五、發明説明/ 【發明領域】 一本發明是有關於一種高週波即熔式熔解爐，特別是指 (請先閲讀背面之注意事項再填寫本頁) 種可迅速地將欲溶解之材料進行炼解的高週波即溶式溶 解爐。 【習知技藝說明】 金屬鑄造（Metal Casting)是利用適當的材料作成與 鑄造件相同形狀和相當尺寸的模穴（⑽…，用適當且 已熔化之金屬鑄人模中’待冷卻凝固後，即為所擬禱造之 鑄件（CaSting),此種施工過程是一種古老的金屬加工方 法，也是機械製造上不可或缺，而且萬古永存的生產程序。 ’、、;'而，燃料（Fue 1 )是金屬加熱熔化時所需熱量之能 源，其型恶概分有固體、液體、氣體及電力等四者，前三 者產生熱量屬於化學的作用，而電力產生熱量屬於物理的 作用’其中’以電力產生熱量的方式為最清潔的熱源，相 對具有維護大自然的環保概念。 參閱第一圖，一種傳統高週波感應電爐丨，具有一爐體 U、一固設在該爐體！！之内周面上且可置放欲熔解之材^料： 的加熱缽12，及一固設在該爐體丨丨之外周面且可使該等材 料2產生熔解的高週波加熱裝置丨3。該高週波加熱裝置η 具有-可圍繞在該爐體η之外周面的水冷式感應線圈 131，及一連結該水冷式感應線圈131且供應該水冷式感應 線圈131之動力來源的控制單元132,該等材料2可為常見之 鎂、鋁、銻、銅或其合金等之金屬，且該等材料2受到加熱 熔解後會形成熔解湯液2f。 第3頁 509778 A7 五、發明説明（2 ) 如第一圖所示，當該高週波加埶裝 …、衣罝1 3之控制早元1 32 使該水冷式感應線圈131產生磁電成庫， % u應，亚使得該水冷式感 應線圈1 3 1產生高電流，如此，可依撼 J I蘇電學原理，熱量（H ) 先 閲 讀 背 面 之 注 意 事 項 再 填 寫 本 頁 =電流⑴X電流⑴X電阻（R) χ時間⑴，而顯示 出熱量與電流之平方成正比，所以提高電流可獲致更高的 熱能產生’使該等金屬材料2的表面溫度上升至熔化情形， 且表面熔化後，新的表面溫度又迅速地升高而繼續熔化' 直到全部熔化為止。 參閱第二圖，倘若當操作者想要將該等材料2進行高溫 金屬壓鑄的加工作業時，因為該等材料2的壓鑄溫度高於熔 點溫度，所以需要另外設置一可供該熔解湯液2，提高溫度 的加熱爐體3 ’以達成加熱功能’接著，再利用傾倒方式將 熔解湯液2 ’容置到一壓鑄機（圖未示）的進料單元，或利用 如第二圖所示，在該加熱爐體3之底壁31上開設有一通孔 32，在該通孔32上嵌置一可與該通孔32脫離的擋桿4，當操 作者將該擋桿4往上脫離該通孔3 2時，即可使該炼解湯液2， 自該加熱爐體3中洩漏流出，如此，雖可讓操作者順利地完 成壓鑄加工，但是，該傳統高週波感應電爐1實際使用時仍 存有下列缺失： 1 ·當操作者想要進行壓鑄加工時，需要先將該等材 料2設一爐體進行熔解作業，再進一步將該熔解湯液2,加熱 直到壓鑄作'業所需的湯溫，最後再利用傾倒方式或撞桿4 方式使該溶解湯液2f順利地置入一壓鑄機的進料單元内， 如此繁複的加工步驟，不僅起爐慢與邊做邊停而浪費時 第4頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） A7 A7 B7 五 、發明説明（w , 間、此源且相對也會降低工作效率。 2 ·當加熱缽12内之熔解湯液2,逐漸增多時，需要利 a傾倒方式或擋桿4方式㈣解湯液2，脫離該加熱钵12,但 :如此間斷性的傾倒動作，除了使該等材料2與該加熱缽Η 鹿&壁的接觸面積呈大小不-的情形’亦使該傳統高週波感 '電爐1的磁電加熱作用，受到接觸面積的影響，而使該等 ^抖2無法達到快速地「即溶」，促使該等材料2容易在3〇 刀鐘，分鐘炼解週期間受到空氣中的氧氣而產生氧化作 用’造成該等材料2特性受強烈的氧化或化學作用而產生雜 質使鑄件品質不良，容易使鑄件完成後產生強度不足的缺 懷，重要值得一提的是，該高週波加熱裝置Μ是藉由磁電 ’艺、％產生熱此，亚自該爐體丨丨外周面，傳遞到加熱缽1 2内 的金屬材料2,但是，如第一圖所示，該爐_與加熱㈣ 之間仍存有部分空間，即不是同體結構型態，使該高週波 加熱衣置1 3無法直接感應加熱於承納有該#金屬材料2的 加熱缽1 2 ’降低熔解速度，如此，該等材料2無法快速即熔， 相對會加大該高週波加熱裝置13的能源損·€，而徒增加工 成本，且壓鑄機爐體之損耗與保養經費極大。 、3 ·當操作者在使用傾倒方式時，容易受到極高溫的 熔解荀液2’瘵氣燙傷，或受到潑濺出來的熔解湯液2，燙傷， 相對使刼作者之生命安全受到莫大的威脅，倘若操作者採 用擋桿4方式，經過一段使用時間後，該擋桿4容易受到些 許金屬積屑.或雜質堆積在該加熱爐體3之通孔32，而容易產 生間隙，造成洩漏的情形發生，故極不實用。 _一第5頁 本纸張尺度適用中國國家標準（CNS) A4規格（210X297公楚: ----------------裝----- (請先閲讀背面之注意事項再填寫本頁) •訂， :線- 509778 A7 -------- B7 五、發明説明（4 ) " --一'--一^ 【發明概要】 、 本毛明之主要目的，是在提供一種高週波即熔 C請先閲讀背面之注意事項存填寫本頁) 1炫解爐’特別是指—種可迅速地將欲熔解之材料進行嫁 解、，同％將解之湯液進行加熱及保溫功效，以減少該等 材料產生氧化變質情形的高週波即熔式炼解爐。 於疋，本發明之高週波即熔式熔解爐，包含有一上爐， 可卡口在忒上爐底部的下爐。該上爐包括一設置在該 上爐内部且恆保持有熔解湯液的熔解槽、一個以上設置在 :亥熔解槽適當高度並形成有數個向下貫穿之溢流孔的濾網 口 P 個以上垂直連通該等濾網部的流道，及一裝設在該 上爐外周側且可使欲熔解之金屬材料進行熔解的第一高週 波加熱裝置。該下爐可供上爐之熔解湯液承納，並包括一 可脫離地卡合在該上爐底部的頂開放口、一相反該頂開放 口的底開放口，及一裝設在該下爐之外周側且可提高上述 溶解湯液溫度的第二高週波加熱裝置；藉將㈣解之金屬 材料直接浸入恆留熔解槽内之熔解湯液中，經由密合性高 且諾大接觸面積而可達成快速即熔者。 【圖式之簡單說明】 本發明之其他特徵及優點，在以下配合參考圖式之較 佳實施例的詳細說明中，將可清楚的明白，在圖式中： 第一圖是一傳統高週波感應電爐的一平面圖，說明欲 溶解之金屬材料受到感應磁力與對流作用的情形； 第二圖是該傳統高週波感應電爐的一使用示意圖，說 明在一加熱爐體之底壁上嵌置有一擋桿； _ 第β頁 本紙張尺度適用中國國家標準Α4規格（210X297公釐） A7 五、發明説明（5 ) 第二圖疋本發明之高週波即熔式熔解爐的第一較佳實 施例之一平面圖； 第四圖疋忒較佳實施例的一平面圖，說明本發明之一 上爐的一頂視圖；及 第五圖是该較佳實施例之一平面圖，說明本發明之一 下爐的^一頂視圖。 【較佳實施例之詳細說明】 參閱第三圖，本發明之高週波即熔式熔解爐的一較佳 實施例，包含有一上爐5及一可卡合在該上爐5底部的下爐 搭配參閱第四圖，該上爐5是選自一種如白鐵等具有良 好導磁性之導電體材質製成，且沿一中心軸線圍繞出一内 壁5 1、一反向的外壁52、一凹設成型在該上爐5内部且恆保 持有欲炫解金屬材料7所產生之溶解湯液7f的溶解槽5 3、一 個以上設置在該熔解槽53頂部位置並形成有數個細小且向 下貫穿之溢流孔5 4 1的濾、網部5 4、一個以上垂直連通該等濾 網部5 4的流道5 5，及一裝設在該上爐5之外壁5 2上且可使欲 熔解之金屬材料7進行熔解的第一高週波加熱裝置5 6。該第 一高週波加熱裝置56具有一可繞設在該上爐5之外壁52的 加熱體，及一連結該加熱體且可供應該加熱體之動力來源 的控制單元5 62，該加熱體在本實施例中為一水冷式感應線 圈 5 6 1。 * 搭配參閱第五圖，該下爐6是選自一種碳绰或白鐵之導 電體，若兼具導磁性則更佳，包括一具有一卡合座6 11且可 第7頁 本紙張尺度適用中國國家標準（CNS) A4规格（210X297公釐） (請先閲讀背面之注意事項再填寫本頁) .