TWI220125B - Method for manufacturing mounted grain imitation layer of wooden floor - Google Patents

Method for manufacturing mounted grain imitation layer of wooden floor Download PDF

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Publication number
TWI220125B
TWI220125B TW92121756A TW92121756A TWI220125B TW I220125 B TWI220125 B TW I220125B TW 92121756 A TW92121756 A TW 92121756A TW 92121756 A TW92121756 A TW 92121756A TW I220125 B TWI220125 B TW I220125B
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Taiwan
Prior art keywords
grinding
trans
protective film
coating
layer
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TW92121756A
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Chinese (zh)
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TW200505648A (en
Inventor
Yan-Tsan Chen
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Yan-Tsan Chen
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Publication of TW200505648A publication Critical patent/TW200505648A/en

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Abstract

This invention provides a method for manufacturing mounted grain imitation layer of wooden floor, generally including the steps of: (a) trans-printing, (b) film applying, (c) grinding and (d) repeating the steps of film applying and grinding. The trans-printing base layer pre-printed with imitation true grain is directly press-rolled on and trans-printed to a surface of a board by a trans-printing. After drying the trans-printing base layer, a layer of transparent polymer resin is slowly and evenly applied to the surface of the board to form an ultra-thin protection film on the surface of the board. After drying the protection film, the surface of the protection film is subject to an overall and uniform treatment of calendering operation such that the protection film is precisely penetrated into the imitation grain trans-printing base layer and the surface of the board. Further, in accompany with the same steps of film applying and grinding treatment for two to three times or more repeatedly, a harden adhesive layer is formed on the surface of the board, such that the surface of the trans-printing base layer is able to completely shield against penetration of air and mist so as to prevent the phenomenon of discoloration and deterioration to the surface, thereby ensuring consistent patterns and color tones.

Description

1220125 五、發明說明(l) 一、 發明所屬之技術領域: 、一種木地板之裱護式仿木紋層製造方 二塗佈、研磨、以及重覆塗佈研磨等步驟 二逼或更多這相同塗佈與研磨處理,而於 化狀膠質層’並使得轉印基層暨板塊表面 堵,以完全阻絕空氣、水氣滲入,並防止 或質變之現象者。 二、 先前技術: 法,主要 ,藉由重 板塊表面 毛細孔均 其表面發 有轉印 覆二至 形成硬 予以封 生色變 按 成本曰 切割成 成本亦 浪費; 致天然 ;再者 形、發 而 紋效果 緣 試做與 種種缺 三、發 印製有 最傳統之純木質 益提昇,且加工 適中大小,再分 高,又各加工過 又因為原木成長 之紋路、色調皆 ’木質地板容易 霉、或日久褪色 針對成本較低之 差’而無法達到 & ’本發明者乃 修正,終於成功 失之「木地板之 明内容: 種木地板之裱護 仿真正木紋效果 地板,因原 時,預先將 別進行研磨 程中所產生 條件暨環境 會不同,而 因遇熱或浸 ,出現局部 木材夾層板 局級木質地 積極地研發 地發展出能 裱護式仿木 式仿木紋層 之轉印基層 木取得 不規則 、上漆 之廢料 各方面 有色系 水過久 色差。 ,貝因 板之效 設計, 完全革 紋層製 製造方 ,直接 曰漸不易 狀之原木 過程繁複 ’亦造成 ,使得 ,逐步 缓慢, 相當之 影響之變化,導 無法一致之缺失 ’而導致材質變 其本身表 果。 期間歷經 除上揭習 造方法」 法,藉由 壓輾轉印 面之木 多次之 式產品 預先以 於於板1220125 V. Description of the invention (l) 1. The technical field to which the invention belongs: 1. A method for manufacturing a wood-like imitation wood grain layer of a wooden floor. The second step is coating, grinding, and repeated coating and grinding. Those who apply the same coating and grinding treatment to the gelatinous layer and block the surface of the transfer substrate and the plate to completely prevent air and moisture from penetrating and prevent or qualitative change. 2. Prior technology: Mainly, the pores on the surface of the heavy plate are covered with a transfer coating on the surface to form a hard surface to seal the color change. It is also cost-effective to cut into cost; it is natural; The texture effect is tried and done. The most traditional pure wood is promoted and printed, and the processing is moderate in size and then divided into high. Each process has been processed. Because of the growth of the log, the color and the tone of the wood floor are easy to mold. , Or the long-time fading for the difference of lower cost 'could not be reached &' The inventor has amended and finally succeeded in losing the "content of wooden flooring: the mounting of wooden flooring simulates the effect of normal wood grain effect flooring. The conditions and environment generated during the grinding process will be different in advance, and due to heat or dipping, local wood sandwich panels will appear in the local level of the wood. Actively research and develop the conversion of the mountable wood-like wood-like wood-like layer. The printed base wood has obtained irregular and painted waste in all aspects, and the colored water is too long. The design of the effect of the bein board is completely made of leather. Subsequently, the log process that is not easy to form is complicated, which also results in a gradual and slow change, a considerable impact on the change, which leads to the inconsistency of the lack of consistency, and causes the material to change its appearance. In the meantime, after the method of removing and revealing the method, By pressing the wood of the transfer surface multiple times, the product is pre-made on the board

