時可以將兩個結合一起·該殼體3的 内部結構可以被用不同的方式將該觸媒轉化器或轉化器21, 22,及23安排於其内。該呈現在部分區域之第一觸媒轉化器 21是被單獨安置在該般體内,而該第二觸媒轉化器22及第 三觸媒轉化器的安排表示該具有勾狀結構之頂部殼髏33舆該 底部殼體34的三度空問幾何形狀是如何被利用藉以分別在該 -24- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公·釐) {讀先W-讀背面之注意事項再填寫本頁) --0裝·A7 B7 Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Consumer Cooperatives 5. VAT DESCRIPTION OF THE INVENTION (20) The structured sheet 65 and the unstructured sheet 66 are stacked. Then point the end 68 at 4 °. This can be in one direction, but it can also be in opposite directions. For this purpose, the entire push stack can be turned in a circle or the forming device can be combined with the end on the outside and bent ^ ,, FIG. 15 shows a further body of the catalytic converter 1 3βthis Yi Yi can be used as a mute or muffler. It has a base 69 and a wave portion 70 extending inward, and its structure is like this, that is, the wave portion is combined with its corresponding concave wall 71 of the catalyst converter 1, the catalyst converter 1 is placed inside the skeleton 3 and is therefore fixed in position. The base 69 includes a first portion 69.1 and a second portion 69.2, each of which has a curved end 72. The ends 72 may be joined together, such as by a weld or by welding. Thereafter, a one-piece base 69 may be provided. Otherwise, it is two pieces, so that it can be held together by the end 68 and the catalyst converter 1 in a mutual relationship. A first cover 74 and a second cover 75 are placed in the base 69 to cover the module laterally and to avoid the discharge of a flowing gas through the catalyst converter 1. Placed in the first cover Inside 74 is an inwardly curved part 76, which is combined with a recessed wall 71 in the catalyst converter 1. The catalyst converter 1 is fixed laterally in this way. This method of covering the casing by a cover device mounted on the side allows the catalyst converter 1 to be replaceable by being inserted into or removed from the casing base 69. FIG. 16 shows an embodiment of the outer surface 77 of a catalyst converter 1. As shown in FIG. The outer surface 77 is contoured and thus avoids unnecessary displacement of the catalyst converter 1 in a housing, which is not shown here. The profiling 78 can be non--23- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling out this page) ·· 〇 installed. Order i / L · A7 B7 V. Description of the invention (21) Directional or random, or directional • In any case, the copy 78 provides the catalyst converter 1 to avoid being slowly pushed out of the casing due to vibration. An oblique tooth profile has proven to be an advantage "on the one hand, this structure can be oriented so as to have one, from the standpoint of preventing the catalyst converter from moving within the housing 'a better direction.' For example, a mechanical stopper device is attached to the general ', and its related direction is in the opposite direction to the preferred direction to ensure that the catalytic converter 1 can only be removed from the path after the path is cleared by the mechanical stopper Normal 醴 was removed. Not only the catalyst converter 1, but also the housing 3 or a muffler or muffler 19 may have a contoured structure as described above. The 17th circle shows a possible arrangement of a catalyst converter 21, a second catalyst converter 22 and a third catalyst converter 23 in another casing 3 "like ® 3, for example, a muffler Device or muffler 19 having a top rebel 33 and a bottom shell 34. The top body 33 is closed and held by the bottom body 34 by an interlocking mechanism 79. The top case 33 and the bottom end part 34 of the bottom case 34 also form a hook shape on the respective wall. The hook 81 is structured like this, that is, when the top case 33 is pressed against the bottom body 34, the end region 80 of the top case 33 is driven inward and the bottom case 34 The end region 80 is urged