TW457570B - Self-aligned process for stack gate radio frequency transistor - Google Patents
Self-aligned process for stack gate radio frequency transistor Download PDFInfo
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Abstract
Description
457570 五、發明說明(1) 發明領域: ^月與種半導體製程之堆叠問極射 體(stack gate RF M0SPFT、古 aa ^ ol a 礼千 1:日日 電晶體之自對準^ SFET)有關,特別是—種堆疊閘㈣ 發明背 積體電 元件的 寸,可 尺寸的 的挑戰 後,造 半導體 縮小。 元件之 以介電 性連結 景: 路(I C )在技 密度已儼然 以增加半導 縮小化後, 。例如,動 成了儲存電 元件之集積 為使記憶胞 表現。特別 層隔離之, 或接觸窗之 術上已 變成一 體積體 積體電 態隨機 容的減 程度增 之面積 的是, 當電路 電阻的 有顯著 種趨勢 電路的 路在製 記憶體 少而導 加時, 縮小, 高階之 之特徵 需求會 的提昇。 。經由縮 整合密度 造過程中 (DRAM)單 致在可靠 通常每個 數種技術 積體電路 結構減小 較以往顯 然而, 小電子 。隨著 不斷出 元尺寸 性上的 記憶胞 已被引 具有多 時,減 得更重 增加 元件 電子 現許 的縮 缺失 之面 用來 重内 少伴 要。 電子 的尺 元件 多新 小 。當 積會 改善 連線 隨電 典型之金氧半場電晶體目前已大部分取代了雙極性電晶體 於同頻之應用’如在GHz之個人行動電話或個人通訊服務 無線通机放大器(personal communication service wireless communication amplifier; PCS)。主要原因 是MOSFET較雙極性元件具有更好之線性特質,也就是相較457570 V. Description of the invention (1) Field of the invention: ^ month and stack semiconductor interfering emitter (stack gate RF MOSPFT, ancient aa ^ ol a liqian 1: self-alignment of Japan-Japan electric crystal ^ SFET), In particular, a kind of stacked gate has invented the size of back-stacked electrical components, and the size of the semiconductor can be reduced after the challenge of size. The components are connected by a dielectric. Scene: The circuit (IC) technology density is already high enough to increase the semiconductivity and reduce it. For example, the accumulation of electrical components is used to make memory cells behave. The special layer of isolation, or the area of the contact window that has become the volume of the electrical state of the electric capacity, the extent of the decrease in the random capacity is that when the circuit resistance has a significant trend, the circuit circuit has less memory and leads to increase. , Shrinking, high-level features will increase. . Through shrinking the density of the manufacturing process (DRAM) is simple and reliable, usually each of several technologies, the integrated circuit structure is smaller than in the past, but small electronics. With the continuous output of dimensional memory cells that have been cited for a long period of time, the weight has been reduced to increase the number of components and electrons. How new are the electronic ruler components. Dangji will improve the connection. The typical metal-oxygen half-field transistor has mostly replaced the bipolar transistor in the same frequency application. For example, a personal mobile phone or personal communication service amplifier at GHz. wireless communication amplifier; PCS). The main reason is that MOSFETs have better linear characteristics than bipolar components.