第5頁 1220125 五、發明說明(2) 面上:待轉印基層乾时’以透明性聚合樹脂 句:贺塗於板塊表面,而於板塊表面形成超薄狀之護J速 亚待護膜乾涸後,於護膜表面施予全面性之均勻滾壓卢, 續使護膜確實滲入仿木紋轉印基層及板塊表面;再配= 覆一至三逗或更多道相同塗佈與研磨處理,而於:重 形成硬化狀膝質層;藉此,該轉印基層表面可完全阻^ = 乳、水氣滲入,使其表面不會發生色變或質 巴- 可達紋路、色調相同之功效者。 、 豕,而 四、實施方式: 請配合參閱第一圖〜第四圖所示,本發 係(a )轉印、(b )塗佈、(c )研磨、以 要衣法為 佈研磨等步驟,其中·· ( d )重覆塗 (a )轉印: 預先以印製有仿真正木紋效果之轉印基屉 厚狀之板塊2表面上施予壓輾,而將仿木致^ 1,直接於 1直接轉印於厚狀板塊2上; > 之轉印基層 (b )塗佈: 待厚狀板塊2表面之轉印基層1乾涸後, 稠狀’且材質耐磨、耐溫,又乾涸後具較佳再配合以膠 重特性之透明性聚合樹脂(該樹脂同^具低=雨硬度等多 止浸蝕轉印材積者),於仿真正木紋效果表镡發性,以防 塗、處理,而於厚狀板塊2表面形成超薄^兩緩速均勻喷 如第三圖-B暨第四圖—A所示); 支護膜21 ( (c )研磨(護膜破壞處理): 第6頁 1220125 五、發明說明(3) 待護膜2 1乾涸後,利用細目研磨紙3緩速於護膜2 1表面施予全面性之均勻滾壓處理,使護膜確實滲入轉印 基層1及厚狀板塊2表面,並於護膜2 1表面形成細小瘡 孔全面分佈之情況,藉以將護膜2 1本身所形成之表面張 力予以徹底破壞,以提供繼續上膠料塗佈時,具有更穩定 之底面結合坑穴,據以防止膠料因内聚力強而於日後出現 轉印基層1變形或翻模之現象(如第四圖一β所示); (d )重覆塗佈研磨: 、,再予以重覆二至三道或更多道相同塗佈與研磨處理, 以增加護膜2 1 A厚度後,並配合於最後段護膜2丄A頂面 塗佈:層上光膠2 2之喷塗處理,再藉由工具4於最頂面 作刮平或磨平之處理(如第四圖〜D所示,其中圖示係以刮 刀刮平不意)’而於厚狀板塊2表面形成一平整光滑之膠 質層S ; 藉由該仿木紋之轉印基層i暨厚狀板塊2表面毛細孔 :予以料,使得轉印基層丄表面可完全阻絕空氣、水氣 =:,以防止轉印基層工或板塊2表面發生色 現象’藉此’冑以達板塊天然之紋路 '而: 系及紋型一致之優點者。 相门’而具色 綜上所述,本發明「木地板之裱護式仿 法」,確切能達原創目的之各項要求,且大紋層製造方 品之莫大實用功效,爰依法提出專利之申請^ =進習式產 准本案專利,以彰顯專利法獎勵國人發明:,懇請早日賜 所至盼。 立法精神,是 1220125 圖式簡單說明 五、圖示簡單說明: (一) 圖不部份: 第一圖係本創作之製造流程圖。 第二圖係本創作之立體分解圖。 第三圖係本創作之立體組合圖。 第三圖A係本創作未處理膠層之實施例放大圖 第三圖B係本創作已處理膠層之實施例放大圖 第四圖A係塗佈處理之局部放大圖。 第四圖B係研磨處理之局部放大圖。 第四圖C係重覆塗佈研磨處理之局部放大圖。 第四圖D係平整處理之局部放大圖。 (二) 圖號部份: 轉印基層1 護膜2 1 上光膠2 2 工具4Page 5 1220125 V. Description of the invention (2) On the surface: When the substrate to be transferred is dry, use a transparent polymer resin. Sentence: He is coated on the surface of the plate, and an ultra-thin protective film is formed on the surface of the plate. After drying, apply a comprehensive and uniform rolling on the surface of the protective film, and continue to make the protective film penetrate into the imitation wood grain transfer substrate and the surface of the plate; then match = cover one to three teasers or more of the same coating and grinding treatment , And in: hardened knee layer; by this, the surface of the transfer base layer can completely prevent the penetration of milk, moisture, so that the surface will not change color or texture-can reach the same texture, color Efficacy. Four, implementation: Please refer to the first to fourth pictures, the hair line (a) transfer, (b) coating, (c) grinding, cloth dressing, etc. Steps of which: (d) Repeat coating (a) transfer: Pre-rolled on the surface of the thick plate 2 of the transfer base drawer with imitation wood grain effect in advance, and the imitation wood is made ^ 1 Directly transfer the thick base plate 2 on 1; > Coating of the transfer base layer (b): After the transfer base layer 1 on the surface of the thick plate 2 dries, it is thick and the material is wear-resistant and temperature-resistant After drying, it is better to mix with transparent polymer resin with the characteristics of glue weight (the resin has the same value as low hardness = rain hardness, etc.), to simulate the effect of the normal wood grain effect to prevent the Coating, treatment, and the formation of ultra-thin on the surface of the thick plate 2 ^ two slow and uniform spraying as shown in Figure 3-B and Figure 4-A); support film 21 ((c) grinding (protection film damage