outward. In this way, when the hooks 81 are placed in a mutually opposing relationship, the two can be combined together. The internal structure of the housing 3 can be used in different ways to transform the catalyst converter or converter 21, 22, and 23 arranged in it. The first catalyst converter 21 presented in a part of the area is separately placed in the general body, and the arrangement of the second catalyst converter 22 and the third catalyst converter indicates the top shell with a hook structure. Skull 33, how the three-dimensional space geometry of the bottom shell 34 is used, so that the -24- this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm · cent) {read first W-read (Notes on the back then fill out this page) --0 pack
•1T 經濟部中央標隼局具工消费合作社印製 A7 --------- B7 , · 五、發明説明(22 ) 頂部區29及在該底部區30固持該兩個其中個別之觸媒轉化 器。在該第-觸媒轉化器21的情形是對照一部分該閉鎮機制 79與該觸媒轉化器21本身結合’及因此被固定在該般雅3 内。 第18圖再一次表示一殼髖3。該殼體$再一次具有一頂 部殼體33及一底部殼體34,其中它們是像這樣的結構,亦 即它們完全藉由該形狀固定該被安置在内部之觸媒轉化器或 轉化器。該觸媒轉化器本身因此可以不僅是約略為四邊形的 結構也可以是凹面或凸面形的。更進一步的形狀也有可能, 不論是六邊形或多邊形結構及曲線形或其他複雜的幾何形 狀, 本發明提供一特殊的觸媒轉化器及一生產一觸媒轉化器 載艎之方法,從該方法該觸媒轉化器可以被製造,該觸媒轉 化器是一簡單壓縮之構造,雖然如此。在有關其對廢氣排放 清潔的特性上是具有功效的。一本發明之觸媒轉化器較佳之 用途是與小型引擎有關· (讀先閲讀背面之注f項再填寫本頁) 經濟部中央標準局—工消费合作社印« 準 標 一家 |囷 I國一财 一適. 25 一釐 公 97 2 經濟部中央梯隼局貝工消費合作社印製 Λ7 B7 五、發明説明(23 ) 參照表 1 觸媒轉化器 2 薄片 3 殼體 4 觸媒活性塗覆 5 通道 6 不完全具通道及被圍住之面積 7 第一個波浪波峰 8 第一個波浪凹槽 9 第二個波浪波峰 10 連接位置 10. 1 焊接位置 10. 2 斑點或縱向焊接 11 層 12 第一薄片 13 第二薄片 14 實體 15 第三薄片 16 内燃機引擎 17 廢氣排放系統 18 曲道區 19 靜音器或消音器 20 連接管 21 第一觸媒轉化器 -26- (讀先閲讀背面,<--注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局貝工消費合作社印褽 A7 B7 五、發明説明(24 ) 22 第二觸媒轉化器. 23 第三觸媒轉化器 24 第四觸媒轉化器 25 第五觸媒轉化器 26 固持裝置 27 凸狀物 28 分隔壁 29 上區 30 下區 31 廢氣流 32 孔洞裝置 33 頂部殼體 34 底部殼體 35 連接裝置 36 上面觸媒轉化器 37 下面觸媒轉化器 38 溝槽 39 齿 40 橫向條狀物 41 末端表面 42,42. 1,42.2 廢氣排放連接 43 内部較厚薄片 44 外部較厚薄片 45 非結構化薄片 -27- 本紙張ϋ適用中國國家標準(CNS ) A4規格(210X 297公釐) --------0&------1Τ-----ici (讀先Μ·讀背面t注意事項再填寫本頁) 經濟部中央標隼局貝工消費合作社印掣 、發明説明(25 ) 46 半結構 47 外力 48 單元 49 結構化薄片 50 長形f曲實體 51 切出部分 52 切割單元 53 無限轉轴 54 具觸媒活性塗覆薄片 55 改變方向轉轴 56 第一仿形轉轴 57 第二仿形轉軸 58 中空實體 59 結構化第二薄片 60 對焊 61 重疊區 62 切割裝置 63 切割刀片 64 滚輪物體 65 結構化薄片 66 非結構化薄片 67 溝槽 68 末端 69 基座殻體 A7 B7 (請先聞讀背面之注意事項再填寫本頁) .ο裝. 訂 -28- 本紙浪尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐) 五、發明説明(26 69. 1 基座殼體第一部分 69. 2 基座殼體第二部分 70 向内延伸波浪部分 71 凹壁 72 彎曲末端 73 氣體流 74 第一蓋子 75 第二蓋子 76 向内延伸曲線部分 77 外表面 78 仿形 79 閉鎖機制 80 牆壁末端區 81 勾狀物 A7 B7 請 先 聞 讀· 背 之· 注 意 事 項 再 填 寫 本 % 訂 經濟部中央標準局負工消費合作社印掣• 1T printed by the Central Bureau of Standards, Ministry of Economic Affairs, Industrial Consumer Cooperative, A7 --------- B7, · V. Description of Invention (22) The top area 29 and the bottom area 30 hold the two of them individually Catalyst converter. In the case of the first-catalyst converter 21, a part of the closed-loop mechanism 79 is combined with the catalyst converter 21 itself 'and is thus fixed in the Panya 3. Figure 18 again shows a shell of hips 3. The casing once again has a top casing 33 and a bottom casing 34, wherein they have a structure like this, i.e. they completely fix the catalyst converter or converter placed inside by this shape. The catalyst converter itself can therefore not only be a roughly quadrangular structure but also be concave or convex. Further shapes are also possible, whether it is a hexagonal or polygonal structure and a curved or other complex geometry, the present invention provides a special catalyst converter and a method for producing a catalyst converter load, from which Method The catalyst converter can be manufactured. The catalyst converter is a simple compression structure, though. It is effective in terms of its cleanliness of exhaust emissions. A better use of the catalytic converter of the present invention is related to small engines. (Read the note f on the back, and then fill out this page.) Printed by the Central Standards Bureau of the Ministry of Economic Affairs—Industrial and Consumer Cooperatives. Cai Yishi. 