4 5 7 5 7 0 五、發明說明(2) 於雙極性’其具有較少非線性轉換特性(n〇n—Hnear transfer character)。一般在應用個人行動電話或PCS中 包含使用高效率功率放大器。美國專利United States P a t e n t 6,0 6 4,0 8 8號揭露一種功率電晶體,發明名稱為” RF power MOSFET device with extended linear regi〇n of transconductance characteristic at low drain current”。另美國專利有揭露一種高功率電晶體,可參閱 美國專利6, 046, 64 1號,發明名稱為Paral lei HV MOSFET high power stable amplifier"。 圖一所示為先前技術所使用之金氧半電晶體(MOSFET),一 般包含閘極氧化層2 1形成於基板2之上,閘極6位於閘極氧 化層2 1之上。間隙壁8位於閘極6之四周用以絕緣,汲極 1 2、源極1 0位於基板2之中鄰接於閘極6之側。為降低其電 阻值,可在閘極6、汲極與源極1 2,1 0之上分別行程矽化 金屬層14。其俯視圖可參閱圖二。如熟習該項技藝者所 知: f T/2((Rs+Rg)/R〇ut+2pei* fT RgCgd)0·5 其中fMA轟單位功率增益頻率(unit power gain frequency),f為單位電流增益頻率(unit current gain f r e q u e π c y) ’ R為源極電阻’ R為閘極電阻’ C 極ί及極 間電容。4 5 7 5 7 0 V. Description of the invention (2) For bipolar 'it has less nonlinear transfer characteristics (non-Hnear transfer character). The use of high-efficiency power amplifiers is usually included in the application of personal mobile phones or PCS. United States Patent United States Pat. No. 6, 0, 6, 0, 8 8 discloses a power transistor, the invention name is "RF power MOSFET device with extended linear región of transconductance characteristic at low drain current". Another U.S. patent discloses a high-power transistor. See U.S. Patent No. 6,046,641, and the invention name is Paral lei HV MOSFET high power stable amplifier ". Figure 1 shows a metal-oxide-semiconductor (MOSFET) used in the prior art, which generally includes a gate oxide layer 21 formed on a substrate 2 and a gate electrode 6 located on the gate oxide layer 21. The partition wall 8 is located around the gate electrode 6 for insulation. The drain electrode 12 and the source electrode 10 are located on the side of the substrate 2 adjacent to the gate electrode 6. In order to reduce the resistance value, the metallization layer 14 can be silicided on the gate 6, the drain and the source 12, 10 respectively. For a plan view, see Figure 2. As the person skilled in the art knows: f T / 2 ((Rs + Rg) / Root + 2pei * fT RgCgd) 0 · 5 where fMA is the unit power gain frequency, and f is the unit current Gain frequency (unit current gain freque π cy) 'R is the source resistance' R is the gate resistance 'C pole and the inter-electrode capacitance.
45757ο 五、發明說明(3) >扣& & 基於元件縮小化之趨勢,較窄之閛極造成較面°電阻 濃度較高之輕微摻雜没極(LDD)造成較高之閘極汲極間電 容。此外,較小之接觸窗將導致較高之接觸電阻。 發明目的及概述: 本發明之目的為一種堆疊閘極射頻金氧半電晶體 (stack gate RF M0SFET)之製作方法,用以降低接觸電 阻。 本發明之另一目的為一種堆疊閘極射頻金氧半電晶體 (stack gate RF M0SFET),用以降低較高閘極電阻。 本發明之再一目的為一種堆疊閘極射頻金氧半電晶體 之自對準製程。 本發明揭露一種堆疊閘極之自對準製程,其中提供一 包含一般電晶體區域以及RF電晶體區域之晶圓,分別具有 一般電晶體以及RF電晶體形成於其中β本發明包含形成第 一介電層於一般電晶體區域以及RF電晶體區域之上,第一 介電層包含一突起結構位於一般電晶體以及RF電晶體之 上。之後,形成一硬式罩幕層於第一介電層之上。以化學 機械研磨研磨該突起結構並停止於該硬式罩幕,形成自對 準窗口暴露出該第一介電層。接著,形成第二介電層於硬 式罩幕層之上,然後蝕刻第一以及第二介電層以形成接觸 窗於其中’以利於與該一般電晶體以及RF電晶體連接。形 成光阻於該第二介電層之上,用以暴露出位於該RF電晶體45757ο V. Description of the invention (3) > Buckle & & Based on the trend of component shrinking, the narrower chirped electrode causes a slightly higher doped pole (LDD) with a higher surface resistance concentration and higher gate Capacitance between drains. In addition, smaller contact windows will result in higher contact resistance. OBJECTS AND SUMMARY OF THE INVENTION The object of the present invention is a method for fabricating a stack gate RF metal oxide semiconductor (stack gate RF MOSFET) for reducing contact resistance. Another object of the present invention is a stack gate RF MOS transistor to reduce higher gate resistance. Another object of