裝- -、v一口 - B7 ^明說明（v / 、上爐5底部卡合定位的頂開放口 6丨、一相反該頂開放口 6 i 且直fe小於該頂開放口 6 i的底開放口 62、一自下爐6周側向 外凸伸成型的凸置部63，及一裝設在該下爐6之外周側且可 (請先閱讀背面之注意事項再填窝本頁)V. Description of the Invention / [Field of Invention] The present invention relates to a high-frequency melting-type melting furnace, in particular (please read the precautions on the back before filling in this page), which can quickly carry out the material to be dissolved. Resolving high-frequency instant melting furnace. [Description of Know-how] Metal Casting is the use of appropriate materials to make the same shape and size of the mold cavity (⑽ ..., cast with a suitable and molten metal in a mold 'to be cooled and solidified, That is, the proposed casting (CaSting), this construction process is an ancient metal processing method, is also indispensable in mechanical manufacturing, and has a long-lasting production process. ',,;' Fuel (Fue 1 ) Is the energy source of heat required for metal heating and melting. There are four types of solid, liquid, gas, and electricity. The first three generate heat, which belongs to the chemical function, and the electricity generates heat, which belongs to the physical function. The most clean heat source that uses electricity to generate heat is relatively environmentally friendly. See the first figure, a traditional high-frequency induction furnace with a furnace U and a fixed in the furnace !!! On the inner peripheral surface, the materials to be melted can be placed: a heating bowl 12 and a high-frequency heating device fixed on the outer peripheral surface of the furnace body and capable of melting the materials 2丨 3. The high-frequency heating device η has a water-cooled induction coil 131 that can surround the outer surface of the furnace body η, and a power source control that connects the water-cooled induction coil 131 and supplies the water-cooled induction coil 131. Unit 132, these materials 2 may be common metals such as magnesium, aluminum, antimony, copper or alloys thereof, and these materials 2 will be melted to form a molten soup 2f after being heated and melted. Page 3 509778 A7 V. Description of the invention (2) As shown in the first figure, when the high-frequency wave is outfitted ..., the control of the garment 1 3 early element 1 32 causes the water-cooled induction coil 131 to generate a magnetoelectric library, and the% u should make the water-cooled type The induction coil 1 3 1 generates a high current. In this way, according to the principle of JI Su Electric, the heat (H) should be read on the back before filling out this page = current = X current ⑴ X resistance (R) χ time ⑴, and the heat is displayed. It is directly proportional to the square of the current, so increasing the current can result in higher thermal energy production. 'The surface temperature of the metal materials 2 will rise to the melting situation, and after the surface melts, the new surface temperature will rise rapidly and continue to melt'Until it melts completely, referring to the second figure, if the operator wants to perform the high-temperature metal die-casting operation of these materials 2, because the die-casting temperature of these materials 2 is higher than the melting point temperature, an additional The molten soup liquid 2 is heated in the heating furnace body 3 to achieve a heating function. Then, the molten soup liquid 2 is stored in a feeding unit of a die-casting machine (not shown) by pouring, or using As shown in the second figure, a through hole 32 is provided in the bottom wall 31 of the heating furnace body 3, and a stop lever 4 detachable from the through hole 32 is embedded in the through hole 32. When the rod 4 moves upward from the through hole 32, the refining soup liquid 2 can leak out of the heating furnace body 3. In this way, although the operator can successfully complete the die-casting process, the traditional high The following defects still exist in the actual use of the Zhoubo induction electric furnace 1: 1. When the operator wants to perform die-casting processing, the material 2 needs to be set up in a furnace body for melting operation, and then the molten soup liquid 2 is further heated. Until die-casting for the soup temperature required by the industry, and finally The pouring method or the bumper 4 method is then used to make the dissolved soup 2f smoothly enter the feeding unit of a die-casting machine. Such a complicated processing step is not only slow to start the furnace and wasted while stopping while doing it. Page 4 The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) A7 A7 B7 V. Description of the invention (w, time, this source, and relatively lower work efficiency. 