25 One centimeter 97 2 Printed by the Central Laboratories Bureau of the Ministry of Economic Affairs Shellfish Consumer Cooperative Λ7 B7 V. Description of the invention (23) Refer to Table 1 Catalyst converter 2 Sheet 3 Shell 4 Catalyst active coating 5 Channel 6 Incomplete with channel and enclosed area 7 First wave crest 8 First wave groove 9 Second wave crest 10 Connection position 10. 1 Welding position 10. 2 Spot or longitudinal welding 11 Layer 12 No. One sheet 13 Second sheet 14 Entity 15 Third sheet 16 Internal combustion engine 17 Exhaust emission system 18 Track area 19 Silencer or muffler 20 Connecting pipe 21 First catalyst converter -26- (Read the first read back, < --Notes, please fill out this page again) This paper size is applicable to Chinese National Standard (CNS) A4 (210X297 mm). The Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives Co., Ltd. A7 B7 V. Description of Invention (24) 22 Catalyst converter. 23 Third catalyst converter 24 Fourth catalyst converter 25 Fifth catalyst converter 26 Holding device 27 Convex 28 Partition wall 29 Upper zone 30 Lower zone 31 Exhaust gas flow 32 Hole device 33 Top Housing 34 Bottom housing 35 Connecting device 36 Catalyst converter on top 37 Catalyst converter on bottom 38 Groove 39 Tooth 40 Lateral strip 41 End surface 42,42. 1,42.2 Exhaust emission connection 43 Thicker inner sheet 44 External thicker sheet 45 Unstructured sheet-27- This paper is compliant with China National Standard (CNS) A4 (210X 297 mm) -------- 0 & ----- 1T --- --ici (Read the first M, read the notes on the back, and then fill out this page) Printed by the Central Bureau of Standards of the Ministry of Economic Affairs, Printed and Coated by the Shellfish Consumer Cooperative (25) 46 Semi-structure 47 External force 48 Unit 49 Structured sheet 50 Long F-curve entity 51 Cut-out part 52 Cutting unit 53 Infinite rotating shaft 54 Catalytic active coating sheet 55 Changing direction rotating shaft 56 First contouring shaft 57 Second contouring shaft 58 Hollow solid 59 Structured second sheet 60 Butt welding 61 Overlap area 62 Cutting device 63 Cutting blade 64 Roller object 65 Structured sheet 66 Unstructured sheet 67 Groove 68 End 69 Base case A7 B7 (please read the precautions on the back before filling this page). Ο Install. Order-28- This paper wave size applies China National Standard (CNS) A4 specification (2 丨 0X297 mm) V. Description of the invention (26 69. 1 Base case first part 69. 2 Base case second part 70 Inwardly extending wave part 71 Concave wall 72 Curved end 73 Gas flow 74 First cover 75 Second cover 76 Curved portion inward 77 Outer surface 78 Contour 79 Locking mechanism 80 End of the wall 81 Hook A7 B7 Please read first · Back · Notes before filling This% is set by the Central Standards Bureau of the Ministry of Economy
29- I 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐)29- I This paper size is applicable to China National Standard (CNS) Α4 specification (210X 297 mm)
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW86119000A TW384347B (en) | 1997-12-16 | 1997-12-16 | Catalytic converter, silencer containing the same and process for the production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW86119000A TW384347B (en) | 1997-12-16 | 1997-12-16 | Catalytic converter, silencer containing the same and process for the production thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW384347B true TW384347B (en) | 2000-03-11 |
Family
ID=21627427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW86119000A TW384347B (en) | 1997-12-16 | 1997-12-16 | Catalytic converter, silencer containing the same and process for the production thereof |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TW384347B (en) |
-
1997
- 1997-12-16 TW TW86119000A patent/TW384347B/en not_active IP Right Cessation
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