the present invention is a self-aligning process for a stacked gate RF metal oxide semiconductor transistor. The present invention discloses a self-aligned process for stacked gates, which provides a wafer including a general transistor region and an RF transistor region, respectively, with a general transistor and an RF transistor formed therein. The present invention includes forming a first dielectric The electrical layer is on the general transistor region and the RF transistor region. The first dielectric layer includes a protruding structure on the general transistor and the RF transistor. After that, a hard mask layer is formed on the first dielectric layer. The protruding structure is polished by chemical mechanical polishing and stopped on the hard mask to form a self-aligning window to expose the first dielectric layer. Next, a second dielectric layer is formed on the hard mask layer, and then the first and second dielectric layers are etched to form a contact window therein to facilitate connection with the general transistor and the RF transistor. Forming a photoresist on the second dielectric layer to expose the RF transistor
457570 五、發明說明(4) 閘極上方之第二介電層,之後蝕刻第二介電層以利於 做為該R F電晶體之堆叠間極之區域,以該硬式罩幕層 、' 蝕刻阻障’蝕刻第一介電層用以形成自對準接觸窗於Z為 中。之後去除光阻’及回填導電材質於接觸窗、形成堆 閘極之區域以及自對準接觸窗之中,其中所形成堆二 包含較大之接觸面用以降低電阻。 1極 發明詳細說明: 本發明所要揭示的為一種堆叠閉極射頻金 stack gate RF «〇SFET) ^ ^ ^ 外’本發明所揭露的為堆疊閘極射 ,丨丑此 準製程。在後續製程中,在製作堆=乳+電晶體之自對 上述之自對準接觸窗口以及硬式罩巧極時,可繼續利用 體閘極之自對準接觸窗。此外,在而製作對準於RF電晶 之堆疊閘極用以降低電晶體之 今明中,可以利用加寬 下述之。 阻。本發明之方法將於 參閱圖三,半導體材料作為〜 以使用一晶向為< 1 0 0>之單曰之板或晶圓2 0,例如可 圓2 0,如熟知該項技藝者可知,亦。為本發明實施例之晶 為基板2 0。在晶圓2 〇之上被區分為可以使用砷化鎵或鍺做 4 0 0以及射頻元件區域2 〇 隨後’'"芝少包含一般元件區域 障離區域如淺溝渠式隔457570 V. Description of the invention (4) The second dielectric layer above the gate electrode, and then the second dielectric layer is etched to facilitate the area of the stack electrode of the RF transistor, and the hard mask layer, The barrier 'etches the first dielectric layer to form a self-aligned contact window in Z. After that, the photoresist is removed and the conductive material is backfilled in the contact window, the area where the stack gate is formed, and the self-aligned contact window. The formed stack 2 includes a larger contact surface to reduce the resistance. 1 pole Detailed description of the invention: What is disclosed in the present invention is a stacked closed-pole radio frequency gold stack gate RF «〇SFET) ^ ^ ^ Out 'The disclosed in the present invention is a stacked gate emitter, which is a quasi-manufacturing process. In the subsequent process, when making the self-aligned contact window of the pile = milk + transistor and the hard cover smart pole, the self-aligned contact window of the body gate can be continued to be used. In addition, in the present invention where stacked gates aligned with RF transistors are used to reduce transistors, the following can be used by widening. Resistance. The method of the present invention will be referred to FIG. 3. As a semiconductor material, a single plate or wafer 20 with a crystal orientation of < 1 0 0 > is used. For example, it can be rounded to 20. As one skilled in the art knows, ,also. The crystal according to the embodiment of the present invention is the substrate 20. It is divided into wafers 2 and 4 which can be made of gallium arsenide or germanium 4 0 and radio frequency device area 2 0. “'" Zhi rarely includes general device areas and barrier areas such as shallow trench isolation