2 · When the melted soup liquid 2 in the heating bowl 12 gradually increases, it is necessary to use a pouring method or a stopper 4 method to dissolve the soup liquid 2 and leave the heating bowl 12, but: such an intermittent pouring action, except for making The contact area between the material 2 and the heating bowl Η Deer & wall is not large-scale 'also makes the traditional high frequency induction' electric furnace 1's magnetoelectric heating effect affected by the contact area, which makes these trembling 2 The inability to achieve rapid "dissolution" prompts these materials 2 to be easily oxidized by oxygen in the air during the 30-minute, minute refining cycle. 'This causes the properties of these materials 2 to be strongly oxidized or chemically affected. The generation of impurities makes the quality of the casting poor, and it is easy to cause the lack of strength after the casting is completed. It is important to mention that the high frequency heating device M generates heat by means of magnetoelectricity technology, which is derived from the furnace body.丨 丨 The outer peripheral surface is transferred to the metal material 2 in the heating bowl 12. However, as shown in the first figure, there is still some space between the furnace and the heating ㈣, that is, it is not a homogeneous structure. High frequency heating clothes set 1 3 can not directly sense Heating in the heating bowl 1 2 'containing the #metal material 2 reduces the melting speed. In this way, the materials 2 cannot be melted quickly, and the energy loss of the high-frequency heating device 13 is relatively increased. Labor costs, and the loss and maintenance costs of the die-casting machine furnace are huge. 3, When the operator uses the pouring method, he is susceptible to extremely high temperature molten mash 2 ', scald gas, or splattered molten soup 2, scalded, which is a great threat to the life of the author If the operator adopts the blocking lever 4 method, after a period of use, the blocking lever 4 is susceptible to some metal deposits or impurities accumulated in the through hole 32 of the heating furnace body 3, and it is easy to generate gaps and cause leakage. Occurs, so it is extremely impractical. _ 一 第 5 页 This paper size is applicable to China National Standard (CNS) A4 specifications (210X297): -------------------------------------------------- (Please read the back first (Notes on this page, please fill in this page) • Order,: line-509778 A7 -------- B7 V. Description of the invention (4) "-一 '-一 ^ [Summary of the invention], Ben Maomingzhi The main purpose is to provide a kind of high-frequency melting. Please read the precautions on the back and fill in this page. 1) Distinguishing furnace 'especially — a kind of material that can quickly marry the material to be melted. The solution of Jiezhitang has heating and heat preservation effects to reduce the high-frequency melting and melting furnace of these materials that cause oxidative deterioration. Yu Yan, the high-frequency melting-type melting furnace of the present invention includes an upper furnace, and a lower furnace that can be bayonetted at the bottom of the upper furnace. The upper furnace includes a melting tank which is arranged inside the upper furnace and which constantly