treatment ): Page 6 1220125 V. Description of the invention (3) After the protective film 2 1 has dried up, use fine-grained abrasive paper 3 to slowly apply a comprehensive and uniform rolling treatment on the surface of the protective film 2 1. Make sure that the protective film penetrates into the surface of the transfer base layer 1 and the thick plate 2 and form a small sore hole on the surface of the protective film 21 to completely distribute it, so as to completely destroy the surface tension formed by the protective film 21 itself to provide When the rubber material is continuously applied, it has a more stable bottom surface binding cavity, so as to prevent the rubber material from deforming or turning over the transfer substrate 1 in the future due to the strong cohesive force (as shown in the fourth figure 1 β); (d) Repeated coating and grinding: ,, and then repeat two to three or more identical coating and grinding treatments to increase the thickness of the protective film 2 1 A, and then cooperate with the final protective film 2 丄 A Top surface coating: spray coating of the layer of glazing glue 22, and then use the tool 4 to scrape or smooth the top surface (as shown in the fourth figure ~ D, where the figure is scraped with a doctor blade) Pingyi) 'and a smooth and smooth gelatinous layer S is formed on the surface of the thick plate 2; by the imitation wood grain transfer base layer i and the pores on the surface of the thick plate 2: material is provided to make the surface of the transfer base layer 丄Completely block air and moisture =: to prevent the color phenomenon on the surface of the transfer worker or plate 2 This' in order to reach the natural pattern of the plate 'and: the advantages of the same pattern and pattern. Photo door' and color. In summary, the "mounting imitation method of wooden flooring" of the present invention can definitely achieve the original purpose Various requirements, and the great practical effect of the manufacture of the large grain layer, the patent application according to the law ^ = study-type production of this patent, in order to show that the patent law rewards people's inventions: Please kindly hope that as soon as possible. Legislation The spirit is 1220125. Simple illustration of the diagram. 5. Simple illustration of the diagram: (1) The diagram is not part: The first diagram is the manufacturing flow chart of the creation. The second diagram is a three-dimensional exploded view of the creation. The third diagram is the edition. The three-dimensional composition of the creation. The third picture A is an enlarged view of the embodiment of the untreated adhesive layer of the creation. The third picture B is the enlarged view of the embodiment of the treated adhesive layer of the creation. The fourth picture A is a partial enlarged view of the coating treatment. . The fourth figure B is a partially enlarged view of the grinding process. The fourth figure C is a partial enlarged view of the repeated coating and polishing treatment. The fourth figure D is a partial enlarged view of the flattening process. (Two) part of the drawing: transfer base layer 1 protective film 2 1 varnish 2 2 tool 4