45757ο 五、發明說明(5) 離區域(shallow trench isolation; STI)先行利用已知 之技術製作於晶圓2 0之中。一般,淺溝渠為利用微影及麵 刻方式形成溝渠於晶圓之中,再以化學氣相沈積之氧化層 回填進入淺溝渠中。此外,也可以利用其它之隔離技術製 作隔離區域,例如一場氡化區域可以使用LOCOS或是其他 相關之場氧化絕緣區域技術形成於該晶圓2 0之上做為元件 間之絕緣作用,一般而言’可以藉由微影與蝕刻技術蝕刻 氮化矽及氧化矽複合層後再以氧化製程形成場氧化區域於 晶圓2 0之上,完成之後以熱磷酸去除上述之氮化矽層,以 氫氟酸去除氧化矽層β 接著,進行電晶體2 2之製作,其最少包含形成二氧化 石夕層形成於晶圓2 0之上做為閘極氧化層,此二氧化石夕層— 般為利用熱氧化法形成,製程溫度約為7 0 0至11 〇 (TC之間 形成厚度約5 0至2 0 0埃,當然一般之技術如化學氣相沈積 法以TE0S為反應物也可以形成二氧化$夕層。閘極結構利用 傳統之技術圖案化於晶圓之上,閘極結構可以包含複晶石夕 層沈積於二氧化矽層上’以一實施例而言此複晶石夕層利用 化學乳相沈積法(C V D)形成’接者一金屬石夕化物例如砍化 鎢層形成於上述之複晶碎層之上,接著,氮化石夕護屠沈積 形成於閘極結構之上’然後以微影於與餘刻技術形成閘極 結構。然後以離子植入方式形成摻雜區或輕微摻雜没極 (L D D ),上述製程為利用昔知之技術製作而在此非本發明 之重點因此不加以詳述。值得注意的是在形成間隙壁時所45757ο 5. Description of the invention (5) Shallow trench isolation (STI) is first fabricated in wafer 20 using known techniques. Generally, shallow trenches are formed in wafers by lithography and surface engraving, and then backfilled into the shallow trenches with an oxide layer deposited by chemical vapor deposition. In addition, other isolation technologies can also be used to make the isolation area. For example, a field area can be formed on the wafer 20 using LOCOS or other related field oxide insulation area technology to provide insulation between components. Generally, It is possible to etch the silicon nitride and silicon oxide composite layer by lithography and etching technology, and then form a field oxide region on the wafer 20 by an oxidation process. After completion, the above silicon nitride layer is removed by hot phosphoric acid, and Hydrofluoric acid removes the silicon oxide layer β. Next, the transistor 22 is produced, which includes at least a layer of stone dioxide formed on the wafer 20 as a gate oxide layer. In order to form by thermal oxidation, the process temperature is about 700 to 110 (the thickness between TC is about 50 to 200 angstroms). Of course, common techniques such as chemical vapor deposition can also be formed using TEOS as a reactant. Oxide layer. The gate structure is patterned on the wafer using traditional techniques. The gate structure can include a polycrystalline layer deposited on a silicon dioxide layer. Chemical milk Phase deposition (CVD) is used to form a 'metal-lithium oxide compound, such as a tungsten oxide layer, formed on the above-mentioned multi-crystalline fragment layer. Then, a nitride oxide layer is deposited on the gate structure' and then micro-scaled. The gate structure is formed with the etching technique. Then, a doped region or a slightly doped doped electrode (LDD) is formed by ion implantation. The above process is made by a known technique and is not the focus of the present invention. Detailed. It is worth noting that
第9頁 457570 五、發明說明(6) 使用之材料包含氮化矽材質,隨後進行離子佈植製作没極 與源極。 如圖三所示’一厚度約為2500-300 0埃之絕緣層如氧化 層(ο X i d e) 2 4覆蓋於閘極結構以及晶圓2 0之表面,以較佳 實施例而言該介電層24為氧化物或以TEOS形成之二氧化 矽。由圖可知’在對應於閘極之上包含形成一凸出隆起之 結構2 8,主要是化學氣相沈積沿著底部圖案起伏沈積之結 果。接著’沈積一硬式罩幕層(hard mask)26,順著上述 氧化層(ox i de ) 2 4之表面沈積,厚度約為2 5 0 - 3 5 0埃之間。 硬式罩幕層2 6之材質可以使用氮化石夕,一般,氮化石夕層26 可利用低麼化學氣相沈積法(Low Pressure Chemical Vapor Deposition; LPCVD)、電漿增強式化學氣相沈積法 (Plasma Enhance Chemical Vapor Deposition; PECVD) 或高密度電II化學氣相沈積法(High Density Plasma Chemical Vapor Deposition; HDPCVD)形成。反應氣體可 以為 SiH4、ΝΗ3、Ν2、Ν20或 SiH2Cl2、ΝΗ3、Ν2、Ν20。 之後,利用化學機械研磨法將上述之凸出隆起之結構 2 8磨平到’形成自對準開窗(self-aligned 〇pening)24a 於介電層24之表面’參閱圖四。由圖可知,自對準開窗 (self-aligned 〇pening)24 a對準於電晶體之閘極β接續 如圖五所示’沈積一絕緣材料例如氧化層3 〇於硬式罩幕層 26之上’厚度約為2 0 0 0 -2 5 0 0埃間。