holds a molten soup liquid, and more than one filter screen opening P which is arranged at a proper height of the melting tank and has a plurality of overflow holes penetrating downward. The flow passages which are vertically connected to the screen portions and a first high-frequency heating device installed on the outer peripheral side of the upper furnace and capable of melting the metal material to be melted. The lower furnace is capable of receiving the melting soup liquid of the upper furnace, and includes a top opening that can be detachably engaged with the bottom of the upper furnace, a bottom opening that is opposite to the top opening, and a lower opening that is installed under the upper furnace. The second high frequency heating device on the outer periphery of the furnace that can raise the temperature of the dissolving soup liquid; by immersing the disintegrated metal material directly into the molten soup liquid in the constant melting tank, the adhesive has high adhesion and large contact area. And can reach the fast melter. [Simplified description of the drawings] Other features and advantages of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings. In the drawings: The first picture is a traditional high frequency A plan view of an induction electric furnace, illustrating the situation in which the metal material to be dissolved is subjected to induced magnetic force and convection. The second diagram is a schematic diagram of the use of the traditional high frequency induction electric furnace, which illustrates a block embedded in the bottom wall of a heating furnace body. Rod; _ page β This paper size applies the Chinese national standard A4 specification (210X297 mm) A7 V. Description of the invention (5) The second picture: The first preferred embodiment of the high-frequency melting furnace of the present invention A plan view; FIG. 4 is a plan view of a preferred embodiment, illustrating a top view of an upper furnace of the present invention; and FIG. 5 is a plan view of a preferred embodiment of the present invention, illustrating a lower furnace of the present invention. A top view. [Detailed description of the preferred embodiment] Referring to the third figure, a preferred embodiment of the high-frequency melting-type melting furnace of the present invention includes an upper furnace 5 and a lower furnace that can be snapped to the bottom of the upper furnace 5. Referring to the fourth figure, the upper furnace 5 is made of a conductive material with good magnetic permeability, such as white iron, and surrounds an inner wall 51 along a central axis, a reverse outer wall 52, and a recess. A melting tank 5 formed inside the upper furnace 5 and holding the dissolving broth 7f produced by the metal material 7 to be dazzled 3, more than one is arranged at the top of the melting tank 53 and formed with several small and penetrating downwards The overflow hole 5 4 1 of the strainer, the mesh part 5 4, one or more flow channels 5 5 which are vertically connected to the strainer parts 5 4, and one is installed on the outer wall 5 2 of the upper furnace 5 and can be used for The first high-frequency heating device 56 that melts the molten metal material 7. The first high-frequency heating device 56 has a heating body that can be wound around the outer wall 52 of the upper furnace 5 and a control unit 5 62 that connects the heating body and can be used as a power source for the heating body. In this embodiment, a water-cooled induction coil 5 6 1 is used. * Refer to the fifth figure for matching. The lower furnace 6 is selected from a carbon or white iron conductor, and it is better if it has both magnetic permeability, including a snap seat 6 11 and can be used on page 7 of this paper. China National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling out this page). Installation--, v 口 口-B7 ^ Instructions (v /, the upper part of the upper furnace 5 is positioned The top open port 6 丨, a bottom open port 62 which is opposite to the top open port 6i and is smaller than the top open port 6i, a convex portion 63 which is formed by protruding outward from the peripheral side of the lower furnace 6 and a It can be installed on the outer periphery of the lower furnace 6 (please read the precautions on the back before filling this page)