板塊2 護膜2 1 A 研磨紙3 膠質層SPlate 2 Protective film 2 1 A Abrasive paper 3 Gel layer S

第8頁Page 8

Claims (1)

1220125 六、申請專利範圍 1 · 一種木地板之裱護式仿木紋層製造方法,主要 :磨(V牛轉:p、(b)塗佈、以及(c)研磨⑷重覆塗佈 研磨荨步驟,其中: (a )轉印: 預先以印製有仿真正木紋效果之轉印基層,直接於板 塊表面施予壓輾,而直接轉印於厚狀板塊上; (b )塗佈: 待轉印基層乾涸後,以耐磨、耐溫,又乾涸後具較佳 表面硬度之透明聚合樹脂,於仿真正木紋效果表面緩速二 句喷塗處理’而於厚狀板塊表面形成超薄狀護膜; (c )研磨(護膜破壞處理)·· 待屢膜乾酒後,於護膜表面施予全面性之均勻滾壓處 理’使護膜確實滲入轉印基層及厚狀板塊表面,並使護膜 表面形成細小瘡孔全面分佈之情況,以提供繼續膠料塗佈 時’具有更穩定之底面結合坑穴; (d)重覆塗佈研磨: 再配合以二至三道或更多道相同塗佈與研磨處理,以 增厚瘦膜後,於最後段護膜頂面作塗佈與平整處理,使厚 狀板塊表面形成一平整光滑之膠質層。 2 ·如申請專利範圍第丄項所述之木地板之裱護式仿 木紋層製造方法,其中,該塗佈於板塊表面之透明聚合樹 脂’同時具低揮發性,以防止浸蝕i仿木紋之轉印材積者 3 ·如申請專利範圍第i項所述之木地板之裱護式仿1220125 VI. Scope of patent application1. A method for manufacturing a wood-like imitation wood grain layer, mainly: grinding (V cattle: p, (b) coating, and (c) grinding ⑷ repeated coating grinding net The steps are as follows: (a) transfer: a transfer base layer printed with the effect of simulating wood grain is applied in advance to the surface of the plate, and directly transferred to the thick plate; (b) coating: wait After the transfer substrate is dried, a transparent polymer resin with abrasion resistance, temperature resistance, and better surface hardness after drying, is sprayed on the surface of the simulated wood grain effect to slow down and form an ultra-thin shape on the surface of the thick plate. Protective film; (c) Grinding (protective film damage treatment) ... After repeated film dry wine, apply a comprehensive and uniform rolling treatment on the protective film surface to make the protective film penetrate into the transfer substrate and thick plate surface. And the formation of small sores on the surface of the protective film is fully distributed to provide a more stable bottom surface bonding pits when the rubber coating is continued; (d) Repeated coating grinding: two or three more or more After applying the same coating and grinding process multiple times to thicken the thin film, The top surface of the rear protective film is coated and flattened, so that the surface of the thick plate forms a smooth and smooth gelatinous layer. 2 · The manufacturing method of the mounting type imitation wood grain layer of the wooden floor as described in item 丄 of the scope of patent application, Among them, the transparent polymer resin coated on the surface of the plate has low volatility at the same time to prevent erosion of the imitation wood grain transfer material. 3 · The mounting type imitation of wood flooring as described in item i of the patent application scope 第9頁 1220125Page 9 1220125 第10頁Page 10
TW92121756A 2003-08-08 2003-08-08 Method for manufacturing mounted grain imitation layer of wooden floor TWI220125B (en)

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Application Number Priority Date Filing Date Title
TW92121756A TWI220125B (en) 2003-08-08 2003-08-08 Method for manufacturing mounted grain imitation layer of wooden floor

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TW200505648A TW200505648A (en) 2005-02-16

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