是以,絕緣層30、24Page 9 457570 V. Description of the invention (6) The materials used include silicon nitride, and then ion implantation is used to make the electrode and source. As shown in Figure 3, an insulating layer such as an oxide layer (ο X ide) 2 4 with a thickness of about 2500-300 0 angstroms covers the gate structure and the surface of the wafer 20. In a preferred embodiment, the dielectric layer The electrical layer 24 is an oxide or silicon dioxide formed of TEOS. It can be seen from the figure that the structure corresponding to the gate electrode includes a protruding structure 2 8, which is mainly the result of chemical vapor deposition deposited along the bottom pattern. Next, a hard mask 26 is deposited and deposited along the surface of the above-mentioned oxide layer (ox i de) 2 4 to a thickness of about 2 50-3 50 angstroms. The material of the hard mask layer 26 can be nitride nitride. In general, the nitride nitride layer 26 can use Low Pressure Chemical Vapor Deposition (LPCVD), plasma enhanced chemical vapor deposition ( Plasma Enhance Chemical Vapor Deposition (PECVD) or High Density Plasma Chemical Vapor Deposition (HDPCVD). The reaction gas can be SiH4, NQ3, N2, N20 or SiH2Cl2, NQ3, N2, N20. After that, the above-mentioned protruding structure 28 is polished to a level of 'forming self-aligned openings 24a on the surface of the dielectric layer 24' by using a chemical mechanical polishing method (see FIG. 4). It can be seen from the figure that the self-aligned 〇pening 24 a is aligned with the gate β of the transistor as shown in FIG. 5 'deposit an insulating material such as an oxide layer 3 〇 on the hard mask layer 26 The thickness is about 2 0 0-2 50 0 Angstroms. So, insulation layers 30, 24
第10頁 457570 五、發明說明(7) 之總厚度約為45 0 0- 55 0 0之間用以保護元件。利用微影# 刻製程蝕刻上述之絕緣層3 0、24以形成接觸窗3丨對應於元 件之汲極與源極,如圖六所示β再利用光阻遮蓋住絕緣層 30之上’保護接觸窗但暴露出RF元件之上方,餘刻形成較 大之開口到硬式罩幕26為止。此時’上述之開口已暴露出 對準窗24a。繼續蝕刻則可以利用此硬式罩幕2 6做為钮刻 阻障層將自行形成暴露RF電晶體閘極之自對準接觸窗。為 於其上較大之開口將做為堆疊閘極形成之區域,如圖七所 示。完成後去除光阻。 接續,利用金屬拴如鎢栓製程製作導電栓3 2於接觸窗 31之中’並回填於上述較大之開口形成堆疊閘極3 4。實施 之前可先沈積由T i N組成之阻障層,再沈積鎢材質於其 上。接著’執行回蝕刻或研磨而形成如圖所示之金屬栓32 以及堆疊閘極。若有需要,可先行製作接觸墊3 2 a用以構 成與元件連接之通路。上述之堆疊閘極3 4可做為閘極訊號 之傳遞’其有較大之接觸面積或提供較寬之閘極,不但可 以降低電阻值’且可以整合一般元件與RF電晶體之製程。 最後’再利用以知之技術製作導電圖案於其上,如圖八所 示=圖九為本發明之俯視圖。 在本發明中’首先利用化學氣相沈積所造成之凸起, 配合硬式罩幕之運用,利用化學機械研磨製程可形成自對 準接觸窗口。在後續製程中,在製作堆疊閘極時,可繼續Page 10 457570 V. Description of the invention (7) The total thickness is about 45 0 0-55 0 0 to protect the components. The above-mentioned insulating layer 3 0, 24 is etched using the micro-image # etch process to form a contact window 3 丨 corresponding to the drain and source of the component, as shown in FIG. The contact window is exposed above the RF element, and a large opening is formed until the hard cover 26 is formed. At this time, 'the above-mentioned opening has exposed the alignment window 24a. If you continue to etch, you can use this hard mask 26 as a button etch. The barrier layer will form a self-aligned contact window that exposes the RF transistor gate by itself. The larger opening will be used as the area where the stacked gates are formed, as shown in Figure 7. Remove the photoresist when finished. Next, a conductive plug 3 2 is made in the contact window 31 ′ using a metal bolt, such as a tungsten plug, and is back-filled in the larger opening to form a stacked gate 34. Before implementation, a barrier layer consisting of TiN can be deposited, and then a tungsten material can