I古 L 巧上述熔解湯液7,溫度的第二高週波加熱裝置64。該第 〜巧週波加熱裝置64具有一可繞設在該下爐6之外周側的 ^ 及 連結该加熱體且可供應邊加熱體之動力來源 勺&制單元642，該加熱體如同前述之第一高週波加熱裝5 6為一水冷式感應線圈641。 此外，該下爐6之底開放口 62可連結一進料單元8，^ 進料單元8具有一可使該下爐6溢流出來的熔解湯液7，保名 預疋溫度的第三高週波加熱裝置8丨，該第三高週波加告 衣置8 1具有一可繞設在該進料單元8之外周側的加熱體，2 一連結該加熱體且可供應該加熱體之動力來源的控制單^ 812，該加熱體為一水冷式感應線圈811，然而，該進料^ =8可依照刼作者使用需求而連結到一射出成型機或各牙 壓鑄機例如壓鑄鑄造機、離心、鑄造機、傳統鑄造機或連^ 禱造機，值得一提的是，㈣三圖所示，亦可在該進料』 元8之一側額外增設一組第四高週波加熱裝置82，同樣具习 水冷式感應線圈821以及控制單元822等構件，將使熔解、、 液7 ’保持適當溫度。 參閱第三、四圖，使用時，當操作者首次使用本發曰; 之高週波即·熔式熔解爐時，先將欲熔解之金 丄喝何料7置入言 上爐5之熔解槽53，藉由該第一高週波加埶, …衣置56將該等$ 屬材料7進行熔解動作，使該熔解槽5 3内 、〜％湯液尸逐讀 _ 第8頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公翁） 509778 A7 B7 五、發明説明（7 ) 增多，如此一來，後續放入的金屬材料7便可置入即熔，直 到上述溶解湯液7 ’累積的高度可以從該溶解槽5 3頂部之濾 網部54往下流出，並藉由濾網部54之溢流孔54丨過濾漂浮大 體積、沉殿重量較大的雜質’接著，藉連通上述之溢流孔 5 4 1的流道5 5 ’使該溶解湯液7 ’順暢地茂流到下濟$内，此 時，再藉由該第二高週波加熱裝置6 4依照使用需求進行適 當提昇溫度的加熱作業’最後，該容解湯液7，會流入該進 料單元8，並藉該第三高週波加熱裝置8丨進行保溫的作業行 程’如此即完成本發明之高週波即熔式熔解爐的使用。 另外，參閱第二圖，本發明之高週波即熔式熔解爐更 包含有一可連結該上爐5的自動供料單元、9、一裝設在該炫 解槽53之底緣的第一感溫單元1〇〇、一包覆在該丁爐6之外 周側的隔離層110、一裝設在該隔離層11〇外適當高度的第 二感溫單元120，及一裝設在該下爐6之凸置部。上且可偵 測到下爐6内之炼解湯液7’高度的檢測器13〇。該第一感溫 單元100可偵測到該溶解槽53内之熔解湯液7，的溫度，該隔 離層U0可促進該下爐6内之溶解湯液7，獲致保溫效果， 二感溫單元120可隨時地偵測出該下爐6内之熔解湯液溫 度，是否維持在一正常的溫度範圍並經下爐6爐圈予以恆溫 控制，而該檢測器13〇可為一超音波式或一雷達式或一球= 式檢側器，以隨時债測出下爐6内之熔解湯液7,高度，當^ 解湯液7’液南高度到達操作者所設定之臨界點時，此^ 檢測器13〇將會發出訊息給第一高週波加熱裝置％’要求停 止熔解該熔解槽53内的金屬材料7， 了 1 /在本貫施例中上述該等 第9_頁 本紙張尺度適用中國國家標準（CNS) A4規格(210X2。爱 -----------------------裝------------------、可--------------線· (請先閲讀背面之注意事項再填寫本頁) B7 五、發明說明（8 ) * - 感溫單元100、120皆是採用一種可债測高溫的感溫棒，其 中邊第二感溫單元120在本例中具有一可迫緊裝設在該下 爐6之外周側的壓縮彈簧121，使得該第二感溫單元12〇可偵 測出更準確的熔解湯液7，溫度，值得一提的是，上述所有 感溫單元100、120亦可使用紅外線感應裝置來進行溫度偵 測工作。. ' 下： 炫將本發明之高週波即熔式熔解爐的優點綜合歸納如 1 ·本發明之高週波即熔式熔解爐，藉由該熔解槽5 頂邛之濾網部54結構設計，使該熔解槽53内恆留有熔解g 液7’，相對使欲熔解之金屬材料7與熔解、湯液7，的接觸面禾 增加而可達成快速即熔的功效，促使該等金屬材料7不會^ 到空氣中的水氣影響，即不會產生氧化的化學變化，相豈 可使鑄件完成後強度強，大幅提高鑄件精密度及外觀一骨 化、作業一體化，大幅減少爐體耗材，例如··目前『鎂^ 金壓鑄機』使用之爐體損耗是每個月約達3〇〇萬元，相對扣 本毛明則無该項爐體損耗情形，而可省下鉅額爐體成本， 且具有節省高週波能源損耗的優點。 2 ·該第一高週波加熱裝置56是藉磁電感應產生卖 能，將熔解槽53内之金屬材料7進行熔解作業時，因本發印 之上爐5與熔解槽53為同體成型設計，不同於第一圖所示$ 傳統高週波感應電爐，該爐體丨丨與加熱缽丨2不是同體結焉 型態，相較.之下，本發明之高週波即熔式熔解爐可直接禮 應加熱該等金屬材料7，即具有增加感應加熱效率、加快爲It is said that the above-mentioned melting soup liquid 7 is the second highest frequency heating device 64 of the temperature. The first to fourth cycle heating device 64 has a ^ which can be wound around the outer peripheral side of the lower furnace 6 and a power source spoon & manufacturing unit 642 which is connected to the heating body and can supply the side heating body. The heating body is as described above. The first high-frequency heating device 56 is a water-cooled induction coil 641. In addition, the bottom opening 62 of the lower furnace 6 can be connected to a feeding unit 8, and the feeding unit 8 has a melting soup 7 which can overflow the lower furnace 6, and the third highest temperature of the pre-clogging temperature Peripheral heating device 8 丨, the third high-frequency percussion device 8 1 has a heating body that can be wound around the outer peripheral side of the feeding unit 8, 2 a power source that connects the heating body and can be used as a heating source The control unit ^ 812, the heating body is a water-cooled induction coil 811, however, the feed ^ = 8 can be connected to an injection molding machine or various die casting machines such as die casting machines, centrifugal, It is worth mentioning that the casting machine, the traditional casting machine or the company's prayer making machine, as shown in the third figure, can also add a set of a fourth high-frequency heating device 82 on the side of the feed. Components such as the water-cooled induction coil 821 and the control unit 822 will maintain the proper temperature of the melted liquid 7 '. Refer to the third and fourth figures. When using, when the operator first uses the high-frequency wave melting furnace, first put the material 7 to be melted into the melting tank of the upper furnace 5. 53. With the first high-frequency increase,… set 56 to perform melting operation on the metal material 7 to read the ~ 5% soup solution in the melting tank 5 3 _ page 8 This paper size is applicable Chinese National Standard (CNS) A4 specification (210X297 princes) 509778 A7 B7 V. The description of invention (7) is increased. In this way, the metal material 7 that is subsequently put in can be placed and melted until the above-mentioned dissolved soup solution 7 ' The accumulated height can flow down from the filter portion 54 at the top of the dissolving tank 53, and the overflow hole 54 of the filter portion 54 is used to filter impurities that float and have a large weight. The above-mentioned overflow hole 5 4 1 of the flow channel 5 5 ′ allows the dissolved soup liquid 7 ′ to flow smoothly to the lower level. At this time, the second high-frequency heating device 64 is used according to the use requirements. The heating operation with a proper temperature increase 'Finally, the lysate solution 7 will flow into the feeding unit 8 and borrow the third The high-frequency heating device 8 丨 performs a thermal insulation operation process', thus completing the use of the high-frequency melting-type melting furnace of the present invention. In addition, referring to the second figure, the high-frequency melting-type melting furnace of the present invention further includes an automatic feeding unit which can be connected to the upper furnace 5, 9, and a first sense installed on the bottom edge of the stunning tank 53. Temperature unit 100, an insulation layer 110 covering the outer periphery of the sintering furnace 6, a second temperature sensing unit 120 installed at an appropriate height outside the insulation layer 110, and an installation in the lower furnace 6 的 convex section. The detector 13 which can detect the height of the refined soup solution 7 'in the lower furnace 6 is up and down. The first temperature sensing unit 100 can detect the temperature of the molten soup liquid 7 in the dissolution tank 53, and the isolation layer U0 can promote the dissolved soup liquid 7 in the lower furnace 6 to obtain a thermal insulation effect. 120 can detect at any time whether the temperature of the molten soup in the lower furnace 6 is maintained in a normal temperature range and is controlled by the constant temperature of the lower furnace 6 furnace ring, and the detector 13 can be an ultrasonic or A radar type or a ball = type side detector to measure the melted soup solution 7 height in the lower furnace 6 at any time. When the height of the solution soup solution 7 'reaches the critical point set by the operator, this ^ Detector 13 will send a message to the first high frequency heating device% 'request to stop melting of the metal material 7 in the melting tank 53, 1 / In the present embodiment, the above 9_page this paper size Applicable to China National Standard (CNS) A4 specification (210X2. Love ----------------------- install ------------- ----- 、 Yes -------------- Line · (Please read the notes on the back before filling this page) B7 V. Description of the invention (8) *-Temperature sensing unit 100 Both the 120 and 120 use a temperature-sensing rod that can measure the temperature. The second temperature sensing unit 120 in this example has a compression spring 121 that can be tightly installed on the outer peripheral side of the lower furnace 6, so that the second temperature sensing unit 120 can detect more accurate molten soup. 7, temperature, it is worth mentioning that all of the above temperature sensing units 100 and 120 can also use infrared sensing devices to perform temperature detection work. '' Next: Hyun combines the advantages of the high-frequency melting furnace of the present invention Summarized as 1. The high-frequency melting-type melting furnace of the present invention, through the structural design of the filter section 54 of the melting tank 5, the melting g liquid 7 'is always left in the melting tank 53, which relatively makes it want to melt. The contact surface between the metal material 7 and the melt and soup solution 7 can be increased to achieve the effect of rapid melting, which urges these metal materials 7 to not be affected by water vapor in the air, that is, no chemical changes of oxidation will occur. The phase can make the strength of the casting strong after completion, greatly improve the precision and appearance of the casting, integrate the operation, and greatly reduce the furnace body consumables. For example, the current furnace loss of the "magnesium ^ gold die casting machine" is About 30 million yuan a month, relatively deducted hair There is no such loss of the furnace body, which can save huge furnace body costs, and has the advantage of saving high frequency energy loss. 2 · The first high frequency heating device 56 generates energy through magnetic induction to sell the melting tank 53 When the metal material 7 inside is melting, the upper furnace 5 and the melting tank 53 are designed in the same body, which is different from the traditional high-frequency induction electric furnace shown in the first figure. The furnace body and the heating bowl丨 2 is not a homogeneous crust type. In contrast, the high-frequency melting-type melting furnace of the present invention can directly heat these metal materials 7, which has the effect of increasing induction heating efficiency and speeding up
(請先閲讀背面之注意事項再填寫本頁) 五、發明說明（9 解速度的功效 、々、、、3 /本發明之濾網部54結構不僅可將熔解湯液7，中的 7‘二進”除工作，且相連通之流道55可供上述熔解湯液 裝置暢’ #配即炫式的熔解速度，與該等高週波加熱 产 - 式兀成將該熔解湯液7丨進行不同溫 、、、、行私，其不同於第一圖所示之傳统古调冰#豳# 爐卜相對可…此 α厅丁之傳、“週波感應電 4.1減^加工步驟，進而節省加工時間、降低成本。 蕤山兮田#作者想要保養、維修該上爐5與下爐6時，可 易θ地：^盧5與該下爐6之可脫離地卡合連結設計，而可輕 6方：兩者分離，相對不必大費周章地自地 6方向進行保養 4下【 效果且可〜 減少攀攸次數、，具有安全保護的 可郎省時間的優點 本’明之鬲週波即炫式炫解 下爐6與芎谁粗扣—Q十 Λ蝽私圯疋猎由该上爐5、該 進枓早7L 8來控制熔解湯液7 料單元8可依照使用需求連，一射向，亚错該進 例如壓轉铸造機、離心鑄^值成型機或各種壓禱機 W梢 機、傳統禱造機或連續鑄造機， 八同於傳統尚週波感應電焯1需利/ ^ ^ 电11而利用傾倒方式或擋桿4方 式使该解湯液2,順利地置入一 — 科早疋中，相對可辛 傾倒方式所引發的燙傷威脅 ,,.„ ^ 飞“ # 4谷易受到些許金屬積 屑或雑貝堆積影響，進而產生 、 1 Fi 乂成洩漏的情形發生。 唯，上述本案所揭露之詳細說明 ^ . .. 僅為本案之一較佳 貝施例而已，大凡熟悉本案該項技蓺 ^ ^ r ^ πτ β之人仕，該所依照本 案精神耗命下，所做之等效變化與 一 本案所述之申請專利範圍内。 “涵盍在以下 第11頁 本紙張尺度適用中國國家標準（CNS) Α4規格(210X2^7公釐^ 請 先 閲 背 面 之 事 項 再 填 ί袭 頁 509778 A7 B7 五、發明説明（10 ) 【元件標號對照】 習用部份： I 高週波感應電爐 II 爐體 12 加熱銶 13 高週波加熱裝置 1 3 1感應線圈 132控制單元 本發明部分： (請先閲讀背面之注意事項再填寫本頁) 5 上 爐 64 51 内 壁 641 52 外 壁 642 53 熔 解 槽 7 54 濾 網 部 r 541 溢 流 孔 8 55 流 道 81 56 第 — 高週 波加熱 561 .感 應 線圈 811 562 控 制 單元 812 6 下 爐 82 61 頂 開 放口 821 611 卡合 座 822 62 底 開 放口 9 63 凸 置 部 100 2 材料 2, 熔解湯 液 3 加熱爐體 31 底壁 32 通孔 4 擋桿 第二 1¾週波 加熱 丨裝 置 感應 線圈 控制 χία — 早兀 110 隔 離層 金屬 材料 120 第 二感溫單元 熔解湯液： 121 壓. 