be deposited thereon. Then, etch-back or grinding is performed to form the metal plug 32 and the stacked gate as shown in the figure. If necessary, contact pads 3 2 a can be made in advance to form a path for connection with the component. The above-mentioned stacked gates 34 can be used as the gate signal transmission. It has a larger contact area or provides a wider gate, which can not only reduce the resistance value, but also integrate general components and RF transistor processes. Finally, the conductive pattern is made on the known technology, as shown in Figure 8 = Figure 9 is a top view of the present invention. In the present invention, first, the protrusions caused by chemical vapor deposition are used, and with the use of a hard mask, a self-aligning contact window can be formed by a chemical mechanical polishing process. In subsequent processes, when making stacked gates, you can continue
第U頁 457570 五、發明說明(8) 利用上述之自對準接觸窗口以及硬式罩幕而製作對準於RF 電晶體閘極之自對準接觸窗。此外,在發明中,可以利用 加寬之堆疊閘極用以降低RF電晶體之電阻。 本發明以較佳實施例說明如上,而熟悉此領域技藝 者,在不脫離本發明之精神範圍内,當可作些許更動潤 飾,其專利保護範圍更當視後附之申請專利範圍及其等同 領域而定。Page U 457570 V. Description of the invention (8) Use the self-aligned contact window and the hard cover as described above to make a self-aligned contact window aligned with the RF transistor gate. In addition, in the invention, a widened stacked gate can be used to reduce the resistance of the RF transistor. The present invention has been described above with reference to the preferred embodiments, and those skilled in the art can make some modifications and modifications without departing from the spirit of the present invention. Field-specific.
第12頁 457570 圖式簡單說明 形 體面。 圖 導截 圖。。 列 半 圓 面。圖圖 下 之 晶 截圖面面 以 幕 體 圓面截截 輔 罩 導 晶截圓圓 中 式 半 體圓晶晶 字 硬 之 導晶體體 文 及 後 半體導導 明 。。以 磨 之導半半 說 圖圖層 研 層半之之 之 面視電 械 電之極案 後 截俯介 機 介窗閘圊。 往 之之一 學 二觸疊電圖 於 體體第 化 第接堆導視 將 晶晶成 行 成成成成俯 例 電電形 執 形形形形之 施:半半明 明 明明明明明 實述氧氧發 發 發發發發發 佳闡金金本。本 本本本本本 :較的統統為圖為 為為為為為 明的細傳傳示面示 示示示示示 說明詳為為所截所 所所所所所 示發更 一 二三圓四。五六七八九 圖本做圖圖圖晶圖圖圖圖圖圖圖 晶圓20 電晶體22 介電層24 硬式罩幕層(h a r d m a s k) 2 6 凸出隆起之結構2 8 絕緣層3 0 導電栓32 接觸窗3 1 堆疊閘極34Page 12 457570 The illustration of the drawing is simple and decent. Figure Guide. . Columns of semicircular faces. The screenshot of the crystal below the picture is cut off by the round surface of the screen, and the auxiliary guide is used to cut the round. The Chinese semi-circular crystal is hard and the latter is the guide. . The guide half of the mill is used to describe the half of the map layer, and the half of the layer is viewed from the side of the electrical pole. Learn the second touch-up electrogram in the body, and then take the guided tour of the body. The crystals will be formed into a regular electric shape. The shape of the shape of electricity: half and a half clearly explain the oxygen and oxygen. Fafafafafafafa good analysis of gold and gold. Textbooks Textbooks: All the pictures are shown for the sake of the sake of the sake of the details of the detailed information on the surface of the show, show the show, the description is detailed for the interception of the place of the show more than one two three round four. Fifty-six, seven, eight, nine, nine, nine, nine, nine, nine, nine, nine, nine, nine, nine, eight, eight, two, eight, insulating, 3, conductive, wafer 20, transistor 22, dielectric layer 24, hardmask 2 6 Pin 32 Contact window 3 1 Stacked gate 34
第13頁 457570Page 13 457570
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