縮彈簧 進料 口口 — 早兀 130 檢 測器 第三 高週波 加熱裝 置 裝置 感應 線圈 控制 X3VJ — 早兀 第四 高週波 加熱裝 置 感應 線圈 控制 單元 自動 供料單 元 第一 感溫單 元 第12頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐）(Please read the precautions on the back before filling this page) 5. Explanation of the invention (9 Effect of solution speed, 々 ,,, 3 / The structure of the filter section 54 of the present invention can not only melt the soup 7, 7 ' In addition to the "two-in" operation, and the connected flow channel 55 can be used for the above-mentioned melting soup liquid device, it is equipped with a dazzling type melting speed, and the high-frequency heating production-Shi Wucheng performs the melting soup liquid 7 丨Different temperature ,,,, and private, which is different from the traditional ancient tone ice # 卜 # shown in the first picture, the furnace is relatively… this α hall Dingzhi, "Zhou Induction Electric 4.1 reduction processing steps, thereby saving processing Time and reduce costs. 蕤 山 兮 田 # When the author wants to maintain and repair the upper furnace 5 and the lower furnace 6, it can be easily θ ground: ^ Lu 5 and the lower furnace 6 can be detachably connected to each other to design Light 6-party: The two are separated, and it is relatively unnecessary to perform maintenance for 4 times from 6 directions on the ground. [Effective and can reduce the number of climbs, and has the advantages of safety and time-saving Kolang saving time. Distinguish the lower furnace 6 and who is the rough buckle—Q ten Λ 蝽 Private hunting by the upper furnace 5, the early 7L 8 Control the melting of the soup liquid 7 The material unit 8 can be connected according to the use needs. One shot, the wrong one should be, for example, a pressure casting machine, a centrifugal casting molding machine, or a variety of pressing machine W tip machine, traditional prayer machine or continuous casting machine The eight is the same as the traditional Shang Zhoubo induction electric 焯 1, which is profitable / ^ ^ electric 11 and uses the pouring method or the barrier 4 method to make the decoction solution 2 smoothly into one — Kezao 疋, a relatively dipping method The threat of scalding caused by,… ^ ^ “4 Valley is susceptible to some metal deposits or oyster shell accumulation, which will cause 1 Fi to form leakage. However, the detailed description disclosed in the above case ^. .. It is only one of the best examples in this case. For those who are familiar with the technique of this case ^ ^ r ^ πτ β, the equivalent changes made by the institute in accordance with the spirit of the case and the case Within the scope of the application for patents mentioned above, "The meaning of the paper on page 11 below applies to the Chinese National Standard (CNS) A4 specification (210X2 ^ 7 mm ^ Please read the matter on the back before filling in the page 509778 A7 B7. V. Description of the invention (10) [Comparison of component numbers] Parts: I High Frequency Induction Electric Furnace II Furnace 12 Heating 銶 13 High Frequency Heating Device 1 3 1 Induction Coil 132 Control Unit This part of the invention: (Please read the precautions on the back before filling this page) 5 Upper furnace 64 51 Inner wall 641 52 Outer wall 642 53 Melting tank 7 54 Strainer section r 541 Overflow hole 8 55 Flow path 81 56 First — High frequency heating 561. Induction coil 811 562 Control unit 812 6 Lower furnace 82 61 Open top 821 611 Snap block 822 62 Bottom opening 9 63 Convex part 100 2 Material 2, Dissolve soup 3 Heating furnace body 31 Bottom wall 32 Through hole 4 Second stopper 1¾ Cycle heating 丨 Induction coil control of the device χία — Early stage 110 Isolation layer metal material 120 The second temperature-sensing unit melts the soup liquid: 121 pressure. Shrink spring feed inlet — early Wu 130 detector third high-frequency heating device induction coil control X3VJ — early Wu fourth high-frequency heating device induction coil control unit automatically supplies Feed unit, first temperature sensing unit, page 12 Scale applicable Chinese National Standard (CNS) A4 size (210X297 mm)